326227721.

xls

Reference List for Instrumentation Impacted by Hydrotest and Flushing

Date Issued: 4/5/98

Rev : 3

Flush / Test Instrument Requirements

Rev

Type of Device

Mechanical

Inst. / Elec.

Instructions

QA/Const. Requirements

Remove

Disconnect Tubing.
Disconnect wiring only if necessary

Fit covers to inlet/outlet flanges, leave in

close proximity to location.
Protect
all inst. connections exposed.

Hold cable termination until after reinstatement. Dress cable*.

1 Control Valves
FCV
LCV
1
PCV (automated)
2 Regulators / Self
Regulating Valves
PCV (self-regulating)
1

Fit covers to inlet/outlet flanges, leave in

Remove and where fitted isolate piping Elec. N/A
Where
close proximity to location.
Protect
isolation valve from source line.
fitted disconnect external sense line.
all inst. connections exposed.

Check orientation and sense line tube

(where fitted ) after re-instatement.

Isolate at piping isolation valve

Close isolation on guage manifold and

open vent.

If guage has to be removed then return

to RML for quarantine

Inspect after re-instatement

Isolate at piping isolation valve

Close isolation on guage manifold and

open vent.

If guage has to be removed then return

to RML for quarantine

Hold cable termination until after reinstatement. Dress cable*.

Remove

N/A

Attach TW to closest fixed point

securely

Mechanical inspection on reinstatement.

Isolate at Piping isolation valve

Close isolations on instrument manifold

and open vents.

If required tubing to be removed

Hold cable termination until after reinstatement. Dress cable*.

Remove

Disconnect

Return FE to RML for storage/inspection

RML to check on the orientation in

pipeline on re-instatement.

3 Pressure Guage
1

PI or PG
4 Pressure Guage / Switch

PIS
5 Temperature Assemblies

TW/TI
TW/TE
6 Pressure Transmitters

PT
PDT
7 Orifice Plates

FE

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326227721.xls

DO NOT CONTACT THE ORIFICE

BORE EDGE!

FO

Flush / Test Instrument Requirements

Rev

Mechanical

Inst. / Elec.

Instructions

QA/Const. Requirements

Remove

Disconnect cable only if necessary.

Fit covers to inlet/outlet flanges, leave in

close proximity to location.
Protect
all inst. connections exposed.

Hold cable termination until after reinstatement. Dress cable*.

Remove

Disconnect cable only if necessary.

Fit covers to inlet/outlet flanges, leave in

close proximity to location.
Protect
all inst. connections exposed.

Hold cable termination until after reinstatement. Dress cable*.

Remove

Disconnect cable only if necessary.

Remove probes and return to RML for

quarantine

Reinstall probes prior to commissioning

AE / AT

Isolate at piping isolation valve

Disconnect tubing.

12 ON / OFF Valves

Exceptions can be made on a case by

case basis but ALL ESD -

Type of Device
8 Magflow Meters
FE / FIT

2
9 Vortex Meters
FE
2
10 Analysers Inline
2

AE / AT
11 Analysers Sample

XV / SDV
3

Valves to be removed.
In the general instance Remove

RML to inspect tubing on re-instatement

Disconnect Tubing.
Disconnect wiring only if necessary

Fit covers to inlet/outlet flanges, leave in

close proximity to location.
Protect
all inst. connections exposed.

Hold cable termination until after reinstatement. Dress cable*.

Fit covers to inlet/outlet flanges, leave in

close proximity to location.

Pre commisioning calibration required

on all PSV

13 Relief Valves

Flushing - case by case basis

PSV

determined by Commissioning
Removefor Hydro

N/A

LT

Vent Housing

LS

Isolate at Bridle

Remove floats from assemblies where

devices are direct into vessels

14 Level Insts.

Floats to be returned to RML labeled for RML to check on the assembly after requarantine
instatement

LG
15 Venturis
Protect and leave in close in close
proximity to location

3
FE

remove

Disconnect

Page 2 of 3

RML to check on the orientation and

tubing on reinstatement

326227721.xls

NOTE:
1

Loop checks only need to be re-done where cabling has been disconnected.

Disconnected tubing does not need to be retested if protected from ingress.

Refer also to:

SPEC 3001-P-0006 Sect 7.4
SPEC 1200-J-0002 Sect 6.0
COMP 3001-M-0002 Sects 2.2.2 & 2.2.7
SOW 3001-E-0004 Sect 4.1.15
Fax P 0943-002\F0011649 (3 Nov 97) ITEM 4

Any insts and/or installations not specifically covered shall be

given due consideration to the risk of damage due to the flushing/line blowing
methods and handled appropriately.

Dress cable =
Field End Install conduits and leave cable coiled
Sub station end ferrule cable no and lug. Leave disconnected and safe.
When cable terminated then follow normal QA procedure

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