**5**

RIGGING ANALYSIS for

STEAM DRUM LIFTING by
WINCH
Refer to ASME B30.26-2004 Rigging Hardware and
Hoisting and Rigging Safety Manual (Book)

3/18/2013
BaLikPapan KaLtim
HaGun

BAB I.
A.

RIGGING ANALYSIS

Winch

Base-mounted winches, or tuggers, are a compact, versatile tool for many hoisting
and pulling operations. They are particularly useful in areas not accessible to mobile
cranes or where there is not enough headroom for a crane to operate. Figure 1
shows a tugger and snatch block arrangement for hoisting. Make sure that the rope
leaves the drum at a downward angle and that the loose end is securely anchored.

Figure 1

B.

Anchorage Points

Hoists, winches, tirfors, and other rigging devices require secure anchorage points.
Anchors may be overhead, in the floor, or at lateral points in walls or other structures.
The arrangement may involve columns, beams, beam clamps, welded lugs, slings, or
block and tackle. Whatever the method, riggers must be certain of the loads involved
and the anchorage required.

Lead Line Load =

Load
Parts of Line at Load

25 ton
= 25 ton
1 line
25 ton
Lead Line Load Example B =
= 4,167 ton ~ 5 ton
6 line
Lead Line Load Example A =

Load on structure = Load + Lead Line Load

Load on structure A = 25 ton + 25 ton = 50 ton

Load on structure B = 25 ton + 5 ton = 30 ton

2
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C.

Angle effect to BLock Load

Analysis:
Load = 62 ton

Lead Line Load =

62 ton
= 7,75 ton ~ 8 ton
8 line

Load Block C = Load x Factor deg angle (0o)

Load Block C = 62 ton x 2 = 124 ton
.
Load Block D = Lead Line Load x Factor deg angle (40o)
Load Block D = 8 ton x 1.87 = 14.96 ton
.
Load Block E = Lead Line Load x Factor deg angle (130o)
Load Block E = 8 ton x 0.84 = 6.72 ton
.
Load Block F = Lead Line Load x Factor deg angle (90o)
Load Block F = 8 ton x 1.41 = 11.28 ton

3
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D.

Rigging Blocks

The design factor for rigging blocks shall be a minimum of 4.

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E.

Wire Rope Handling

Handling any kind of rope can be hazardous. Handling wire rope presents particular
hazards. Personnel should wear appropriate personal protective equipment such as
gloves and use caution to keep clothing or gloves from getting caught in sheaves or
drums during tugger/Winch operation.

5
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F.

Hand Signals

Hand signals shall be in accordance with ASME B30.7-2006 and shall be posted
conspicuously.

6
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7
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G.

LIFTING BY INCLINED AT AN ANGLE

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H.

LOAD DISTRIBUTION OF INCLINED AT AN ANGLE

L Distence Lifting Lug

L=

13000 mm

h Height of Lifting Lug

h=

200 mm

1800 mm

Angle of Inclined

45 Deg

Y = /2 + h

Y=

1100 mm

A = L Cos

A=

9192.388155 mm

B = Y Sin

B=

777.8174593 mm

C = (A/2) - B

C=

3818.376618 mm

D = (A/2) + B

D=

5374.011537 mm

W Weight Material

W=

90 Ton

R1 = W (D/A)

R1 =

52.61538462 Ton

R2 = W (C/A)

R2 =

37.38461538 Ton

QW =

90 Ton

Diameter

Control

9
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L = 13000 mm
h=

200 mm

1800 mm

W=

90 Ton

0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg
Deg

Uper
R1 =
45.0000
45.1329
45.2659
45.3991
45.5325
45.6663
45.8004
45.9351
46.0703
46.2062
46.3428
46.4803
46.6187
46.7582
46.8987
47.0405
47.1837
47.3283
47.4744
47.6222
47.7718
47.9233
48.0768
48.2325
48.3906
48.5511
48.7143
48.8802
49.0492
49.2213
49.3967
49.5758
49.7586
49.9455
50.1366
50.3323
50.5329
50.7386
50.9498
51.1668
51.3901
51.6200
51.8569
52.1015
52.3541
52.6154

Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton

Lower
R2 =
45.0000
44.8671
44.7341
44.6009
44.4675
44.3337
44.1996
44.0649
43.9297
43.7938
43.6572
43.5197
43.3813
43.2418
43.1013
42.9595
42.8163
42.6717
42.5256
42.3778
42.2282
42.0767
41.9232
41.7675
41.6094
41.4489
41.2857
41.1198
40.9508
40.7787
40.6033
40.4242
40.2414
40.0545
39.8634
39.6677
39.4671
39.2614
39.0502
38.8332
38.6099
38.3800
38.1431
37.8985
37.6459
37.3846

Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton

QW =
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90

Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton
Ton

10
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20
00
0

RIGGING PLAN
LIFTING FOR
POWER CONTROL CENTERS
CRANE LAY OUT
MOVING OBJECT FROM A TO B
A

RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
START

No

05. RIGGING TOOLS

No
Equipment
01
Sling dia. 1.5" x 13 M
02
Chain Block
03
Shackle SWL
04
Manila Rope 7/8"x10M

Qty
4 pcs
2 pcs
10 pcs
2 pcs

Capacities
17 ton
10 ton
10 ton

06. SAFETY REQUIREMENTS

No
Equipment
01
Safety Barricade Red White
02
Safety Cone

Qty
77 mtr
7 pcs

07. SAFETY FACTOR CALCULATION

No
Equipment
01
Weight of material
02
Crane Block
03
Wire Sling
04
Spreader Beam
05
Shackle
06
Total Weight
07
Crane Capacity

Qty
22.00 T
1.33 T
0.15 T
0.60 T
0.15 T
24.23 T
26.62 T

48

80 ton

Remark
New
New
New

ME
TER

Capacities
150 ton

TAILING DESIGN

MONO CRANE

Risk

Qty
1 unit
1 unit
1 unit

OM

Yes

04. EQUIPMENT
No
Equipment
01
Crawler Crane
02
Boom Length 48 meter
03
Trailer

BO

REFERENCE
1. RIGGING BOOK
2. EQUIPMENT MANUAL
3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick
5. ASME B30.10-1999 Hook
6. ASME B30.21-2005 manually lever operated hoist
ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware
9. BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes

NEED DUO CRANE

02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step of Lifting Power Control Centers.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE

DATA MATERIAL
1. DIMENSION
2. WEIGHT

7.

01. OBJECTIVE
Rigging Study of Lifting Power Control Centers.

JOB SAFETY ANALISYS

RIGGING PLAN

3 METER
SLING 1

Safe

ACTION

08

1.1

26.62
SF = 24.23
= 1.1

CONTROL

Final Inspection by
HaGun Engineering

Safety Factor

No

Steel plates 1.5m x 6m x 20 mm thk for track

Yes
Prepare Final Report for ApprovaL
Handover
FINISH

20000

IWRC SECTION

RIGGING PLAN
FOR LIFTING
Main Suspending Lever
at Steel Structure Boiler 2x110 mw
Teluk Balikpapan
Kalimantan Selatan

Kelompok kiasifikasi 6x9 pilinan

bundar: Tambang kawat yang
termasuk dalam kelompok ini
tahan terhadap abrasi dan
fleksibel. Klasifikasi ini mencakup
tambang dengan 6 pilinan yang
setiap pilinan terdiri dan 8 hingga
26 helai kawat
Beban Kerja
Diameter Maksimum yang Aman
(Ton) Faktor
Tambang
Keselamatan = 5
(inci)
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 3/8
1 1/2
1 5/8
1 3/4
1 7/8
2
2 1/4
2 1/2
2 3/4

Inti Serat

Inti Kawat

0,26
0,48
0.76
1.08
1,40
2,00
2,34
3,00
4,30
5,66
7.6
9,70
12,00
14,70
17,70
20,60
23,60
27,60
30,80
38,60
47,00
56,00

0,28
0.52
0,82
1.16
1.5
2,14
2,50
3.22
4.62
6.08
8,17
10.42
12,90
15,80
19,00
22.14
25.58
29,66
33,10
41,48
50,52
60,20

