Documente Academic
Documente Profesional
Documente Cultură
S309 Version
Reference: 200-P-991214-EN-14
Issue: 03.2016
1/156
Contents
1
2/156
Page
12
1.1
Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
1.2
14
1.3
19
1.4
25
1.5
31
1.6
Preassembled housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Gear pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
2.1
Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
2.2
38
2.3
39
Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
3.1
Plastic tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
3.2
41
3.3
52
60
4.1
60
4.2
64
4.3
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
Electric motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
5.1
D.C. motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
5.2
A.C. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
86
Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
6.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
6.2
91
6.3
Drive E145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
6.4
Drive E156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
6.5
92
6.6
Drive E163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive E131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
6.7
Drive E132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
6.8
Drive E133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
6.9
Drive E137 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
6.10
Drive E181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
Cartridge valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
7.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
7.2
99
200-P-991214-EN-14/03.2016
UP100
7.3
Check valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100
7.4
101
7.5
110
7.6
Directional valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
110
7.7
112
7.8
7.9
122
7.10
125
7.11
127
Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129
8.1
Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129
8.2
129
8.3
129
8.4
Series circuit - Suitable for solenoid valves DIN24350 FORM A CETOP R35H - ISO4401
131
8.5
131
132
8.7
133
8.8
Stackable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134
8.9
Manifolds with direct thread ports P and T for K3P001 and K4P001 housings . . . . . . . . .
137
8.10
137
8.11
138
8.12
138
8.13
139
8.14
8.15
141
8.16
142
143
9.1
143
9.2
144
9.3
145
9.4
146
9.5
147
9.6
Modular system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
148
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
149
10.2
Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steel plate bracket pressed for UP housing SL01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3
149
8.6
10
10.1
200-P-991214-EN-14/03.2016
UP100
118
140
149
3/156
11
12
4/156
10.4
Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
10.5
Pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
150
151
11.1
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151
11.2
151
11.3
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151
11.4
151
153
200-P-991214-EN-14/03.2016
UP100
UP100 S309
- Suction group
The new back cover of the pump series S309, has the suc
tion placed exactly in the middle of the power unit body.
This enable to use the same suction group, by reducing
consequently the model quantities for each different hori
zontal assembling positions.
+1
UP100 S409
UP100 S309
(Pictures 2)
- Filter Conveyor
The picture on the left shows the previous filter conveyor.
The new type, on the right, is the same assembled on power
Units UP110.
UP100 S409
UP100 S309
UP100 S309
200-P-991214-EN-14/03.2016
UP100
5/156
General information
Experience acquired in designing mini power packs, and a
research effort aimed constantly at satisfying the technical
specifications of our customers: these assets have provid
ed the principal resource for development of the UP100
power packs:
- maximum flexibility, allowing the assembly of a great
number of different circuits from just 4 basic versions;
- economy of the manufactured product, gained by
adopting innovative technologies and by standardiz
ingvalve cavities with those of the major hydraulic compo
nents manufacturers;
- the assurance of constant quality, thanks to compre
hensive control on materials and production cycles;
- compact dimensions achieved through detailed analy
sis of the geometries involved, and of the components used.
Illustrated are some of the various typical applications for
UP100 hydraulic power packs.
Power packs are widely utilized in the field of industrial ma
terials handling machines. Lift trucks is a good example,
where the compactness of the unit is a particular advantage
in view of the limited space available.
The need for fluid power in mobile machines means that
power packs can be exploited in the widest variety of appli
cations: lift platforms, and equipment for handling high and
bulky loads in general.
6/156
200-P-991214-EN-14/03.2016
UP100
WARNING!
Bucher Hydraulics is not responsible for misuse or mis
application of product. Pressure values, type and number
of cycles have to be considered before choosing the type of
product. For any question about applications, please con
tact Bucher Hydraulics.
The warrant you will be void if the product has been installed
or used in a manner not in accordance with our instructions,
or if it was tampered with, modified, subjected to usage out
side those prescribed.
Fig. 1
The hydraulic power units can not function independently and are designed to be integrated into hydraulic
systems.
Fluids should be contained and disposed of properly.
Prior to performing any maintenance make sure the
equipment is turned off and that any stored energy, for
example pressure, is released. Also, extended equipment
or cylinders should be lowered and mechanically locked as
required.
During the handling of the hydraulics power units, do not
lift the unit by the tank or valves mounted on it (see the figure
1, the arrows indicate the points to lift). Always wear appro
priate safety gloves and footwear.
Always wear eyes protection and protective clothing
when working on and around hydraulic systems.
Remove jewellery and objects that might conduct elec
tricity while working on power units.
Hydraulic fluid does pose a fire hazard, can cause
burning or skin irritation if not properly handled.
Fluid under pressure can pierce the skin and enter the
bloodstream causing death or serious injury.
Devices being operated by the hydraulic system should
be immobilized so they cannot move and cause injury while
being inspected or repaired. Disconnect from electrical
source.
PED (97/23/EC)
Atex:
Further information are available in the dedicated documentation according to the Machinery Directive 2006/42/EC
200-P-991214-EN-14/03.2016
UP100
7/156
Integrated housings
Based on customer demand, many different choices are
available:
wide range of std diecast housings, designed for high flex
ibility and compact solutions
- Cheaper cost
- Standardised solutions
8/156
200-P-991214-EN-14/03.2016
UP100
External manifolds
New solutions available also for external manifolds.
A new intermediate plate 5203 has been designed to allow
C2
C1
200-P-991214-EN-14/03.2016
UP100
9/156
Sub-assembly index
Sub-assembly
Electric motor
Sub-assembly
Plug
Sub-assembly
Housing
Sub-assembly
Check valve
Fitting
Drive Sub-assembly
Sub-assembly
Tank
Sub-assembly
Sub-assembly
Sub-assembly
Relief valve
Sub-assembly
Flow regulator
Sub-assembly
M
OIL
Sub-assembly
Sub-assembly
M
+
Sub-assembly
Sub-assembly
10/156
Sub-assembly
Sub-assembly
200-P-991214-EN-14/03.2016
UP100
Type of housing
Vers.
Customer
1
Pump
Qty. - sample
Series
Hi-Lo
2
Qty. - batch
Tank
Fitting
Pos.
3
Suction assembly kit
Pos.
Relay
Pos.
5
Drive
6
a
Cavity
Cavity
Cavity
Cavity
Cavity
e
Cavity
7
Cavity
Sequence
Hand lever
Manifolds
Lever stick
Volt
Qty.
Volt
El. n.
Circuit
Posit.
Lever
Hand Lever
200-P-991214-EN-14/03.2016
UP100
11/156
Materials
1.1.4
Pumps
Seals:
1.1.5
Our own design back-up ring pump: ZYTEL E10 3HS Shaft
seal ring: NBR
1.1.2
Versions
1.1.3
Valves cavities
g
M
f
d
e
1.1.6
1.1.7
Port
Nm
0
- M18X1.5 . . . . . 40 +0.5
0
- SAE6 . . . . . . . . 20 +0.5
12/156
200-P-991214-EN-14/03.2016
UP100
Other circuits
Single acting
c and d
Valve cavities
3/4-16 UNF
Only c
Valve cavities
3/4-16 UNF
Manifolds
prearrangement
UP100K1
UP100K6
UP100K3
Manifolds
prearrangement
+ integrated unloading
valves
UP100K4
A
M
UP100 K1
A
M
T T
P
UP100 K3
P T
UP100 K1
T T
T
UP100 K6
UP100 K4
P T
T T
T T
200-P-991214-EN-14/03.2016
UP100
T T
13/156
Main specification
Cavities identification
M
d
e
g
a
f
Basic circuit
M
b
a
P
a
T T
A
UP100K1G2-19
T T
Example for
(PM817/1.5)
realizable
circuit
UP100K1G2-19
M
c
d
T
b
a
14/156
e
T
200-P-991214-EN-14/03.2016
UP100
1.2.2
Flexibility of assembly
M
A
e
a
a
P
T T
c
A
d
M
M
e
d
e
a
T T
c
A
M
e
b
a
b
a
200-P-991214-EN-14/03.2016
UP100
15/156
1.2.3
SDFE817/22-TH
EPP817/22-TV
SDF817/22-TH
SPD817/22-TV
T 817/2P-602
PDF817/HSC
T 817/2T-602
NV1/817-R
ZR817/22-.........
Z817/22-HS
T 818/2T-602
VPE817/22-TV-A
T 818/0
UP100K1
c
VRC818/*-F
d
e
VRC818/*-R
T 817/0
RS3/817
M1
RM3/817-A
16/156
00VC00
**VM01C
200-P-991214-EN-14/03.2016
UP100
1.2.4
Dimensions
Pump side
37 (1.46)
117.4 (4.62)
Embedding
side
= =
49,5 (1.95)
30,5 (1.2)
52 (2.05)
25,5 (1)
117.4 (4.62)
15 (.6)
30,5 (1.2)
18 (.71)
133,5 (5.25)
46 (1.8)
11 (.43)
M6x1
35 (1.38)
M10x1.5
11 (.43)
O-Ring 6425
107.32x5.34 NBR70
38 (1.5)
82 (3.23)
Fixation side
133 (5.24)
Sec. AA
8 (.3)
12,5 (.49)
0,5 (.02)
40 (1.57)
98.3 (3.87)
44 (1.73)
5 (.2)
Top side
A
37 (1.45)
15 (.6)
55 (2.16)
6 (.24)
3 (.12)
110 (4.33)
29 (1.14)
41 (1.61)
12,5 (.49)
123 (4.84)
Type
Port A
Port M
Type
Port A
Port M
UP100K1G2-01
1/4 BSP
1/4 BSP
UP100K1G3-01
3/8 BSP
1/4 BSP
UP100K1M3-01
M18X1.5
1/4 BSP
UP100K1S2-01
SAE6
SAE6
Example
Type of housing
200-P-991214-EN-14/03.2016
UP100
Vers.
G
17/156
1.2.5
A
M
d
b
e
a
P
Vers.
U P 1 0 0 K 1 G 2 Cavity
0 1
1 5 V M 0 1 C
R S 3 /
Cavity
S D F 8 1 7 /
2 2 -
T H
N V 1 /
8 1 7 -
0 5 -
Lever stick
Volt
1 3
UP100 power pack with same hydraulic circuit as per above exam
ple but with:
-
8 1 7 -
8 1 7
V R C 8 1 8 /
T T
Cavity
S D F 8 1 7 /
Cavity e
Cavity d
N V 1 /
Cavity b
1 5 V M 0 1 C
Cavity a
V R C 8 1 8 /
Hand lever
Cavity
8 1 7
Cavity
Cavity
Cavity
c
2 2 -
Cavity
0 5 -
T H
A
M
d
c
b
e
T T
cavity e
Type of housing
Vers.
U P 1 0 0 K 1 G 3 -
0 1
Cavity
Cavity
1 8 V M 0 1 C
Cavity
T 8 1 7 /
Cavity
R S 3 /
Hand lever
Z R 8 1 7 /
8 1 7
V R C 8 1 8 /
g
Cavity
Cavity
L 1 0
18/156
B -
2 2 -
T V
Cavity
Lever stick
Volt
A L 0 0 1
1 3
200-P-991214-EN-14/03.2016
UP100
Main specification
UP100/K3P001
Cavities identification
P
T
T
g
a
Basic circuit
a
T
200-P-991214-EN-14/03.2016
UP100
19/156
UP100K3**-**
P=
T=
Cavities identification
P
T
Basic circuit
20/156
a
T
200-P-991214-EN-14/03.2016
UP100
UP100K3P0-02
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4-16 UNF (check valve cavity)
T1
P=
T=
T1 =
Cavities identification
T1
T1
e
g
b
a
f
Basic circuit
T1
T1
b
e
a
P
200-P-991214-EN-14/03.2016
UP100
a
T
21/156
1.3.2
UP100K3**-**
Threaded ports
Manifolds
T 817/0
**VM01C
RS3/817
M1
RM3/817-A
Special
manifolds
UP100K3P0-02
T 818/0
VRC818/*-F
VRC818/*-R
T 817/0
RS3/817
M1
RM3/817-A
22/156
00VC00
**VM01C
200-P-991214-EN-14/03.2016
UP100
1.3.3
Dimensions
Relief
Valve side
M6x1
37 (1.46) Embedding
Pump side
117.4 (4.62)
(1)
25,5
52 (2.05)
(1.2) 30,5
49,5 (1.95)
117.4 (4.62)
24 (.94)
133,5 (5.25)
18 (.71)
15 (.6)
30,5 (1.2)
11 (.43)
46 (1.8)
side
M10x1.5
11(.43)
38 (1.5)
82 (3.23)
133 (5.24)
O-Ring 6425
107.32x5.34 NBR70
35 (1.38)
= =
Fixation side
1 (.04)
Section A-A
UP100/K3P0-01
3.5 (.14)
11.5 (.45)
3 (.12)
Top side
(.04) 1
6 (.24)
110 (4.33)
98.3 (3.87)
15 (.6)
(.55)
14
55 (2.16)
40 (1.57)
8 (.31)
8.5 (.33)
5 (.2)
41 (1.61) 14
12,5 (.49)
(.55)
123 (4.84)
M8-6H
UP100/K3**-**
Type
For manifolds
UP100K3P0-01
Section 8 of catalogue
Type
Port P/T
UP100K3G2-01
1/4 BSP
UP100K3M2-01
M14X1.5
UP100K3S2-01
SAE6
Type
UP100K3P0-02
Section 8 of catalogue
1 (.04)
10 (.39)
42 (1.65)
8.5 (.33)
UP100/K3P0-02
M8-6H Depth 13 (.51)
Example
29
(1.14)
200-P-991214-EN-14/03.2016
UP100
Type of housing
Vers.
0
23/156
1.3.4
4042
A
B
A
B
Type of housing
Vers.
U P 1 0 0 K 3 P 0 -
0 1
R S 3 /
Manifolds
1
2
2 0 8 3
2 0 1 3
4 0 4 2
Cavity
2 1 V M 0 1 C
Sequence
2083
Cavity
2013
8 1 7
Q.ty
Volt
2 3
0 2
0 2
Type of housing
Vers.
U P 1 0 0 K 3 G 2 -
0 1
Cavity
a
P
Cavity
1 7 V M 0 1 C
R S 3 /
Cavity
8 1 7
P T T1
Type of housing
Vers.
U P 1 0 0 K 3 P 0 -
0 2
Cavity
2 1 V M 0 1 C
Cavity
b
e
a
P
Cavity
R S 3 /
8 1 7
Cavity
V R C 8 1 8 /
24/156
T T
Cavity
e
0 5 -
Cavity
200-P-991214-EN-14/03.2016
UP100
Main specification
UP100K4G2-01
Cavity a = M20X1.5 (relief valve cavity)
d
e
Cavities identification
P
d
e
e
T
200-P-991214-EN-14/03.2016
UP100
a
P
a
T
25/156
UP100K4P0-01
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4-16 UNF (check valve cavity)
d
e
Cavities identification
T
P
d
e
b
Basic circuit
P
d
26/156
a
P
a
T
200-P-991214-EN-14/03.2016
UP100
UP100K4D0-01 / UP100K4D0-02
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4-16 UNF (check valve cavity)
-
UP100K4D0-01
T2
T1
P T1
UP100K4D0-02
Cavities identification
UP100K4D0-02
T2
P T1
P
T1
UP100K4D0-01
a
T
200-P-991214-EN-14/03.2016
UP100
T T
T T
27/156
1.4.2
SDFE817/22-TH
SDF817/22-TH
EPP817/22-TV
SPF817/22-TOV
SPFE817/22-TOV
T 817/2
T 817/0
SPD817/22-TV
ZR817/22-.........
Z817/22-HS
PDF817/HSC
T 817/2P-602
NV1/817-R
T 817/2T-602
VPE817/22-TV-A
UP100K4P0-01
T 818/2T-602
UP100K4D0-**
Dir. control
valves
Manifolds
UP100K4P0-02
Special Blocks
UP100K4G2-01
T 818/0
Threaded ports
VRC818/*-F
d
e
RS3/817
M1
28/156
T 817/0
RM3/817-A
VRC818/*-R
00VC00
**VM01C
200-P-991214-EN-14/03.2016
UP100
1.4.3
Dimensions
133 (5.24)
Valve
25,5 (1)
58,7 (4.31)
(1.2) 30.5
24
11 (.43)
Fixation side
Section A-A
5 (.2)
(1.10) 28
1 (.0.4)
8,5 (.33)
11 (.43)
8.5 (.33)
40 (1.57)
82 (3.23)
40 (1.57)
31 (1.22)
UP100K4D0-0*
3.5
.14
12,5
.49
UP100K4P0-01
M8-6H
8.5 (.33)
41 (1.61)
14 (.55)
1 (.04)
UP100K4*2-01
11.5 (.45)
1 (.04)
3.5 (.14)
8 (.31)
14 (.55)
Embedding
side
(.94)
M10x1.5
107.32x5.34
NBR70
8.5 (.33)
40 (1.57)
5
(.6)
O-Ring 6425
Pump side
58,7 (4.31)
(.71) 18
30,5 (1.2)
133,5 (5.24)
11 (.43)
Relief
side
5
.02
Type
For manifolds
UP100K4P0-01
Section 8 of catalogue
Type
Port P/T
UP100K4G201
1/4 BSP
UP100K4M201
M14X1.5
UP100K4S201
SAE6
Example
Type of housing
U P 1 0
0 K 4 P 0 -
Vers.
0
3.5 (.14)
42 (1.65)
Type
UP100K4D001
UP100K4D002
HD105-HD106
200-P-991214-EN-14/03.2016
UP100
29/156
1.4.4
Type of housing
Vers.
