Documente Academic
Documente Profesional
Documente Cultură
Paper R
ABSTRACT
some of the principal items of electrical engineering that require the understanding of the marine
designer are reviewed. These are voltage drops in
distribution systems, voltage and frequency tolerances
under steady and transient conditions, motor control,
circuit protection, generator paralleling, and the
relative merits of direct and alternating current
systems. Emphasis is on systems for the small commercial vessel. some of the design problems to be faced
are also discussed. These are load analysis, circuit
protection methods, choice of emergency power source,
choice of alternating current versus direct current,
and choice of distribution system. Two actual electric plants are described, one an alternating current
system, the other direct current, aboard small passenger ferries of near-identical construction. It is
seen that prominent features of the designs are dictated by special requirements of the vessel service.
INTRODUCTION
No one is likely to dispute our opening assertion
that electric power is important in marine engineering,
Although we could get by without electricity at sea,
the needs of~rn communication and lighting come
close to making it essential, and pumping, ventilating,
air conditioning, refrigeration, and cargo handling
create many demands for the use of electric motors.
Electric power systems in all sizes and situations have many elements and problems in common, but
each application has its unique features also. Any
marine application must, of course, endure the special
burden of the marine environment. Perhaps more significant is its need for self-reliance; there is no
Big Brother power company providing unfailing (well,
almost) electricity at well-controlled voltage and
frequency, and in any quantity. It scarcely needs
saying that a vessel of any size and type must produce
its own power, and in so doing manage the problems of
quantity and quality of that power.
our title declares that small commercial vessels
are to be treated, and this requires further definition. The ''commercial" implies no prejudiCe against
pleasure craft and naval vessels, but is to limit the
paper to a manageable scope. We prefer to omit discussion of the simplest systems found in most of the
smaller pleasure boats, and not to delve into the
special proglems of the naval application, such as
mechanical shock. "Small" is difficult to define
precisely, though our thoughts center on the small
passenger vessel category of the Coast Guard rules (1).
Typically, the power system of interest will be of no
2/73 1000
GENERAL CONSIDERATIONS
General Characteristics
Safety, reliability, and economy are excellent
starting points for all decisions regarding the electric power system. This may seem obvious, and indeed
could be equally well said about many other marine
systems. Some special points make these factors worth
mentioning in brief fashion, nonetheless.
Economy implies minimal costs in both operation
and initial construction. In the small power system,
operating cost is not likely to be a major consideration. For example, the question of what fuel is to
be used by the generator driver is unlikely to be
decided on the basis of an economic criterion; the
simplicity of using the same fuel as the propulsion
engine is likely to be the decisive consideration.
Fi~st cost is usually a more important factor.
As
will be seen in the last section, it was a major
factor in. the choice of AC oVer DC in the seCond of
our examp1e ves.sels.
Rel.icibility is a traditional fetiSh-word with the
marine engineer, and he declares this attribute to be
essential when speaking of any of his responsibilities.
Nonetheless, it is worth the risk of banality to mention it once again here--remember that when all else
fails, the abilities to communicate with the shore
and distant vessels, and to light an escape path to
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the deck, will be important beyond everything else.
Advocating safety as important also may have the
ring of triteness, but several points bear mentioning
in connection with the electric power system. One, of
course, is the personnel hazard that is accentuated
afloat by the factors of possible wetness, contact
with conducting structure, etc., that are much less
prevalent ashore. Another is the hazard to the vessel
itself; fire, explosion, and electrolytic corrosion
are all possible consequences of electrical system
shortcomings. These possibilities are widely recognized, and are generally avoidable by careful obedience to published safety criteria,
Voltage Drop in Distribution (Steady state)
Loss of voltage because of conductor resistance
is a phenomenon common to all electric power systems.
The loss itself represents a waste of energy, and
manifests itself by a heating of conductors and of
insulation that can be dangerous if excessive. Also,
loss of voltage between source and loads implies low
voltage at the loads, and this causes dim lights,
faulty operation of electronic gear, and in the case
of motors, an excessive current drain that exacerbates
the problem. The phenomenon is most noticeable 'during
transient conditions when current flows are briefly
heavier than normal, but also requires attention under
steady-state conditions.
