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ENGINEERING
STANDARDS
General Specification
Overall Vehicle
GMW14797
2 References
Note: Only the latest approved standards are
applicable unless otherwise specified.
ASTM D3763
ISO 105-A02
ISO 2808
ISO 2813
ISO 6603-2
ISO 20433
ISO/IEC 17025
ISO/TS 16949
SAE J1976
SAE J2527
2.2 GM Standards/Specifications.
9984808
9984810
9984815
9984824
9984836
9984861
9984862
9984901
9984904
9984905
B 040 0540
GM4389M
GM9233P
GM9503P
GM9531P
GM9620M
GM9904P
GME60412
GMW3013
GMW3059
GME60413
GMW3001
GMW3005
GMW14124
GMW14333
GMW14445
GMW14698
GMW14700
GMW14701
GMW14704
GMW14729
GMW14829
GMW14867
GMW15777
GMW15891
GMW15919
GMW16133
GMW16172
L 000 555
L 000 556
October 2009
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1 Introduction
GMW14797
October 2009
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GMW14797
Number of OEM
Applications
Maximum Reprocess
Applications
Maximum Number
of Bakes
Primer
100 (4 mil)
Topcoat
225 (9 mil)
Total
Paint Layer
Primer
100 (4 mil)
Topcoat
225 (9 mil)
October 2009
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GMW14797
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October 2009
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GMW14797
GMW14797
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GMW14797
Example:
- TPO
- Polyester
- SMC
Purpose:
specification
Test paintability of
material per GMW16172
Raw Material Approvals:
Approved Substrates
Performed by
are entered into
GM Engineers
Tested to
GMWXXXXX or
998XXXX
Approved Paints
are entered into
MATSPC database
MATSPC database
and marked as
paintable
To Generically
Approve New
Substrates and
New Paints.
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APOPS Testing:
To be Performed
by Part Supplier
APOPS Approvals:
To be Performed by
GM Materials
Engineers
Production-Specific
Source is Approved in
APOPS Database
Purpose:
To verify
performance of
substrate/paint
combination
using exact
production
process
Note: APOPS
Approval is
required for
PPAP.
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GMW14797
October 2009
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6 Notes
6.1 Glossary.
MATSPC: Global repository of GM approved
materials for corresponding GM Engineering
Standards.
Reprocessing: Running a previously finished part
through the original equipment manufacturer
(OEM) process.
6.2 Acronyms, Abbreviations, and Symbols.
APOPS
Approved Paint on Parts
GLD
Perceived gloss of 2 (Low Gloss)
GME
General Motors Europe
GMHA
General Motors Holden
GMNA
General Motors North America
mil
Thousandths of an inch
MAI
Multi Axial Impact
MATSPC See 6.1
OEM
Original Equipment Manufacturer
PPAP
Production Part Approval Process
SMC
Sheet Molding Compound
TPO
Thermoplastic Polyolefin
7 Additional Paragraphs
8 Coding System
This standard shall be referenced in other
documents, drawings, etc., as follows:
GMW14797
Approval
Date
OCT 2009
Description (Organization)
Major changes to entire
document. (Global Materials
and Corrosion Team)
October 2009
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GMW14797
GMW14797
Appendix A
Table A1: APOPS Requirements for Exterior Painted Parts (White, White Repair, Light Metallic)
Test Class
GM Spec
Tape adhesion
Requirements
GMW14829
Cross Hatch
Maximum rating of 1.
GMW15891
GMW14729/
GMW14829
Cross Hatch
No appearance change.
Maximum rating of 1.
GMW14729/
GMW14829
Cross Hatch
No appearance change.
Maximum rating of 1.
Adequacy of cure
Note 1
Chip Resistance
GMW14700
Method (A or B) and
(C)
Minimum rating of 9.
GM9503P
GMW14333-A
Gasoline
resistance
immersion - Test to 15, 30, 45
and
60 minutes.
