Documente Academic
Documente Profesional
Documente Cultură
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TABLE OF CONTENTS
1
2
3
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8.1
Fire Emergency & Explosion, Chemicals, MVA, LPG, Gas Incidents & Hazardous
Materials ................................................................................................................. 30
8.2
Bomb Threat ................................................................................................. 30
8.3
Suspicious Parcels & Letters ............................................................................ 31
8.4
Confined Space Rescue ................................................................................... 32
8.5
Environmental Harm ....................................................................................... 32
8.6
Medical Emergency Plan .................................................................................. 32
8.7
Ettamogah Dam Safety Plan ............................................................................ 33
9
Emergency Procedures .............................................................................................................. 34
9.1
Fire (Excluding Bushfire) ................................................................................. 34
9.1.1 Dangers from fire ....................................................................................... 35
9.1.2 Raise the Alarm .......................................................................................... 35
9.1.3 Fire Fighting ............................................................................................... 35
9.1.4 First Aid ..................................................................................................... 35
9.1.5 Specialist Advice ......................................................................................... 35
9.2
Chlorine ........................................................................................................ 36
9.2.1 Gas Leaks .................................................................................................. 37
9.2.1.1
Evacuation ................................................................................ 37
9.2.1.2
Action by trained, equipped personnel .......................................... 37
9.2.2 Liquid Leaks and Spills ................................................................................ 38
9.2.2.1
Essential requirements ............................................................... 38
9.2.2.2
Action to be taken ...................................................................... 38
9.2.3 Fire ........................................................................................................... 38
9.2.3.1
Dangers from fire ...................................................................... 38
9.2.3.2
Steps to be taken ...................................................................... 38
9.2.4 First Aid ..................................................................................................... 38
9.2.5 Specialist Advice ......................................................................................... 38
9.3
Sodium Hydrosulphite ..................................................................................... 39
9.3.1 Action by trained, equipped personnel in case of emergency ............................ 40
9.3.2 Leaks and Spills .......................................................................................... 40
9.3.3 First Aid ..................................................................................................... 40
9.3.4 Specialist Advice ......................................................................................... 40
9.4
Diesel ........................................................................................................... 41
9.4.1 Fire fighting measures ................................................................................. 41
9.4.2 Spills ......................................................................................................... 41
9.4.3 First Aid ..................................................................................................... 42
9.4.4 Specialist Advice ......................................................................................... 42
9.5
Hydrogen Peroxide ......................................................................................... 43
9.5.1 Spill/Leak Procedure ................................................................................... 43
9.5.2 Fire ........................................................................................................... 44
9.5.3 Decomposition............................................................................................ 44
9.6
LP Gas .......................................................................................................... 45
9.6.1 Fire Fighting Measures ................................................................................. 45
9.6.2 Leaks ........................................................................................................ 45
9.6.3 First Aid ..................................................................................................... 46
9.6.4 Specialist Advice ......................................................................................... 46
9.7
Petrol ........................................................................................................... 47
9.7.1 Evacuation ................................................................................................. 48
9.7.2 Action by trained, equipped personnel in case of fire and explosion ................... 48
9.7.3 Leaks And Spills ......................................................................................... 48
9.7.4 First Aid ..................................................................................................... 48
9.7.5 Specialist Advice ......................................................................................... 48
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9.8
Other Chemicals ............................................................................................ 49
9.8.1 Escalation .................................................................................................. 49
9.8.2 Spills ......................................................................................................... 49
9.8.3 First Aid ..................................................................................................... 49
9.8.4 Specialist Advice ......................................................................................... 50
9.9
Stormwater ................................................................................................... 50
10 Document Record ....................................................................................................................... 51
11 Appendix 1 - Mill Location Map ................................................................................................. 52
12 Appendix 2 Risk Log .................................................................................................................. 53
13 Appendix 3 DG Manifest ............................................................................................................ 56
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EMERGENCY RESPONSE
FIB
Mill Emergency
Employee Guide
Dial 7
Emergency
- Fire
- Bomb
- Chemical
- Environmental
- Evacuation Plan
Steam
Plant
NSWFB
ERT
Evacuate
Site
Reports
Health Emergency
Dial 8
OH&S
Nurse
Emerg
Co-ord
Imdiate
Response
Actions
ESCALATION
POEO ACT 1997 requires all incidents that
cause or threaten material harm to the
environment to be notified immediately.
