Documente Academic
Documente Profesional
Documente Cultură
Service Manual
Printed
Aug 2003
Book No.
1810762-02 V 2
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by:
Contents
1
Overview .............................................1
The Drive Section.............................3
The Process Section .......................4
Sensors................................................8
Separating Function ........................9
The liquid balance in the bowl ...............9
Liquid flow ............................................10
Discharge of sludge and water ............10
ALCAPTM concept................................11
3.4.8
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.6
3.6.1
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.7
3.7.1
3.7.2
3.7.3
3.7.4
3.7.5
3.7.6
3.8
3.8.1
3.8.2
Separator Service,
Dismantling, Assembly ................. 35
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
1810762-02
1810762-02
1 SEPARATOR DESIGN
1 Separator Design
Process section
The feed inlet and outlets
are situated at the top of
the separator.
Electric motor
The rotating bowl is driven
by the electric motor via a
belt transmission.
Sensors
Drive section
The separator is
monitored by a speed
sensor. An unbalance
sensor is optional.
Frame feet
Sludge outlet
G0870641
1.1 Overview
The separator comprises a process section and a
drive section powered by an electric motor.
The separator frame comprises a lower body and
a frame hood. The motor is attached to the
frame. The frame feet dampen vibration.
The bottom part of the separator contains a flat
belt transmission, a centrifugal clutch and a
vertical spindle. The lower body also contains an
oil bath for lubrication of spindle bearings.
1810762-02
1 SEPARATOR DESIGN
1810762-02
1 SEPARATOR DESIGN
Flat belt
The flat belt transmission has a
ratio which increases the bowl
speed several times compared
with the motor speed.
G0870741
1810762-02
1 SEPARATOR DESIGN
1810762-02
1 SEPARATOR DESIGN
Pipe
Spring
Uncleaned oil
Cleaned oil
Water
Arm
Paring tube
Paring disc
G0886141
Connection house
1810762-02
1 SEPARATOR DESIGN
Separator bowl
1810762-02
1 SEPARATOR DESIGN
Top disc
Oil paring chamber
Bowl body
Disc stack
Lock ring
Seal ring
Discharge
slide
Operating slide
Sludge space
Holder
G0886951
Nozzle
Operating water ring
1810762-02
1 SEPARATOR DESIGN
1.4 Sensors
The separator is equipped with a speed
sensor. As options, an unbalance sensor and
an interlocking kit can be fitted.
Speed sensor
Unbalance sensor
G0873471
Speed sensor
1810762-02
1 SEPARATOR DESIGN
Unseparated oil
Separated oil
Water
G
R
A
V
Top disc
Distributor
Oil/water interface
I
T
Unseparated oil
Separated oil
Water
G0886431
SETTLING TANK
1810762-02
1 SEPARATOR DESIGN
10
1810762-02
1 SEPARATOR DESIGN
1810762-02
11
1 SEPARATOR DESIGN
Unseparated oil
Bowl hood
Separated oil
Water
Sludge
space
Oil/water interface
Uncleaned oil
Water
12
1810762-02
G0886231
Cleaned oil
2 TECHNICAL REFERENCE
2 Technical Reference
2.1 Technical Data
Alfa Laval ref. 569223, rev. 2
NOTE
The separator is a component operating in an
integrated system including a monitoring system.
If the technical data in the system description does
not agree with the technical data in this instruction
manual, the data in the system description is the
valid one.
93/44EEC
EN 292-2
Restrictions:
Feed temperature: 0C to +100C
Ambient temperature +5C to +55C
Discharge intervals: min. 2 minutes max. 4 hours.
Maximum allowed density of operating liquid: 1000
kg/m3.
Viscosity max. 700 cSt at 50C.
Not to be used for liquids with flashpoint below
60C.
Remote restart allowed under certain conditions,
see Interface description.
1810762-02
13
2 TECHNICAL REFERENCE
Subject
Value
Unit
Motor power
12,5
kW
Gear ratio
253,5 / 96
50Hz
Gear ratio
211 / 96
60Hz
0,3 / 0,45
mm/s
332
mm
2/240
minutes
1000
kg/m
1100 / 2019
kg/m
0 / 100
- empty bowl
60
minutes
- filled bowl
60
minutes
AL 111 2377-02
Operating data:
Bowl speed, synchronous
7922/7913
r/min 50Hz/60Hz
3000 / 3600
r/min 50Hz/60Hz
19
Power consumption
3,8 / 11,1
2 / 2,2
minutes
35 / 40
minutes
38
minutes
Sound power
9,1
Bel(A)
Sound pressure
76
dB(A)
9.1
mm/s
18,5
m/h
7,9
litres
7,1
litres
1,13 / 3,1
litres
4,3
litres
Motor drive
115
kg
Bowl
109
kg
Separator total
623
kg
Weight information:
14
1810762-02
2 TECHNICAL REFERENCE
No.
