PI System Overview

Presented by xyz, Customer Support Engineer

xyz@osisoft.com

What is The PI System ?

The industry standard in Enterprise Infrastructure
for management of real-time data and events

C opyri g h t 2014 O S Is o f t , LLC .

Infrastructure: Characteristics and Expectations

Real-time Infrastructure Delivers Opportunities
Electrical Power

Communications

Transportation

Valuable delivers a recognized

benefit
Reliable and Secure always
available, safe and trusted
Accessible adaptable to
innovation, easy to use
Contextual - organized to be
effective, efficient, and extendable
Sustainable must be able to last
and adapt to change

C opyri g h t 2014 O S Is o f t , LLC .

 C opyri g h t 2014 O S Is o f t , LLC .

What is the PI System?

Application
Historian
MES

Infrastructure for
real-time data

SCADA

C opyri g h t 2014 O S Is o f t , LLC .

The PI System Collects from > 450 interfaces:

Distributed Control Systems (DCS)

Energy Management Systems (EMS)
Supervisory Control and Data Acquisition (SCADA)
systems
Programmable Logic Controllers (PLC)
Batch execution systems
Enterprise Resource Planning (ERP) systems
Lab Information Management Systems (LIMS)
Maintenance systems
Relational databases
Mobile solutions
Manufacturing automation systems
Information technology equipment

C opyri g h t 2014 O S Is o f t , LLC .

 Store large volumes of data for

a long period of time with the
least amount of disk space
possible.
Allows retrieval of any data, no
matter how old, in seconds.
Scale Up and Scale Out to
support growing business
needs
Proven technology
High Availability

C opyri g h t 2014 O S Is o f t , LLC .

The Value of Real Time

Fuel flow spikes discovered costing $93,000 / year.

Wasted Fuel Gas

C opyri g h t 2014 O S Is o f t , LLC .

The Value of Real Time

TARGET FUEL
FLOW

C opyri g h t 2014 O S Is o f t , LLC .

Handling operational time-series data

Time series technology (PI)

Data organized by tags

All history available
High resolution data
Super-fast queries
High availability

RDBMS (SQL)

Complex table structures

Limited online data (hot vs cold)
Low resolution due to constraints
Time-intensive queries
High maintenance requirements
C opyri g h t 2014 O S Is o f t , LLC .

10

Asset centric view of your assets via elements and attributes

templates for standardization and reuse
Use hierarchies, categories and connectivity models
Data references to time series (PI Points) and other data such as asset
data
Configuration, Analysis and Reporting gets easier through templatizing
of assets
Event Frames allow to track any kind of incident and alarm

C opyri g h t 2014 O S Is o f t , LLC .

11

Combine data elements together

Aggregate totals and averages
Filter out irrelevant data.
Includes both configured and
programmed analytics
Enables organizations to continually
improve by analyzing data and
obtaining insight into their operations.
Excel Reports with PI DataLink
Example: Outage Reports
Advanced Pattern Recognition /
Advanced Analytics
Example: Matlab, R Analytics
C opyri g h t 2014 O S Is o f t , LLC .

12

 PI Notifications deliver
exceptions to humans or push to
other systems
PI Data Access allow
applications to pull data from the
PI System
SQL Data Access
Web Services
OPC Servers
Software Development Kits

C opyri g h t 2014 O S Is o f t , LLC .

13

PI System Access
Analysis/Reporting Services

PI JDBC

PI Web
Services
(SOAP/REST)

PI OLEDB
Enterprise

Asset Information /
Metadata
Relational / Non Time Series
Data

MII

PI OPC DA/HDA
Server

OSIsoft SDKs

Notifications
Analytics
PI Server
Collective

PI Server
Time Series Data

C opyri g h t 2014 O S Is o f t , LLC .

14

PI ProcessBook operational awareness using easy to build

process graphics and data analysis displays
PI WebParts for SharePoint Collaborate, Share Information, KPIs
PI DataLink for Excel and Excel Services Build and Publish
Reports
PI and MS Excel PowerPivot, PowerView Build and Publish Drill
Down Reports
PI Data Access Technologies Integrate with standard off the shelf
tools
PI Notifications Delivery Channel for Microsoft Lync Deliver a
Notification via Instant Message
PI Coresight - The Fastest, Easiest Way to Visualize PI System
Data on Desktop and Mobile devices
PI ManualLogger Feed data into PI from non-automated data
sources

C opyri g h t 2014 O S Is o f t , LLC .

15

Opening new business models

Service
Provider

Supplier

PI Cloud
Connect
Quality
Production
Equipment

Joint Venture
Partner

Performance

Asset
Owner
O&M
Vendor

Powered by

C opyri g h t 2014 O S Is o f t , LLC .