Notification is required to ALL of the following
Regulatory Authorities:Appropriate Regulatory Authority (ARA)
NSW Fire & Rescue 000
EPA (if not the ARA) 13 15 55
Public Health Dept. 02 6080 8900
Workcover
13 10 50
Council
1300 133 391
Neighbours as appropriate
- Maintenance Report
+/or
- Investigation Report
- H&S Manager
-Bus & Dev Manager
and if Req
-P&F or PEE On-call
+/or
-Maint Manager
+/or
- Mill Manager
- Comms Team
- Incident +
Repair Team
- Investigation
Team
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Fire
Explosion
Bomb Threat
Hazardous Materials
Environmental Harm
Medical
Phone Dial 7
Then Contact Emergency Response Team Co-ordinator by Radio Channel 1
For:
Medical Emergencies
Phone Dial 8
Then Contact the Health Centre or Shift Manager (outside business hours) by Radio
Channel 1
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HR/H&S Manager
Mill Manager
The Incident Support Team will instigate three teams as appropriate to support the emergency
and recovery processes, being
Investigation Team
Communications Team
If the incident is ascertained to require a Phase 3 escalation, both in either internal or external
resources and/or management, a clear protocol needs to be followed, see Table 1. The
Emergency Co-ordinator and ERT remain the active emergency agency supporting external
resources until relieved or the issue does not require that level of support.
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4.2 Preparation
The Albury Mill maintains preparedness for any unforeseen emergency by various systems and
processes including:
The maintaining of a skilled Emergency Response Team including a minimum hours training
as described in the Collective Workplace Agreement (CWA). The Emergency Response Coordinator will liaise with the OHS & Compliance Leader to develop an annual training plan
which covers the competency requirements for the ERT.
The regular maintenance and testing of fire protection systems to the relevant Australian
Standards
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Respond immediately to the incident area and provide all support and resources as
requested by the Emergency Response Co-ordinator
Dependant of the situation, initiate the formation of the Incident & Repair Team, the
Communications Team and the Investigation Team.
Continue to support the Emergency Co-ordinator in bringing the incident under control.
Establish the teams required to review the status of the mill and what actions are required
to bring the mill back to normal operations.
Take whatever actions are required to resource the action plan from within the mill, Norske
Skog or external to the mill.
Ensure that our suppliers are supporting the team with maximum resource and effort
Ensure that a team is liaising with our customers, managing the stock inventory and
liaising with Sales & Marketing.
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Liaise with the Albury Leadership Team, the Incident & Repair Team and the Investigation
Team
Customers
Community
Set up and investigate the reasons for the incident establishing the root causes and
recommended actions to prevent any repeat occurrence.
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Action
Time
done
By
Who
Action
Comp
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Action
Time
done
By
Who
Action
Comp
Action
Time
done
By
Who
Action
Comp
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All Emergencies
By
Who
Action
Comp
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6.4.2
Action
Reqd
Y/N
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Site Evacuation
Action
Time
done
By
Who
Action
Comp
Action
Time
done
By
Who
Action
Comp
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Action
Time
done
By
Who
Action
Comp
Time
done
By
Who
Action
Comp
Action
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Action
Time
done
By
Who
Action
Comp
Action
Time
done
By
Who
Action
Comp
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Action
Time
done
By
Who
Action
Comp
Time
done
By
Who
Action
Comp
Action
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Action
Time
done
By
Who
Action
Comp
Time
done
By
Who
Action
Comp
Action
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7 EMERGENCY ALARMS
7.1 General
The Albury Mill is equipped with many alarms, most which warn operational personnel of
equipment failure and process variations, and are usually specific to a plant area. There are
however, four alarms that are general to the site and warn of danger to personnel or
equipment and you will be required to be familiar with these alarms and the responses
required ensuring your safety. The four alarms are:
Fire Alarm
Chlorine Alarm
Once a fire alarm is activated, an alarm will be brought up in the Steam Plant control room
indicating the area of the alarm
No Fire in Area: If an alarm bell sounds and no fire is evident in your vicinity, then remain in
your work area unless advised by the Emergency Co-ordinator
Fire in Area: If a fire is discovered in your work area then you must:
Firstly raise the alarm by using the break glass alarm located normally located adjacent
to building exits or by phone (Dial 7)
If by phone, provide the following information:
Type of fire
If safe to do, get an appropriate extinguisher or hose reel and attempt to fight the fire
If the fire is unsafe or out of control, leave the area shutting the doors behind you
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Do not re-enter the room until the area has been declared safe by the Emergency Coordinator
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Switchrooms
In some switchrooms and other process rooms, which contain electronic equipment, gas
deluge extinguisher systems have been fitted within the cabinets. The systems consist of
pressurised Carbon Dioxide or Inergen which is discharged into the equipment in order to
suppress the fire.
