Documente Academic
Documente Profesional
Documente Cultură
Catalysis Surveys from Asia, Vol. 10, No. 2, June 2006 ( 2006)
DOI: 10.1007/s10563-006-9007-8
In the last few decades, signicant improvements toward the development of environmentally benign processes have been
achieved in the liquid-phase Friedel-Crafts acylation reactions. Many efforts have been devoted to the research on solid catalysts
adequate to substitute homogeneous protonic acids or Lewis acids as traditionally employed catalysts in the acid-catalyzed FriedelCrafts acylation processes. This short article describes the recent developments on catalysis by gallium (Ga), indium (In) and
thallium (Tl) based novel heterogeneous solids for the liquid-phase Friedel-Crafts acylation of aromatics by acyl halide. The above
heterogeneous catalysts are efcient for Friedel-Crafts acylation reaction and exhibited superior activity than the traditionally
employed strongly acidic solid catalysts. Unlike conventional acidic catalyst, the acylation activity of Ga, In and Tl based solids,
additionally having redox functions, does not depend solely on their acidic properties, even present. These solids in their non-acidic
or basic form also show high acylation activity. Based on the catalytic results over these novel solids a plausible reaction mechanism
for the acylation is proposed.
KEY WORDS: Friedel-Crafts acylation; heterogeneous catalysis; aromatics; acyl halide; zeolite; metal oxide; clay; gallium;
indium; thallium.
1. Introduction
Aromatic ketones are important chemical intermediates in the pharmaceutical, fragrance, avor, dye and
agrochemical industries [1,2]. Conventionally, these are
produced by electrophilic acylation of aromatic compounds with various acylating agents (e.g. acyl halide,
acid anhydride and acid) catalyzed by homogeneous
Lewis acids (e.g. AlCl3, BF3, FeCl3, ZnCl2, SnCl4, TiCl4,
etc.) or strong protonic acids (e.g. H2SO4, HF, etc.) as
follows [3]:
CO -R
H
(Z)p
R- CO-X
C atalyst
(Z)p
HX
Table 1
Pore type and dimensions of various microporous zeolites commonly
used in the Friedel-Crafts acylation reactions
Zeolite
Beta
ZSM-5
Mordenite
Y
MCM-22
a
Pore type
Interconnected
Interconnected
Interconnected
Interconnected
Interconnected
channels
channels
channels
spheres
channels
Dimensionsa (nm)
0.66 0.67, 0.56 0.56
0.55 0.51, 0.56 0.53
0.70 0.65
0.74
0.55 0.40, 0.51 0.41
99
100
Table 2
Physico-chemical properties and benzene benzoylation activities [reaction conditions: reaction mixture = 145.5 mmol benzene + 8.6 mmol
benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C] of Hb zeolite with or without its modication by Ga or In
Catalyst
Hb
In2O3 (20%)/Hb
Ga2O3 (20%)/Hb
a
Surface area
(m2g)1)
685
562
607
Ammonia
chemisorbed
(mmolg)1)
Induction
perioda (min)
50 C
250 C
2.15
1.99
2.00
1.10
0.66
0.73
0.3
0.6
30% conversion in 12 h
3.9
5.7
1.9
0.9
Time elapses between the start of reaction and the formation of a benzoylated product.
Table 3
Catalytic performance of In2O3 (20 wt%)/Hb in the acylation of various aromatics by benzoyl chloride [reaction conditions: reaction
mixture = 145.5 mmol aromatic compound + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C]
Aromatic
compound
Benzene
Toluene
p-Xylene
Anisole
a
Induction perioda
(min)
5.4
3.2
2.9
2.3
Reaction product(s)
(Selectivity%)
234
47
30
17
Time elapses between the start of reaction and the formation of a benzoylated product.
101
Table 4
Acidities and benzene benzoylation activities of the mesoporous Si-MCM-41 supported InCl3 and GaCl3 catalysts at 80 C [reaction conditions:
reaction mixture = 145.5 mmol benzene + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C]
IR peaksa (cm)1)
Catalyst
1st
2nd
1460
1461
1623
1637
Reaction induction
periodb (min)
4.9
5.9
No reaction for 2 h
< 1.0% conversion in 5 h
1.6
1.9
syntheses processes [47]. They are commercially available and also easily synthesizable. Moreover, they are
generally stable toward moisture and their properties
can be tailored by various post treatments.
