264-5732

157-3584

THE 278-8844 CONNECTOR IS A 230-4011 WITH

TWO 8T-8737 SEAL PLUGS INSTALLED

10

E
A F
H

22 21 20 19 18 17

Symbols

16 15 14 13 12 11

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

52 51 50 49

Harness And Wire Electrical Schematic Symbols

KENR5927
December 2007

48 47 46 45
T

AFTERTREATMENT AIR
PRESSURE CONTROL VALVE
GR-C21
CGI DIFFERENTIAL PRESSURE
GR-C22

155-2269

60 59 58 57

56 55 54 53

68 67 66 65

64 63 62 61

76 75 74 73

COOLANT TEMPERATURE
SENSOR
GR-C11

Temperature
Symbol

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

120 119 118 117 116

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

115 114 113 112 111

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
160-7689

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

153-9693

AMBIENT AIR
TEMPERATURE
SENSOR
GR-C5

13

23

14

31

24

39

32

47

40

57

48

70

58

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

CGI HYDRAULIC ACTUATOR

GR-C6

TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR
GR-C2

C9 Mass Transit Bus Engine

Electrical System

230-4009

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

MFF1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

SPARK PLUG WIRE

CGI GAS TEMPERATURE SENSOR
GR-C9

260-6728

AFTERTREATMENT
IGNITION COIL
GR-C7

RIGHT SIDE VIEW

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Related Electrical Service Manuals

Title

Form Number

Troubleshooting

RENR9342

Systems Operation / Testing and Adjusting

RENR9823

Operation and Maintenance Manual

SEBU8083

Harness and Wire Symbols

8T-8736

1
2

TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR
GR-C2
TURBOCHARGER SPEED SENSOR
GR-C4

COOLANT TEMPERATURE
SENSOR
GR-C11

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

174-0502

Level
Symbol

72 71 70 69

88 87 86 85 84 83

TURBOCHARGER SPEED SENSOR

GR-C4
SPARK PLUG

Pressure
Symbol

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

D
E
A

AMBIENT AIR
TEMPERATURE
SENSOR
GR-C5

B
J

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes

Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for

Connector Plug

C-C4
AG-C3
130-6795 130-6795

CGI MASS FLOW RATE

DIFFERENTIAL PRESSURE SENSOR
GR-C14

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

260-6727

Part Number For

Connector Recepticle

325-AG135 PK-14

231-2295

L-C12
3E-5179

AG-C4
111-7898

Socket

Pin

CGI ABSOLUTE PRESSURE SENSOR

GR-C10

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

9X-1123

Fuse
(5 Amps)
Component
Part Number

Plug
1

3 4

7 8

CRANK CASE
PRESSURE SENSOR
G-C35

Wire Gauge

Wire Color

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

230-5011

Circuit Identification
Number

Ground
Connection

8 7 6 5

230-5010

200-L32 BK-14

Harness identification code:

This example indicates wire
135 in harness "AG".

4 3 2 1

155-2273

3E-3382

RIGHT HAND HARNESS

G-C2/GR-C8
6

AMP
CLR-GA

CONNECTOR TABLE
WIRE NAME POS

GN-16-HV K738-G66
4

RIGHT HAND HARNESS

G-C17/GR-C1

OR-18-GXL F793-G31

230-5009

230-5008

FUEL PUMP
SOLENOID AFT
G-C29

FUEL PUMP
SOLENOID FORE
G-C19

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
G-C9

OR-18-GXL C801-G60
GN-18-GXL Y798-G118
YL-18-GXL Y797-G46
BU-18-GXL K895-G73
BU-16-HV K739-G75
PK-18-GXL R746-G20
YL-18-GXL U787-G21
GN-18-GXL G829-G2

TOP VIEW

GY-18-GXL C800-G63

239-7349 OR 261-0524
INSULATION DIA FOR 239-7349 IS 2.24 TP 3.94mm
INSULATION DIA FOR 261-0524 IS 1.35 TO 2.3 mm

230-4013 OR 240-7878
INSULATION DIA FOR 230-4013 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7878 IS 1.35 TO 2.3 mm

WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

X980-G32
E963-G27
G856-G8
Y923-G71
994-G10

PK-18-GXL G833-G47

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
G-C9
RIGHT HAND HARNESS
G-C17/GR-C1

INLET AIR HEATER RELAY

G-C26

RED
3

RIGHT HAND HARNESS

G-C5/GR-C3

FUEL RAIL PRESSURE SENSOR

G-C3
FUEL INJECTION HARNESS
G-C37/J-C2
J1939 TERMINATION
RESISTOR
G-C24 / G-C25

RIGHT HAND HARNESS

G-C2/GR-C8

FUEL INJECTION
HARNESS
G-C16/J-C1

INTAKE MANIFOLD
PRESSURE SENSOR
G-C6

YL-16-GXL E795-G118
YL-18-GXL X981-G50
WH-18-GXL E964-G26
YL-18-GXL G857-G9
PU-18-GXL U793-G54

INLET AIR HEATER LAMP

(BEHIND WIRE BUNDLE)
G-C32
TIMING
CALIBRATION
PROBE G-C12/G-C15
OIL PRESSURE
SENSOR
ENGINE MOUNT
G-C4
AFTERTREATMENT #1
POWER
PURGE AIR ACTUATOR
G-C34 / G-C38
G-C20
AFTERTREATMENT #1 PRESSURE
(PILOT FUEL PRESSURE SENSOR)
G-C33
AFTERTREATMENT #2
(MAIN FUEL PRESSURE
SENSOR)
G-C28

237-0227 OR 240-7879
INSULATION DIA FOR 237-0227 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7879 IS 1.35 TO 2.3 mm

281-8803

BR-18-GXL C803-G58
GY-18-GXL U775-G59
PK-18-GXL Y735-G109
YL-18-GXL E966-G49
BU-18-GXL E965-G48

YELLOW
BU-18-GXL U744-G104
GY-18-GXL Y738-G65

GRAY

BU-18-GXL
YL-18-GXL
WH-18-GXL
BR-18-GXL

238-8245 OR 240-7876
INSULATION DIA FOR 238-8245 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7876 IS 1.35 TO 2.3 mm

230-4012

G827-G81
T846-G94
J894-G82
U779-G6

PU-18-GXL Y733-G90
BU-18-GXL Y734-G91
OR-18-GXL C820-G36
OR-18-GXL Y735-G88
OR-18-GXL J896-G62
YL-18-GXL Y737-G4
PU-18-GXL U773-G69
WH-18-GXL G828-G78

AFTERTREATMENT
FUEL PRESSURE CONTROL
PILOT FUEL CONTROL SOLENOID
G-C27

EXHAUST GAS TEMPERATURE #3

(FLAME BOUNDARY) SENSOR
G-C8

230-4011 OR 240-7874
INSULATION DIA FOR 230-4011 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7874 IS 1.35 TO 2.3 mm

238-8247 OR 240-7877
INSULATION DIA FOR 238-8247 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7877 IS 1.35 TO 2.3 mm

EXHAUST GAS TEMPERATURE #1 & #2

(TURBO OUTLET & FLAME DETECT)
SENSORS
G-C31

AFTERTREATMENT
FUEL PRESSURECONTROL
MAIN FUEL CONTROL SOLENOID
G-C13

YL-18-GXL H807-G155
BR-18-GXL G826-G1
WH-18-GXL Y748-G68
YL-18-GXL U781-G77
GN-18-GXL Y749-G103
BU-18-GXL 995-G12
BU-18-GXL Y946-G55
OR-16-GXL T751-G112
BR-18-GXL Y747-G67

ELECTRONIC CONTROL MODULE

P1 CUSTOMER CONNECTOR

CAM TOP SPEED TIMING

SENSOR GF-C2

BU-18-GXL C830-G57
BU-18-GXL C818-G37

OR-18-GXL Y743-G56

ELECTRONIC CONTROL MODULE

P2/J2 CONNECTOR
G-C1

100-3320

111-2416

PK-18-GXL U782-G83
PU-18-GXL J892-G76
BU-18-GXL C967-G15

OR-16-HV T860-G25

CAM BOTTOM SPEED TIMING

SENSOR GF-C3
AFTERTREATMENT
FUEL ENABLE ACTUATOR
G-C23

DPF JUMPER HARNESS

G-C18 / G-C39

SPEED TIMING
SENSOR HARNESS
G-C7/GF-C1

LEFT SIDE VIEW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103

G-C1
TERM/PLUG

180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737

AMP

CONNECTOR TABLE

CLR-GA

YL-18-GXL
WH-18-GXL
GN-18-GXL
BR-18-GXL
YL-18-GXL
PU-18-GXL
OR-18-GXL

G-C2

AMP SEAL CONNECTOR TABLE

WIRE NAME POS TERM/PLUG

X981-G50
X980-G32
G829-G42
U779-G6
U787-G21
U773-G69
C801-G60

1
2
3
4
5
6
7
8
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.