The first consideration is to avoid the unacceptable heating of the distribution system, and this can
be readily done by choosing conductor sizes to suit
the currents that they must carry. This choice is
independent of conductor length, since it is the loss
per unit length that determines the resulting temperature. The second consideration is the total loss in
voltage along the conductor, and this depends on
length--the longer the path, the greater the loss, in.
direct proportion. Now, given that a loss of voltage
can be compensated to some extent by raising the
source voltage, it is feasible to make a tradeoff
between cost of the distribution system and the cost
of the energy it dissipates--the minimum conductor
size allowed by heating considerations will give the
cheapest distribution system, but will waste the most
energy. Further, a similar tradeoff is an important
factor in determining system voltage. In general, the
higher the voltage, the smaller can be the conductors
because the currents are reduced in proportion as
voltage is raised.
Consideration of unacceptable heating is equally
applicable to any size of vessel or of power system,
and minimum conductor sizes will always be specified.
The same might be said about the tradeoff between conductor size and supply voltage, though the problem
may differ in magnitude between large and small vessels. ~n recent ship designs, the length of cable
runs and the magnitudes of the loads has forced the
designer to consider abandoning the long-standard 450
volts {AC) in favor of still higher voltage (3), The
designer of a small vessel will also face a choice of
voltage, but his shorter cable runs and smaller loads
will almost certainly allow a choice between standard
voltages, and modest ones at that (e.g. 12 volts or
125 volts if DC).
Choice of voltage is discussed further in a
later section.
Voltage Tolerance
In addition to the drop in voltage that occurs
between source and user, the variation in generated
voltage that occurs because of changes in load must
be limited. All power-using devices are sensitive in
so
GENERATOR RATING, KW
45
30
110
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10
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30
40
50
60
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MOTOR HP
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in our subsequent discussion of two actual vessels
that all of their motors, save a single one, are of
fractional horsepower. The question of concern is
thus one of the consequences of low horsepower in
motor control. As seemS natural, things are simpler
at the low end of the scale. This is recognized by
the regulatory bodies, and we may borrow from the
Coast Guard (9) for the details. The following rules
are paraphrased from (9) :
1. The branch circuit overcurrent device may serve as
controller for motors of one-eighth hp or less that
are normally left running, and are not damaged by
overload or failure to start,
2, A stationary motor rated 2 hp or less at 300 volts
or less may be controlled by a general use switch
having an ampere rating at least twice the full
load current of the rotor.
3, A motor of one horsepower or less, manually started,
portable, and used within sight of the starter may
be protected by the branch overcurrent device.
4. If a motor of one horsepower or less is automatically controlled, and has sufficient winding
impedance to prevent overheating upon failure to
start, it may be protected by the branch overcurrent device.
5. If a motor of one horsepower or less is automatically controlled, and is part of an assembly which
does not overload the motor, and which protects it
from stalled rotor current, the motor does not
otherwise require protection.
6. A portable motor rated one-third horsepower or less
may be controlled by its portable plug and receptacle.
7. Protection against low voltage is not required for
motors less than 2 hp.
You must note that these exceptions are permissive and
and not mandatory. The designer may wish to use the
control and protection associated with larger motors
when the circumstances at hand so warrant.
Protection
Protection implies several things, principally
these:
1. Components, especially motors, that are subject to
overloading, must be protected from the consequences (destruction through overheating) of the excessive currents that overloads cause.
2. The vessel must be protected against the consequences of electrical failure, e.g. fire due to short
circuit.
3, The vessel must be protected against another consequence of electrical failure, i. e. the loss of
the functions--perhaps vital--dependent on electric
power.
4. Personnel must be protected from the obvious hazards
of electric power systems.
The first of these has been discussed in the
preceding section, and to summarize, we saw there that
protection against overcurrent and low voltage is
usually provided by the motor controller. Exceptions
are allowed for small motors, as when the overcurrent
device that protects the circuit feeding the motor
also protects the motor.
We shall say little about the last of these here
because a careful following of the rules (9, 10, 11),
which means use of proper insulation, grounding of all
exposed metal parts, use of deadfront construction
where required, etc,, usually ensures safety to personnel. The two remaining points, however, involve
some options for the designer, and so deserve some
discussion.