So far a few metal oxides based on Fe (III), Zn (II),
Sn (II), Mo (IV) and Cu (II) have been reported for the
acylation of aromatics by benzoyl chloride [1517].
Among the various metal oxide catalysts, Fe (III)
showed the highest catalytic activity in the benzoylation
of benzene and substituted benzene.
Modication of metal oxides by sulfate, tungstate or
molybdate produced strong solid acids, which are
known to catalyze various chemical transformations. It
is reported that sulfated zirconia, sulfated alumina,
sulfated zirconiaalumina, sulfated titaniaalumina,
sulfated iron oxidealumina, tungstated zirconia, tungstated titania, tungstated iron oxide and molybdated
Table 5
Catalytic performance of InCl3 (20 wt%)/Si-MCM-41 in the acylation of various aromatics by dierent acyl chlorides [reaction conditions:
reaction mixture = 20 mmol aromatic compound + 11 ml dichloroethane + 8.6 mmol acyl chloride + 0.4 g catalyst, reaction
temperature = 80 C, reaction period = 3 h]
Aromatic compound
Acylating agent
Main producta
Yieldb (%)
C6H5COCl
C6H5COCl
C6H5COCl
C2H5COCl
1-Benzoyl naphthalene
1-Benzoyl-2-methylnaphthalene
1-Benzoyl-2-methoxylnaphthalene
1-Propio-2-methoxylnaphthalene
67
74
88
92
Naphthalene
2-Methyl naphthalene
2-Methoxy naphthalene
2-Methoxy naphthalene
a
b
In case of substituted naphthalenes, the yield of ortho acylated product was very small ( < 8%).
Yield based on acyl chloride.
Table 6
Physico-chemical properties and benzene benzoylation activities of supported Ga2O3 and In2O3 catalysts [reaction conditions: reaction
mixture = 145.5 mmol benzene + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C]
Catalyst
In2O3(20%)/Si-MCM-41
Ga2O3(20%)/Si-MCM-41
In2O3(20%)/Silica (LS)
Ga2O3(20%)/Silica (HS)
Si-MCM-41
Silica (LS)
a
Surface area
(m2g)1)
846
994
3.1
3.5
1180
0.2
Pyridine chemisorbed
at 400 C (mmolg)1)
0.0
0.0
0.0
0.0
0.0
0.0
Reaction induction
perioda (min)
0.4
0.7
0.9
1.3
No reaction for 2 h
No reaction for 2 h
Time elapses between the start of reaction and the formation of a benzoylated product.
102
Benzene
Benzenea
Benzeneb
Benzenec
Solvent
No
No
No
Dichloroethane
Benzenec Acetonitrile
Benzenec n-Heptane
Toluene
No
p-Xylene No
Mesitylene No
Anisole
No
a
Main productd
Benzophenone
Benzophenone
Benzophenone
Benzophenone
Benzophenone
Benzophenone
4-Methylbenzophenone
2,5-Dimethylbenzophenone
2,4,6-Trimethylbenzophenone
4-Methoxybenzophenone
Time required
for half the
reaction (h)
4.8
7.6
14.2
2.8
3.2
6.5
3.1
2.5
2.2
1.7
Table 8
Catalytic performance of Ga2O3 (20 wt%)/Si-MCM-41 in the acylation
of large aromatic compounds by benzoyl chloride [reaction conditions:
reaction mixture = 20 mmol aromatic compound + 11 ml dichloroethane + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction
temperature = 80 C, reaction period = 3 h]
Aromatic compound
p-Xylene
Mesitylene
Naphthalene
2-Methyl
naphthalene
2-Methoxy
naphthalene
a
Main product
Yielda
(%)
2,5-Dimethylbenzophenone
2,4,6-Trimethylbenzophenone
1-Benzoyl naphthalene
1-Benzoyl-2-methylnaphthalene
64
71
54
62
1-Benzoyl-2-methoxylnaphthalene
76
103
Table 9
Physico-chemical properties and benzene benzoylation activities of the supported Tl2O3 (loading of Tl2O3 = 20 wt%) catalysts [reaction
conditions: reaction mixture = 145.5 mmol benzene + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C]
Catalyst
Tl2O3/Zirconia (LS)
Tl2O3/Zirconia (HS)
Tl2O3/Zirconia (HS)b
Tl2O3/Silica (LS)
Tl2O3/Si-MCM-41 (HS)
Tl2O3/Si-MCM-41 (HS)b
Tl2O3/Si-MCM-41 (HS)c
a
b
c
Color of the
catalyst
Dark grey
Grey
Dark grey
Grey
Very light grey
Light grey
Light grey
Surface area
(m2g)1)
0.3
29
18
0.3
49
28
17
Induction perioda
(min)
9.2
No reaction
11.5
23.7
No reaction
No reaction
No reaction
2.6
4.7
3.3
6.2
3.7
2.0
for 2.5 h
for 2.5 h
for 2.5 h
for 2.5 h
Time elapses between the start of reaction and the formation of a benzoylated product.