The gas deluge system is connected to smoke and combustion detectors. The activation of one
detector causes the fire alarm in the room to sound and also activates the alarm in the Steam
Plant. On the activation of the second detector, an evacuation sign is illuminated and the gas is
discharged into the cabinet.
No Fire in Area: If you are in a room protected by the Gas Deluge System when an alarm
sounds:
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Building
Location
Type of incident
Do not re-enter the area until it is declared safe by the Emergency Co-ordinator
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Major fire
Bomb threat
Risk of explosion
Natural disaster
Medical emergency
To warn personnel of a required evacuation, a series of radio activated evacuation alarms have
been installed around the site. These units consist of a blue strobe light and a warning siren
which when activated the strobe light flashes and a loud wailing siren sound. The system is
activated via the Steam Plant or the Fire Station and can only be activated on the direction of
the Emergency Co-ordinator. The system is tested by Gatehouse on the first Monday of each
month at 0900hrs for approximately one minute.
Do Not React To This Monthly Test Alarm
Evacuation Alarm Sounds: When the evacuation alarm sounds (outside of a test) you must
carryout the following procedures:
Check that all personnel in your area have heard or seen, and are reacting to the alarm
Assemble near your department sign at the east side of the car park
Remain at your assembly area until directed by the Emergency Response Co-ordinator
(SM)
If you were involved in any Hot Work prior to the Evacuation, inform SM
Under normal circumstances, exit the site via the main mill entrance gate. If it is unsafe to exit
via the main mill entrance gate, the Emergency Co-ordinator (SM) or Emergency Team
member will direct you to an alternate exit point and assembly area.
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TABLE 1
INCIDENT
Fire
Explosion
Chemical, LPG & Gas Incident
Hazardous Materials
Suspicious Parcels or letters
Bomb Threat
Environmental Incident
Medical Emergency
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Do NOT smoke
Do NOT introduce any other ignition sources (eg. naked flame, sparking devices, electrical
equipment)
It has been the experience of some industries to receive information of the presence of an
explosive device or objects of a similar nature on the premises
After termination of the call, immediately contact the Emergency Response Co-ordinator
The ERT Co-ordinator will take the appropriate action to manage the situation. The ERT Coordinator is to immediately contact:
and if required
Dependant on the nature of the call, the following escalation could be necessary:
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Immediately place the unopened item in a safe place in the immediate vicinity.
Have the Emergency Co-ordinator arrange a water source to wash your hands and face,
etc.
EMERGENCY CO-ORDINATOR
Arrange for a water source for the contaminated person to wash hands and face, etc.
Arrange for Steam Plant operator to contact the following mill personnel;
- OHS & Compliance Leader
and if required
- P&F or PEE On-Call
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Use of spill containment equipment from spill kits and spill trailer
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Commence treatment look for signs of injury and signs you observe about the
casualtys condition. Is the casualty pale? Is the casualty sweaty? Is the casualty
bleeding? Is the casualty suffering chest pain? Have the casualty, if conscious, to
tell you about their symptoms. Are they in pain? Do they feel sick, dizzy or faint.
Provide an examination
starting at the neck. Ask does the casualty have a sore neck? And pins and needles
in hands or feet? Any weakness to any of the limbs? Can the casualty move all 4
limbs?