16

The PI Server Package

Windows integrated security

PE

Totalizer

PI ACE

High availability

64-bit product

Real-time Interfaces

Real-Time Data

DCS / PLC / SCADA / OPC

HISTORIANS / INTERFACES

Custom Data
APIs / SDKs

IT Data

Relational Data
OLEDB / ODBC
SQL SERVER /
ORACLE

Virtualization

Web Services

SOA / EXTERNAL DATA

LEGACY APPS

C opyri g h t 2014 O S Is o f t , LLC .

17

The Infrastructure for

Applications

C opyri g h t 2014 O S Is o f t , LLC .

18

How does it fit into your existing environment?

Typical Situation Hundreds of Islands
MONEY FLOW

BUSINESS SYSTEM
Level 4
Safety &
Environmental
Management

Business
Planning &
Logistics

Supply Chain
Management

Production &
Operation
Management

Quality
Management

INFORMATION
FLOW

Level 3
Energy
Management

Maintenance
management

Manufacturing
Operations
Management

Availability &
Reliability
Management

People
Effectiveness

Level 2

OTHER

CONTROL
SYSTEMS

LAB

Supervisory
Control
DIAGNOSTICS

DATABASES

MANUAL DATA

MATERIAL
FLOW

Level 1
Sensing & Control
PUMPS

VALVES

HEx

TRANSMITTERS ACTUATORS

MOTORS

TRANSFORMERS

OTHER

Level 0

Process
C opyri g h t 2014 O S Is o f t , LLC .

19

Making available data from many sources, most often databases.

Aggregation PI System Data Infrastructure

ISA S95
Level 4: ERP

PI System
Data Access

Level 3: MES

Referenced
Data

Electronic Work
Instructions

PI Data Access
PI Server

PI AF

Real-Time Data Infrastructure

Downtime

Common Data Presentation Layer

Process data,
Batch data,
Continuous
Building automation
Control
Control
Alarm
& Events
Level
1

Batch

SCADA /
PLC / DCS

Level 2

Event Frames

Discrete
Control & Batch

Startup

Tag Data
Level 0: Equipment

PI EF

Assets
& Attributes

Event Frames
& Attributes

C opyri g h t 2014 O S Is o f t , LLC .

Develop business resource and cash

Time frame:

ENTERPRISE
RESOURCE
PLANNING
management plan, financials. Product
Business
Management

years, quarters, months,

weeks Mgmt.
Quality

Accounting

Time frame:

Level 4

QUALITY

ENVIRONMENTAL

HEALTH & SAFETY

management, long-term data

Asset Management
HR
management,
pay roll, human res.

SCM

Establishing the basic plant schedule

production, material use, delivery
and shipping.
Determing inventory levels

Business Planning &

Logistics

months, weeks, days

PRODUCTION & OPERATION

MANAGEMENT

Time frame:

Level 3

Planning

Work flow / recipe control to produce

the desired product.

Manufacturing / Production
Operations Management

days, shifts, hours,

minutes, seconds

PEOPLE
EFFECTIVENES
S

HS&E

ASSET AVAILABILITY &

RELIABILITY

Level 5

Maintaining records and optimizing

the production process.

Unified Real-time Infrastructure

Time frame:

Level 2
SAFETY
CONTROL

Level 1
COLUMNS

Level 0

minutes, seconds milliseconds,

PROCESS
microsec
LIMS

ANALYZERS

Time frame:

DCS
PLC/SCADA

minutes, seconds milliseconds,

FURNACES PUMPS microsec
HEAT EXCHANGERS

Time frame:

minutes, seconds
milliseconds, microsec

Monitoring, supervisory and automated control

of the production process

Procedure & Control Execution

ADVANCED
CONTROL

HISTORIAN

DIAGNOSTIC
SYSTEMS

D &
D Manipulating
D D Sensing
TURBINES

COMPRESSORS

MOTORS

VALVES

Production Execution

MANUAL
DATA

PLANT DATABASE

OTHER

Sensing and Manipulating the production

process
TRANSMITTERS

ACTUATORS

TRANSFORMERS

Heating, cooling, separation,

conversion etc.

