Documente Academic
Documente Profesional
Documente Cultură
Content
Warnings and Precautions......................................................................................... 1
Chapter One System Using Introduction ................................................................. 3
Chapter Two Training, Assessment Content.......................................................... 14
Trining 1 Milling Hardware Connection ............................................................... 25
Training 2 System Boot Electricity ........................................................................ 47
Training 3 Basic Operation of CNC Machine Tools ............................................. 49
Training 4 System Debugging Preliminary Knowledge....................................... 51
Training 5 System Basic Parameters Settings ....................................................... 53
Training 6 Inverter Application .............................................................................. 57
Training 7 Basic Operation..................................................................................... 95
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[Note]
Useful information and annotated
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examination. Mainly covers the CNC milling machine and CNC milling machine two functions
training device.
1.2 Feature
(1) Small size, beautiful appearance.
(2) Intuitive and strong, through the operation of the electrical machine can become familiar with
the principles and the appearance of the machine structure. The electrical control system
operating the machine can achieve a variety of motion control, which includes: Spindle forward /
reverse rotation start / stop, X / Z-axis table movement, return to the reference point, the limit
position of the soft / hard limit protection and cooling simulated movements.
(3) Electrical control circuit components are used in practical industrial applications on the
machine electrical components are mounted on the bench electrical cabinet, at a glance, and has
a corresponding test points for easy wiring and testing circuit operation.
(4) Modular design, each module can be installed independently, independently removable,
failure is low and easy maintenance.
(5) Semi-physical simulation model of the machine is the machine with reference to the normal
size scaled according to a certain design; give a true reproduction of the mechanical motion of
CNC machine tools, CNC machine tools demonstrate a variety of actions, but do not have the
processing capacity.
(6) Electrical control circuit design thoughtful, with all lines of circuit protection and overload,
short circuit protection.
(7) Equipment repeated use, the students completed each training can be restored to normal, to
facilitate future students to receive training without conflict in the Taiwan body can practice
wiring.
II Basic composition
2.1 Platform body part
(1) Table is steel spray, color RAL7035.
(2) Workbench is divided into two parts: the above is a numerical system modules, spindle
module, feed module; following are input and output modules, DC motor module, control
module, power module.
(3) On each side of workbench upper part has a tin socket; see from the front left side of the
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lower part of the table there are three air plugs, whose role is to connect the-loop limit switch
signal, and frequency spindle motor power line and Z-axis servo motor the brake power cord;
right to have a four-pole circuit breaker, total control as the system power supply.
Spindle motor
Limit switch
4) The lower part of the body is a double door structure, experimental Zhuodi also has four
direction wheel;
(5) Behind the body followed by a double-door structure, easy to install various components;
(6) The overall design meets each school to do CNC training requirements, elegant appearance,
seen from the front upper edge down tilt.
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110mm
Y axis stroke
170mm
Z axis stroke
150mm
8000mm/min
Spindle power
25W
1400r/min
12
Coordinate Dimensions
575790840mm
Screw pitch
5mm
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Stroke
switch
Install holder
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X-axis
reference point
X-axis limit
Z-axis limit
Z-axis
negative
direction limit
Z-axis
reference point
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Three-phase asynchronous motors to power line line number U5 V5 W5 all terminals connected
to left of TB1512 , pictured as above
5, X-axis / Y axis / Z axis servo motor terminal
Power lines are an orange Military Connector (4-pin female) as follows, Siemens standard
configuration, open the dust cover when connecting to the servo motor side is also true method
of operation.
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Encoder signal line is a grass green Military Connector (15-pin female), as shown below,
Siemens standard configuration, open the dust cover when connecting to the servo motor side is
also true method of operation.
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Mode
Qty
Uni
t
Remark
Includes
Training bench
With nameplate,
certificate
the
1
Set
following
eight
modules
CNC system
DLSK-808D2
Pc
DLSK-S1616
Pc
DLSK-ZDJ01
Pc
Spindle module
DLSK-SBPQ3
Pc
Servo feed
DLSK-3Servo
Pc
DLSK-KZ01
Pc
module
module
Control module
(the same
configuration,
wiring different
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DC Power
Module
DC Power
DLSK-DY83B
Pc
DLSK-DYX03
Pc
Set
Pc
Pc
Pc
Pc
Pc
8A
Pc
5A
Pc
3A
Pc
Pc
Pc
13
Pc
13
Pc
Module
Including spindle
Coordinate
training bench
motor, nameplate, a
4-pin male one airline, a
12-core cable limit
switch, etc.