Move to the top of the head. Look over the head, face, nose for swelling, deformity,
bleeding, fluid coming out of the ears, or loose teeth
Consider any injury to the chest. Look for the rise and fall of the chest, rate of
breathing, listen for noisy breathing, enquire about pain on movement or breathing
Ask about the stomach. Observe for bleeding
Look at the casualtys limbs. Look for loss of movement, swelling, deformity,
bleeding or bruising, equal strength in all limbs, enquire about sensations such as
numbness, coldness or tingling
Look at the casualtys back. Whilst supporting the head and neck, roll them over
and look for deformity, swelling, bleeding or bruising
Provide confidence and reassurance. Be calm, firm and compassionate.
4. If required to transport the casualty, firstly assess them and ask if the are able to walk with
your assistance. They should be taken to the health centre and to lie on the bed or sit in a
chair with arms. The first aid responder to stay with them at all times. If the casualty is
unable to walk and needs to be moved prior to further assessment or treatment the first
aid responder shall follow the below:
Apply a collar while maintaining neutral head position place the chin support well
under the chin. Do not adjust the collar while on the casualty
In the health centre is a stretcher which shall be used by further first aiders or
bystanders to assist.
Reasons for moving a casualty prior to assessment or treatment fire or threat of
fire, explosives or other hazards, electrical wires, toxic fumes, unable to properly
treat the casualty without moving them eg a person requires CPR
If the casualty is awaiting the arrival of an ambulance and is comfortable in the area
they are in, leave them!
5. Undertake debrief and self evaluation after the event. Record the event and any treatment
given to the casualty.
6. The initial responder to stay with the casualty at all times, even while been treated by
other trained personal.
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9 Emergency Procedures
9.1 Fire (Excluding Bushfire)
For any incident that involves fire or the threat of fire to any property and within the Albury
Mill site is treated as an emergency. All fires require a formal investigation as per our WHS
Incident Investigation Policy.
PREVENTION
The best solution to stop a fire is to prevent it from starting. Some examples of prevention
that the mill employ are:
Hot work permit procedure
Hot work competence training
Induction and training for contractors
No smoking site
Ettamogah
Adequate housekeeping and maintenance programs
Maintenance contract with local fire company to test and maintain fire systems
DETECTION
Smoke Detection systems in place.
Alarms locally and in Control Room.
Code red
VESDA systems
RESPONSE
Code Red alarm to Albury fire brigade with 15 minute response time.
Familiarity training for Albury fire brigade
The mill has a trained Emergency Response Team, fire fighting systems/equipment and
emergency procedures to address fires.
Fire fighting and alarm competence training for all employees
EMERGENCY PROCEDURES
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Remove clothing if not sticking to the skin and wrap the burn loosely in clean cloth.
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9.2 Chlorine
2400L
Hazard Statements
Causes skin irritation.
Causes serious eye irritation.
Toxic if inhaled.
May cause respiratory irritation.
Very toxic to aquatic life.
800L
CHLORINE
Hazchem Code 2XE
Ettamogah
800L
Prevention
Leak Detection system in place.
Alarms locally and in Control Room
Operators trained in Chlorine handling and emergency procedures.
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Emergency Procedures
9.2.1 Gas Leaks
9.2.1.1 Evacuation
The evacuation procedure outlined below should be followed:
1.
Sound the alarm immediately a leak is detected. If the size of the leak is known, report
this to the person in charge on the installation.
2.
Evacuate any people likely to be in danger to upwind of the source of the leak.
3.
Personnel should be moved across-wind until clear on the gas-laden air, then upwind to a
position of greater safety. Wind direction should be closely monitored throughout the
emergency.
4.
When moving through an area affected by chlorine, only shallow breaths should be taken
and a water-wetted cloth pad should be held over the nose and mouth.
5.
If it is impossible to leave the area, advise personnel to remain indoors, with doors and
windows tightly closed. Gaps under doors and windows should be blocked with wet
towels and all ventilation or air conditioning systems, or gas heaters, should be turned
off.
6.
