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lADC/SPE 19923
Compressive Loading Casing Design
E.M. Kooian and R.N. Mefford,Exxon Co. U.S.A.,and i-.B.
Hilbert
and IA. Kalll,
Exxon ProductionResearch Co.
SPE Members
7hla paper wea aeleofed for preaentaticn by an lADC/SPE Program Cernmlffea folbwlng rof Ifrformetkm oon!alned In n ebafrti aubmifted by the wfhofto). (W t%,.taof the
paper, au p+eawrtod,have not km reviewed by the
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revbw by Editorial Oommltteaa of the IADO and SPE. Permiaalon to00PY
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ABSTRACT
INTRODUCTI~
AFa =0.471
CASINGCiX4PRESSIVELOADS
Before a design procedure can be prepared, one
of surface
must first look at the origination
compressive forces
(1)
Dz Ape
drilling
aftw
t!s
string
is set.
Anotler source
.
COMPRESSIVE LOADING CASING DFSIGV
AFa -0.471
(2)
dz AP+
AFa
(3)
-58.8 W AT
shown in Figure 5.
IAOC/SPE 19923
joint or
.
IADC/SPE 19923
LOAD DISTRIBUTIONCONSIDERATIONS
Once the calculation of the maximum anticipated
compressive load is completed, the design of a
wellhead support system can begin. The wellhead
support.system is designed based on the compressive load distribution. Four aspects need to be
1) casing compression,
considered, notably:
2) cement compression,3) cement bond, and 4) soil
shear. The first two aspects, casing and cement
compression,represent the capacity of the system
components to resist applied compressive load.
The final two aspects, cement bond and soil shear,
representthe ability to transfer the applied load
into surroundingmembers and/or surroundingsoil.
Casing compression is achieved through the distribution of wellhead loads to the casing string
to which the first wellhead section is attached as
shown in Figure 6. The primary casing string is
usually designated surface casing and the first
wellhead section, or A-Section, is either welded
or screwed onto the top joint. The first design
calculation involves comparing the total worst
case anticipated compressive load to the connection rating and the yield strength of the size of
casing desired. The casing size is typically
governed by the drift diameter that will accommodate the desired bit size for drilling the next
section of hole.
a.-
.
COMPRESSIVELOADING CASING DESIGN
IADC/SPE 19923
During each of the three casing running operations, the strain ga e data was collected iasaediately after the hoo[ weight was slacitedoff and
again some eight to ten hours later. The-data-was
then reduced to indicate an average load supported
by the 30-inch conductor pipe and swsnarized in
Table 1.
The Table 1 data indicates that, with each successive string hung, the support offered by the
conductor pipe is asymptoticallyapproaching some
,naximumpercentage of the total string weight
landed in the wellhead as shown in Figure 9. The
compressiveload supported by the 30-inch conductor pipe increased from 53%, or 611 kips of the
1,160 kips landed in the A-section for the
12-1/16-inchcasing, to 71%, or 532 kips of the
747 kips landed in the C-Section for the 7-inch x
5-1/2-inch production casing. Total load supported by the 30-inch casing through a sunsnation
of the incrementalmeasure-lloads is 1663 kips out
of a total wellhead load of 2647 kips (63%). The
remaining984 kips of load would then be logically
supported by the cement underlying the base plate
and the 16-inch casing.
Setting of 12-1/16-inch
OD protectivecasing
I
I
I
I
. .Mu
STEP 2:
IADC/SPE 19923
STEP 4:
iS
2800 kips.
STEP 5:
STEP 11:
Note in the tubular design that no contribution from the cement under the
1anding base was assumed to help support
the wellhead system. A cement with a
compressive strength of 3000 psi and a
1anding base/cement surface area of 205
inz (22.75-inchx 16-inch),would result
in the cement shoulderinga total of 615
kips prior to yielding.
