Documente Academic
Documente Profesional
Documente Cultură
PROJECT REPORT
On
B.Tech Engineering
In
Automobile Engineering
CERTIFICATE
IU1441011064, IU1441011070,
STUDENT PARTICULARS
FIRST
NAME
Jyani
LAST
NAME
Hitesh
MOBILE
NO
1.
Hitesh.jyani2@gmail.com
COLLEGE
NAME
ADDRESS
9586209406
2.
Indus University
Gargadiya hanuman Mandir road,
Sivaji Nagar,
Pipar Vadi, Savarkundla
Ta- Savarkundla , Dist.- Amreli
BRANCH
AUTOMOBILE
YEAR
2016
Auto Rockers
SIGNATURE OF
J.H.M
STUDENT
FIRST
NAME
Rabadiya
LAST
NAME
Priyank
MOBILE
NO
1.
priyankrabadiya@gmail.com
COLLEGE
NAME
ADDRESS
7046938304
2.
Indus University
206, vrajbhumi sector 2 near sarthana police station
Surat
Ta- surat , Dist.- surat
BRANCH
AUTOMOBILE
SEMESTE
R
6th semester
TEAM
NAME
Auto Rockers
SIGNATURE OF
YEAR 2016
Priyank
STUDENT
FIRST
NAME
Dhameliya
LAST
NAME
Sanjay
MOBILE
NO
1.
Dhameliyasanjay1995@gmail.com
COLLEGE
NAME
ADDRESS
7698885509
2.
Indus University
Rajapara no 2
Ta: Talaja
Dist:Bhavanagar
BRANCH
AUTOMOBILE
YEAR
2016
Auto rockers
SIGNATURE OF
Dhmeliya S.
STUDENT
FIRST
NAME
Patel
LAST
NAME
Punit
MOBILE
NO
1.
Punitpatel812@gmail.com
COLLEGE
NAME
ADDRESS
7383235079
2.
Indus University
Plot:34/1,
Sector-26,
Kishannagar, KH-road,
Gnadhinagar-382026
BRANCH
AUTOMOBILE
SEMESTE
R
6th semester
TEAM
NAME
Auto rockers
SIGNATURE OF
YEAR 2016
P Patel.
STUDENT
FIRST
NAME
Dodiya
LAST
NAME
Dhaval
MOBILE
NO
1.
Dodiyadhaval2714@gmail.com
COLLEGE
NAME
ADDRESS
9426222242
2.
Indus University
9/a Sitaram Nagar,
Nr.Rk Manglamhall,
Bhavnagar
Ta: Bhavnagar Dist.: Bhavnagar
BRANCH
AUTOMOBILE
SEMESTE
R
6th semester
TEAM
NAME
Auto rockers
SIGNATURE OF
YEAR 2016
D.Dhaval
STUDENT
ACKNOWLEDGEMENT:
The purpose of this publication is to allow the combination of hydraulic
brake with power booster system trainee or student to gain a better-thanbasic working knowledge of the system and its components plus a
diagnostic ability.
The student should be able to apply this knowledge so as to competently
repair and or modify a combination of hydraulic brake with power
booster system in order to return it to its full working capacity.
-: INDEX:1.
2.
BACKGROUND .12
3.
4.
5.
CLASSIFICATION OF BRAKES...17
6.
7.
8.
BRAKE FLUID48
9.
10.
11.
APPLICATION OF BRAKES.53
12.
ADVANTAGES...53
13.
DISADVANTAGES.54
14.
15.
16.
17.
COST ANALYSIS.72
18.