U P 1 0 0 K 4 P 0 -
0 1
R S 3 /
S D F 8 1 7 /
T H
Cavity
8 1 7
e
V R C 8 1 8 /
Hand lever
T T
Cavity
2 2 -
Cavity
Cavity
1 8 V M 0 1 C
Cavity
Cavity
0 9 -
Cavity
F
Volt
Lever Stick
1 3
- UP100 power pack with integrated valves and threaded
connections P/T= 1/4 BSP and T1= 3/8 BSP.
- VM01C pressure relief valve set at 210 bar
- RS3/817 check valve.
- SDF817/22-TH solenoid operated directional valve
(24 volt 50 Hz A.C.).
- VRF818/05-F fixed flow control valve fitted in cavity e.
Type of housing
Vers.
U P 1 0 0 K 4 G 2 -
0 4
R S 3 /
d
Cavity
S D F 8 1 7 /
2 2 -
T H
V R C 8 1 8 /
Hand Lever
T T
Cavity
8 1 7
e
Cavity
Cavity
Cavity
2 1 V M 0 1 C
Cavity
T1
0 5 -
Cavity
Stick Lever
Volt
2 1
Type of housing
Vers.
U P 1 0 0 K 4 D 0 -
0 2
Cavity
El. n.
30/156
H D 1 0 6
K 0 2
a
P
Cavity
R S 3 /
2 1 V M 0 1 C
Circuit
Posit.
A D C 0 1
Cavity
T T
8 1 7
Lever
L 1 0 0
Hand Lever
A L 0 0 1
200-P-991214-EN-14/03.2016
UP100
Main specification
Cavities identification
A
c
A
a
f
Basic circuit
M
b
a
P
a
T
200-P-991214-EN-14/03.2016
UP100
31/156
1.5.2
SDFE817/22-TH
SDF817/22-TH
EPP817/22-TV
SPF817/22-TOV
SPFE817/22-TOV
T 817/2
SPD817/22-TV
ZR817/22-.........
PDF817/HSC
Z817/22-HS
T 817/2P-602
NV1/817-R
T 817/2T-602
VPE817/22-TV-A
T 818/2T-602
T 818/0
UP100K6
c
VRC818/*-F
T 817/0
RS3/817
M1
RM3/817-A
32/156
VRC818/*-R
00VC00
**VM01C
200-P-991214-EN-14/03.2016
UP100
Dimensions
37 (1.46)
(1)
117.4 (4.62)
(.43) 11
35 (1.38)
38 (1.5)
M10x1.5
O-Ring 6425
107.32x5.34 NBR70
25.5
117.4 (4.62)
133.5 (5.25)
18 (.71)
15 (.6) 24 (1.02)
11 (.43)
30.5 (1.2)
46 (1.8)
M6x1
Embedding
side
52 (2.05)
Pump side
30.5
49.5 (1.95)
1.5.3
= =
Fixation side
82 (3.23)
133 (5.24)
Sec. AA
41 (1.61)
29
8 (.3)
0.5 (.02)
37 (1.45)
(.24) 6
(.12) 3
55 (2.16)
(.6) 15 40 (1.57)
110 (4.33)
98.3 (3.87)
44 (1.73)
(1.14)
123 (4.84)
12.5 (.49)
5 (.2)
Type
Port A
Port M
Type
Port A
Port M
UP100K6G201
1/4 BSP
1/4 BSP
UP100K6G3-01
3/8 BSP
1/4 BSP
UP100K6S2-02
SAE6
SAE6
Example
Type of housing
200-P-991214-EN-14/03.2016
UP100
Vers.
G
33/156
1.5.4
-
c
b
e
a
Type of hausing
Cavity
R S 3 /
V R C 8 1 8 /
g
Hand lever
Cavity
8 1 7
S D F 8 1 7 /
2 2 -
T H
Cavity
7
Cavity
0 1
1 5 V M 0 1 C
Cavity
Vers.
U P 1 0 0 K 6 G 2 Cavity
0 5 -
Lever stick
Volt
1 3
c
b
e
a
P
cavity e.
Type of housing
Vers.
U P 1 0 0 K 6 G 3 -
0 1
Cavity
Cavity
1 8 V M 0 1 C
Cavity
R S 3 /
Cavity
Cavity
Hand lever
L 1 0
Z R 8 1 7 /
8 1 7
V R C 8 1 8 /
Cavity
34/156
B -
Lever stick
2 2 -
T V
Cavity
R
Volt
A L 0 0 1
200-P-991214-EN-14/03.2016
UP100
2006556004700
200511203410
200514215611:
phasing out code
O-Ring 2-32
200514175510
O-Ring 6425
Body type
Code
Body type
Code
UP100 K1G2-01
200740431021
UP100 K4G2-01
200740420111
UP100 K1G3-01
200740431141
UP100 K4P0-01
200740410561
K1
K4
UP100 K1G2-19
200740431471
UP100 K4D0-01
200740440321
UP100 K1M3-01
200740431620
UP100 K4D0-02
200740440321
UP100 K3P0-01
200740410531
UP100 K6G2-01
200740431381
UP100 K3P0-02
200740410541
UP100 K6G3-01
200740431391
UP100 K3G2-01
200740420071
UP100 K6S2-02
200740431401
UP100 K3S2-01
200740420101
K3
Preassembled housing
K1-K3-K4-K6
K6
200511203410
200787403420
200787601410
12VM01C
RS3/817
K1
Body type
Code
Body type
Code
UP100 K1G2-01
200740430681
UP100 K4G2-01
200740410431
UP100 K1G3-01
200740430661
UP100 K4P0-01
200740410401
K4
UP100 K1G2-19
200740431481
UP100 K4D0-01
200740440251
UP100 K3P0-01
200740410381
UP100 K4D0-02
200740440261
UP100 K3P0-02
200740410411
UP100 K6G2-01
200740431411
UP100 K3G2-01
200740410421
UP100 K6G3-01
200740431421
UP100 K3S2-01
200740420061
UP100 K6S2-02
200740431431
K3
200-P-991214-EN-14/03.2016
UP100
K6
35/156
Gear pumps
Material
2.1.2
Suitable fluids
to EN AW-7003 (UNI9007/6)
Gears: Casehardened and hardened steel 20MnCrS
60 HRC.
Bearings: special SICAL3 antifriction alloy.
Seals: Polyamides NBR.
Backup ring: ZYTEL E10 3HS.
AP100/** - ** S609
2.1.3
Inlet
M1
36/156
200-P-991214-EN-14/03.2016
UP100
2.1.4
Outlet
p (bar)
Pressure levels:
P3
P2
P1
P3 = peak pressure
The recommended delivery pipe oil speed is between:
v = 2 - 5 m/s
t (s)
max. 15 s
Displacement
Max pressure
P1
P2
P3
Pump type
cm3/
rev
Cu.In.
P.R.
mm
inch.
bar
PSI
bar
PSI
bar
PSI
AP100/2.5
S309
2.5
.152
86.4
3.40
210
3000
230
3300
250
3600
2.1.5
N=
n max.
650
5000
Q=
n min.
Vc n
100000
Vc =
Vc n p
N=
6120 m
M = 9555
100000 Q
M
n
Vc
Qp
6.12 t
M
N (M,n)
n=
n v
p=
100000 Q
Vc v
N 6.12 t
Q
p=
N 6120 m
Vc n
t = v m
Example
AP100/2.5 Vc= 2.5 cm3/r n= 1500 r/min p=200 bar
Q=
N=
2.5 1500
= 1.4 kW
M = 9555
100000
3.52 200
v= 94% m= 87%
6.12 82
200-P-991214-EN-14/03.2016
UP100
1.4
= 9 Nm
1500
37/156
AP100/** S309
+5
20 Nm
M6X1
12 (.47)
+5
3/8 BSP
Inlet
20 Nm
S309 body
Example
Pump
A P 1 0 0 /
2 ,
AP100
Hi-Lo
5
S 3 0 9
Max. pressure
L
P1
Order code
cm3/
rev
Cu.In
P.R.
Pump type
1.2
.073
AP100/1.2 S309
1.7
.103
2.5
Series
P2
P3
n.
min.
n.
max
mm
inch
bar
PSI
bar
PSI
bar
PSI
200748210270
86.1
3.39
210
3000
230
3300
250
3600
800
5000
AP100/1.7 S309
200748220230
88.1
3.47
210
3000
230
3300
250
3600
650
5000
.152
AP100/2.5 S309
200748230340
91.4
3.60
210
3000
230
3300
250
3600
650
5000
3.5
.213
AP100/3.5 S309
200748240240
95.7
3.77
210
3000
230
3300
250
3600
650
4000
4.3
.262
AP100/4.3 S309
200748250160
99.3
3.91
210
3000
230
3300
250
3600
550
4000
5.0
.305
AP100/5 S309
200748260230
102.1
4.02
210
3000
230
3300
250
3600
500
3500
6.5
.396
AP100/6.5 S309
200748270260
107.1
4.22
190
2700
220
3150
240
3400
500
3000
7.8
.476
AP100/8 S309
200748280130
112.7
4.44
180
2600
210
3000
230
3300
500
3000
10
.610
AP100/10 S309
200748290800
121.8
4.79
150
2150
180
2600
200
2900
500
2500
38/156
For use under conditions different from those indicated in this catalogue,
please contact our Sales Department
200-P-991214-EN-14/03.2016
UP100
AP100/** - **S609
E
20 +5 Nm
1 st pump
42 (1.65)
32 (1.26)
20 +5 Nm
2 nd pump
27.5 (1.08)
3/8 BSP
INLET
12
(.47)
screws
see notes
15.5
(.61)
10
11.5
(.45)
58.7 (2.31)
3/8 BSP
L
S309 front
balancing plate
Example
Pump
A P 1 0 0 /
2nd Pump
2 ,
Hi-Lo
5 6 ,
1st pump
AP100
L Dimension
2nd pump
Series
0 6 S 6 0 9
Setting Valve
Existing code
cm3/
rev
Cu. In.
P.R.
cm3/
rev
Cu. In.
P.R.
1st Pump
2nd Pump
mm
inch
Order code
Description
Pressure
Setting
(bar)
1.2
.073
4.3
.262
AP100/1.2
AP100/4.3
184.5
7.26
200111194314
AP100/1,2-4,3.03 S609
30
1.2
.073
5.0
.305
AP100/1.2
AP100/5
187
7.36
200111194311
AP100/1,2-5,0.08 S609
80
1.2
.073
6.5
.396
AP100/1.2
AP100/6.5
192
7.56
1.2
.073
7.8
.476
AP100/1.2
AP100/8
198
7.80
200111194312
AP100/1,2-8,0.03 S609
30
1.7
.103
4.3
.262
AP100/1.7
AP100/4.3
186.5
7.34
1.7
.103
5.0
.305
AP100/1.7
AP100/5
189
7.44
200111294309
AP100/1,7-5,0.06 S609
60
1.7
.103
6.5
.396
AP100/1.7
AP100/6.5
194
7.64
1.7
.103
7.8
.476
AP100/1.7
AP100/8
200
7.87
2.5
.153
4.3
.262
AP100/2.5
AP100/4.3
189.5
7.46
2.5
.153
5.0
.305
AP100/2.5
AP100/5
192.5
7.58
2.5
.153
6.5
.396
AP100/2.5
AP100/6.5
197.5
7.78
2.5
.153
7.8
.476
AP100/2.5
AP100/8
203
7.99
200111394308
AP100/2,5-8,0.05 S609
50
3.5
.215
5.0
.305
AP100/3.5
AP100/5
197
7.76
3.5
.215
6.5
.396
AP100/3.5
AP100/6.5
202
7.95
200111494312
AP100/3,5-6,5.06 S609
60
3.5
.215
7.8
.476
AP100/3.5
AP100/8
207.5
8.17
N.B.: Please contact our Sales Department if even one of the operating limits
indicated in the tables above (temperature, pressure, rpm) is exceeded,
as well as in the case of two or more maximum values at the same time,
200-P-991214-EN-14/03.2016
UP100
39/156
Tanks
10
Technical information
Conditions of use:
Operating temperature range: -15 / +70C
Suitable fluids: use only mineral oil based hydraulic fluids
responding to ISO - DIN standards.
Hydrocarbon based fluids (e.g. benzene, benzol, etc.) must
not be used.
Filling capacity:
The quantity of oil that the tank is able to hold, allowing for
the volume occupied by the pump and the suction assembly
kit.
40/156
Suction capacity:
200-P-991214-EN-14/03.2016
UP100
Nominal capacity
Example
Tank
P 0 3 5 Q -
Fitting
A
Nom
Cap
Type
1.5 L
P-015Q-A
1.5 L
Pos.
Code
(P-016Q-A)
(P-016Q-E) (P-016Q-A)
(P-016Q-B) (P-016Q-F)
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
200973410020
130
5.2
132
5.2
145
5.7
82
3.3
104
4.1
30
1.2
107
4.3
24
1.0
P-015Q-B
200973410030
130
5.2
132
5.2
145
5.7
82
3.3
104
4.1
30
1.2
107
4.3
24
1.0
1.5 L
P-015Q-E
200973410060
130
5.2
132
5.2
145
5.7
82
3.3
104
4.1
30
1.2
107
4.3
24
1.0
150
5.9
1.5 L
P-015Q-F
200973410070
130
5.3
132
5.2
145
5.7
82
3.3
104
4.1
30
1.2
107
4.3
24
1.0
150
5.9
1.6 L
P-016Q-A
200973490010
130
5.3
150
5.9
82
3.3
104
4.1
30
1.2
2.5 L
P-025Q-A
200973420020
130
5.3
235
9.3
248
9.8
82
3.3
104
4.1
30
1.2
210
8.3
24
1.0
2.5 L
P-025Q-B
200973420030
130
5.3
235
9.3
248
9.8
82
3.3
104
4.1
30
1.2
210
8.3
24
1.0
2.5 L
P-025Q-E
200973420060
130
5.3
235
9.3
248
9.8
82
3.3
104
4.1
30
1.2
210
8.3
24
1.0
253
10.0
2.5 L
P-025Q-F
200973420070
130
5.3
235
9.3
248
9.8
82
3.3
104
4.1
30
1.2
210
8.3
24
1.0
253
10.0
3.5 L
P-035Q-A
200973430020
130
5.3
300
11.8
313
12.3
82
3.3
104
4.1
30
1.2
275
10.8
24
1.0
3.5 L
P-035Q-B
200973430030
130
5.3
300
11.8
313
12.3
82
3.3
104
4.1
30
1.2
275
10.8
24
1.0
3.5 L
P-035Q-E
200973430060
130
5.3
300
11.8
313
12.3
82
3.3
104
4.1
30
1.2
275
10.8
24
1.0
318
12.5
3.5 L
P-035Q-F
200973430070
130
5.3
300
11.8
313
12.3
82
3.3
104
4.1
30
1.2
275
10.8
24
1.0
318
12.5
1.0
Horizontal mounting
P-0**Q-A
200-P-991214-EN-14/03.2016
UP100
P-0**Q-B
P-0**Q-E
P-0**Q-F
41/156
Vertical mounting
P-0**Q-A L30
P-0**Q-A L115
P-0**Q-E L30
P-0**Q-E L115
L= 30 fitting (1)
L= 30 fitting (1)
code 200970000390
L= 30 fitting
Example
3
Tank
P 0 2 5 Q -
Fitting
A
30
115
Pos.
L= 115 fitting code 200970000380
L 3 0
Filling capacity
Suction capacity
max.
min.
Suction capacity
Suction capacity
max.
max.
Max. Capacity
Max. Capacity
max.
min.
Nominal
capacity
Horizontal
Vertical
Type
Nominal
capacity
Horizontal
Vertical
Type
1.5 l
1.15 l
1.2 l
P-015Q
1.5 l
0.82 l
0.9 l
P-015Q
1.6 l
1.4 l
1.45 l
P-016Q
1.6 l
1.15 l
1.15 l
P-016Q
2.5 l
2.5 l
2.6 l
P-025Q
2.5 l
2.3 l
2.35 l
P-025Q
3.5 l
3.5 l
3.6 l
P-035Q
3.5 l
3.2 l
3.25 l
P-035Q
42/156
200-P-991214-EN-14/03.2016
UP100
Notes of fitment:
Care needs to be taken over the following aspects of fitting
and securing the tank. For horizontal mounting arrange
ments, the clip fastener must be positioned within the limits
indicated in picture A. other positions can result in deforma
tion of the tank, and consequently in the risk of leakage.
90
max. 100
picture A
2005144116013
5 Nm
B
E
Level
200514124710
O-Ring
200544116021
code: 200771900150
200677400400
200671100101
200521203007
200544116021
code: 200771900160
200677400400
200671100101
200521203007
200678000670
Plug 18
code: 200778000120
200514137710
O-Ring 3050
Filler cap
code: 200527099901
200-P-991214-EN-14/03.2016
UP100
43/156
3.2.1
A
Drain oil SAE6
5 Nm
4 Nm
Example
Tank
P 0 8 0 Q -
Nom
.Cap
.
Type
6l
P-060Q-A BT
Fitting
Pos.
