Documente Academic
Documente Profesional
Documente Cultură
Crossover Cleaning
System
Operator & Parts Manual
Revision Sheet
Release No. Date Revision Description
Rev. 0 06/28/13 Updated with 230V and product revisions
Rev. 1
Kaivac, Inc.
401 S. Third Street
Hamilton, OH 45011
Phone: 1-800-287-1136
www.kaivac.com
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OPERATOR & PARTS MANUAL
TABLE OF CONTENTS
Page #
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1.0 GETTING STARTED
When using an electrical appliance, basic precautions should always be followed, including the following:
Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
To Reduce The Risk Of Electric Shock – Do not expose to rain. Store indoors.
Connect to a properly grounded outlet only. See Grounding Instructions below.
Do not allow to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended attachments.
Do not use with damaged cord or plug. Check cord and plug prior to use. If appliance is not working as it should,
has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or cor-
ners. Do not run appliance over cord. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
Do not handle plug or appliance with wet hands.
Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and any-
thing that may reduce air flow.
Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
Turn off all controls before unplugging.
Use extra care when cleaning on stairs.
Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where they may be pre-
sent.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Do not use without dust bag and/or filters in place.
If using an extension cord with the appliance, make sure the connection is above the floor and away from expo-
sure to liquid.
This product comes with a grounded attachable extension cord. If damaged replace with equivalent cord rated 120V,
15 amps, 3-wire, 14 GA. This cord must be attached and mechanically secured using the provided cord connector to
use the equipment.
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance
for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment
grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
WARNING – Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check
with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not
modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified elec-
trician.
This appliance is for use on a nominal 120-volt circuit and has a grounding attachment plug that looks like the plug il-
lustrated in sketch A in Figure 20. Make sure that the appliance is connected to an outlet having the same configura-
tion as the plug. No adaptor should be used with this appliance.
Personal Protective Equipment (PPE): It is recommended to wear proper personal protective equipment as required
by the chemical product label instructions used in conjunction with the appliance.
WARNING — To Reduce the Risk of Electric Shock — Do not expose to rain. Store indoors.
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1.0 GETTING STARTED
1 YEAR - Kaivac warrants to the original purchaser/user that the vacuum tank, bucket body, vacuum motor
and spray system are free from defects in workmanship and materials under normal use for a period of One
Year, subject to the following restrictions:
* Wear Items Excluded Under This Warranty. These “wear items” are EXCLUDED from coverage: Squee-
gee blades and wheels, hoses, seals, gaskets, cords, casters, HEPA filter cartridges, chemical feed caps,
spray gun, GFCI, vacuum wand assembly and other accessory tools.
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1.0 GETTING STARTED
To be completed and mailed or faxed by the customer purchasing equipment. Return this war-
ranty card within ten days of purchase.
Purchased By:
Company: ___________________________________________________________________________
Type of Business
School/University Contract Cleaner Office
Hospital/Health Care Industrial Other: _____________
Intended Uses (check all that apply)
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2.0 KAIMOTION FLEX
2.1 Introduction
Inspection: Carefully unpack and inspect your new KaiMotion Flex Multipurpose Cleaning and Waxing
System for shipping damage. For instructions regarding any shipping damage, contact Kaivac, Inc. immedi-
ately. All returns must have a Return Authorization Number (RAN), which is available by calling the Kaivac
Technical Support Department at 1-800-287-1136.
Chemical Use:
Keep the appropriate chemical product MSDS on hand at all times (go to www.kaivac.com for updated
copies of Kaivac Chemical MSDS Sheets).
Training:
This manual provides basic instructions for how to use your Kaimotion Flex or OmniFlex units. For more
information and instructions on KaiMotion Flex cleaning and waxing techniques, tricks, and best prac-
tices, go to www.kaivac.com. Also, you can refer to the Kaimotion Wall Chart for basic cleaning tech-
niques and instructions.
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2.0 KAIMOTION FLEX
START
START
START
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2.0 KAIMOTION FLEX
Bin lids can fit between open Bins can also be carried on top of Additional KaiMotion™ Flex
4 bins. Bins may also be hung 5 trolley when a larger solution 6 Bins (sold separately) can be
from hooks on handle. capacity is desired. stacked on top of the system for
Note: Placing Note: Only 2 your high-
heavy items in bin lids may be capacity
rear handle bin included in cleaning
when there is no some KaiMo- needs.
water in unit tion™ Flex
may cause unit packages. Ad-
to tip. ditional bin lids
are sold sepa-
rately.