REFERENCE.....73
1
0
a. Power assisted brakes were first employed in 1903 when air brakes
were fitted to a car called the Tincher that was developed by
Thomas L Tincher (American).
b. The pressure required to apply the foot operated four wheel drum
brakes on the 1919 Hispano-Suzie H6 model was enhanced by a
mechanical servo system that was driven by a special shaft from
the transmission.
c. On 19 October 1920 John Godfrey Thomas (British) submitted
and on 9 January 1923 was granted US patent #1,441,545 for an
invention which enables the brake to be applied or the clutch to be
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
1
1
engaged by power.
d. A convenient source of (vacuum) power for the purpose is the
suction pipe of the internal combustion engine.
e. On 2 February 1926 the patent was assigned to the General Motor
Corporation.
f. In 1928 a vacuum power booster braking system designed by
Bragg-Kliesrath (USA) was fitted to a Pierce-Arrow car.
i. Sometime between 1927 and 1929 a Westinghouse designed
vacuum booster brake system is reported to have been
installed on the American Chandler cars; Tripling the force
applied to the wheels.
ii. There is a report that the Belgian 1928 Minerva model
employed a DE Wander designed vacuum booster.
iii. A 1928 advert for the British Bean car stated: A sport model,
the 14/70, was also available featuring a Dewandre brake
servo. It also now had four-wheel brakes.
2. Background
1
2
1
3
1
4
Force/Area=pressure
1
5
1
6
2) The brake pedal pushers against a piston in a cylinder located under the
hood. This part is called the master cylinder, and it's filled with a liquid
called brake fluid.
3) When the piston in the master cylinder is pushed by your brake pedal, it
forces the brake fluid out of the master cylinder into tubes called brake
lines, which run to each wheel. (A power brake booster located between the
brake pedal and the master cylinder increases the force applied to the piston
in the master cylinder so that it takes less effort to stop your vehicle.)
4) Each wheel has either disc brake or a drum brake. To keep it simple, I just
look at disc brakes here. (Drum brakes work on the same general principle.)
A disc brake is composed of a flat, iron disc (surprise!) sandwiched between
a pair of brake pads by a caliper, as shown in Figure 4-15. The caliper
contains one, two, or four pistons that force the friction material on the pads
against the disc.
5) Brake pads located in the caliper on both sides of the disc grab the disc and
force it to stop turning. This forces the wheel to stop turning. When the
wheels stop turning, the vehicle comes to a stop.
6) When you take your foot off the brake pedal, the whole process is reversed:
The brake pads release their hold on the disc, the fluid moves back up the
brake lines to the master cylinder, and the wheels can turn freely again.
7) Four-wheel disc brakes are standard on most new vehicles. Other vehicles
have disc brakes on the front wheels and drum brakes on the rear wheels. A
few older vehicles have drum brakes all around.
1
7
1
8
Service brakes. Its the primary braking system using a pedal connected to a
hydraulic system causing it to operate.
1
9
1. Master cylinder2. Power booster3. Brake pedal assembly4. Disc brakes5. Drum brake6. Handbrake7. Lines8. Calipers9. Wheel cylinders10.Warning light valve11.Proportioning valve-
1) Master cylinder:-
2
0
2
1
2
2
2
3
Once pressure in the first circuit is present and is high enough (which is
almost immediate), the second circuit's spring will begin to compress...
2
4
I haven't shown arrows at the equalization port for the first circuit. There is
fluid displacement here, but it's tiny, mostly having to do with seal distortion.
The solid spacer itself does not compress, unlike the parts.
2
5
See the nose of the solid spacer (yellow)? It still has some room
left to travel before it hits the front of the Master Cylinder body.
That room gets used when you pedal-pump bleed the system.
The surface immediately ahead of where the seals are in this
graphic is the area that the seals normally never travel on. This is
the area that collects gunk if the system is neglected. This is the
area that tears up the seals if the pedal-pump bleeding method is
used on a car that has had its brake fluid left in too long (more than
5 years).
2) Power booster:-
2
6
Fig: Power booster (A direct-acting servo is fitted between the brake pedal and the master
cylinder. The pedal can work the master cylinder directly if the servo fails or if the engine is
not running.)
Many cars also have power assistance to reduce the effort needed to apply
the brakes.
Usually the source of power is the pressure difference between the
partial vacuum in the inlet manifold and the outside air.
