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DIYhubdynamousbchargerarenddeboer.com

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DIYhubdynamousbcharger
June10th,2010byArend

Leaveareply

ThisisastepbystepguideoncreatingyourownUSBcompatiblechargerusingyourbicycleshubdynamoasthepowersource.
ItsaworkinprogressandIwillupdatethispostalongtheway.
Allimageslinktofullresolutionoriginals.
Requirements:
Tools:
Solderingiron+tin
(optional)Multimeter
(optional)Solderingclamp
(optional)wirestripper
Parts:
ParallelStripVeroboard(8,22))
USBAReceptacle(optional,adirectusbcablewithmicroorminiusbisalsopossible)
5VoltRegulatorLDO(LowDropout)LM2940(CT)(1,31)
HeatsinkforLDO(optional)(0,5)
C12200uF16v(0,65)
C4.47uFTantalumbead(0,22)
C522uFTantalumbead(0.43)
BridgeRectifier,1.5A,100V(0,5)
Heatshrinktubing(optional)
ABSCase/housing(optional)(1.17)
CableGlandLocknut(optional)or:aGrommet:
hubdynamoconnector(2,?)
NotethatthesepricesareexFATandIorderedtheminlargervolumes,ymmv.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0242.jpg]
Poormans(mspaint)diagram

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[https://www.arenddeboer.com/wordpress/wp
content/uploads/2010/06/schema.png]
Step1:sawapieceoutoftheveroboard,approximately17x40mm(theboardbelowistoolong,approx65inlength)

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0229.jpg]
Step2:Solderthetwotantalumbeadcapacitorsonthevoltageregulator.Becarefultonotoverheatthecomponents,polarityisessential.Longlegis
positive.
Placethe22uFCapacitorontheright,the.47uFontheleft.Negativepolaritycombinedinthemiddle.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0234.jpg]
Step3:preparecapacitorC1withtheheatshrinktubing,bendthepins(longleg=positive)asseeninthephoto.Keepthelegsaslongaspossiblefor
flexibleplacementofthiscomponentinsidetheABScase.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0232.jpg]
Step4:placethecomponentsontheveroboard:
Lookingatthefirstpicturebelowthemiddlethreeparallelstripesontheboardserveasthemainelectricalpathsforthecomponents.Thestripeon
theleftcorrespondswiththepositivesideonthediagram.
C1:thelongleg(+)shouldbeplacedontheleftofthethreemiddlestripes.Theshortlegshouldgointhemiddle.(inreferencetopicture1)
Picture1:

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[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0244.jpg]
Thebridgerectifieroutputlegsshouldbeplacedasfollows:The+(asindicatedonthecomponent)shouldgoontheleftofthethreemiddlestrips.
The(negative)outputshouldgointhemiddle.TheACinputlegscanbeplacedontheouterstripesoftheboard.(leftandrightinreferenceto
picture1)

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0245.jpg]

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0246.jpg]
Andfinallysolderthevoltageregulatoraswell.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0247.jpg]

[/wordpress/wpcontent/uploads/2010/06/IMAG0254.jpg]
content/uploads/2010/06/IMAG02541.jpg]

[https://www.arenddeboer.com/wordpress/wp

Beforegoinganyfurther,checktoseeifitsworkingproperly.
Preparethecablethatrunstothedynamo,andconnectitontheinputlegsofthebridgerectifier.Polarityisofcourseofnoconcernaswearedealing
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withanalternatingcurrent.Connectthedynamotothiskit,swingthewheelandmeasuretheoutputvoltageonthe+(Vout)andlegoftheoutput
regulator.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0250.jpg]

[../wpcontent/uploads/2010/06/IMAG0256.jpg]

[https://www.arenddeboer.com/wordpress/wp

content/uploads/2010/06/IMAG02561.jpg]
Weshouldmeasurearound5Volts

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0248.jpg]
Ifitdoesntwork,carefullycheckthepolarityofthecapacitorsandothercomponents.
Wecannowsafelycuttheremainingcomponentlegsformtheveroboard,andbendC1tofitinsidetheABScase.
Iconnectedtheheatsinkusingablindrivet[http://en.wikipedia.org/wiki/Blind_rivet#Blind_rivets]thisisidealasitdoesnotneedanyadditional
space(especiallyheight).

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0260.jpg]
Beforeconnectingthecables,drillasmallholefortheCableGlandLocknut,connecttheCableGlandLocknutandroutethewiresthroughit.

