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Sistemas de Control

ITESM Chihuahua

Questions?
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at any time!!

Introduccion

Sistemas de Control

Introduccin (GroupWork)

Qu

es un Sistema?

Qu

es Control?

Qu

es un Sistema de
Control?

Introduccin
Definition according to DIN 19226 regulation and control
technology:
A system is an array of objects given in a regarded context that
are related to each other.This array is separated from its
surrounding by certain specifications

[DIN 19226, Part1: 1994]

Control
According to DIN 19237 the control serves for the
influence of the output variables of a system by one or
more input parameters due to the system specific behavior.
[G. Phal, W. Beitz, J. Feldhusen, K.H. Grote 2003, S. 571]

DIN 19237 - Measurement and control; control engineering vocabulary


6

Introduccin

Qu es un Sistema?

Qu es un Sistema de Control?

Introduccin
A Control System is an interconnection of components
forming a system configuration that will provide a desired
system response.

A Control System consists of subsystems and processes


(or plants) assembled for the purpose of obtaining a desired
output with desired performance, given a specified input.
Nise, Control System Engineering

Introduccin (GroupWork)

Why do you need a


control system at all?

Introduccin (GroupWork)

What type of task might


a controller system
handle?

10

Introduccin (GroupWork)

What form might a


controller have?

11

Introduccin

Productivity is defined as the ratio of physical output


to physical input.

12

Introduccin (GroupWork)

What the functions of a control


system should be?

13

Functions of a Control System

14

Measurement

Computation

Comparison

Correction

Advantages of Control Systems

Power Amplification

Remote Control

Convenience of Input Form

Compensation for Disturbances

15

Aims of Control Systems


Regulator. A system designed to hold an output steady
against unknown disturbances.

16

Aims of Control Systems

Tracking (Servo) System. A system designed to track


a reference signal.

17

Aims of Control Systems


Sequential Control, The ability to ensure that a
connected series of events occur in a certain order.
An automatic sequential control system may trigger a series
of mechanical actuators in the correct sequence to perform
a task.
Programmable Logic Controllers (PLC) are used in many
cases such as this.

18

Modes of Control DIN 19237


Manual Control. A system that involves a person
controlling a machine.

Ponton J.W.,The ECOSSE Control HyperCourse, http://www.see.ed.ac.uk/~jwp/control06/controlcourse

19

Modes of Control DIN 19237


Automatic Control. A control system that involves
machines only.

Ponton J.W.,The ECOSSE Control HyperCourse, http://www.see.ed.ac.uk/~jwp/control06/controlcourse/

20

Automation
The control of an industrial process (manufacturing,
production, and so on) by automatic means rather than
manual is often called automation.

Nise, Control System Engineering


21

Home-Work1

22

Clasificacin de los Sistemas de Control


Signal-oriented classification

Analog, Digital and Binary (Logic, Discrete) Control

Function-oriented classification

Combinatorial and Sequential Control

M. Polke, Process Control Engineering

23

Analog Control

24

Digital Control

25

Binary (Logic) Control, Discrete Control

26

Combinatorial Control

27

Sequential Circuit

28

Overview of Control Types


Electrical
Control

Logic Control

Sequential
Circuit

Combinatorial
Circuit

Sequential
Control

Time Bounded

Process Bounded

Cyclic Signal
Processing

29

Event Oriented
Signal Processing

Open-Loop

30

Open-Loop

31

Closed-Loop

32

GroupWork

The following are examples of open-loop systems:

A room heater
A traffic light control system
A domestic washing machine
A street light system
A water pump lifting water to an overhead tank.

How will you change each of them into close-loop system?

33

Sistemas de Control Lgico


Sistemas de Control

34

Analog vs Binary Sensors

35

Analog vs Binary Sensor

36

Sistemas de Eventos Discretos

Muchos procesos no son continuos.

Sus variables solo admiten un nmero finito de valores


(valores estados discretos).

Los valores de las variables no cambian de forma


continua en el tiempo, sino en instantes determinados
(eventos).

Problemas de control lgicos y


secuencial.

37

Valores (Estados) Discretos

38

Valores (Estados) Discretos

39

Valores (Estados) Discretos

40

Binary (discrete) Sensors

41

Common discrete (binary) switches

Hand switch
Limit switch
Proximity switch
Pressure switch
Level switch
Temperature switch
Flow Switch

42

Switches

43

Switches

A switch is a component which controls the open-ness or closedness of an electric circuit.


They allow control over current flow in a circuit (without having to
actually get in there and manually cut or splice the wires).
Switches are critical components in any circuit which requires user
interaction or control.

44

Switches

A switch can only exist in one of two states: open or


closed. In the off state, a switch looks like an open gap in
the circuit. This, in effect, looks like an open circuit,
preventing current from flowing.

In the on state, a switch acts just like a piece of perfectlyconducting wire. A short. This closes the circuit, turning
the system on and allowing current to flow unimpeded
through the rest of the system.

45

Switches

46

Switch: Actuation Method


In order to change from one state to another, a switch must
be actuated. That is, some sort of physical action must be
performed to flip the switchs state. The actuation-method
of a switch is one of its more defining characteristics.

47

Switch: Actuation Method

Maintained switches like the light switches on your


wall stay in one state until actuated into a new one, and
then remain in that state until acted upon once again.
These switches might also be
called toggle or ON/OFF switches.