KaiMotion™ Flex Bins can be Any number of KaiMotion™ Flex KaiMotion™ Flex Bins can be
7 linked together to form a dual 8 Bins can be linked together on 9 stacked or nested for easy stor-
compartment cleaning tray. In- the floor into a bin train to provide age and transportation.
sert the Bin Hook under the Bin Rim as easy mobility and capacity as the job
shown. Insert Latch Pins through the requires.
Handle Holes to lock the Handles to-
gether.
Attach Latch
Pins Here
2.4 Maintenance
KaiMotion Flex Trolley:
Empty and flush out the Trolley daily to prevent mildew and bacteria growth.
Clean and disinfect weekly.
2.5 Troubleshooting
Spigot Leaking:
Make sure valve is completely closed in the “OFF” position.
If leak is occurring at the spigot-trolley connection, disassemble the spigot, unscrew the spigot from the
trolley, apply Teflon tape or thread sealant to the spigot and reattach. Test for leakage again prior to
reassembling the spigot.
If leaking pursues at the spigot valve, replace the spigot.
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3.0 OMNIFLEX WET/DRY VACUUM SYSTEM
3.1 Introduction
Inspection: Carefully unpack and inspect your new OmniFlex Wet/Dry Vacuum System for shipping dam-
age. Each unit is tested and thoroughly inspected before shipping. For instructions regarding any shipping
damage, contact Kaivac, Inc. immediately. All returns must have a Return Authorization Number (RAN),
which is available by calling the Kaivac Technical Support Department at 1-800-287-1136.
Chemical Use:
Only use chemicals approved for use with the OmniFlex. Use of non-Kaivac approved chemicals may
cause machine damage and will reduce warranty periods.
Keep the appropriate chemical product MSDS on hand at all times (go to www.kaivac.com for updated
copies of Kaivac chemical MSDS sheets).
Training:
This manual provides basic instructions for how to use your Kaimotion Flex or OmniFlex units. For more
information and instructions on OmniFlex cleaning techniques, tricks, and best practices, go to
www.kaivac.com. Also, you can refer to the Kaimotion Wall Chart for basic cleaning techniques and in-
structions.
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3.0 OMNIFLEX WET/DRY VACUUM SYSTEM
Vacuum Wand
(OFVWGB)
1-Piece Wand Vacuum Hose Asy
version with black cuffs
(OFVW1PGB) Vacuum Head (VMAWDZ)
(ORH)
Latches
(DVCL) For retractable cord
vacuum head
model— VMAWD
Vacuum Tank
Wand-Mounted (WDVTAZ)
Mohawk Grout
Brush for Grout
and Tile Cleaning Dump Hose For retractable cord
(GRTBRUSH1) (DH23FS) vacuum head
model— WDVTABLK
Casters 2 Caster Kit
(KMFCSTR5) (OCSTR-TR)
Squeegee Head
only Squeegee Blade Re-
(CVS12SFS)
Squeegee Head
Brush (VBRUSH) Dry Vacuum Bag (KVFDVB)
Place the Vacuum Head on the The Vacuum Wand can be stored The OmniFlex™ Vacuum comes
2 tank as shown 3 as shown by placing through a 4 with a replaceable electric cord
and secure the wrap of the for ease of replacement if plug or
Latches. vacuum hose and cord is damaged. Store cord by wrap-
then locating the end ping around the
into the wand slot. vacuum head, then
Then use the Vac- wrap vacuum hose
uum Wand to help around the vacuum
steer. head as shown.
When using an extra extension If using cleaning chemical that The Squeegee Head Brush can
5 cord, you can locate onto the 6 produces high foam, use a foam 7 be used to vacuum solution and
OmniFlex Vacuum as shown. inhibitor to protect the vacuum mo- also brush
Retract the electric cord completely and tor and stop early tripping of the float the floor. To flip
secure then attach the Optional Bin switch. Pour 2 capfuls of the inhibitor in the brush, with the
extension location the Vacuum Hose while the Squeegee Vac-
cord to Vacuum is running prior to uum Tool resting
avoid get- cleaning, to coat the hose. on the floor, roll
ting the the Vacuum Wand 360
connection degrees in your hand.
wet.
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3.0 OMNIFLEX WET/DRY VACUUM SYSTEM
Tap
Dumping: To dump into the Dry Vacuuming: remove the Maintenance: The Float Cage of
10 drain, unscrew the Dump Hose 11 Vacuum Head and slide the Dry 12 the Vacuum Head needs to be
cap and lower the end of the Vacuum Bag over the deflector cleaned daily. Keep the Vacuum
Dump Hose into the drain. as shown. Make sure that the bag is Head oriented as shown and spray down
securely attached around the horn of with hot water and allow to dry. Avoid
the deflector. Reattach the Vacuum spraying water up into the Vacuum Mo-
Head. When finished, remove the bag tor compartment.
and dispose.