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[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0262.jpg]
Next,connecttheUSBAreceptacleorifyoulikeaminiormicroUSBcabledirectlytothevoltageregulatoroutputlegs.Connectthedynamocable
tothebridgerectifier.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0263.jpg]
Inorderforthiswholepackagetofitinsidethebox,Ihadtosawoneofthecornersfromtheveroboard.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0266.jpg]
WhenusingthesameABScaseaslistedintherequirementssection,besuretocutthetwoscrewholesatthebottomofthecaseformoreroom.
Thatsprettymuchit.Iwillsealthecaseofwithapolymerresin,tomakeitwaterproof.Besuretoonlydothisafteryouareabsolutelysure
everythingworks.

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0267.jpg]

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0268.jpg]

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[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0270.jpg]
Revision2withgrommets[http://uk.farnell.com/propower/1458220/grommetpg7greypk50/dp/1564463]

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0326.jpg]

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0325.jpg]

[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0324.jpg]
Thatsit!Letmeknowifyoutakeonthechallengetobuildoneyourself,orifIneedtoexplainanythinginmoredetail.
PreviousEntry:BicycleUSBchargerusingahubdynamo(update)
NextEntry:FlexSparkGlowFilterExplorer

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88comments
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Adam

June12,2010at3:21am

Greatwriteup!Evenanelectricaldummylikemeshouldbeabletofollowit!
Reply

olivier

July6,2010at2:07pm

HelloGreat!ClearandEasy!Doyouthinkitspossibletochargeaniphone3gswithyoursolution?Thanksyou
Reply

Arend

July7,2010at7:15am

IfyoucanchargeyourphonebypluggingitintoaregularUSBport,thenyes.Ifthatisnotthecase,itmightstillbepossiblebyusingtherightUSBcable.Itseemsto
benecessary(foriphones/ipods)toplacearesistorbetweenthetwodatapinsoftheUSBcable.Icanlookitupifneedbe.
Reply

olivier

July10,2010at7:13pm

Hi,
Itriedbutimpossibletochargemyiphone3gswiththis
[5v+](100k)[D+](50k)[D](100k)GND
Haveyougotanidea?Thanks
Reply

olivier

July10,2010at8:23pm

With[5v+](100k)[D+][D](100k)GNDmyiphone3gschargebutnotmy3gor4bizarre
Reply

Arend

July10,2010at10:23pm

IdonthaveaniPhonetotestwith,butIknowitcanbearealpaininthe$#@.
Reply

AndrewNorris

May10,2012at1:19pm

Iwouldliketobuildthisformy3gs.Couldanybodyexplainwhatismeantby
[5v+](100k)[D+][D](100k)GND
Isthereanameforthisterminology,alinkwhichcouldexplainit?
Ifearwithoutthismy3gswillnotcharge.Gladtohearsomeonegotitworking!
Reply

slimbo

July15,2010at4:52pm

thanksforsuchadetailedwriteuponanimmenselyusefulproject.iplantobuildthesame,butiwanttointegrateaswitchthatwillallowmetopoweraheadlight(notatthe
sametimeasthegps).anythoughts?also,approximatecostfortheprojectaslistedabove?
Reply

Arend

https://www.arenddeboer.com/diyhubdynamousbcharger

July15,2010at9:38pm

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Ithinktheeasiestwaywouldbeaswitchbeforethisunit(ontheACcable).Iupdatedthepostwithprices,mostlyfromFarnell.
Reply

September1,2010at11:15pm

WijwilleneenGPStrackermakenomtevoorkomendatmnfietsgestolenwordt(ofomdieterugtevinden).Maardebatterijmoetopgeladenworden,endatzoudusviadit
moetenmaardanwerkthetvoorlichtnietmeer?
Reply

Arend

September2,2010at7:27am

Jehebtinderdaadnietgenoegvermogenombeideapparatentegelijkvanstroomtevoorzien.Jezouweleenlichtsensorinkunnenbouwendieervoorzorgtdatoverdagdeaccu
opgeladenwordtensavondsdeverlichtingvanstroomvoorziet.
Reply

alice

September3,2010at3:46am

Iwaslookingforsomethingcompletelydifferent,gotyourpageDIYhubdynamousbchargerarenddeboer.comandfounditInteresting.NicePostonresistorelectronics
Reply

Matt

January27,2011at6:31pm

Thanksforthisarticle.Ivejustmadeoneoftheseanditworksatreat.
Iwasthinkingofputtingaswitchinforaheadlight,butintheendIdidntandmyLEDheadlightworkswhilstmyphoneischarging.
Reply

