German Technology & Asian Service

General Introduction
Sep. 2013

Ameco- Leading
MRO Provider in China
As the leading MRO provider in China we offer technical
solutions, that add value to our customers.

Value for Money

R li bl Partner
Reliable
P t
Quality & Safety
Airline Experience
Customer Focused

General Introduction
Sep. 2013

Profile Presentation
Leading MRO Provider
Strong Cooperation

Ameco- Mission & Vision

Mission
B We are a reliable MRO provider for commercial aircraft
B We permanently work on customer satisfaction and strive for
supreme reputation
B We are a fair and trustworthy partner
partner. Partnership enhances
the success of us and our partners
B We regard our employee as the most valuable asset of the
company
B Economic success is the cornerstone of our existence
B We protect our environment and conserve resources

Vision
We are the leading company for maintenance
maintenance, repair and
overhaul services in China and a major player in the
international market with excellent reputation.
General Introduction
Sep. 2013

Leading MRO Provider

Mission & Vision
Strong Cooperation

Since 1989 the most Important JV

in the Chinese Aviation Industry
Turnover:
E l
Employees:
Airplanes:

CNY 100.8 Bio.

59 328
59,328
461 (Year 2012)

Turnover:
E l
Employees:
Airplanes:

Euro 30.1 Bio.

116 957
116,957
627 (Year 2012)

Registered Capital: USD 187.53 Mio.

60%

General Introduction
Sep. 2013

Registered Cap.
USD 187.53 Mio

Mission & Vision

Strong Cooperation
Ameco- at a Glance

40%

Ameco- at a Glance
Located in the heart of China
5,900 employees
USD 488 Mio. revenue (Without VAT, year 2012)
Nearly 100 customers worldwide
More than 100 heavy maintenance events per year
App. 600 aircraft performed line maintenance per day
Repair & overhaul capabilities for over 14,000 components
65 engine repair & overhaul events per year
First
Fi t EASA 147 certified
tifi d training
t i i station
t ti in
i China
Chi
Integrated in Lufthansa Technik global network

General Introduction
Sep. 2013

Strong Cooperation
Ameco- at a Glance
Revenue Structure

Revenue Structure (year 2012)

Revenue 2012
R
2012: USD 488 M
(40% 3rd party customers)

Aircraft Overhaul 23%

Line Maintenance 30%

USD 488 Mio.
(Without VAT)

Components 19%
Engines 29%
3rd party
General Introduction
Sep. 2013

Ameco- at a Glance
Revenue Structure
Corporate Principles

Common Responsibilities of
the Sino-German Management
GM

G
General
lM
Manager

GM-O

GM Office

QU

Trade Union

MD

Aircraft Maintenance
Division

OD

SD

QM

Operation Division

Sales & Supply

Division

Safety & Quality

Management

FD

PD

Finance Division

1
Human Resource
Division

MV

OE

SR

QA

FC

PP

Maintenance Plan&
Control Subdivision

Engineering

Marketing & Sales

Quality Auditing

Controlling

Personnel

MN

OA

SM

CTC

FA

PT

Material

CAAC Calibration&
Test Center

Accounting

Ameco
Ameco Aviation
College

Middle/Short Range
A/C Subdivision

MW

Long Range A/C

Subdivision

MS

Production Support
Subdivision

Aircraft Overhaul

CA

Internal Administration
Auditing

CL

Lean Office

OP

Engine Services

QM-L

FI

PL

Safety Office

Information
Management

Labor Safety &

Security

OC

FS

Component Services

Infrastructure Service
Center

FF

Facility Development
Office

General Introduction
Sep. 2013

CS
/
Strategy & Organ.
Development Office

Revenue Structure
Corporate Principles
International Customers

GM-V

VIP & Business Jet

Service

We Serve Customers
from all over the World
All Chinese Mainland Airlines
Aeroflot