The servo unit that provides the assistance has a pipe connection to the inlet
manifold.
A direct-acting servo is fitted between the brake pedal and the master
cylinder. The brake pedal pushers a rod that in turn pushes the mastercylinder piston
2
7
But the brake pedal also works on a set of air valves, and there is a large
rubber diaphragm connected to the master-cylinder piston.
When the brakes are off, both sides of the diaphragm are exposed to the
vacuum from the manifold.
Pressing the brake pedal closes the valve linking the rear side of the
diaphragm to the manifold, and opens a valve that lets in air from outside.
The higher pressure of the outside air forces the diaphragm forward to push
on the master-cylinder piston, and thereby assists the braking effort.
If the pedal is then held, and pressed no further, the air valve admits no more
air from outside, so the pressure on the brakes remains the same.
When the pedal is released, the space behind the diaphragm is reopened to
the manifold, so the pressure drops and the diaphragm falls back.
If the vacuum fails because the engine stops, for example the brakes still
work because there is a normal mechanical link between the pedal and the
master cylinder. But much more force must be exerted on the brake pedal to
apply them.
Fig: Brake off - both sides of the diaphragm are under vacuum.
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
2
8
Fig: Applying the brake lets air in behind the diaphragm, forcing it against the cylinder.
2
9
The pedal will be much stiffer than you are used to, which can make it
impossible to apply as much force to the brake master cylinder as you
would normally be able to.
FIG: VACUUM POWER BRAKE BOOSTERS SIT BETWEEN THE BRAKE PEDAL AND THE MASTER
CYLINDER.
If you notice an especially high, hard pedal when you are driving, your
power brake booster may have failed. You may also be experiencing a
severe vacuum leak at the booster or a loss of hydraulic power, both of
which will also result in additional symptoms. In either case, you should
make sure to account for the fact that you may experience radically
increased stopping distances.
3
0
The fix for a failed vacuum brake booster is typically just to replace it,
although they can sometimes be rebuilt. The issue may also be a vacuum
leak or a bad check valve, which is a much easier fix.
the intake manifold, all of the air is sucked out of the casing, which
creates an internal vacuum. This vacuum is then used to provide
assistance when braking.
3
1
When the driver presses on the brake pedal, it operates an input shaft on
one side of the brake booster.
This is connected to a vacuum-operated server, which itself is connected
to the master cylinder push rod. If a vacuum exists inside the casing of
the brake booster when the pedal is depressed, the servo will force its
push rod into the brake master cylinder with relatively little effort.
3
2
During normal operation of a naturally-aspirated gasolinepowered internal combustion engine, there will always be manifold
vacuum whenever the brakes are required. Manifold vacuum is highest
when the throttle plate in the throttle body or carburetor is closed, which
means that the maximum level of vacuum is present whenever you arent
pressing on the gas pedal. Although manifold vacuum drops significantly
at wide open throttle, you shouldnt normally have to hold a vehicle at
wide open throttle while braking.
In vehicles that use turbocharged gasoline engines, and vehicles that use
diesel engines, a lack of manifold vacuum is an issue. In these cases,
there are a number of ways that vacuum can be provided to a power brake
booster. In most cases, a belt-driven pump will provide a constant
vacuum source whenever the engine is running.
In some cases, a vacuum canister or reservoir will also be used. This is
essentially just a hollow vessel that has all of the air sucked out of it by a
pump or natural manifold vacuum, which allows it to act as a backup
when additional vacuum is required.
3
3
This swinging mount pedal assembly mounts two single outlet brake
master cylinders in a forward position outside the firewall. It features a
lightweight aluminium frame, with a high strength reinforced I-Beam
style forged 7:1 ratio pedal arm.
The non-skid waffled pedal pad can be laterally adjusted for driver
preference or clearance as necessary. The balance bar incorporates a
positive detent stop every full turn to maintain adjustment position and
driver awareness.