CNC power
cable
X4 Cable
DP25 cable
(Male) Cable 1 m
DP25 Male to Female
Two is DP25 cable 1
meter needle
Insurance Core
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On for
OP520
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35
Pc
Pc
Pc
Pc
head
Red 1.0 m head to head
Milling(3-1)
Operation
Boo
k
Milling(3-2)
Programming(Sie
mens
instructions)
Programming(IS
Diagnostics
Manual
Manual
SINUMER
IK 808D
O dialects)
Stroke switch
6FC5398-4DP10-0BA0
Milling(3-3)
Allen wrench
boo
Boo
k
Boo
k
Boo
k
9 sets
Set
KW15
Siemens
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and methods that can initially locate the fault. Learn how to establish fault file.
5, to understand basic principles of operation of CNC machine tools, CNC 808D familiar
methods of operation, to fully understand the control panel of the switch functions and operation
methods.
5, to understand basic principles of operation of CNC machine tools, CNC 808D familiar
methods of operation, to fully understand the control panel of the switch functions and operation
methods.
6, master CNC equipment input system, learn the input processing procedures and methods, and
the master program edit, modify, debug, and run approach.
7, the training contents of the report: This paper describes the requirements for each training
program and content; book by training required to answer the question, fill out the training
obtained or calculated data, draw the required drawings; finish each after project experience, the
experience gained and lessons learned; project on the training to improve and enhance its own
proposals.
8, submitted a report on training session, the final submission of CNC machine fault diagnosis
and maintenance of the summary report.
9, with all the real news reports and comprehensive assessment of the respondent's scores as
training to the evaluation results.
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Benefits:
Easy to learn
Thanks to the multimedia training materials, SINUMERIK 808D on PC software and CNC
system integrated online help systems, different operating
As staff are able to easily learn SINUMERIK 808D Operation and Programming. And all the
training materials are free of charge!
Easy to maintain
Service plan features can help you track and manage your machine lubricants, filters and other
accessories replacement and maintenance.
Easy to operate
SINUMERIK 808D supports DIN ISO language programming language and can be adapted to
different user programming habits.
Powerful contour
Calculator can also be complex contours do not need any CAD / CAM software and
programming directly on the CNC system. Many technology cycles for turning, drilling of the
many technology cycles can help you easily write your processing program
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Handwheel Control
Input
X21
Output
CW
CCW
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3L-
1L+
L-
3L+
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3L-
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OUTPUT
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
Q1.0
Q1.1
Q1.2
Q1.3
Q1.4
Q1.5
Q1.6
Q1.7
INPUT
I0.0
I0.1
I1.1
www.dolang.cn
I1.0
I0.2
I1.2
Input
I0.3
I0.4
I0.5
I1.3
I1.4
3L-
I0.6
I1.5
I0.7
I1.6
I1.7
Output
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This module can detect and determine the external wiring, as well as programming situations.
3.3 DC motor moduleDLSK-ZDJ01
Knife library
1
3L+
3L-
Cooling motor
Lubrication motor
www.dolang.cn
Modules:
Three DC motors
6 Inductive sensors
LED indicator
K3 banana jack
Benefits:
Achieve turret simulation;
Pump simulation;
Lubrication simulation;
Exercise wiring;
Signal detection and adjustment turret
Knife-election once every tool number, tool motor rotation to the corresponding tool number to
stop, such as choosing T1 knife, the motor forward rotation to stop at the 1st place, this time on
the 1st lights lit, if not bright, adjust the two places: one would be rotating in a proximity switch
or screwed into the second mounting plate to the center of the screw fastening position, these two
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methods is to make the signal detection points can be better proximity to the switch position, to
facilitate the signal acquisition.