Description
201
206
Requirements/limits
Allowed temperature
Allowed flow
220
5,5 litres/minute
0 - 250 kPa
221
No counter pressure.
222
Total discharge
Discharge frequency
Max 24 discharge/h.
The outlet from the cyclone must always be
arranged to prevent the cyclone from being
filled up with sludge. Solids are discharged
by gravity.
1810762-02
15
2 TECHNICAL REFERENCE
375
Max density
Pressure
Make-up liquid
Flow (momentary)
2,8 litres/minute
Consumption
1,7 litre/hour
Interval
5 minutes
Time
3 seconds
Discharge liquid
Flow
11 litres/minute
Consumption
0,55 litre/discharge
Time
3 seconds
Closing liquid
Flow
2,8 litres/minute
Consumption
0,7 litre/discharge
Time
15 seconds
11 litres/minute
Time
5 seconds
462
701
5%
10%
Type
8V
Type
Supply voltage
18 to 30 V DC
0,5 to 2,5 mm
4 to 20 mA
Load resistance, RL
400 Ohm
740
752
760
16
3 A (at 48 V DC)
1 A (at 220 V AC)
1810762-02
2 TECHNICAL REFERENCE
2.3.1 Scope
This document gives information,
requirements, and recommendations about
operational procedures and signal processing
for safe and reliable operation of the
separator. It is intended to be used for
designing auxiliary equipment and control
systems for the separator.
2.3.2 References
This Interface Description is one complementary
document to the separator. Other such
documents that contain necessary information
and are referred to here are:
Interconnection Diagram
Connection List
Technical Data
1810762-02
17
2 TECHNICAL REFERENCE
2.3.3 Definitions
For the purpose of this document, the following
definitions apply:
2.3.4 Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation
Effect
Bowl leakage.
Product losses.
18
1810762-02
2 TECHNICAL REFERENCE
Starting means:
Running means:
1810762-02
19
2 TECHNICAL REFERENCE
Stopping means:
Electrical connections
20
1810762-02
2 TECHNICAL REFERENCE
1810762-02
21
2 TECHNICAL REFERENCE
22
1810762-02
2 TECHNICAL REFERENCE
1810762-02
23
2 TECHNICAL REFERENCE
Fluid connections
Shall be closed.
Processing in STARTING:
Processing in RUNNING:
Processing in CLEANING:
24
1810762-02
2 TECHNICAL REFERENCE
According to process
Shall be open.
1810762-02
25
2 TECHNICAL REFERENCE
26
1810762-02
2 TECHNICAL REFERENCE
2.4 Drawings
2.4.1 Basic size drawing
Alfa Laval ref. 562820 rev. 3
G0867651
Connection house, with connections 201, 220 and 221, turnable in 60 steps all around.
All connections to be installed non-loaded and flexible
All dimensions are nominal. Reservation for individual deviations due to tolerances.
Data for connection, see 2.2 Connection List, page 15.
G 22, depth 45
1810762-02
27
2 TECHNICAL REFERENCE
I
J
A
K
L
M
A
B
C
D
E
F
G
H
I
J
K
L
M
C
G0977621
28
1810762-02
2 TECHNICAL REFERENCE
Wiring of connector X:
RD=A
BU=B
GN=C
YW=D
WT=E
BK=F
BN=G
PU=H
BK=Black
BN=Brown
BU=Blue
RD=Red
GN=Green
PU=Purple
YW=Yellow
WT=White
G0867541
Junction box
1810762-02
29
2 TECHNICAL REFERENCE
External earthing
bolt
G0977521
Manufacturer
ABB Motors
Manuf. drawing
Standards
Size
160 MA
Type
M2AA 160 MA
Weight
73 kg
Poles
Insulation class
Bearings
D-end 6209-2Z/C3
N-end 6209-2Z/C3
Method of cooling
Spec.
30
1810762-02
Type of mounting
Degree of
protection
IEC 34-7
IEC 34-5
IM 2101
IP 55
IM 2111
IP 55
IM 2131
IP 55
Article
No.
