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DIYhubdynamousbchargerarenddeboer.com
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DIYhubdynamousbcharger
June10th,2010byArend
Leaveareply
ThisisastepbystepguideoncreatingyourownUSBcompatiblechargerusingyourbicycleshubdynamoasthepowersource.
ItsaworkinprogressandIwillupdatethispostalongtheway.
Allimageslinktofullresolutionoriginals.
Requirements:
Tools:
Solderingiron+tin
(optional)Multimeter
(optional)Solderingclamp
(optional)wirestripper
Parts:
ParallelStripVeroboard(8,22))
USBAReceptacle(optional,adirectusbcablewithmicroorminiusbisalsopossible)
5VoltRegulatorLDO(LowDropout)LM2940(CT)(1,31)
HeatsinkforLDO(optional)(0,5)
C12200uF16v(0,65)
C4.47uFTantalumbead(0,22)
C522uFTantalumbead(0.43)
BridgeRectifier,1.5A,100V(0,5)
Heatshrinktubing(optional)
ABSCase/housing(optional)(1.17)
CableGlandLocknut(optional)or:aGrommet:
hubdynamoconnector(2,?)
NotethatthesepricesareexFATandIorderedtheminlargervolumes,ymmv.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0242.jpg]
Poormans(mspaint)diagram
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[https://www.arenddeboer.com/wordpress/wp
content/uploads/2010/06/schema.png]
Step1:sawapieceoutoftheveroboard,approximately17x40mm(theboardbelowistoolong,approx65inlength)
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0229.jpg]
Step2:Solderthetwotantalumbeadcapacitorsonthevoltageregulator.Becarefultonotoverheatthecomponents,polarityisessential.Longlegis
positive.
Placethe22uFCapacitorontheright,the.47uFontheleft.Negativepolaritycombinedinthemiddle.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0234.jpg]
Step3:preparecapacitorC1withtheheatshrinktubing,bendthepins(longleg=positive)asseeninthephoto.Keepthelegsaslongaspossiblefor
flexibleplacementofthiscomponentinsidetheABScase.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0232.jpg]
Step4:placethecomponentsontheveroboard:
Lookingatthefirstpicturebelowthemiddlethreeparallelstripesontheboardserveasthemainelectricalpathsforthecomponents.Thestripeon
theleftcorrespondswiththepositivesideonthediagram.
C1:thelongleg(+)shouldbeplacedontheleftofthethreemiddlestripes.Theshortlegshouldgointhemiddle.(inreferencetopicture1)
Picture1:
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[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0244.jpg]
Thebridgerectifieroutputlegsshouldbeplacedasfollows:The+(asindicatedonthecomponent)shouldgoontheleftofthethreemiddlestrips.
The(negative)outputshouldgointhemiddle.TheACinputlegscanbeplacedontheouterstripesoftheboard.(leftandrightinreferenceto
picture1)
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0245.jpg]
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0246.jpg]
Andfinallysolderthevoltageregulatoraswell.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0247.jpg]
[/wordpress/wpcontent/uploads/2010/06/IMAG0254.jpg]
content/uploads/2010/06/IMAG02541.jpg]
[https://www.arenddeboer.com/wordpress/wp
Beforegoinganyfurther,checktoseeifitsworkingproperly.
Preparethecablethatrunstothedynamo,andconnectitontheinputlegsofthebridgerectifier.Polarityisofcourseofnoconcernaswearedealing
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withanalternatingcurrent.Connectthedynamotothiskit,swingthewheelandmeasuretheoutputvoltageonthe+(Vout)andlegoftheoutput
regulator.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0250.jpg]
[../wpcontent/uploads/2010/06/IMAG0256.jpg]
[https://www.arenddeboer.com/wordpress/wp
content/uploads/2010/06/IMAG02561.jpg]
Weshouldmeasurearound5Volts
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0248.jpg]
Ifitdoesntwork,carefullycheckthepolarityofthecapacitorsandothercomponents.
Wecannowsafelycuttheremainingcomponentlegsformtheveroboard,andbendC1tofitinsidetheABScase.
Iconnectedtheheatsinkusingablindrivet[http://en.wikipedia.org/wiki/Blind_rivet#Blind_rivets]thisisidealasitdoesnotneedanyadditional
space(especiallyheight).
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0260.jpg]
Beforeconnectingthecables,drillasmallholefortheCableGlandLocknut,connecttheCableGlandLocknutandroutethewiresthroughit.