Tanks color standard is neutral translucent
A B T
Code
mm
inch
mm
inch
200973490140
180
7.1
310
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
12.2
110
4.4
291
11.5
25
1.0
66
2.6
8l
P-080Q-A BT
200973450050
180
7.1
365
14.4
110
4.4
346
13.7
25
1.0
66
2.6
10 l
P-100Q-A BT
200973460050
180
7.1
420
16.6
110
4.4
401
15.8
25
1.0
66
2.6
12 l
P-120Q-A BT
200973490150
180
7.1
490
19.3
110
4.4
471
18.6
25
1.0
66
2.6
6l
P-060Q-B BT
200973490120
180
7.1
310
12.2
110
4.4
291
11.5
25
1.0
66
2.6
8l
P-080Q-B BT
200973450040
180
7.1
365
14.4
110
4.4
346
13.7
25
1.0
66
2.6
10 l
P-100Q-B BT
200973460040
180
7.1
420
16.6
110
4.4
401
15.8
25
1.0
66
2.6
12 l
P-120Q-B BT
200973490130
180
7.1
490
19.3
110
4.4
471
18.6
25
1.0
66
2.6
6l
P-060Q-E BT
200973490100
180
7.1
310
12.2
110
4.4
291
11.5
25
1.0
66
2.6
8l
P-080Q-E BT
200973450030
180
7.1
365
14.4
110
4.4
346
13.7
25
1.0
66
2.6
10 l
P-100Q-E BT
200973460030
180
7.1
420
16.6
110
4.4
401
15.8
25
1.0
66
2.6
12 l
P-120Q-E BT
200973490110
180
7.1
490
19.3
110
4.4
471
18.6
25
1.0
66
2.6
6l
P-060Q-F BT
200973490060
180
7.1
310
12.2
110
4.4
291
11.5
25
1.0
66
2.6
8l
P-080Q-F BT
200973450010
180
7.1
365
14.4
110
4.4
346
13.7
25
1.0
66
2.6
10 l
P-100Q-F BT
200973460010
180
7.1
420
16.6
110
4.4
401
15.8
25
1.0
66
2.6
12 l
P-120Q-F BT
200973490070
180
7.1
490
19.3
110
4.4
471
18.6
25
1.0
66
2.6
Horizontal/vertical mounting
P-0**Q-A BT*
44/156
P-0**Q-B BT
P-0**Q-E BT*
P-0**Q-F BT
200-P-991214-EN-14/03.2016
UP100
Suction capacity
Filling capacity
Suction Capacity
max.
min.
Suction Capacity
max.
Max. Capacity
max.
Max. Capacity
max.
min.
Nominal
capacity
Horizontal
Vertical
Type
Nominal
capacity
Horizontal
Vertical
Type
6l
6.5 l
6.5 l
P-060Q-**
6l
5.5 l
5.5 l
P-060Q-**
8l
8.5 l
8.5 l
P-080Q-**
8l
7.5 l
7.5 l
P-080Q-**
10 l
10.5 l
10.5 l
P-100Q-**
10 l
9.5 l
9.5 l
P-100Q-**
12 l
12.5 l
12.5 l
P-120Q-**
12 l
11.5 l
11.5 l
P-120Q-**
Notes of fitment
To assemble the horizontal tanks see the notes at page 43.
To assemble the vertical tanks do not use the tank fixing clip
code 200544116021
200677400400
code: 200771900280
200521203007
200544116021
code: 200771900310
200677400400
200521203007
code: 200527481501
Filler cap
code: 200527060502
200-P-991214-EN-14/03.2016
UP100
45/156
3.2.2
F
190
190
80
100
Example
Example
Tank
Fitting
Tank
Pos.
P 0 5 0 S - L B T
Fitting
Pos.
P 0 5 0 S - A B T
Horizontal/Vertical mounting
P-050S-L BT
P-050S-I BT
F
190
100
L
P-050S-A BT
80
P-050S-A BT
Example
Tank
Pos.
P 0 5 0 S - I B T
Nom
.Cap
.
Type
5l
P-050S-L BT
5l
5l
46/156
Fitting
Code
mm
inch.
mm
inch.
mm
inch.
mm
inch.
mm
inch.
mm
inch.
200973440010
150
6.03
215
8.64
172.5
6.93
300
12.06
180
7.23
90
3.62
P-050S-A BT
200973440020
150
6.03
215
8.64
300
12.06
180
7.23
90
3.62
P-050S-I BT
200773440030
150
6.03
215
8.64
300
12.06
180
7.23
60
2.41
172.5
6.93
200-P-991214-EN-14/03.2016
UP100
Suction capacity
Filling capacity
min.
max.
max.
min.
Suction Capacity
Max capacity
P-050S-ABT
max.
max.
P-050S-ABT
min.
Suction Capacity
max.
Max. Capacity
max.
Suction Capacity
Max. Capacity
P-050S-LBT / P-050S-IBT
Nominal
capacity
Horizontal
Vertical
Type
Nominal
capacity
Horizontal
Vertical
Type
5l
6.2 l
6.0 l
P-050S-ABT
5l
5.5 l
5.0 l
P-050S-ABT
5l
6.1 l
P-050S-LBT
5l
5.3 l
P-050S-LBT
5l
6.1 l
P-050S-IBT
5l
5.3 l
P-050S-IBT
Notes of fitment
Fixing kit
200544116021
code: 200771900160
200677400400
Filler cap
200671100101
200521203007
code: 200527060502
200-P-991214-EN-14/03.2016
UP100
47/156
3.2.3
Nominal capacity
1
F
4 Nm
Example
Tank
Fitting
P 0 8 0 R -
Pos.
5 Nm
A B T
Nom.
Cap.
Type
Code
6l
P-060R-A BT
8l
mm
inch.
mm
inch.
200973490230
200
7.1
220
P-080R-A BT
200973450070
200
7.1
10 l
P-100R-A BT
200973460070
200
12 l
P-120R-A BT
200973490240
200
14 l
P-140R-A BT
200973490200
6l
P-060R-B BT
8l
P-080R-B BT
10 l
mm
inch.
mm
inch.
mm
inch.
mm
inch.
8.7
127
201
8.0
80
3.2
285
11.3
127
266
10.5
80
3.2
7.1
325
12.8
127
306
12.1
80
3.2
7.1
410
16.2
127
391
15.4
80
3.2
200
7.1
490
19.3
127
471
18.6
80
3.2
200973490210
200
7.1
220
8.7
123
4.9
201
8.0
80
3.2
200973450060
200
7.1
285
11.3
123
4.9
266
10.5
80
3.2
P-100R-B BT
200973460060
200
7.1
325
12.8
123
4.9
306
12.1
80
3.2
12 l
P-120R-B BT
200973490220
200
7.1
410
16.2
123
4.9
391
15.4
80
3.2
14 l
P-140R-B BT
200973490190
200
7.1
490
19.3
123
4.9
471
18.6
80
3.2
6l
P-060R-E BT
200973490290
200
7.1
220
8.7
127
201
8.0
80
3.2
8l
P-080R-E BT
200973450100
200
7.1
285
11.3
127
266
10.5
80
3.2
10 l
P-100R-E BT
200973460100
200
7.1
325
12.8
127
306
12.1
80
3.2
12 l
P-120R-E BT
200973490300
200
7.1
410
16.2
127
391
15.4
80
3.2
14 l
P-140R-E BT
200973490180
200
7.1
490
19.3
127
471
18.6
80
3.2
6l
P-060R-F BT
200973490250
200
7.1
220
8.7
123
4.9
201
8.0
80
3.2
8l
P-080R-F BT
200973450080
200
7.1
285
11.3
123
4.9
266
10.5
80
3.2
10 l
P-100R-F BT
200973460080
200
7.1
325
12.8
123
4.9
306
12.1
80
3.2
12 l
P-120R-F BT
200973490260
200
7.1
410
16.2
123
4.9
391
15.4
80
3.2
14 l
P-140R-F BT
200973490160
200
7.1
490
19.3
123
4.9
471
18.6
80
3.2
Horizontal/vertical mounting
P-0**R-A BT
48/156
P-0**R-B BT
P-0**R-E BT
P-0**R-F BT
200-P-991214-EN-14/03.2016
UP100
Suction capacity
Filling capacity
AP100/5 pump, standard suction assembly kit
max.
max.
min.
Suction capacity
Max. capacity
Max. capacity
max.
Suction capacity
max.
min.
Nominal
capacity
Horizontal
Vertical
Type
Nominal
capacity
Horizontal
Vertical
Type
6l
4.8 l
4.5 l
P-060R-**
6l
4.5 l
3.5 l
P-060R-**
8l
6.8 l
6.5 l
P-080R-**
8l
6.5 l
5.0 l
P-080R-**
10 l
7.5 l
8.0 l
P-100R-**
10 l
7.0 l
7.0 l
P-100R-**
12 l
8.5 l
8.5 l
P-120R-**
12 l
8.0 l
7.5 l
P-120R-**
14 l
12 l
12.5 l
P-140R-**
14 l
11.5 l
11.5 l
P-140R-**
Notes of fitment
To assemble the horizontal tanks see the notes at page 43.
To assemble the vertical tanks do not use the tank fixing clip
code 200544116021
200677400400
code: 200771900280
200521203007
M6X18
200544116021
code : 200771900310
200677400400
200521203007
code: 200527481501
200-P-991214-EN-14/03.2016
UP100
49/156
3.2.4
Assembling position
P01
VM
side
Assembling position
P03
VM
side
datario
VM
side
Assembling position
P02
VM
side
Assembling position
P04
Example
Fitting
Tank
50/156
P 0 2 5 Q -
Pos.
P 0 1
200-P-991214-EN-14/03.2016
UP100
3.2.5
P15
Assembling position
Assembling position
P35
VM
side
OIL
OIL
OIL
VM
side
VM
side
Example
Tank
P 0 3 5 Q -
Fitting
A
L 3 0
Pos.
P 1 5
VM
side
OIL
200-P-991214-EN-14/03.2016
UP100
51/156
Technical information
3.3.2
D
B
A
Example
Fitting
Tank
3
Nom.
Cap.
Type
5l
L050R-01
8l
L080R-01
L 0 8 0 R -
Pos.
P 1 5
0 1
mm
inch.
mm
inch.
mm
inch.
mm
inch.
Oil filler
cap
Oil drain
plug
200972440320
270
10.7
170
6.7
50
25
1.0
3/8BSP
1/2BSP
200972450060
285
11.3
200
7.9
60
2.4
25
1.0
3/8BSP
1/2BSP
Code
P35
P45
P03
P04
52/156
200-P-991214-EN-14/03.2016
UP100
3.3.3
Example
C
Tank
Nom.
Cap.
Type
5l
L050R02
8l
L080R02
Fitting
Pos.
L 0 8 0 R - 0 2
P 0 1
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
Oil
filler
cup
200972440010
270
10.7
170
6.7
50
25
1.0
195
7.7
212.5
8.4
3/8BSP
1/2BSP
200972450010
285
11.3
200
7.9
60
2.4
25
1.0
228
9.0
225
8.9
3/8BSP
1/2BSP
Code
Oil
drain
plug
P03
P02
P04
Filling capacity
Suction capacity
max.
Suction Capacity
Max Capacity
Max. Capacity
max.
min.
Suction Capacity
max.
max.
min.
Nominal
capacity
Horizontal
Vertical
Type
Nominal
capacity
Horizontal
Vertical
Type
5l
4.9 l
4.7 l
L050R-01
5l
4.4 l
4.4 l
L050R-01
5l
4.9 l
L050R-02
5l
4.5 l
8l
7.5 l
L080R-01
8l
7.0 l
8l
7.5 l
L080R-02
8l
7.0 l
200-P-991214-EN-14/03.2016
UP100
7.0 l
L050R-02
6.0 l
L080R-01
L080R-02
53/156
82 (3.23)
224 (8.8)
25 (1)
Tank L070Q-03
218 (8.58)
3.3.4
155 (6.10)
30 (1.18)
70.5 (2.77)
84.5 (3.33)
30 (1.18)
Example
Tank
250 (9.84)
Fitting
L 0 7 0 Q - 0 3
Pos.
P 2 5
Nominal capacity
Type
Code
7l
L070Q-03
200972490650
1/2BSP
P15
P35
P25
P45
Suction capacity
Filling capacity
AP100/5 pump, standard suction assembly kit
max.
max.
Suction Capacity
5.6 litres
54/156
200-P-991214-EN-14/03.2016
UP100
3.3.5
Tank L100R-01
290 (11.42)
250 (9.84)
285 (11.22)
185 (7.28)
25 (.98)
10 (.39)
9 (.35)
71 (2.8)
25 (.98)
150 (5.9)
175 (6.89)
260 (10.24)
Example
Tank
3
Fitting
Pos.
L 1 0 0 R - 0 1
P 0 1
Nominal Capacity
Type
Code
10 litres
L100R-01
200972460020
1 BSP
3/4 BSP
P03
P02
P04
Filling capacity
Suction capacity
max.
Suction capacity
10.5 litres
Max. Capacity 11
litres
min.
200-P-991214-EN-14/03.2016
UP100
55/156
3.3.6
Tank L120Q-01
100 (3.94)
25 (.98)
232 (9.13)
95 (3.7)
55 (2.16)
35 (1.38)
250 (9.84)
250 (9.84)
55 (2.16)
Example
Tank
90 (3.5)
Fitting
Pos.
L 1 2 0 Q - 0 1
P 1 5
Nominal capacity
Type
Code
12 litres
L120Q-01
200972490150
3/8 BSP
3/8 BSP
P35
P25
P45
Filling capacity
Suction capacity
max.
max.
Suction capacity
10 litres
Max. Capacity
11.5 litres
min.
56/156
200-P-991214-EN-14/03.2016
UP100
205.5
160 (6.3)
210 (8.3)
(8.1)
Tank L150Q-01
180 (7.1)
3.3.7
300 (11.8)
9 (.35)
190 (7.5)
250 (9.8)
268 (10.6)
80 (3.1)
114 (4.5)
Example
Tank
388 (15.3)
Fitting
Pos.
L 1 5 0 Q - 0 1
P 1 5
Nominal Capacity
Type
Code
15 litres
L150Q-01
200972470010
1 BSP
1/2 BSP
P15
P35
P25
P45
Filling capacity
Suction capacity
max.
max.
Suction Capacity
12 litres
Max. Capacity
14.5 litres
min.
200-P-991214-EN-14/03.2016
UP100
57/156
Tank L180R-01
250 (9.8)
520 (20.5)
180 (7.1)
158 (6.2)
425 (16.7)
25 (.98)
11 (.43)
40 (1.6)
125 (4.9)
318 (12.5)
3.3.8
120 (4.7)
290 (11.4)
Example
Tank
L 1 8 0 R -
Fitting
0 1
Pos.
P 0 1
Nominal capacity
Type
Code
18 litres
L180R-01
200972480020
1 BSP
3/4 BSP
P01
P03
P02
P04
Suction capacity
Filling capacity
AP100/5 pump, standard suction assembly kit
max.
max.
Suction Capacity
20.5 litres
Max. Capacity
21.5 litres
min.