Momentary switches only remain active as long as


theyre actuated. If theyre not being actuated, they remain
in their off state.

48

Switch: Actuation Method

Momentary vs. Maintained

49

Momentary Switches

50

Maintained Switches

Slide Switch

Toggle Switch

DIP Switch

Latching Buttons

51

Slide Switch

52

Toggle Switch

53

DIP Switch

54

Latching Buttons

55

Switch: Poles and Throws

A switch must have at least two terminals, one for the


current to (potentially) go in, another to (potentially) come
out.

56

Switch: Poles and Throws

The number of poles* on a switch defines how many


separate circuits the switch can control. So a switch with
one pole, can only influence one single circuit. A four-pole
switch can separately control four different circuits.

A switchs throw-count defines how many positions each


of the switchs poles can be connected to. For example, if
a switch has two throws, each circuit (pole) in the switch
can be connected to one of two terminals.

57

Switch: Poles and Throws


A single-pole, single-throw
(SPST) switch is as simple
as it gets. Its got one output
and one input. The switch
will either be closed or
completely disconnected.
SPSTs are perfect for on-off
switching. Theyre also a very
common form
of momentary switches.
SPST switches should only
require two terminals.
58

Switch: Poles and Throws


SPDTs have three terminals: one
common pin and two pins which
vie for connection to the
common. SPDTs are great for
selecting between two power
sources, swapping inputs.
Most simple slide switches are of
the SPDT variety.
SPDT switches should usually
have three terminals.
An SPDT can actually be made
into an SPST by just leaving one
of the switch throws
unconnected.
59

Switch: Poles and Throws


Adding another pole to the SPDT creates a double-pole,
double-throw (DPDT) switch. Basically two SPDT switches,
which can control two separate circuits, but are always
switched together by a single actuator. DPDTs should have six
terminals.

60

Switch: Poles and Throws

61

Hand Switch

62

63

Limit Switch

64

65

Pressure Switch

66

Level switch symbols

67

Level Switch

68

69

Temperature Switch

70

71

Flow Switch

72

Pressure switch characteristics

Pessen David W. Industrial


Automation. Circuit Design and
Components.Wiley,1989.
73

Funciones Lgicas Basicas


Sistemas de Control

74

AND Operation
Logical multiplication (AND) of two variables, xy.
The operation will result in different values depending on
the values taken on by each of the elements that the
variables represent.

Thus, if x = 1, then xy = y;
but if x = 0, then xy = 0,
independent of y.

75

AND Operation
Logical multiplication (AND) of two variables,

xy .

This compound proposition is true only if


both of the simple propositions x and
y are true;
it is false in all other cases.

76

AND Operation
Truth Table for the AND
Operation.

Here:
0 -> False
1 -> True

Otherwise stated.

77

OR Operation
Logical Sum (OR) of two variables, x+y.
The operation will result in different values depending on
the values taken on by each of the elements that the
variables represent.

Thus, if x = 1, then x+y = 1;


but if x = 0, then x+y = y.

Thus, if y = 1, then x+y = 1;


but if y = 0, then x+y = x.
78

OR Operation
Logical Sum (OR) of two variables,

x+y .

This compound proposition is true if


either of the simple propositions x and
y are true;
it is false only if both are false .

79

OR Operation
Truth Table for the
Logical Sum (OR)
Operation.
Here:

0 -> False
1 -> True
Otherwise stated.
80

NOT Operation
The complement operation is isomorphic with negation,
or NOT, in logic.
NOT operation over one variable x.
The operation will result in the complement of the value of
the variable X.

Thus, if x = 1, then x= 0;
but if x = 0, then x = 1.
.
81

XOR,NAND,NOR, XNOR
Sistemas de Control

82

Other Switching Operation


Exclusive OR
Exclusive OR, XOR for short, and is given the symbol .

Thus, x y is true when x and y have


opposite truth values, but it is false
when x and y have the same value.

x y = x'y + xy'
83

NAND, NOR, and XNOR Operations


Besides the NOT operation, we now have three in our
repertoire:AND, OR, and XOR.
Three additional operations can be created by negating
(complementing, or taking the NOT of) these three:

NAND (NOT AND): (xy)' = x' + y'


NOR (NOT OR): (x + y)' = x'y'
XNOR (NOT XOR): (x y)' = (x'y + xy')' = xy + x'y'

84

Basic Switching Operations

85

Algebra Booleana
Sistemas de Control

86

Switching Algebra and Logic Gates

In a 1937 paper, Claude Shannon implemented a two-element


Boolean algebra with a circuit of switches.

Now a switch is a device that can be placed in either one of


two stable positions: off or on.

These positions can just as well be designated 0 and 1 (or the


reverse). For this reason, two-element Boolean algebra has
been called switching algebra.

The identity elements themselves are called the switching


constants. Similarly, any variables that represent the switching
constants are called switching variables
87

Switching Algebra

Propositional logic is concerned with simple


propositionswhether or not they are true or false, how
the simple propositions can be combined into more
complex propositions, and how the truth or falsity of the
complex propositions can be deduced from the truth or
falsity of the simple ones.

A simple proposition is a declarative statement that may


be either true or false, but not both.

It is said to have two possible truth values:

true (T) or false (F)


88

Switching Algebra

Over the centuries a number of different algebraic


systems have been developed in different contexts. The
language used in describing each system and the
operations carried out in that system made sense in the
context in which the algebra was developed.