CLR-GA

RIGHT HAND ENGINE HARNESS

(GR HARNESS)
G-C2

180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

INTAKE MANIFOLD
PRESSURE
SENSOR
G-C6

P/N
231-2295

AMPSEAL CONNECTOR TABLE

CLR-GA

G-S2
(G829-GN)

CONNECTOR TABLE

G-C5

G-S10
(Y798-GN)

CLR-GA

G-C9

WIRE NAME POS TERM/PLUG

CLR-GA

WIRE NAME POS TERM/PLUG

180-9340
180-9340
180-9340
P/N
230-4013

CLR-GA

G-C27

DT

CONNECTOR TABLE

CLR-GA

QTY
1
1

A 180-9340
B 180-9340
C
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
174-0502
WEDGE
155-2266

FUEL RAIL PRESSURE SENSOR

G-C3

G-S11
(F793-OR)

POS TERM/PLUG

G-S3
(G833-PK)

G-C17

FUEL INJECTION HARNESS

(J HARNESS)
G-C37

DT

CONNECTOR TABLE

CLR-GA

WIRE NAME POS TERM/PLUG

K738-G66 1 180-9339
K739-G75 2 180-9339
T858-G22 3 180-9339
T858-G16 4 180-9339
T859-G24 5 180-9339
T860-G25 6 180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS.3E-3382
WEDGE 3E-3383

QTY
1
1

DT

FUEL PUMP
SOLENOID FORE
G-C19
AMP SEAL CONNECTOR TABLE
CLR-GA

G-C19

WIRE NAME POS TERM/PLUG

BU-18-GXL C818-G37 1 180-9340

PU-18-GXL C819-G52 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 238-8245

FUEL PUMP
SOLENOID AFT
G-C29
AMP SEAL CONNECTOR TABLE
CLR-GA

WIRE NAME POS TERM/PLUG

WH-16-HV
GN-16-HV
BU-16-HV
BR-16-HV
YL-16-HV
PU-16-HV

T962-G29 1 180-9340
T961-G28 2 180-9340
T960-G19 3 180-9340
T959-G18 4 180-9340
T958-G17 5 180-9340
T957-G35 6 180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS. 155-2273
WEDGE 155-2263

QTY
1
1

PU-18-GXL
BR-18-GXL
WH-16-HV
PU-16-HV
YL-16-HV

QTY
1
1

G-C15

1
2
ACCESSORY TABLE
PART NAME
P/N
CAP
274-3774

DT-RESCONNECTOR TABLE

G-C25

CLR-GA WIRE NAME POS TERM/PLUG

180-9340
180-9340
180-9340
180-9340

1
8T-8737
2
8T-8737
3
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 134-2540

P/N
230-5008

AMP SEAL
CONNECTOR TABLE
DT

CONNECTOR TABLE

G-C12

G-C38

CLR-GA WIRE NAME POS TERM/PLUG

WIRE NAME POS TERM/PLUG

WH-18-GXL G856-G8 1 180-9340

YL-18-GXL G857-G9 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 155-2269
1
WEDGE 155-2261
CLR-GA

TIMING
CALIBRATION
PROBE
G-C12
/ G-C15

INLET AIR
HEATER
LAMP
G-C32

OIL PRESSURE
SENSOR
G-C4

1
2
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
278-8844

QTY
1
DT

CONNECTOR TABLE

G-C32

G-C39

1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
5
8T-8737
6
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-5010

WIRE NAME POS TERM/PLUG

OR-18-GXL F793-G33 A 116-6159

BU-18-GXL C830-G3 B 116-6159
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 116-6158
1
RETAINER 111-2422
2
SEAL
100-6674
1
CAP
116-6161
AMP SEAL CONNECTOR TABLE

G-S1
(G826-BR)

G-C18

CLR-GA

WIRE NAME POS TERM/PLUG

YL-18-GXL
PK-18-GXL
OR-18-GXL
WH-18-GXL
PU-18-GXL
BU-18-GXL

U781-G77 1 180-9339
U782-G83 2 180-9339
J896-G62 3 180-9339
J894-G82 4 180-9339
J892-G76 5 180-9339
K895-G73 6 180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS.230-5011

QTY
1

QTY
1

AMP SEAL CONNECTOR TABLE

CLR-GA

G-C4

WIRE NAME POS TERM/PLUG

BR-18-GXL G826-G38 1
BU-18-GXL G827-G81 2
GY-18-GXL 994-G10 3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.

180-9340
180-9340
180-9340
P/N
237-0227

AMP SEAL CONNECTOR TABLE

DPF JUMPER HARNESS

G-C18 / G-C39

FUEL INJECTION
HARNESS
(J HARNESS)
G-C16

CRANK CASE
PRESSURE SENSOR
G-C35

G-S4
(T858-GY)

AMP SEAL

AMP CONNECTOR TABLEG-C1 CONTINUED

CLR-GA WIRE NAME POS TERM/PLUG

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL

G-C7

BK-18-GXL E963-G27 1
WH-18-GXL E964-G26 2
BU-18-GXL E965-G48 3
YL-18-GXL E966-G49 4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.

CONNECTOR TABLE

QTY
1

WIRE NAME POS TERM/PLUG

G-C16

CLR-GA

G-C29

WIRE NAME POS TERM/PLUG

OR-18-GXL C820-G36 1 180-9340

BR-18-GXL C821-G51 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 238-8245

CONNECTOR TABLE

CLR-GA

G-C37

GN-16-HV
BU-16-HV
GY-16-HV
GY-16-HV
WH-16-HV
OR-16-HV

DT

CLR-GA WIRE NAME POS TERM/PLUG

CLR-GA WIRE NAME POS TERM/PLUG

WIRE NAME POS TERM/PLUG

G-S9
(Y748-WH)

AMPSEAL CONNECTOR TABLE

PACKARDCONNECTOR TABLE

J1939 TERMINATION
RESISTOR
G-C24 / G-C25

G-C13

WIRE NAME POS TERM/PLUG

OR-18-GXL Y736-G100 1 180-9340

BU-18-GXL Y734-G91 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 230-4011

CLR-GA

ENGINE MOUNT
POWER
G-C34 / G-C38

G-S12
(C830-BU)

BU-18-GXL U744-G104 1 180-9340

PU-18-GXL Y923-G71 2 180-9340
YL-16-GXL Y750-G72 3 180-9340
OR-16-GXL T751-G112 4 180-9340
GY-18-GXL C800-G63 5 180-9340
WH-18-GXL G828-G115 6 180-9340
PU-18-GXL U793-G54 7 180-9340
BU-18-GXL 995-G12 8 180-9340
GY-18-GXL U775-G59 9 180-9340
WH-18-GXL Y748-G34 10 180-9340
GN-18-GXL Y749-G43 11 180-9340
GN-18-GXL G829-G5 12 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 230-4009

SPEED TIMING
SENSOR HARNESS
(GF HARNESS)
G-C7

G-C34

OR-14-GXL X715-G111
1 126-1767
BK-14-GXL X716-G97
2 126-1767
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 230-4012