General Introduction
Sep. 2013

Corporate Principles
International Customers
Global Network

Ameco & Lufthansa Technik

a Powerful Team
Access to Lufthansa Technik Global Network L
Lufthansa
fh
Technik
T h ik
Cooperation with an international sales network
Management & Engineering support
Technical training
Project,
j , material support
pp
Logistic support
Workload contribution
Completion of product spectrum

General Introduction
Sep. 2013

International Customers
Global Network
Pioneer in Asia

Ameco- Success Story in Asia

From the beginning of the Joint Venture, Ameco sets
new technological standards in the MRO industry

First 747
D-Check
in China

First 737
Body
First 767 Section
First 747 Strut Mod
178 iin A
Asia
i
First
Sect. 41
in
Asia
PW4000
Mod
Overhaul
in
China
in China
2001
1995

1996

First
First
737-800
777 4C IL-Check
Check in China
in China

2009
2008

2002

2003

2000

1994

General Introduction
Sep. 2013

First
First
747-200
A340
D5 Check 8C Check
worldwide

First
DMDOR
in China

Global Network
Pioneer in Asia
Product Range

First
767
Winglet
Mod in
China

2004

2007

A330
VVIP
Mod

2010

Wide Product Range

High quality services approved by different aviation
authorities tailored to reduce customers maintenance cost
FAA

EASA

More than
10 others

CAAC

Products & Services

A/C
A/C
Maintenance Overhaul
General Introduction
Sep. 2013

A/C
Painting

Engine
Services

Component Engineering
Services
Services

Pioneer in Asia
Product Range
Aircraft Maintenance

Training

Calibration
& Testing

Reliable, Economical and Fast

Aircraft Maintenance
Products & Services
Preflight-/ Transit Services
Night Stop & Layover Services
Weekly Check
A-Check up to C-Check
VIP retrofit
AOG Services
A/C Washing
W hi
Capabilities
B737, 747, 757*, 767, 777
A320, A330, A340
MD11*
Line Maintenance Stations
Beijing (PEK)
Chengdu (CTU)
Shanghai (PVG & SHA)
Qingdao (TAO)
Guangzhou (CAN)
Chongqing (CKG)
* Only line maintenance
Tianjin (TSN)
( S )
General Introduction
Sep. 2013

Wide Product Range

Aircraft Maintenance
Aircraft Overhaul

Cost-efficient
Aircraft
Overhaul
Products & Services
Heavy Maintenance
Section 41
Strut Mod
Major Modifications (e
(e.g.
g TCAS
TCAS, SATCOM,
SATCOM FQIS)
Cabin Refurbishment
Winglet Modification
VIP Modification
Capabilities
B737CL, B737NG, B747, B767, B777, A340
Organization
Project orientated structure & management
Facilities
4 Bay Hangar (31,000 sqm)
New B747 Overhaul/Painting Hangar
Full support
pp workshops
p ((sheet metal, composite,
p
cabin))
General Introduction
Sep. 2013

Aircraft Maintenance
Aircraft Overhaul
Aircraft Painting

Environmental-Friendly
Aircraft Painting
Products
P
d t &S
Services
i
All major paint systems including high-solid paint
Soft-chemical stripping or sanding
Aircraft weighing after painting
Rudder balancing
Special layout applications
Capabilities
All aircraft types
Events
More than 30 painting events per year
Facilities
Climate Control Paint Hangar
New B747 Overhaul/Painting Hangar
General Introduction
Sep. 2013

Aircraft Overhaul
Aircraft Painting
Engine Services

Rich Experience
in Engine Overhaul
Products & Services
Repair, Overhaul, Test
Engine Parts Repair
Cleaning & NDT
Capabilities
PW4000
RB211-535 E4
JT9D
JT9D-7R4G2
7R4G2 / 7R4E
CFM 56-3 Test / Module Maintenance
Facilities
22,000 sqm Engine Shop
Test Cell for thrust up to 68,000 Lbs
General Introduction
Sep. 2013