OTHER

ENTERPRISE RESOURCE PLANNING

ARM

P&CA

Analyzer
Reliability
Monitoring

Procedure &
Control Exec.
Analysis

MANAGEMENT

Operational
Intelligence

Overall
Equipment
Effectiveness

RTO

CBM

Plant & Wide

Area
Optimization

Condition
Based
Monitoring

Unified Real-time Infrastructure

SAFETY
CONTROL

LIMS

PROCESS
ANALYZERS

DCS
PLC/SCADA

D D
COLUMNS

FURNACES

PUMPS

HEAT EXCHANGERS

TURBINES

ADVANCED
CONTROL

HISTORIAN

DIAGNOSTIC
SYSTEMS

MANUAL
DATA

PLANT DATABASE

OTHER

D D
COMPRESSORS

MOTORS

VALVES

TRANSMITTERS

ACTUATORS

TRANSFORMERS

OTHER

OEE

OMS
OIS
PRODUCTION & OPERATION

Statistical
Quality
Control

Risk Based
Analysis &
Evaluation

OTS/LMS
PEOPLE

Operations
Monitoring &
Reporting

SQC

Production
Planning &
Scheduling

PEOPLE
Operator Training
/ Learning Management
EFFECTIVENES

Production
Accounting &
Data Reconc.

HR

ASSET AVAILABILITY &

REL.
RBA

EHM

CEMS
ENVIRONMENTAL

Production
Tracking / Quality
Monitoring

QUALITY

Continuous Emissions Monitoring System

SMS

HEALTH & SAFETY

Asset Management

PRODUCTION & OPERATION

MANAGEMENT
PADR
SCO

PT/QM
Safety Management / Expert System

SCM

Asset Reliability / Availability Monitoring

QUALITY

Planning

ASSET AVAILABILITY &

RELIABILITY

ENVIRON.

Accounting

PERFORMANCE MANAGEMNT

SAFETY

Quality Mgmt.

Site Performance Monitoring & Accounting

HS&E

Sample Application powered by PI (I)

Alarm Management
Analyzer Performance
Automated Generation Control
Automated Reports
Balanced Scorecards
Baseline Best Practices
Batch Quality Monitor
Certificate Of Analysis
Compliance Documentation
Condition Based Maintenance (CBM)
Continuous Emissions Monitor (CEM)
Control Loop Monitor
Corporate Data Warehouse
Customer Load Management
Data Reconciliation
Down-hole Systems In O&G Production
Downtime Monitoring
E-Commerce
Energy Management System
Environmental Compliance Monitor
General Ops Docn And Equipment Specs
Hazardous Waste Tracking
Hierarchical Process Data Views

Hydrogen Manufacturing And Distribution

Incident Investigations
Inventory Management
IT / Systems Monitoring
Key Performance Indicators (Kpi)
Lab Quality Data Integration
LNG Terminal Operating Assistance
LNG Terminal Operations Reports
Maintenance History Or Status
Maintenance Lockout Procedures
Manual Data Recording
Manufacturing Intelligence Data
Material Balance
Material Usage Tracking
Multi-Plant Equipment Performance Monitor
O&G Production Remote Monitoring By Non
Operating Partners And Customers
O&G Production Well Testing
Operating Envelope Data
Operations Data Warehouse
Operations Desktop
Operator Handover
Operator Training

C opyri g h t 2014 O S Is o f t , LLC .

23

Sample Application powered by PI (II)

Paper Machine Felt Monitoring
Paper Machine Grade Management
Paper Machine Lost Opportunity Module
Paper Machine Performance Monitor
Pipeline Equipment Remote Monitor
Pipeline Leak Detection Support
Pipeline Operations Planning
Pipeline Pigging Schedule For Paraffin Removal
Pipeline Solar Turbine Efficiency Remote Monitor
Plant Performance Overviews
Power Delivery Capability For Gas Turbines
Power Generation Fleet Outage Management
Power Generation Supplier Scheduling
Power Turbine Trip Monitor
Process Monitoring
Process Performance Analysis
Product Compliance Reporting
Product Development Trials
Product Pricing
Product Separation In Multi-Product Pipelines
Production Analysis
Production Data Integration To ERP
Production Plan Versus Target Data
Production Plan Versus Actual Data
Pulp And Paper Mill Steam Energy Monitor
Pulp Mill Tracking

Quality Monitoring/Analysis
Reliability Centered Maintenance Support
Reservoir Control And Production Operations
Root-Cause Analysis
Shared Inventory Management Service
Shift Production Monitor
Six Sigma
SPC/SQC Production Quality Control
Steam Turbine Performance Analysis
Substation Load Monitoring
Substation Transformer Asset Management
Supply Chain Management
T&D Network System Load Forecasts
T&D Network System Load Planning
T&D Substation Equipment Monitoring
Tanker Fleet Current/Past Locations
Total Effective Equipment Productivity
Transmission Line Capacity Planning
Transmission Network Diagrams
Transmission Network Frequency Monitor
Troubleshooting Equipment Startups
Utilities Management
Virtual On-Line Analyzer In Refining
Waste Treatment Monitor
Weather Data Import

C opyri g h t 2014 O S Is o f t , LLC .

24