Use emergency gas marks, if available, but strictly for escapes purposes only. They are
not suitable for use where concentrations of chlorine exceed 1%, or where oxygen levels
are depleted, unless they are of the air bottle type. All emergency masks are only
suitable for short periods of use.
The name of the contact person, who should stay near the telephone;
Whether the chlorine is still escaping, and how serious the escape is;
The location of the leak, e.g. cylinder valve, cylinder body, tank valve, or similar; and
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Limit the spread of the liquid chlorine by use of barriers such as sand or soil.
9.2.3 Fire
9.2.3.1 Dangers from fire
The main danger from fire in chlorine storage or handling areas is that containers could
rupture at high temperatures and a major chlorine escape could occur. In a similar way, holes
can develop from local hot spots on the containers due to accelerated corrosion. Gas escapes
that occur during a large fire will usually be dispersed by the updraught from the fire.
9.2.3.2 Steps to be taken
The steps to be taken if there is a fire in chlorine storage or handling area are:
1. Isolate the chlorine supplies leading to the fire area.
2. If safe to do so, remove chlorine containers before the fire reaches the storage area.
3. Keep chlorine containers cool by spraying water on them from fire hoses or fixed sprinklers.
4. If the containers cannot be kept cool, ensure that all fire fighting personnel remain at a
safe distance.
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36T
Hazard Statements
May cause fire.
Harmful if swallowed.
Do not breathe dust.
Avoid contact with skin and eyes.
Potential to cause adverse health effects
Sodium
Hazchem Code 1Y
Hydrosulphite
Ettamogah
1Water Jets
Y-- Self Contained Breathing apparatus and protective gloves.
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Prevention
Operators trained in Sodium Hydrosulphite handling and emergency procedures.
Stable under recommended conditions of storage.
Avoid contact with incompatible substances. Incompatible with small quantities of water and
air.
Emergency Procedures
Evacuate area and call emergency services:
1. Toxic gas maybe evolved in a fire situation
2. Remain upwind.
3. Notify those downwind from hazard
4. All appropriate measures taken to prevent this product from entering the environment.
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9.4 Diesel
1,000,000L
Hazard Statements
Moderate skin irritation.
Causes eye irritation.
Moderate toxicity and cause nausea if swallowed
Inhalation may cause low/moderate toxicity-irritant
Hazchem Code None
DG Class None
Diesel
Ettamogah
2.
3.
4.
9.4.2 Spills
The following requirements are essential for dealing with emergencies involving Diesel
spillages:
1.
2.
3.
4.
5.
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100000L
4000L
1000L
1000L
Hazard Statements
Will accelerate burning when involved in a fire.
May explode from heating, shock, friction or contamination,
May ignite combustibles (wood, paper, clothing etc.)
Fire may produce irritating, poisonous and/or corrosive gases.
Containers may explode when heated.
Runoff may
create fire
or explosion hazard.
Peroxide
Storage
May decompose explosively when heated or involved in a fire.
Harmful by inhalation and if swallowed.
Causes severe burns.
Hazchem Code 2P
2 Water Fog (or fine water spray if fog unavailable)
P Full protective equipment including Self Contained Breathing apparatus.
Prevention
Tank temperature alarms.
Safe unloading procedures.
Operators, Maintenance and ERT trained in Peroxide handling and emergency procedures.
The hazard and energy release potential of Hydrogen Peroxide is significantly reduced by
dilution with water.
Large spillages, if contained, should be diluted to less than 1% w/w Hydrogen Peroxide and
flushed to drain.
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9.5.2 Fire
Hydrogen peroxide is neither flammable nor explosive, but, as an oxygen source, can
dramatically increase the fire risk with combustible materials such as wood, paper,
cardboard, and rags, and can form explosive mixtures with organic materials.
Fire involving peroxide materials are best controlled by copious quantities of water,
delivered in the form of a spray.
9.5.3 Decomposition
Decomposition of Hydrogen Peroxide in a tank can lead to lethal injury due to:
blast effects or flying fragments if pressurisation exceeds the venting capacity of the
pressure relief system.