STEP 8:
Perfo.7n a
combination analysis to
determine if the 16-inch x 24-inch
combination will adequately support the
total load calculated in Step 3.
From Table 6, the third listed combination is the lowest cost design with
adequate strength.
STEP 9:
CONCLUSION
---
.
IADC/SPE 19923
NOMENCLATURE
6)
7)
A = Area
d -Casing inside diamater
Materials,
A = Deformation
AFa = Change in axial force
Ape = Change in external pressure
APPENDIXA
DERIVATION OF HOOKES LAW FOR DISTRI~IU
COMPRESSIVELOAD BEIUEEN CASINGS
OF
B(jA=
/ A
8 p(x)
A A(x)
dx
E
(A-1)
P = Force
A=
Pt = Total force
PC = Force on conductor casing
Ps = Force on surface casing
Pcmt = Force on cement
u =
Stress
L
m-
Ac = As
and therefore,
Pc Lc
As Es
Ac Ec
ACKNDMLEDGEMENTS
The Authors wish to express their appreciationto
Exxon Company, U.S.A. and Exxon Production Research Company for permitting the publication of
this paper.
Individual ack~;owledgementsare
accordedto M. J. Morrison and D. J. Broussardwho
contributedto the developmentand verificationof
this well design technique.
REFERENCES
1)
2)
3)
4)
5)
Ps Ls
Ec= Es
The remainingequation becomes
Pc=P&
Ac
As
or
Pc
=
Ps
Ac
As
..-
1
IADC/SPE 19923
APPENDIX B
SOLVING lUiUES L/W FOR DISTRIBUTION OF CDNP~ESSIVE LOAD BETUEEN CASIN6S INCLUDING CEMENT UNDERLYING THE BASE PLATE
Pt = UC
Act
[
As+
so
Pt = ac [Ac +A~
Pt = Pc + Ps + Pcmt
Dc =
~]~
~]~
flcm~
Pt
Ac + As + 0.16 Acmt
+ 0.16 Acmt]
Pc = Uc Ac
Solve for Ps and Pcmt in a like manner.
values against Pt by
(EA)cmt
Ac+As+..
Ec
[
Pt = Pc + Ps + P~mt
TABLE I
COMPRESSIVE LOAD SUPPORTED BY 30-INCH CONDUCTOR PIPE
STRING
LOAD SUPPORTED
BY CONDUCTOR
STRING
HOOK WEIGHT
INCREMENTAL
SUP~ORT
TOTAL
SUPPORT
(kips)
(kips)
1160
611
53
53
9-7/8-inch
740
520
70
60
7-inch x 5-1/2-inch
747
532
71
63
2647
1663
12-1/16-inch
TOTAL
._J&L_
TABLE 2
TUBULAR LOADS (SUSPENDEDIN WELLHEAD)
CSG SIZE
WEIGHT
-Q!!l-Q@_~u
MU SET IN
DEPTH
BUOYED WEIGHT
(kips)
STABILITY
OVERPULL TOTAL LOAD
m_-.@i@-
11-3/4
60
10.0
15000
765
150
915
9-5/8
47
12.5
17500
665
100
775
41
15.0
20000
635
100
735
12.95
10.5
19500
210
3-1/2
TOTAL.................*.....*...........................4.*......
210
2635
4=.
101
Verify
.,
TAME 3
ACOITIONALLMOS (KNKT CASE)
ITEH
Changes In internal
Temperature Qffects
Weight
of wellhead,
pressure (stlmulat!on)
(stimulation)
...............
50
.. ... .. . .. .. .. .. .. .. . .. .
100
......................................
&
TOTAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
165
TABLE 4
AVAILABLE
JOINT STREN~ffsWITH
v)
THREAO
GRAOE
HEIGHT
M!&.