(TPO
substrates only)
GMW14333-B
Chemical
resistance
(Not
required if paint is approved to
a GM 998XXXX specification)
GMW14701
GMW14124
GMW14729
No appearance change.
No appearance change.
+Tape adhesion
GMW14829
Cross Hatch
Maximum rating of 1.
Note 2
Gasoline resistance-dip
Note 3
GM9904P
ISO6603-2
Report results.
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GM9531P-B
October 2009
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Thermal shock
Substrates Only)
Resistance
equipment
GM Spec
(For
to
TPO
cleaning
Film Build
GMW15919
See
Note 4
ISO 2808
See
Weather resistance
Weathering
+Appearance
Requirements
No removal
Note 5
Weathering
+Tape adhesion
GMW14829
Cross Hatch
Maximum rating of 1.
Weathering
+96 h humidity followed by
tape adhesion
GMW14729
GMW14829
Cross Hatch
No appearance change.
Maximum rating of 1.
Orange Peel
GME 60412/
GMW15777
See GME60412.
GMW15777.
Gloss
ISO 2813/
GMW15777
Color measurement
GME60413/
GMW15777
For
GMNA/LAAM,
reference
October 2009
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Test Class
GMW14797
GMW14797
Table A2: PPAP Requirements for Skinned Polyurethane Foam Exterior Parts
Test Class
Tape adhesion (x-scribe)
Adequacy of cure
Note 2
Note 3
GM Spec
See
Note 1
Requirements
No removal on cut edges or peeling of film. In multicoat systems, no peeling of individual layers.
GMW15891
GMW14729
Note 1
See
GMW14700
(Method A or B and C)
Minimum rating of 9.
GMW14333-A
GMW14124
GMW14729
No appearance change.
No appearance change.
+Tape adhesion
GMW14829
Cross Hatch
Maximum rating of 1.
Resistance to cleaning
equipment
See
Note 4
Weather resistance
See
Note 5
+Appearance
Orange peel
Gloss
Color measurement
Note 1: Before testing adhesion, an X shall be scribed through the finish to the substrate with a sharp knife or other suitable instrument. A
strip of adhesive tape (B 040 0540) shall be adhered to the finished surface using hand pressure and ensuring freedom from creases, air
bubbles, etc. The tape shall cover the full width of the scribed X. Subsequently the tape shall be rapidly (but not jerked) pulled off by hand.
Note 2: Contact responsible GM Engineer to determine required solvent.
Note 3: Only for parts in the area of stone impact.
Note 4: Resistance to cleaning equipment - Before the test shall be cut a straight hairline with a length of 5 to 15 cm (or appropriate to the
size of the test piece) to the base material of the test piece with a sharp knife or any other suitable instrument. Protective body wax
L 000 0555 and/or L 000 0556 (according to application) is applied to a test piece bonded to a test sheet metal strip to which the top layer
of paint has been applied and subjected to a temperature of +23 5C for 24 h. Subsequently, the test piece is submitted to the high
pressure hot water jet of a commercial deconservation facility for 30 5 s. The distance between the surface of the test piece and the
nozzle shall be 25 5 cm. The temperature of the cleaning solution shall not exceed +80 3C, pressure (8 5 MPa) [Cleaning solution:
water and up to 3% by volume petroleum (to maximum content of aromatics 1 Vol%)]. The use of Protective body wax according to this
test is only required for test pieces which are produced in plants where a Protective body wax application is executed. In plants without a
protective body wax application the test shall be performed without wax.
Note 5: SAE J2527-A, Extended Filter, 2500 kJ/m2 exposure to exterior Xenon arc Weatherometer
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GMW14797
GM Spec
Tape adhesion
Requirements
GMW14829
Cross Hatch
Maximum rating of 1.
GMW15891
GMW14729/
GMW14829
Cross Hatch
No appearance change.
Maximum rating of 1.
240 h humidity
Gasoline resistance - dip
GMW14729
No appearance change.