Arend

January27,2011at6:45pm

Nice!Cantwaitforspringtimetopickthisprojectupagain.
Reply

Paolo

February20,2011at10:54am

thankyouverymuchforthisperfectproject!Imadeitabouttwodaysagoanditworksgreat!
Reply

Arend

February20,2011at2:59pm

Yourewelcome!
Reply

Dave

February23,2011at6:16am

Thanksforthedetailedinstructions.Ihaveenjoyedbuildingthechargerandhavebeentestingitoutforthelastweek.Iseemtobehavingaproblemwithitthough.Anydevice
thatIplugintothechargerdisplaysthatitischarging,butthebatterystillappearstobeslowlylosingitschargebecausethedevicewilleventuallydieandthedevicewillturn
offifIridelongenough.Itrieditwithbothmycellphoneandportablexmreceiver,bothwiththesameresult.AnyideawhatisgoingonorwhatImighthavedonewrong?
Thanks.
Reply

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Arend

February23,2011at9:34am

HiDave,
Itshardtojudgewhatcouldbewrong.Keepinmindthatitonlydelivers400450mAatadecentspeed.Itmightnotbesufficientforyourhardware.
Iwouldstarttroubleshootingbycheckingthecurrentwithamultimeterwhiledrivingat16km/h.
Reply

Dave

February23,2011at3:55pm

IcheckedthecurrentoutputandIamonlygettingabout200mAwhenpedalingfullspeed,sothatappearstobetheproblem,butIhavenoideawheretogo
fromhere.Iamusingabottledynamoinsteadofahub,wouldthatmatter?
Reply

Arend

February23,2011at4:14pm

Yep,bottledynamosareingenerallessefficient.Therearemorepowerfulbottledynamosbuttheyareas,orevenmoreexpensivethanadecenthub
dynamo.ItmightbeworthittoorderarimwhichincludesahubdynamolikeIdid.Goforthe3Watt(vs2.4W)versionifyoudecidetodoso.
Reply

Dom

March27,2011at9:27am

Greatwriteup!Imgoingtobuildthisnextweek,Ihavealittlebitmoreroomformyproject(altoidstin)soImgoingtoaddsomerechargeablebatteries,Illletyouknow
howIgeton.
Reply

Ktronik

March28,2011at11:18pm

Yournewcircuithaslosttheboostcaps,sincethefirstcircuitwthe4diodesThiswillreducethecurrentoutputinthesystem
yoursystemisnotprotectedagainstanunloadedhub,whilethecircuitisconnected,thesevoltagescanbeashighas100v
IworkedwithMartin,whodidthecircuitthatwascopyed,buythepeoplethatyoucopyed.Toincressthecurrentoutputtrya200ufbipolarcap,smallerbutstillkeepsthe
boostfunction
btwthishubhasnoproblemputtingoutover500mawhenusingaboostcap.
Mytestshowthatyoucanget12wpeakifneeded.
Hopethishelps
ktronik
Reply

Arend

March28,2011at11:33pm

Thankyouforyourinput.ImnowizardwhenitcomestoelectronicssoIwilljusthavetotrythisout.Doyouhaveadiagramofamoreoptimizedversion?
AreyousayingthatSimonGalgutcopiedthediagramfromMartin?
ThisiswhatIusedthefirsttime,butitdidntboosttheoutputmorethanthecurrentversion:http://www.arenddeboer.com/bikemountedusbcharger/
Thanks
Reply

Ktronik

March29,2011at4:30am

Thatcircuityouhadismostdefoaliftfromtheoneonhissite
Itslikethis
MartinisagoodmateIfoundoutbackintheday,thathisbottledynamocircuitcouldbeusedtogetwaymorepowerfromaShimanohub,12winfacttoldMartin,hewas
verysurpised.