Tl2O3 loading of 40 wt%.
Tl2O3 loading of 60 wt%.
104
Table 10
Acidities and benzene by benzoylation activities of clay supported InCl3 and GaCl3 (metal chloride loading 20 wt%) catalysts [reaction
conditions: reaction mixture = 145.5 mmol benzene + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C]
Catalyst
InCl3/mont.-K10
InCl3/mont.-KSF
InCl3/kaoline
GaCl3/mont.-K10
GaCl3/mont.-KSF
GaCl3/kaoline
Supportc
a
b
c
IR peaksa (cm)1)
1st
2nd
1462
1464
1611
1632
Reaction induction
periodb (min)
4.5
5.4
7.7
5.6
6.8
8.5
No reaction for 2 h
observed that the activity of the hydrotalcite is dramatically increased after its rst use. It is interesting here
to note that, although the fresh MgGa-hydrotalcite does
not show any acylation activity for a long reaction time;
however, the catalyst obtained after benzylation of toluene exhibited high activity in the acylation of aromatics
by acyl chloride [5254]. The reason for abrupt increase
in catalytic activity of MgGa-hydrotalcite after its rst
use in the benzylation is seems to be mostly due to its
surface modication during the reaction. The HCl
formed during the benzylation of aromatics by benzyl
chloride reacts with highly basic hydrotalcite precursor
and transform MgGa-hydrotalcite to highly dispersed
GaCl3 and MgCl2 on MgO, Ga2O3 and MgGa-hydrotalcite. It is important to note that the MgGa-hydrotalcite derived catalyst exhibited good reusability in
addition to its very high activity in the benzylation
reactions.
In order to prepare highly active hydrotalcite derived acylation catalyst, recently we modied MgGahydrotalcite by reacting with gaseous hydrogen chloride before its use in the acylation reaction [55]. Pretreatment of hydrogen chloride to MgGa-hydrotalcite
was performed by bubbling gaseous HCl (20 mol%
HCl in N2) through a mixture containing powered
hydrotalcite and liquid aromatic substrate at 110 C
for 1.0 h followed by ushing with pure N2 in order to
Table 11
Catalytic performance of InCl3/mont.-K10 catalyst in the acylation of various alcohols by dierent acyl chlorides [reaction conditions: reaction
mixture = 20 mmol aromatic alcohol + 11 ml of solvent + 8.6 mmol acyl chloride + 0.1 g catalyst, reaction temperature = 50 C]
Substrate
Benzyl alcohol
Benzyl alcoholb
Benzyl alcohol
Benzyl alcohol
Phenol
4-Nitrophenol
1-Naphthol
2-Naphthaol
a
b
Acylating agent
C6H5COCl
CH3COCl
C2H5COCl
C3H7COCl
C6H5COCl
C6H5COCl
C6H5COCl
C2H5COCl
Main product
Benzyl benzoate
Benzyl acetate
Benzyl propionate
Benzyl butyrate
Phenyl benzoate
4-Nitrophenyl benzoate
1-Naphthyl benzoate
2-Naphthyl benzoate
Yielda (%)
96
92
93
91
95
98
82
87
105
Time elapses between the start of reaction and the formation of a benzoylated product.