G-C24

WIRE NAME POS TERM/PLUG

YL-18-GXL Y797-G14
GN-18-GXL Y798-G84

CLR-GA

AFTERTREATMENT
FUEL PRESSURE CONTROL
PILOT FUEL CONTROL
SOLENOID
G-C27

AMP SEAL CONNECTOR TABLE

WIRE NAME

AMP SEAL CONNECTOR TABLE

AFTERTREATMENT FUEL PRESSURE

CONTROL MAIN FUEL CONTROL
SOLENOID
G-C13

WIRE NAME POS TERM/PLUG

CLR-GA
G-C3

AFTERTREATMENT
FUEL ENABLE ACTUATOR
G-C23

PU-18-GXL Y733-G90 1 180-9340

OR-18-GXL Y736-G100 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 230-4011

RIGHT HAND ENGINE HARNESS

(GR HARNESS)
G-C5
AMP SEAL CONNECTOR TABLE

G-C23

POS TERM/PLUG

AMP SEAL CONNECTOR TABLE

INLET AIR HEATER RELAY

G-C26

CLR-GA

G-S13
(G828-WH)

WIRE NAME

YL-18-GXL Y737-G4
1 180-9340
GY-18-GXL Y738-G65
2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
238-8245

BU-18-GXL C967-G15 1 180-9340

PK-18-GXL G833-G45 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
230-4011

G-C26

BR-18-GXL G826-G89 1
PK-18-GXL G833-G87 2
BU-18-GXL Y946-G55 3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.

P/N
230-5008

G-S6
(Y797-YL)

AMP SEAL CONNECTOR TABLE

P/N
230-4013

AMP SEAL CONNECTOR TABLE

180-9340
180-9340
126-1768
126-1768

CLR-GA

INTAKE MANIFOLD AIR

TEMPERATURE
SENSOR
G-C9

180-9340
180-9340
180-9340

CLR-GA WIRE NAME POS TERM/PLUG

OR-18-GXL F793-G30 1 180-9340
BU-18-GXL C830-G53 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 155-2269
1
WEDGE 155-2261

WIRE NAME POS TERM/PLUG

GN-18-GXL Y798-G11 1
YL-18-GXL Y797-G13 2
BK-14-GXL X716-G97 3
OR-14-GXL X715-G111 4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.

RIGHT HAND ENGINE

HARNESS (GR HARNESS)
G-C17

BR-18-GXL G826-G39 1
PK-18-GXL G833-G41 2
PK-18-GXL R746-G20 3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
DT

AMP SEAL CONNECTOR TABLE

G-C6

WIRE NAME POS TERM/PLUG

AFTERTREATMENT #1
PURGE AIR ACTUATOR
G-C20

T858-G23
T962-G29
T959-G18
T961-G28
T960-G19
Y750-G72

104
180-9340
105
180-9340
106
180-9340
107
180-9340
108
180-9340
109
180-9340
110
8T-8737
C819-G52 111
180-9340
112
8T-8737
C821-G51 113
180-9340
114
8T-8737
T859-G24 115
180-9340
T957-G35 116
180-9340
117
8T-8737
T958-G17 118
180-9340
119
8T-8737
120
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
264-5732
COVER
291-6798

DT
CLR-GA

CONNECTOR TABLE
WIRE NAME

G-C20

CONNECTOR TABLE

G-C31

CLR-GA WIRE NAME POS TERM/PLUG

WH-18-GXL Y748-G93
1 180-9340
GN-18-GXL Y749-G85
2 180-9340
OR-18-GXL Y743-G56
3 180-9340
YL-18-GXL T846-G94
4 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
230-5008

EXHAUST GAS TEMPERATURE #1 & #2

(TURBO OUTLET & FLAME DETECT) SENSORS
G-C31

CLR-GA

AMP SEAL CONNECTOR TABLE

CLR-GA

WH-18-GXL Y748-G92 1 180-9340

GN-18-GXL Y749-G95 2 180-9340
BR-18-GXL C803-G58 3 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 230-4013

G-S8
(Y749-GN)

AMPSEAL CONNECTOR TABLE

ELECTRONIC CONTROL MODULE

G-C1

G-C33

WIRE NAME POS TERM/PLUG

EXHAUST GAS TEMPERATURE #3

(FLAME BOUNADRY) SENSOR
G-C8

PK-18-GXL Y735-G109
1 180-9340
YL-18-GXL H807-G155
2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
155-2269
1
WEDGE
155-2261

G-S5
(Y749-GN)

G-C28

WIRE NAME POS TERM/PLUG

WH-18-GXL Y748-G61 1 180-9340

GN-18-GXL Y749-G64 2 180-9340
BR-18-GXL Y747-G67 3 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS. 237-0227

AFTERTREATMENT #2
(MAIN FUEL PRESSURE
SENSOR)
AFTERTREATMENT #1 PRESSURE
G-C28
(PILOT FUEL PRESSURE SENSOR)
G-C33

G-C35

CLR-GA WIRE NAME POS TERM/PLUG

WH-18-GXL G828-G116
A 180-9340
GN-18-GXL G829-G117
B 180-9340
YL-16-GXL E795-G118
C 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
281-8803

POS TERM/PLUG

AMPSEAL CONNECTOR TABLE

G-S14
(Y748-WH)

CLR-GA

G-C8

WIRE NAME POS TERM/PLUG

WH-18-GXL Y748-G79
GN-18-GXL Y749-G86
OR-18-GXL Y735-G88

1
2
3
4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
1
SEAL-CAP

180-9340
180-9340
180-9340
8T-8737
P/N
239-7349
274-3782

(Dimensions: 39 inches x 24 inches)

20 Page, B&W

KENR5927

RIGHT HAND HARNESS

G-C5/GR-C3

INJECTOR 1
2145427

J-C4
1539693

J-C1
3E3382

G-C16
1552273

J-C6
1539693

T962-G29 WH-16-HV

T962-J64 WH-16-NW

T858-J6 GY-16-NW

T859-J11 WH-16-NW

T961-G28 GN-16-HV

T961-J65 GN-16-NW

T957-J69 PU-16-NW

T959-J67 BR-16-NW

T960-J66 BU-16-NW

T960-G19 BU-16-HV
T959-G18 BR-16-HV

T959-J67 BR-16-NW

T958-G17 YL-16-HV

T958-J68 YL-16-NW

T957-G35 PU-16-HV

T957-J69 PU-16-NW

K738-G66 GN-16-HV

K738-J2 GN-16-NW

K739-G75 BU-16-HV

K739-J1 BU-16-NW

K738-J2 GN-16-NW

T858-G22 GY-16-HV

T858-J9 GY-16-NW

T858-J6 GY-16-NW

T859-G24 WH-16-HV

T859-J12 WH-16-NW

T860-J16 OR-16-NW

T859-J12 WH-16-NW
T860-J16 OR-16-NW

T860-J15 OR-16-NW

T961-J65 GN-16-NW

T860-J14 OR-16-NW

T860-J15 OR-16-NW
T860-J14 OR-16-NW

T962-J64 WH-16-NW

T858-G23 GY-16-HV
T859-G24
T860-G25
T957-G35
T958-G17
T959-G18
T960-G19
T961-G28
T962-G29

ECM

BRAKE
DEPOPULATED
VNT (C9) & 350 HP RV)
ATAAC DRAIN PUMP
AIR INLET HEATER RELAY/LAMP
DEPOPULATED
ARD AIR PRESS CONTROL VALVE RTN
ENGINE CAN LO
ENGINE CAN HI
ACTUATOR RETURN (BRAKE)
INTAKE MANIFOLD AIR PRESSURE SENSOR
CGI MAF VENTURI DELTAP PRESS
ANALOG SENSOR RET(COOL T,INLET T,BAR P,CCV P)
ARD AIR PRESS CONTROL VALVE HS
ENGINE CAN SHIELD
TURBOSPEED (+)
CAM SPEED/TIMING (-)
TDC SERVICE PROBE +
COMBUSTION AIR DELTA P
LUBE OIL PRESSURE SENSOR
+8V DIGITAL THROTTLE POWER
ANALOG SENSOR RETURN (FUEL RAIL P,IMAP,IMAT)
SPD -1:

AVNT ACTUATOR (-)

SPD +1:

TURBOSPEED (-)
CAM SPEED/TIMING (+)
TDC SERVICE PROBE -

INLET AIR TEMPERATURE SENSOR

FUEL PRESSURE SENSOR
ARD FUEL PILOT PRESSURE SENSOR

PASSIVE SPD +2:

PASSIVE SPD -2:

CGI ACTUATOR RTN

AVNT ACTUATOR (+)
PURGE AIR
"B" CRANK SPEED
"B" CRANK SPEED

CGI ACTUATOR
FUEL ENABLE VALVE ACTUATOR RETURN
ANALOG SENSOR RETURN (FUEL T,FUEL P,LUBE P)
ARD TURBO OUTLET EXH TEMP SNSR
DPF TRAP INLET TEMPERATURE 1
CGI MAF VENTURI (ABS) BAROMETRIC PRESS SENSOR
ARD FUEL MAIN PRESS CONTROL VALVE
ARD FUEL MAIN PRESS CONTROL VALVE RETURN
FUEL PUMP 2 DRIVER
ARD FLAME BOUNDARY TEMP SNSR (FD #2)
DIFFERENTIAL FUEL PRESSURE SWITCH
ARD DELTA P PRESSURE SENSOR PART TRAP 1
ARD FUEL ENABLE ON/OFF
CGI MAF VENTURI TEMPERATURE
+5V PRESSURE SENSOR (BARO P,MAF DELTA P)

AIR INTAKE HEATER RELAY/LAMP RETURN

FUEL PUMP 1 DRIVER
ACTUATOR RETURN
+5V PRESS. SENSOR POWER (FUEL RAIL,IMAP,LUBE)
+5V SENSOR POWER (ARD ACTIVE)
+5V SENSOR POWER (DPF ACTIVE)
SENSOR RETURN (ARD SENSORS ACTIVE & PASSIVE)
COOLANT TEMPERATURE
FUEL RAIL PRESS. SENSOR
ARD IGNITION COIL RETURN
ARD FUEL MAIN PRESS SENSOR
ARD OUTLET (FLAME DETECT) TEMPERATURE
DPF ANALOG SENSOR RETURN (ACTIVE & PASSIVE)
DPF TRAP OUTLET TEMPERATURE 1
INTAKE MANIFOLD AIR TEMPERATURE SENSOR
FUEL TEMPERATURE SENSOR

(Dimensions: 39 inches x 24 inches)

20 Page, Color 2,

KENR5927

INJECTOR 5 &6 HS

INJECTOR 1 &2 HS
INJECTOR 6 LS
INJECTOR 3 LS
INJECTOR 5 LS
INJECTOR 4 LS
ARD IGNITION COIL
FUEL PUMP 1 DRIVER RETURN
DEPOPULATED
FUEL PUMP 2 DRIVER RETURN
DEPOPULATED
INJECTOR 3 &4 HS
INJECTOR 1 LS
DEPOPULATED
INJECTOR 2 LS
DEPOPULATED

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

994-G10
995-G12
C800-G63
C801-G60
C803-G58
C818-G37
C819-G52
C820-G36
C821-G51
U793-G54
C967-G15
E963-G27
E964-G26
E965-G48
E966-G49
G827-G81
Y946-G55
G856-G8
G857-G9
H807-G155
R746-G20
T846-G94
U744-G104
U773-G69
U775-G59
U779-G6
U787-G21
U781-G77
X980-G32
X981-G50
Y733-G90
Y734-G91
Y735-G88
Y735-G109
Y737-G4
Y738-G65
J894-G82
J892-G76
Y743-G56
J896-G62
Y747-G67
Y750-G72
T751-G112
Y923-G71
E795-G118
K895-G73
U782-G83

G-C1
2645732
K738-G66 GN-16-HV

F793-G31 OR-18-GXL

C801-G60 OR-18-GXL
Y798-G118 GN-18-GXL
Y797-G46 YL-18-GXL
K895-G73 BU-18-GXL
K739-G75 BU-16-HV
R746-G20 PK-18-GXL
U787-G21 YL-18-GXL
G829-G2 GN-18-GXL
C800-G63 GY-18-GXL

X980-G32 WH-18-GXL
E963-G27 BK-18-GXL
G856-G8 WH-18-GXL
Y923-G71 PU-18-GXL
994-G10 GY-18-GXL
G833-G47 PK-18-GXL
E795-G118 YL-16-GXL
X981-G50 YL-18-GXL
E964-G26 WH-18-GXL
G857-G9 YL-18-GXL

U793-G54 PU-18-GXL
C803-G58 BR-18-GXL
U775-G59 GY-18-GXL

C830-G57 BU-18-GXL

Y735-G109 PK-18-GXL
E966-G49 YL-18-GXL
E965-G48 BU-18-GXL

F793-G31 OR-18-GXL

U744-G104 BU-18-GXL
Y738-G65 GY-18-GXL

G826-G1 BR-18-GXL

G827-G81 BU-18-GXL
T846-G94 YL-18-GXL
J894-G82 WH-18-GXL
U779-G6 BR-18-GXL

G829-G2 GN-18-GXL

Y733-G90 PU-18-GXL
Y734-G91 BU-18-GXL
C820-G36 OR-18-GXL

G833-G47 PK-18-GXL

Y735-G88 OR-18-GXL
J896-G62 OR-18-GXL

Y748-G68 WH-18-GXL

Y737-G4 YL-18-GXL
U773-G69 PU-18-GXL

Y748-G101 WH-18-GXL

T858-G22 GY-16-HV
T858-G16 GY-16-HV
WH-16-HV
OR-16-HV
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
GY-18-GXL
BU-18-GXL
GY-18-GXL
OR-18-GXL
BR-18-GXL
BU-18-GXL
PU-18-GXL
OR-18-GXL
BR-18-GXL
PU-18-GXL
BU-18-GXL
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
BU-18-GXL
BU-18-GXL
WH-18-GXL
YL-18-GXL
YL-18-GXL
PK-18-GXL
YL-18-GXL
BU-18-GXL
PU-18-GXL
GY-18-GXL
BR-18-GXL
YL-18-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL
PU-18-GXL
BU-18-GXL
OR-18-GXL
PK-18-GXL
YL-18-GXL
GY-18-GXL
WH-18-GXL
PU-18-GXL
OR-18-GXL
OR-18-GXL
BR-18-GXL
YL-16-GXL
OR-16-GXL
PU-18-GXL
YL-16-GXL
BU-18-GXL
PK-18-GXL

G-S12

G-S11

G-S1

G-S2

G-S3

G-S14

G-S9

G828-G78 WH-18-GXL

C830-G57 BU-18-GXL
C818-G37 BU-18-GXL

Y749-G103 GN-18-GXL

Y749-G7 GN-18-GXL

H807-G155 YL-18-GXL
G826-G1 BR-18-GXL
Y748-G68 WH-18-GXL
U781-G77 YL-18-GXL
Y749-G103 GN-18-GXL
995-G12 BU-18-GXL
Y946-G55 BU-18-GXL

Y797-G46 YL-18-GXL

T751-G112 OR-16-GXL
Y747-G67 BR-18-GXL

Y798-G118 GN-18-GXL

Y743-G56 OR-18-GXL
G828-G78 WH-18-GXL

U782-G83 PK-18-GXL
J892-G76 PU-18-GXL
C967-G15 BU-18-GXL

G-S5

G-S8

G-S6

G-S10

G-S13

INJECTOR 5
2145427

1 VS

Y749-G85 GN-18-GXL

2 GND

Y743-G56 OR-18-GXL

3 FLAME SIG

T846-G94 YL-18-GXL

4 TURBO SIG

C803-G58 BR-18-GXL
H807-G155 YL-18-GXL
Y748-G61 WH-18-GXL
Y733-G90 PU-18-GXL
Y734-G91 BU-18-GXL
Y735-G109 PK-18-GXL
Y735-G88 OR-18-GXL
Y737-G4 YL-18-GXL
Y738-G65 GY-18-GXL
Y747-G67 BR-18-GXL
Y748-G92 WH-18-GXL
Y749-G64 GN-18-GXL
Y749-G95 GN-18-GXL
Y749-G86 GN-18-GXL
Y748-G79 WH-18-GXL