58/156
200-P-991214-EN-14/03.2016
UP100
3.3.9
200677400400
code: 200771900180
200671100101
200521203007
Tank collar
code: 200609400051
Plastic material
Plastic material
Thread:
Code:
3/8 BSP
200678000350
Thread:
1/2 BSP
200527060502
200678000700
1 BSP
200527060901
200678000370
200678000380
200678000340
3/8 BSP
1/2 BSP
1 BSP
200678000050
200678000500
BSP (L=165)
Code:
200-P-991214-EN-14/03.2016
UP100
59/156
Suction assembly kits for square tanks from 1,5 to 3,5 litres
Horizontal positions - P01, P02, P03, P04
Pump S309
P-015Q-*
P-016Q-*
P-025Q-*
P-035Q-*
AP100/1.2
200685001370
200759902120
200759902120
200759902120
AP100/1.7
200685001370
200759902120
200759902120
200759902120
AP100/2.5
200685001370
200759902120
200759902120
200759902120
AP100/3.5
200759902120
200759902120
200759902120
AP100/4.3
200759902120
200759902120
200759902120
AP100/5
200759902120
200759902120
AP100/6.5
200759902120
200759902120
AP100/8
200759902120
200759902120
AP100/10
200759902120
200759902120
Pump S309
P-015Q-*
P-016Q-*
P-025Q-*
P-035Q-*
AP100/1.2
200759901940
200759901760
200759901990
200759902020
AP100/1.7
200759901940
200759901760
200759901990
200759902020
AP100/2.5
200759901930 +
washer
200530751672
200759901760
200759901990
200759902020
AP100/3.5
200759901940
200759901980
200759902020
AP100/4.3
200759901940
200759901980
200759901780
AP100/5
200759901940
200759901980
200759901780
AP100/6.5
200759901880
200759901780
AP100/8
200759901880
200759901780
AP100/10
200759901770
200759901860
60/156
200-P-991214-EN-14/03.2016
UP100
Horizontal positions
P01, P02, P03, P04
Pump S609
AP100/1.2 AP100/4.3
AP100/1.2 AP100/5
AP100/1.2 AP100/6.6
AP100/1.2 AP100/8
AP100/1.7 AP100/4.3
AP100/1.7 AP100/5
AP100/1.7 AP100/6.5
AP100/1.7 AP100/8
AP100/2.5 AP100/4.3
AP100/2.5 AP100/5
AP100/2.5 AP100/6.5
AP100/2.5 AP100/8
AP100/3.5 AP100/5
AP100/3.5 AP100/6.5
AP100/3.5 AP100/8
P-025Q-*
P-035Q-*
P01
P03
200759900870
200759900880
P02
P04
200657000050
200759900860
P01
P03
200759900870
200759900880
P02
P04
200759900860
P01
P03
200759900880
P02
P04
200759900860
P01
P03
200759901030
P02
P04
200759901040
P01
P03
P02
P04
P01
P03
P02
P04
200759900860
P01
P03
200759900880
P02
P04
200759900860
P01
P03
200759901030
P02
P04
200759901040
P01
P03
P02
P04
200759900860
P01
P03
200759900880
P02
P04
200759900860
P01
P03
200759901030
P02
P04
200759901040
P01
P03
200759901030
P02
P04
200759901040
P01
P03
200759900880
P02
P04
200759900860
P01
P03
200759901030
P02
P04
200759901040
P01
P03
200759901030
P02
P04
200759901040
200-P-991214-EN-14/03.2016
UP100
200759900870
Vertical positions
P15, P35, P25, P45
P-025Q-*
P-035Q-*
200759900740
200759900780
200759900740
200759900780
200759900740
200759900780
200546112009
200759901010
200759900740
200759900780
200759900740
200759900780
200759900740
200759900780
200546112009
200759901010
200759900740
200759900780
200759900740
200759900780
200546112009
200759901010
200546112009
200759901010
200546112009
200759901010
200546112009
200759901010
200546112009
200759901010
200759900880
200759900860
200759900870
200759900870
200759900880
200759900880
61/156
4.1.2
Pump S309
P-060Q-**
P-080Q-**
P-100Q-**
P-120Q-**
AP100/1.2
200759901830
200759901830
200759901830
200759901830
AP100/1.7
200759901830
200759901830
200759901830
200759901830
AP100/2.5
200759901830
200759901830
200759901830
200759901830
AP100/3.5
200759901830
200759901830
200759901830
200759901830
AP100/4.3
200759901830
200759901830
200759901830
200759901830
AP100/5
200759901830
200759901830
200759901830
200759901830
AP100/6.5
200759901830
200759901830
200759901830
200759901830
AP100/8
200759901830
200759901830
200759901830
200759901830
AP100/10
200759901830
200759901830
200759901830
200759901830
Pump S309
P-060Q-**
P-080Q-**
P-100Q-**
P-120Q-**
AP100/1.2
200759901790
200759902160
200759902050
200759901900
AP100/1.7
200759901790
200759902160
200759902050
200759901900
AP100/2.5
200759902020
200759901800
200759902050
200759901900
AP100/3.5
200759902020
200759901800
200759902050
200759901900
AP100/4.3
200759902020
200759901800
200759901810
200759901870
AP100/5
200759902020
200759901800
200759901810
200759901870
AP100/6.5
200759901780
200759902030
200759901810
200759901870
AP100/8
200759901780
200759902030
200759902040
200759901870
AP100/10
200759901780
200759902030
200759902040
200759901890
62/156
200-P-991214-EN-14/03.2016
UP100
4.1.3
Pump S309
P-060R-**
P-080R-**
P-100R-**
P-120R-**
P-140R-**
AP100/1.2
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/1.7
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/2.5
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/3.5
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/4.3
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/5
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/6.5
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/8
200759901820
200759901820
200759901820
200759901820
200759901820
AP100/10
200759901820
200759901820
200759901820
200759901820
200759901820
Pump S309
P-060R-**
P-080R-**
P-100R-**
P-120R-**
P-140R-**
AP100/1.2
200759901970
200759901780
200759901790
200759902050
200759901900
AP100/1.7
200759901970
200759901780
200759901790
200759901810
200759901900
AP100/2.5
200759901970
200759901780
200759901790
200759901810
200759901900
AP100/3.5
200759901970
200759901860
200759901790
200759901810
200759901900
AP100/4.3
200759901770
200759901860
200759901790
200759901810
200759901870
AP100/5
200759901770
200759901860
200759902130
200759902040
200759901870
AP100/6.5
200759901770
200759902010
200759902130
200759902040
200759901870
AP100/8
200759901920
200759902010
200759901780
200759902040
200759901870
AP100/10
200759901960
200759901990
200759901780
200759902160
200759901890
200-P-991214-EN-14/03.2016
UP100
63/156
Suction assembly kits for square and round metal tanks from 5 to 18 litres
Horizontal positions - P01, P02, P03, P04
Pump S309
L-050R-01
L-080R-01
L-050R-02
L-080R-02
L-100R-01
L-180R-01
AP100/1.2
AP100/1.7
AP100/2.5
AP100/3.5
AP100/4.3
AP100/5
AP100/6.5
AP100/8
AP100/10
Pump S309
L-080R-01
L-070Q-01
L-120Q-01
L-15OQ-01
AP100/1.2
200759901780
200759901780
200759901980
200759901990
200759901920
AP100/1.7
200759901860
200759901780
200759901980
200759901990
200759901920
AP100/2.5
200759901860
200759901780
200759901880
200759901990
200759901920
AP100/3.5
200759901860
200759901780
200759901880
200759901980
200759901960
AP100/4.3
200759902010
200759901780
200759901880
200759901980
200759901960
AP100/5
200759902010
200759901780
200759901970
200759901880
200759901960
AP100/6.5
200759902000
200759901860
200759901970
200759901880
200759901960
AP100/8
200759902000
200759902010
200759901920
200759901880
200759901760
AP100/10
200759901990
200759902010
200759901920
200759901770
200759901760
64/156
200-P-991214-EN-14/03.2016
UP100
Pump S609
L-050R-01
L-180R-01
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901210
200759901220
200759901210
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
AP100/1.7
AP100/4.3 P02 P04
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901210
200759901220
200759901210
200759901220
200759901230
200759900900
200759900870
200759901030
200759900870
200759901030
200759901250
200759900910
AP100/2.5
AP100/4.3 P02 P04
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901200
200759901220
200759901200
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901210
200759901220
200759901210
200759901220
200759901230
200759900900
200759901190
200759901030
200759901190
200759901030
200759901250
200759900910
200759901210
200759901220
200759901210
200759901220
200759901240
200759900900
200759900870
200759901030
200759900870
200759901030
200759901250
200759900910
AP100/3.5
AP100/5 P02 P04
200759901210
200759901220
200759901210
200759901220
200759901230
200759900900
200759900870
200759901030
200759900870
200759901030
200759901250
200759900910
200759901210
200759901220
200759901210
200759901220
200759901230
200759900900
200759900870
200759901030
200759900870
200759901030
200759901250
200759900910
200759901210
200759901220
200759901210
200759901220
200759901240
200759900900
200759900870
200759901030
200759900870
200759901030
200759901250
200759900910
P01
P03
AP100/1.2
AP100/8 P02 P04
P01
P01
P03
P03
AP100/1.7
AP100/8 P02 P04
P01
P01
P03
P03
AP100/2.5
AP100/8 P02 P04
P01
P03
Pump S609
L-080R-01
L-070Q-01
L-120Q-01
AP100/1.2 AP100/4.3
200759900970
200759901120
200546112009
200759900740
200546112009
200759900740
AP100/1.2 AP100/5
200759900970
200759901120
AP100/1.2 AP100/6.5
200759900970
200759900790
200546112009
AP100/1.2 AP100/8
200759901140
200759901010
AP100/1.7 AP100/4.3
200759900970
200759901120
AP100/1.7 AP100/5
200759900970
200759900790
200759900740
AP100/1.7 AP100/6.5
200759900970
200759900790
200546112009
AP100/1.7 AP100/8
200759901140
200759900980
200546112009
AP100/2.5 AP100/4.3
200759900970
200759900790
200759900740
AP100/2.5 AP100/5
200759900970
200759900790
200546112009
AP100/2.5 AP100/6.5
200759901140
200759901010
200546112009
AP100/2.5 AP100/8
200759901140
200759900980
200546112009
AP100/3.5 AP100/5
200759900650
200759900970
200546112009
AP100/3.5 AP100/6.5
200759901140
200759900980
200546112009
AP100/3.5 AP100/8
200759901090
200759900980
200546112009
200-P-991214-EN-14/03.2016
UP100
200546112009
200546112009
200759900740
65/156
4.3 Accessories
4.3.1
4.3.2
L= 50 mm (1/4 BSP)
200685000510
6.25
PM817
suction line
L= 350 mm ( 6)
code: 200685000820
L= 480 mm ( 6)
code: 200685000800
24 (.94)
Suction filter
6.25
PM817
suction line
200529420006
(3/8M-1/4F H)
4.3.3
200-P-991214-EN-14/03.2016
UP100
Electric motors
5.2 A.C. motors
Technical information
Available versions:
Type of winding:
Permanent magnets
Series
Direction of rotation:
Compound
Compound
Permanent magnets
M
M
Insulation class:
Class
Temperature (_C)
Y
90
Type of duty:
To ensure selection of the electric motor best suited to a giv
en set of operating conditions, the duty cycle needs to be
verified. Duty cycles S1, S2 and S3 are defined below in ac
cordance with CEI 2-3
200-P-991214-EN-14/03.2016
UP100
67/156
Continuous duty S1
Intermittent duty S3
td
tm
Tmax
tp
C
Tmax
Tmax
Teq
Tl
Ta
Ta
Ta
. . = load
Ta
= ambient temperature
S3 =
Teq
td
Tmax
tm
Tl
= operating temperature
tp
td
td + tm x 100
Degree of protection:
The degree of protection is indicated in accordance with
CEI 2-16 by the initials IP and two identifying digits:
Example:
4
4
second digit
no protection
no protection
The degree of protection indicated for each individual electric motor, refers to the motor when mounted to a Bucher
Hydraulics S.p.A. power pack.
5.1.2
Characteristic curves
Q (l/min.)
20
I (A)
160
15
120
10
S3
S2
90
80
8
5
40
11.5
6
0
68/156
50
100
P (bar)
150
200
2.5
7.5
10
12.5 15
12
16
20
S2
(min)
S3
24 (%)
200-P-991214-EN-14/03.2016
UP100
5.1.3
E1 - E2 Parallel
Electric diagram
Required data
Mounting directions
Pump displacement
Determined by the intersection of the required p and Q
curves.
In the example indicated, pump AP100/2.5 has the required
p and Q specifications.
In the event that there is no point of intersection with any
curve, a displacement as near as possible to the required
flow rate should be selected.
Current consumption
This is determined by taking a vertical line from the pressure
value to its point of intersection with the I curve correspond
ing to the selected displacement.
I = 90 Ampere
Tightening torques
Type of use
Brush life
S3 = 11.5%
Terminals
Unless otherwise stated, d.c. motors supplied by Bucher
Hydraulics S.p.A. have two terminals.
Poles are identified in accordance with IEC34-8
A1 - A2 Armature
D1 - D2 Series
B1 - B2 Poles
D1, E1
A2, E2
D1, E1
+
+
D1, E1
A2, E2
200-P-991214-EN-14/03.2016
UP100
69/156
12 V
800 W
24 V
800 W
Nm 4 +0
-0.5
52 (2.04)
M6-6h
85 (3.35")
10
20.5 (.8")
24.2 (.95")
152.5 (6")
A1+
15 (.59")
Nominal Power
6.43 (0.25)
Voltage
Rotation
reversible
Attention!
Verify the electrical connection.
The motor must rotate clockwise
A2 89.5 (3.52")
Motor
Rotation
reversible
12V-800W
24V-800W
12V-800W
24V-800W
Type
C128PK/A0
C228PK/A0
C128PK/A0
+ R109
C228PK/A0
+ R215
Code
200543912809
200543922801
200763310270
200763320300
Relay
Standard
Relay
type
R109
Standard positions
A2-
Electric motor
5
R215
C 2 2 8 P K /
Pos.
A 1
Example
Rel
R 2 1 5
70/156
Pos.
F
200-P-991214-EN-14/03.2016
UP100
12 V - 800 W
(l/min.)
I (A)
12
240
10
200
160
120
S3
4
80
40
0
0
25
50
75
100
0
150
125
S2
10
10
15
20
25
S3
30 (%)
P (bar)
24 V - 800 W
S2
12 (min)
120
10
100
80
60
40
20
(l/min.)
(A)
12
S3
S2
0
0
25
50
75
100
P (bar)
200-P-991214-EN-14/03.2016
UP100
125
150
175
0
200
12
15
S2
18 (min)
12
18
24
30
S3
36 (%)
71/156
Voltage
Nominal Power
12 V
1600 W
24 V
2200 W
158.5 (6.23)
+0.5
0
(.24")
(1.38) 35 -0.011
+0.8
90
(3.54)
81 Nm
(.38")
9.7 -0.3
15k6 (.59")
6.43 0
+0.1
(.25)
j6
112 (4.41)
8.5+0.5 Nm
Motor
Rotation
Right
12V-1600W
24V-2200W
12V-1600W
24V-2200W
12V-1600W
24V-2200W
Type
C135AB/H0
C240AB/S0
C135AB/H0
+R109
C240AB/S0
+R215
C135AB/H0
C240AB/S0
Code
200543913706
200543924007
200763310240
200763320330
200543913502
200543924008
Relay
Standard
Relay
type
R109
Motor mounting positions
Standard positions
Standard positions
S
Electric motor
5
C 1 3 5 A B /
Pos.
H 1
R215
Relay mounting positions
F
Example
Relay
R 1 0 9
72/156
Pos.
L
200-P-991214-EN-14/03.2016
UP100
12 V - 1600 W
420
25
350
20
280
15
210
10
140
(l/min.)
I (A)
30
S2
S3
5
70
50
100
150
200
P (bar)
24 V - 2200 W
12
15
S2
18 (min)
14
21
28
35
S3
42 (%)
I (A)
30
180
25
150
S3
120
20
15
90
10
60
30
(l/min.)
S2
50
100
P (bar)
200-P-991214-EN-14/03.2016
UP100
150
200
10
S2
12 (min)
12
16
20
S3
24 (%)
73/156
Voltage
Nominal Power
12 V
1500 W
24 V
2000 W
188.5 (7.42)
13
Motor
90 (3.54)
81 Nm
(.71)
(.31)
42 -0.01
-0.05
(.31) 8 +0.5
0
45
(1.65)
8 e10
0
18-0.1
112 (4.41)
8.5+0.5 Nm
10
Rotation
Right
12V-1500W
24V-2000W
12V-1500W
24V-2000W
Type
C134AK/O0
C238AK/P0
C134AK/O0
+ R109
C238AK/P0
+ R215
Code
200543913416
200543923813
200763310260
200763320250
Relay
Standard
Relay
type
R109
Standard positions
S
Standard positions
Electric motor
5
C 1 3 4 A K /
R215
Pos.
O 0
Example
Relay
74/156
Pos.
200-P-991214-EN-14/03.2016
UP100
12 V - 1500 W
30
240
25
200
20
160
15
120
10
80
40
S2
S3
(l/min.)
I (A)
50
100
150
200
P (bar)
10
S2
12 (min)
12
16
20
S3
24 (%)
24 V - 2000 W
240
25
200
20
160
15
120
S2
S3
(l/min.)
I (A)
30
10
80
40
50
100
P (bar)
200-P-991214-EN-14/03.2016
UP100
150
200
2.5
7.5
10
12.5
S2
15 (min)
12
16
20
S3
24 (%)
75/156
Voltage
Nominal Power
24 V
2200 W
171 (6.73")
+2
5 -0
Nm
35
(1.38"DIA)
98.35
(3.87")
6.43
(.25")
6
81 Nm
(.24"DIA)
114
112 (4.41")
9.5
(.37")
6
(.24")
90.4
9
(.35")
Motor
Rotation
Right
24V-2200W
24V-2200W
Type
C242AD/F0
C242AD/F0
+R215
Code
200543924211
200763320340
Relay
Standard
Relay
type
R109
Electric motor
5
C 2 4 2 A D /
R215
Pos.
F 0
Example
Relay
R 2 1 5
76/156
Pos.
L
200-P-991214-EN-14/03.2016
UP100
24 V - 2200 W
I (A)
180
25
150
20
120
15
90
10
60
30
(l/min.)
30
S3
0
0
25
50
75
100
P (bar)
200-P-991214-EN-14/03.2016
UP100
125
150
175
0
200
S2
10
12
16
20
S2
12 (min)
S3
24 (%)
77/156
Voltage
Nominal Power
48 V
2000 W
188.5 (7.42)
Motor
Rotation
Right
(1.65)
90 (3.54)
81 Nm
(.71)
(.31)
42 -0.01
-0.05
(.31) 8 +0.5
0
8 e 10
0
18 -0.1
112(4.41)
8.5+0.5 Nm
48 V - 2000 W
Type
T82K
Code
200543933803
Relay
Relay type
Electric motor
5
T 8 2 K
Pos.
S
Example
Relay
78/156
Pos.
200-P-991214-EN-14/03.2016
UP100
48 V - 2000 W
30
150
25
125
20
100
15
75
10
50
(l/min.)
I (A)
S3
S2
Q
5
25
Q
50
100
150
200
10
10
20
15
20
25
P (bar)
200-P-991214-EN-14/03.2016
UP100
30
40
50
S2
30 (min)
S3
60 (%)
79/156
Voltage
Nominal Power
24 V
3000 W
45_
+0.5
0
8.5+0.5 Nm
10+2 Nm
125 (4.92)
(.71)
(.31)
42
-0.01
-0.05
8 e 10
(.31) 8
(1.65)
0
18 -0.1
143 (5.63)
230.5 (9.07)
Motor
Rotation
Right
24 V - 3000 W
Type
T106K
Code
200543924806
Relay
Relay type
Example
5
80/156
Electric motor
T 1 0 6 K
Pos.
Relay
Pos.
200-P-991214-EN-14/03.2016
UP100
24 V - 3000 W
I (A)
30
150
25
125
S2
20
100
15
75
10
50
25
(l/min.)
S3
50
100
150
200
10
S2
12 (min)
10
15
20
25
30
35
P (bar)
5
200-P-991214-EN-14/03.2016
UP100
S3
(%)
81/156
Voltage
Nominal Power
24 V
3000 W
218 (8.58)
0
7.15 -0.9
(0.21)
(0.28)
35 (1.38)
k6
+0.012
+0.001
5.35 -0.9
(0.25) 6.43
+0.1
0
141 (5.55)
5.42 0
8.5+0.5 Nm
81 Nm
102 (4.02)
130 (5.12)
15
-0.5
(0.21)
(0.59)
45
Motor
Rotation
Right
24 V - 3000 W
24 V - 3000 W
Type
C248AK/Z0
C248AK/Z1
Code
200543924601
200543924602
Relay
Heavy duty
R212
Relay type
Example
5
82/156
Electric motor
C 2 4 8 A K /
Pos.
Z 0
Relay
Pos.
200-P-991214-EN-14/03.2016
UP100
24 V - 3000 W
I (A)
250
28
200
21
150
14
100
(l/min.)