Promixity
switch
Signal
point
testing
DI
AC380V
DIN1
L1
DIN2
L2
www.dolang.cn
DIN3
+24V
L3
Modules:
Drive M420 AC380V 0.75KW
K3 banana jack
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X axis
Y axis
Z axis
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-X4
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Modules
V60 servo drive module 6SL3210-5CC14-0UA0
Three-phase AC220V power supply
Benefits:
Implementation and 808D CNC system connections.
Exercise wiring.
3.6 Control moduleDLSK-KZ01
X + limit
X - limit
X axis origin
Z + limit
Z - limit
Z axis origin
Y + limit
Y - limit
Y axis origin
3L+
KA1
KA4
KA2
KA5
KA3
KA8
KA6
www.dolang.cn
KA7
KA9
3L-
Modules:
9 intermediate relay
9 signal interface board
K3 banana jack
Benefits:
Train students wiring connections;
Training students to the principles set;
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Can be reused.
3.7 Power moduleDLSK-YD83B
CNC Power
CNC Power
I/O Power
1L+
3L+
1L+
3L+
L-
3L-
L-
3L-
Work lamp
Red
-X4
FU2 5A
FU3 8A
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FU1 3A
3L-
Modules:
3A switching power supply 1
Switching power supply 8.3A 1
2 Pin Receptacle 1
3 Pin Receptacle 1
OP520 fuse holder 3, with fuse is the different
K3 banana jack
Benefits:
Power control applications;
DC24V DC power supply for the system;
True representation of the industrial control loop disk layout;
4, Power Box
The right part of the electrical operating area is the intelligent assessment and a power supply
unit is equipped with fault appraisal system (LCD and keypad unit); start, stop, emergency stop
button.
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L3
Inverter
L1
L2
AC380V
CNC
Control
Power Zone
ERGEN
M
S TO P
Drive
Power Switch
Power indicator
Control Zone
VU
Voltage Indicator
CY
VW
WU
Modules:
DIP switch 3 files two segments
Voltmeter 85L17 AC 500V
Power indicator
Power with the key switch
Emergency stop switch
Control section: three-pole circuit breaker, two pole circuit breaker, single-pole circuit breakers
K4 banana jack
Trining 1 Milling Hardware Connection
I Training purpose
Learn 808D CNC system structure; grasp CNC milling machines (cross slide) integrated training
system components and cabling.
II Training device
Hardware connections necessary equipment:
Item
1
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Device
CNC system module
25
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Model
Qt
DLSK-808D2
DLSK-S1616
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3
4
8
9
DC motor module
Spindle module
DC Power Module
Power Box
Test line
DLSK-ZDJ01
DLSK-SBPQ3
DLSK-2Servo
DLSK-KZ01
DLSK-DY83B
DLSK-DYX03
K3
Including spindle
motor, nameplate, a
10
header 1 meter
needle aviation
Two is the 3-pin
12
X4 cable
header 1 meter
needle aviation
Head is DP25pin
femaleHead is
13
DP25cable
Female
15
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DP25cable 1m
DP25 Male to
14
26
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1
1
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needle (male to
male) cable 1 m
Remark
Emergency stop
signal
Output
Remark
Q0.0
I0.1
X axis + To limit
Q0.1
I0.2
X axis + To limit
Q0.2
I0.3
Y axis + To limit
I0.4
Y axis + To limit
Q0.4
Cooling pump
I0.5
Z axis + To limit
Q0.5
I0.6
axis + To limit
Q1.0
I0.7
Lubrication pump
Turret motor
X-axis reference
point
I1.0
Y-axis reference
I1.1
Z-axis reference
I1.2
T1
I1.3
T2
I1.4
T3
I1.5
T4
I1.6
T5
I1.7
T6
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L1 L2 L3
Black
Black
Black
PE N
Blue
Bicolor
Equipment limits
BVR2.5mm 2
U0
QF0
V0
Emergency Stop
SB3
KM 1
3
Black
W0
Key Switch
SA 1
KM 1
PE
1N
1L 1 1L 2 1L 3
HL0
Black
BVR1.0mm 2
9 11
10 12
SA2
KM1
PE
Ground Screw
V
N1
Light Blue
1L1
Red
QF1
17
18
19
BVR2.5mm 2
Splinder
Inverter
Black
U0 V0 W0
AC380V
TC
AC220V
U01
QF2
Black
Black v04
W01
Black w04
20
21
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U04
V01
28
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XS1
XS2