Adequacy of cure
Note 1
GMW14333-A
GMW14124
GMW14729
No appearance change.
No appearance change.
+Tape adhesion
GMW14829
Cross Hatch
Maximum rating of 1.
Resistance to cleaning
equipment
Heat resistance
See
Note 2
120 h at 120C
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GMW14797
Table A4: APOPS and PPAP Requirements for Interior Trim Components
Test
Test Procedure
Note 7
Requirement
Note 7
Cure
Adhesion
Humidity/adhesion
Oven age/Adhesion
GMW14867,
Multi-axial
Instrumented impact test paragraph
(ASTM D3763 or ISO 6603-2, -30C)
Scratch
and
mar
resistance
as
received and after oven
aging
Resistance to cleaning
agents
Rating of 4
Impact resistance
Film thickness
Note 4
Note 5
Note 2
Note 1: Evaluation of the crock cloth is not required. Slight gloss increase of the paint film for low gloss (GLD) surfaces is acceptable.
Examples of degradation of the paint film include wrinkling, perforation or removal.
Note 2: Brittleness of the paint film, as evidenced by chipping or flaking while scribing the test lines shall be cause for rejection.
Note 3: Examples of unacceptable change (rating >2) are blisters, perforation, cracking or removal of any kind. In the absence of any of
these negative visual reactions after testing at 8 N, a slight gloss change and slightly visible scribe line (mar) is acceptable and considered
to be a rating 2. The reviewing program materials engineer in conjunction with (as appropriate) the regional materials engineer
responsible for interior paint raw material approval has the final authority to determine the disposition of a sunscreen result for grained
parts.
Note 4: Multi-axial impact (MAI) testing is done on plaques and need not be repeated for each submission of the same substrate, same
paint, same process. Reference of successful data presented in previous APOPS combinations is acceptable. MAI is for APOPS only and
is not required for PPAP submissions. MAI is for deployable surfaces, surfaces involved in deployment events or at the program materials
engineers request only. Test only materials capable of ductile break behavior at -30C. A note must be added in the Remarks section of
the APOPS entry in MATSPC indicating whether or not impact testing was submitted and reviewed.
Note 5: If Method 3A (shim) is not used and film build measurements are taken using microscopy (Method 5A) then film build samples
should be taken from the flattest point farthest from an edge in the main appearance surface area. For grained samples, an average of
3 peak and 3 valley readings should be reported as the reading in a single location. Report all layers individually.
Note 6: Metallic coatings may falsely appear to have penetration of the coating due to the orientation of the mica or aluminum flake.
Evaluation of metallic paints should be done with 10X magnification to confirm the initial observations. Slight gloss increase of the paint
film for low gloss (GLD) surfaces is acceptable.
Note 7: Test procedure details and requirement details are documented in GMW14867. Additional evaluation descriptions are included in
the referenced Notes in this document for clarity. In the event of disagreement with the verbiage in this table and GMW14867, GMW14867
details supersede these. When part size or shape makes the above testing prohibitive, testing may be done on plaques painted in the
production process provided the reviewing program materials engineer grants written permission for such.
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GMW14797
Table A5: PPAP Testing Matrix for Exterior Plastic Painted Parts (All Program Colors)
Test Class
GM Spec
Tape adhesion
Requirements
GMW14829
Cross Hatch
Maximum rating of 1.
Note 1
GMW15891
GMW14729
GMW14829
Cross Hatch
No appearance change.
Maximum rating of 1.
GMW14729
GMW14829
Cross Hatch
No appearance change
Maximum rating of 1.
Adequacy of cure
Chip resistance
Note 3
GM9904P
Note 4
Multiaxial impact, at 0C
Note 4
GM9503P
GMW14333
(Method A)
GMW14704
GMW14829
Cross Hatch
Note 5
ISO 6603-2
Report results.