Aircraft Painting
Engine Services
Component Services

Cost-effective
Component Services
Repair, Overhaul and Testing
g
Landing Gears
Hydraulics, Pneumatics, Mechanics
Avionics / Electric
Brakes / Wheels and more
Capabilities
B737CL, B737NG, B747, B757, B767, B777
A340, A320
Repair & overhaul capabilities for over 14,000
components
Exclusive Maintenance & Logistic Provider

General Introduction
Sep. 2013

Engine Services
Component Services
Landing Gear

Cost-effective
Component Services for Landing Gears
Capabilities
B737 Series (Classic and NG)
B747 Series
B767 Series (close loop capability)
A320 Family

Spare gear set for exchange

Landing
g Gear Alliance Members:

Concept:
To provide excellent landing gear services to the industry, Ameco, Hawker
Pacific and Lufthansa Technik Hamburg are acting as a worldwide
operating Landing Gear Alliance
Alliance, combining the strengths of all parties
parties. The
portfolio covers the total range of Boeing and Airbus aircraft.

General Introduction
Sep. 2013

Component Services
Landing Gear
Engineering

Comprehensive
Engineering Services
Products & Services
Continuous Airworthiness Engineering Service
MRO Maintenance
M i t
Engineering
E i
i S
Service
i
Retrofit Design and Integration Service
Engineering Advisory Service
VIP Aircraft Engineering Management
Designated Modification Design Organization
Representative (DMDOR under CAAC)
Capabilities
Airbus Series Aircraft
Boeing
g Series Aircraft
Engines PW4000-94/112, JT9D-7R4,
RB211-535E4, CF6-80C2, CFM56 series

General Introduction
Sep. 2013

Landing Gear
Engineering
CTC

Civil Aviation Calibration

&T
Testing
i Center
C
(CTC)
Calibration
Length / Temperature
Mechanics
Electromagnetism / Radio
Time / Frequency
Chemistry

Testing
Load Testing
Mechanical Property
Material Analysis
Rigidity Testing
Plating/Coating Analysis / Plating Liquid Analysis
Acid Rust Testing
Surface Strengthen with Flap Peening
Fuel, Oil and Hydraulic Fluid Testing
Chemistry Material Extend Life Testing / Equivalent Testing
A/C Material Fire Retardant Testing / Anti-icing Fluid Testing

Facilities
CTC B
Building
ildi (3560 sqm))
General Introduction
Sep. 2013

Engineering
CTC
Training

High Quality Technical Training

Ameco Aviation College
Products & Services
Apprentice Training
Technical Training
English Training
Management Training
Training Capabilities
Over 500 apprentices
Cooperation with Chinese Universities
Certifications
CCAR147
EASA147
Facilities
AAC Extension Building
Main workshop area (3614 sqm)
General Introduction
Sep. 2013

CTC
Training
New Facilities

Expansion
p
of New Facilities
New 4-bay Hangar:
A 4-bay two-A380-sized-hangar close to
the new Terminal Three of Beijing
International Airport is completed. It have
the capacity to host up to 6 wide
wide-body
body
airplane.

New B747 Overhaul / Painting

g Hangar
g :
New B747 Overhaul/Painting Hangar can
house aircraft of the size up to B747.
Aircraft can be overhauled and painted in
the same dock without repositioning.

Central Store and Logistics Center :

A new central store and logistics center.
The warehouse is operated as a bonded
store as well.
General Introduction
Sep. 2013

Training
New Facilities
Competence

Ameco- a Partner
You always can rely on
Value for Money
Airline Experience
Flexible Service
Global Network
Highly Experienced
and Qualified Personnel
Customer Orientation
Attit d
Attitude

General Introduction
Sep. 2013

New Facilities
Competence
Environmental Protection

Environmental Protection

New energy-saving, environmental-friendly heating and energy system

New boiler house in operation since 2009

Reconstruction of pipes in factory area
Renewable energy hot water supply panels
Investment of USD 17 m
in accordance with the state policy of
saving energy and reducing emission

General Introduction
Sep. 2013

Significant heat and water savings

Reduced consumption of primary energy
and emission of pollutants:
CO2 reduced by 40-50%
40 50%
SO2 reduced to zero

Competence
Environmental Protection