A pin and clevis pushrod attachment system provides highest possible
degree of misalignment angle for bind free operation through the entire
range of travel. The balance bar can be locked in place with the included
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
3
4
jam nut, or used with an optional remote cable for quick on-track
adjustments.
This pedal accepts any Wildwood vertical mount flange single outlet
master cylinders that are ordered separately by style and bore size
4)Disc brakes-
A disc brake has a disc that turns with the wheel. The disc is straddled by
a caliper, in which there are small hydraulic pistons worked by pressure
from the master cylinder.
The pistons press on friction pads that clamp against the disc from each
side to slow or stop it. The pads are shaped to cover a broad sector of the
disc.
There may be more than a single pair of pistons, especially in dual-circuit
brakes.
The pistons move only a tiny distance to apply the brakes, and the pads
barely clear the disc when the brakes are released. They have no return
springs.
3
5
Fig: Disc plat (When the brake is applied, fluid pressure forces the pads against the disc. With
the brake off, both pads barely clear the disc.
5)Drum brake:-
3
6
Fig: Drum brake (A drum brake with a leading and a trailing shoe, which
has only one hydraulic cylinder; brakes with two leading shoes have a
cylinder for each shoe and are fitted to the front wheels on an all-drum
system.)
A drum brake has a hollow drum that turns with the wheel. Its open back is
covered by a stationary back plate on which there are two curved shoes
carrying friction linings.
The shoes are forced outwards by hydraulic pressure moving pistons in the
brake's wheel cylinders, so pressing the linings against the inside of the drum
to slow or stop it.
3
7
Fig: Drum (With the brakes on, the shoes are forced against the drums by their
piston.)
Each brake shoe has a pivot at one end and a piston at the other. A leading
shoe has the piston at the leading edge relative to the direction in which the
drum turns.
The rotation of the drum tends to pull the leading shoe firmly against it when
it makes contact, improving the braking effect.
Some drums have twin leading shoes, each with its own hydraulic cylinder;
others have one leading and one trailing shoe - with the pivot at the front.
This design allows the two shoes to be forced apart from each other by a
single cylinder with a piston in each end.
It is simpler but less powerful than the two-leading-shoe system, and is
usually restricted to rear brakes.
In either type, return springs pull the shoes back a short way when the brakes
are released.
Shoe travel is kept as short as possible by an adjuster. Older systems have
manual adjusters that need to be turned from time to time as the friction
linings wear. Later brakes have automatic adjustment by means of a ratchet.
3
8
Drum brakes may fade if they are applied repeatedly within a short time they heat up and lose their efficiency until they cool down again. Discs, with
their more open construction, are much less prone to fading.
6)Handbrake:-
Fig: The handbrake mechanism (The handbrake acts on the shoes by means of a mechanical
system, separate from the hydraulic cylinder, consisting of a lever and arm in the brake drum;
they are operated by a cable from the handbrake lever inside the car.)
3
9
4
0
7)Brake Lines:-
4
1
In this article, we're going to learn how brake lines work. We'll
check out the tools you'll need to repair and replace them, how the
lines are threaded through the car and learn about several different
materials that brake lines can be made out of.
We'll even learn about motorcycle brake lines. But first, let's
investigate the tools you should have if you plan to do a little brake
line work.
Brake lines are steel tubing with copper and lead coatings to
prevent rust and corrosion.
As the brake pedal is depressed, it moves pistons within the master
cylinder and forcing hydraulic brake fluid
4
2
8)Calipers:-
Boot
Piston
Seal
Caliper Housing
Bleed Screw
O-Ring
Bushing
Bolts
Types of caliper:
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
4
3
1) Sliding Caliper:-
2) Fixed Caliper:-
4
4
Calipers are disc brakes that use a caliper that is FIXED in position and does
not slide. They have pistons on both sides of the disc. There may be 2 or 4
pistons per caliper.
Applies two pistons to opposite sides of rotor.
Caliper stays stationary.
