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TPCO

PROJECT REFERENCE

1. General Introduction
2. Line Pipe & Process Pipe Product
3. Refinery Project & Offshore Application
4. Major Supply Record

38

Typical project reference


Weizhou Project

High strength for sour service


Grades

OD
(mm)

W.T.
(mm)

Length
(joint)

Weight
(MT)

X65QS

406.4

17.5

2,864

6,000

Laying conditions:
Laying method: S-lay
Water depth: 100 Meter
Total length: 35 Km
X65QS Technical Requirements:
Chemical compositionP0.015%, S0.003%, N 0.010%, Al/N2, Ceq0.39, Pcm0.22;
Mechanical properties: (1) Both longitudinal and transverse tensile test, in the range of 120MPa;
DimensionsBody OD0.5%, W.T.: -5%~+17.5% ; Pipe end ID:2mm

SSCC &HIC test passed


39

Typical project reference


SpecificationsMPL 20-P-02API 5L
Items

OD (mm)

- Nigeria Offshore Project

WT (mm)

X60 PSL2
1

406.40

19.30

355.60

11.30

323.85

15.88

323.85

22.23

273.10

13.72

219.10

10.31

X65 PSL2
7

406.40

12.70

406.40

20.60

323.85

11.13

10

323.85

18.70

Total Quantity (MT)

High precision of pipe end & body


Strictly control the variation range of Ceq & Pcm
Variation range of yield strength: 120MPa
Laying method: S-lay
Water depth: 45 Meter

7,200

40

Typical project reference


Nigeria Offshore Project
OD
(mm)

WT
(mm)

Total Weight
(MT)

219.10

8.74

453

219.10

11.13

371

219.10

17.00

1,186

323.80

8.00

872

323.80

20.00

1,798

323.80

22.00

327

323.80

24.00

Total

Spec : API 5L & Shell DEP31.40.20.37Gen (2007)


Strictly control on
Chemical composition
Ceq.: 0.36 ~ 0.40
Pcm: 0.17 ~ 0.21
Yield strength: 120MPa

5,013

41

Typical project reference


Nigeria Offshore SSAGA Project

Grade: X65QOP
OD
(mm)

WT
(mm)

Quantity
(MT)

406.4

12.7

863

406.4

14.27

69

406.4

10.5

2952

323.9

8.38

1090

219.1

8.74

793

323.9

8.38

1719

219.1

14.3

144

Spec : API 5L & Shell DEP31.40.20.37Gen (2011)


Strictly control on :Chemical composition
Ceq.: 0.36 ~ 0.40
Pcm: 0.17 ~ 0.21
Yield strength: 120MPa

7632
42

42

Typical project reference


Sub-sea line pipe audition for Reel-laying

Reel-laying is a rapid and efficient


method to lay the line pipe in
offshore or in sub-sea.
Reel-laying method requires the
pipe body shall have uniform
mechanical properties, excellent
weld-ability, accurate dimension
and corrosion resistance
performance.

43

Typical project reference


Petrofac - Algeria Project

Y/T

Impact
Energy
(J,-10)

Average
Hardness
(HV10)

81

0.86

287

187

31

79

0.87

280

208

595

29

79

0.84

286

197

495

595

30

78

0.83

270

200

505

600

31

80

0.84

286

202

500

595

31

79

0.84

287

203

Items

OD
(mm)

WT
(mm)

Yield
(MPa)

Tensile
(MPa)

Elongation
(%)

ROA
(%)

168.3

24

525

610

31

219.1

28

535

615

500

273.1

34

323.9

40

44

Typical project reference


Petrofac - Algeria Project

Requirements

YS, L

450~570(MPa)

Ceq 0.45
UTS, L

535~760(MPa)

Y/U

0.93

Elongation

19%

Impact, VT
(full size)

-10
Average18J, Min. 16J

Hardness
HV10

250

Residual
Magnetism

30Gauss

2
3

Sonatrach / Anadarko, Algeria

Pcm0.23

101
37.52.5
1.60.8

192

OD

Items

ID

No.