Output
kW
Speed
rpm
Freq
Hz
2 TECHNICAL REFERENCE
562581-17
14,5
3485
60
690D
15,3
0,90
5,2
562581-16
14,5
3485
60
380D
28
0,90
5,2
562581-15
14,5
3490
60
230 D
46
0,90
5,2
562581-14
14,5
3485
60
220 D
48
0,90
5,2
562581-13
14,5
3485
60
575D
18,4
0,90
5,2
CSA- plated
562581-12
14,5
3485
60
480D
22
0,90
5,2
562581-11
14,5
3490
60
460D
23
0,90
5,5
562581-10
14,5
3485
60
440 D
24
0,90
5,2
562581-9
12,5
2895
50
230 D
40
0,90
5,8
562581-8
12,5
2885
50
220 D
42
0,90
5,2
562581-7
12,5
2895
50
690 D
13,2
0,90
5,8
562581-6
12,5
2885
50
660D
13,8
0,90
5,2
562581-5
12,5
2885
50
500 D
18,2
0,90
5,2
562581-4
12,5
2885
50
440 D
21
0,90
5,2
562581-3
12,5
2885
50
415 D
22
0,90
5,2
562581-2
12,5
2895
50
400 D
23
0,90
5,8
562581-1
12,5
2885
50
380 D
24
0,90
5,2
1)
2)
1810762-02
31
2 TECHNICAL REFERENCE
G0938031
A Density ratio
32
1810762-02
2 TECHNICAL REFERENCE
G0938131
A Paring radius
B Position of adjusting screw
1810762-02
33
2 TECHNICAL REFERENCE
34
1810762-02
Inspection i i
Overhaul o
Oil change
1810762-02
35
R
DANGE
Disintegration Hazards
Separator parts that are either missing, worn
beyond their safe limits or incorrectly assembled,
may cause severe damage or fatal injury.
ON
CAUTI
36
1810762-02
Example:
a Fit the O-ring
ii .
Torque
Metric
thread
Stainless steel
Carbon steel
Nm
kpm
Ib.ft
Nm
kpm
Ib.ft
M6
0,7
0,8
5,9
M8
17
1,7
13
20
14,7
M10
33
3,4
24
39
3,9
28,7
M12
57
5,8
42
68
6,9
50
M16
140
14
100
155
15,8
114
M20
270
28
200
325
33
239
M24
470
48
340
570
58
420
1810762-02
37
ING
WARN
Disintegration hazards
Use of imitation spare parts may cause severe
damage.
3.1.5 Cleaning
CIP (Cleaning In Place)
N
CAUTIO
Use only Alfa Laval recommended CIP liquids.
38
1810762-02
Manufacture No./Year:
Date:
Signature:
Part
Check
Separator: S 855
Overhaul
Local identification:
Inspection
Name of ship/plant:
Action
Page
Note
Frame hood
- All parts
Clean
74
- All parts
76
- All parts
77
- Connecting housing
78
- Frame hood
Renew O-ring
115
116
116
Bowl
- All parts
Clean
74
- All parts
76
- All parts
77
- All parts
78
- Bowl body
102
103
Renew O-rings
103
102
- Discharge slide
107
Renew O-rings
110
- Paring tube
110
- Bowl hood
112
Renew O-ring
112
80
- Operating slide
104, 107
Frame
- Frame feet
- Drain and oil filling holes
Renew washers
101
- Oil pin
Renew O-ring
101
1810762-02
Has to be ordered
separately
39
Check
Overhaul
Part
Inspection
Action
Page
Driving device
- All parts
Clean
74
- All parts
76
- All parts
77
Renew O-ring
90
91
Renew O-ring
91
Renew springs
93
- Flat belt
97
- Bowl spindle
92
94
100
Renew O-ring
99
- Deflector ring
Renew O-ring
99
Renew O-ring
100
100
- Fan
96
- All parts
Clean
74
- All parts
76
- All parts
77
- Coupling hub
- Friction blocks
84
---
Coupling
Electrical motor
- Electrical motor
121
121
- Lifting instructions
121
- Safety labels
121
- Name plate
121
- Representative label
40
1810762-02
121
Note
3.3 Dismantling
3.3.1 Introduction
To disconnect the oil inlet, oil outlet, and
water outlet, undo the two screws on the
connection plate. Hook the plate, together
with the three hoses, to the edge of the small
work table to avoid oil draining from the
hoses.
The frame hood and heavy bowl parts must
be lifted by means of a hoist. Position the
hoist exactly above the bowl centre. Use a
lifting sling and lifting hooks with safety
catches.
The parts must be handled carefully. Dont
place parts directly on the floor, but on a
clean rubber mat, fibreboard or a suitable
pallet.
NOTE
For safety reasons, it is essential that all personnel
who work with the separator read this manual
thoroughly and completely.