35
S2
S3
50
50
100
P (bar)
200-P-991214-EN-14/03.2016
UP100
150
200
0
10
10
20
15
30
20
40
25
S2
30 (min)
50
S3
60 (%)
83/156
5.1.4
Versions:
Available voltage: 12-24 V
1. Direct
2. Metal clip
- Type of duty
- Protection factor:
The level of protection is defined according to the same pa
rameters as listed for electric motors.
- Contact life:
The contacts of the relay will wear down progressively dur
ing operation.
+
+
84/156
D1, E1
Direct fixing
4 Nm
A2, E2
D1, E1
A2, E2
Electric diagram
200-P-991214-EN-14/03.2016
UP100
65.4 (2.57")
23 (.91")
5 (.20")
7.5 (.30")
Weight: 0.37 kg
38 (1.49")
74 (2.91")
1.7 Nm
63.5 (2.50")
29 (1.14")
13
4 Nm
17
Voltage
12 V
24 V
Type
R109
R215
Code
Amps
Consumption
by the coil
113.5 (4.47")
20
92.7 (3.65")
20
72 (2.83")
17
56 (2.20")
200544134109 200544134215
2.2 A
1.2 A
150 A
800 A
Protection index
IP66
Insulation class
54.5 (2.14)
51.4 (2.02)
69 (2.72)
30 (1.18)
61 (2.40)
6.5 (.26)
+1
5 Nm
61 (2.40)
111.5 (4.39)
40.5 (1.59)
200-P-991214-EN-14/03.2016
UP100
M10x1.5
30 (1.18)
Voltage
24 V
Type
R212
Code
200544134212
Amps Consumption
by the coil
1.1 A
300 A
Protection index
IP42
Insulation class
85/156
Technical information
Versions:
Electric motors supplied by Bucher Hydraulics S.p.A. re
spond to European Standard EN60034-1 (IEC-3, CEI2-3,
VDE 0530T1).
Available power ratings: 0.25 4 kW
Single phase motor: 230V 5% - 50 Hz
Three phase motor: 230/400V 10% - 50 Hz
European standard IEC38 (1983) envisages the unification
of supply voltages, adopting 230 V for single phase and 400
V for three phase. Motors responding to this standard are
available only by request: consult our Bucher Hydraulics.
Protection factor
Standard electric motors are specified:
Protection degree: IP54 (IP55 on request)
Insulation class: F (max 105).
Type of duty
All motors can be supplied rated for continuous duty S1 or
intermittent duty S3<80%.
With respect to the European Standard IEC 6003430:2008
all motors rated for continuous duty S1, will be manufac
tured according to IE2 Efficiency class
Efficiency class:
All motors respond to European standard IEC
6003430:2008. This means all the motors between 0,75
kW and 375 kW both 2 and 4 poles, rated for continuous du
ty S1 or intermittent duty S3 80%, are in IE2 Efficiency
class.
Speed of rotation
The nominal speed of rotation for A.C. motors is calculated
by the following formula: n= (60 f ) / P
f= frequency (50 Hz for EU / 60 Hz for USA)
P= pair of poles
A 4 poles motor has 1500 rev/min as nominal speed
Pole number:
Indicated motors are 4 pole type, but Bucher Hydraulics
S.p.A. can supply 2 pole motors too.
Please ask Bucher Hydraulics.
Size
The size designation gives the main dimensions for the
standard electric motors: shaft dimensions, type of flange,
max diameter, etc. A specific table shows the essential di
mensions corresponding to each standard size.
The electric motors with direct flange have their own dimen
sions especially the front flange.
Frame size
Standard option:
Standard motors have B34 frame so mounting flange with
spigot, tapped fixing holes and motor fixing feet.
B14 frame is also available on request (as B34 but without
motor fixing feet).
Direct flange motors are delivered without fixing feet (B14
style).
Spigot
B34
Mounting
Feet
86/156
Ventilation:
All the motors (standard and direct flange) can be available
with or without ventilation. Normally the direct flange motors
are delivered without ventilation.
Important to say that motors without ventilation can not be
rate for continuous duty S1.
Paint finish
All motors are aluminum alloy die cast not painted supplied,
suitable for operation in an industrial environment.
Starting single phase motors
Standard single phase motors have a permanently con
nected run capacitor. Where starts are made on-load or in
especially heavy-duty condition, requiring a starting torque
higher than the nominal torque, single phase induction mo
tors can be supplied, by request, with a dual capacitor ar
rangement: a start capacitor, disconnected by an automatic
cutout once the motor is up to speed, and a permanently
connected run capacitor, or hydraulic circuit with decom
pression valve assembled on the pump.
Please consult Bucher Hydraulics.
Electrical diagrams
The following illustration shows a number of connection dia
grams for single phase and three phase electric motors.
The terminal boxes used for these motors respond to NFC
51-120 (IEC34-8) and have 6 power terminals.
A terminal is also provided for the earth wire, which must al
ways be connected
SINGLE PHASE motor
Rotation A
W2
U2 V2
U1
V1 W1
Rotation B
L1
W2
U2 V2
U1
V1
W1
W2
U2
V2
U1
V1
W1
L2
L1 L2
Rotation B
Rotation A
L1
W2
U2
V2
U1
V1
W1
L2
L1 L2
W2
U1
U2
V1
W1
L1 L2 L3
W2
DELTA
(220V)
U1
U2
V1
V2
W1
STAR
(380V)
L1 L2 L3
5.2.2
Pj6
Frame size
Dimensions
Size
Units
mm
218
140
109
30
14
71
80
90S
90L
100
112
inch
8.58
5.51
4.29
1.18
0.55
mm
237
156
123
40
19
inch
9.33
6.14
4.84
1.57
0.75
mm
255
178
128
50
24
inch
10.04
5.04
1.97
0.94
mm
279
178
128
50
24
inch
11
5.04
1.97
0.94
mm
309
194
137
60
28
inch
12.16
7.64
5.40
2.36
1.1
mm
331
219
50
60
28
inch
13.03
8.62
1.97
2.36
1.1
F
M6
M6
M8
M8
M8
M8
90
112
71
105
85
70
0.27
3.54
4.41
2.79
4.13
3.35
2.76
100
125
80
120
100
80
0.35
3.94
4.92
3.15
4.72
3.94
3.15
100
140
90
140
115
95
0.35
3.94
5.51
3.54
5.51
4.53
3.74
125
140
90
140
115
95
0.35
4.92
5.51
3.54
5.51
4.53
3.74
12
140
160
100
160
130
110
0.47
5.51
6.3
3.94
6.3
5.12
4.33
12
140
190
112
160
130
110
0.47
5.51
7.48
4.41
6.3
5.12
4.33
Note: Indicated dimensions can vary without notice within the maximum admitted by the European Standards IEC72-1 and IEC34-7.
5.2.3
10.5
.91" DIA
C
133
5.24"
117
4.61"
8
.31"
24.5
.96"
117
4.61"
133
5.24"
4.5
.18"
Dimensions
Size
71
80
90S
90L
200-P-991214-EN-14/03.2016
UP100
Units
mm
183
136
122
17
inch
7.20
5.35
4.80
.67
mm
198
154
143
17
inch
7.80
6.06
5.63
.67
mm
213
174
148
25
inch
8.39
6.85
5.82
.98
mm
237
174
148
25
inch
9.33
6.85
5.82
.98
87/156
5.2.4
Power
Power
Size
Type
Size
Type
Code
0.33
71
T709
200543161223
0.37
0.5
71
T701
200543161822
200543162231
0.55
0.75
80
T702
200543162233
T203
200543162631
0.75
80
T703
200543162633
90S
T204
200543163041
1.1
1.5
90S
T704
200543163042
90L
T205
200543163441
1.5
90L
T705
200543163442
100
T206
200543164051
2.2
100
T706
200543164052
kW
HP
0.25
0.33
71
T209
0.37
0.5
71
0.55
0.75
0.75
Code
kW
HP
200543161221
0.25
T201
200543161823
80
T202
80
1.1
1.5
1.5
2.2
5.2.5
Power
Power
Type
Size
Type
Code
0.33
71
T509
200543561222
0.37
0.5
71
T501
200543561822
200543562231
0.55
0.75
80
T502
200543562232
T003
200543562635
0.75
80
T503
200543562634
90S
T004
200543563047
1.1
1.5
90S
T504
200543563046
90L
T005
200543563451
1.5
90L
T505
200543563450
2.2
100
T006
200543564058
2.2
100
T506
200543564057
100
T007
200543564854
100
T507
200543564853
5.5
112
T008
200543565065
5.5
112
T508
200543565064
kW
HP
0.25
0.33
71
T009
0.37
0.5
71
0.55
0.75
0.75
Code
kW
HP
200543561221
0.25
T001
200543561821
80
T002
80
1.1
1.5
1.5
Size
5.2.6
Power
Power
Size
Type
Size
Type
Code
80
T503
200543562632
1.1
1.5
90S
T504
200543563042
200543563441
1.5
90L
T505
200543563442
T006
200543564051
2.2
100
T506
200543564052
100
T007
200543564851
100
T507
200543564852
100
T008
200543565061
5.5
100
T508
200543565062
kW
HP
0.75
80
T003
1.1
1.5
90S
1.5
2.2
Code
kW
HP
200543562631
0.75
T004
200543563041
90L
T005
100
5.5
88/156
200-P-991214-EN-14/03.2016
UP100
5.2.7
5.2.8
Power
Power
Size
Type
kW
HP
1.5
90*
TC05
2.2
90*
TC06
Code
Size
Type
Code
80*
TA05
200543563452
90*
TA06
200543564059
kW
HP
200543163443
1.5
200543164054
2.2
* As reference only: special sizes not included in the European Standars IEC72-1 and IEC34-7
Mounting position
Standard position
S
Reversal position
A
Left lateral
B
Right lateral
C
Example
Electric motor
T 5 0 3
Pos
Relay
Pos
N.B.: Looking at the fan side the e. motor must rotate counterclockwise
200-P-991214-EN-14/03.2016
UP100
89/156
Drives
6.1 Introduction
To allow the use of different motors, the interface on the mo
tor side is shown with the dimensions of the spigot and of
the end of the pump drive shaft.
42 (1.65)
30 (1.18)
27 (1.06)
10
+0,1
-0,1
(0.39)
102
4 X M8-6H hole
3 (0.11)
+0,1
-0,1
(4.01)
dept 15 (0.59)
4 X M6-6H hole
+0,15
117.4 (4.62)
(3.54)
+0.10
-0.10
(3.86)
0
-0,05
98.3
6.5
(0.26)
90
(4.33)
+0
-0.05
110
30 (1.18)
35.7 (1.40)
42
+0,016
0
(1.65)
8 (0.31)
3 (0.11)
117.4 (4.62)
21.5 -0,1
dept 15 (0.59)
(0.84)
55.5
(2.18)
6.1.1
Materials
90/156
200-P-991214-EN-14/03.2016
UP100
6.1.2
The tables allow selection of the correct drive for then selected motor.
Motor type
Voltage
Power
Drive
C135AB/H0
C135AB/H0 + R109
12 V
1600 W
C240AB/S0
C240AB/S0 + R215
24 V
2200 W
C242AD/F0
C242AD/F0 + R215
24 V
2200 W
C248AK/Z0
C248AK/Z1
24 V
3000 W
C134AK/O0
C134AK/O0 + R109
12 V
1500W
C238AK/P0
C238AK/P0 + R215
24 V
2000 W
T82K
48 V
2000 W
T106K
24 V
3000 W
C128PK/A0
C128PK/A0 + R109
12 V
800 W
C228PK/A0
C228PK/A0 + R215
24 V
800 W
E145
E156
E163
Single phase
6.2.2
Power
Motor type
kW
HP
T209-T709
0.2
5
0.3
3
T201-T701
0.3
7
T202-T702
Three phase
Power
Siz
e
Motor type
Drive
Siz
e
Drive
71
E133
80
E131
kW
HP
T009-T509
0.2
5
0.3
3
0.5
T001-T501
0.3
7
0.5
0.5
5
0.7
5
T002-T502
0.5
5
0.7
5
T203-T703
0.7
5
T003-T503
0.7
5
T204-T704
1.1
1.5
T004-T504
1.1
1.5
90S
90L
E133
71
E131
80
90S
E132
E132
T205-T705
1.5
90L
T005-T505
1.5
T206-T706
2.2
100
T006-T506
2.2
T007-T507
T008-T508
5.5
100
E137
112
Direct flange
Power
kW
HP
TA05
Size
80
1.5
Drive code
5.6
TC05
90*
4 (.16)
TC06 - TA06
2.2
200-P-991214-EN-14/03.2016
UP100
(.31)
(.22)
Motor type
(.31)
6.2.3
E137
90*
18.2
E160
200659400330
(.83)
21
(.72)
91/156
8 (.31)
(1.1)
(1.38)
35
Coupling code
200659600290
5.5 (.22)
28
(1.65)
42
Bush code
200658200061
6.4 (.25)
15 (.6)
6 (.24)
37
(1.46)
3 (.12)
Coupling code
200659600280
20 (.79)
38 (1.5)
8 (.31)
8 (.31)
7 (.27)
7 (.27)
6 (.24)
M6x1
+5
SEC. A-A
Coupling code
200659600290
Nm
5.5
6.5 (0.25)
98 (3.85)
(0.22)
6
(0.24)
8 (.31)
15
30
(1.18)
6.4
(0.25)
37
(1.46)
14.5 (.57)
3 (.12)
17.5 (.69)
92/156
Flange code
200658200210
200-P-991214-EN-14/03.2016
UP100
132x132
(5.2x5.2)
6,5 (.25)
117,38 (4.62)
117,38 (4.62)
(.39)
10
9,5 (.37)
A
(.86)
22
Fixing system
Kit code: 200771900340
M6x1
M8x1.25
(1.22)
36,8
(1.45)
+5
18.2
15 Nm
(.31)
4 (.16)
(.85)
31
(.31)
(.22)
5.6
21.7
SEC. A-A
6 (.24)
Nm
8 (.31)
4.3 (.17)
+2
10
(.83)
21
(.72)
B Code: 200959400120
Flange code
200658200130
8.5 (.33)
9.5 (.37)
(1.23)
15
Nm
4,3 (.17)
8 (.31)
(.31)
4 (.16)
M8x1.25
+5
15
Nm
200-P-991214-EN-14/03.2016
UP100
SEC. A-A
35
(1.38)
40,8
(1.6)
18.2
(.31)
(.22)
5.6
27,3
M8x1.25
A
+5
(1.07)
Fixing system
Kit code: 200771900350
8 (.31)
32
117.4 (4.62)
132x132
(5.2x5.2)
(.91)
(.83)
21
(.72)
Code: 200959400130
93/156
117.4 (4.62)
6.5
9.5 (.37)
117.4
132x132
(4.62)
(5.2x5.2)
(.26)
7 (.27)
A
(.75)
M8x1.25
SEC. A-A
15
+5
5 (.2)
24
(.94)
36.8
(1.45)
(.31)
(.22)
5.6
+2
10 Nm
M6x1
4 (.16)
18.2
Nm
(.31)
16.2 (.64)
Fixing system
Kit code: 200771900361
8 (.31)
19
(.83)
21
(.72)
B Code: 200959400110
(4.62)
9.5 (.37)
(4.62)
117.4
132x132
(5.2x5.2)
(.35)
117.4
(.31)
(1.23)
8
40 (1.57)
M8x1.25
SEC. A-A
94/156
15
+5
Nm
(.22)
59.8
(.31)
5.6
(.31)
6 (.24)
+5
15 Nm
M8x1.25
31.2
Fixing system
Kit code: 200771900370
(.31)
58 (2.28)
5.5
(.21) (.83) 21
(.85) 21.7
(2.35)
A +
B Code: 200959400140
200-P-991214-EN-14/03.2016
UP100
131
(5.16)
117,4
(4.62)
(4.62)
(.37)
9,5
131 (5.16)
117,4
A
20
48,5
(.79)
(1.91)
Bearing life
Lh=1000 (h)
Shaft end
Nm
M7x1
160
SEZ. A-A
140
F (daN)
+2
6,3 (.25)
12
180
Fixing system
120
100
Taper 1:5
80
60
2,4
(.09)
M8x1.25
+5
15
Nm
10
20
30
40
50 A (mm)
M7
12
(.47)
10 (.39)
6.6 (.26)
(3.94)
100
106.5
(4.19)
13 (.51)
15
(.09)
2.4
(.59)
200-P-991214-EN-14/03.2016
UP100
95/156
Cartridge valves
7.1 Introduction
This chapter includes all technical information relating to
valves for use in conjunction with the housings described in
section 1.
N V 1 /
1 7 -
Cavity
Cavity
1 C
Cavity
R S 3 /
d
Cavity
1 7
Cavity
V R C 8 1
Hand lever
8 /
S D F 8 1
7 /
c
2 2 Cavity
1 1 -
Stick lever
T H
f
F
Volt
2 3
7.1.1
Materials
7.1.2
7.1.3
96/156
7.1.4
Solenoid valves
200-P-991214-EN-14/03.2016
UP100
7.1.5
7.1.6
Fig. 1
Fig. 3
Rectifier symbol
Fig. 2
Direct current
VDR
Earth
Earth
Grommet
Nut
Washer
Connector
Solenoid
Connector
Solenoid
Fig. 4
200-P-991214-EN-14/03.2016
UP100
97/156
(.98)
25
(.81)
26 min (1.02)
M20x1.5-6H
0.04
(.45)
(1.22)
(.55)
14
-0
31 +0.5
8.5 max.
8.5 max.
11.5 max.
(.33)
0.05
1.6
B
(.33)
12
R.0.2
(.008)
3.2
(.01)
(.47)
-0
2.5 +0.20
(1.2)
+0.15
19.5 -0.15 (.77)
-0
17.5 +0.20 (.69)
0.04
3/4-16 UNF-2B
-0
12.7 +0.025
(.5)
30.5 min.