GM9531P-B
GMW14829
Cross Hatch
ISO 2808
October 2009
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GMW14797
Color Concentrate
Color concentrate Supplier ____________________
Product Code ______________________________
Color Concentrate Carrier Resin _______________
Let down ratio (resin: concentrate) ______________
Color concentrate weight percent of total color
concentrate produce added ____________________
Carrier Resin weight percent of total color
concentrate produce added ____________________
Color Concentrate Blender Equipment
Color Meter Type ____________________________
Mixing Bin Size ______________________________
Weight System ______________________________
System to monitor weight ratio of resin to color
concentrate _______________________________
Safety controls if out of spec range for ratio ______
Screw Design
Compression ratio (L/D, 24:1 and up required) _____
Company that manufactured the screw ___________
Type/name of screw __________________________
Molding Location
Company __________________________________
DUNS Number ______________________________
Contact Name _______________________________
Contact Number _____________________________
Location ___________________________________
Date Molded ________________________________
Painting Location
Company __________________________________
DUNS Number ______________________________
Contact Name _______________________________
Contact Number _____________________________
Location ___________________________________
Date Printed ________________________________
Surface Preparation (prior to painting)
PostCure (For RIM)? (yes/no) _________________
Oven Type ________________________________
Bake Time at Surface Temp ______ C
Part Surface Temperature ______ C
Flame Treatment? (yes/no) _____________________
Equipment/Controller Type ___________________
Distance to Part ____________________________
Flame Travel Speed ________________________
Flame Treat Verification Method _______________
Conc
Temp
C
psi
OHM
Other? ______________________________________
Adhesion Promoter
Supplier ____________________________________
Product Code _______________________________
Approved to GM Specification __________________
Line Speed _________________________________
Batch number _______________________________
Reducing Solvent ____________________________
Reduction (See Note 1) ______%
Viscosity ___________________________________
Number of Wet Coats _________________________
Flash Time Between Wet Coats ______minutes
Flash Time After Last Wet Coat ______minutes
Baking or Drying Condition (See Note 2)
Part Surface Temperature ______C
Time At or Above Indicated Temp ______minutes
DATAPAQ Recording (yes/no) ______________
Dry Film Thickness (See Note 3) ______ microns
Primer
Supplier ____________________________________
Product Code _______________________________
Approved to GM Specification __________________
Line Speed _________________________________
Batch number _______________________________
Reducing Solvent ____________________________
Reduction (See Note 1) ______ %
Viscosity ___________________________________
Number of Wet Coats _________________________
Flash Time Between Wet Coats ______minutes
Flash Time After Last Wet Coat ______minutes
Baking or Drying Condition (See Note 2)
Part Surface Temperature ______ C
Time At or Above Indicated Temp ______minutes
DATAPAQ Recording Required
Dry Film Thickness (See Note 3) ______microns
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GMW14797
Conc
Temp
C
psi
OHM
Top Coat
Supplier ____________________________________
Product Code _______________________________
Approved to GM Specification __________________
Color Base Coat _____________________________
Line Speed _________________________________
Batch number _______________________________
Reducing Solvent ____________________________
Reduction (See Note 1) ______%
Viscosity ___________________________________
Number of Wet Coats _________________________
Flash Time Between Wet Coats ______minutes
Flash Time After Last Wet Coat ______minutes
Dry Film Thickness (See Note 3) ______microns
Clear Coat
Supplier ____________________________________
Product Code _______________________________
Approved to GM Specification __________________
Note 1: Calculate reduction as follows: Percent Reduction = [(Volume of paint after reduction Volume of paint
before reduction)/(Volume of paint before reduction)] X 100
Note 2: Submit graphic recording of part surface temperature as a function of time in baking oven.
Note 3: Report measured dry film thickness. Reference ISO 2808. Please include a film build mapping of every
part style.
Certification Statement
I certify that the Paint Processing Data is complete and accurate.