CAU-
TION:
Make
sure
straps Squeegee
are se- Wheel Re-
Blade Re-
cured to
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3.0 OMNIFLEX WET/DRY VACUUM SYSTEM
3.4 Maintenance
Item Procedure
Floor Squeegee Tool The condition of this tool is very important to the performance of the OmniFlex
Vacuum. The floor should be nearly dry after vacuuming. Regularly check
the condition of the rubber squeegee blades and wheels on the underside of
the tool. If streaking occurs or if there are signs of wear, replace immediately.
NOTE: Rough floor surfaces will cause the blades and wheels to wear out
more quickly. Replace as necessary.
Vacuum Tank Empty and flush vacuum tank after each use.
Regularly check the deflector to make sure there are no blockages.
Clean and disinfect weekly.
Vacuum Motor Head Check the float shutoff foam filter regularly (weekly recommended). If dirty,
remove and clean.
After removing the foam filter, check the float shutoff screen for blockages
and clean if necessary. A blocked screen or foam filter will restrict airflow and
reduce suction.
Leaks Be alert for leaks around hoses, fittings, tanks or elsewhere.
Discontinue use until leaks are repaired.
Electrical System Electric cord must be regularly inspected for tears or cuts in the insulation. If
tears or cuts are found repair immediately.
3.5 Troubleshooting
Area Problem Possible Cause Solution
Electrical No power to Machine not plugged in Plug machine in to outlet
vacuum motor
Switch not “ON” Check if switch is “ON”
GFCI on Pump Box tripped (only if Test or reset GFCI (if vacuum plugged into
connected to Pump Box) Pump Box)
Building circuit overloaded Plug vacuum into different circuit and reset
the building circuit breaker
Switch wires or connections loose Disconnect power and check for loose wires
on Pump Box (only if connected to under control panel of Pump Box
Pump Box)
Electrical burn- Vacuum motor brushes worn or mo- Remove vacuum motor and repair or replace.
ing smell tor jammed
Dump System Dump hose will Dump hose cap not removed Remove cap
not empty
Clog in tank near dump hose con- Remove vacuum motor and remove clog
nection
Dump hose Dump hose cut If leak is less than 4” from tank, cut and reat-
leaks tach, or replace
Dump hose clamp loose Tighten hose clamp
Dump hose cap not locked in Ensure dump hose cap is locked
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3.0 OMNIFLEX WET/DRY VACUUM SYSTEM
3.5 Troubleshooting
Area Problem Possible Cause Solution
Vacuum Sys- No or weak vac- Vacuum tank is full Empty vacuum tank
tem uum
Squeegee blades or wheels worn down Replace
Float shutoff foam filter or screen is dirty Clean foam filter and screen
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3.0 OMNIFLEX WET/DRY VACUUM SYSTEM
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4.0 OMNIFLEX PUMP SYSTEM
4.1 Introduction
Inspection: Carefully unpack and inspect your new OmniFlex Pump System for shipping damage. Each
unit is tested and thoroughly inspected before shipping. For instructions regarding any shipping damage,
contact Kaivac, Inc. immediately. All returns must have a Return Authorization Number (RAN), which is
available by calling the Kaivac Technical Support Department at 1-800-287-1136.
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4.0 OMNIFLEX PUMP SYSTEM
4.1 Introduction
Chemical Use:
Only use chemicals approved for use with the OmniFlex. Use of non-Kaivac approved chemicals may
cause machine damage and will reduce warranty periods.
Keep the appropriate chemical product MSDS on hand at all times (go to www.kaivac.com for updated
copies of Kaivac chemical MSDS sheets).
Training:
This manual provides basic instructions for how to use your Kaimotion Flex or OmniFlex units. For more
information and instructions on OmniFlex cleaning techniques, tricks, and best practices, go to
www.kaivac.com. Also, you can refer to the Kaimotion Wall Chart for basic cleaning techniques and in-
structions.
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4.0 OMNIFLEX PUMP SYSTEM
Remove items from box (Pump Box, Spray First install the Cord Wrap Horns onto each
1 Line, GFCI Cord, Spray Gun, Chemical Tip
2 side of the Trolley where shown with the sup-
Pack, Cord Wrap Horns & Hardware). plied screws and washers.
