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America Garlic Onion Processing


I. American Garlic and Onion Introduction
America is one of the largest garlic and onions producing countries in
the world. And California is American top producer of garlic and onions.
As the largest producing state in the U.S. of garlic and onions, producing
over 90% of commercial garlic.

II. Garlic and Onion Processing Market in the USA


1. Garlic Processing Market
In U.S., the consumption of raw garlic is low, and few raw garlic are
utilized in seafood and salad eating. Garlic are often used as flavor in the
cooking, flavored soup in fast food, garlic powder added in food.
Garlic deep processing products in America consist of: garlic powder,

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fried garlic flakes, garlic juice, garlic oil, garlic essence capsule and so on.
These processing products have extensive market prospect in fined
chemical industry, medical and health industry, flavoring industry, food
& feed additive industry and etc.. The garlic powder is processed from
garlic slices. The main dehydration way of garlic powder is hot air drying
in the U.S., because drying temperature & time are controllable by hot
air drying.
There is strong garlic culture in the USA, and every year Gilroy in
CA-the famous hometown of garlic will hold the garlic festival, which is
the towns signature event and draws more than 100,000 visitor
annually. The festival features a wide variety of garlic-infused foods to
show people all over the world various deep-processed garlic products.
The unique garlic culture in U.S. guides people to form good garlic
consumption, promote the prosperity of garlic consumer market. Thus
garlic processing industry will get the further development.
2. Onion Processing Market
Onions in U.S. are generally processed into crispy onions and onion oil.
No limits to the application of crispy onions in America. Crispy onions
can be regarded as a delicious ingredient in like onion bread, they can be
used in sauces, soups, with meat and as a snack. They also make a tasty
topping for salads, pizzas, hot dogs, hamburgers, mashed potato, pasta
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and egg dishes.


Onion oil is extracted from onions through steam distillation. Onion oil
in America is supplied worldwide to flavoring agent and foodstuff
industries.
III. Deep-processed Garlic Products
1. Dried Garlic Flake Production

Dehydrated garlic accounts for roughly 75% of U.S. garlic consumption.


The dehydrated garlic flakes have excellent flavor & taste and high
nutritional value, highly in demand for their best quality in market. The
major processing steps of dried garlic flakes are as follows:

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Choosing materialsgarlic separatinggarlic peelinggarlic


washinggarlic slicinggarlic washinggarlic slice dehydrationgarlic
slice dryinggarlic slice packing
1.1 Raw materials: Choose mature and unbroken garlic with no mildew.
1.2 Garlic separating
Break the garlic bulbs into separated cloves. Put garlic into garlic
separating machine. When the whole garlic passes between rubber
rollers of garlic separating machine, garlic bulbs are automatically
separated into cloves.

1.3 Garlic peeling


Peel garlic cloves by garlic peeling machine. Adopting pneumatic
principle, garlic peeling machine will peel garlic cloves without water
with peeling rate of 95%.

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1.4 Garlic washing


Wash garlic cloves with garlic washing machine to remove off foreign
materials.
1.5 Garlic slicing
Cut the clean garlic cloves into flakes by garlic slicer machine. Clean
garlic cloves are uniformly sliced to 1.5-2.2mm. The surface of garlic slice
is smooth without damage.
1.6 Garlic washing
Wash garlic flakes by the washing machine until garlic flakes become
clean.
1.7 Garlic flake dehydration
Remove the surface water of garlic flakes through the high speed
rotation by vegetable centrifugal dewatering machine. The dehydration
period generally is around one minute. Notice: too long dehydration

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period will make garlic slices soft and form protruding vesicles on the
flake surface, which has bad influence on product quality.
1.8 Garlic drying
Spread garlic flakes uniformly on the drying tray, then push these flakes
into hot air drying oven. The drying temperature is set between 6570,
and drying period is around 6.5-7 hours. After drying, the water content
of final garlic flakes is around 5%6%.
1.9 Packing
The final garlic products can be packed by vacuum package machine for
long period storage.
2. Garlic Powder
Garlic powder is a very common seasoning in U.S., mainly used for pasta,
pizza, grilled chicken and etc.. It is further processed on the basis of dried
garlic flakes. In other words, if you would like to make garlic powder, you
need do the above 1-8 steps to make dried garlic flakes. Then use garlic
mashed making machine to make mashed garlic. Thus, you can get high
quality garlic powder.

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3. Garlic Oil Making

Rich in antioxidants and other healthy nutrients, garlic oil is a fresh and
flavorful ingredient to add to the food and cooking oil. It is important to
point out that garlic oil is constituted more of vegetable oils.
Garlic essential oil is produced when fresh garlic is crushed and
subjected to steam distillation. The production procedures include:
Garlic separatinggarlic peelinggarlic washinggarlic mashing with
adding waterfermentationsteam distillationoil and water
separationrefiningpacking
IV. Onion Processed Products
1. Crispy Onion Processing
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Working process of Crispy onions:


Onion root cuttingonion peelingonion
cuttingwashingdehydrationfryingdeoilingflavoringpacking.

Crispy onion production line mainly includes the following equipment:


1.1 Onion root cutting machine for cutting onion tops and tails cleanly
one time without damage.

1.2 Onion peeler machine is for automatically removing the peels of

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onion.
1.3 Onion cutting machine is to cut onions into fine slices.

1.4 Water bubble washing machine is used to wash onion slices.


1.5 Air dehydration machine for drying onion slices.
1.6 Onion fryer machine is for frying dried onion slices and there are
different types of fryer machines.
1.7 Fried onion deoiling machine is used to remove extra oil.
1.8 Seasoning Machine for seasoning fried onions with flavor to achieve
better taste.
1.9 Automatic packing machine for weighing, filling crispy onions and
injecting nitrogen automatically.

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2. Onion Oil Processing


Onion oil is extracted from onions through steam distillation. This highly
concentrated ethereal oil contains all the typical onion taste components.
Onion oil technological process:
Fresh onions-cleaning/rinsing-onion slicing-onion freezing-oil
extraction-finished oil product
Please notice that in large scale garlic or onions processing, the weigh
sorter is generally utilized to classify garlic by weight. It is designed for
small or medium sized products with several elements re-engineered for
garlic processing, can also be used for onions, stone fruits, apples, citrus
fruits and other round fruit and vegetables.

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