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Wehaveworkonmanyvaraitionsofhisbasiccircuittogether,Inowhaveadaptedmyownversionandpowercurve,thatIlikehissystemisveryconservitive,asthatsthe
wayheworkheisaverysmartguy.
Ifuuseasmallerboostcapotherthantheoneheuses,470uf,andusesay200ufyoushouldseeahighercurrent,forthecircuitIusewithouttheLin5vreg,directtomy
LEDsitworksatreat,Icanget11v@1A
Ijustputsittotothemax,thatsmesogetwaymorepowerfromthehubthanhimbuyhavingpeakercurves
Isay100ufbipolarforroad,200bipolarforoffroad
Checkoutmyoldwebsiteonthespecspageyoushouldseepowercurvesectofthe100&200ufsystem
http://Www.cncdelite.com
Reply

Arend

April1,2011at4:43pm

Thanks,itsdefinitelysomethingtotryout.Thethetempsareontheriseheresoitsabouttimetoinstallmychargeragain.AbitmorejuiceisappreciatedasmyHTC
Desiresucksthebatterydryinnotime.Willreportback.
Reply

Danjam

April5,2016at2:57pm

HiKtronik.Thispostisquiteold,soasIseeyourpagehaschangedandIcannotfindanythingaboutdynamousbcharger.
Couldyoushareitwithword?
Idonothaveelectronicknowlage,butIwouldliketrytomakeit
Itwouldbewonderfultogetsomhowto
Thanksforall.
/Damian
Reply

ktronik

April5,2011at12:58pm

Butusenot2bigcapsandbleadresistor,but2small100Ufbipolarinparellel(200uf)orjustoneforafastpowercurve(100uf)insameplace,weusedbiggeronesasthey
haveahigheroverallripplerating,notreallyneededforlowpoweredUSBstuff.
yourunloadedcircuitwillgive1vper1km/hrandcouldblowtheheadoffthevoltagereg,tohelphere,justputaswitchontheACsideofthedynamo,thustostopanypower
gettingtothecircuit,itsthenOKremovetheload
hopethishelps
ktronik
Reply

Arend

April5,2011at1:21pm

Itsuredoes.Thanks.Iwillprobablybuildanewunitattheendofthismonth.
Reply

jim

April6,2011at12:22am

HiArend,haveyoutriedthisoutontheHTCDesrieHD?Ifsohowdiditperformandisthereanymodsrequiredtoovercomethepowerconsumptionofthisphone.Any
diagramsetcwillbeappreciated.Thanks.Jim
Reply

Arend

April6,2011at5:57am

Nope,IhavetheSclassDesire.IreckontheHDwillconsumeevenmorepower.
Ihopetofreeupsometimeattheendofthismonthtoexperimentwithktronikssuggestions.Iwillreportback.
Reply

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ktronik

April6,2011at11:52am

BTW,thistuningcapmethodhasbeentestedwiththeSONandshimanodynamohubs.
canbebuilddeadbugstyle,(ifthatmakessense)veryverysmall,ifusingbipolarcap
seebelowpiclinktogetyourheadarounddeadbugstyle
http://ktronik.com/misimages/dyno_circuit_pic.jpg
havealookatthebottompic(noLEDsforyourone,5vreginitsplace)seehowIhaveorientatedthe4diodes,bi,polaronthebackofthat,thensmoothingcapandreg
tinybelowpicisofwhatitlookslikeratherthanacircuitdiagram
K
Reply

Arend

April22,2011at7:49am

Thanksforthecircuitsketch!
Reply

CavemanA

April22,2011at2:42am

HI,Ijustcommentedononeofyourotherpostsonceagain,Greatstuff!
Iwasresearchingandfoundthisguyonebaysellingaregulatorcircuitbelow.
MyunderstandingistheinputfromtheHubgeneratorcangoupto60volts.So,yes,Iamawaitingtheanswerifitwilltaketheinputvoltageofahubdynamo:
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=320676273028&ssPageName=ADME:X:AAQ:US:1123
(thislinkisFYI,youmightwanttoedititoutofthefinalpostastheyebaylinksdieprettyquick)
Reply

Arend

April22,2011at7:55am

HiCaveman,
Forme,chargingabatterywithabatteryistooinefficient,butIagreethereareusecaseswherethisisthebestoption.Letmeknowifthatsolarpowercharge
controllerisuptothejob.
Reply

CavemanA

April22,2011at5:41pm

ThinkofthefourAAbatteriesasabigcapacitorbetweenyourgeneratorandyourdevice.Itsnotreallytheefficiencyofit.Itsmoreforthesafetyofthe
attacheddevice.
Dependingonthebatterychemistry,youreallywantaconstantcurrenttochargeyourphone/gps/etc.Thebatteriesbetweenyourchargingcircuitandyour
devicetakecareofthat.Andofcoursetheresthebatterypowerwhenyourenotmoving.Finally,itsmuchbettertoruin$5or$6worthofAAnimhbatteries
thanyourIphonebattery.
Iamguessingyourcircuitprobablytakescareofcleaningthepower,itsjustnotconstantwiththestartsandstops.ofriding.
Reply