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BVR0.3 mm2
23
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25
29
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26
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PPU
X1
24VDC
V60
Servo Motor
Z axisX53
V60
Servo Motor
Spindle
X54
Spindle Analog
X axisX51
Yaxis X52
Spindle encoder
X60
Spindle encoder
interface
Electronic hand
wheel
Signal 1 to 10
Handwheel
X10
IN
I0.0~I0.7 X100
Same
I1.0~I1.7 X101
Same
IN
I2.0~I2.7 X102
Q0.0~Q0.7X200
Q1.0~Q1.7X201
IP24
OUT
M
Signal 1 to 24
Load 1 to 16
X30
USB interface
3L-
3L+
L-
2L+
X10 MCP
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P
P
P
P
P
P
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60
61
3.3Machine connections
3.3.1Connection to prepare
Name
K2
test
line
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Model
Red 1.0M head to
head
Blue1.0M head to
head
Qty
Unit
Pc
Pc
36
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Red1.0M head to
K3
test
line
head
Blue 1.0M head to
head
Black 1.0M head to
head
Red1.0M head to
head
K4tes
t line
head
Double color 1.0M
head to head
13
Pc
13
Pc
35
Pc
Pc
Pc
Pc
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The third step will be labeled X-axis motor power cables and encoder cables (green for the
encoder line and orange as the power supply cord) connected to the corresponds X-axis.
as shown in picture
Step Four: Similarly the Y-axis / Z axis motor power cable and encoder cable access Y axis / Z
axis motor, as shown below
Step Five: The three-phase five-wire platform body leads to a cable connected to the user side of
the power switch of the air terminal, where three black wires were three-phase line of fire, L1 L2
L3, blue zero line N, yellow and green color is the ground wire PE (this line must be connected
to prevent electrical interference).
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DL SK -16I16O
OUTPUT
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q 0.6
Q0.7
Handwheel Control
Q1.0
Q1.1
Q1.2
Q1.3
Q1.4
Q1.5
Q 1.6
Q1.7
INPUT
Input
X21
Output
CW
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
CCW
1L +
L-
3L+
3L-
WWW.DOLANG.CN
www.dolang.cn
3L-
2) CNC system modules (DLSK-C808D) and Power Module (DLSK-DY83B) wiring diagram
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CNC Power
Handwheel Control
CNC Power
I/O Power
1L+
3L+
1L+
3L+
L-
3L-
L-
3L-
Work lamp
Red
-X4
+
3L-
Input
X21
Output
CW
CCW
3L-
L-
3L+
FU2 5A
www.dolang.cn
www.dolang.cn
FU1 3A
1L+
3L-
Equipment ready:
CNC cable (two for the 2-pin header 1 meter needle aviation) 1
K2 test line 1 meter red and blue each one
K3 test line 1 m, red and blue each one
3) CNC system modules (DLSK-C808D) and control module (DLSK-KZ01) wiring diagram
X + limit
Handwheel Control
Z axis origin
X - limit
X axis origin
Z + limit
Y + limit
Y - limit
Y axis origin
KA1
-
KA4
Z - limit
3L+
KA7
KA2
Input
X21
KA5
KA8
Output
CW
KA3
KA6
KA9
CCW
1L+
4)
Equipment ready:
L-
3L+
3L-
www.dolang.cn
www.dolang.cn
3L-
3L-
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FU3 8A
Input/output Module
DLSK -16I16O
OUTPUT
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
Q1.0
Q1.1
Q1.2
Q1.3
Q1.4
Q1.5
Q1.6
Q1.7
X + limit
X - limit
X axis origin
Z + limit
Z - limit
Z axis origin
Y + limit
Y - limit
Y axis origin
3L+
KA1
KA4
KA7
INPUT
KA2
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
KA5
KA3
www.dolang.cn
WWW.DOLANG.CN
KA6
KA8
KA9
3L-
Equipment ready:
K3 test line red \ blue \ black 1.0 m certain
4.5 Control Module (DLSK-KZ01) and Power Module (DLSK-DY83B) wiring diagram
Equipment ready:
K3 test line red \ blue \ black 1.0 m certain
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CNC Power
CNC Power
Work lamp
I/O Power
1L+
3L+
1L+
3L+
L-
3L-
L-
3L-
X + limit
X - limit
X axis origin
Z + limit
Z - limit
Z axis origin
Y + limit
Y - limit
Y axis origin
3L+
Red
-X4
KA1
KA4
KA7
3L-
KA2
KA5
KA3
KA9
www.dolang.cn
FU3 8A
www.dolang.cn
FU2 5A
KA8
KA6
FU1 3A
3L-