Disc Brakes require higher hydraulic pressure.
9)Wheel cylinders:-
4
5
4
6
Each piston has a rubber seal and a shaft that connects the piston with a
brake shoe.
When brake pressure is applied, the pistons are forced out pushing the
shoes into contact with the drum.
The wheel cylinder consists of a cylinder that has two pistons, one on
each side.
4
7
7. Types of Linings Materials: Asbestos- these have phased out, very hazardous to breathe the dust.
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
4
8
BRAKE SHOE
Fig: Brake shoe
8.
B
r
a
k
e
Fluid:-
4
9
5
0
DOT 5-
Silicone Based
Used only for heavy
duty applications
4&5
Very Expensive
Does not damage paint
5
1
5
2
The vacuum booster is a very simple, elegant design. The device needs
a vacuum source to operate. In gasoline cars, the engine provides a vacuum
suitable for the boosters.
In fact, if you hook a hose to a certain part of an engine, you can suck some
of the air out of the container, producing a partial vacuum. Because diesel
engines don't produce a vacuum, diesel-powered vehicles must use a
separate vacuum pump.
On cars with a vacuum booster, the brake pedal pushers a rod that passes
through the booster into the master cylinder, actuating the master-cylinder
piston.
The engine creates a partial vacuum inside the vacuum booster on both
sides of the diaphragm.
When you hit the brake pedal, the rod cracks open a valve, allowing air to
enter the booster on one side of the diaphragm while sealing off the vacuum.
This increases pressure on that side of the diaphragm so that it helps to push
the rod, which in turn pushes the piston in the master cylinder.
As the brake pedal is released, the valve seals off the outside air supply
while reopening the vacuum valve. This restores vacuum to both sides of the
diaphragm, allowing everything to return to its original position.
5
3
5
4
11. Application of Brakes: When brake pedal is pressed to apply the brakes engine vacuum to
operate power booster and then piston in the master cylinder forces
the brake fluid.
This increases the pressure of fluid. This pressure is transmitted in
all the pipes and upto all wheel cylinders according to Pascals law.
This increased pressure forces out the two pistons in the wheel
cylinders.
These pistons are connected to brake shoes. So, the brake shoes
expand out against brake drums. Due to friction between brake
linings and drum, wheels slow down and brakes are applied.
12.
5
5
13. Disadvantages:
5
6
Condition Cause
Remedy
Hard Pedal
Binding pedal
linkage
Pedal misalignment
5
7
(side to side)
Low booster supply
flow
Power steering
pump flow control
valve
Power steering
pump relief valve
setting too low
Fluid contamination
Master cylinder
Booster
Repair/replace
power steering
pump, check
tension in belt
Repair/replace
power steering
pump, check
tension in belt
Replace power
steering pump
See vehicle service
manual for Type of
fluid required.
Drain,
flush and refill
system, replace
booster or master
cylinder as
appropriate, and
power steering
reservoir filter as
necessary
Replace master
cylinder
Replace booster
Excessive
pedal travel
(pedal goes to
The floor)
Improper pedal
adjustment
Replace parts
containing
Blocked passages
See vehicle service
manual
for pedal rod
adjustment
(If system is
5
8
Excessive pedal
travel
(pedal goes to the
floor)
(Continued)
Pulsating
Brake pedal
External leak in
brake
fluid system
Internal master
cylinder
Leak
Air in brake fluid
system
Brake linings
Master cylinder
Weak brake hoses
that
expand under
pressure
Poor quality brake
fluid
(Low boil point)
Brake self-adjusting
Mechanism
Soft, spongy
Brakes
Actuated pedal
Does not return
Actuated pedal
does not return
(Continued)
Fluid contamination
adjustable)
Check all fittings
and
connections for the
master cylinder,
callipers, hoses,
and
tubes, replace if
necessary
Replace master
cylinder
Bleed system
Inspect and adjust,
or replace brake
shoes, if necessary
Replace master
cylinder
Replace hoses
Drain the system,
flush and refill with
the recommended
Fluid.