INJECTOR 6
2145427

Y748-G79 WH-18-GXL

Y749-G86 GN-18-GXL

2 GND

Y735-G88 OR-18-GXL

3 FLAME SIG

BK-18

GROUND

BR-18-GXL
YL-18-GXL
OR-18-GXL
YL-18-GXL
GN-18-GXL
WH-18-GXL
YL-18-GXL
BU-18-GXL
PK-18-GXL
PU-18-GXL
BU-18-GXL
PK-18-GXL
YL-18-GXL
GY-18-GXL
WH-18-GXL
PU-18-GXL
OR-18-GXL
OR-18-GXL
BR-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
GN-18-GXL

GROUND

GN-18-GXL
OR-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
PK-18-GXL
BR-18-GXL
WH-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL

E963-G27
E964-G26
E965-G48
E966-G49

G-C18
2305011

G-C39
2305010

PU-18-GXL
BU-18-GXL
YL-18-GXL
GY-18-GXL

G829-G5 GN-18-GXL
G829-G42 GN-18-GXL
G829-G117 GN-18-GXL
G833-G41 PK-18-GXL
G833-G87 PK-18-GXL
G833-G45 PK-18-GXL
Y748-G61 WH-18-GXL
Y748-G92 WH-18-GXL

F-C1
2305010

H807-G155 YL-18-GXL

BK-18

Y736-G100 OR-18-GXL

BK-18

Y736-G100 OR-18-GXL
Y734-G91 BU-18-GXL

BK-18

BK-18

Y737-G4 YL-18-GXL

BK-18

Y738-G65 GY-18-GXL

BK-18

U782-F2 PK-18-GXL

J896-F3 OR-18-GXL

J894-G82 WH-18-GXL

J892-G76 PU-18-GXL

K895-G73 BU-18-GXL

U782-F6 PK-18-GXL

U782-F7 PK-18-GXL

DPF JUMPER HARNESS 317-7681

U782-P29 PK-18

Y746-P30 PK-16

Y741-P31 YL-16

Y742-P32 GN-16

U782-P33 PK-16

OEM HARNESS

E963-GF1

E964-GF2 WH-18-GXL

E965-G48 BU-18-GXL

E966-G49 YL-18-GXL

Y798-G84 GN-18-GXL

G-C12
1552269

SYMBOL

U744-GR6 BU-18-TFE

G856-G8 WH-18-GXL

Y923-GR17 PU-18-TFE

G857-G9 YL-18-GXL

Y750-G72 YL-16-GXL

Y750-GR111 YL-16-TFE

Y751-GR112 OR-16-TFE

C800-G63 GY-18-GXL

C800-GR1 GY-18-TFE

G828-G115 WH-18-GXL

G828-GR9 WH-18-TFE

U793-G54 PU-18-GXL

U793-GR14 PU-18-TFE

995-G12 BU-18-GXL

995-GR11 BU-18-TFE

U775-G59 GY-18-GXL

U775-GR7 GY-18-TFE

Y748-G34 WH-18-GXL

10

Y748-GR155 WH-18-TFE

Y749-G43 GN-18-GXL

11

Y749-GR166 GN-18-TFE

G829-G5 GN-18-GXL

12

G829-GR21 GN-18-TFE

G-C9
2304011

SIGNAL

G833-G45 PK-18-GXL

GROUND

H#

295-6234 48 in spak plug wire and ground wires

G826-G38 BR-18-GXL

G827-G81 BU-18-GXL

TWISTED PAIR

994-G10 GY-18-GXL

GR-C8
2606727

SPARK PLUG
295-3099

3
4

G829-GR18 GN-18-TFE

F793-G30

U779-GR19 BR-18-TFE

C830-G53 BU-18-GXL

U787-GR10 YL-18-TFE

U773-G69 PU-18-GXL

5
6

U773-GR13 PU-18-TFE

C801-G60 OR-18-GXL

C801-GR20 OR-18-TFE

X980-GR4 WH-18-TFE

GR-C3
2305009
1

Y798-GR119 GN-18-GXL

Y797-G13 YL-18-GXL

Y797-GR121 YL-18-GXL

X716-G97 BK-14-GXL

X716-GR113 BK-14-GXL

X715-G111 OR-14-GXL

X715-GR8 OR-14-GXL

22

GROUND

33

SIGNAL

G833-G87 PK-18-GXL

G-C38
2788844
1
2

C818-G37 BU-18-GXL

C819-G52 PU-18-GXL

G-C35
2818803
G828-G116 WH-18-GXL

G829-G117 GN-18-GXL

E795-G118 YL-16-GXL

G-C29
2388245

CRANKCASE
PRESSURE

C820-G36 OR-18-GXL

C821-G51 BR-18-GXL

GROUND

G828-GR2 WH-18-TFE

2823141
1 VS

G829-GR3 GN-18-TFE

2 GND

U773-GR13 PU-18-TFE

G829-GR25 GN-18-TFE
G829-GR3 GN-18-TFE

SIGNAL

G829-GR12 GN-18-TFE

GROUND

3 FLAME SIG
4 TURBO SIG

COOLANT TEMPERATURE
SENSOR
234-5012
1

X715-GR8 OR-14-GXL

VS

Y797-GR121 YL-18-GXL

CAN+

X716-GR113 BK-14-GXL

GROUND

Y798-GR119 GN-18-GXL

CAN-

TWISTED PAIR

FUEL RAIL PRESSURE SENSOR

2935340
OR-18
1
VS
YL-18
2
GND
GN-18
3
SIG

G-C19
2388245

SIGNAL

GR-C9
2610524

G829-GR24 GN-18-TFE

995-GR11 BU-18-TFE

BK-18

G833-G41 PK-18-GXL

G826-G89 BR-18-GXL

G829-GR25 GN-18-TFE

RD-18

SIGNAL

BK-18

GROUND

CGI GAS TEMPERATURE SENSOR

280-9909

G829-GR18 GN-18-TFE

CGI ABSOLUTE PRESSURE SENSOR

303-3357
+ VOLTS
1
GROUND
2

U779-GR19 BR-18-TFE

GR-C10
2407879
G828-GR22 WH-18-TFE

SIGNAL

GR-C2
2305008

R746-G20 PK-18-GXL

Y946-G55 BU-18-GXL

X716-G97 BK-14-GXL

U793-GR14 PU-18-TFE

G828-GR22 WH-18-TFE
G828-GR23 WH-18-TFE
G828-GR2 WH-18-TFE

GR-S2

AMBIENT AIR TEMPERATURE

SENSOR
234-5013

GR-C5
2407874

INLET AIR HEATER

G826-G39 BR-18-GXL

G-C3
2304013

ENG MOUNT
POWER

X715-G111 OR-14-GXL

GR-S1

GR-C11
2407874

INTAKE MANIFOLD PRESSURE SENSOR

266-8650
11
+ VOLTS

G-C6
2304013

TWISTED PAIR

Y798-G11 GN-18-GXL

IGNITION GROUND

PU-18-TFE
GN-18-TFE
PU-18-TFE
BR-18-TFE
YL-18-TFE

G829-GR12 GN-18-TFE

WIRE2393 OR-2

8
TWISTED PAIR

GR-S3

INLET AIR HEATER

G-C26 RELAY
1552269 267-8477
OR-18-GXL
BK-18
1

X981-GR5 YL-18-TFE

G-C34
2304012

G829-GR21 GN-18-TFE

BATTERY +

1
2

G-C5
2305008

G828-GR9 WH-18-TFE

U744-GR6 BU-18-TFE

OR

PWM +

U775-GR7 GY-18-TFE

BK

PWM -

TWISTED PAIR

X980-GR4 WH-18-TFE

X981-GR5 YL-18-TFE

G829-GR24 GN-18-TFE

GROUND

U787-GR10 YL-18-TFE

SIGNAL

C800-GR1 GY-18-TFE

Y748-GR155 WH-18-TFE

CGI DIFFERENTIAL PRESSURE

284-5320
+ VOLTS
1

Y749-GR166 GN-18-TFE

GROUND

Y923-GR17 PU-18-TFE

SIGNAL

L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK

101-RD

14 AWG GXL

101-RD

14 AWG GXL
14 AWG GXL
14 AWG GXL

229-BK
229-BK
229-BK
229-BK
C978-BR
C979-OR

SERVICE BRAKE PEDAL POSITION SWITCH N/C

C992-PU

C992-PU

C979-OR
C992-PU

C975-WH

C975-WH

CRUISE CONTROL ON/OFF SWITCH

CIRCUIT GROUPING DESIGNATION

LO
MED

H795-PK

E716-GY

HI
LO
MED

RETARDER SOLENOID
ON/OFF SWITCH

101-RD
K900-YL

E717-GN

HI

101-RD
101-RD

CLUTCH PEDAL POSITION SWITCH N/C

C977-BU

H795-PK

C977-BU

101-RD

(PEDAL RELEASED POSITION)

