ATLAS COPCO C190 - Assembly

Maintenance Procedure
1. General information
Overhaul C-190 element, part 2

Printed Matter Number
2946 1513 01
Applicable to
C190
Preliminary Operations:
Safety Instructions
General
Persons Required
Special Tools
Consumables
2. Assembly
1.
Rotate element
2.
Unpack kit
3.
Mark male inlet bearing
4.
Mount male inlet bearing (1)
5.
6.
7.
Mark female inlet bearing
8.
Mount female inlet bearing (3)
9.
Mount female inlet bearing (6)
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10. Grease bearings (1)
11. O-ring nozzle (2)
12. Mount nozzle (1)
13. Mount nozzle (2)
14. Tighten nozzle 78 Nm
15. Rotate element
16. Clean male and female inner rings

before installation!
17. Mount male inner ring (1):

apply Loctite do not use too
much, as this may leak out of the
bearing!

heat up.
19. Mount male inner ring (3)

text side should be visible
21. Mount female inner ring (1):

apply Loctite do not use too
much, as this may leak out of the
bearing!

heat up.
23. Mount female inner ring (3)

text side should be visible
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25. Oil male rotor
26. Mount male rotor
27. Oil female rotor
28. Mount female rotor
29. Mount O-rings (1)
30. Mount O-rings (2)
31. Mount housing (1)
32. Mount 2 bolts at left and right side
33. Mount guide pins (2)
34. Fix housing, tighten bolts:

80Nm
35.
36. Apply Loctite male side
37. Clean male inner ring before

installation!

heat up
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Mount spacers
PM 2946 1513 01
39. Mount male inner ring (2)
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40. Create 2 tools from old

bearings (1)
41. Create 2 tools from old

bearings (2)
Mount male cylinder bearing (1):

text side up
42. Mount male cylinder bearing (2)
43. Mount first tool
44. Mount second tool
45. Press cylinder bearing (1):

place cover

mount press
47. Press cylinder bearing (3)
48. Remove tool
49. Mount male ball bearing (1):

text side up
50. Mount male ball bearing (2):

heat up
51. Mount male ball bearing (3)
52. Apply Loctite female side
53. Clean female inner ring before

installation
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54. Mount female inner ring (1)

heat up
55. Mount female inner ring
56. Mount female bearing (1)

text side up
57. Mount female bearing (2):

place tool

place cover
59. Press cylinder bearing (2)

remove cover

remove tool
62. Mount female ball bearing (1):

text side up
63. Mount female ball bearing (2):

heat up
64. Mount male ball bearing (3)
65. Lock rotors
66. Mount male disk (1)
67. Mount male disk (2):

80Nm
68. Switch position lock
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69. Mount female disk (1)
70. Mount female disk (2):

80Nm
71. Remove lock
72. Measure play male side (1): mount

clock
check drawing rebearing on p8
73. Measure play male side (2): lift

rotor
74. Measure play male side (3): read

value
75. Measure play female side (1):

mount clock
76. Measure play female side (2): lift

rotor
77. Measure play female side (2): read

value
78. Mount spacers
79. Mount spring washers (1)
80. Mount spring washers (2):

check markings
81. Mount spring washers (3)
82. Mount O-ring male cover
83. Grease O-ring male cover
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84. Mount male cover
85. Mount O-ring female cover
86. Grease O-ring female cover
87. Mount female cover
88. Tighten covers: 46 Nm
89. Remove tool
90. Replace plugs (1)
91. Replace plugs (2)
92. Spray oil through air inlet and

rotate the rotors
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ATLAS COPCO C190 - Assembly

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ATLAS COPCO C190 - Assembly

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Maintenance Procedure

Overhaul C-190 element, part 2

Mark male inlet bearing

Mount male inlet bearing (1)

Mount male inlet bearing (2)

Mount male inlet bearing (3)

Mark female inlet bearing

Mount female inlet bearing (3)

Mount female inlet bearing (6)

10. Grease bearings (1)

11. O-ring nozzle (2)

12. Mount nozzle (1)

13. Mount nozzle (2)

14. Tighten nozzle 78 Nm

15. Rotate element

16. Clean male and female inner rings

17. Mount male inner ring (1):

18. Mount male inner ring (2):

19. Mount male inner ring (3)

20. Mount male inner ring (4):

21. Mount female inner ring (1):

22. Mount female inner ring (2):

23. Mount female inner ring (3)

24. Mount female inner ring (4):

25. Oil male rotor

26. Mount male rotor

27. Oil female rotor

28. Mount female rotor

29. Mount O-rings (1)

30. Mount O-rings (2)

31. Mount housing (1)

32. Mount 2 bolts at left and right side

33. Mount guide pins (2)

34. Fix housing, tighten bolts:

36. Apply Loctite male side

37. Clean male inner ring before

38. Mount male inner ring (1):

39. Mount male inner ring (2)

40. Create 2 tools from old

41. Create 2 tools from old

Mount male cylinder bearing (1):

42. Mount male cylinder bearing (2)

43. Mount first tool

44. Mount second tool

45. Press cylinder bearing (1):

46. Press cylinder bearing (2):

47. Press cylinder bearing (3)

48. Remove tool

49. Mount male ball bearing (1):

50. Mount male ball bearing (2):

51. Mount male ball bearing (3)

52. Apply Loctite female side

53. Clean female inner ring before

54. Mount female inner ring (1)

55. Mount female inner ring

56. Mount female bearing (1)

57. Mount female bearing (2):

58. Press cylinder bearing (1):

59. Press cylinder bearing (2)

60. Press cylinder bearing (3):

61. Press cylinder bearing (3):

62. Mount female ball bearing (1):

63. Mount female ball bearing (2):