The general hazard to the electric power system
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and its components is excessive current. Motors, in
particular, are subject to overcurrents caused by
overloading; the protection of the motor itself from
this hazard has been discussed in the preceding
section. OVercurrent to a motor may mean overcurrent
in its branch circuit, which also requires protection.
In some instances, action of the motor protective
device protects the circuit also, but the circuit may
require additional protection. A case is the classical one of the branch lighting circuit with an unconscionable number of toasters, waffle irons, hair
driers, and whatever, plugged into its receptacles.
A more serious case of overcurrent is that caused
by a fault at any point in the system. The term fault
implies a failure of insulation that allows a "short
circuit" or bypassing of loads via a low resistance,
unauthorized path. Although the resulting current
can be small, as when insulation is leaking slightly,
it also can be of an order of magnitude higher than
normal currents when the fault is more complete. Such
currents can rapidly burn out conductors that carry it,
and the accompanying high temperature is a fire threat
to the surroundings.
To mitigate this hazard, the circuit carrying the
fault current must be interrupted, and quickly. The
characteristics of the device for this function must
be different in several respects from those of the
device protecting against overloads. First, the
action must be essentially instantaneous under heavy
fault currents, whereas the overcurrent device must
delay its action to avoid opening the circuit on
normal motor startup currents, Second, it must be
capable of opening the circuit when the highest predicted fault current is flowing (i.e. mustn't be
welded shut by heavy arcing), In practice, the same
device--circuit breaker or fuse--usually performs
both the protective functions. The circuit breaker,
for example, will be selected with an interrupting
rating suitable to the situation, and of course, this
permits it to open against any lesser current. It
also will typically have an inverse time tripping
characteristic, for example, it might pass a current
of 125% rating for 10 seconds before tripping, SOOt
for 0,5 second, and trip within 0.01 second on 1000%
current, a behavior that satisfies the requirements
cited.
The protection against loss of function in the
event of a fault is impossible for the portion of the
system in which the fault occurs, but it is always
desireable to make this portion as small as practicable. The basic idea is to have the protective
device nearest to the fault on the upstream side
(i.e. toward the generator) trip before any other
can act. In this way, the fault is cleared from the
system with the loss of no more of the system than
n~cessary while the fault is being repaire~.
Paralleling of Generators
Paralleling of marine generators is confined to
large vessels where more than one generator may be
required to carry the total load. The ability to
parallel requires extra consideration in design, such
as provision of reverse current relays, matching of
engine governors for equal load sharing, and provision of synchronizing equipment when alternating
current is used. The small vessel designer is unlikely to be concerned with paralleling, since he can
provide for his modest loads with a single generator.
In fact, he must be careful with switching arrangements to make it impossible to accidentally attempt
to parallel a second (i.e. standby) generator with
one carrying the load, or to parallel shore power
R 6
able shore power is going to be AC. However, this is
but a slight factor in favor of AC aboard because the
rectification equipment is compact and not a major
cost item.
(1)
where
average load under some appropriate condition (e.g, port, maneuvering, cruising,
etc.)
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are not so obvious, and not nearly so small as in the
first example. A method is needed that estimates the
magnitudes and probabilities of loads other than
average, so that a margin can be selected on a rational basis for small vessels as well as large.
The method outlined here uses sampling from
populations of random numbers to establish a possible
total load. The process is repeated many times in
order to build up a statistical picture of load
behavior in practice. Although the computations are
quite simple, the repetitions make a digital computer
an essential tool. Its availability to the designer
is assumed in the following sketch of the method:
1. For each individual load ti , draw a number ri
from a population of random numbers, uniformly
distributed over the range 0 to 1.0 1 inclusive.
2. If ri S fi (fi as previously defined), set
fi = 1.0; otherwise set fi = 0
3. Find the total load by equation {1). This represents one possible load.
4. To build up a statistical picture, repeat many
times (10,000 is suggested),
The statistics to be kept are somewhat at the option
of the user, but the mean L of all L 1 and the
standard deviation of L about L , are the likely
choices. The mean is simply the sum of all L ,
divided by the number of them calculated, and should
be nearly identical to the average load found by the
traditional analysis. The standard deviation can be
estimated by the root-mean-square deviation from the
mean, i,e, by
where
2
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- ..c(..eL"'
N-"--"LJ-
or
(2)
L
average L over all N trials
Lj
total load found on the jth trial
The actual load at any moment can be expected to
be I. s no more than 68 percent of the time, L
L 2s no more than 95 percent of the time, etc,
These figures are obtained from a glance at any table
of the normal probability distribution. The table
(found in any mathematical handbook, or in any text
on probabilitY and statistics) can be used to find
the fractionai time for any specified deviation from
mean load L . The designer may thereby prepare what
amounts to a load ptofile for the system he is
designing. Although this in itself does not tell
him what the generator rating must be, it does show
him clearly the consequences of any choice of margin
he may make, and so gives him a rational tool for
making that choice.