A/C HIGH PRESSURE SWITCH N/C

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

C975-WH

E971-GN

H795-PK

E971-GN
NOTE
C & F

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8V
ACCELERATOR PEDAL POSITION

BK
RD
WH

G808-BU
G809-GN

1
2

G808-BU
G809-GN

229-BK
229-BK
C986-BR
229-BK

H795-PK
C985-BU
C986-BR
G840-PU

H795-PK
C985-BU
C986-BR

B
A
C

J403/P403

ACCELERATOR PEDAL POSITION SENSOR

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

COOLING FAN
SOLENOID

ARC
SUPPRESSOR

229-BK
J906-BR

NOTE A

NOTE A: WIRES TWISTED ONE TWIST PER 25mm.

NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL, EITHER ONE OF
THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED. LEAVE THE REMAINING LINE
DISCONNECTED, DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING
SQUARE WAVES. THE SPEEDOMETER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH
OTHER. THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS OF EACH OTHER.
MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37, J1-38, AND J1-39 IS +/- 10 VOLTS.
AMPLITUDE WILL BE +/- 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR, CONNECT
THE ELECTRONIC SIGNAL INPUT TO THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE
CONNECTED OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE Z:
BLACK CONNECTOR(157-3584) IS KEYED AND REQUIRES ADAPTER CABLE(P/N 157-4829) FOR
CONNECTION TO SERVICE CABLES(139-4166 OR 207-6845). GREY CONNECTOR(8T-8736)
CONNECTS DIRECTLY TO SERVICE CABLES(139-4166 OR 207-6845).

P1
1607689
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

AMPSEAL
CLR-GA
YL-18-TFE
WH-18-TFE
GN-18-TFE
BR-18-TFE
YL-18-TFE
PU-18-TFE
OR-18-TFE

QTY
1

CONNECTOR TABLE
GR-C8
WIRE NAME POS TERM/PLUG
X981-GR5
1
180-9339
X980-GR4
2
180-9339
G829-GR18
3
180-9339
U779-GR19
4
180-9339
U787-GR10
5
180-9339
U773-GR13
6
180-9339
C801-GR20
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS.
260-6727

MAIN ENGINE HARNESS

(G HARNESS)
GR-C3

AMPSEAL
CLR-GA
GN-18-GXL
YL-18-GXL
BK-14-GXL
OR-14-GXL
QTY
1

MAIN ENGINE HARNESS

(G HARNESS)
GR-C8

CGI MASS FLOW RATE

DIFFERENTIAL
PRESSURE SENSOR
GR-C14

AMPSEAL
CLR-GA
WH-18-TFE
GN-18-TFE
BR-18-TFE
QTY
1

AMPSEAL
CLR-GA
WH-18-TFE
GN-18-TFE
YL-18-TFE

CONNECTOR TABLE
GR-C3
WIRE NAME
POS TERM/PLUG
Y798-GR119
1
180-9339
Y797-GR121
2
180-9339
X716-GR113
3
126-1767
X715-GR8
4
126-1767
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS.
230-5009

QTY
1

CONNECTOR TABLE
WIRE NAME POS
G828-GR22
1
G829-GR18
2
U779-GR19
3
ACCESSORY TABLE
PART NAME
PLUG_AS.

AMPSEAL
CLR-GA
OR-14-GXL
YL-18-GXL
BK-14-GXL
GN-18-GXL

GR-C10
TERM/PLUG
180-9340
180-9340
180-9340
P/N
240-7879

COOLANT TEMPERATURE
SENSOR
GR-C11

CONNECTOR TABLE
GR-C14
WIRE NAME POS TERM/PLUG
G828-GR23
1
180-9340
G829-GR24
2
180-9340
U787-GR10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
240-7878

AMPSEAL
CLR-GA
BU-18-TFE
GN-18-TFE
QTY
1

CONNECTOR TABLE
GR-C11
WIRE NAME POS TERM/PLUG
995-GR11
1
180-9340
G829-GR12
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
240-7874

MAIN ENGINE HARNESS

(G HARNESS)
GR-C1

AMPSEAL
CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE

GR-S3
( G829-GN )

GR-S2
( G829-GN )

GR-S1
( G828-WH )

CGI GAS TEMPERATURE SENSOR

GR-C9

AMPSEAL CONNECTOR TABLE

GR-C4
CLR-GA WIRE NAME POS TERM/PLUG
WH-18-TFE X980-GR4
1
180-9340
YL-18-TFE X981-GR5
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
240-7876

QTY
1

CONNECTOR TABLE
GR-C9
WIRE NAME POS TERM/PLUG
G828-GR2
1
180-9340
G829-GR3
2
180-9340
U773-GR13
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
261-0524

QTY
1

AMPSEAL
CLR-GA
PU-18-TFE
GN-18-TFE
QTY
1

CGI DIFFERENTIAL
PRESSURE SENSOR
GR-C22

AMPSEAL
CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE
QTY
1

CONNECTOR TABLE
GR-C22
WIRE NAME POS TERM/PLUG
Y748-GR155
1
180-9340
Y749-GR166
2
180-9340
Y923-GR17
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
240-7878

AMPSEAL
CLR-GA
OR-18-TFE
GY-18-TFE
QTY
1

CONNECTOR TABLE
GR-C21
WIRE NAME POS TERM/PLUG
C801-GR20
1
180-9340
C800-GR1
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
240-7877

AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
GR-C21

AMPSEAL
CLR-GA
YL-16-TFE
BK-16-GXL
OR-16-TFE
QTY
1

GR-T1
( 200-BK )

DESCRIPTION
SPARK PLUG WIRE AS.
DPF JUMPER HARNESS
MAIN ENGINE HARNESS
RIGHT HAND ENGINE HARNESS
SPEED TIMING HARNESS
INTERNAL ENGINE HARNESS
(WITH CAT COMPRESSION BRAKE)

PART NUMBER
295-6234
317-7681
304-8921
304-8922
302-5342
302-5343

INTERNAL ENGINE HARNESS

(WITHOUT COMPRESSION BRAKE)

309-2883

CHG LVL
01
00
00
01
00
01

INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
- BATTERY
INPUT #13
- BATTERY
ACCELERATOR PEDAL POSITION
- BATTERY
INPUT #8
-BATTERY
IGNITION KEY SWITCH

INJECTOR 4
J-C7

INJECTOR 2
J-C5

INJECTOR 1
J-C4

00

INJECTOR 5
J-C8

INJECTOR 3
J-C6

CAT COMPRESSION
BRAKE ACTUATOR
J-C3
J-C3 DOES NOT EXIST
IN HARNESS 309-2883

CONNECTOR TABLE
GR-C2
WIRE NAME
POS TERM/PLUG
X715-GR8
1
126-1768
Y797-GR121
2
180-9340
X716-GR113
3
126-1768
Y798-GR119
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-5008