Ktronik

April23,2011at12:25am

Istronglyagreethat4serieswiredbatterysisagreatsoluition,asitwouldcleanupthepower,tomakeitwaylesschoppy,andwouldprovidemorepeakpowerthanoutthan
thecircuit
Iworryaboutrecitifedac,asitsjustnotgreatforniceelectronics,andwonderifafewfiltercapsareenoughtosmoothitout
Sothemorepeakpoweritgainedfromallowingyourloadstringtobechargedtoahighervoltage
Soformy10.5vledstringIpushintoit8001000mA,fromhubdependingonwhatbipolarcapIuse..
IfIhada4seriesbatteryIwouldbechargingmy4.8vnimhstring,6serieswouldgivea7.2vstring,andasthevoltageishigherwouldbechargedwithmorepower
Buttheproblemisstopingoverchargeofbatterystring,nothecasewithcaps

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SoweusesubCnimhbatts.Wouldtakeawhiletofullychargethese,andweaddaledthatcomesonattherightvoltage,likeaIamchargedled.
Thatwayyourgetmoreoutputpowerfromhub,tochargebatterystring.AndgetwaymorepowerintoyoursystemthananyoftheAc/USBdevices
Justanotherwasascavemansaid
K
Reply

kels

May2,2011at10:34am

HeyArend..Imafirstyearengineeringstudentandwehadtocomeupwithamechanicalcellphonechargerandthentheoreticallydesignandtestit.Ijustwantedtoaskyour
permissiontouseyourintellectualproperty,withtheproperrecognitionofcourse?Idappreciateitifyoudgetbacktomeonthat.Thankyou.
Reply

Arend

May2,2011at11:15am

HiKels,IcanttakecreditforthedesignasIhavenotcreatedit.Ifoundthecircuitdiagramhere:
http://yacf.co.uk/forum/index.php?topic=6672.0(secondpage)
Asexplainedinmyfirstpostaboutthissubject:http://www.arenddeboer.com/bikemountedusbcharger/
Goodluckwithyourproject
Reply

Henk

May23,2011at1:06am

Awesomeinfoonthispage!Iwasalmostreadytostartbuildingthisthing,untilIvereadthecommentsaboutunloadedhubsthatgenerate100v.
Idontknowwhatanunloadedhubis,butImsuremyGarminwillfrywiththatamountofvoltageontheUSBinput.Willthatbesolvedwithyournewbuild?
Also,acheap4xNiMHbatteryaddonwouldbegreatsincemyDakotaautomaticallyswitchesoffwhenUSBpowerisnotavailable.Veryannoying.
Thank!
Reply

Arend

May24,2011at1:31pm

HelloHenk,
AllIcansayisthatIhaveused,andstillusethissetupwithoutproblemsonmyHTCDesire,andpreviouslyonmyHTCTouchHD(Blackstone).Inmyopinion,the
100visneverabletoreachtheUSBconnectorasitisregulatedbytheLM2940CT(eventhoughithasamaxinputof26V).FryingtheLM2940CTwillprobably
breaktheelectricalpathtopreventdamagetotheload.ThiscouldeasilybetestedandwillonlysetyoubackthecostofoneLM2940CT.
ThenewbuildthatImighttryonlyhasanadditionalboostcap.Iamnotinterestedinanadditionalbatteryinfrontofthebatteryalreadyinmyphone.
Reply

ktronik

May24,2011at12:27pm

UnloadedmeansthatnothingispluggedintotheUSBcircuitnotaissueifyoujustaddaswitchasinbottomofthispost
Iamnowdevelopingabatterysystemthatwillbechargedviathedynamohub,andofferUSB5+and12voutforaseparatecharger,andfullLEDbatterylevelindcator,so
youcanusethepoweryoucollectwhenyounowmoving,inthetent,doingitforacustomerona5000kmtrip,dynamohubisontherearofhisbobtrailer
yourunloadedcircuitwillgive1vper1km/hrandcouldblowtheheadoffthevoltagereg,tohelphere,justputaswitchontheACsideofthedynamo,thustostopanypower
gettingtothecircuit,itsthenOKremovetheload
Reply