(1.53)
20 (.79)
12 min.
3.2
39 min.
(.55)
14 max.
(.51)
13
(.04)
29 0.05
(.04)
0.05
3.2
50 min.
(1.97)
(1.14)
M14x1.5-6H
-0
20.6 +0.10
(.33)
8.5
31
-0
(.94)
24 +0.05
7/8-14 UNF-2B
(1.34)
18 (.71)
(.45)
(.1)
16 (.63)
(.94)
15.85
-0
+0.05
14 max.
(.45)
(.55)
34 min
11.5 max.
24
+0
-0.15
11.5 max.
38 min.
(1.5)
3.2
R.0.2
(.008)
0.05
20.6 +0.10
1.6
-0
2.6 +0.2
(.62)
0.04
-0
(.81)
98/156
200-P-991214-EN-14/03.2016
UP100
Direct acting
Balanced piston
Adjustable setting
Four setting ranges
92
3.62" 83
3.27"
10
.39"
44
1.73"
13
44
1.73"
(**)WASHER
+5
Nm 65 -0
Pressure setting
221-350
221-350
150-250
96-220
Performances
96-220
Max. flow
30-95
5-30 (*)
10
20
30
20
.79"
+5
24
bar
Nm 10 -0
(**)
25.8
1.02" DIA
M20X1.5
T
4
40
50
60
70
60 l/min.
5 l/min
l/min
Oil viscosity
12 to 400 cSt
Oil temperature
-20 to 100 C
Recomanded filtration
Marking info:
Spring code
Setting range
Standard setting
Q max (l/min)
Type
Code
00
Plugged
Without valve
00VC00
200978400140
02
200662403160
5 - 30 bar
20 bar
30 (*)
02VM01C
200787403600
05
200662403080
30 - 95 bar
50 bar
60
05VM01C
200787403480
12
200662403050
96 - 220 bar
120 bar
60
12VM01C
200787403420
15
200662403070
150 bar
60
15VM01C
200787403470
23
200662403060
230 bar
60
23VM01C
200787403430
200-P-991214-EN-14/03.2016
UP100
99/156
Ball type
Flow from 2 to 1
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200787601410
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 bar
Max. Flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 l/min.
Cracking pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 bar
36
(1.41)
Pressure drops
12.7
-5
35 +7 Nm
10
3/4-16 UNF
(.5)
(.12)
(1.08)
27.5
(.33) 8.5
bar
6
4
1
7.3.2
2-1
10
15
20
25 l/min.
Ball type
Flow from 2 to 1
Pressure through 1 and M
Code: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200787602160
-5
35 +7 Nm
55 (2.16)
(1.08)
8.5
1/4BSP
(.33)
27.5
3/4-16 UNF
27.5
12.7
(1.08)
1
1
12 Nm. max.
(.5)
100/156
200-P-991214-EN-14/03.2016
UP100
Circuit
Solenoid
Override
Type
Power
Description
Page
Normally
closed
On-Off
Without manual
override
Standard version
Piloted
SPD817/22-TV
Page 102
Direct acting
SDF817/22-TH
Page 103
Piloted
SPFE817/22-TV
Page 104
Direct acting
SDFE817/22-TH
Page 103
Piloted
PDF817/HSC
Page 108
With manual
override
Proportional
Without manual
override
Normally
open
On-Off
Without manual
override
Standard version
Piloted
SPF817/22-TOV
Page 105
Piloted
SPFE817/22-TOV
Page 105
With manual
override
200-P-991214-EN-14/03.2016
UP100
101/156
7.4.1
Normally closed
Piloted - 16 W
Poppet type
Flow from 1 to 2
Performances
69.8 (2.75) DC
76.3 (3) AC
+7
-5
3/4-16 UNF
Nm 35
17
(0.67)
41.8 (1.65)
7/8"
Max. pressure
270 bar
See 2.2
Max. flow
20 l/min.
Rated power
16 Watt
Intermittence
ED= 100%
Voltage tolerance
10%
Internal leakage
4 (0.157)
250 micron
28.6
(1.13)
8.8 (0.35)
49.2 (1.93)
61.6 (2.43)
27.8 (1 3/32)
0-5 drops/min.
Temperature range
-20/+90 _C
Connector type
DIN 43650
16 ms.
18 ms.
200974200480
3
2
1-2
1
0
10
12
14
16
18
20 l/min
Code*
18 Watt
SPD817/22-TV P.M.
D.C.
A.C.
200533910019
Volt
12 V.
24 V.
24 V.
110 V.
220 V.
Type
13
23
21
41
51
Code
SPD817/22-TV-13-HC
200957010084
SPD817/22-TV-23-HC
200957020076
102/156
Type
Code
SPD817/22-TV-21-HC
200956920052
SPD817/22-TV-41-HC
200956940047
SPD817/22-TV-51-HC
200956960053
200-P-991214-EN-14/03.2016
UP100
7.4.2
SDF817/22-TH - SDFE817/22-TH
Normally closed
Poppet type
Direct acting - 27 Watt
Flow from 1 to 2
With (SDFE) or without (SDF) manual override
Manual override = push to open
Performances
Max. pressure
230 bar
See 2.2
Max. flow
15 l/min.
230 bar
Rated power
27 Watt
Intermittence
ED= 100%
Nm
36 (1.42")
52.5 (2.04)
35
30.5
3/4-16 UNF
(1.2)
61 (2.40)
SDF817
0-5 drops/min.
Temperature range
-20/+90 _C
Connector type
DIN 43650
15-50 ms.
10-50 ms.
(.35)
27
68 (2.68)
10%
Internal leakage
(.92)
Filter 150 m
(.14")
Voltage tolerance
23.5
3.5
(C.C.)
24
-5
+10
(1.08)
SDFE817
Operating limit
20
4
15
l/min
bar
3
2
10
5
1
0
Type
ELVAL SDF817/22TH P.M.
ELVAL SDFE817/22TH P.M.
10
15
20 l/min. 0
50
100
150
200
230 bar
Code*
200757200940
200757200970
SDFE817
SDF817
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
200-P-991214-EN-14/03.2016
UP100
103/156
7.4.3
SPFE817/22TV
Normally closed
Poppet type
Piloted (27 W)
Flow from 1 to 2
With manual override (screw type)
Manual override = unscrew to open
Performances
24
Nm
36 (1.42")
52.5 (2.07")
12.7 (5DIA)
35
-5
+10
3/4-16 UNF
70.9 (2.79")
36.1 (1.42")
3 (.12")
14.6 (.58")
23.5 (.93")
Filter 280 m
71.5 (2.81")
Max. pressure
350 bar
See 2.2
Max. flow
40 l/min.
Rated power
27 Watt
Intermittence
ED= 100%
Voltage tolerance
10% / -15%
Internal leakage
0.25 cm3/min.
Temperature range
-20/+90 _C
Connector type
DIN 43650
Time to open
<= 30 ms.
Time to close
<= 50 ms.
Pressure drops
16
12
bar
12 (Energised)
8
4
0
0
10
Type
ELVAL SPFE817/22TV P.M.
20
30
40
50 l/min
Code*
200757200960
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
104/156
200-P-991214-EN-14/03.2016
UP100
7.4.4
SPF817/22TOV - SPFE817/22TOV
Normally open
Poppet type
Piloted (27 W)
Flow from 1 to 2
With (SPFE) or without (SPF) manual override (pin type)
Manual override = push to open
Performances
24
66.1 (2.60")
-5
35 +10
36
(1.42")
52.5 (2.07")
12.7
1
Nm
3/4-16 UNF
31.3
(1.23")
Filter 280 m
3 (.12")
9.8 (.39")
27 (1.06")
62.7 (2.47")
SPF
23.5 (.93")
Max. pressure
300 bar
See 2.2
Max. flow
40 l/min.
Rated power
27 Watt
Intermittence
ED= 100%
Voltage tolerance
10% / -15%
Internal leakage
0.25 cm3/min.
Temperature range
-20/+90 _C
Connector type
DIN 43650
Time to open
<= 30 ms.
Time to close
<= 50 ms.
SPFE
Pressure drops
16
12
bar
12 (Energised)
8
4
0
0
10
Type
20
30
40
50 l/min
Code*
200757200980
200757200990
SPF817
SPFE817
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
200-P-991214-EN-14/03.2016
UP100
105/156
7.4.5
AMP connector
38.5 (1.51)
22.5 16.5
.89" .65"
36
1.42"
16.5
.65"
19.5
.77"
36 (1.42)
23.5
.92"
23.5
21.5 (.85)
(.92)
52
2.05"
24.5
13
.51"
(.96)
13
.51"
3
.12"
11.5
.42"
SPD817
For solenoid
valve series
17
.67"
24.8
.98"
DIN connector
H (VDE0580)
Protection
IP65 (DIN40050)
Coil
insulation
Connector
style
37.2
1.46"
AMP
DIN
DIN 43650
70_C
95C
(DC vers.)
Voltage
tolerance
Resistance (Ohm)
DIN
ED 100%
Stabilized
temperature
18
.71"
Supply
Voltage
Nominal
Coil voltage
Power
(Watt)
12 V. DC.
12 V. DC.
24 V. DC.
SPD
Wire class
Duty rating
28.6
1.13"
Connector
style
SDF817 SPE817
SDR817 SDRE817
10%
Current (Ampere)
Ambient
temp.
Stabil.
temp.
Ambient
temp.
Stabil.
temp.
Coil code
27.2
5.3
2.2
1.5
200674910100
24 V. DC.
27
21.3
32
1.12
0.75
200674920080
48 V. DC.
48 V. DC.
27
85.3
130
0.56
0.37
200674930030
24 V. AC.
21.6 V. DC.
27.1
17.2
26
1.25
0.83
200674820050
110 V. AC.
98 V. DC.
27
355
530
0.27
0.18
200674840050
220 V. AC.
198 V. DC.
27.6
1422
2130
0.14
0.10
200674860060
12 V. DC.
12 V. DC.
27.2
5.3
2.2
1.5
200674910250
24 V. DC.
24 V. DC.
27
21.3
32
1.12
0.75
200674920200
12 V. DC.
12 V. DC.
16
11.4
1.35
1.09
200541210039
24 V. DC.
24 V. DC.
16
36
46.2
0.667
0.53
200541220037
24 V. AC.
21.6 V. DC.
16
27.7
34.4
0.713
0.592
200541120015
110 V. AC.
108 V. DC.
16
843
1053
0.15
0.1
200541140014
220 V. AC.
216 V. DC.
16
3364
4168
0.624
0.498
200541160016
106/156
200-P-991214-EN-14/03.2016
UP100
7.4.6
D.C.
Connector type
DIN 43650
Number of poles
2+
Supply voltage
10 A.
16 A.
Resistance at contacts
27.5 (1.08)
max. 220 V.
Outer material
Contact mount material
4 mOhm
1.5 mm2
Glass fibre
reinforced Ny
lon
Color
Black
Armour clamp
Pg 9
42.5 (1.67)
29 (1.14)
cable
Part number:
2005441.10012
1
Protection factor
IP65
(DIN40050)
Insulation class
C (VDE0110)
Temperature range
-40 / +90 _C
A.C.
Connector type
DIN 43650
Number of poles
2+
Supply voltage
10 A.
16 A.
VDR
34 (1.34)
(1.67)
29 (1.14)
42.5
4 mOhm
1.5 mm2
Glass fibre
reinforced
Nylon
Black
1N 4007 GP
Overvoltage protection
VDR
Armour clamp
Pg 9
cable
6-8 mm.
Protection factor
IP65
(DIN40050)
Insulation class
C (VDE0110)
Temperature range
200-P-991214-EN-14/03.2016
UP100
max. 220 V.
Resistance at contacts
6-8 mm.
-40 / +90_C
107/156
7.4.7
Normally closed
Pilot type
Poppet type
Flow from 1 to 2
-0
3 +2 Nm
22
Electric performances
3/4"-16 UNF
26.5
(1.04")
Resistance
(at 20C)
22
(.87")
37
(1.46")
8.5
(.33")
50
(1.97")
71.5
(2.81")
-5
35 +7 Nm
22
1
1
12 V
24 V
7.2 Ohms
22 Ohms
PWM frequency
Connection type
DIN 43650
1500 mA
1000 mA
Max current,
continuous Duty
1200-1250 mA
800-850 mA
Minimum current
350-400 mA
200-250 mA
Other connectors
available
(DIN), AMP JT
200599999630
Code
PDF817/HSC-HC (24 V) 200957120003
Flow (l/min) vs. Current (mA - PWM @ 100 Hz) at various differential pressures (bar) @ 50C
12 V
24 V
Typical hysteresis
Typical hysteresis
50
50
40
40
Q (l/min)
Q (l/min)
30
20
30
20
10
10
0
0
0.2
0.4
0.6
0.8
I (Amps)
108/156
1.2
1.4
1.6
0.2
0.4
0.6
0.8
1.2
1.4
1.6
I (Amps)
200-P-991214-EN-14/03.2016
UP100
7.4.8
Ordering code
200544110031
Connector type
DIN 43650
Degree of protection
IP 67
55-200 Hz
(adjustable)
0-5 V
Operating temperature
-25_C / +85 _C
Input impedance
100-3000 mA
50 kOhm
2-47 kOhm
0.05- 5 sec.
41 (1.61")
30.5 (.16")
39 (1.53")
64(2.52")
72.5 (2.85")
27 (1.06")
28(1.10")
34.5 (1.36")
6.5
(.26")
8.5
(.33")
IMPORTANT!: Other type of electric connectors and electronic cards are available.
See www.bucherhydraulics.com
200-P-991214-EN-14/03.2016
UP100
109/156
Manual override
Flow from 1 to 2
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200787601601
Flow restrictor
Poppet type
-5
(.85)
(1.08)
27.5
(.16)
(.95)
24
(.51)
13
35 +7 Nm
-3
10 +0 Nm
8
6
bar
(1.04)
(.5)
26.5
12.7
24.5 max.
(.96)
3/4-16 UNF
21.5 min
2
0
10
15
20
25 l/min.
(.5)
-5
12.7
(1.18)
35 +7 Nm
3/4-16 UNF
Manually operated
Push to open
Poppet type
Flow from 1 to 2
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 bar
30
2
1
6
max.57.5 (2.26)
300 micron
(.24)
27.5
(1.08)
16
12
Pressure drops
bar
20
1-2
8
4
Type
Code
EPP817/22-TV
200787601680
0
0
110/156
10
15
20
25 l/min.
200-P-991214-EN-14/03.2016
UP100
7.6.2
Pilot operated
External connection
Poppet type
Flow from 1 to 2
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 bar
1
X
(.39)
10
36.5
(1.44)
(1.04)
26.5
3/4-16 UNF
Nm
12.7 (.5)
-5
35 +7
27.5
(1.08)
300 micron
1/4 BSP
20
VPE817/22-TV-A
P = max. 7 bar
16
P T
12
bar
d
b
1-2
4
a
e
0
T T
UP100K1-UP100K4
Auxiliary circuit
10
15
20
25 l/min.
150 bar
max.
P
Pilot port
Type
Code
1/4 BSP
VPE817/22-TV-A
200787601740
200-P-991214-EN-14/03.2016
UP100
111/156
Normally closed
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200987601960
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 bar
Max. recommended pressure . . . . . . . . . . . . . . . . 210 bar
62 (2.44)
52.5 (2.06)
17.5
3/4-16 UNF
12.7 (.5)
M 8x1.25
M 8x1.25
28 (1.1)
(.69)
29 (1.14)
57 (2.24)
2
2
Metering performance.
5+1 Nm
21
10
(.83)
Code: 200787601940
l/min.
6
4
10
-5
25 +8
mm
0
0.5
1.0
1.5
2.0
Nm
15
2.5
Stroke
10
bar
12
1-2
8
4
0
0
10
15
20
25 l/min.
Lever stick
Lo
Lo Length
Lever stick
A L 0 0 1
112/156
Type
Code
AL001
200702210190
AL002
200702210030
AL003
200702210050
AL004
200702210060
M8x1.25
200-P-991214-EN-14/03.2016
UP100
7.7.2
Vers.
U P 1 0 0 K * * * * *
Cavity
Cavity d
Z R 8 1 7 / 2 2 - T V
L 1 0
Hand Lever
L 1 2
Hand lever
L 1 4
Hand lever
L 1 6
200-P-991214-EN-14/03.2016
UP100
Vers.
U P 1 0 0 K 1 * * * *
Cavity c
Hand lever
Cavity c
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Z R 8 1 7 / 2 2 - T V
Hand lever
L 1 0
Hand lever
L 1 2
Hand lever
L 1 4
Hand lever
L 1 6
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
113/156
7.7.3
Normally closed
Max flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 l/min.
Internal leakage . . . . . . . . . . . . . . . . . . . . . . 0-5 drops/min.
Temperature range . . . . . . . . . . . . . . . . . . . . . . . -20/+90 C
O-Ring replacement kit . . . . . . . . . . . . . . . . 200974200160
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200987601950
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 bar
Max. recommended pressure . . . . . . . . . . . . . . . . 210 bar
62 (2.44)
52.5 (2.06)
3/4-16 UNF
12.7 (.5)
M 8x1.25
M 8x1.25
1
29 (1.14)
84 (3.31)
28 (1.1)
5+1 Nm
2
2
Code: 200.78760194.0
10
A B = Microswitch operated
(.83)
21
A C = Hydraulically operated
Nm
15
20
16
10
bar
12
1-2
8
4
0
0
10
15
20
25 l/min.