This method has been used on the example load
analysis given in ~ Engineering, page 608, It
finds an average load of 1112.3 kw, compared to the
1116.6 in the book (sea load condition), and a standard deviation-of 203 kw. It is also used on the
load analysis of Table 1, which was developed in the
traditional manner by the designer of the actual AC
plant used for example discussions later in this
paper. Average loads are found to be 17.36 and 12.89
kw for the p~ak and normal conditions, respectively,
nearly identical to those given in the table. standard deviations are estimated to be 2.69 and 2.62 kw.
A check will show that as fractions of the respective
means, these deviations are about the same as that
found in the ~ Engineering example. This result
runs somewhat counter to the preceding discussion,
which has suggested that deviation should be greater
in the smaller plants. The explanation comes from a
close look at the analyses. Table 1 analysis shows
generally higher values of the f' s (!'load factors" in
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Circuit Protection
The designer 1 s principal task is to determine the
maximum fault current in order to select the interrupting rating of the circuit protective devices. The
magnitude of this current depends on the rating of the
generator, its subtransient reactance, the impedance
of the distribution system to the point of fault, and
on a contribution from motors that may momentarily
feed current back into the system as the fault begins.
If the data on these factors is on hand, the calculation of fault current is straightforward; see Marine
Engineering, (2), page 652 1 for explanation oft~
technique and a numerical example. An alternative to
the calculation is to use one of the following estimating formulas for maximum current:
DC system: ten times the normal rated current of
all motors that can be operating
simultaneously.
AC system: ten times the normal rated current of
all generators (including a spare)
plus three times the normal rated
current of all motors that can be
operating simultaneously.
These are taken from the Coast Guard rules (9}, and
satisfy their requirements in lieu of a detailed
calculation of fault current. Presumably they give
conservative values, and so ensure that interrupting
ratings chosen thereby will be safely on the high
slde. However, they make no distinction among fault
currents as they might occur in different parts of
the system, i.e. do not take into account the impedance
of the distribution circuits.
The designer will also aim for selectivity in the
tripping of the circuit protective devices, this to
ensure that the clearance of the fault by tripping
removes the least possible portion of the system from
service. This objective is usu~lly accomplished if
the first and only tripping occurs just on the generator side of the fault.
The inverse time relationship of protective
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for a motor branch circuit are in series. Fault current is estimated by the simple rule just cited, and
interrupting ratings for these circuit breakers set
accordingly; normal current ratings are selected for
the normal currents. The maximum tripping times for
the branch as a function of current, and the minimum
tripping times for the generator, are plotted from a
vendor's catalog, and show that the branch circuit
breaker is expected to trip first under all overload
currents.
Emergency Power
Both prudence and the Coast Guard (9) require a
source of emergency power for such lights and other
equipment that may be essential in an emergency, For
the vessels that fall into our small category 1 either
a diesel generator or a storage battery is acceptable
as the source, and the designer's only major decision
in the emergency area is which of these to use. The
choice probably lies in the length of time that will
be required for the source to operate. The Coast
Guard specifies times running from 8 to 36 hours,
depending on the size arid type of vessel, but also
allows the option of making it no more than twice the
length of run, if such time be shorter. The battery
alternative is probably preferred from the standpoint
of simplicity when times are short, but when the
maximum time (36 hours) is required, the battery may
be found unacceptably heavy and expensive.
Choice of AC or DC
The relative merits of alternating and direct
current systems were discussed in an earlier section,
but with no conclusions being offered. It is, of
course, imprudent to make an unqualified pronouncement
covering every design, but we would now like to make a
recommendation which should be correct in a majority
of cases, as follows:
2
generator panels
1 - power distribution panel - 230 volts,. 3phase (engine room loads)
1 - lighting distribution panel - 120 volts,
3-phase with single phase branches for
engine room and other below deck lightir,g,
1 - galley power panel for range, fryers, etc.