Arend

May24,2011at1:33pm

Anevenbetteranswer
Reply

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piccas

June18,2012at10:26pm

hi,iwastryingtochangethiscircuitandaddingseparatecontrolforthelights,andanextra9vexitforasw/mwradio.sinceiseeyourprojectisverysimilariwould
reallyneedafewcluesonthebestschematics.iamabitdisorientatedonwichisthebestplacetoplacethebattery,sinceiwouldonlyneeditwheniamnotriding.
also,iwillmakethiswithabottleneckwichihavemeasuredspinningtheweelwiththebikeupsidedownandatmaximumgave28Vsoithinkihavetochangealot
ofthecomponentsfromthiscircuit.
theproblemisthatimnottoosureonwichcomponentsicanbesuretouse.
ithoughtforc1afew50V470uFthatigotfromoldelectronicswiredinparallel
thenfromthepositivebeforethe5Vregulatoriwasthinkingofplacingthe9vregulatorwichchargesa9vbattery(andaswitchbeforeit).
,*,5v,,+
|sw|||
c19v,|c2c3
||9Vbatt|||
*
whereiconnectthelightsin*andthe9vplugin
thisisjustasketchasyoucanimaginebutanyhelpwouldbeappreciated
Reply

sebD

June21,2011at4:30pm

HiArend,
Manythanksforthesesintructions.Ihavejustbuiltmineanditlookslikeitsworking.Imabouttoleaveforabigbicycletripandwasdearlylookingforawaytogetallthis
otherwisewastedenergyputtogooduse.
Reply

Arend

June21,2011at10:58pm

Nice.Thanksforleavingareply,itsgreattohearthisposthelped.
Reply

Arend

August15,2011at7:36pm

Somethingtoconsiderwhilebuildingthisunitisaddinga200OhmresistorbetweentheDandD+datapinsoftheUSBconnection.ThisallowsyourPDAtoswitch
betweenUSBchargingandamorepowerfulchargingmode.Afteraddingthisresistor(youcanalsoshortthepins,notsurewhatdifferenceitmakes)thechargebumpedfrom
380mAto450mAat23km/h
Reply

Claudio

August23,2011at10:11am

Hi,NeedtocontactyouaboutfixedftpuploadIPcamscriptyoupostedinFoscamsite.Pleasewritemeat:wtscaracas(ingmail)
Notforfreeitscommercialuse.
Thanks,
Reply

Arend

August23,2011at4:45pm

youvegotmail
Reply

Ktronik

May11,2012at11:40pm

Part123587ondxwilldothejob.
Reply

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Ktronik

May11,2012at11:42pm

Oops123582fromdxisadatapintranslator
Reply

Andres

June8,2012at12:25am

Hi,thisDIYprojectisexactlywhatIvebeenlookingfor.Ihaveaquestion,isitpossibletoreplacetheLM2940CTforatypicalLM7805instead?
Thanks!
Reply

AndrewNorris

June11,2012at5:18pm

Thisisawesome!Iwouldliketobuilditformy3gs.Couldanybodyexplainwhatismeantby
[5v+](100k)[D+][D](100k)GND
Asitappearsthisisneededtomakeitworkona3gs?
Isthereanameforthisterminology,alinkwhichcouldexplainit?
Ifearwithoutthismy3gswillnotcharge.Gladtohearsomeonegotitworking!
PS.HopedontmindbutIaskedthisbeforeinreplytoacomment,buthavepostedithereasageneralcomment,somoremayreaditandperhapshelpoutwiththisissue.
Ireallywanttobuildaswillbedoingsomelongdistancetouringsoononmybike!
Reply

Arend

July4,2012at7:05pm

Guys,sorryforthelateresponsesbutIamverybusy.AlsoIamnotthatgoodwithelectronics,soifanyoneelsecanaddsomethingtothequestionspleasedo.
Reply

Gareth

August21,2012at11:02pm

Hi,
Thanksforthecircuitinfo.Ihavebuiltit,anditseemstowork,butunfortunatelyonlyforabout10seconds,andthenthephonestopscharging.Ivetrieditonanipodtouch
andHTCWildfireS.TestingwithamultimeterandIstillhave+5VontheUSBoutput,soitseemstobesomethingaboutthedevicesImcharging.Iveset2Voneachofthe
datapinstogettheipodtochargeassuggested.Wouldbeinterestedtohearifanyoneelsehascomeacrossthis.
Cheers
Reply

Jacek

June4,2013at3:02pm

Hi,
thankyouverymuchforthetutorial,Ilikeitforitssimplicity.IvejustfinishedmyUSBchargeranditworksalthoughIhadnothingtodowithelectronicsbefore.Iwouldlike
tosharethistutorialwithotherpeopleinPolandifyoudontmind.DoyouthinkthatIcouldtranslateittopolish?IdliketoshowittopeopleatBikesDayinKrakw,sothat
theyseehowsimpleitcouldbeandthatadvancedknowledgeisnotessential.Pleaseanswerifyouhaveanythingagainst.
Jacek
Reply