4.6 Control Module (DLSK-KZ01) and spindle module (DLSK-SBPQ1) wiring diagram
X + limit
X - limit
X axis origin
Z + limit
Z - limit
Z axis origin
Y + limit
Y - limit
Y axis origin
3L+
KA1
KA4
KA7
KA5
KA2
KA8
DI
KA3
KA6
AC220V
KA9
DIN1
L
DIN2
www.dolang.cn
www.dolang.cn
DIN3
3L-
+24V
PE
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DC Motor Module
Knife library
6
X + limit
X - limit
Z axis origin
Y + limit
Y - limit
KA1
KA7
KA2
1
3L+
3L-
KA5
Cooling motor
KA8
M
+
Lubrication motor
KA3
KA6
KA9
WWW.DOLANG.CN
WWW.DOLANG.CN
3L+
Z - limit
Y axis origin
KA4
DLSK-KZ01
Control Module
3L-
4.8DC motor module (DLSK-ZDJ01) with input and output modules (DLSK-S1616) wiring
diagram
Equipment ready:
K3 test line red \ blue \ black 1.0 m certain
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DLSK-16I16O
Input/output Module
DLSK-ZDJ01
DC Motor Module
OUTPUT
Knife library
6
R
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
Q1.0
Q1.1
Q1.2
Q1.3
Q1.4
Q1.5
Q1.6
Q1.7
3L+
3L-
Cooling motor
INPUT
M
R
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
Lubrication motor
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4.9 Inverter module (DLSK-SBPQ1) with power box modules (DLSK-DYX02) connection
diagrams
Equipment ready:
K4 test line red \ blue \ color 1.0 meters each one
Power Zone
CNC
Control
Drive
AC380V
DI
AC380V
L1
DIN1
L2
L1
DIN2
Inverter
L2
L3
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DIN3
+24V
L3
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X axis
Y axis
Z axis
CNC Power
CNC Power
I/O Power
1L+
3L+
1L+
3L+
L-
3L-
L-
3L-
Work lamp
Red
-X4
FU1 3A
3L-
FU2 5A
FU3 8A
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-X4
Defined
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is cooling switch
K10 is knife selection switch , JOG mode or handwheel mode operation
Note: Each module is connected to the connection between the finished, you should carefully
check, accurate test run before electricity
IV Training report
1. According to the chosen training program write wiring process
2. Write the connection process problems
3. Write the time spent when wring cable
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Unplug
3.3 The power switch on the client, and then measured with a multimeter, the multimeter to
750V AC file at start of each phase measured voltage is normal, such as whether the L1 phase
and L2 phase AC380V 10%, L2 and L3 phase whether AC380V 10%, L1 and L3 phase
whether AC380V 10%, and then measured between phases L1 and N whether AC220V power,
L2 whether between the N phase AC220V power, L3 and N phase AC220V power between
whether . Right into the measured value, and then the right side of the body training station 4P
circuit breaker switch, as shown below, after closing, measuring tin AC220V power outlet is
normal and then to the next step.
3.4 Release the emergency stop switch on the power box, so that spin out, then hit the key switch
to the ON position, I heard "dumb" is heard, the power supply AC contactor pull the power,
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Then drive module DLSK-SBPQ2 has power, the inverter display frequency, measuring servo
drive
Whether the port is DC24V voltage terminal, and then press the CNC system
modules
button,the back middle relay, then use a multimeter to measure whether the
CNC system at the back of X1 is DC24V voltage. If you do not normally need to be carefully
detection circuit, and then retest until the correct date; If the servo DC power supply is normal
normal and CNC systems, measuring button
system is disconnected, the circuit will hit "OFF" state, confirm that the device does not power
state, confirm that the device does not power up, and then plug into the servo drive servo
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Panel
NC Keyboard
Definition
MCP Machine
Control Area
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Operation and function of each key CNC concise introduction see operating manual.