The algebra of sets is one of these; another is a system


called propositional logic, which was developed in the
study of philosophy.

89

Switching Algebra

It is possible for different algebraic systems, arising from


different contexts, to have similar properties.

This possibility is the basis for the following definition:

Two algebraic systems are said to be isomorphic if


they can be made identical by changing the names of
the elements and the names and symbols used to
designate the operations.

90

Switching Algebra

It turns out that two-valued Boolean algebra is


isomorphic with propositional logic. Hence, whatever
terminology, operations, and techniques are used in logic
can be applied to Boolean algebra, and vice versa.

To illustrate, the elements of Boolean algebra (1 and 0)


correspond to the truth (T) or falsity (F) of propositions;
T and F could be labeled 1 and 0, respectively, or the
opposite. Or the elements of Boolean algebra, 1 and 0,
could be called truth values, although the ideas of truth
and falsity have no philosophical meaning in Boolean
algebra.
91

WARNING!!!

92

Boolean Algebra
Boolean algebra, like any other axiomatic mathematical
structure or algebraic system, can be characterized by
specifying a number of fundamental things:
1. The domain of the algebra, that is, the set of elements
over which the algebra is defined.
2. A set of operations to be performed on the elements
3. A set of postulates, or axioms, accepted as premises
without proof.
4. A set of consequences called theorems, laws, or rules,
which are deduced from the postulates
93

Boolean Algebra

The postulates we shall adopt here are referred to as


Huntingtons postulates. Boolean algebra is like ordinary algebra
in some respects but unlike it in others.

The set of elements in Boolean algebra is called its domain and


is labeled B.

An m-ary operation in B is a rule that assigns to each


ordered set of m elements a unique element from B.

A binary operation involves an ordered pair of elements.

A unary operation involves just one element


94

Switching Operations

A unary operation and two binary operations, with names


borrowed from propositional logic, were introduced in
Huntingtons postulates.

For two-element (switching) algebra it is common to


rename these operations, again using terms that come
from logic.

95

Huntingtons Postulates
Closure. There exists a domain B having at least two
distinct elements and two binary operators (+) and ()
such that:

If x and y are elements, then x + y is an element.


The operation performed by (+) is callled
logical addition (OR)

If x and y are elements, then xy is an element. The


operation performed by () is called
logical multiplication (AND)

96

Huntingtons Postulates
Identity elements. Let x be an element in domain B.
There exists an element 0 in B, called the identity
element with respect to (+), having the property

x+0=x
There exists an element 1 in B, called the identity element
with respect to (), having the property that

X1=x
97

Huntingtons Postulates
Commutative law
Commutative law with respect to addition (OR):

x+y=y+x
Commutative law with respect to multiplication (AND):

xy=yx
98

Huntingtons Postulates
Distributive law
Multiplication (AND) is distributive over addition (OR):

x (y + z) = (x y) + (x z)
Addition (OR) is distributive over multiplication (AND):

x + (y z) = (x + y) (x + z)
99

Huntingtons Postulates
Complementation.
If x is an element in domain B, then there exists another
element x, the complement of x, satisfying the
properties:

x + x = 1

x x = 0
100

Fundamental Theorems
Null Law

x+1=1

x0=0
101

Fundamental Theorems
Proof:

x0 = 0
x0
2. x 0
3. x 0
4. x 0
5. x 0
1.

102

= 0 + ( x 0 ) Postulate 2a
= ( x x ) + ( x 0 ) Postulate 5b
= x ( x' + 0 ) Postulate 4a
= x x' Postulate 2a
= 0 Postulate 5b

Fundamental Theorems
Proof:

x +1 = 1
x + 1 = 1 ( x + 1 ) Postulate 2b
2. x + 1 = ( x + x ) ( x + 1 ) Postulate 5a
3. x + 1 = x + ( x' 1 ) Postulate 4b
4. x + 1 = x + x' Postulate 2b
5. x + 1 = 1 Postulate 5a
1.

103

Duality

x+1=1

x0=0
x0 =0+(x0)
2.x 0 = ( x x ) + ( x 0 )
3.x 0 = x ( x' + 0 )
4.x 0 = x x'
5.x 0 = 0
1.

104

x+1 =1(x+1)
2. x + 1 = ( x + x ) ( x + 1 )
3.x + 1 = x + ( x' 1 )
4.x + 1 = x + x'
5. x + 1 = 1
1.

Principle of duality
1. Interchanging the OR and AND operations of the
expression.

2. Interchanging the 0 and 1 elements of the expression.

3. Not changing the form of the variables.

105

Fundamental Theorems
Involution

(x')' = x
In words, this states that the complement of the
complement of an element is that element itself. This
follows from the observation that the complement of an
element is unique.