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[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0262.jpg]
Next,connecttheUSBAreceptacleorifyoulikeaminiormicroUSBcabledirectlytothevoltageregulatoroutputlegs.Connectthedynamocable
tothebridgerectifier.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0263.jpg]
Inorderforthiswholepackagetofitinsidethebox,Ihadtosawoneofthecornersfromtheveroboard.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0266.jpg]
WhenusingthesameABScaseaslistedintherequirementssection,besuretocutthetwoscrewholesatthebottomofthecaseformoreroom.
Thatsprettymuchit.Iwillsealthecaseofwithapolymerresin,tomakeitwaterproof.Besuretoonlydothisafteryouareabsolutelysure
everythingworks.
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0267.jpg]
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0268.jpg]
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[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0270.jpg]
Revision2withgrommets[http://uk.farnell.com/propower/1458220/grommetpg7greypk50/dp/1564463]
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0326.jpg]
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0325.jpg]
[https://www.arenddeboer.com/wordpress/wpcontent/uploads/2010/06/IMAG0324.jpg]
Thatsit!Letmeknowifyoutakeonthechallengetobuildoneyourself,orifIneedtoexplainanythinginmoredetail.
PreviousEntry:BicycleUSBchargerusingahubdynamo(update)
NextEntry:FlexSparkGlowFilterExplorer
88comments
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Adam
June12,2010at3:21am
Greatwriteup!Evenanelectricaldummylikemeshouldbeabletofollowit!
Reply
olivier
July6,2010at2:07pm
HelloGreat!ClearandEasy!Doyouthinkitspossibletochargeaniphone3gswithyoursolution?Thanksyou
Reply
Arend
July7,2010at7:15am
IfyoucanchargeyourphonebypluggingitintoaregularUSBport,thenyes.Ifthatisnotthecase,itmightstillbepossiblebyusingtherightUSBcable.Itseemsto
benecessary(foriphones/ipods)toplacearesistorbetweenthetwodatapinsoftheUSBcable.Icanlookitupifneedbe.
Reply
olivier
July10,2010at7:13pm
Hi,
Itriedbutimpossibletochargemyiphone3gswiththis
[5v+](100k)[D+](50k)[D](100k)GND
Haveyougotanidea?Thanks
Reply
olivier
July10,2010at8:23pm
With[5v+](100k)[D+][D](100k)GNDmyiphone3gschargebutnotmy3gor4bizarre
Reply
Arend
July10,2010at10:23pm
IdonthaveaniPhonetotestwith,butIknowitcanbearealpaininthe$#@.
Reply
AndrewNorris
May10,2012at1:19pm
Iwouldliketobuildthisformy3gs.Couldanybodyexplainwhatismeantby
[5v+](100k)[D+][D](100k)GND
Isthereanameforthisterminology,alinkwhichcouldexplainit?
Ifearwithoutthismy3gswillnotcharge.Gladtohearsomeonegotitworking!
Reply
slimbo
July15,2010at4:52pm
thanksforsuchadetailedwriteuponanimmenselyusefulproject.iplantobuildthesame,butiwanttointegrateaswitchthatwillallowmetopoweraheadlight(notatthe
sametimeasthegps).anythoughts?also,approximatecostfortheprojectaslistedabove?
Reply
Arend
https://www.arenddeboer.com/diyhubdynamousbcharger
July15,2010at9:38pm
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Ithinktheeasiestwaywouldbeaswitchbeforethisunit(ontheACcable).Iupdatedthepostwithprices,mostlyfromFarnell.
Reply
September1,2010at11:15pm
WijwilleneenGPStrackermakenomtevoorkomendatmnfietsgestolenwordt(ofomdieterugtevinden).Maardebatterijmoetopgeladenworden,endatzoudusviadit
moetenmaardanwerkthetvoorlichtnietmeer?
Reply
Arend
September2,2010at7:27am
Jehebtinderdaadnietgenoegvermogenombeideapparatentegelijkvanstroomtevoorzien.Jezouweleenlichtsensorinkunnenbouwendieervoorzorgtdatoverdagdeaccu
opgeladenwordtensavondsdeverlichtingvanstroomvoorziet.
Reply
alice
September3,2010at3:46am
Iwaslookingforsomethingcompletelydifferent,gotyourpageDIYhubdynamousbchargerarenddeboer.comandfounditInteresting.NicePostonresistorelectronics
Reply
Matt
January27,2011at6:31pm
Thanksforthisarticle.Ivejustmadeoneoftheseanditworksatreat.