Flow
Lever stick
Lo
Lo Length
Lever stick
7
A L 0 0 1
114/156
Type
Code
AL001
200702210190
AL002
200702210030
AL003
200702210050
AL004
200702210060
M8x1.25
200-P-991214-EN-14/03.2016
UP100
7.7.4
Manual lowering valve with safety lever support and without microswitch: ZR817/22-TVS
For housings:
UP100/K1
UP100/K4
Normally closed
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200987601970
62 (2.44)
52.5 (2.06)
3/4-16 UNF
12.7 (.5)
M 8x1.25
M 8x1.25
1
2
28 (1.1)
29 (1.14)
84 (3.31)
5+1 Nm
Metering performance
10
8
21
(.83)
10
Weight: 0.050 Kg.
l/min.
Code: 200787601940
6
4
2
0
0
-5
25 +8
Nm
0.5
1.0
1.5
2.0
2.5 mm
Stroke
The connecting end of the lever allows
the handle to be mounted in two differ
ent positions.
15
10
bar
12
1-2
8
4
2
0
0
10
15
20
25 l/min.
Flow
Lo
Lever Stick
Lever Stick
L0 Length
Type
Code
AL014
200702210090
AL002
200702210040
7
A L 0 1 4
M8x1.25
200-P-991214-EN-14/03.2016
UP100
115/156
7.7.5
Manual lowering valve with microswitch and safety lever support: ZR817/22-TVMS
For housings:
UP100/K1
UP100/K4
Normally closed
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200987601980
M 8x1.25
62 (2.44)
52.5 (2.06)
3/4-16 UNF
12.7 (.5)
M 8x1.25
1
84 (3.31)
28 (1.1)
29 (1.14)
5+1 Nm
2
Code: 200787601940
21
10
(.83)
A B = Microswitch operated
A C = Hydraulically operated
The connecting end of the lever allows
the handle to be mounted in two differ
ent positions.
-5
25 +8 Nm
15
10
20
bar
12
1-2
8
4
0
0
10
15
Flow
20
25
l/min.
Lo
Lever Stick
L0 Length
Type
Code
AL014
200702210090
AL002
200702210040
Lever stick
A L 0 1 4
M8x1.25
116/156
200-P-991214-EN-14/03.2016
UP100
7.7.6
For housings:
UP100/K1
UP100/K4
Normally closed
High sensibility
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200987601800
62 (2.44)
52.5 (2.06)
(.69)
3/4-16 UNF
12.7 (.5)
M 8x.125
M 8x1.25
27.5
28 (1.1)
(1.08)
17.5
46 (1.81)
Metering performance
Code: 200787601790
10
8
6
l/min.
40 (1.57)
5+1 Nm
10
Weight: 0.070 Kg.
4
2
-5
25 +8 Nm
0
0
0.5
1.0
1.5
2.0
2.5 mm
Stroke
20
12
16
10
bar
12
1-2
8
4
0
0
10
15
Flow
20
25
l/min.
Lo
Lever stick
Lever stick
7
A L 0 0 1
M8x1.25
200-P-991214-EN-14/03.2016
UP100
L0 Length
Type
Code
AL001
200702210190
AL002
200702210030
AL003
200702210050
AL004
200702210060
117/156
Introduction
The range includes directional control valves for single and
double acting circuits, with or without mechanically re
leased detent on the main work port.
7.8.2
210 bar
Max. flow
20 l/min.
Single acting
Close centre
11 (.43)
3,5
Circuit B
OR109 70Sh
(1.1)
(.37)
(.14)
30 bar
9,5
28
40 (1.57)
P
OR3046 70Sh
78,5
(3.09)
44 (1.73)
42
(1.65)
(.98)
25
58
+5
Nm
(2.28)
15
31,5 (1.24)
57 (2.24)
69 (2.72)
94 (3.7)
+1.5
7
Nm
M6x1 DIN912
M5x0.8
+2
10
El. n.
9
Circuit
K 0 2
Pos.
Body
Type: HD105 K02 port A 1/4 BSP
Nm
Hand lever
Metering performance
20
P
A
bar
16
A
T
12.5
12
7.5
2.5
Flow
118/156
10
Pressure
0
10
15
20 l/min.
Stroke
100 bar
4
5 mm.
200-P-991214-EN-14/03.2016
UP100
Spool positioner
Code
01
200768510010
92
15
.59
Code
200968611340
56
2.2
Stroke 5 mm
3 positions - spring centred
32
1.25
10.3
.40
14.7
.57
Corsa 5 mm.
3 positions
Spring centred
Microswitch available
27
1.06
El. n.
9
Circuit
K 0 2
Hand lever
Posit.
Lever stick
22.2
.87
0 1
Hand lever
Code
200907110200
L100
El. n.
9
L129
Circuit
K 0 2
Posit.
0 1
Code
200907120050
Hand lever
Lever stick
L 1 0 0
Lever stick
Lo
L0 Length
Type
Code
AL001
200702210190
AL002
200702210030
AL003
200702210050
AL004
200702210060
M8x1.25
El. n.
9
K 0 2
Circuit
B
Posit.
0 1
Hand lever
L 1 0 0
Lever stick
A L 0 0 1
Preassembly code
Directional control valves
HD105-K02-B-01-L100
HD105-K02-B-92-L100
Code: 200050519019
Code: 200050519016
1
2
For further information and options, see directional control valves catalogue chapter HDM140
200-P-991214-EN-14/03.2016
UP100
119/156
7.8.3
210 bar
Close centre
Max. Flow
20 l/min.
Double acting
30 bar
11 (.43)
3,5
Circuit ADC
OR109 70Sh
9,5
31,5 (1.24)
(2.72)
15
+5
Nm
58
78,5
(3.09)
42 (1.65)
44 (1.73)
(.98)
25
(2.28)
57
(2.24)
OR3046 70Sh
69
40 (1.57)
28
(.37)
(.14)
(1.1)
94 (3.7)
+1.5
M5x0.8
Nm
17.5 (.69)
M6x1 DIN912
+2
Nm
10
Body
Type: HD106 KN22 black painted
A port 1/4 BSP
B port 1/4 BSP
El. n.
9
Circuit
Pos.
Hand lever
KN 2 2 A D C
Metering performance
20
12.5
16
A
P
P
T
B
l/min.
bar
12
8
120/156
7.5
5
2.5
Pressure: 100 bar
0
Flow
10
0
0
10
15
20 l/min.
Stroke
5 mm.
200-P-991214-EN-14/03.2016
UP100
Positioner
Code
200768510010
01
15
.59
Code
34
56
2.2
200968610640
Stroke 5 mm
3 positions
spring centred
32
1.25
10.3
.40
14.7
.57
Corsa 5 mm.
3 positions
Spring centred
Microswitch available
27
1.06
El. n.
9
Circuit
Posit.
Hand lever
Lever stick
22.2
.87
K N 2 2 A D C 0 1
H D 1 0 6
Hand lever
Code
200907110200
L100
El. n.
9
L129
Circuit
Posit.
K N 2 2 A D C 0 1
Lo
Lever stick
Code
200907120050
Hand lever
L 1 0 0
L0 Length
Type
Code
AL001
200702210190
AL002
200702210030
AL003
200702210050
AL004
200702210060
M8x1.25
El. n.
9
Circuit
Posit.
K N 2 2 A D C 0 1
Hand Lever
L 1 0 0
Preassembly code
Mechanical piloted check valve
Code: 200050619017
Code: 200987601770
1
2
2
For further information and options, see directional controls valves catalogue section HDM140
200-P-991214-EN-14/03.2016
UP100
121/156
Compensated
Fixed setting
Seven pre-set flow values
Flow from 2 to 1
(1.57)
40
(1.32)
33.5
-5
(.62)
15.85
(.08)
(1.06)
Nm
27
27
(1.18)
(.25)
7/8-14 UNF
6.5
35 +7
30
20
Oil: Viscosity 37mm2/s at 40C
18
16
14
l/min.
12
VRC818/11-F
10
VRC818/09-F
8
VRC818/06-F
VRC818/05-F
VRC818/04-F
6
4
VRC818/03-F
VRC818/02-F
2
0
50
122/156
100
150
200
250 bar
Nominal flow
Type
Code
2 l/min.
1.25
VRC818/02-F
200787200790
3 l/min.
1.50
VRC818/03-F
200787200780
4 l/min.
2.00
VRC818/04-F
200787200770
5 l/min.
2.25
VRC818/05-F
200787200760
6 l/min.
2.50
VRC818/06-F
200787200750
9 l/min.
3.00
VRC818/09-F
200787200740
11 l/min.
3.50
VRC818/11-F
200787200730
200-P-991214-EN-14/03.2016
UP100
7.9.2
Compensated
Adjustable setting
Two setting flow ranges
Flow from 2 to 1
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 bar
Max. Flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 l/min.
34 (1.34)
10 (.39)
7/8-14 UNF
(2.68)
15.8 (.62)
max. 68
-3
13
10 +0 Nm
-5
35 +7 Nm
Sheath
200660200011
36
32
l/min.
28
24
Setting range
Type
Code
20
1-6 l/min.
VRC818/A-R
200787200830
5-30 l/min.
VRC818/B-R
200787200840
Nominal flow
(l/min) +12%
Type
Code
10
VRC818/D-F10
200787201490
12
VRC818/C-F12
200787200850
20
VRC818/B-F20
200787200970
30
VRC818/B-F30
200787201030
16
12
8
4
0
0
50
100
150
200
250 bar
Fixed version
VRC818/*F**
10 (.39)
-5
7/8-14 UNF
34 (1.34)
15.8 (.62)
30 (1.18)
35 +7 Nm
200-P-991214-EN-14/03.2016
UP100
123/156
7.9.3
Compensated
Fixed setting
Seven pre-set flow values
Flow from E to U
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 bar
Controlled flow rate . . . . . . . . . . . . . . . . . . . . . . . . see table
Tolerance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15%
Performances . . . . . . . . . . . . . . . . . . . . . . . see VRC818/*F
Temperature range . . . . . . . . . . . . . . . . . . . . . . -20/+90 _C
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.060 Kg.
Max. U-E flow rate = max. + 30% of E-U flow
24 (.94)
3/8 BSP
19 (.75)
Port A
24
(.95)
c
f
-5
30 +7 Nm
d
U
3/8 BSP
U Controlled flow
VRC01/**
U
d
d
b
e
124/156
Port A
Pressure flow
Cavity
T T
Nominal flow
Type
Code
2 l/min.
1.25
VRC01/2
200787200030
3 l/min.
1.50
VRC01/3
200787200040
4 l/min.
2.00
VRC01/4
200787200050
5 l/min.
2.25
VRC01/5
200787200060
6 l/min.
2.50
VRC01/6
200787200070
9 l/min.
3.00
VRC01/9
200787200080
11 l/min.
3.50
VRC01/11
200787200010
200-P-991214-EN-14/03.2016
UP100
For housings:
UP100/K1G2-19 and UP100K4P0-01
Inlet check
Outlet check
Ball type
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200948200080
82
27.5
(3.23)
(1.08)
72 (2.83)
60 (2.36)
3/4 - 16 UNF
M 10x1.5
M 10x1.5
2
1
40
(1.57)
(.98) 24.98
7.10.1
5+1 Nm
60
Code: 200784200070
45 (1.77)
B A = Inlet
A B = Outlet
0
10 (.39)
18 +5 Nm
16
60
Weight: 0.250 Kg
Lo
Lever stick
Lever stick
7
A L 0 0 1
M10x1.5
200-P-991214-EN-14/03.2016
UP100
L0 Length
Type
Code
AL001
200702220010
AL002
200702220030
AL003
200702220040
AL004
200702220050
125/156
7.10.2
Type of housing
1
Type of housing
Vers.
U P 1 0 0 K 1 G 2 1 9
Cavity
U P 1 0 0 K 3 P 0 0 1
P M 8 1 7 / 1 . 5
Cavity
P M 8 1 7 / 1 . 5
Hand lever
L 1 0
Hand Lever
L 1 2
Hand lever
L 1 4
Vers.
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Hand lever
L 1 0
Hand lever
L 1 2
Hand lever
L 1 4
Manifold
8
4 2 1 7
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Lever stick
A L 0 0 *
Suction line
Suction line
Hand lever
L 1 6
126/156
Lever stick
A L 0 0 *
Hand lever
L 1 6
Lever stick
A L 0 0 *
200-P-991214-EN-14/03.2016
UP100
Zero way
8
3/4-16 UNF 2B
11.5 (.45)
3 (.12)
Code
200527481701
O-Ring code
200514224711
Weight
0.040 Kg.
1
8 (.31)
27.5
(1.08)
3 (.12)
-5
35 +7 Nm
1
3/4-16 UNF
35.5
Two way
12.7 (.5)
7.11.2
Code
200778800020
200974200160
Weight
0.070 Kg.
1
Zero way
13 (.52)
7/8-14 UNF
7.11.3
3 (.12)
Code
200527481801
O-Ring code
200514231511
Weight
0.080 Kg.
1
7.11.4
35.5
(1.40)
24
1/4 BSP
3 (.12)
1
200778800060
200974200160
Weight
0.040 Kg.
1
P
12 Nm. max.
7.11.5
3/4-16 UNF
Nm
(1.08)
12.7 (.5)
27.5
-5
35 +7
Code
2
1
35.5
(1.40)
24
12.7 (.5)
-5
35 +7 Nm
1/4 BSP
3 (.12)
(1.08)
200778800070
200974200160
Weight
3/4-16 UNF
27.5
Code
0.030 Kg.
1
T
2
1
12 Nm. max.
1
200-P-991214-EN-14/03.2016
UP100
127/156
7.11.6
-c-
T817/2
-d-e-
-b-
-a-
-c-
T817/2P-602
-a-
-b-
-c-
T817/2T-602
128/156
-b-
-a-
200-P-991214-EN-14/03.2016
UP100
Manifolds
8.1.1
Standard manifolds
8.1.3
Take care to verify the position of the filling plug of the cho
sen tank avoiding version having interference with the valve
block.
As alternative stackable solutions are available.
8.1.2
Special manifolds
Material
8.5 (.33)
(.55)
8.5 (.33)
8.5 (.33)
T
T
P
(1.08)
14
P
12.5
P
27.5
40
n2 O-Ring 109
(3.15)
(1.89)
48
200514237211
80
17 (.67)
(.49)
Type
2144
200764900050
8.5 (.33)
(.98)
14 (.55)
12.5 (.49)
(2.66)
25
35
67.5
(1.38)
(1.57)
8.3 Parallel circuit - Monobloc manifolds 1-2-3 for solenoid valves DIN24350 FORM A
CETOP R35H-ISO4401
A-B ports
3/8 BSP
Port M (plugged)
1/4 BSP
M
A
B
M
A
PT
PT
PT
5073 200764600030
5033 200764600080
5053
200764601080
5173 200764600020
5133 200764600040
5153
200764600050
* for versions with 4 and more solenoid valves please contact our Sales Department
200-P-991214-EN-14/03.2016
UP100
129/156
5073
X = 48 (1,89)
5033
X = 100 (3.94)
5053
X = 152 (5,98)
12.5 (.49)
Manometer port
12.5 (.49)
Type
n2 O-Ring 109
32.5 (1.28)
200.5142.37211
T
12.5 (.49)
30 (1.2)
12.5 (.49)
(.79)
20
5033
(.79)
80 (3.15)
80 (3.15)
183 (7.20)
(2.22)
108.5 (4.27)
160.5 (6.32)
135 (5.31)
(2.22)
56.5
87 (3.42)
56.5 (2.22)
B
(.79)
108.5 (4.27)
20
56.5
5073
(1.2) 30
31 (1.22)
20
32.5 (1.28)
5053
30 (1.2)
M5
80 (3.15)
39.5
40.5
(1.55)
(1.59)
5133
37 (.47)
12 (.47)
5173
49
21 (.83)
80 (3.15)
49
5153
(2.05)
(2.05)
52
(2.22)
52
195.6 (7.70)
56.5
M
40.4 (1.59)
(2.22)
(.98) 25
56.5
52
(2.05)
52 (2.05)
(1.93)
12 (.47)
32.5 (1.28)
31 (1.22)
52
52 (2.05)
31.5 (1.24)
184 (7.24)
(2.05)
37 (1.46)
56.5
52 (2.05)
143.6 (5.65)
(2.22)
40.4 (1.59)
(1.93)
52 (2.05)
132 (5.20)
31.5 (1.24)
(2.22)
56.5
(.98) 25
21 (.83)
94.6 (3.80)
32.5 (1.28)
56.5 (2.22)
12 (.47)
31 (1.22)
31.5 (1.24)
(.98) 25
87 (3.42)
37 (1.46)
80 (3.15)
130/156
200-P-991214-EN-14/03.2016
UP100
55
(2.16)
1/4 BSP
Port M (plugged)
23 (.90)
12.5 (.49)
3/8 BSP
A-B ports
14.5 (.57)
8.4 Series circuit - Suitable for solenoid valves DIN24350 FORM A CETOP R35H ISO4401
T
15 (.59)
12.5 (.49)
25 (.98)
200514237211
202 (7.95)
48
(1.22)
4042
A
2013
2083
25 (.98)
4042
A
B
(2.22)
2043
PT
154 (6.06)
B
56.5
B
A
40
200764400100
2013
2083
(1.89)
(1.89)
200764400090
(2.22)
56.5
81 (3.19)
23.5 (.92)
4042
A
200764400070
12.5 (.49)
48
4042
200764000040
2043
81 (3.19)
(1.57)
48 (1.89)
177 (6.97)
40
2013
B
177 (6.97)
n2 O-Ring 109
(1.77)
31 (1.22)
48
(1.89)
8.5 (2.16)
45
2083
2013
A
B
2083
PT
8.5 Series circuit - Circuit with more than three solenoid valves DIN24350 FORM A
CETOP R35H - ISO4401
M
4042
2013
4042
A
2013
A
2043
2043
A
B
2043
2043
2083
2083
PT
200-P-991214-EN-14/03.2016
UP100
131/156
(1.75)
140 (5.51)
35 (1.38)
25 (.98)
20 (.79)
n2 O-Ring 3043
17 (.67)
45 (1.77)
32.5 (1.28)
12.5 (.49)
(2.66)
24.5 (.96)
67.5
35 (1.38)
67.5
12.5 (.49)
(2.66)
80 (3.15)
200514237511
200
12.5 (.49)
4210
27.5 (1.08)
Code: 200764900160
5053
B
A
B
A
B
5053
AB
AB
AB
4210
4210
Example
Sequence
8
132/156
1
2
Manifolds
4 2 1 0
5 0 5 3
B - 0 2
Q.ty
Volt
1
3
1 3
200-P-991214-EN-14/03.2016
UP100
210 bar
Max. Flow
25 l/min.