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SDP
State Dashboards
BOP
AOP
Advanced
operate panel
Figure 1 MICROMASTER 420 inverter operation panel
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This article only for the Basic Operator Panel (BOP) to explain
Prompt
The default power frequency setting (factory setting) SDP can be changed under the DIP
switches; inverter delivery settings are as follows:
DIP switch 2:
Off position:
Europe Default
(50Hz, power unit: kW)
On Location
North America defaults
(60Hz, Power Unit: hp)
DIP switch 1
Not available to users.
Prerequisites:
Mechanical and electrical installation has been completed:
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Prompt
We recommend that you follow the above diagram for debugging
With the Basic Operator Panel (BOP) for debugging
Using the Basic Operator Panel (BOP) can change the various
parameters of the drive, in order to set the parameters with the BOP,
you must first remove the SDP, and install the BOP.
BOP has a five-digit 7-segment display, you can display the serial
number of parameters and values, alarm and fault information, and
set and actual values. Parameter information can not be stored using
the BOP.
Prompt
In the default setting, use the BOP motor control functions are disabled. If you want the
BOP control, parameter P0700 should be set to 1, the parameter P1000 should be set to 1.
When coupled with the power inverter can also be fitted to the drive of the BOP, BOP or
removed from the inverter will.
If the BOP has been set to I / O control (P0700 = 1) when removing the BOP inverter
drive unit will automatically stop.
Table 1 using the BOP default settings when operating
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Parameter
Explanation
P0100
50Hz,kW(60Hz,hp)
P0307
kW(Hp)
P0310
50Hz(60Hz)
P0311
1395(1680)rpm[Decision variables]
The rated speed of the motor
P1082
50Hz(60Hz)
Function
Status Display
Function explanation
LCD display inverter current setting
Press this button to start the drive. The default
Start Drive
Changing the
direction of
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rotation of the
motor
Jog motor
Access
Parameters
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Increase value
Decrease the
value
parameter values.
1Press
Display results
Access Parameters
2push
3push
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push
Or
Push
Modify subscript parameter P0719 (Here we must note that the parameters must be set P0003 3,
P0004 is set to 0 or 7 before they can access to)
Select the command / setpoint source
Procedure
1push
2push
Display results
Access Parameters
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4push
push
Or
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Push
Push
Push
Prompt
Function keys can also be used to confirm the occurrence of failure.
Quick commissioning flowchart (only applies to the first one access level)
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2 analog setpoint
P1080 Minimum motor frequency
This parameter sets the minimum motor frequency
(0-650Hz); reach this frequency when the motor
speed will be independent of the frequency
setpoint.
The value set here the motor forward and reverse
10V-2000V
Type the nameplate rated motor voltage (V)
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2
Indicates that the parameter contains a more detailed setting value table can be used for specific
applications. See on the CD, "Reference Manual" and "Operating
Instructions"
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configured, that in the above example, the motor is -shaped terminal voltage wiring
should be connected to 230V.
The inverter is reset to factory default settings
In order to reset all the parameters of the drive to the factory default settings should be in
accordance with the following values set parameters (with BOP, AOP or necessary
communication option):
1 Set P0010 = 30
2 Set P0970 = 1
Explanation
Complete the reset process for at least 3 minutes.
Normal operation
For the inverter standard parameters and extended parameters of a comprehensive description,
see parameter table.
Prompt
Drive is not the main power switch, so when the supply voltage is switched inverter
already charged. In the press run (RUN) key or digital input 5 appears in the "ON" signal
(forward rotation) before the inverter output has been blocked in a wait state.
If equipped with a BOP or AOP and has been selected to display the output frequency
(P0005 = 21), then slow down and stop the drive, the corresponding setpoint display
about once every second.
The same frequency at the factory Siemens rated power a conventional four-pole standard
motors application object to be programmed. If the user uses other types of motors, you
must enter the specifications on the motor nameplate data. About how to read the details
of the motor nameplate data, see Figure 3.