Do not allow personnel to clean, assemble, operate
or maintain the separator until they have read and
fully understood this manual.
Ensure that all personnel who operate and service
the separator are well-trained and knowledgeable
concerning the separator and the work to be carried
out.
1810762-02
41
3.3.2 Tools
Special tools from the tool kit must be used for
dismantling and assembly, as well as Standard
tools (not included). The special tools are
specified in the Spare Parts Catalogue and are
illustrated at the beginning of each dismantling
section.
ING
WARN
Entrapment hazard
To avoid accidental start, switch off and lock-out
power supply before starting any dismantling work.
Make sure that machine has come to a complete
standstill before starting any dismantling work
(takes about 40 minutes from switch off).
42
1810762-02
Standard Tools
5
4
3
1
12
9
10
11
8
13
G0911641
14
Screwdriver
Drift ( 4 mm)
Sliding calliper
1810762-02
43
Lock nut
Washer
Connecting
housing
Spring
G0863331
Arm
G0860531
Screw
Screws
ING
WARN
O-ring
Height adjusting
rings
Entrapment hazard
Support ring
G0863471
NOTE
ING
WARN
NOTE
G0863531
44
1810762-02
NOTE
Paring tube
NOTE
b Loosen the hood
by bending with
a screwdriver in
all grooves in the
hood.
Do not place
the hood
upside down.
G0863671
G08636B1
1810762-02
45
3.3.4 Bowl
Lock ring
Bowl hood
Seal ring
O-ring
Top disc
G0861621
O-rings
Inlet and outlet
pipe
Paring tube
Axial support.
1
Splash sealing
Bowl disc
(without caulks)
Bowl discs
2
Distributor
Cap nut
Nut
4
3
Discharge slide
Rectangular ring
O-ring
8
Bowl body
O-ring
Valve plugs
46
Rectangular ring
Operating slide
Rectangular ring
O-ring
Holder
Nozzle
Operating water ring
Ring
1810762-02
G08626C1
11
G0860571
10
NOTE
Be sure not to
cover the threaded
holes.
G0862761
f Remove the
dismantling screws.
1810762-02
47
d Remove the
compressing tool
and attach the
lifting eyes to the
puller and lift off
the bowl hood.
ING
WARN
Crush hazard
G0862881
48
1810762-02
NOTE
Seal ring
ING
WARN
G0862441
a Lift out the in- and outlet pipe together with the top disc.
ING
WARN
Crush hazard
The distributor and disc stack can adhere to the
top disc. Separate them from the top disc so that
they do not accidentally drop.
G0862961
1810762-02
49
NOTE
To avoid damaging the paring
tube, turn it towards the
centre of the pipe.
NOTE
G0863091
50
1810762-02
N
CAUTIO
Cut hazard
G0863171
Nut
Compressing tool
Screw
Socket (or similar)
G0923841
1810762-02
51
NOTE
If discharge slide is
difficult to remove,
tap lightly on outside
edge with a soft
faced hammer.
Ring on tool
Puller rod
Discharge slide
Bowl body
ING
WARN
Crush hazard
G0863251
52
1810762-02
NOTE
Left-hand thread!
G0860651
G0860731
1810762-02
53
ING
WARN
Crush hazard
Support the bowl body when turning to prevent it from rolling.
G0860821
NOTE
G0860921
54
1810762-02
NOTE
G0861021
NOTE
If the ring sticks, use two M8
screws in threaded holes to raise
the operating slide holder up and
away from the bowl body.
NOTE
1810762-02
G0861121
55
G0857971
G0857821
7
4 Lifting tool
(spindle assembly)
5 Drift (bottom bearing).
6 Sleeve (ball bearing in
top bearing seat
7 Pin spanner (oil fan).
Seal ring
Operating water cover
Air deflector
O-ring
O-rings
Spindle pulley
Deflector ring
Seal ring
Neck bearing cover
Belt
O-ring
O-rings
Self-aligning roller
bearing
Lubrication oil orifice
Fan
Snap ring
O-ring
Oil pump
Bowl spindle
Labyrinth ring holder
O-ring
Ball bearing
Labyrinth ring
Wing insert
Springs
O-ring
Bottom bearing
holder
Composite springs
Screw
Strainer
56
1810762-02
G0858061
O-ring
Plugs
G0868571
G0858131
1810762-02
57
Motor
Separator frame
Nut
Screw
ING
WARN
58
1810762-02
G 0 8 5 8 8 A1
Crush hazard
NOTE
G0858931
Cover
Frame
G0859051
1810762-02
59
NOTE
a
NOTE
G0859151
60
1810762-02
ING
WARN
Crush hazard
Do not rotate the spindle assembly
during lifting. The spindle assembly
may otherwise come loose from the
lifting tool.