230 volts, 3-phase
1 - deck power panel, 230 volts, 3~phase
1 or 2 - 230/120 volt, 3-phase, transformer
1 or 2 - g~neral lighting panel, 120 volts,
3-phase, with single phase branches,
The second type primary power, generated at 212
to 216 volts, 3-phase, is distributed through four
wires, three hot and 1 neutral, usually grounded to
the ship's hull. The voltage between any pair of hot
wires is nominally 208 volts, and between any hot wire
and neutral is 120 (120 = 208/.rl ), This system
distributes both primary and secondary voltage, since
at any point, 208 volts, 3-phase and single phase, and
120 volt single phase are all available. As in all
systems, the single phase branch loads must be distributed among the phases to balance the phase currents.
Figure 3 illustrates, and shows the reason for the "Y"
designation for this type of system, as in the following discussion.
2.08
z.oa v
N!OUTRAL
GENERATOR
Fig, 3
T~e
LOADS
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The vessel is therefore in frequent contact with the
shore, and is laid up at a pier each night. The
engine room is unmanned. As planned, a shore-based
engineer would perform routine maintenance, bilge
pumping, and the like during night layup. None of
the threeman.deck crew would have to enter the engine
room. The design then provided for minimum electric
powered pumps. The fire pumps, a bilge pump, and air
compressor, and the two steering gear pumps were
driven from the two propulsion engines. The fire
pumps and the fire and sprinkling mains were controlled
from the pilot house.
To meet ABS and USCG requirements, an auxiliary,
separately-driven DC generator was provided as part of
a "one man band 11 including a small diesel engine, the
auxiliary generator, an air compressor, and bilge pump.
This unit was intended primarily for use by the
maintenance engineer if needed during his work aboard
the ship at night.
Generators, The main generator driven from a
propulsion engine is a variable speed machine, able
to develop its rated voltage and power from about
half rated to full speed. A separate regulator
controls excitation to maintain voltage within this
speed range.
The auxiliary, constant speed generator is a
compound wound, self-excited machine, driven at 1800
10
SHORt M, R!CEPT,
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:TTE~Y
CHARGING
SEU:CTOR SWITCH
l'>-----'
15 KW,
125 V DC
---- - _j
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~~
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OC OR .I.C BUS
Fig, 4
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can be connected to the main bus through a reverse
current relay to permit charging only. The general
alarm battery is kept at full charge from the main bus
through a charging panel.
The batteries can be charged through rectifier
panels fed from shore power. Thus, after a day 1 s
operation, the ship service battery can be restored tn
full charge during the night layup. Each panel automatically controls the charging rate to suit the
battery condition.
Distribution. Figure 4 shows a simplified elementary diagram of the system.
A dead front switch board contains the generator
disconnect switches mechanically interlocked so at any
time, only one of the switches can be closed. A
reverse current relay in the generator feeder prevents
the ship service battery from feeding back into the
generator. The board contains two 2-bar busses, one
for DC only and the other for DC or single phase AC.
This complication allows AC shore power to furnish
lighting without rectification into DC. TWo transfer
swi~ches are fitted, one to charge from the generator
power supply to shore power supply, and the other to
select the ship service or the emergency battery for
charging from shore power.
Since heat must be supplied to the ship during
night time layup in winter, a diode bridge rectifier
is fitted in the feeder and to the oil fired hot water
heater and circulating pumps so they receive DC power,
irrespective of the basic power supply. Several of
the devices fed from the Interior Communications Panel
via the Emergency Panel cannot tolerate the AC fed
into the panel from shore power. Since they are not
needed during night layup, their circuits contain
relays which automatically open upon the introduction
of AC.
U.S. Navy Ferry YFB 87
General. The YFB 87 was designed in 1969 as a
ferry for Navy service in Hawaii. Although owned by
the Navy, it is by no means a naval vessel, but is
built to commercial standards, i.e. to American Bureau
of Shipping and Coast Guard rules. Some Navy practice
is evident, however, especially in the choice of 450
volts for the system, this being Navy standard. All
electric motors are 1 hp or less (a 3-hp sewage pump
operates on shore power only), making a 120 volt
single-phase system a reasonable choice otherwise,
(There is no galley or other large load, such as were
instrumental in our advocacy earlier of a 208/120 volt
system.)