01. OBJECTIVE
Rigging Study of Lifting Main Suspending Lever.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Main Suspending Lever.
03. REFERENCE
1. PT CEMARA SEMITAMA RIGGING DEPARTMENT PROCEDURE
04. EQUIPMENT
No
Equipment
01
Crawler Crane
02
Boom Length 70 meter

Qty
2 unit
2 unit

Capacities
150 ton

05. RIGGING TOOLS

No
Equipment
01
Sling dia. 1.5" x 6M
02
Chain Block
03
Shackle SWL
04
Manila Rope 7/8"x20M

Qty
4 pcs
4 pcs
4 pcs
2 pcs

Capacities
17 ton
10 ton
10 ton

06. SAFETY REQUIREMENTS

No
Equipment
01
Safety Barricade Red White
02
Safety Cone

Qty
77 mtr
7 pcs

07. SAFETY FACTOR CALCULATION

No
Equipment
01
Weight of material
02
Crane Block
03
Wire Sling
04
Shackle
05
Total Weight
06
Crane Capacity
07
Safety Factor

Qty
39.09 T (in Duo Crane to Be 19.525 T)
1.33 T
0.30 T
0.15 T
21.305 T
25.90 T in Operating Radius 20 meter
1.4

Remark
New
New

25.90
SF = 21.305
= 1.22

Maximum Allowable Wind Speed is

Steel plates 1.5m x 6m x 20 mm thk for track

Widharto, Sri; Manual Rigging,

Page 128; Pradnya Paramita;
Jakarta 2006
MARCH 15, 2013

MARCH 15, 2013

SEQUENCE FOR LIFTING

STEEL STRUCTURE

MARCH 15, 2013

SEQUENCE FOR LIFTING

STEEL STRUCTURE

MARCH 15, 2013

SEQUENCE FOR LIFTING

STEEL STRUCTURE

MARCH 15, 2013

SEQUENCE FOR LIFTING

STEEL STRUCTURE

MARCH 15, 2013

SEQUENCE FOR LIFTING

STEEL STRUCTURE

01 ConPal Dewalt

7/8/05

3:50 PM

Page 58

STANDARD HAND SIGNALS FOR

CONTROLLING CRANE OPERATIONS

HOIST. Forearm vertical, forefinger

pointing up, move hand in small
horizontal circles.

LOWER. Arm extended downward,

forefinger pointing down, move
hand in small horizontal circles.

USE MAIN HOIST. Tap fist on head;

then use regular signals.

01 ConPal Dewalt

7/8/05

3:50 PM

Page 59

STANDARD HAND SIGNALS FOR

CONTROLLING CRANE OPERATIONS (cont.)

USE WHIPLINE. Tap elbow with

one hand; then use regular signals.

RAISE BOOM. Arm extended,

fingers closed, thumb pointing
upward.

LOWER BOOM. Arm extended,

fingers closed, thumb pointing
down.

01 ConPal Dewalt

7/8/05

3:50 PM

Page 60

STANDARD HAND SIGNALS FOR

CONTROLLING CRANE OPERATIONS (cont.)

MOVE SLOWLY. One hand

gives motion signal, other
hand motionless in front of
hand giving the motion signal.

RAISE THE BOOM AND LOWER

THE LOAD. Arm extended, thumb
pointing up, flex fingers in and out.

LOWER THE BOOM AND

RAISE THE LOAD. Arm extended,
thumb pointing down, flex fingers
in and out.

01 ConPal Dewalt

7/8/05

3:50 PM

Page 61

STANDARD HAND SIGNALS FOR

CONTROLLING CRANE OPERATIONS (cont.)

SWING. Arm extended, point

with finger in direction of swing.

STOP. Arm extended, palm

down, hold.

EMERGENCY STOP. Arm

extended, palm down, move
hand rapidly right and left.

01 ConPal Dewalt

7/8/05

3:50 PM

Page 62

STANDARD HAND SIGNALS FOR

CONTROLLING CRANE OPERATIONS (cont.)

TRAVEL. Arm extended forward,

hand open and slightly raised,
pushing motion in direction of travel.

EXTEND BOOM. Both fists in

front of body with thumbs pointing
outward.

RETRACT BOOM. Both fists in

front of body with thumbs pointing
toward each other.