CONNECTOR TABLE
GR-C5
WIRE NAME POS TERM/PLUG
U793-GR14
1
180-9340
G829-GR25
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
240-7874

AMBIENT AIR TEMPERATURE

SENSOR
GR-C5

J-S1
TPI
CLR-GA
GY-16-NW
PU-16-NW
QTY
1
1
1

FUEL INJECTOR
INTERFACE
J-C2

DT
CLR-GA
GN-16-NW
BU-16-NW
GY-16-NW
GY-16-NW
WH-16-NW
OR-16-NW
QTY
1
1

DT
CLR-GA
WH-16-NW
GN-16-NW
BU-16-NW
BR-16-NW
YL-16-NW
PU-16-NW

AMPSEAL CONNECTOR TABLE

GR-C6
CLR-GA WIRE NAME POS TERM/PLUG
BU-18-TFE U744-GR6
1
180-9340
GY-18-TFE U775-GR7
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
240-7877

QTY
1
1

CGI HYDRAULIC
ACTUATOR
GR-C6

AFTERTREATMENT
IGNITION COIL
GR-C7

UNSWITCHED + BATTERY
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL LOW
UNSWITCHED + BATTERY
INPUT #1

(SCHEMATIC 271-1341 CHG 03)

DESIGNATION
GP
F
G
GR
GF
J

HARNESS 304-8922 CONNECTOR & SPLICE LOCATIONS

& CONNECTOR TABLES

CONNECTOR TABLE
GR-C7
WIRE NAME
POS TERM/PLUG
Y750-GR111
1
180-9340
200-G80
2
180-9340
Y751-GR112
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
240-7878

CRUISE CONTROL RESUME

SERV. BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE

C9 (2007) STANDARD S/N MFF00001-UP

MASS TRANSIT BUS (MTB) ENGINE

TURBOCHARGER
SPEED SENSOR
GR-C4
AMP SEAL CONNECTOR TABLE
GR-C1
CLR-GA WIRE NAME
POS TERM/PLUG
BU-18-TFE
U744-GR6
1
180-9339
PU-18-TFE Y923-GR17
2
180-9339
YL-16-TFE Y750-GR111
3
180-9339
OR-16-TFE Y751-GR112
4
180-9339
GY-18-TFE
C800-GR1
5
180-9339
WH-18-TFE G828-GR9
6
180-9339
PU-18-TFE U793-GR14
7
180-9339
BU-18-TFE
995-GR11
8
180-9339
GY-18-TFE
U775-GR7
9
180-9339
WH-18-TFE Y748-GR155
10
180-9339
GN-18-TFE Y749-GR166
11
180-9339
GN-18-TFE G829-GR21
12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS.
260-6728

INPUT #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8 (COOLING FAN)
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 POSITIVE
INPUT #15 NEGATIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
HIGH EXHAUST TEMPERATURE LAMP
AFTERTREATMENT REGENERATION LAMP
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
CRUISE CONTROL SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD

N/O = NORMALLY OPEN

N/C = NORMALLY CLOSED

TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR
GR-C2
CGI ABSOLUTE
PRESSURE SENSOR
GR-C10

+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

ABBREVIATIONS:
ARD = AFTERTREATMENT REGENERATION DEVICE
CGI = CLEAN GAS INDUCTION
DPF = DIESEL PARTICULATE FILTER

TURBOCHARGER SPEED SENSOR

AFTERTREATMENT AIR
PRESSURE CONTROL VALVE
2753626

C801-GR20 OR-18-TFE

GR-C22
2407878

FUEL PUMP SOLENOID AFT 2

2800626

G828-GR23 WH-18-TFE

CGI MASS FLOW RATE

DIFFERENTIAL PRESSURE SENSOR
298-6502
+ VOLTS
1

GR-C14
2407878

GR-C4
2407876

GR-C21
2407877

FUEL PUMP SOLENOID FORE 1

2800626

TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR

CGI HYDRAULIC ACTUATOR

275-6542

GR-C6
2407877

101-RD

14 AWG GXL

(PEDAL RELEASED POSITION)

H795-PK

COLOR ABBREVIATIONS

WIRE - GP

G840-PU
C977-BU
E716-GY

101-RD

14 AWG GXL

H795-PK

SPLICE

AFTERTREATMENT
IGNITION COIL
277-8354

450-YL

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR

C978-BR
C979-OR
SET/RESUME SWITCH

ATCH WIRE, CABLE, COMPONENT

BK-16-GXL

C973-GN

451-BR

14 AWG GXL

10A

CIRCUIT CONNECTED OR SPLICE

U793-GR14
G829-GR18
U773-GR13
U779-GR19
U787-GR10

OIL PRESSURE SENSOR

2935535
1
OR-18 VS
YL-18 GND
2
GN-18 SIG
3

BATTERY 1

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

G829-GR95 GN-18-TFE

G-C4
2370227

BATTERY 2

CIRCUIT NOT CONNECTED

TIMING CALIBRATION PROBE

BATTERY 3

H795-PK

CONNECTOR

Y751-GR112 OR-16-TFE

C967-G15 BU-18-GXL

- 12V +

DESCRIPTION

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

Y750-GR111 YL-16-TFE

INTAKE MANIFOLD 1
AIR TEMPERATURE SENSOR
234-5013

-12V +

CIRCUIT CONNECTED

GR-C7
2407878

G-C15
2743774

-12V +

10A

BLADE, SPADE, RING OR SCREW

TERMINAL

INLET AIR HEATER LAMP

451-BR

14 AWG GXL

IGNITION GROUND
A

NOTE
B & E

ENGINE
BLOCK

GF-C3 CAM BOTTOM SPEED TIMING SENSOR

1112416 109-7195
BU-18-GXL
A

200-G80

NOTE
B & E
450-YL

SIGNAL +
SIGNAL -

10A

DPF SENSOR ENCLOSURE

286-1243

SPEED TIMEING HARNESS

J1939 TERMINATION
RESISTOR

TACHOMETER

E794-YL
E793-BU

C974-PU

TO CHASSIS
J1939 DATALINK

OEM SUPPLIED WIRING

E966-GF4 YL-18-GXL

SIGNAL +
SIGNAL -

NOTE D

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

C985-BU
H795-PK

NOTE A

NOTE Z

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM

TWISTED PAIR

G-C25
1342540

G880-PK
K998-BU

SPEEDOMETER

SENSOR / ACTUATOR SUPPLY

GF-C2 CAM TOP SPEED TIMING SENSOR

1003320 109-7194
BK-18-GXL
A

E963-G27 BK-18-GXL

TWISTED PAIR

T751-G112 OR-16-GXL

GROUND

AFTERTREATMENT
REGENERATION LAMP
HIGH EXHAUST
TEMPERATURE LAMP

10A

GF-C1
2305009

STARTER
MOTOR

P-C2
230-5010

U781-P28 YL-18

E964-G26 WH-18-GXL

Y797-G14 YL-18-GXL

GR-C1
2606728

ALTERNATOR

(-) BATTERY / SENSOR RETURN

AFTERTREATMENT FUEL ENABLE ACTUATOR

277-4071

G-C23
2388245

AFTERTREATMENT #1
PURGE AIR ACTUATOR
2313269

(+) BATTERY SWITCHED

STARTING CIRCUIT

659-PK

9 PIN CAB
CONNECTOR
+ BATTERY B
- BATTERY A
J
H
J1587- G E793-BU
J1587+ F E794-YL
J1939 SHIELD E A249-BK
J1939- D K990-GN
J1939+ C K900-YL