Iwasthinkingofputtingaswitchinforaheadlight,butintheendIdidntandmyLEDheadlightworkswhilstmyphoneischarging.
Reply
Arend
January27,2011at6:45pm
Nice!Cantwaitforspringtimetopickthisprojectupagain.
Reply
Paolo
February20,2011at10:54am
thankyouverymuchforthisperfectproject!Imadeitabouttwodaysagoanditworksgreat!
Reply
Arend
February20,2011at2:59pm
Yourewelcome!
Reply
Dave
February23,2011at6:16am
Thanksforthedetailedinstructions.Ihaveenjoyedbuildingthechargerandhavebeentestingitoutforthelastweek.Iseemtobehavingaproblemwithitthough.Anydevice
thatIplugintothechargerdisplaysthatitischarging,butthebatterystillappearstobeslowlylosingitschargebecausethedevicewilleventuallydieandthedevicewillturn
offifIridelongenough.Itrieditwithbothmycellphoneandportablexmreceiver,bothwiththesameresult.AnyideawhatisgoingonorwhatImighthavedonewrong?
Thanks.
Reply
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Arend
February23,2011at9:34am
HiDave,
Itshardtojudgewhatcouldbewrong.Keepinmindthatitonlydelivers400450mAatadecentspeed.Itmightnotbesufficientforyourhardware.
Iwouldstarttroubleshootingbycheckingthecurrentwithamultimeterwhiledrivingat16km/h.
Reply
Dave
February23,2011at3:55pm
IcheckedthecurrentoutputandIamonlygettingabout200mAwhenpedalingfullspeed,sothatappearstobetheproblem,butIhavenoideawheretogo
fromhere.Iamusingabottledynamoinsteadofahub,wouldthatmatter?
Reply
Arend
February23,2011at4:14pm
Yep,bottledynamosareingenerallessefficient.Therearemorepowerfulbottledynamosbuttheyareas,orevenmoreexpensivethanadecenthub
dynamo.ItmightbeworthittoorderarimwhichincludesahubdynamolikeIdid.Goforthe3Watt(vs2.4W)versionifyoudecidetodoso.
Reply
Dom
March27,2011at9:27am
Greatwriteup!Imgoingtobuildthisnextweek,Ihavealittlebitmoreroomformyproject(altoidstin)soImgoingtoaddsomerechargeablebatteries,Illletyouknow
howIgeton.
Reply
Ktronik
March28,2011at11:18pm
Yournewcircuithaslosttheboostcaps,sincethefirstcircuitwthe4diodesThiswillreducethecurrentoutputinthesystem
yoursystemisnotprotectedagainstanunloadedhub,whilethecircuitisconnected,thesevoltagescanbeashighas100v
IworkedwithMartin,whodidthecircuitthatwascopyed,buythepeoplethatyoucopyed.Toincressthecurrentoutputtrya200ufbipolarcap,smallerbutstillkeepsthe
boostfunction
btwthishubhasnoproblemputtingoutover500mawhenusingaboostcap.
Mytestshowthatyoucanget12wpeakifneeded.
Hopethishelps
ktronik
Reply
Arend
March28,2011at11:33pm
Thankyouforyourinput.ImnowizardwhenitcomestoelectronicssoIwilljusthavetotrythisout.Doyouhaveadiagramofamoreoptimizedversion?
AreyousayingthatSimonGalgutcopiedthediagramfromMartin?
ThisiswhatIusedthefirsttime,butitdidntboosttheoutputmorethanthecurrentversion:http://www.arenddeboer.com/bikemountedusbcharger/
Thanks
Reply
Ktronik
March29,2011at4:30am
Thatcircuityouhadismostdefoaliftfromtheoneonhissite
Itslikethis
MartinisagoodmateIfoundoutbackintheday,thathisbottledynamocircuitcouldbeusedtogetwaymorepowerfromaShimanohub,12winfacttoldMartin,hewas
verysurpised.
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Wehaveworkonmanyvaraitionsofhisbasiccircuittogether,Inowhaveadaptedmyownversionandpowercurve,thatIlikehissystemisveryconservitive,asthatsthe
wayheworkheisaverysmartguy.