As originally proposed, the YFB 87 was to be a
duplicate essentially, of the HIYU. The only differences electrically were deletion of the h'eating
system and passenger space ventilation and the addition
of a 3 hp sewage pump to be ope~ated from shore power
only, Several factors appeared early in the new
ferry's construction which caused western Boat
Building Corp. to change from the proposed DC system
to an AC system, Primarily they are:
1. Tremendous cost increase in DC generators and
motors between 1965 and 1969,
2, The Navy planned to have a watch engineer at all
times who could supervise the electric system
supplied by separate, auxiliary diesel driven
generators.
(Ironically, the HIYU now carries a
watch engineer because of a union agreement.)
3. The sewage pump power is too much to be operated
conveniently with 120 volt single phase AC shore
power. Power at 220 volts, or 440 volts would be
better for the pump, but would make the HIYU type,
dual bus distribution arrangement awkward.
ll
A 450 volt, 3-phase electric power system was installed, supplied by either of two generators, each
driven by its own diesel engine, One of the auxiliary
engines also drives a bilge pump and an air compressor
as in the HIYU. Also as in the HIYU, each propulsion
diesel engine drives a fire pump and one drives an
air compressor, The electrical load thus is not
materially different from that of the HIYU.
Generators. Without a ship service battery to
cover peak loads, the ship service generator rating
was increased from 15 kw to 20 kw. OUtput is 3 phase,
60 kz, 450 volts. Each generator has a brushless
exciter and voltage regulator with solid state components. Since the generators do not operate in
parallel, precise frequency control is not important.
Each auxiliary engine has a simple hydraulic speed
governor which can be adjusted only at the engine.
Distribution. Figure 5 shows a simplified
elementary diagram of the system. Following ABS and
USCG rules, the switchboard is dead front, and contains a generator panel, with the breakers, controls,
and instruments for the two generators and the shore
power connection, a 450-volt, 3-phase distribution
panel, and a 120-volt, 3-phase distribution panel.
All electric motors on the ship are 3-phase, fed
directly from the switchboard 450-volt bus. The
emergency battery is kept charged at 120 volts DC
from the 450 volt bus through a transformer rectifier.
The emergency power panel loads are all DC, fed
through the emergency battery. The emergency lighting
panel is fed with AC normally, and with DC from the
emergency power upon failure of AC power.
For night layup, the shore power at 450 volts,
3-phase AC, can supply the whole electrical system on
the ship, including the separately connected sewage
pump. The emergency battery is charged from the main
bus, and so requires no special provision for shore
power.
Analysis. Table 1 is a reproduction of the
electric load analyses made by the designer of this
vessel. One notes that this is made in the traditional style, as per Marine Engineering. The results
found for this vessel by the present authors, using
the method expounded in an earlier section, have been
mentioned in that section.
Table 1 serves also to illustrate the magnitudes
of the individual loads to be expected on a vessel of
this size. Note that only one motor is greater than
one horsepower, and that it is fed by a separate
shore power circuit,
The determination of load is the only formal
analysis to be found in the design records of the
vessel, The designer did not believe it necessary,
nor was he compelled by rules, to analyze for voltage
transients in view of the small ratings of motors
relative to generator rating, nor to make a formal
fault current analysis.
REFERENCES
1. United States Coast Guard, subchapter T, Rules and
Regulations for small Passenger Vessels.
2. Melvin, Burr, "Electric Plants", Chapter XVII,
Harine Engineering, Society of Naval Architects
and Marine Engineers, 1971.
3. Bolton, M. J. A., "The Electric Power System in
The Queen Elizabeth II--Design and Operational
Experience", Transactions, Institute of Marine
Engineers, Vol. 83, Part 11, 1971.
4, Kohler Company, Technical Information Bulletin GE-4.
5, General Specifications for ships of the United
states Navy.
R
6. standard Specifications for cargo Ship Construction, united states Maritime Administration.
7. Kohler Company, Technical Information Bulletin EL-7.
8. Private communication, Sperry Marine systems,
9. United states Coast Guard, subchapter J, Electrical
Engineering Regulations.
10. American Institute of Electrical and Electronical
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