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The wiring for the different ecu levels are very similar with all the power output and
input pins staying the same. The differences are with the extra features added to the
later cars for things like closed loop lambda control, knock sensing and air
conditioning.
Level 1 ecu
The level 1 ecu uses pin 12 as an output to drive a engine management fault light via a
relay. The fault codes themselves are accessed via the test connector on pins 8 & 27.
Grounding either / both the octane inputs on pins 13 & 14 will result in the ignition
being retarded by 2,4 or 8 degrees. The MAP sensor wires are fully screened back to
the ecu to prevent electrical noise affecting the mixture.
Level 6 ecu
The level 6 ecu is wired the same as the level 1 ecu except the engine management
fault light is no longer implemented. Actual fault codes are still available from the test
connector obviously.
The level 8 ecu uses pin 12 output to drive the air conditioning clutch so that it
disengages under WOT. It has the ISCV power feed moved to the ecu relay rather than
the fuel pump relay probably in readiness for the P8 ecu which uses a self cleaning
software routine which will pulse the valve fully open for a few seconds before the
engine is started. The TPS +5v supply is reversed to create a voltage which increases
with throttle opening.
The only wiring difference between the L8 and the P8 is that the P8 loom has pin 9
(which is an aux input) connected to +5v via pin 30.
The ISCV may have a picture of a diode on it like the one shown above. In this case
the polarity of the connections to it are very important to prevent a short circuit, as
reversing the connection will cause the ecu to directly connect ground to +12v
through the forward conducting diode. The purpose of the diode is to clamp the ecu
side to a maximum of battery voltage + 0.6 Volts when the ecu transistor turns off
rapidly.
The left pin (marked -) needs to be connected to the ecu output and the right pin
(marked +) needs to be connected to the main +12v feed.
The ecu itself also contains a diode so it doesn't matter if the ISCV doesn't have one
built in.
All sierra cosworth models used a loom which was separate from the car loom, so it is
easy to remove it and use in a different application. The 4x4 L8 differs from the
earlier ones in that it is a two part loom with an engine section and a scuttle to ecu
section allowing the engine to be removed with its loom still attached. On all types
there are basically just 5 wires to connect up :ground = brown
battery = red or red/blue
ignition switch = black
fuel pump = black/red
rev counter = green
The brown/green wire is not required as it is for the fault light relay on the L1 or the
air con on the L8.
PIN
LEVEL 1
LEVEL 6
LEVEL 8 & P8
GROUND
GROUND
GROUND
N/C
N/C
LAMBDA SENSOR
N/C
N/C
KNOCK SENSOR
N/C
N/C
DIAGNOSTIC INPUT
DIAGNOSTIC INPUT
DIAGNOSTIC INPUT
N/C
11 SENSORS GROUND
SENSORS GROUND
SENSORS GROUND
13 OCTANE ADJUST
OCTANE ADJUST
OCTANE ADJUST
14 OCTANE ADJUST
OCTANE ADJUST
OCTANE ADJUST
15 MAP SENSOR
MAP SENSOR
MAP SENSOR
17 TPS
TPS
TPS
18 INJECTOR CYL 4
INJECTOR CYL 4
INJECTOR CYL 4
19 GROUND
GROUND
GROUND
21 N/C
N/C
22 N/C
N/C
KNOCK SENSOR
26 N/C
N/C
N/C
27 DIAGNOSTIC OUTPUT
DIAGNOSTIC OUTPUT
DIAGNOSTIC OUTPUT
29 ECT
ECT
ECT
30 SENSOR 5V
SENSOR 5V
SENSOR 5V
31 ACT
ACT
ACT
32 INJECTOR CYL 2
INJECTOR CYL 2
INJECTOR CYL 2
33 INJECTOR CYL 3
INJECTOR CYL 3
INJECTOR CYL 3
34 ISCV
ISCV
ISCV
35 INJECTOR CYL 1
INJECTOR CYL 1
INJECTOR CYL 1