Arend

June4,2013at4:57pm

Pleaseshare.ItsnotlikeIinventedthiscircuit.Themorepeopleuse/builditthebetter.
Thanksforlettingmeknow,goodtoseeitbeingused!
Regards,

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Arend
Reply

wanda

June8,2013at5:25pm

Foreverycompenendyoulinkedtothefarnellwebsite,whichisgreat.
HoweverfortheC522uFTantalumbead,thisisnotthecase.Canyoualsocreatealinktothefarnellwebsiteforthis?
Iwouldliketoorderthecomponents.
Reply

Arend

June13,2013at9:35pm

Ibelievetheydidnthaveitatthetimeofwriting.Iboughtitinalocalelectronicspartshop.
Reply

wanda

June23,2013at2:19pm

Ok.Ijustwonderedaboutthevoltage.ButIlltakethe16V.
Thanksforsharing
Reply

GeorgeHolland

August22,2013at10:01am

Brilliant,thanksforthedetailedguide.Justfinishedmineandamazeditworks.Usingtochargeabatterypacktothenchargephone.Nowofftothewilderness.
Reply

Gus

October21,2013at11:46pm

Greatwork.Thanksforsharing.Isthereaspecificreasonformostfolksouttherebuildausbchargerthatcannotworkalongwiththelightson?
Reply

Arend

October22,2013at8:05pm

FormeitwasjustaboutsimplicityandIdidnthavehubpoweredlights.Butasimpleswitch(charge/light)shouldntbehardtoimplement.Usinglightandcharging
together,Ithink,doesnotworkwellasthereisntenoughjuice
Reply

miki

February14,2014at5:53pm

Hi,
Haveyouactuallytriedthiscircuitwithoutthephoneconnected?Thereisnoovervoltageprotection,andunlessyouhaveoneexternally(likeinthegeneratororsomethinglike
ShimanosDH10)thiscircuitislikelytogivesmoke.
Reply

Arend

February14,2014at6:12pm

Ihaveusedthiscircuitforquiteanextendedperiodwithandwithoutaconnectedphone.Noproblem.(ShimanoDH3R30)TheLM2940alsohasovervoltage,
mirrorimageinsertionandthermaloverloadprotection.
Reply

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Umesh

May3,2014at7:37am

cantweusesomeothercapacitorsexceptTantalumbeadcapacitors?justlikealuminumelectrolyticcapacitors?0.47uf60V.becauseitshardtofindtantalumcapacitors
Reply

Arend

May3,2014at9:21am

Yes,shouldntbetoomuchofaproblemIthink.Regularelectrolyticcapsarejustabitlessefficientandbulky.
Reply

GregoryStrauch

May16,2014at1:32am

Iamsobusypreparingformytrip,IdoubtifIhavetimetobuildthismyself,arethereanycommerciallyavailableones?
Reply

Arend

May16,2014at10:57am

Plenty,havealookatthislist:
http://cyclingabout.com/index.php/2012/03/listofhubdynamopowersuppliesforusbdevices/
Reply

wincent

July12,2014at3:12am

ihadnoknowledgeaboutcircuitdesign
butiwishtobuildadynamohandphonechargerbasedonyours
caniaskwhatisthefunctionofcapacitorinthisthing
andwhyyouusetwotypeofcapacitor
thatistantalumandelectrolye
whatisthedifferent??
Reply

Arend

July12,2014at11:54am

Imnoexpertmyself,butIbelievethetantalumsareoftenusedinLDOdesignsbecausetheymakeitmorestable.Anyway,youcanhavealookhere,whereI
originallyfoundthisschematic:https://yacf.co.uk/forum/index.php?PHPSESSID=fo2nl1cd9ptrqahhpjrfdl3pg2&topic=6672.25
Somediscussiononthetopic:
http://forum.arduino.cc/index.php?topic=91696.0
http://electronics.stackexchange.com/questions/6647/tantalumcapacitorsvsceramiccapacitors
Reply

aluncouk

July14,2014at2:17pm

Thiswillneeda6v2Wzeneraddinginwitha220ohmresistoratthebackendbefortheoutputalsoadd3x1.2Vcellssoyoucanchargethemanholdchargeinthemfor
yourusbdevise
Reply