106

Fundamental Theorems
Idempotency

x+x=x

xx=x
107

Fundamental Theorems
Proof:
x + x = (x + x)1 Postulate 2b
x + x = (x + x)(x + x') Postulate 5a
x + x = x + xx' Postulate 4b
x + x = x + 0 Postulate 5b
x + x = x Postulate 2a

108

Fundamental Theorems
Proof:
xx=x

109

xx=x
x x = (x x) + 0
x x = (x x)+(x x')
x x = x x+x'
xx=x1
xx=x

110

Fundamental Theorems
Absorption

x + xy = x

x(x + y) = x
111

Fundamental Theorems
Simplification

x + x'y = x + y

x(x' + y) = xy
112

Fundamental Theorems
Associative Law

x + (y + z) = (x + y) + z = x + y + z

x(yz) = (xy)z = xyz

113

Fundamental Theorems
Consensus

xy + x'z + yz = xy + x'z

(x + y)(x' + z)(y + z) = (x + y)(x' + z)

114

Fundamental Theorems
De Morgans Law

(x + y) = xy

(xy) = x + y
115

116

Tablas de Verdad, Expresiones y


Funciones
Sistemas de Control

117

Truth Table
The truth-table method of proving a relationship among
switching variables, by verifying that the relationship is true
for all possible combinations of values of the variables, is
called the method of perfect induction.

118

Switching Expressions

A switching expression is a finite relationship


among switching variables (and possibly the
switching constants 0 and 1), related by the AND,
OR, and NOT operations.

E = (x + yz)(x + y') + (x + y)
for simplicity, we refer to variables or complements of variables
as literals
119

Switching Expressions
An expression will be redundant if it contains:

Repeated literals (xx or x + x)


A variable and its complement (xx' or x + x')
Explicitly shown switching constants (0 or 1)

Redundancies in expressions need never be implemented in


hardware; they can be eliminated from expressions in which
they show up.

120

Canonic Forms
Given an expression dependent on n variables, there
are two specific and unique forms into which the
expression can always be converted.

Sum-Of-Products

(SOP)
Product-Of-Sums (POS)

121

Sum Of Products (SOP)


In the general case, expressions are dependent on n
variables. We will consider two non-redundant cases. In one
case, an expression consists of nothing but a sum of terms,
and each term is made up of a product of literals.
Naturally, this would be called a sum-of-products (s-of-p)
form.

E(x,y,z) = xy' + x'y + xz + xyz


.

The maximum number of literals in a non-redundant product is n


122

Product-Of-Sums (POs)
In the second case to be considered, an expression consists
of nothing but a product of terms, and each term is made
up of a sum of literals; this is the product-of-sums (p-of-s)
form.

E(x,y,z) = (x+y)(x+y)(x+z)(x+y+z)
the maximum number of literals in a non-redundant sum is n.

123

Canonic Forms

A sum-of-products or product-ofsums expression dependent on n


variables is canonic if it contains
no redundant literals and each
product or sum has exactly n
literals.
124

Canonic Forms

E(x,y,z) = (x' + y' + z)(x + y + z')(x + y + z)

Ejercicio: Ir de la forma canonica a SOP o POS eliminado redundancias.


125

Minterms
In a sum-of-products expression dependent on n
variables, in order to distinguish between product terms
having n literals (the maximum) and those having fewer
than n, the following definition is made:

A canonic non-redundant
product of literals is called a
minterm
126

Maxterms
In a product-of-sums expression dependent of n
variables, in order to distinguish between sum terms
having n literals and others, the following definition is
made:

A canonic non-redundant sum of


literals is called a maxterm.

127

Generalization of De Morgans Law


Complementing the sum (product) of n switching variables
gives the same result as multiplying (adding) their
complements.

1 + 2 + 3 + +

1 2 3

128

= (1 2 3 )

= (1 + 2 + 3 + + )

Switching Functions
Complete the thruth table for the following expressions:
E1 = x + xy
E2 = x + y

129

Switching Functions
For any combination of variable values, each expression
takes on a value that is found by substituting the variable
values into it. When this is done for all combinations of
variable values, the result is a truth table.

For n variables, the number of


combinations of values is 2n

130

Switching Functions
Exercise. Using a truth table, confirm that the expression:

E = xy + xy + y
has the same truth values as E1 and E2

131

Switching Functions

A switching function is a specific


unique
assignment
of
switching values 0 and 1 for all
possible combinations of values
taken on by the variables on which
the function depends.
132

Switching Functions

133

Switching Functions
For a function of n variables there are 2n possible
combinations of values.
For each combination of values, the function can take on
one of two values.
Hence, the number of distinct assignments of two values
to 2n things is 2 to the 2n power.

The number of switching functions


of n variables is 2 to the 2n.
134

Switching Functions
It is clear that functionsand, therefore, expressions that represent
functions can be treated as if they were variables.
Thus, switching laws apply equally well to switching

expressions as to variables representing the switching


elements.
A function is defined by listing its truth values for all combinations of
variable values, that is, by its truth table.
An expression, on the other hand, is a combination of literals linked by
switching operations.
For a given combination of variable values, the expression will take on
a truth value.
135

Switching Functions

136

Shannons Expansion Theorem


Any

switching function of n variables can


be expressed as a sum of products of n
literals, one for each variable.

Any

switching function of n variables can


be expressed as a product of sums of n
literals, one for each variable.

137

Universalidad de las operaciones


NAND y NOR
Sistemas de Control

138

UNIVERSAL SETS OF OPERATIONS

A set of operations is called


universal if every switching
function can be expressed
exclusively
in
terms
of
operations from this set.
139

UNIVERSAL SETS OF OPERATIONS

the set of operations

{AND, OR, NOT}


is universal.