See vehicle service
manual (if Brakes
are adjustable)
Bleed brake system
Drain the system, flush
and refill with
recommended fluid
Replace defective
hoses
Contact dealer for
service
5
9
Pulsating brake
Pedal
Brake self-apply
Dragging brake
Dragging brake
(Continued)
refill system,
replace
booster or master
cylinder as
appropriate, and
Master cylinder
power steering
Binding booster
reservoir filter as
Self-applied booster necessary
(Fluid flow too high) Replace master
cylinder
Replace booster
Repair or replace
power
Steering pump.
ABS operation
See appropriate service
manual
Wheel bearings loose or See appropriate service
worn
manual
Excessive rotor thickness See appropriate service
variation
manual
Parking brake control
See appropriate service
valve
manual
(HR1) has internal leak
Self-applied booster
Repair or replace power
(fluid flow too high)
steering pump
Constricted master
Clean vent passage in
cylinder Reservoir vent
reservoir Cap
Self-applied booster
Repair or replace power
(fluid Flow too high)
steering Pump
Stuck or bound calliper
See appropriate service
pins or rails
manual
Binding booster
Replace booster
Binding pedal linkage
Contact dealer for
service
Master cylinder
Replace master cylinder
Soft or swollen master
Flush out old brake fluid
cylinder seals due to
then replace master
brake fluid
cylinder and add new
contamination
brake fluid
Tube and hose passages Replace the parts
Restricted
containing the restriction
6
0
Noise / Whistle
Inherent in some
boosters
(Whistle)
Backup pump
operates
Continuously
Brake switch
Monitor module
Relay
Flow switch
Binding pedal
linkage
Backup pump
does not
operate
Same as above
Electrical ground
Backup pump
Leakage
Master cylinder
Booster
Master cylinder
reservoir
vent caps
Fluid contamination
Backup pump
mounting seals
Flow switch seal
Hydraulic fittings
and
6
1
connections
Silicone floating
in master cylinder
Fluid level
indicator light
comes on
This material is an
assembly lubricant
Low fluid level
Brake indicator
light and buzzer
malfunction
Vehicle specific
Replace O-ring
See vehicle service
manual, tighten and
replace if necessary
None - Does not
affect operation
Inspect brake pads,
replace as
necessary, add fluid
as required
Replace master
cylinder
Inspect brake pads,
replace as
necessary, add fluid
as required
See vehicle service
manual
You are slowing down to stop at a traffic light only to find that your
brakes are soft and the pedal is low.
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
6
2
This could be a sign that air has crept into the brake lines. To fix this, it
may be necessary to bleed your brakes.
This is a two-man job that requires a coordinated effort. The result is a
stiffer brake pedal and a more reactive braking system.
Part
Getting Ready
1
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
6
3
Try this simple test when you are stopped and waiting at a red light. With
your foot, keep an even pressure on the brake pedal. Does the pedal sink lower,
even a little bit? If so, then you should have your car's brake system inspected
by an ASE Certified Master Auto Technician to confirm the root cause is not
something else. If the pedal holds constant pressure, then there is no air in the
system.
A sinking brake pedal could also be caused by other things that could be
very dangerous. For example, brake pedals can also sink if there is a hydraulic
problem, like a failing master cylinder, a leaking rear wheel cylinder, a bad
caliper or bad ABS. So it is important to rule out these dangerous possibilities
via professional inspection before proceeding.
2
Position your car on a flat surface.
Cars with automatic transmissions should be in park and those with
standard transmissions should be in first gear. The emergency (or
parking) brake should be on at all times.
6
4
3
Take off any hubcaps and raise the car and secure it on jack stands.
6
5
4
Release the hood and locate the Master Cylinder brake fluid reservoir.