Unless P0010 = 1, otherwise it is not to modify the motor parameters.
For the motor is running, must be P0010 returns "0" value.
With BOP / AOP for the basic operation
Prerequisites
P0010 = 0 (in order to run the command correctly initialized).
P0700 = 1 (enable BOP operator panel start / stop button).
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Push green
button,
gradually increased .Add to 50Hz. When the inverter output frequency reaches 50Hz,
press the
"lower values" button and motor speed, Can change the direction of
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MICROMASTER 420
Inverter system parameter profile
"Parameter description" formatted as follows:
1 Parameter NO.
2 Name
12 User
Access
9 Min
Level
11 Maximum 13 Description:
1 parameter number
Refers to the parameter number. Parameter No. 0000-9999 with the four-digit number preceded
by the parameter a lowercase letter "r" , indicates that the parameter is " read-only" parameter,
which shows the specific parameter values , and can not be used with different values of the
parameter to change its value ( in some cases , " parameter Description " in the title bar of the
"Unit ", " Min ", " default " and "maximum " place to insert a dash " - " ) . All other parameters
are preceded by a number in front of the capital letter "P". Parameter settings directly in the title
bar of the " minimum" and "maximum" range to be modified.
[ Subscript ] indicates that the parameter is an indexing parameter and specify the subject of the
next valid number.
2 Parameter Name
Refers to the name of the parameter . Some parameter names preceded by the following initials :
BI, BO, CI , and CO, and is followed by a colon ": ." The meaning of the letters abbreviations
are as follows:
BI = Binector input , that is, you can select and define the parameters of the binary input signal
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source .
BO = Binector output , that is, the parameter can select the output binary function , or as a
user-defined binary signal output.
CI = connector input , that is, you can select and define the parameters of the analog input signal
source.
CO = connector output , that is, the parameter can be selected analog output function , or as a
user-defined analog signal output.
CO / BO = analog / binary outputs interconnected , that is , the parameter can be used as analog
signals and / or binary signal output or defined by the user .
To take advantage of BiCo feature, you must understand the whole parameter table , the access
level , there may be many new BiCo parameter settings. BiCo function is associated with the
specified settings are not the same function , you can input and output functions are combined , it
is a more flexible way . In most cases, this function can be simply setting the second access level
together.
BiCo system allows complex functions to be programmed. In accordance with the needs of users,
Boolean algebra and mathematical expressions can be entered in a variety of ( digital, analog,
serial communications , etc. ) and outputs ( inverter current, frequency , analog output, relay
output, etc. ) between the configurations and combinations .
3.Cstat
Explanation
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Parameter P0004 (parameter filter)'s role is based on a selected group of function, the
parameters to filter (or filters), and focus on a set of parameters to filter out access.
5.Data Type
The valid data types are listed below.
NO.
Explanation
U16
16 Bit
unsigned
U32
32
Unsigned
I16
16
Integer
I32
32
Integer
Float
Float
6 Enable effective
Indicates that the parameter is:
Now the value of this parameter can be modified immediately (enter new parameter values in the
future).
Confirmation panel (BOP or AOP) on the "P" key has been pressed, before the new value
entered effectively modify the parameters of the original value.
7 units
Refers to the measurement of the parameter values used in the unit
8 quick commissioning
Refers to whether the parameter (yes or no) can only be modified in quick commissioning, is to
say, whether the parameter can only P0010 (select different parameter sets the debug mode) is
set to 1 (quick commissioning selection) when modifications.
9 min
Means that the parameter may be set to the minimum value.
10 Default
Means that the parameter default values, that is, if the user does not specify parameter values, the
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drive uses this value as the factory set value of the parameter.
11 max.
Means that the parameter may be set to the maximum value.
12 User access level
Is to allow users to access the parameter level. Drive a total of four levels of access: Standard,
Extended, Expert and maintenance stages. Each function group contains the parameter number,
depending on the parameter P0003 (user access level) to set access levels.
13 Explanation
Description of the parameters set by a number of paragraphs, as its contents are listed below.
Some passages and content have a choice, if not used, they will be omitted.
Description: A brief explanation on the parameter functions.