45

Typical project reference

DUBAI PETROLEUM ESTABLISHMENT

457.232.00mm PSL2 X60QS for sour service 1,500MT


No.

Heat No.

YS(MPa)

TS(MPa)

Elong.(%)

Y/T

320313

470

585

33

0.803

320314

455

570

28

0.798

320315

455

575

32

0.791

320316

450

555

34

0.811

320317

420

545

32

0.771

320318

430

540

33

0.796

320319

435

560

33

0.777

320320

460

575

29

0.800

320321

460

560

32

0.821

11

320322

455

570

32

0.798

12

320323

465

585

34

0.795

13

320323

425

530

34

0.802

14

320323

450

560

33

0.804

15

320323

445

555

33

0.802

46

Note

Production

MPQT

46

Typical project reference

DUBAI PETROLEUM ESTABLISHMENT

240

Ceq 0.39

230

Pcm 0.22

220

Al/N 2
V+Nb+Ti 0.12%
Cr+Mo+Ni+Cu 0.6%
VT, full size, 0

90%
1.5 Box

Hardness (HV10)

210

75%
50%
25%

200

1.5 Box

1.5 Box
90%

75%

75%

-1.5 Box

190

90%

50%

50%

10%

25%
25%

180

10%
-1.5 Box

170

10%
-1.5 Box

160
Hardness-Inner

Hardness-Mid

Hardness-Outer

47

Typical project reference


ABS Certificate of X65Q, X70Q & X80Q for Offshore Platform

48

Typical project reference


CCS Certificate up to X100Q for seamless pipe

49

Typical project reference

OFFSHORE RIG BUILDING PROJECT

Customer:
SHANGHAI WAIGAOQIAO SHIPBUILDING CO., LTD
Ship Type JU2000E Self-Elevating Drilling Rig
Hull No.
H-267
Equipment: Bracing Pipe
Quantity :
2 Platforms
Bracing pipe: 2,812 MT
OD
(mm)

WT
(mm)

Grade

323.85

28.58

PSL2 X80Q

273.05

21.41

PSL2 X80Q

2011-8-3

Ship
Classify

Platform
Type

ABS

JU2000E

50

Typical project reference


Chemical composition and physical property
Grade
API 5L
X80Q

Specs

C%

Si%

Mn%

P%

S%

Ni%

API standard

0.18

0.45

1.9

0.025

0.015

1.00

SWS requirement

0.16

0.015

0.010

0.15-1.00

Actual test result

0.11

0.010

0.005

0.17-0.20

Grade

Cr%
Standard

API 5L
X80Q

Mo%

Cu%

0.50 0.50 0.50

V+Nb+Ti%

B%

0.25 0.20 0.06

CEIIW

CEPCM

0.44%

0.25%

Total 0.15 0.004

SWS requirement
Actual test result

2011-8-3

0.28-0.30 1.28-1.30

Total 0.12 0.0005

0.20%-0.22%

51

Typical project reference


Chemical composition and physical property
Grade

API 5L
X80Q

2011-8-3

Specs

s
(MPa)

b
(MPa)

API standard

555-705

625-825

Elongation
(%)

Impact
(-40)

Hardness
(HV10)

40J(0)

300

41J

Design requirement 520MPa


SWS requirement

555-705

625-825

16

41J

300

Actual test result

605-660

680-760

26-30

223J-292J

221-281

52

Typical project reference


Performance Statistics of X80Q Bracing pipe Supplied by TPCO

2011-8-3

53

Typical project reference


Performance Statistics of X80Q Bracing pipe Supplied by TPCO

2011-8-3

54

Typical project reference


Performance Statistics of X80Q Bracing pipe Supplied by TPCO

2011-8-3

55

Typical project reference

OFFSHORE RIG BUILDING PROJECT

Customer:
YANTAI CIMC RAFFLES SHIPYARD LIMITED
Ship Type JU2000E Self-Elevating Drilling Rig
Hull No.
H-267
Equipment: Bracing Pipe
Quantity :
4 Platforms
Bracing pipe: 5,400 MT
OD
(mm)

WT
(mm)