Then snap the Pump Box onto the Handle Attach the Spray Gun to the Spray Line and
3 from the rear and secure the strap around 4 turn the Mini-Ball Valve on the Spray Line to the
the handle. Make sure that the hoses on the OFF position.
bottom of the Pump Box are free of kinks and hang
freely in the Trolley.
Attach the GFCI Cord to the Pump Box Final assembly shown with OmniFlex Wet/Dry
5 Black Electrical Cord and wrap around Top
6 Vac. You are ready to begin using the system.
Post and Cord Wrap Horn as shown. Attach the See Pump Box
Spray Line to the Brass Injector and wrap similarly Use Instructions on
to GFCI Cord. the reverse side of
Top this page.
Black Elec-
Brass Injector
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4.0 OMNIFLEX PUMP SYSTEM
Fill the Trolley with clean, cool water only To prepare the cleaning
1 when using the
2 chemical, make sure the Draw
Pump Box. Tube is inserted into the Chemi-
cal Jug. Insert the metering tip as
Tip
Fill shown (see Metering Tip Selec-
Loca- tion Chart on the Metering Tip Bag). Cap
Then screw the Chemical Cap onto
WARNING: DO NOT PUT the Chemical Jug and make sure
CHEMICAL IN TROLLEY RES- the clear Chemical Line is con-
ERVOIR WHEN USING PUMP! nected to the Chemical Cap.
FAILURE TO DO SO WILL Draw
CAUSE PRODUCT DAMAGE
Check Spray Line and GFCI Cord for damage Review Control Panel. Make sure pump
3 prior to use. If damage is found, do not con-
4 switch and chemical valve in OFF position
tinue until proper repairs are completed. prior to plugging in. If using with OmniFlex Vac,
plug in the Vacuum Cord into control
Recepta-
panel Receptacle.
Hour Meter
Pump
Chemical Valve
Plug in and press the Black Test To prime the Pump: Turn Spray Line Valve
5 button on the GFCI (Ground
6 OFF, turn ON the Pump Switch, then turn the
Fault Circuit Interrupter), then Red Spray Line Valve ON, and squeeze the Spray Gun
Light should turn off. Then press the trigger. If issues priming, call Technical Support.
Red Reset button and Red Light
should come on.
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4.0 OMNIFLEX PUMP SYSTEM
Set-up
Chemicals
Inject
chemicals Fan Spray
Fresh Water
Pressure
wash and
rinse Fan
Loop
Spray line
Extract
and dry
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4.0 OMNIFLEX PUMP SYSTEM
4.4 Maintenance
Item Procedure
Spray Gun Check spray pattern. IF spray pattern will not pinpoint, clean orifice by removing it
with an Allen wrench and flushing. Replace if not pinpointing.
If nozzle becomes difficult to move from high to low pressure, lubricate the nozzle
with lithium grease.
Pressure Hose Wipe clean after each use.
Check for cuts or frays in the hose jacket, particularly at the end of the fittings. Re-
place hose if cuts are found.
Chemical System Weekly flush the chemical system. With the Chemical Valve in the ON position, de-
tach chemical line from chemical bottle and place into cup or bottle of fresh water,
spray in low pressure setting for 30 seconds.
Leaks Be alert for leaks around hoses, fittings, spray gun, or elsewhere.
Discontinue use until leaks are repaired.
Electrical System The GFCI (ground fault circuit interrupter) must be tested before each use.
Electric cord must be regularly inspected for tears or cuts in the insulation. If tears
or cuts are found repair immediately.
4.5 Troubleshooting
Area Problem Possible Cause Solution
Electrical No power to Machine not plugged in Plug machine in to outlet
pump motor
Switch not “ON” Check if switch is “ON”
GFCI on Pump Box tripped Test or reset GFCI
Building circuit overloaded Plug vacuum into different circuit and reset
the building circuit breaker
Switch wires or connections loose Disconnect power and check for loose wires
on Pump Box (only if connected to under control panel of Pump Box
Pump Box)
Electrical burn- Pump motor brushes worn or motor Release pressure on spray line and jog pump
ing smell jammed switch, if problem persists, remove pump mo-
tor and repair or replace.
High Pressure No water from Out of water Fill water tank
System pump or low
pressure Gun nozzle clogged Remove orifice with Allen wrench and clean
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4.0 OMNIFLEX PUMP SYSTEM
4.5 Troubleshooting
Area Problem Possible Cause Solution
High Pressure No water from Pressure hose damaged Repair or replace
System (cont.) pump or low
pressure (cont.) Quick disconnect leaking Tighten or replace
Injector clogged Remove chemical line from chemical
cap and blow small amounts of com-
pressed air into line.