Signature _____________________________________________ Date _______________________________
Name ______________________________________________ Title ________________________________
Company _____________________________________________ Telephone ___________________________
Address __________________________________________________________________________________
October 2009
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GMW14797
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Vehicle Usage
Vehicle Name ______________________________
Model Year ________________________________
Part Description
Part Name _________________________________
Part Number _______________________________
Part Molding Cavity Number ___________________
Plastic Compound
Supplier ___________________________________
Product Code ______________________________
Approved to GM Specification _________________
Molding Location
Company __________________________________
DUNS Number ______________________________
Contact Name _______________________________
Contact Number _____________________________
Location ___________________________________
Date Molded ________________________________
Painting Location
Company __________________________________
DUNS Number ______________________________
Contact Name _______________________________
Contact Number _____________________________
Location ___________________________________
Date Painted ________________________________
Surface Preparation (prior to painting)
Flame Treatment? (yes/no) _____________________
Equipment/Controller Type ___________________
Distance to Part ____________________________
Flame Travel Speed ________________________
Flame Treat Verification Method _______________
In Mold Coating (PUR)? (yes/no) _________________
Supplier ____________________________________
Product Code _______________________________
Approved to GM Spec ________________________
Mold Release_______________________________
Cure Time __________________________________
Mold Temperature ________ C
Solvent Wipe:
Solvent ____________________________________
Dilution ____________________________________
Destat Blow Off? ______________________________
Power Wash? ________________________________
Power Wash Chemical Supplier _________________
Power Wash Information:
Stage Function Product
Code
Sec
Conc
Temp
C
psi
OHM
Other? ______________________________________
October 2009
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GMW14797
Note 1: Calculate reduction as follows: Percent Reduction = [(Volume of paint after reduction Volume of paint
before reduction)/(Volume of paint before reduction)] X 100
Note 2: Submit graphic recording of part surface temperature as a function of time in baking oven (e.g. Datapaq) and
paint suppliers bake chart.
Certification Statement
October 2009
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GMW14797
GM SPEC
TEST
REQUIREMENTS
GMW14829
GMW15891
TAPE ADHESION
ADEQUACY OF CURE
96 HR HUMIDITY
+ TAPE ADHESION
240 HR HUMIDITY
+ TAPE ADHESION
CHIP RESISTANCE
MANDREL BEND-FLEX 23oC-4T
*FLEXIBLE SUBSTRATES ONLY
GASOLINE RESISTANCE-DIP
GASOLINE RESISTANCE-IMMERSION
MAX RATING OF 1
MAX RATING OF 0 FOR
CLEAR; MAX RATING 1 FOR
MONOCOATS.
NO APPEARANCE CHANGE
GMW14729
GMW14829
MAX RATING OF 1
GMW14729
NO APPEARANCE CHANGE
GMW14829
MAX RATING OF 1
GMW14700
MIN RATING OF GM 9.
MIN. RATING OF 8
GM9503-P
(FLEXIBLE SUBSTRATES)
GMW14333-A RATING 2. NO COLOR
CHANGE, NO PAINT
REMOVAL OR PEELING, NO
APPEARANCE CHANGE.
CHEMICAL RESISTANCE
MOISTURE COLD-CYCLE A
+ 24 HR HUMIDITY
GMW14729
NO APPEARANCE CHANGE
+ TAPE ADHESION
MULTIAXIAL IMPACT
GMW14829
GM9904P/
ISO6603-2
GM9531P-B
MAX RATING OF 1
ALL DUCTILE FAILURES
WATER JET
EQUAL TO CONTROL
MAX RATING OF 1
NO APPEARANCE CHANGE.
MAX RATING OF 1
SEE GME 60412 / GMNA
GM4348M
85% MIN FOR GME; FOR
GMNA SEE GM4348M.
