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Mechanical Projects concepts Design and Fabrication Of

Injection Moulding Machine-Mechanical Project

DESIGN AND FABRICATION OF

INJECTION MOULDING MACHINEMECHANICAL PROJECT

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Mechanical Design
Machine Design
Injection Moulding Design

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ABSTRACT Of Injection Moulding

Machine:
Look around yourself and you will see plenty of injection
molded parts. The mouse and key

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board that you are using

browse this site were probably made through the plastic injection
molding process .ever use plastic handled screwdrivers? That was
made with injection molding.

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Injection molding is often use in mass production and prototyping

this is a relatively new way to manufacture parts. First machine
were built in 1993s .
So, What is injection molding? To put is basically, injection molding
Is the process of forcing melted plastic in to a mold cavity .Once
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( 178 ) Mechanical

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the plastic has cooled, the part can be ejected. It is useful when the
parts are too complex are cost prohibitive to machine with this
process many parts can made at the same time, out of the same
mold.
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What is injection moulding????

Injection moulding is the process of forcing
melted plastic into a mould cavity once the plastic has coded, the
part can be ejected. it is useful when the parts to complex of cost

HYDRAULIC
BEARING PULLERMechanical Engineering
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has coded, the part can be ejected. It is useful when the parts are
to complex or cost prohibitive to machine with this process, many
parts can be made at the same time, out of the same mould. In
general the plastic is applied to all material capable of being
moulded. Plastic are a large group of material consisting of
combination of carbon, hydrogen and also organic material.

Tungsten Inert Gas

(TIG) or Gas
Tungsten Arc (GTA)
welding
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Selection Of Welding
Processes and
Application Of welding
Process
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IC engine Major Parts

and Its Function,
Materials,Images,Manufactu
ring Method.
7

Principle Of Injection Moulding

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The product are manufacture rapidly with does

dimensional tolerance and excellent surface finish. It requires little
of no finishing since their dimensional finish is highly
satisfactory..the important properties of plastic material are
lightness a weight of plastic weights, resistance to corrosion and
moisture, Dielectric s strength. they are made either transparent of
in colors.

Main Parts of injection moulding machine model:

In injection molding machine each part is an important role.

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Including all the parts some are mainly used according to their
function of parts depends types of process to make it regular in

CAT EGORIES

operation. Here we are studying some useful functionparts .

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GATE QUESTION PAPERS

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Main parts and assembly of Injection moulding Machine

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HR INTERVIEW QUESTIONS WITH ANSWERS

Fabrication:A channel in vertical size in holds rack, pinion,

bearing cup &shaft.A base. Channel is also important which gives
support to the vertical channel by welding in L-size . Base channel
holds the vice which holds the various type of dies.

6
HYDRAULIC AND PNEUMATIC SYSTEM
IC ENGINE

Vice:-

INDUSTRIAL ENGINEERING

This is made up of steel, which have an external squre

threads.it moves to & fro by meshing internals are threads of
boss .this fix on the base channel. The squre threaded spindle can
be slide by handle.
Shaft:-

INTERVIEW TIPS
MACHINE DESIGN
MACHINE TOOL

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16
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MANUFACTURING TECHNOLOGY

It is made up of steel, having a key way to fit in gear &

shaft so that it can be rotate with gear on the both sides of gear
two ball bearing are mounted on the right hand side of operator.
There is handle which is tight with bolt arrangement to main shaft
due to which rack moves up &down. This way rack gives strong to
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inject the plastic material.

208

MECHANICAL PROJECTS CONCEPTS

Bearings:-

MECHATRONICS

Bearing support another moving machine element. It

permits relative motion between the contact surface of the

3
2

ONLINE MECHANICAL QUIZ

members, while carrying the load. It absorb thrust. The material

26

PARTS OF AUTOMOBILE

used for bearing are babit metals Tin base babits, load base
babits,bronze,

PLACEMENT PAPERS

Cast iron, silver act are widely used.