140

UNIVERSAL SETS OF OPERATIONS

NAND y: (xy)' = x' + y


NOR y: (x + y)' = x'y'
We see that the right sides of these expressions are each
expressed in terms of only two of the three universal
operations (OR and NOT for the first, and AND and NOT
for the second)

141

UNIVERSAL SETS OF OPERATIONS


Consider the AND operation, xy. By De Morgans law, it can
be written as:
xy = (x' + y')'
The only operations on the right are OR and NOT. Since
every AND can be expressed in terms of OR and NOT, the
set {AND, OR, NOT} can be expressed in terms of the set
{OR, NOT}.
Conclusion:

The set {OR, NOT} is a universal set.


142

UNIVERSAL SETS OF OPERATIONS


Consider the OR operation, x+y. By De Morgans law, it can
be written as:
x+y = (x'y')'
The only operations on the right are AND and NOT. Since
every OR can be expressed in terms of AND and NOT, the
set {AND, OR, NOT} can be expressed in terms of the set
{AND, NOT}.
Conclusion:

The set {AND, NOT} is a universal set.


143

UNIVERSAL SETS OF OPERATIONS


Lets explore the NAND operation. Since the set {AND,
NOT} is universal, if we can express both those operations
in terms of NAND, then, {NAND} will be universal! Here
we go:

x' = x' + x' = (xx)'


xy = ((xy)')' = [(xy)' (xy)']'
144

UNIVERSAL SETS OF OPERATIONS

Any switching function


can be expressed
exclusively in terms of
NAND operations.
145

UNIVERSAL SETS OF OPERATIONS


Lets explore the NOR operation. Since the set {OR, NOT}
is universal, if we can express both those operations in
terms of NOR then, {NOR} will be universal! Here we go:

x' = xx = (x+x)

xy = (x+y) = [(x+x)+ (y+y)]


146

UNIVERSAL SETS OF OPERATIONS

Any switching function


can be expressed
exclusively in terms of
NOR operations.
147

ISO / IEC
ISO (the International Organization for Standardization) is a
worldwide federation of national standards bodies (ISO
member bodies).
IEC (the International Electrotechnical Commission) is the
worlds leading organization that prepares and publishes
International Standards for all electrical, electronic and
related technologies
ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
148

ISO 14617
The purpose of ISO 14617 in its final form is the creation of
a library of harmonized graphical symbols for diagrams used
in technical applications. This work has been, and will be,
performed in close cooperation between ISO and IEC. The
ultimate result is intended to be published as a standard
common to ISO and IEC, which their technical committees
responsible for specific application fields can use in
preparing International Standards and manuals.

149

ISO 14617-5:2002 / IEC 60617


ISO 14617-5:2002(en)
Graphical symbols for diagrams
Part 5 : Measurement and control devices
This part of ISO 14617 specifies graphical symbols for
components and devices used in measurement and control
systems, represented in diagrams.
IEC 60617 - Graphical Symbols for Diagrams
150

DIN
DIN, the German Institute for Standardization, develops
norms and standards as a service to industry, the state and
society as a whole.
DIN 40900-12 (1992-09)
Graphical Symbols For Diagrams; Binary Logic
Elements

151

NEMA
The National Electrical Manufacturers Association (NEMA)
is the association of electrical equipment and medical
imaging manufacturers.
NEMA provides a forum for the development of technical
standards that are in the best interests of the industry and
users, advocacy of industry policies on legislative and
regulatory matters, and collection, analysis, and
dissemination of industry data. In addition to its
headquarters in Rosslyn, Virginia, NEMA also has offices in
Beijing and Mexico City.
152

ANSI
The American National Standards Institute is a private nonprofit organization that oversees the development of
voluntary consensus standards for products, services,
processes, systems, and personnel in the United States.
The Institute oversees the creation, promulgation and use
of thousands of norms and guidelines that directly impact
businesses in nearly every sector: from acoustical devices to
construction equipment, from dairy and livestock
production to energy distribution, and many more.

153

IEEE
IEEE, pronounced "Eye-triple-E," stands for the Institute of
Electrical and Electronics Engineers.
IEEE is the world's largest professional association
dedicated to advancing technological innovation and
excellence for the benefit of humanity. IEEE and its
members inspire a global community through IEEE's highly
cited publications, conferences, technology standards, and
professional
and
educational
activities.

154

CSA Group
CSA Group is an independent, not-for-profit member-based
association dedicated to advancing safety, sustainability and
social good. We are an internationally-accredited standards
development and testing & certification organization. We
also provide consumer product evaluation and education &
training services. Our broad range of knowledge and
expertise includes: industrial equipment, plumbing &
construction, electro-medical & healthcare, appliances & gas,
alternative energy, lighting and sustainability.

155

NEMA ICS/ANSI/IEEE/CSA
NEMA ICS 19-2002 (R2007)
Diagrams, Device Designations and Symbols
ANSI Y32.2
Electrical and Electronics Diagrams, Graphic Symbols
ANSI Y32.14
Logic Diagrams, Graphic Symbols
CSA Z99:1975
Graphic Symbols For Electrical And Electronics Diagrams
156

NEMA ICS/ANSI/IEEE/CSA
IEEE Std 91
IEEE Standard Graphic Symbols for Logic Functions.
IEEE Std 315
IEEE Standard Graphic Symbols for Electrical and
Electronics Diagrams (Including Reference Designation
Letters).
IEEE Std 991
IEEE Standard for Logic Circuit Diagrams.
157

Circuit Symbols
IEC (DIN EN)

NEMA ICS/ANSI/IEEE

Indicator light, general symbol


158

Circuit Symbols
IEC (DIN EN)

NEMA ICS/ANSI/IEEE

N/O (Normally Open) contact


159

Circuit Symbols
IEC (DIN EN)

NEMA ICS/ANSI/IEEE

N/C (Normally Close) contact


160

Identity

161

Negation

162

OR

163

AND

164

Lgica de Relevadores
Sistemas de Control

165

Relay Logic
The term Relay generally refers to a
device that provides an electrical
connection between two or more
points in response to the application
of a control signal.
The most common and widely used
type of electrical relay is the
electromechanical relay or EMR.