It's a fist size (or larger) transparent container that is bolted to the
firewall on the drivers side of the car. It will be connected to an
aluminum object the has metal tubes coming out of its sides. These
metal lines are the brake lines that direct the hydraulic brake fluid
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
6
6
to your individual wheels. There the brake fluid activates either the
disc or drum brake components that stop your car.
5
Eliminate the old, dirty brake fluid that is present in the Master Cylinder
Reservoir.
6
7
Fill the Master Cylinder with fresh, clean brake fluid, making sure
that it's the proper type for your car. If you have questions, ask the
parts person to look up your car's brake fluid when you purchase it.
Part
6
8
1
Go to the right rear wheel, wipe off any dirt from the brake bleeder screw
area and remove its rubber dust cap.
Using a box-end wrench, loosen the bleeder screw. Take a piece of
rubber vacuum hose and put it on to the end of the bleeder screw
and put the other end into an empty clear plastic bottle.
2
Hold onto the box wrench while holding the plastic bottle.
Have your partner pump the brakes slowly until the dirty fluid
comes out of the brakes lines and into the bottle. Allow enough
fluid to exit so that the end of rubber hose is submerged in brake
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
6
9
3
When the brake fluid becomes clear, direct your partner to hold the pedal
to the floor.
Close the bleeder screw with the wrench and have your partner
pump the pedal 3 times and hold it. Open up the bleeder screw
briefly to allow the brake fluid to exit the rubber hose.
Have your partner tell you when the brake pedal is on the floor,
and, have him/her keep it there while you close the bleeder screw.
Repeat this process two more times. (Remember periodically check
the Master Cylinder fluid level, so it does not go dry!) After the
third time, tighten the bleeder screw and repeat this process on the
other three wheels and, in this order; Left Rear, Right Front and
Left Front.
7
0
4
In order to make sure your brakes are not spongy and there aren't any
leaks in the system, perform this test when you are finished bleeding the
brakes.
7
1
With the engine off, have your partner push down on the brake pedal and
go around to all four wheels and check for leaks. Then, push the brake
pedal with your foot. It should travel about 13 inches (2.57.6 cm) and
stop. The brake pedal should feel very hard at this stopping point.
5
Get rid of any surplus brake fluid in a proper and safe manner.
Remember that brake fluid is considered hazardous waste and therefore
should never be poured down the sink or toilet, onto the ground in your
yard, in the garbage, or down the sewer drain or septic tank.[1] Talk with
your local auto shop or look for a household hazardous waste (HHW)
recycling collection site.
COMBINATION OF HYDRAULIC BRAKE WITH POWER BOOSTER
SYSTEM
7
2
Part
7
3
1
Replace all four wheels and hand-tighten all the lug nuts.
Lower the vehicle to the ground and properly torque the lug nuts. Replace
the hub caps if necessary.
2
Go for a test drive to verify that the brakes are functioning correctly.
7
4
If there are still problems, have your car inspected by an ASE Certified
Master Auto Tech.
Parts name
Cost Rs.
7
5
1.MASTER CYLINDER:-
800/-
2.POWER BOOSTER:-
1500/-
3.DRUM ASSEMBLY:-
1400/-
4.DISC ASSEMBLY:-
800/-
5.BRAKE LINE:-
100/-
6.SUPPORTING STRUCTURE:-
1000/-
200/-
100/-
All total:-
5900/-
18. Reference:https://www.google.com
https://en.wikipedia.org/wiki/Power_brakes
7
6
http://www.alpinecoachassociation.com/chassis/Bosch
%20HydroMax%20Booster%20Manual
http://auto.howstuffworks.com/auto-parts/brakes/brakeparts/types-of-brake-fluid1.htm
http://www.carhistory4u.com/the-last-100-years/parts-of-thecar/brakes
http://www.crankshift.com/power-brake-booster-vacuumhydraulic/
http://www.wikihow.com/Bleed-Brake-Lines
http://auto.howstuffworks.com/auto-parts/brakes/brakeparts/brake-lines.htm
----------------------------------------------------------------------------------
7
7