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4.0 OMNIFLEX PUMP SYSTEM
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4.0 OMNIFLEX PUMP SYSTEM
ELECTRICAL DIAGRAM
OMNIFLEX SERIES
PLUG CONNECTION
TO GFCI
BLACK
WHITE
GREEN
CONTROL PANEL
RECEPTACLE
(FOR VACUUM MOTOR)
WHITE
BLACK
PUMP BLACK RED
CIRCUIT 150 PSI PUMP
500 PSI PUMP
BREAKER
SWITCH
M M
BLACK
GREEN
150 PSI PUMP DIA
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5.0 OMNIFLEX PUMP SYSTEM
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OMNIFLEX TROLLEY BUCKET ASSEMBLY
[P/N: KMFBASIC]
1
????
????
????
???? 5
3 9
8
4
7
8
10 2
9 1
7
OFUHA
5
8 11
10
13
12 4
14
15
7 18
17 16
8 11
10
13
12 4
14
15
7 18
17 16
3
# PART NO. PART DESCRIPTION
1 CVS26 OMNIFLEX FLOAT BALL
1
2 ZD10 STAINLESS STEEL FLOAT CAGE
3 FCINT FLOAT CAGE PLASTIC INTERFACE
2
4 EXT15 15 FT 120V EXTENSION CORD
4 EXT15EU 15 FT 240V EXTENSION CORD EUROPEAN
4 EXT15UK 15 FT 240V EXTENSION CORD UK
4 EXT15AU 15 FT 240V EXTENSION CORD AUSTRALIA
5 CORDCON VELCRO CORD CONNECTOR (OPTIONAL)
VAC MOTOR HEAD ASSEMBLY (CORD REEL MODEL)
[P/N: VMAWD, VMAWD240VEU (240V EUROPE), VMAWD240VUK (240V UK),
VMAWD240VAUS (240V AUSTRALIA)]
NOTES:
* VMGSKTR - VAC MOTOR GASKET REPLACEMENT KIT
OMNIFLEX PUMPBOX ASSY (1-PC ROTOMOLD MODEL)
[P/N: OSU15, OSU50, OSU50240VEU (240V EUROPE), OSU50240VUK (240V UK),
OSU50240VAUS (240V AUSTRALIA]
9
8
Control Panels 10
7 INJECTOR FOR PLASTIC CONTROL
See next pages for PANEL VERSION
details 13
12
11
14
6 Pumps
PA150O—see on next pages
3 PA217O—see view on next pages
PA217O240V (240V)
4
11 12
13 14 15 23
19
16
17
21 9
4
Pumps
8 PA150O-2—see on next pages
20 18 PA217O-2—see view on next
7 10 pages
1 PA217O240V (240V)
22
12 PC1 POWER CORD WITH S. RELIEF 120V 19 PH45 45 FT 500 PSI PRESSURE HOSE
12 CES20EU 50 FT RCD CORD W/FREE WIRE END 19 PH25 25 FT 150 PSI PRESSURE HOSE
12 CES20AUS 50 FT RCD CORD W/FREE WIRE END 21 MTIPSNEW METERING TIPS PACK
6
7
1
5
4
2 8
3
2
1
NOTE: This assembly does not apply for the 2-piece housing
Pumpbox model.
1
4
8
5
7
NOTE: This assembly does not apply for the 2-piece housing
Pumpbox model.
14
15
13
10 2
12
1
4
3
9
11
5
7
8
# PART NO. PART DESCRIPTION
6
1 SPPBOXPL1C METAL CONTROL PANEL (LEGACY)_
J
See Wire Diagram 2 SPH24J Rich- CHEMICAL HOSE 24 IN
3 CSS21 HOSE CLAMP
4 CPS68 90 DEG BARB FOR CHEM VALVE
5 CPS43A CHEMICAL VALVE
6 JWB5 JUMPER WIRE
7 CSS123 QUICK CONNECT TERMINAL
8 SPH24 CHEMICAL HOSE 24 IN
9 CSS21 HOSE CLAMP
10 PC1 POWER CORD WITH STRAIN RELIEF
11 CES29 120V ELEC RECEPTACLE 3 WIRE
12 5ACBS 250V RATED 5A BREAKER SWITCH
13 HMETER HOUR METER
14 CSS310 RUBBER GROMMET
15 CPS65 1/2 IN CLAMP
AUTOVAC ACCESSORY ASSEMBLIES
[P/N: AVAC]
11
14
15
13
10 10 2
9
12
16 17 12 6
13
15 5
18 11 7 2
8
1
4
3
19
14
20
21