166

Relay Logic
Relays are switches that open and close circuits electromechanically or
electronically. Relays control one electrical circuit by opening and closing
contacts in another circuit.

167

Relay Logic

168

Relay IEC Symbol

Coil

NormallyClosed
(NC)

Coil
Common (C)
169

NormallyOpen
(NO)

Relay - Symbols

170

Relay - Symbols

171

Relay - Connections

172

Relay Automotive

173

Relays - Automotive

174

Relay Circuit Example

175

Relay Logic - Examples

176

Relay Logic Examples (NOT)

177

Relay Logic Examples (AND)

178

Relay Logic Examples (OR)

179

Relay Logic Examples (AND OR)

180

Relay Logic Examples

181

Relay Logic Examples

182

Compuertas Lgicas
Sistemas de Control

183

Logic Gates
The generic name given to a physical device that
carries out any of the switching operations is
gate.

Schematic Symbols for logic gates


184

Logic Gates Schematic Symbols

185

Logic Gates Schematic Symbols

186

Logic Gates Schematic Symbols

187

Logic Gates Schematic Symbols

188

Integrated Circuits Typical SSI

189

TTL Logic Levels

190

Integrated Circuits Typical SSI

191

Integrated Circuits Typical SSI

192

Integrated Circuits Typical SSI

193

Componentes Neumticos e
Hidrulicos
Sistemas de Control

194

Common types of Cylinders


Single acting cylinder
a cylinder in which air pressure is applied to the movable
element (piston) in only one direction.

195

Common types of Cylinders


Spring return cylinder
a cylinder in which a spring returns the piston assembly.

196

Common types of Cylinders


Double acting cylinder
a cylinder in which air pressure may be alternately applied
to the piston to drive it in either direction.

197

Directional Control Valves


To change the direction of airflow to and from the cylinder,
we use a directional control valve.
The moving part in a directional control valve will connect
and disconnect internal flow passages within the valve body.
This action results in a control of airflow direction.

198

Directional Control Valves

199

Directional Control Valves

200

Directional Control Valves

201

Functional Types of Directional Control Valves

Two-Way Directional Valve

202

Functional Types of Directional Control Valves

Three-Way Directional Valve

203

Four-Way Directional Valve


Perhaps the most common directional valve in simple
pneumatic systems consists of pressure port, two actuator
ports and one or more exhaust ports.
These valves are known as four-way valves since they have
four distinct flow paths or "ways" within the valve body.

204

Four-Way Directional Valve


A common application of four-ported four-way directional
valve is to cause reversible motion of a cylinder or motor.
To perform this function, spool connects the pressure port
with one actuator port.
At the same time, the spool connects the other actuator
port with the exhaust port.

205

Four-Way Directional Valve

206

Four-Way Directional Valve

207

Four-Way Directional Valve

208

Four-Way Directional Valve

209

Five-Port / Four-Way Directional Valve

210

Pneumatic Logic Elements

211

Pneumatic Logic Elements

212

Pneumatics

213

Pneumatics

214

Pneumatics

215

Pneumatics

216

Pneumatics

217

Industrial Electrical Control

218

Industrial Electrical Control

219

Power Supplies

220

Power Supplies
Four voltages are typically available to power industrial
sensors:

221

12 VDC

120 VAC

24 VDC

240 VAC

Circuit Breakers

222

223

Introduccin a los Controladores


Lgicos Programables (PLC)
Sistemas de Control

224

What is a PLC?

https://goo.gl/j6I6tw

225

PLC

PLC = Programmable Logic Controller

A micro-processor based controller with multiple inputs


and outputs using integrated circuits instead of electromechanical relays to carry out functions to control
machines and processes.

226

PLC
A PLC performs the logic functions of:

227

Relays

Timers

Counters

Sequencers

PLC : Basic Block Diagram

228

PLC System : Basic Arquitecture

229

Advantages of PLC Control Systems

Flexible
Faster response time
Less and simpler wiring
Solid-State no mechanical moving parts
Modular design easy to repair and expand
Sophisticated instruction sets available
Allows for diagnostics

230

Advantages of PLC Control Systems

Flexible
Faster response time
Less and simpler wiring
Solid-State no mechanical moving parts
Modular design easy to repair and expand
Sophisticated instruction sets available
Allows for diagnostics

231

Advantages of PLC Control Systems

A PLC program eliminates much of the hard wiring that


was associated with conventional relay control circuits.

Once a PLC has been written and tested it can be


downloaded to other PLCs.

OEMs can provide system updates for a process by simply


sending out a new program.

232

Advantages of PLC Control Systems

Generally, if an application requires more than 6 control


relays, it will usually be less expensive to install a PLC.

A PLC can communicate with other controllers or


computer equipment.

PLC operates in real-time which means that an event


taking place in the field will result in an immediate
operation or output taking place.