(+) BATTERY

AFTERTREATMENT FUEL PRESSURE CONTROL

MAIN FUEL CONTROL SOLENOID
2858734

G-C13
2304011

L994-YL

WARNING LAMP

OFF
ON
START

AFTERTREATMENT FUEL PRESSURE CONTROL

PILOT FUEL CONTROL SOLENOID
2858735

Y733-G90 PU-18-GXL

SIGNAL

P-C1
2305010

J892-F5 PU-18-GXL

U787-G21 YL-18-GXL

T958-G17 YL-16-HV

CHECK ENGINE LAMP

KEYSWITCH

GROUND

Y735-G109 PK-18-GXL

J894-F4 WH-18-GXL

J896-G62 OR-18-GXL

Y923-G71 PU-18-GXL

U779-G6 BR-18-GXL

T859-G24 WH-16-HV
T957-G35 PU-16-HV

U782-G83 PK-18-GXL

U744-G104 BU-18-GXL

C821-G51 BR-18-GXL

GROUND

G829-G42 GN-18-GXL

C819-G52 PU-18-GXL

Y749-G95 GN-18-GXL

U781-F1 YL-18-GXL

C830-G3 BU-18-GXL

X980-G32 WH-18-GXL

T858-G23 GY-16-HV
T962-G29 WH-16-HV
T959-G18 BR-16-HV
T961-G28 GN-16-HV
T960-G19 BU-16-HV
Y750-G72 YL-16-GXL

Y748-G92 WH-18-GXL

TO + BATTERY

TO VEHICLE
COMPONENTS

G-C27
2304011

AFTERTREATMENT #1 PRESSURE
(PILOT FUEL PRESSURE SENSOR)
2842728
+ VOLTS
1

F793-G33 OR-18-GXL

X981-G50 YL-18-GXL

T860-G25 OR-16-HV

SIGNAL

G-C32
1166158

Y749-G95 GN-18-GXL
Y749-G64 GN-18-GXL

G828-G115 WH-18-GXL
G828-G116 WH-18-GXL

G-C2
2312295

Y798-G11 GN-18-GXL
Y798-G84 GN-18-GXL

Y747-G67 BR-18-GXL

F-C2
2305011

G-C24
1740502

Y748-G79 WH-18-GXL
Y748-G93 WH-18-GXL
Y748-G34 WH-18-GXL

Y797-G13 YL-18-GXL
Y797-G14 YL-18-GXL

GROUND

E965-GF3

TWISTED PAIR

Y749-G85 GN-18-GXL
Y749-G86 GN-18-GXL
Y749-G43 GN-18-GXL

N/O RELAY

CAT DATA LINK

J1939 DATA LINK

BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL

G-C17
2304009

G826-G89 BR-18-GXL
G826-G39 BR-18-GXL
G826-G38 BR-18-GXL

C803-G58 BR-18-GXL

U781-G77 YL-18-GXL

994-G10 GY-18-GXL
C818-G37 BU-18-GXL
C819-G52 PU-18-GXL
C820-G36 OR-18-GXL
C821-G51 BR-18-GXL
C830-G3 BU-18-GXL
C830-G53 BU-18-GXL
C967-G15 BU-18-GXL
F793-G30 OR-18-GXL
F793-G33 OR-18-GXL
G826-G38 BR-18-GXL
G826-G39 BR-18-GXL
G826-G89 BR-18-GXL
G827-G81 BU-18-GXL
G833-G41 PK-18-GXL
G833-G45 PK-18-GXL
G833-G87 PK-18-GXL
Y946-G55 BU-18-GXL
G856-G8 WH-18-GXL
G857-G9 YL-18-GXL
R746-G20 PK-18-GXL
Y797-G14 YL-18-GXL
Y798-G84 GN-18-GXL

F793-G30 OR-18-GXL
F793-G33 OR-18-GXL

Y749-G64 GN-18-GXL

G-C33
2304013

G-C7
2305008

C830-G53 BU-18-GXL
C830-G3 BU-18-GXL

Y748-G61 WH-18-GXL

AFTERTREATMENT #2 PRESSURE
(MAIN FUEL PRESSURE SENSOR)
2830242
+ VOLTS
1

G-C28
2370227

G-C20
1552269

Y733-G90
Y734-G91
Y737-G4
Y738-G65

BK-18

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

4 TURBO SIG

EXHAUST GAS TEMPERATURE #1

(TURBO OUTLET) SENSOR
RD-18
SIGNAL
1

Y749-G86
Y735-G88
C803-G58
Y748-G79
H807-G155
Y735-G109
Y747-G67
Y748-G61
Y748-G92
Y749-G64
Y749-G95

EXHAUST GAS TEMPERATURE #3

(FLAME BOUNDARY) SENSOR
274-8008
RD-18
SIGNAL
1

2823141
1 VS

B
C803-G58
H807-G155
Y735-G88
T846-G94
Y749-G86
Y748-G79
U781-G77
K895-G73
U782-G83
Y733-G90
Y734-G91
Y735-G109
Y737-G4
Y738-G65
J894-G82
J892-G76
Y743-G56
J896-G62
Y747-G67
Y748-G61
Y748-G92
Y748-G93
Y749-G64
Y749-G95
Y749-G85

K738-G66 GN-16-HV
K739-G75 BU-16-HV

C9 ECM A4E4V3
J2

Y748-G93 WH-18-GXL

G-C8
2397349

EXHAUST GAS TEMPERATURE #2

(FLAME DETECT) SENSOR
RD-18
SIGNAL
1

BK-18

J-C9
1539693

T859-J11 WH-16-NW
T859-J13 WH-16-NW

J-S2

T960-J66 BU-16-NW

J-C8
1539693

BU-16-NW
WH-16-NW
GN-16-NW
BR-16-NW

J-S1

BRAKE

T960-J66
T962-J64
T961-J65
T959-J67

T859-J13 WH-16-NW

INJECTOR 4
2145427

2823141

FUEL INJECTOR HARNESS

A

K739-J1 BU-16-NW

G-C31
2305008

J-C7
1539693

J-C3
1539693

T858-G16 GY-16-HV

T860-G25 OR-16-HV

T858-J9 GY-16-NW
T958-J68 YL-16-NW

J-C2
1552273

G-C37
3E3382

INJECTOR 2
2145427

J-C5
1539693

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

INJECTOR 3
2145427

FUEL INJECTOR
INTERFACE
J-C1

CONNECTOR TABLE
WIRE NAME
POS
K738-J2
1
K739-J1
2
T858-J9
3
T858-J6
4
T859-J12
5
T860-J16
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

J-C2
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
T962-J64
1
T961-J65
2
T960-J66
3
T959-J67
4
T958-J68
5
T957-J69
6
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
WEDGE

J-C1
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

CONNECTOR TABLE
WIRE NAME
POS
T858-J6
A
T957-J69
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C4
TERM/PLUG
154-2389
154-2389

TPI
CLR-GA
GY-16-NW
YL-16-NW

P/N
153-9693
154-3769
154-0877

QTY
1
1
1

WIRES K738-J2 & K739-J1 DO NOT EXIST

IN HARNESS 309-2883

CONNECTOR TABLE
WIRE NAME
POS
T858-J9
A
T958-J68
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C5
TERM/PLUG
154-2389
154-2389

DT
CLR-GA
WH-16-NW
BR-16-NW

P/N
153-9693
154-3769
154-0877

QTY
1
1
1

CONNECTOR TABLE
WIRE NAME
POS
T859-J11
A
T959-J67
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C6
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

TPI
CLR-GA
WH-16-NW
BU-16-NW
QTY
1
1
1
TPI
CLR-GA
GN-16-NW
BU-16-NW
QTY
1
1
1

CONNECTOR TABLE
WIRE NAME
POS
T859-J13
A
T960-J66
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C7
TERM/PLUG
154-2389
154-2389

CONNECTOR TABLE
WIRE NAME
POS
K738-J2
A
K739-J1
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C3
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

QTY
1
1
1

TPI
CLR-GA
OR-16-NW
WH-16-NW
QTY
1
1
1

P/N
155-2273
155-2263

P/N
3E-3382
3E-3383

P/N
153-9693
154-3769
154-0877

J-S2
TPI
CLR-GA
OR-16-NW
GN-16-NW

HARNESS 302-5343 & 309-2883 CONNECTOR & SPLICE LOCATIONS

& CONNECTOR TABLES

CONNECTOR TABLE
WIRE NAME
POS
T860-J15
A
T961-J65
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

CONNECTOR TABLE
WIRE NAME
POS
T860-J14
A
T962-J64
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C8
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

J-C9
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

INJECTOR 6
J-C9