Ifuuseasmallerboostcapotherthantheoneheuses,470uf,andusesay200ufyoushouldseeahighercurrent,forthecircuitIusewithouttheLin5vreg,directtomy
LEDsitworksatreat,Icanget11v@1A
Ijustputsittotothemax,thatsmesogetwaymorepowerfromthehubthanhimbuyhavingpeakercurves
Isay100ufbipolarforroad,200bipolarforoffroad
Checkoutmyoldwebsiteonthespecspageyoushouldseepowercurvesectofthe100&200ufsystem
http://Www.cncdelite.com
Reply
Arend
April1,2011at4:43pm
Thanks,itsdefinitelysomethingtotryout.Thethetempsareontheriseheresoitsabouttimetoinstallmychargeragain.AbitmorejuiceisappreciatedasmyHTC
Desiresucksthebatterydryinnotime.Willreportback.
Reply
Danjam
April5,2016at2:57pm
HiKtronik.Thispostisquiteold,soasIseeyourpagehaschangedandIcannotfindanythingaboutdynamousbcharger.
Couldyoushareitwithword?
Idonothaveelectronicknowlage,butIwouldliketrytomakeit
Itwouldbewonderfultogetsomhowto
Thanksforall.
/Damian
Reply
ktronik
April5,2011at12:58pm
Butusenot2bigcapsandbleadresistor,but2small100Ufbipolarinparellel(200uf)orjustoneforafastpowercurve(100uf)insameplace,weusedbiggeronesasthey
haveahigheroverallripplerating,notreallyneededforlowpoweredUSBstuff.
yourunloadedcircuitwillgive1vper1km/hrandcouldblowtheheadoffthevoltagereg,tohelphere,justputaswitchontheACsideofthedynamo,thustostopanypower
gettingtothecircuit,itsthenOKremovetheload
hopethishelps
ktronik
Reply
Arend
April5,2011at1:21pm
Itsuredoes.Thanks.Iwillprobablybuildanewunitattheendofthismonth.
Reply
jim
April6,2011at12:22am
HiArend,haveyoutriedthisoutontheHTCDesrieHD?Ifsohowdiditperformandisthereanymodsrequiredtoovercomethepowerconsumptionofthisphone.Any
diagramsetcwillbeappreciated.Thanks.Jim
Reply
Arend
April6,2011at5:57am
Nope,IhavetheSclassDesire.IreckontheHDwillconsumeevenmorepower.
Ihopetofreeupsometimeattheendofthismonthtoexperimentwithktronikssuggestions.Iwillreportback.
Reply
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ktronik
April6,2011at11:52am
BTW,thistuningcapmethodhasbeentestedwiththeSONandshimanodynamohubs.
canbebuilddeadbugstyle,(ifthatmakessense)veryverysmall,ifusingbipolarcap
seebelowpiclinktogetyourheadarounddeadbugstyle
http://ktronik.com/misimages/dyno_circuit_pic.jpg
havealookatthebottompic(noLEDsforyourone,5vreginitsplace)seehowIhaveorientatedthe4diodes,bi,polaronthebackofthat,thensmoothingcapandreg
tinybelowpicisofwhatitlookslikeratherthanacircuitdiagram
K
Reply
Arend
April22,2011at7:49am
Thanksforthecircuitsketch!
Reply
CavemanA
April22,2011at2:42am
HI,Ijustcommentedononeofyourotherpostsonceagain,Greatstuff!
Iwasresearchingandfoundthisguyonebaysellingaregulatorcircuitbelow.
MyunderstandingistheinputfromtheHubgeneratorcangoupto60volts.So,yes,Iamawaitingtheanswerifitwilltaketheinputvoltageofahubdynamo:
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=320676273028&ssPageName=ADME:X:AAQ:US:1123
(thislinkisFYI,youmightwanttoedititoutofthefinalpostastheyebaylinksdieprettyquick)
Reply
Arend
April22,2011at7:55am
HiCaveman,
Forme,chargingabatterywithabatteryistooinefficient,butIagreethereareusecaseswherethisisthebestoption.Letmeknowifthatsolarpowercharge
controllerisuptothejob.
Reply
CavemanA
April22,2011at5:41pm
ThinkofthefourAAbatteriesasabigcapacitorbetweenyourgeneratorandyourdevice.Itsnotreallytheefficiencyofit.Itsmoreforthesafetyofthe
attacheddevice.
Dependingonthebatterychemistry,youreallywantaconstantcurrenttochargeyourphone/gps/etc.Thebatteriesbetweenyourchargingcircuitandyour
devicetakecareofthat.Andofcoursetheresthebatterypowerwhenyourenotmoving.Finally,itsmuchbettertoruin$5or$6worthofAAnimhbatteries
thanyourIphonebattery.
Iamguessingyourcircuitprobablytakescareofcleaningthepower,itsjustnotconstantwiththestartsandstops.ofriding.