233

Advantages of PLC Control Systems

A PLC program can be watched in real-time as it


executes to find and fix problems.

PLCs have resident diagnostics and override functions


allowing users to easily trace and correct software and
hardware problems.

234

PLC : SCAN

235

PLC : Programming languages


IEC 61131-3 standard

Ladder diagram (LD)


Sequential Function Charts (SFC), Grafcets
Function Block Diagram (FBD)
Structured Text (ST)
Instruction List (IL)

236

PLC : I/O Configurations

237

PLC : I/O Configurations


Fixed I/O

Typical of small PLCs


The processor and I/O are packaged together
Lower in cost buts lacks flexibility

238

PLC : I/O Configurations


Fixed I/O

239

PLC : I/O Configurations


Fixed I/O

240

PLC : I/O Configurations


Fixed I/O

241

PLC : I/O Configurations


Modular I/O

I/O is divided by compartments into which separate


modules can be plugged.

This feature increases the options and the units flexibility.

Modules can be mixed in any way.

242

PLC : I/O Configurations


Modular I/O

243

PLC : I/O Configurations


Modular I/O

244

PLC : I/O Configurations


Modular I/O

245

PLC I/0
Digital

120 V AC
24 V DC
240 V AC

Analog

246

4 20 mA
0 10 V DC

Input Interfaces : 120 V AC

247

Input Interfaces : 120 V AC

248

Input Interfaces : 120 V AC

249

Input Interfaces : Terminal Blocks (TB)

250

Input Interfaces : 24 V DC
Input signals can range from:

0 V DC when the device is OFF

between 15 V DC and 30 V DC when the


device is ON.

251

Input Interfaces : 24 V DC

252

Input Interfaces : 24 V DC
Two types of DC Input Devices are used with PLCs:

Sourcing Devices, provides current when


they are ON.

Sinking Devices, receives current when they


are ON.

253

Input Interfaces : 24 V DC , Sourcing

254

Input Interfaces: 24 V DC , Sourcing, 2W

255

Input Interfaces: 24 V DC , Sourcing, 3W

256

Input Interfaces : 24 V DC , Sinking

257

Input Interfaces:24 V DC , Sinking, 2W

258

Input Interfaces:24 V DC , Sinking, 3W

259

PNP 3 Wire Sensor Wiring

260

PNP 3 Wire Sensor Wiring

261

PNP 3 Wire Sensor Wiring

262

NPN 3 Wire Sensor Wiring

263

NPN 3 Wire Sensor Wiring

264

NPN 3 Wire Sensor Wiring

265

3 Wire Sensor Layout

266

4 Wire Sensor Wiring

267

Output Interfaces : Components

268

Output Interfaces : Types

Relay
5 265 V AC , 5 125 V DC . Max. current 2 A

Transistor ( MOSFET)

20.4 26.4 V DC . Max. current 1 A

Triac
85 264 V AC . Max. current 0.5 A
269

Output Interfaces : Types

270

Output Interfaces

271

Output Interfaces

272

Output Interfaces : Contact Protection

273

PLC Wiring : AC I/O

274

PLC Wiring : DC I/O , Built-in

275

PLC Wiring : DC I/O , Ext. Power-Supply

276

PLC Wiring : AC Power Source

277

PLC Wiring : AC Power Source

278

PLC Wiring : Wiring

Earth Ground : #8 AWG


Functional Ground : #10 AWG
Safety Ground : #14 AWG

Power Supply : #14 AWG

I / O Devices : #14 AWG - #22 AWG stranded wires

279

PLC Wiring : Wiring Color Coding

red (ac)
blue (dc)
orange (relay)
green (specialty)
280

Wiring Conductor Ampacity

#14 AWG max. 15 Amperes , conservative rating 5.9 A

#12 AWG max. 20 Amperes, conservative rating 9.3 A

#10 AWG max. 30 Amperes, conservative rating 15 A

281

PLC Wiring :Grounding

282

PLC Wiring :Grounding

283

Diagramas de Escalera
Sistemas de Control

284

Relay Logic Diagram


A relay logic diagram illustrates the method by which an
industrial control system operates.
There are standard rules that should be followed when
creating relay logic diagrams.
Several standard symbols or legends are used to draw relay
logic circuits.

285

Relay Logic Diagramas


Relay

logic diagrams are created to show


the logical relationship between devices.

Relay

logic diagrams are sometimes


called:

286

elementary diagrams,
line diagrams,
or relay ladder logic (RLL).

A simple relay logic diagram

287

Relay Logic Diagrams: Basic Terminology

Rung: Horizontal line in a relay logic diagram that has


input devices and an output device.
Rails: Two vertical lines labeled L1 and L2 that connect
the rungs of a RLL diagram.
Relay coil: Device that, when energized, opens
associated normally closed contacts and closes normally
open contacts.
Contact: Device that opens and closes corresponding to
the state of its associated relay coil. A normally open
contact isclosed when its relay coil is energized. A
normallyclosed contact is opened when its relay coil is
energized.
288

relay coil and contacts in a RLL diagram


RAILS

CONTACT

RUNG
CONTACT
289

COIL

Normally Open Schematics

290

Normally Closed Schematics

291

Output Schematics

292

Why is it called Logic control?

293

OR Example

294

Rules for Drawing Relay Logic Diagrams

Nine rules are accepted as standard in the control


industry for creating relay logic diagrams.

Creating a relay ladder diagram is the first step in


programming a PLC.