SURfACECASM
16-INCH
1.33
OF
COST
Q&l
75
K-55
STC
565
31
84
K-55
STC
650
33
84
N-80
Butt
1427
45
TA3LE 5
AVAILABLE24-INCH C~
CASIfK
THREAO
X-56
He14ed
171
Mel dad
1326
76
171
X-56
Uelded
2122
80
156
JOINT STRENG~slilTH
1.33
COST
MM
GRAOE
NEWT
f)?lw_.
OF
1932
61
TABLE6
COH61NATI~ ANALYSIS
X~W~T
16- INCH
SURFACE CSG -
AREA RATIO
16- INCH/24 -lNCH
(%)
xi&T
24-INCH
C~~CToR
CSG
mm
K, STC
21.4
156,
X-56,
45.9
32/68
896/1904
84 ppf,
K, STC
24.1
156,
X-56,
4s.9
34/66
952/1848
84 ppf,
N, Butt
24.1
156,
X-56,
45.9
34/66
952/1848
84 ppf,
N, Butt
24.1
171,
B, W
50.4
32/68
896f1904
84 ppf,
N, Butt
24.1
171,
X-56,
50.4
31/53
896/1904
Load ratio
fs calculated
by multiplying
total
TAM
OESION-Y
COf4BI~T#)N
7S ppf,
NOTE:
LOAO RATIO
16- INC~{2~-lNCH
rJ)
CSG
SIZE
24
16.
GRAOE
.
156
.
64
(2800
k{ ps)
times
araa
HEIGHT
Qlm
-M!)_
load
___
CONN
HIM.
OEPTH
m
HOLE ~;l
X-56
tislded
270
30
N-BO
6utt
460
20
162
IN
ratto
percent.
OX?
,.
CONOUCTOR
SURFACE
IMTERMEOIATE
TENSILE LOAOSF~M
[EXCLUOE LINERS)
ANOBOPEQUl~ENT
INNER CASING STRINGS
WEIGHT OF%LLHEAD
LINER
TUBING
ONGATION
Pi
ONGATION
/
1
1
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t
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1
t
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1
1
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1:
t
I
t
II
1
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1
P*
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1
I
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1
t
1
I
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,
I
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$
I
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1
----r
---
80,000
I
1
1
I
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,,
1
t
t
t
1
I
t
1
t
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a
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:
A lncr@wo In Intti
TENSILE
STRAIN,
INIIN
RowS.
60,000
affwt
m cm
kmdhw.
STRESS
ml)
In3torisls.
1ss
STRAIN
[lN/IN)
STRAIN
(INIINI
COMPRESSION TEST
TESNILE TEST
cOMPRESSIONTEST
Ba=mw
TEST
Figuro4.
CONTRACTION
STRESS
ml)
PSI
:
.6
CONTRACTION
F&!ur@3.
STRESS,
Tor@onmd
cwmpm@mtomon8xnwotd
1
A-SECTION
A=L
BASE PLATE
SURFACE
CASING
LO
WEL
ENT
CIONDUCTOR
f-
pipE
SURFACEyASING
Figure7. Baseplatedistributes
load
---
30-INCH
CONDUCTOR PIPE
//////////////////////////m
LEGEND
(H.A1 = (HOOP. AXIALI
#1 (H,AI
HE [H,AI
#7 (H,A1
NUM8ER OF STRINGSflUN
#6 (H,AI
#5 iH,Al
SECTION A-A
Figure
8. Orimtatbn
of strain gsfps
_6-
..
.sEE
16-INCH CSG
IN 204NCH
LOAD
NOTES:
l) CURVE
lNCLUDES
2) SURFACE CASING
ON INCREMENTAL
Figure 10.
.19925
HOLE
CAPACITY
(KIPS)
2.OSAFETYFACTOR.
CAPACITY
CURVE
IS BASED
24-INCH
CSG IN 30-INCH
HOLE
100
..-..,
200
~
u-l
300
I
500
1000
1500
p
2000
LOAD CAPACITY
(KIPS)
NOTE:
1) CURVE INCLUDES
Figure 11.