HCl vapor passed at 110 C for 1 h.
Obtained after toluene benzylation at 110 C.
0.48
GaCl3, MgCl2, MgO and
MgCO3 (trace)
7.3
Yellowish
Used MgGa-hydrotalcitec
2.3
0.47
GaCl3, MgCl2, MgO,
Hydrotalcite
(trace) and MgCO3 (trace)
7.6
2.8
O-white
HCl-treated
MgGa-hydrotalciteb
9.7
9.4
Pure hydrotalcite
0.00
Toluene
Anisole
Benzene
Toluene
p-Xylene
Mesitylene
Anisole
Toluene
Anisole
No reaction for 5 h
No reaction for 5 h
0.2
0.2
0.1
0.1
0.1
0.1
0.1
141
69
60
53
38
73
40
2.1
4.2
4.9
5.5
7.6
4.0
7.3
White
MgGa-hydrotalcite
Catalyst
Table 12
Physico-chemical properties and acylation performances of fresh, HCl-treated and used MgGa-hydrotalcite in the acylation of benzene and substituted benzenes by benzoyl chloride [reaction
conditions: reaction mixture = 145.5 mmol aromatic substrate + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C]
106
Table 13
Comparison of the benzoylation activities of Ga, In and Tl based novel solids with that of the earlier reported heterogeneous catalysts
Catalyst
Tl2O3/Zirconia (LS)
Tl2O3/Silica (LS)
In2O3/Silica (LS)
Ga2O3/Silica (LS)
In2O3/Si-MCM-41
Ga2O3/Si-MCM-41
In2O3/ Hb
Ga2O3/Hb
InCl3/mont.-K10
GaCl3/mont.-K10
HCl pretreated MgGa-hydrotalcite
Hb
Hb
H-mordenite
HY
Sulfated ZrO2
WO3/ZrO2 (or TiO2)
MoO3/ZrO2
WO3/Fe2O3
Zn mont.-K10
H3PW12O40
Cs2.5H0.5PW12O40
Naon
Substrate
Benzene
Benzene
Benzene
Benzene
Benzene
Benzene
Benzene
Benzene
Benzene
Benzene
Benzene
Benzene
Toluene
Toluene
Toluene
Toluene
Toluene
Toluene
Toluene
p-Xylene
p-Xylene
p-Xylene
p-Xylene
Catalyst/C6H5COCl
wt.ratio
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.5
1.78
1.78
1.78
0.2
0.05
0.05
0.05
presence of even small amount of moisture in the reaction mixture is found to be harmful for both the catalyst
and the acylating agent. In the presence of water the
activity of Lewis acid-based catalyst drastically lowered
down and moreover the acyl halide undergoes hydrolysis reaction. Because of the above reasons, the acylation reactions over Lewis acid catalyst generally
performed under stringent moisture-free conditions.
However, we observed that Ga, In and Tl based heterogeneous solids can eciently catalyze liquid-phase
Friedel-Crafts acylation of aromatics by acyl chloride
even in the presence of small amount of water in the
reaction system. Results showing the eect of moisture
present in the reaction mixture on the benzene benzoylation over the Ga, In and Tl containing solid catalysts
are presented in table 14. Data in table 14 reveals that
the acylation activity of In2O3 (20 wt%)/Si-MCM-41,
GaCl3 (20 wt%)/mont.-K10 and Tl2O3 (20 wt%)/Zirconia (LS) catalysts was not signicantly changed and
ketone selectivity was also not altered even when the
catalyst was exposed to water vapor for a long time
before its use in the acylation reaction. Moreover, it is
observed that the catalytic activity and ketone selectivity
of In2O3 (20 wt%)/Si-MCM-41 were not changed even
when benzene saturated with water was used for the
benzene benzoylation reaction. However, when both the
catalyst exposed in water vapor and benzene saturated
with water were used in the acylation reaction the
Reaction
temperature
(C)
80
80
80
80
80
80
80
80
80
80
80
80
110
110
110
110
100
100
100
140
140
140
140
Conversion of benzoyl
chloride and reaction
time required
Conversion (%)
Time (h)
50
50
50
50
50
50
50
50
50
50
50
54
83.4
19.5
18.8
50
1920
18
74
35
30
57
48
2.6
6.2
6.7
8.5
4.8
6.1
3.9
5.7
1.4
1.7
2.3
18.0
18.0
18.0
18.0
3.2
3.0
3.0
3.0
2.0
2.0
2.0
2.0
Ref.