NOTE
G0907831
1810762-02
61
Make a support
~190 mm
~170 mm
G0859211
~3,0 mm
free space
G0859221
62
1810762-02
NOTE
Key-grip
G0923921
Left-hand thread!
Puller tool
NOTE
Compressed air
1810762-02
63
G0865981
Composite
springs
NOTE
Be careful not to damage
the vibration indicator.
G0858221
d Collect the
axial springs.
64
1810762-02
ING
WARN
NOTE
Do not damage threads on
spindle.
NOTE
Take care not to damage the
vibration indicator when
separating the top bearing
seat from the spindle.
Vibration indicator
Piece of wood to
protect the spindle
threads.
NOTE
Always discard
used bearings.
G0858331
1810762-02
65
NOTE
G08586B1
66
1810762-02
T-handle
Extension rod
Socket
Tool
G08586D1
1810762-02
67
Spacing ring
Belt pulley
G0864711
Ball bearings
Coupling
hub
ING
WARN
Parallel pin
Entrapment hazard
To avoid accidental start, switch off and lock-out
power supply before starting any dismantling work.
Friction blocks
(3=60 Hz)
Snap ring
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
The illustration shows 60 Hz
G0865031
68
1810762-02
G0865141
Cover
Motor
Separator frame
Nut
Screw
ING
WARN
Crush hazard
The motor will come off if the screws are
unscrewed.
1810762-02
G08588A1
G0858131
69
ING
WARN
Electrical hazard
If the cables are not disconnected during lifting procedures,
they may become damaged.
ING
WARN
Crush hazard
G0864641
ON
CAUTI
Inhalation hazard
When handling friction
blocks/pads wear a
mask to avoid inhalation
of dust.
Do not use compressed
air to remove dust.
Remove dust using
vacuum or a damp cloth.
Friction blocks
(3=60 Hz)
Cover
Snap ring
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
70
1810762-02
G0865231
NOTE
ON
CAUTI
NOTE
Inhalation hazard
When handling friction
blocks/pads wear a
mask to avoid inhalation
of dust.
Do not use compressed
air to remove dust.
Remove dust using
vacuum or a damp cloth.
NOTE
Make sure that there is no oil on the pads.
NOTE
Be sure that the pins on the back of the
blocks project into the grooves in the
clutch hub.
1810762-02
71
Washer
Spring washer
Screw
NOTE
Use a spanner (55 mm) on the
coupling hub to prevent rotation
during dismantling.
ING
WARN
Crush hazard
The centrifugal clutch is heavy and
can fall, causing injury, when
loosened from the motor shaft.
Puller tool
G0865421
72
1810762-02
Wooden support
Support
NOTE
Always discard used bearings.
G0865511
1810762-02
73
Procedure
Cleaning agents
Frame and
motor
ING
WARN
Electrical hazard
Never wash down a separator with a direct water
stream.
Never play a water jet on the motor. Totally
enclosed motors can be damaged by direct hosing
to the same extent as open motors, resulting in
short-circuit and internal corrosion.
Clean the inside of the frame with a clean cloth and remove
visible particles.
74
1810762-02
Part
Procedure
Cleaning agents
Bowl
Inlet/ outlet
1 Remove the bowl discs from the distributor and place them
individually in the cleaning agent.
2 Allow the discs to remain in the cleaning agent until the
deposits have been dissolved. This will normally take
between two and four hours.
3 Lastly, clean the discs with a soft brush.
ON
CAUTI
Cut hazard
Clean the nozzle on the operating slide using a soft iron wire
or a similar object.
Driving device
Use a sponge or a soft brush and clean the oil orifice, bearing
holder and oil pump thoroughly.
Centrifugal
clutch
Belt pulley
Solvent
1810762-02
75
G0205241
Max. 0,2 mm
ANGER
! D
Disintegration hazards
Always contact your Alfa Laval representative if you
suspect that the depth of the corrosion damage
exceeds 0,2 mm for bowl body and bowl hood (0,5
for other parts) or if cracks have been found. Do not
continue to use the separator until it has been
inspected and given clearance for operation by Alfa
Laval.
Material
Type of corrosive
environment
Appearance
Measure
Non-stainless steel
and cast iron parts
Water or dampness
Rust
Stainless steel
Chlorides or acidic
solutions
Aggressive
environment
R
DANGE
Disintegration hazard
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace any part where corrosion can be
suspected of affecting its strength or function.