Goodheart-Willcox Co.,
Inc.

Rules for Drawing Relay Logic Diagrams

Rule 1. Input devices are placed near the left corner


of the rung. Devices are show in order of importance
whenever possible.

Rule 2. One (and only one) output is placed near the


right corner of the rung.

Electrical devices or components are shown in


their normal position. Normal for electrical
diagrams is with the circuit de-energized or OFF.
Goodheart-Willcox Co.,
Inc.

Rules for Drawing Relay Logic Diagrams

Rule 3. Input devices can be connected in series, parallel,


or combination. Devices that perform a STOP function
are normally wired in series.

Rule 4. Output devices cannot be connected in series.


Rule 5. While input devices can be represented multiple
times in the relay logic diagram, each output device can
only be represented once in the diagram.

All contacts associated with a device will change


position when the device is energized.
Goodheart-Willcox Co.,
Inc.

Rules for Drawing Relay Logic Diagrams

Rule 6. All the input and output devices must be placed


horizontally.
Rule 7. Current in the relay logic diagram must flow from
left to right.
A ladder diagram is read like a book,
left to right and top to bottom.

Goodheart-Willcox Co.,
Inc.

Rules for Drawing Relay Logic Diagrams

Rule 8. Diagrams must be numbered and commented


correctly.

Rung numbers are placed on the left side of each rung.


Instruction symbols and comments are placed above the instruction.
Rung comments are placed on the right side of each rung.

Rule 9. Location of each contact associated with a coil can be


recorded by the right-hand rail near the coil.

Contacts associated with relays, timers , motors, starters, etc. will


always have the same number or letter designation as the device
that controls them.
Goodheart-Willcox Co.,
Inc.

Creating Relay Logic Diagrams for Industrial Control Circuits

Step 1: Clearly define the control problem.

Draw a schematic diagram of the system setup.

Discuss the problem.

Step 2: Review and follow the nine relay logic diagram


rules.

Draw the relay logic diagram.


Goodheart-Willcox Co.,
Inc.

Relay Logic Diagrams for Industrial Control Circuits

301

Relay Logic Diagrams for Industrial Control Circuits

302

Programacin de PLC
Sistemas de Control

303

Relay Type Instructions


Examine ON

304

Examine OFF

Relay Type Instructions


Examine ON

Normally Open (NO)


contact.
When the controlling
device is ON, the normally
open contact is CLOSED.
When the controlling
device is OFF, the
normally open contact is
OPEN.
305

Examine OFF

Normally Closed (NC)


contact.
When the controlling
device is ON, the normally
open contact is OPEN.
When the controlling
device is OFF, the
normally open contact is
CLOSED.

Limitations of ladder diagrams

Each PLC manufacturer has a limit of contacts or other


logic symbols that can be included on one line of a ladder
diagram and also a limit to the number of parallel
branches or lines that make up one network.

A typical network limitation of 10 series contact per line


and 7 parallel lines or branches is typical of some
companies.

Some companies restrict the output to be on the first


line.
306

Limitations of ladder diagrams

A typical network limitation of 10 series contact per line


and 7 parallel lines or branches is typical of some
companies.

Some other companies have a network limit of 9x8, some


others a network limit of 11x7.

When a circuit requires more series contacts than the


network allows, the contacts are split into two rungs.

307

Limitations of ladder diagrams

When a circuit requires more series contacts than the


network allows, the contacts are split into two rungs.

The first rung would contain a part of the required


contacts and would be programmed to an internal or
dummy relay.

Internal relays are actually a bit in a word location in


storage memory or an unused bit in the I/O table.

308

Timers (in general)


ON-Delay

OFF-Delay

Start timing when

Start timing when


their timer coils are deenergized. Then, their

their timer coils are


energized. Then, their
normally open contacts
close and their normally
closed contact open
when the timer is
finishing timing.

309

normally open contacts


close and their normally
closed contact open
when the timer is
finishing timing.

Timers (in general)


ON-Delay

OFF-Delay

The timer contact immediately


revert to their normal state
when the timer accumulated
register resets to zero.

The timer contact


immediately revert to their
normal state when the timer
accumulated register resets
to zero.

There is a delay before the


contacts switch when the ONDelay timer turns on. However,
there is no delay in switching
when the timer turns off.
310

PLC Timers
ON-delay timer

Timer that must be


energized to start timing.

311

OFF-delay timer

Timer that must be deenergized to start timing

PLC Timer Instruction Register


Preset Register
Register that holds the timer or counter preset number.
Accumulated Register
Register that holds the timer or counter accumulated
valued.
Status Register
Register that hold the status bits. Also called flag register.

Enable bit ,Timer Timing bit, Done bit

312

PLC Timer Instruction Register


Enable bit (EN)
Bit that is set when the path of a rung is complete

Timer Timing (TT)


Bit that is energized when the timer is timing

Done
Bit that is set when the instruction has completed its task,
such as reaching a preset value or length value.

313

PLC Timer Instruction Register

Timer base number

Number that must be multiplied by the timer preset


number to generate the timer preset value.

314

PLC Timers
Retentive

Are timers that hold their


accumulated value when
are disabled.

RESET(RES)
Instruction that must be
used to reset the retentive
timer.

315

Non-Retentive

Are timers that reset


when they are deenergized.

PLC Timers

Interlocked timers

Timers used to turn an output on and off sequentially.

316

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