The first indication of decomposition is that the temperature of the tank contents will start to
rise above ambient. If a tank shows signs of self heating the first action is to try to cool by
spraying the outside surface with plenty of cold water from a protected position 25m upwind
from the tank. Avoid getting water into the tank as raw water may contain contaminants.
If cooling of the tank is not effective in controlling the decomposition, dumping of the contents
of the tank may be required. If not, the temperature of the contents will continue to increase,
decomposition can be rapid and the evolution of gas is likely to result in foaming, and spraying
of hot liquid over a wide area. Full protective clothing must be worn when combating these
conditions.
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9.6 LP Gas
600L
150L
500L
7000L
Hazard Statements
Eyes-May result in cold burns.
Inhalation-Asphyxiat acts as a displacement of oxygen in lungs.
Skin-May cause cold burns
Ingestion-Will cause severe cold burns to mouth and throat.
Ettamogah
LP
Gas Code- 2T
Hazchem
2.
3.
9.6.2 Leaks
The following requirements are essential for dealing with emergencies involving LP Gas leaks:
1. Evacuate area of personnel
2. Inform manufacture or supplier of leak.
3. Use personal protective equipment.
4. Stop gas or flow supply to leak.
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9.7 Petrol
11000L
Hazard Statements
Causes skin irritation.
Causes eye irritation.
Toxic if inhaled.
May cause respiratory irritation.
Potential to cause adverse health effects
Ettamogah
PETROL
Hazchem Code 3YE
DG Class Flammable Liquid
3-- Foam
Y-- Self Contained Breathing apparatus and protective gloves.
E-- Evacuation of people in the vicinity of the incident should be considered.
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Prevention
Operators trained in Petrol handling and emergency procedures.
Emergency Procedures
9.7.1 Evacuation
The evacuation procedure outlined below should be followed:
1. Sound the alarm immediately if large spill is detected. Report this to the person in charge
of Emergency response.
2. Eliminate all ignition sources.
3. .Evacuate any people likely to be in danger in the vicinity
4. All appropriate measures taken to prevent this product from entering the environment.
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Prevention
Operators trained in chemical handling and emergency procedures.
Hazard Statements
Always implement the highest level of response until certain of the hazard that is
present
Refer to Safety Data Sheets
Emergency Procedures
9.8.1 Escalation
Sound the alarm immediately if large spill is detected. Report this to the person in charge
of Emergency response.
All appropriate measures taken to prevent this product from entering the environment.
9.8.2 Spills
The following requirements are essential for dealing with emergencies involving chemical
spillages:
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9.9 Stormwater
There are 4 storm water ponds on site. All storm water drains are connected to either one of
the four ponds.
The stormwater pond system is managed under the EMS by the WWTP operators. The WWTP
operators test all stormwater ponds for contamination prior to releasing or reclaiming through
the WWTP if contaminated. Please refer to the EMS for the full stormwater procedure.
Stormwater Pond/Drains Layout
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10 Document Record
Document Id.
Document Title
Authorised By
Date
Revision
Revision Due Date
Revision Prepared By
Current Version Number
Current Version Date
Issue
1
Date
1st Sept 12
11th March 13
3
4
26th August 13
17th Nov 14
Prepared by
EPC
EPC
EPC
EPC
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12
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3
4
10
11
Financial
Consequence
Item
Environmental
Consequence
No
Safety
Consequence
Probability
RISK LOG
Risk Level
Low
N
G
Medium
S
e
c
High
High
H
p
High
I
P
w
n
Medium
T
o
Low
High
I
P
w
n
Medium
M
h
High
Low
- 53 -
Revision date:
Approved by:
Version 4
EPC
12
Low
R
1
13
High
R
I
14
Low
15
Medium
16
Low
S
c
C
a
W
r
t
O
1
17
High
T
D
w
r
f
s
18
High
19
Medium
20
Low
21
Low
I
p
o
22
High
23
High
24
High
25
Low
H
p
26
Medium
T
e
h
M
- 54 -
R
c
C
w
Revision date:
Approved by:
Version 4
EPC
27
High
28
High
29
High
30
High
31
Low
A
M
- 55 -
13
Revision date:
Approved by:
Version 4
EPC
Appendix 3 DG Manifest
- 56 -