76
1810762-02
R
DANGE
Disintegration hazard
All forms of cracks are potentially dangerous as they
reduce the strength and functional ability of
components.
Always replace a part if cracks are present.
R
DANGE
Disintegration hazards
Always contact your Alfa Laval representative if you
suspect that the depth of the damage exceeds 0,2
mm for bowl body and bowl hood (0,5 for other
parts).
Do not continue to use the separator until it has
been inspected and given clearance for operation by
Alfa Laval.
1810762-02
77
Lock ring
Bowl body and holder.
78
1810762-02
R
DANGE
Disintegration hazard
Erosion damage weakens parts by reducing the
thickness of the material.
Pay special attention to the pillars between the
sludge ports in the bowl wall.
Replace parts if erosion is suspected of affecting
strength or function.
1810762-02
79
NOTE
Discard the old frame feet, screws and washers.
G0874421
80
1810762-02
= Molykote 1000
= D321 + Molykote 1000
Bowl hood
( apply D321)
Bowl body
(also apply D321 on guide pin)
Discharge slide
Operating slide
( apply D321)
G0911751
Holder
Nut
1810762-02
81
1
1
NOTE
This instruction is also valid for
the operating slide and the holder.
82
1810762-02
G0874861
1
1
NOTE
b Using an emory cloth (e.g. No. 320) to smooth the
metal edges.
1810762-02
G0874851
83
3.5 Assembly
3.5.1 Centrifugal clutch
1
ING
WARN
Disintegration Hazard
If the belt pulley must be renewed, check that the new pulley has the
correct diameter. An incorrect pulley will cause the separator bowl to
run at either an excessive or insufficient speed.
d=253,5 mm 50 Hz
d=211 mm 60 Hz
NOTE
Remove rust from the
belt pulley using a steel
brush.
NOTE
Never re-fit used ball bearings.
The ball bearings must not be heated as they are
packed with grease and sealed with plastic
membranes.
G0865621
84
1810762-02
NOTE
Make sure that the key is in place on
the motor shaft.
1810762-02
G08654D1
85
Guide pin
NOTE
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
Snap ring
G0865451
Cover
86
1810762-02
ING
WARN
Crush hazard
If not supported, the motor with
coupling may drop when lifted.
NOTE
If carrying out change of friction blocks only,
continue with steps 5 to 6.
If carrying out a complete machine assembly,
continue with the driving device instructions on
page 90.
1810762-02
87
NOTE
Clean the inside of the frame before fitting
the flat belt, and make sure that there is no
oil on the belt.
a Lift up the belt to the middle (centre) of the
spindle pulley.
NOTE
For correct position,
centre the belt on the
spindle pulley camber.
Clearance
NOTE
G08588D1
88
1810762-02
G0858141
1810762-02
89
NOTE
Clean the strainer and bearing
holder thoroughly before fitting.
Socket
Tool
Bottom bearing holder
G0866191
90
1810762-02
G0866361
1810762-02
91
to the spindle.
b Fit the ball bearing.
ING
WARN
Burn hazard
NOTE
Always fit a new bearing.
Pre-lubricate before fitting.
Use protective
gloves when
handling any heated
parts.
ING
WARN
Puller
Sleeve
e Wipe off the spindle
and fit the top bearing
seat to the spindle
using the sleeve and
puller.
NOTE
G0984831
92
1810762-02
to the top
Axial springs
b Carefully lower the bowl spindle.
Make sure that the springs enter the
recesses on the top bearing seat.
G0866621
1810762-02
93
NOTE
At least 1mm free space between
support and spindle assembly to
protect the bearing.
G0866731
NOTE
Always fit a new bearing.
Pre-lubricate before fitting.
ING
WARN
Burn hazard
G0866841
94
1810762-02
NOTE
Clean the oil pump and make
sure that the bottom hole is not
clogged.
G0866961
1810762-02
95
NOTE
Ensure that the spindle is seated against
the inner ring of the ball bearing.
NOTE
Make sure that the bearing
is pre lubricated before
fitting the fan.
c Place a spanner (or similar) on the
spindle pulley key-grip, as holder-up and
fit the fan. Tighten firmly, by hand, with
the pin spanner.
G0924061
Key-grip
G0859231
96
1810762-02
ING
WARN
Crush hazard
Do not rotate the spindle assembly during lifting. The spindle
assembly may otherwise come loose from the lifting tool.
NOTE
Check that the hole at the bottom of the oil pump is clean before
lowering the assembly down.