Grade

323.85

28.58

PSL2 X80Q

273.05

2011-8-3

21.41

Ship
Classify

Platform
Type

ABS

JU2000E

PSL2 X80Q

56

Typical project reference

OFFSHORE RIG BUILDING PROJECT

Customer : LIAOHE PETROLEUM EQUIPMENT COMPANY CNPC


Ship Type CP400 / DSJ300
Equipment: Bracing Pipe
Quantity :
2 Platforms
Bracing pipe: 2,052 tons

OD
(mm)

WT
(mm)

Grade

323.85

28.58

PSL2 X80Q

Ship
Classify

Platform
Type
CP400

273.05

21.41

PSL2 X80Q
CCS

219.10

18.30

PSL2 X52Q
DSJ300

219.10

2011-8-3

22.20

PSL2 X52Q

57

Typical project reference

OFFSHORE SHIP BUILDING PROJECT

Customer : SHANGHAI ZHENHUA PORT MACHINERY CO., LTD


Ship Type S-Lay vessel, CNOOC
Equipment: Crane Arm Pipe
Quantity :
1 Vessel
Bracing pipe: 27 MT

OD
(mm)

WT
(mm)

Grade

Ship
Classify

Platform
Type

193.7

17.5

PSL2 X100Q

ABS

Crane Arm

2011-8-3

58

1. General Introduction
2. Line Pipe & Process Pipe Product
3. Refinery Project & Offshore Application
4. Major Supply Record

59

Key Oil & gas company approval and cooperation

TPCO is the ONLY Chinese Mill approved by


Saudi Aramco,
ExxonMobil,
TOTAL E&P
and
other major Oil and Gas Companies

60

Supply record of overseas project


Project
(EPC)

Quantity
(MT)

Country

Project Type

Year

Grade

Size

BRM (Shell) refinery


project

Singapore

Petrochemical,
refinning ,
pipeline

2007

B/X42

3 ~ 10

300

SPT (ExxonMobil)
refinery project

Singapore

Petrochemical
complex, Oil
refinery

2007

B/X42

3 ~ 10

500

Aromatics Complex
Project

Kuwait

Petrochemical
works

2007

B/X42

3 ~ 10

690

Sohar Aromatics
Project (GS E&C)

Oman

Petrochemical
complex,
refinery

2007

3 ~ 10

2,380

Saudi Kayan Project


(KBR)

Saudi
Arabia

Refinary

2008

B/Gr 6

3 ~ 8

3,960

62

Supply record of overseas project


Project
(EPC)

Project Type

Quantity
(MT)

Year

Grade

Size

Refinery

2008

2~ 16

11,050

Soxal Pipe Line / KBR Singapore

Transmission of
gas

2008

8~ 12

1,705

Eni Gas Project

Libya

Gas line
project

2008

X65

1,293

SAQIB-1A Tie in
Project / Petronas

Pakistan

transmission of
oil

2008

X52

1,036

Shell Brunei MRO

Brunei

Pipe line for


Oil&Gas

2009

110

Thai Growth project /


SCG-DOW

Thailand

Power plant

2009

Gr6

390

GS Caltex HOU #3 /
GS E&C

Country
Korea

63

Supply record of overseas project


Project
(EPC)

Country

Project Type

Year

Grade

Size

Quantity
(MT)

Mobil Producing
Nigeria Unlimited

Nigeria

transmission of
oil

2009

X60

8~ 16

1,050

Mobil Producing
Nigeria Unlimited

Nigeria

Tansmission of
oil

2009

X65

8~ 18

6,095

Green Dissel Project


/ GS E&C

UAE

Refinery of ultra
low-sulphur gas
oil

2009

3 ~ 24

2,706

Oil Bank project /


Hyundai Construction Korea

Transmission of
oil

2009

B/X42

3 ~ 24

5,003

Saudi Aramco Karan


Gas project / Hyundai
E&C

Saudi
Arabia

Refinery

2009

B/Gr6

2 ~ 18

5,003

Saudi Aramco Manifa


Gas project / GS E&C

Saudi
Arabia

Refinery

2009

B/Gr6

2 ~ 18

2,015

64

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