Reply
Ktronik
April23,2011at12:25am
Istronglyagreethat4serieswiredbatterysisagreatsoluition,asitwouldcleanupthepower,tomakeitwaylesschoppy,andwouldprovidemorepeakpowerthanoutthan
thecircuit
Iworryaboutrecitifedac,asitsjustnotgreatforniceelectronics,andwonderifafewfiltercapsareenoughtosmoothitout
Sothemorepeakpoweritgainedfromallowingyourloadstringtobechargedtoahighervoltage
Soformy10.5vledstringIpushintoit8001000mA,fromhubdependingonwhatbipolarcapIuse..
IfIhada4seriesbatteryIwouldbechargingmy4.8vnimhstring,6serieswouldgivea7.2vstring,andasthevoltageishigherwouldbechargedwithmorepower
Buttheproblemisstopingoverchargeofbatterystring,nothecasewithcaps
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SoweusesubCnimhbatts.Wouldtakeawhiletofullychargethese,andweaddaledthatcomesonattherightvoltage,likeaIamchargedled.
Thatwayyourgetmoreoutputpowerfromhub,tochargebatterystring.AndgetwaymorepowerintoyoursystemthananyoftheAc/USBdevices
Justanotherwasascavemansaid
K
Reply
kels
May2,2011at10:34am
HeyArend..Imafirstyearengineeringstudentandwehadtocomeupwithamechanicalcellphonechargerandthentheoreticallydesignandtestit.Ijustwantedtoaskyour
permissiontouseyourintellectualproperty,withtheproperrecognitionofcourse?Idappreciateitifyoudgetbacktomeonthat.Thankyou.
Reply
Arend
May2,2011at11:15am
HiKels,IcanttakecreditforthedesignasIhavenotcreatedit.Ifoundthecircuitdiagramhere:
http://yacf.co.uk/forum/index.php?topic=6672.0(secondpage)
Asexplainedinmyfirstpostaboutthissubject:http://www.arenddeboer.com/bikemountedusbcharger/
Goodluckwithyourproject
Reply
Henk
May23,2011at1:06am
Awesomeinfoonthispage!Iwasalmostreadytostartbuildingthisthing,untilIvereadthecommentsaboutunloadedhubsthatgenerate100v.
Idontknowwhatanunloadedhubis,butImsuremyGarminwillfrywiththatamountofvoltageontheUSBinput.Willthatbesolvedwithyournewbuild?
Also,acheap4xNiMHbatteryaddonwouldbegreatsincemyDakotaautomaticallyswitchesoffwhenUSBpowerisnotavailable.Veryannoying.
Thank!
Reply
Arend
May24,2011at1:31pm
HelloHenk,
AllIcansayisthatIhaveused,andstillusethissetupwithoutproblemsonmyHTCDesire,andpreviouslyonmyHTCTouchHD(Blackstone).Inmyopinion,the
100visneverabletoreachtheUSBconnectorasitisregulatedbytheLM2940CT(eventhoughithasamaxinputof26V).FryingtheLM2940CTwillprobably
breaktheelectricalpathtopreventdamagetotheload.ThiscouldeasilybetestedandwillonlysetyoubackthecostofoneLM2940CT.
ThenewbuildthatImighttryonlyhasanadditionalboostcap.Iamnotinterestedinanadditionalbatteryinfrontofthebatteryalreadyinmyphone.
Reply
ktronik
May24,2011at12:27pm
UnloadedmeansthatnothingispluggedintotheUSBcircuitnotaissueifyoujustaddaswitchasinbottomofthispost
Iamnowdevelopingabatterysystemthatwillbechargedviathedynamohub,andofferUSB5+and12voutforaseparatecharger,andfullLEDbatterylevelindcator,so
youcanusethepoweryoucollectwhenyounowmoving,inthetent,doingitforacustomerona5000kmtrip,dynamohubisontherearofhisbobtrailer
yourunloadedcircuitwillgive1vper1km/hrandcouldblowtheheadoffthevoltagereg,tohelphere,justputaswitchontheACsideofthedynamo,thustostopanypower
gettingtothecircuit,itsthenOKremovetheload
Reply
Arend
May24,2011at1:33pm
Anevenbetteranswer
Reply
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piccas
June18,2012at10:26pm
hi,iwastryingtochangethiscircuitandaddingseparatecontrolforthelights,andanextra9vexitforasw/mwradio.sinceiseeyourprojectisverysimilariwould
reallyneedafewcluesonthebestschematics.iamabitdisorientatedonwichisthebestplacetoplacethebattery,sinceiwouldonlyneeditwheniamnotriding.
also,iwillmakethiswithabottleneckwichihavemeasuredspinningtheweelwiththebikeupsidedownandatmaximumgave28Vsoithinkihavetochangealot
ofthecomponentsfromthiscircuit.
theproblemisthatimnottoosureonwichcomponentsicanbesuretouse.
ithoughtforc1afew50V470uFthatigotfromoldelectronicswiredinparallel
thenfromthepositivebeforethe5Vregulatoriwasthinkingofplacingthe9vregulatorwichchargesa9vbattery(andaswitchbeforeit).