COLOR IN HARMONY WITH
STANDARD. COLOR
TOLERANCE VALUES SEE
GME60413 PART 1
PART NUMBER:
LABORATORY:
PHONE:
COMPANY/GM DIV., AND ADDRESS
TESTED BY:
DATE:
PRINT NAME & SIGN
E-MAIL ADDRESS:
October 2009
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GMW14797
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GMW14797
GM Spec
Requirements
Daily Testing
Weekly Testing
GMW14829
Maximum rating of 1.
GMW15891
Maximum rating of 0
for systems
with clearcoat.
Maximum rating of 1
for monocoats.
GMW14729
GMW14829
No
appearance
change.
Maximum rating of 1.
GMW14704
GMW14829
Cross Hatch
2 h minimum No
paint removal.
Maximum rating of 1.
GM9503P
Minimum rating of 8
(flexible
substrates
<800 MPa).
No color change or
paint
removal
to
previous surface or
lifting or peeling of
paint
film.
No
appearance change.
Film build
Minimum
readings.
Tape adhesion
Adequacy of cure
Note 1
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ISO 2808
of
four
Table A11: Interior Quality Control Testing - See Table A4 for Note references
Test
Test Procedure
Requirement
Daily
Testing
Weekly
Testing
Cure
Adhesion
GMW14829
Humidity/
Adhesion
GMW14867,
humidity
paragraph (144 h GMW14729,
option A or B, GMW14829
Cross Hatch)
No evidence of blistering,
water
spotting
or
gloss
change; 95% paint retention,
Rating 1
ISO
2808
Method
3B,
minimum of 3 measurements
per part, report average as
well as individual readings.
Film thickness
Note 5
Note 2
October 2009
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GMW14797
Date:
If requested by GM Materials Engineer, this APOPs Request Form is to be completed by the Part Supplier for
authorization prior to APOPs testing. Procedure to complete APOPs Request Form;
1.
2.
3.
4.
5.
Contact responsible GM Material Engineer on the proposed change and for the required GM stakeholders to be contacted.
List the required GM stakeholders (as required by Material Engineer) in Table #2.
Complete form and send to GM stake holders listed in Table #2.
Have the GM stakeholder listed in Table #2 indicate support status and sign.
Send completed (signed_ document to the Materials Engineer for approval. Follow up meeting with stakeholders as needed.
Requestor Name:
Job Title (technical position reqd):
Phone #:
Fax #:
Email:
Vehicle Program:
Company Name:
Part # (less finish):
Part Name:
Date supplier plans to implement proposed system into production:
Table #1 Current and Proposed System
Current System
Proposed System
APOPS #
Substrate (GM Spec #)
Substrate Supplier
Substrate Product Code
Flame Treatment
Powerwash Supplier Code
Powerwash Supplier Name
Powerwash Cleaner Product Code
Powerwash Rinse Aid Product Code
Primer / AdPro (GM Spec #)
Primer / AdPro Supplier Name
Primer / AdPro Product Code
Basecoat / Clearcoat (GM Spec #)
Supplier Name Base Coat / Clear Coat
Product Code Base Coat / Clear Coat
Molder Name / Location
Painter Name / Location
Other:
Reason for the change?
Cost Savings
Improved Quality
Explain :
GM Stakeholder
Check if GM
Stakeholder
Required to be
contacted
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Materials Engineer
Paint PMETS
Paint SLE
DRE
Supplier Quality Eng
Buyer
The proposed APOPs Request Form was reviewed by the responsible GM Materials Engineer, ________________, authorizing
the supplier to conduct APOPs testing for submission. A signed APOPs Reqeust Form is required with the APOPs submission
package.
October 2009
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GMW14797
GM9620M Film Build Chart for each coating (if applicable, in accordance with part drawing notes or
math file)
GM approved and signed cure latitude chart for each coating (if applicable, in accordance with part
drawing notes or math file)
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Schematic indicating the location on the part from which the test samples were obtained
White parts reprocess twice for reprocess validation (Exterior)
Signed documentation of reprocess procedure (Exterior)
Signed documentation of sanding process (Exterior)
Tested parts for review including adhesion tapes
October 2009
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