Christian

December15,2014at12:07am

Hello,
iwantedtobuiltmyownbicyclechargerthisway.Ibuiltituplikeyouveshown,butnowIhaveaproblem:ifIconnectmymobileonit,itchangesallthetimebetween
chargingandnotcharging.ThisalsooccuresifIconnecttheChargertoa9VDCbatteryinsteadofmydynamo.OnlyifIputin12VDCitchargesmymobiletherigth

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waydoyouknowhowtosolvethis?
mydynamooutputist6V
myvoltageRegulatoristtheLM29405,0V+1A
thanksforyourguide,
Idbehappyifsomeonecouldhelpme
Christian
Reply

Arend

December15,2014at1:52pm

HelloChristian,
Itmightbebecauseofalowcurrent.Itwouldbeinterestingtoknowhowmuchcurrentisbeingdrawnfromthecircuit.Alsomonitoringthevoltage(drop)mightgive
hintstowhatishappening.Whatkindofdeviceareyoucharging?
Reply

Christian

December15,2014at8:43pm

ThanksforyourAnswer
itriedtreedevices:twoMP3playerswhichshowthechargingiconwhenconnectedandIalsoconnectedaMotorolaMobilewithminiUSBconnection.This
isthedevicethatdoesntgetloaded
unfortunatelyIhavenoequipmenttocheckthecurrentandvoltage..
Christian
Reply

Arend

December15,2014at9:49pm

Hmm,itwillbedifficulttonarrowtheproblemdownwithoutamultimeter.Itmightnotprovideenoughjuiceforyourmobiledevice,orthevoltage
maynotbestableenough.Youcangetasimplemultimeterfor10euros,orevenless.Itdoesnthavetobeveryaccurate.
Reply

AndrewNorris

December15,2014at10:48pm

thatwouldbeagoodwaytotellwhatthe12VDCisdoing.Iknowtheiphone3gsrequiresaslightlyhigherthan5voutput.Iwaslooking
forboostchargersthatworkedwithmy3gsandthetwoIfoundthatdidbothoutputtedalittlemorethan5v(Iforgettheamount).
Itcouldbethatthisincreasesthevoltageand/orcurrentwhenyouplugthe12VDCin.Analternativeistouseoneoftheboosterdevices,as
theychargeoff5vusbnoproblem,thenusethemtotopupyourphone!Keepsyourphonesafefromfryingetc(notsurehowmuchofarisk
thatiswiththiscircuit?)
Reply

Christian

December16,2014at4:26pm

IhaventtriedaMultimeteryet,butatthemomentItestthechargerwithanothermobileGalaxyAce.ItdisplayschargingbutIll
waitonehourandthenlookwhetherthebatteryisfullerornot
Reply

Tariq

December15,2014at8:38am

Buttypeofdynamonotshowninthearticle
Reply

Arend

December15,2014at1:54pm

Thatsdiscussedinthispost:http://www.arenddeboer.com/bikemountedusbcharger
ItsaShimanoDH3R30

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Reply

Christian

December23,2014at4:21am

Hey,
nowmydeviceisworkingprettyfine.Butilookedupinthedatasheetoflm2940:itsays26VInputMaximum.Sowontthelm2940dieataspeedofabout25km/h?
Reply

Arend

December23,2014at12:53pm

Greattohearitsallworking!
No,Idontthinkthehubdynamowillgeneratesuchahighvoltage,atleastnotwhilehavingaloadattached.Butdonttakemywordforitandmeasure..
Reply

friwe

February11,2016at3:49pm

hey,thanksforthisgreatarticle!
ihaveaquestion:thedatasheetofthelm2940saysthattheinputvoltagehastobebetween6vand26v.buttherearemanypeoplesayingthatthevoltageofanhubdynamo
couldriseupto70vandmoreisntthereanypossibilitytosavemydevicebyintegratingaflybackdiodeorsomethinglikethat?
thanksforyourhelp
Reply

Arend

February11,2016at5:12pm

Tobehonest,Imnoexpertatthis.
Butmyexperienceisthatitisnoproblem.Thehighvoltageoutputisprobablywhenthereisnoloadonthehubdynamo.
Reply

AryanJansen

April29,2016at9:59am

HalloArend,
GeziendenaamgaikervanuitjeNederlandsbent!
Graagzoudenwijgezienhetbovenstaandeprojecteenscontacthebben!
Isdatmogelijk?
Ikhoorhetgraag,alvastbedankt.
Reply

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