Carefully blow
compressed air
through the hole in
the bearing housing.
Check the bottom hole.
ING
WARN
Space
Cut hazard
Do not put fingers between the frame and air
deflector while lowering the assembly.
NOTE
Check the direction arrows on the belt and the
machine plate for correct position.
Make sure that the belt does not get smudged
with oil or grease during handling.
G0867971
1810762-02
97
NOTE
Clean the inside of the frame before fitting
the flat belt, and make sure that there is no
oil on the belt.
NOTE
For correct position,
centre the belt on the
spindle pulley camber.
Clearance
NOTE
G08588B1
98
1810762-02
Deflector ring
NOTE
G0868051
1810762-02
99
NOTE
G0868141
NOTE
Permissible radial wobble: max. 0,04
mm. If the spindle wobble exceeds
this value, contact an Alfa Laval
representative.
G0858711
Max. 0,04 mm
100
1810762-02
G0858141
NOTE
1810762-02
101
G0868781
3.5.3 Bowl
1
N
CAUTIO
Disintegration hazard
Impact marks may cause the separator to
vibrate while running.
G0874611
NOTE
Drift
G0874841
102
1810762-02
NOTE
The guide pin in the bowl body
should enter the hole in the
operating slide (this hole is
marked with a drill mark).
Alignment hole
Operating slide
Bowl body
G0861331
G0861241
Guide pin
1810762-02
103
NOTE
a Fit the ring i
The discoloration on the ring is oxide protection.
Do not clean with abrasives.
NOTE
104
1810762-02
G0861441
ING
WARN
Crush hazard
Support the bowl body when turning to
prevent it from rolling.
1810762-02
105
NOTE
Left-hand thread!
Compressing tool
Screw
Cap nut
106
1810762-02
G0861851
O-ring
!
c Fit the lifting tool and
lower the discharge
slide into the bowl.
ING
WARN
Crush hazard
1810762-02
G0861951
107
ING
WARN
N
CAUTIO
Cut hazard
Sharp edges on the bowl discs may cause
cuts.
G0862051
108
1810762-02
NOTE
The guide pin on the bowl body should face
the guide rib on the distributor.
The guide ribs inside the distributor then
enter the recesses on the bowl body nave.
Guide rib on
distributor
G0862171
1810762-02
109
G0984951
12 Mounting the paring tube and fitting the inlet and outlet pipe.
b Mount the splash sealing
G08622C1
a Insert the
paring tube
and mount
the axial
support to
the inlet and
outlet pipe.
110
1810762-02
NOTE
G0862361
To avoid damaging
the paring tube, turn
it towards the centre
of the pipe.
1810762-02
111
o
b Fit the seal ring i
Press
the ring down evenly until bulges
appear.
G0862471
112
1810762-02
NOTE
Make sure that the groove in
the bowl body which retains
the lock ring is clean.
NOTE
Check that the lock ring is
correctly positioned all way
around!
Lock ring
NOTE
Bowl hood
Before compressing
G0862541
Bowl body
1810762-02
113
a Remove bowl hood, top disc and inlet and outlet pipe.
NOTE
NOTE
G0874961
114
1810762-02
NOTE
Make sure that the frame
hood is mounted in its
correct position
according to the piping
arrangement.
NOTE
G08637C1
1810762-02
115
Guide screw
mm
Quantity height
adjusting rings
33 0,5
32 0,5
31 0,5
30 0,5
29 0,5
Support ring
Frame hood
Height adjusting rings
Bowl hood
116
Paring disc
Distributor
1810762-02
G09115F1
Guide screw
arm.
Screw
Spring
Arm
Pin
Paring tube
b Fit the spring to the pin
on the frame hood and
make sure that it is
properly attached on
both ends.
G08637D1
1810762-02
117
NOTE
Make sure that the screw, on top of
the frame hood, enters the guide
hole at the underside of the
connecting housing.
G0863941
118
1810762-02
Sensor holder.
Sensor arm
Frame
Screw M8
M10
Sensor
holder
NOTE
O-ring
NOTE
See next page for fitting and
correct adjustment of the sensor.
G0873481
1810762-02
119
Nut
Sensor
Nut.
+ = brown or red
J = black or white
G 24 V DC
0V = blue
G08734B1
102 + 0,1
120
1810762-02
Machine plate
Lifting instructions
Safety label.
S0 0 5 0 1 A 1
1810762-02
121
Separator
Manufacturing serial No. / Year
Product No.