,*,5v,,+
|sw|||
c19v,|c2c3
||9Vbatt|||
*
whereiconnectthelightsin*andthe9vplugin
thisisjustasketchasyoucanimaginebutanyhelpwouldbeappreciated
Reply
sebD
June21,2011at4:30pm
HiArend,
Manythanksforthesesintructions.Ihavejustbuiltmineanditlookslikeitsworking.Imabouttoleaveforabigbicycletripandwasdearlylookingforawaytogetallthis
otherwisewastedenergyputtogooduse.
Reply
Arend
June21,2011at10:58pm
Nice.Thanksforleavingareply,itsgreattohearthisposthelped.
Reply
Arend
August15,2011at7:36pm
Somethingtoconsiderwhilebuildingthisunitisaddinga200OhmresistorbetweentheDandD+datapinsoftheUSBconnection.ThisallowsyourPDAtoswitch
betweenUSBchargingandamorepowerfulchargingmode.Afteraddingthisresistor(youcanalsoshortthepins,notsurewhatdifferenceitmakes)thechargebumpedfrom
380mAto450mAat23km/h
Reply
Claudio
August23,2011at10:11am
Hi,NeedtocontactyouaboutfixedftpuploadIPcamscriptyoupostedinFoscamsite.Pleasewritemeat:wtscaracas(ingmail)
Notforfreeitscommercialuse.
Thanks,
Reply
Arend
August23,2011at4:45pm
youvegotmail
Reply
Ktronik
May11,2012at11:40pm
Part123587ondxwilldothejob.
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Ktronik
May11,2012at11:42pm
Oops123582fromdxisadatapintranslator
Reply
Andres
June8,2012at12:25am
Hi,thisDIYprojectisexactlywhatIvebeenlookingfor.Ihaveaquestion,isitpossibletoreplacetheLM2940CTforatypicalLM7805instead?
Thanks!
Reply
AndrewNorris
June11,2012at5:18pm
Thisisawesome!Iwouldliketobuilditformy3gs.Couldanybodyexplainwhatismeantby
[5v+](100k)[D+][D](100k)GND
Asitappearsthisisneededtomakeitworkona3gs?
Isthereanameforthisterminology,alinkwhichcouldexplainit?
Ifearwithoutthismy3gswillnotcharge.Gladtohearsomeonegotitworking!
PS.HopedontmindbutIaskedthisbeforeinreplytoacomment,buthavepostedithereasageneralcomment,somoremayreaditandperhapshelpoutwiththisissue.
Ireallywanttobuildaswillbedoingsomelongdistancetouringsoononmybike!
Reply
Arend
July4,2012at7:05pm
Guys,sorryforthelateresponsesbutIamverybusy.AlsoIamnotthatgoodwithelectronics,soifanyoneelsecanaddsomethingtothequestionspleasedo.
Reply
Gareth
August21,2012at11:02pm
Hi,
Thanksforthecircuitinfo.Ihavebuiltit,anditseemstowork,butunfortunatelyonlyforabout10seconds,andthenthephonestopscharging.Ivetrieditonanipodtouch
andHTCWildfireS.TestingwithamultimeterandIstillhave+5VontheUSBoutput,soitseemstobesomethingaboutthedevicesImcharging.Iveset2Voneachofthe
datapinstogettheipodtochargeassuggested.Wouldbeinterestedtohearifanyoneelsehascomeacrossthis.
Cheers
Reply
Jacek
June4,2013at3:02pm
Hi,
thankyouverymuchforthetutorial,Ilikeitforitssimplicity.IvejustfinishedmyUSBchargeranditworksalthoughIhadnothingtodowithelectronicsbefore.Iwouldlike
tosharethistutorialwithotherpeopleinPolandifyoudontmind.DoyouthinkthatIcouldtranslateittopolish?IdliketoshowittopeopleatBikesDayinKrakw,sothat
theyseehowsimpleitcouldbeandthatadvancedknowledgeisnotessential.Pleaseanswerifyouhaveanythingagainst.