Table
Table
Table
Table
Table
Table
Table
Table
Table
Table
Table
[12]
[10]
[10]
[10]
[20]
[21]
[21]
[21]
[28]
[28]
[28]
[28]
9
9
6
6
6
6
2
2
10
10
12
107
Table 14
Results on eect of moisture in the catalyst and/or substrate on the benzene benzoylation performances of Ga, In and Tl based solids [reaction
conditions: reaction mixture = 145.5 mmol moisture-free benzene + 8.6 mmol benzoyl chloride + 0.4 g catalyst, reaction temperature = 80 C]
Catalyst
In2O3 (20%)/Si-MCM-41
Catalyst pretreatment
Quality of
benzene used
Dried
Pretreated with water vapors
Dried
Dry
Dry
Saturated
with water
Saturated
with water
Dry
Dry
Dry
Dry
Dried
Pretreated with water vapors
Dried
Pretreated with water vapors
Induction perioda
(min)
Time required
for half the
reaction (h)
Selectivity for
benzophenoneb
(%)
0.4
0.2
0.1
4.8
4.7
4.7
98
98
96
0.1
4.1
87
5.6
4.1
9.2
3.0
1.7
1.6
2.6
2.5
97
94
98
96
Time elapses between the start of reaction and the formation of a benzoylated product.
Selectivity based on benzoyl chloride.
Table 15
Results on the reuse of In2O3(20 wt%)/Si-MCM-41, HCl pretreated
MgGa-hydrotalcite and Tl2O3(20 wt%)/Zirconia (LS) in the benzene
benzoylation reaction [reaction conditions: reaction mixture = 145.5 mmol benzene + 8.6 mmol benzoyl chloride + 0.4 g
catalyst, reaction temperature = 80 C]
Fresh/reused
catalyst
Induction
perioda
(min)
Time required
for half the
reaction (h)
Catalyst: In2O3/Si-MCM-41
Fresh
0.4
4.8
First reuse
0.1
5.9
Catalyst: HCl pretreated MgGa-hydrotalcite
Fresh
0.2
2.4
First reuse
0.1
3.3
Catalyst: Tl2O3/Zirconia (LS)
Fresh
9.2
2.6
First reuse
1.1
3.1
Selectivity for
benzophenoneb
(%)
98
97
96
97
97
98
108
2R--CO--Cl M3 ! R--CO--Cl M1
M1 2Cl ! M3 2Cl
4
)
[RCOCl = acyl
chloride,
H Q = zeolite,
M = Ga, In or Tl]
Reaction between acyl carbocation and aromatic
substrate
H
(Z) p
+ R-CO
H
+
(Z) p
CO-R
- H+
CO-R
(Z) p
Acknowledgements
Author is very grateful to Professor T. Tatsumi of
Tokyo Institute of Technology, Japan and Dr. V. R.
Choudhary of National Chemical Laboratory, India for
their constant help and encouragement.
(5)
References
The acyl carbocation, formed by the above reactions
[steps (1)(3)] can attack the aromatic substrate leading
to the formation of the acylated product as shown in
step (5).
The acylation activity of the highly acidic Hb zeolite
is much lower than that of their Ga- or In-modied form
probably because of the absence of the redox reactions
[according to steps (2)(4)]. The activities are also lower
in the case when the In2O3 or Ga2O3 are supported on a
non-acidic support (such as high silica mesoporous
MCM-41) as compared to the acidic support (e.g. Hb
zeolite), because of the absence of zeolitic protons and
consequently the absence of reaction (1). The above
redox processes may; however, be considered as a
speculative one. A further detailed investigation is required to conrm the mechanistic pathways.
109