881204-02-01
563323-01
Bowl
562200-03
563440-01
50/60 Hz
12,5 kW
1100 kg/m3
2019 kg/m3
1000 kg/m3
0/100 C
DANGER
Read the instruction manuals before installation, operation and maintenance.
Consider inspection intervals.
Failure to strictly follow instructions can lead to fatal injury.
If excessive vibration occurs, stop separator and keep bowl filled with liquid
during rundown.
Out of balance vibration will become worse if bowl is not full.
Separator must stop rotating before any dismantling work is started.
122
1810762-02
ON
CAUTI
Check the oil level before start. Top up when necessary.
Oil volume = see Technical Data.
1810762-02
123
Remove the oil pin and make sure that the oil
level is above the lower end of the pin.
ON
CAUTI
Oil fill
Burn hazard
The lubricating oil and various machine surfaces
can be sufficiently hot to cause burns.
Fill with new oil until oil flows out of oil filler
hole.
Max.
Min.
G08687C1
NOTE
See 3.7.6 Lubricating oils, page 128.
6
7
124
NOTE
For Inspection service procedures; See
Fill oil in the oil sump. on page 101.
1810762-02
Buffers (3)
G0875441
Lubricating points
Type of lubricant
Interval
Oil change:
At assembling
At assembling.
At assembling
Electric motor.
NOTE
!
Check and pre lubricate new spindle bearings and
those that have been out of service for six months or
longer.
If not otherwise specified, follow the suppliers
instructions about applying, handling and storing of
lubricants.
1810762-02
ON
CAUTI
Check the oil level before start.
Top up when necessary.
Do not overfill.
125
Manufacturer Designation
Fuchs Lubritech
Gleitmo 805 K
Gleitmo 705 K
Dow Corning
Rocol
Kluber
Wolfracoat C (Paste)
537086-02 (1000 g)
535586-01 (100 g)
535586-02 (50 g)
Bonded coatings
Manufacturer Designation
Fuchs Lubritech
Dow Corning
126
1810762-02
Manufacturer Designation
Dow Corning
539474-02 (100 g)
539474-03 (25 g)
Fuchs Lubritech
Gleitmo 750
Kluber
Unisilkon L 250 L
Wacker
Silicone P (Paste)
Manufacturer
Designation
BP
Energrease MM-EP2
Energrease LS2
Castrol
APS 2 Grease
EPL 2
Chevron
Elf
Epexa 2
Esso/Exxon
Beacon EP2
Unirex N2
Mobil
Gulf
Gulflex MP2
Q8/Kuwait Petroleum
Rembrandt EP2
Shell
SKF
LGEP2 or LGMT2
Texaco
Multifak AFB 2
1810762-02
127
Designation
ISO-L-HM 100
Designation
Alfa Laval
567335-01
1 litre
567335-02
4 litres
BP
Bartran 100
Bartran HV 100
Castrol
Chevron
Exxon/Mobil
Shell
Statoil
Azolla ZS 100
Lubmarine Visga 100
128
1810762-02
G0868451
1810762-02
129
ING
WARN
Crush hazards
A falling separator can cause accidents resulting
in serious injury and damage.
Never lift the separator by any other method than
described in this manual.
NOTE
When lifting parts without weight specifications,
always use lifting straps with the capacity of at
least 500 kg.
130
1810762-02
Tightening torque 35 - 45 Nm
Lock ring
1810762-02
NOTE
131
OP-Board
I/O-Board
132
1810762-02
MT-Board
1810762-02
133
Set Pr 7 = 2.
Push
Reset Pr 7 = 0.
134
1810762-02
5 CLEANING IN PLACE
5 Cleaning in Place
The use of Cleaning In Place (CIP)
equipment is recommended for best
separation results. For further information
concerning the CIP equipment, see the CIP
booklet, bookno. 1817261.
Before connecting the CIP equipment to the
Separation Unit, the switch on the control
cabinet must be turned to the CIP position.
This is so that oil is not accidentally pumped
when the pipeline is opened up.
1810762-02
G065054A
135
5 CLEANING IN PLACE
ING
WARN
Burn hazard
Shut off the oil flow and the heating medium flow
before starting maintenance work.
ING
WARN
Corrosion hazard
Pay strict attention to the safety instructions for the
cleaning liquid used.
NOTE
Use only specified cleaning liquids. Other cleaning
agents may corrode the metal surfaces.
136
1810762-02
5 CLEANING IN PLACE
G065053A
Proceed as follows:
NOTE
The middle and lower CIP unit outlets must be
closed.
After cleaning:
1810762-02
137
5 CLEANING IN PLACE
Water outlet
G065062A
138
1810762-02