Jacek
Reply
Arend
June4,2013at4:57pm
Pleaseshare.ItsnotlikeIinventedthiscircuit.Themorepeopleuse/builditthebetter.
Thanksforlettingmeknow,goodtoseeitbeingused!
Regards,
https://www.arenddeboer.com/diyhubdynamousbcharger
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Arend
Reply
wanda
June8,2013at5:25pm
Foreverycompenendyoulinkedtothefarnellwebsite,whichisgreat.
HoweverfortheC522uFTantalumbead,thisisnotthecase.Canyoualsocreatealinktothefarnellwebsiteforthis?
Iwouldliketoorderthecomponents.
Reply
Arend
June13,2013at9:35pm
Ibelievetheydidnthaveitatthetimeofwriting.Iboughtitinalocalelectronicspartshop.
Reply
wanda
June23,2013at2:19pm
Ok.Ijustwonderedaboutthevoltage.ButIlltakethe16V.
Thanksforsharing
Reply
GeorgeHolland
August22,2013at10:01am
Brilliant,thanksforthedetailedguide.Justfinishedmineandamazeditworks.Usingtochargeabatterypacktothenchargephone.Nowofftothewilderness.
Reply
Gus
October21,2013at11:46pm
Greatwork.Thanksforsharing.Isthereaspecificreasonformostfolksouttherebuildausbchargerthatcannotworkalongwiththelightson?
Reply
Arend
October22,2013at8:05pm
FormeitwasjustaboutsimplicityandIdidnthavehubpoweredlights.Butasimpleswitch(charge/light)shouldntbehardtoimplement.Usinglightandcharging
together,Ithink,doesnotworkwellasthereisntenoughjuice
Reply
miki
February14,2014at5:53pm
Hi,
Haveyouactuallytriedthiscircuitwithoutthephoneconnected?Thereisnoovervoltageprotection,andunlessyouhaveoneexternally(likeinthegeneratororsomethinglike
ShimanosDH10)thiscircuitislikelytogivesmoke.
Reply
Arend
February14,2014at6:12pm
Ihaveusedthiscircuitforquiteanextendedperiodwithandwithoutaconnectedphone.Noproblem.(ShimanoDH3R30)TheLM2940alsohasovervoltage,
mirrorimageinsertionandthermaloverloadprotection.
Reply
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Umesh
May3,2014at7:37am
cantweusesomeothercapacitorsexceptTantalumbeadcapacitors?justlikealuminumelectrolyticcapacitors?0.47uf60V.becauseitshardtofindtantalumcapacitors
Reply
Arend
May3,2014at9:21am
Yes,shouldntbetoomuchofaproblemIthink.Regularelectrolyticcapsarejustabitlessefficientandbulky.
Reply
GregoryStrauch
May16,2014at1:32am
Iamsobusypreparingformytrip,IdoubtifIhavetimetobuildthismyself,arethereanycommerciallyavailableones?
Reply
Arend
May16,2014at10:57am
Plenty,havealookatthislist:
http://cyclingabout.com/index.php/2012/03/listofhubdynamopowersuppliesforusbdevices/
Reply
wincent
July12,2014at3:12am
ihadnoknowledgeaboutcircuitdesign
butiwishtobuildadynamohandphonechargerbasedonyours
caniaskwhatisthefunctionofcapacitorinthisthing
andwhyyouusetwotypeofcapacitor
thatistantalumandelectrolye
whatisthedifferent??
Reply
Arend
July12,2014at11:54am
Imnoexpertmyself,butIbelievethetantalumsareoftenusedinLDOdesignsbecausetheymakeitmorestable.Anyway,youcanhavealookhere,whereI
originallyfoundthisschematic:https://yacf.co.uk/forum/index.php?PHPSESSID=fo2nl1cd9ptrqahhpjrfdl3pg2&topic=6672.25
Somediscussiononthetopic:
http://forum.arduino.cc/index.php?topic=91696.0
http://electronics.stackexchange.com/questions/6647/tantalumcapacitorsvsceramiccapacitors
Reply
aluncouk
July14,2014at2:17pm
Thiswillneeda6v2Wzeneraddinginwitha220ohmresistoratthebackendbefortheoutputalsoadd3x1.2Vcellssoyoucanchargethemanholdchargeinthemfor
yourusbdevise
Reply
Christian
December15,2014at12:07am
Hello,
iwantedtobuiltmyownbicyclechargerthisway.Ibuiltituplikeyouveshown,butnowIhaveaproblem:ifIconnectmymobileonit,itchangesallthetimebetween
chargingandnotcharging.ThisalsooccuresifIconnecttheChargertoa9VDCbatteryinsteadofmydynamo.OnlyifIputin12VDCitchargesmymobiletherigth
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waydoyouknowhowtosolvethis?