POWER ENGINEERING

Gear:-

4
1

PRODUCTION ENGINEERING

It is also known as pinion which is made up of mild steel.It is

QUALITY CONTROL TERMS

having teeth externally which meshed with the teeths of rack. This
is fitted on with key.

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Rack:This is main part which is slide up & down due to rotary

motion of gear it will convert in reciprocating motion of rack will
apply force on the molten plastic material so the material will
inject through nozzle into the die.

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REFRIGERATION AND AIR CONDITIONING

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RENEWABLE ENERGY SOURCES
RESUME WRITING

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ROBOTICS

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TECHNICAL INTERVIEW QUESTIONS

(MECH.)

It is elastic body, whose function is to distort when loaded

& to recover it original shape when the load is removed. It is made
up of wire coiled in the form of a helix. It is intended for

8
11

THEORY OF MACHINE

compressive or tensile loads.

THERMODYNAMICS

Nozzle:-

TOOL ENGINEERING

It is lower part of cylinder. This has external v-thread of

cylinder. The molten material of plastic injected to the die from

9
6

TRENDS IN AUTOMOBILE

nozzle hole when rack applied force on the material. It is made up

17

WONDERFUL/CRAZY/ FUNNY
ENGINEERING

of mild steel.
6

Cylinder :It is made up of mild steel. It is having throughout hole

on one side of cylinder means on top of cylinder by threading. On
the lower part of the cylinder a nozzle is fitted.
Coil:This is an electrical heating instrumental. This coil is covered
on cylinder. Supplyis given & to the coil so the inside plastic
material will goes to molten stage.
Cup:A cup is on the top of the cylinder. This having rack lower
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part bore so the rack slides through this hole of cup. This cup
made up mild steel.Through which spring can be compressed
&material will fill up in cylinder.

There are following steps in injection molding:1) Clamping:An injection molding machine consist of claming and injection
units. The clamping unit is what holds the mold under pressure
during the injection and cooling. Basically it holds the two halves
of the injection mould together.
2) Injection:At the beginning of which the plunger at upward
position of feed hopper, and the granules of the molding
compound are free to drop into the feed cylinder. The injection
stroke start as the plunge moves from upward to downward
forcing the accumulated granules into the heating cylinder, where
they are converted into the heating cylinder. Where they are
converted into the heating cylinder. Were they are converted into a
fluide mass. The plunger not in cylinder but also displaces the
fluide material at the nozzle and forces in into the closed mould
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cavity.
a) Dwelling:The dwelling phase consists of pause in the injection
process. The molten plastic has been injected into mould and
pressure is applied to make sure all of the mold cavities are filled.
Were the molded product are formed to their true
shape and proper density. The pressure is maintained long enough
for the product to cool and become hard, the heat of the plunger is
than returned to the upward position ans new granulation are free
to drop through the hoper into the feed cylinder.
4) Mould opening:The clamping unit opened which separates the two valves
of mould after the pressure is relative both mould members is
unlocked and he moveable member is moved away from the fixed
member, carrying the finished product with it.
5) Ejection:An ejection rod and plate eject the finished piece from the
mould. The unused spruces and runners can be recycled from use
again in future moulds.

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Molding by injection process is rapidly performed. The

molding m/c may be operated at six shots per minute, although
slower speed prevails since product molding product by injection.
This machine is primarily determined by length of time required to
cool and ser the material in the mould.
APPLICATION
1) It can manufacture plumbing plastic componanats such as
coupler, socket, L- connector, T-connections.
2)also it can manufacture plastic components which is using in
automobile industry.
3)For electrical &electronics components.
4)Small tins which are using cosmetics industry.
5)Stationary material & toys.
6)Plastic component used for household purpose i.e. brief casesThe list is endless.
Advantages Of Injection Moulding:1. These are best suited in mass products.
2. Prove to be economical by reducing the hand operation and
fatigue on workers.
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3. Semiskilled workers can be employed where as in hand molding

skill and artisans are required.
4. The production rate is high.quality of mold is better and hence
casting with less defects are products

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