Intermittence
ED = 100%
Voltage tolerance
10%
15/60 cm3/min.
Leakage
A
P
A
T
B
P
A
T
B
Connector type
DIN 43650
B-02
H-01
P
A
T
B
P
A
HR-01
C-02
B
B-01
D.C. Coils
A.C. Coils
Voltage
Type
Voltage
Type
12 V.
13
24 V.
21
24 V.
23
110 V.
41
220 V.
51
A-02
P
C-01
D-02
P
A
T
B
* Please contact our Sales Dept. for hydraulic circuit not indicated
A-01
4042
2013
A
2043
2083
P
T
B
2083
Sequence
1
2
3
4
200-P-991214-EN-14/03.2016
UP100
Manifolds
2
2
2
4
0
0
0
0
8
4
1
4
3
3
3
2
2043
2013
4042
Q.ty
Volt
1
1
1
1
1 3
133/156
8.8 Stackable
8.8.1
7
6
5
4
3
2
1
0
Position
Element type
Circuit
ST1
VMC
01-A***
P1
VMC
01-A***
P1
00
B-02
A1
B1
B-02
A2
B2
B-02
A3
B3
00
Z1
D-02
A4
B4
D-02
A5
B5
RS3
SPF817
AP100
200-P-991214-EN-14/03.2016
UP100
39
1.53"
8.8.2
T
M
29
1.14"
83
3.27"
44.4
1.75"
33.8
1.33"
6.5
.25"
8.8.3
12.2
.48"
24
.94"
80
3.15"
24
.94"
N3 M6
55
2.16"
60
2.36"
41.7
1.64"
9.8
.38"
12.2
.48"
19.75
.78"
3.2
.12"
13
29
.51" 1.14"
127.9 max
5.04" max
80
3.15"
P
T
39.5
1.55"
*** = Pressure setting value (i.e. 170= 170 bar). See section 7.2.1
8.8.4
19.75
.78"
127.9 max
5.04" max
29
1.14"
3.2
.12"
39.5
1.55"
9.8
.38"
13
.51"
41.7
1.64"
60
2.36"
12.2
.48"
P
T
80
3.15"
*** = Pressure setting value (i.e. 170= 170 bar). See section 7.2.1
200-P-991214-EN-14/03.2016
UP100
135/156
8.8.5
Circuit
Type
56.2
2.21"
A B
(A)
B-02
(B)
23.1
.91"
PT
A B
61
2.40"
174.8
6.88"
A-02
59
2.32"
PT
A B
C-02
b
PT
30.2
1.19"
31.2
1.23"
A B
D-02
15 15
.59" .59"
PT
A B
HR-01
a
PT
A B
A-01
a
PT
A B
B-01
a
(A)
(B)
PT
A B
C-01
PT
7
.28"
127
5"
Valve with one solenoid B - Circuit: C-01
(A)
(B)
Performances
Port threads
Max. flow
Max. operating pressure at ports P,
A, B
Max. operating pressure at ports T
Manual standard override
Voltage
210 bar
Elements type
00 Standard element
A
136/156
250 bar
EN 175301-803
(DIN 43650)
12 - 24 V.DC.
8.8.6
1/4 BSP
20 l/min.
200-P-991214-EN-14/03.2016
UP100
8.9 Manifolds with direct thread ports P and T for K3P001 and K4P001 housings
C
Type
1012 - 1013
80
H
G
(P/T)
Type
Code
1/4 BSP
1012
200765000620
40
30
14
8.5
14
11.5
3.5
41
3/8 BSP
1013
200765000600
40
29
14
8.5
14
11.5
3.5
41
8.10 Intermediate manifold for UP100K3P001 Suitable for PM817/1.5 manual pump
Type
4217
200764900380
50 (1.97)
85 (3.35)
200764900380
PM817/1.5
49 (1.93)
200748200080
49 (1.93)
12.5 (.49)
55 (2.16)
32.5 (1.28)
137
(5.39)
PT
12.5
9
37.5 (1.48)
29.5 (1.16)
40 (1.57)
25 (.98)
9 (.35)
9 (.35)
12.5 (.49)
16 (.63)
Cavity G
9 (.35)
12.5 (.49)
PT
Note: To use the manual pump a suction pipe has to be assembled inside the cavity G (3/8 BSP); the suction pipe length depends by
the tank length. See section 4.3 for special filter convoyer
200-P-991214-EN-14/03.2016
UP100
137/156
104 (4.09)
(1.5)
(.43)
(2.36)
25
(.14)
(.37)
28
9.5
7.5
(1.5)
38
(2.97)
(1.48)
75.5
20
(.79)
60
37.5
28
(1.1)
4 (1.57)
18
(.71)
11
3.5
(.19)
(1.57)
(.98)
(.29)
38
40
(1.22)
31
Mounting example
For housing:
UP100 K4D001
11
3.5
7.5
9.5
(.14)
(1.89)
code: 200730090040
Mouting example
(.71)
106
18
(4.17)
48
28
4
(1.57)
68 (2.68)
(.295)
(1.57)
40
(1.1)
(.37)
28
(1.1)
Type
4280
200764201330
(1.22)
60 (2.36)
38
39.5
(1.55)
(1.5)
For housing:
UP100 K4D001
138/156
200-P-991214-EN-14/03.2016
UP100
Normally closed
Poppet type
Piloted (27 W)
Flow from 1 to 2
With manual override (screw type)
Manual override = unscrew to open
24
35
1
2
1
Nm
36 (1.42")
52.5 (2.07")
3051
Nm
-5
+10
12.7 (5DIA)
-0
25 +7
70.9 (2.79")
36.1 (1.42")
3/4-16 UNF
22
23.5 (.93")
M
3 (.12")
14.6 (.58")
Filter 280 m
14 (.55)
43 (1.69)
66.5 (2.62)
Type
ELVAL SPFE817/22TV P.M.
35 (1.38)
1/4BSP
Ordering code
1/4 BSP Fitting: 200770000660
3051 block without solenoid valve: 200703500260
Directional valve without coil and connector
Code*
200757200960
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
For SPFE detail see section 7.4.3
21 (.82)
28 (1.10)
60 (2.36)
12 (.47)
70.5 (2.81")
20 (.79)
1/4BSP
14 (.55)
80.5 (3.17)
71.5 (2.81")
200-P-991214-EN-14/03.2016
UP100
139/156
Normally closed
Poppet type
Direct acting - 27 Watt
Flow from 1 to 2
With (SDFE) or without (SDF) manual override
Manual override = push to open
3151
36 (1.42")
23.5
Nm
52.5 (2.04)
35
30.5
3/4-16 UNF
(1.2)
Nm
-5
+10
Filter 150 m
(.14")
3.5
c
b
9
61 (2.40)
60 (2.36)
SDFE817
27
(1.08)
66.5 (2.62)
Ordering code
1/4 BSP Fitting: 200770000660
3151 block without solenoid valve : 200703500230
Directional valve without coil and connector
Type
14 (.55)
Code*
200757200970
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
For SDFE detail see section 7.4.2
70 (2.76)
35 (1.38)
39 (1.53) 16 (.63)
1/4 BSP
43 (1.69)
(.35)
T T
12 (.47)
1/4BSP
60 (2.36")
68 (2.68)
e
28 (1.10)
80.5 (3.17)
(.92)
22
(C.C.)
24
-0
25 +7
17 (.67)
140/156
200-P-991214-EN-14/03.2016
UP100
Normally closed
Poppet type
Direct acting - 27 Watt
Flow from 1 to 2
With (SDFE) or without (SDF) manual override
Manual override = push to open
35
30.5
Nm
36 (1.42")
52.5 (2.04)
(1.2)
3/4-16 UNF
3152
-0
25 +7 Nm
-5
+10
23.5
(.14")
3.5
T T
61 (2.40)
43 (1.69)
66.5 (2.62)
(1.08)
SDFE817
2
Code*
200757200970
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
35 (1.38)
14 (.55)
27
Type
14 (.55)
A 1/4BSP
(.35)
21 (.82)
60 (2.36)
20 (.79)
1/4BSP
60 (2.36")
Ordering code
1/4 BSP Fitting: 200770000660
3151 block without solenoid valve : 200703500230
Directional valve without coil and connector
12 (.47)
28 (1.10)
80.5 (3.17)
68 (2.68)
(.92)
Filter 150 m
(C.C.)
24
22
200-P-991214-EN-14/03.2016
UP100
141/156
138
5.43"
48
1.89"
25.5
1"
90
3.54"
A
100
3.94"
C
C
25.5
24
.94"
122
4.80"
T1
P1
P1
21
.83"
T1
T
3.5
.14"
Hydraulic performances
Operating pressure
300 bar
15 l/min
Port size:
A-B-C-D
P1-T1
Complete block ordering code
(without solenoids and hand
pump interface)
3/8 BSPP
1/4 BSPP
200764601350
142/156
200-P-991214-EN-14/03.2016
UP100
No solenoid require
170
(6-11/16")
Description
411
(16-3/16")
245
(9-5/8")
200-P-991214-EN-14/03.2016
UP100
143/156
Compact solution
213
19
(3/4")
(8-13/32")
160
(6-5/16")
152
(6")
365
(14-3/8")
144/156
200-P-991214-EN-14/03.2016
UP100
Compact solution
(16-1/32")
407
98
(3-7/8")
197
(7-3/4")
200-P-991214-EN-14/03.2016
UP100
145/156
224
(8-13/16")
219
(8-19/32")
518
(20-3/8")
146/156
200-P-991214-EN-14/03.2016
UP100
Compact solution
193
(7-19/32")
175
(6-29/32")
204
(8")
429
(16-7/8")
200-P-991214-EN-14/03.2016
UP100
147/156
;258
;10 5/32
;186
;7 11/32
;546
;21 1/2
;766
;30 5/32
;228
;8 31/32
148/156
200-P-991214-EN-14/03.2016
UP100
10 Components
10.1 Pressure gauge
M*E
M*L
200587322001
200587322003
200534110001
200534110002
200962000010*
200962000030*
200962000020*
200962000040*
* The pressure gauge must be assembled, on housing and manifold, always together with cut out device
11 n2 holes
147.5
(5.8)
149
110
9 n4 holes
(4.3)
(.43)
82
(3.23)
124
(4.88)
140
(5.51)
(.35)
(5.8)
(1.89)
48
203
125
(4.9)
124
(8)
(4.88)
Code**
200777400120
Code**
200968800090
140
(5.51)
** Supplied with screws and washers
10.4 Microswitch
10.3
(.40)
23,5
(.92)
28
(1.1)
Code 200544124013
22.2
(.87)
10.3
(.40)
10.3
(.40)
Code 200544124014
200-P-991214-EN-14/03.2016
UP100
10.3
(.40)
18.5
(.73)
23
(.91)
40
(1.57)
Code
(micro only)
200544124013
200544124014
Complete code
(micro+fixing kit)
200762500060
200762500050
Voltage
250 V.
Index protection
IP00
Nominal current
16 A.
Max. current
20 A.
Temperature
range
-20/+125_C
22.2
2.6 mm.
(.87)
Working stroke
1.2 mm.
Mechanical life
2x107 cycles
40
(1.57)
Suitable for
HD105-HD106
ZR817/**
149/156
(.08)
(1.02)
26
(.47)
12
38
(1.49)
M 6 x0.5
+0/-0.5 bar
Max. voltage
220 V.
Working voltage
100 VA
Index protection
IP00
Resister current
0.5 A.
Inductive current
0.2 A
1/4 BSP
(0.87)
Ch 24
(.95)
22
Pressure range
Code
Versions
25- 50 bar
200544130009
normally closed
50 bar
200544130005
normally closed
60 bar
200544130020
normally closed
70-80 bar
200544130010
normally closed
80 bar
200544130011
normally closed
150-250 bar
200544130012
normally closed
20 bar
200544130014
normally open
60 bar
200544130021
normally open
150/156
Setting hysteresis
Temperature range
-5/+60_C
Max. number of
cycles
200/min.
Insulation
1500 V.
200-P-991214-EN-14/03.2016
UP100
11.1 Oil
Use only a mineral based hydraulic oil responding to ISO/
DIN 6743/4.
Other types of fluid can use serious damage to the power
pack and jeopardize its correct operation.
Recommended viscosity is between 20 and 120 mm2/s.
Contamination levels must be no higher than class 18/15 as
prescribed by ISO 4406.
Check that the oil level is correct when filling the tank.
Trouble observed:
Oil leaking from spigot on tank side
Probable reasons:
Possible remedies:
O-Ring damaged
11.2 Starting
Connect the e. motor according paragraph 5.2 and check
that the direction of rotation is correct by supplying power
for 1-2 seconds only.
For power packs which use pump series AP100 S409 and
AP100 S509 the correct rotation is counterclockwise,
viewed from the fan side.
Bleed the system of any air, then fill up the oil level in the
tank after the initial period of operation.
For systems using solenoid valves with a.c. voltage, check
before operating that is fitted the right type of electric con
nector.
11.3 Maintenance
Check the oil level in the tank on a regular basis.
Following the first few hours operation, inspect the return
line filter to verify the rate of pollution, and generally check
the level of contaminants in the oil.
Clean the tank inside periodically and replace the oil after
every 600-800 hours operation.
In heavy duty conditions or hostile environments, inspec
tions and oil changes should be carried out more often.
Likewise periodically, check the power connections to the
electric motor, the solenoid valves and any other electrical
accessories (e.g. microswitches, etc.).
In the event that the O-Rings of cartridge valves need to be
renewed, use the replacement parts kit specified for each
of the valves in the catalogue, positioning the seal and the
backup ring as indicated.
Avoid makeshift arrangements using different seals.
200-P-991214-EN-14/03.2016
UP100
Trouble observed:
Motor turning but no pressure in circuit
Probable reasons:
Possible remedies:
151/156
Trouble observed:
Cylinder rod extends correctly, but fails to retract
when unloading valve is opened
Probable reasons:
Possible remedies:
Trouble observed:
High noise level
Probable reasons:
Possible remedies:
Coupling worn
Possible overvoltage.
Check rated voltage of
solenoid against input volt
age. If system is using
a.c., make certain the type
of the connector is correct.
Trouble observed:
High current consumption of the electric motor
Trouble observed:
Cylinder rod does not keep the position due to
internal leakage
Probable reasons:
Possible remedies:
Probable reasons:
Possible remedies:
Trouble observed:
Electric motor continues to run even when
switched off
Trouble observed:
Oil leaking on motor side
Probable reasons:
Possible remedies:
152/156
Probable reasons:
Possible remedies:
200-P-991214-EN-14/03.2016
UP100
Electric motor
T107E
T817/2
Two-way plug
Cavity -d-
Housing
UP100K1G201
RS3/817
Check valve
Cavity -b-
Fitting L115
Gear pump
L115
AP100/2.5-S309
Drive E145
Plastick tank
Suction/return assembly kit (included)
P-016Q-A
A port
Mounting position
P15
Cavity -e-
VRC818/09-F
Relief valve
18VM01C Cavity -a-
M port (plugged)
1/4 BSP port
Cavity -c-
Cavity -b-
SDF817/22-TH-23-27HC
M
RS3/817
OIL
T817/2
Cavity -a-
VRC818/09-F
12V
18VM01C
1700W
AP100/2.5
S309
+
T107E
UP100K1G201
Cavity -e-
Cavity -d-
Solenoid directional
Coil: 12 Volt DC
13
valve
SDF817/22-TH
Cavity -cP-016Q-A
200-P-991214-EN-14/03.2016
UP100
153/156
U P 1 0 0 /
Vers.
K 1 G 2 0 1
Hi-Lo
Pump
A P 1 0 0 /
2 .
Tank
P - 0 1 6 Q - A
Series
Cavities identification
S 3 0 9
Fitting
Pos.
L 1 1 5
P 1 5
g
M
4
Electric motor
Pos.
T 1 0 7 E
Relay
Pos.
Drive
E 1 4 5
a
Cavity
1 8 V M 0 1 C
Cavity
T 8 1 7 /
R S 3 /
V R C 8 1 8 /
g
Hand lever
Cavity
8 1 7
Cavity
Cavity
Cavity
S D F 8 1 7 /
c
2 2 - T H
Cavity
0 9 - F
Stick lever
Volt
1 3
Manufacturing year
Manufacturing
month
2015
2016
2017
2018
2019
2020
January
5A
6A
7A
8M
9M
0M
February
5B
6B
7B
8N
9N
0N
March
5C
6C
7C
8P
9P
0P
April
5D
6D
7D
8Q
9Q
0Q
May
5E
6E
7E
8R
9R
0R
June
5F
6F
7F
8S
9S
0S
July
5G
6G
7G
8T
9T
0T
August
5H
6H
7H
8U
9U
0U
September
5I
6I
7I
8V
9V
0V
October
5J
6J
7J
8Z
9Z
0Z
November
5K
6K
7K
8X
9X
0X
December
5L
6L
7L
8Y
9Y
0Y
154/156
200-P-991214-EN-14/03.2016
UP100
200-P-991214-EN-14/03.2016
UP100
155/156
info.it@bucherhydraulics.com
www.bucherhydraulics.com
156/156
200-P-991214-EN-14/03.2016
UP100