mydynamooutputist6V
myvoltageRegulatoristtheLM29405,0V+1A
thanksforyourguide,
Idbehappyifsomeonecouldhelpme
Christian
Reply
Arend
December15,2014at1:52pm
HelloChristian,
Itmightbebecauseofalowcurrent.Itwouldbeinterestingtoknowhowmuchcurrentisbeingdrawnfromthecircuit.Alsomonitoringthevoltage(drop)mightgive
hintstowhatishappening.Whatkindofdeviceareyoucharging?
Reply
Christian
December15,2014at8:43pm
ThanksforyourAnswer
itriedtreedevices:twoMP3playerswhichshowthechargingiconwhenconnectedandIalsoconnectedaMotorolaMobilewithminiUSBconnection.This
isthedevicethatdoesntgetloaded
unfortunatelyIhavenoequipmenttocheckthecurrentandvoltage..
Christian
Reply
Arend
December15,2014at9:49pm
Hmm,itwillbedifficulttonarrowtheproblemdownwithoutamultimeter.Itmightnotprovideenoughjuiceforyourmobiledevice,orthevoltage
maynotbestableenough.Youcangetasimplemultimeterfor10euros,orevenless.Itdoesnthavetobeveryaccurate.
Reply
AndrewNorris
December15,2014at10:48pm
thatwouldbeagoodwaytotellwhatthe12VDCisdoing.Iknowtheiphone3gsrequiresaslightlyhigherthan5voutput.Iwaslooking
forboostchargersthatworkedwithmy3gsandthetwoIfoundthatdidbothoutputtedalittlemorethan5v(Iforgettheamount).
Itcouldbethatthisincreasesthevoltageand/orcurrentwhenyouplugthe12VDCin.Analternativeistouseoneoftheboosterdevices,as
theychargeoff5vusbnoproblem,thenusethemtotopupyourphone!Keepsyourphonesafefromfryingetc(notsurehowmuchofarisk
thatiswiththiscircuit?)
Reply
Christian
December16,2014at4:26pm
IhaventtriedaMultimeteryet,butatthemomentItestthechargerwithanothermobileGalaxyAce.ItdisplayschargingbutIll
waitonehourandthenlookwhetherthebatteryisfullerornot
Reply
Tariq
December15,2014at8:38am
Buttypeofdynamonotshowninthearticle
Reply
Arend
December15,2014at1:54pm
Thatsdiscussedinthispost:http://www.arenddeboer.com/bikemountedusbcharger
ItsaShimanoDH3R30
https://www.arenddeboer.com/diyhubdynamousbcharger
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Reply
Christian
December23,2014at4:21am
Hey,
nowmydeviceisworkingprettyfine.Butilookedupinthedatasheetoflm2940:itsays26VInputMaximum.Sowontthelm2940dieataspeedofabout25km/h?
Reply
Arend
December23,2014at12:53pm
Greattohearitsallworking!
No,Idontthinkthehubdynamowillgeneratesuchahighvoltage,atleastnotwhilehavingaloadattached.Butdonttakemywordforitandmeasure..
Reply
friwe
February11,2016at3:49pm
hey,thanksforthisgreatarticle!
ihaveaquestion:thedatasheetofthelm2940saysthattheinputvoltagehastobebetween6vand26v.buttherearemanypeoplesayingthatthevoltageofanhubdynamo
couldriseupto70vandmoreisntthereanypossibilitytosavemydevicebyintegratingaflybackdiodeorsomethinglikethat?
thanksforyourhelp
Reply
Arend
February11,2016at5:12pm
Tobehonest,Imnoexpertatthis.
Butmyexperienceisthatitisnoproblem.Thehighvoltageoutputisprobablywhenthereisnoloadonthehubdynamo.
Reply
AryanJansen
April29,2016at9:59am
HalloArend,
GeziendenaamgaikervanuitjeNederlandsbent!
Graagzoudenwijgezienhetbovenstaandeprojecteenscontacthebben!
Isdatmogelijk?
Ikhoorhetgraag,alvastbedankt.
Reply
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