Illustrations: Illustrations and when necessary characteristic curves to illustrate the role of
parameters.
Settings: You can specify a list of values and the use of the set. These values include the possible
settings, the most commonly used settings, subscript, and bit address bits.
Example: Select the appropriate examples of parameter settings for a particular role.
Relevance: This parameter must satisfy. That is, the parameters on the other (s) have a particular
role parameter, or other parameters of the parameters for a particular effect.
Report / Note / Tips / Help
To avoid injury to personnel or equipment / specific information damage must draw the user's
attention to important information such information to the user
Information to solve problems and understand there may be a state aid of
Details: For more detailed parameters of a particular data source.
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Access
Min-
leve;
Data type: U16 Unit
unit -
Access
Min-
leve;
Data type: U16 Unit
unit -
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P0003
Access
Min value0
level
CStatCUT
date typeU16
Unit-
Default1
Parameter groupcommonly use
Quick debugging No
enable activeconfirm
Max Value4
This parameter is used to define user access parameter group level. For most simple application
object, using the default setting (standard mode) to meet the requirements.
Possible settings:
0 User-defined parameter list - details on using the method description see P0013.
1 Standard: Allows access to some of the most frequently used parameters.
2 Extended: Allows extended access eg to inverter parameter range I / O functions.
3 Expert: for professionals.
4 Maintenance levels: only by authorized service personnel - with password protection.
P0004
Parameter filter
Access
Min value0
level
CStatCUT
date typeU16
Unit-
Default0
Parameter groupcommonly use
confirm
Quick debuggingNO
enable active
Max Value22
According to functional requirements screening (filtering) the parameters related to the function,
so that you can more easily debug.
Example:
P0004=22 Function is selected, only to see the PID parameters.
Possible settings:
All parameters
2 drive parameters
3 motor parameters
7 Command, the binary I / O
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P0005
Access
level:
Min value0
CStatCUT
date typeU16
Unit-
default21
Parameter groupcommonly use
Quick debuggingNO
enable activeconfirm
Max Value2294
Select the parameter r0000 (drive display) to display the parameters. Any one read-only
parameters can be displayed.
Settings:
21 actual frequency
25 Output Voltage
26 DC link voltage
27 Output Current
Prompt
These settings (21, 25 ... etc.) refer to the number of read-only parameter ("r0021,
r0025 ... etc.").
Details:
See the appropriate "rxxxx" description of the parameters.
P0006
Display way
Min
value 0
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level
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CStatCUT
date typeU16
unit-
default2
Parameter groupcommonly use
confirm
Quick debuggingNO
enable active
Max Value4
Access
level
Min value0
CStatCUT
date typeU16
unit-
default0
Parameter groupcommonly use
confirm
Quick debuggingNO
enable active
Max Value2000
This parameter defines the delay time of the backlight, that is, if no operation key is pressed,
after the delay time later backlit display is disconnected.
Value:
P0007 = 0: Backlit long light (default)
P0007 = 1-2000: in seconds of delay time, after this delay time after disconnecting backlit
display.
P0010
value
Min
Access
level
1
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CStatCT
date typeU16
unit-
default2
Parameter groupcommonly use
confirm
Quick debuggingNO
enable active
Max Value30
The settings for the parameters associated with the debug filter, filter out only those parameters
related to specific functional groups.
Possible settings:
0 Ready
A quick commissioning
2 Drive
29 downloads
The factory setting value 30
Relation:
Before the drive should be put into operation this parameter is reset to 0.
P0003 (user access level) and parameter access are also related.
BO/CO:BOP Control word
r0019
Access
level
Unit -
Interconnection with BICO input parameters, the following settings as a keyboard control of the
"source" code.
Bit address bits:
Bit 00 ON/OFF1 start/ stop1
0 NO
1 Yes
0 Yes
1 NO
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0 Yes
1 NO
0 NO
1 Yes
0 NO
1 Yes
0 NO
1 Yes
0 NO
1 Yes
0 NO
1 Yes
Explanation
BICO technology used to assign the function of the control panel buttons, this parameter
shows the actual status of related commands.
The following functions can be "connected" to each button:
The following functions can be "connected" to each button:
- ON/OFF1 (start / stop 1)
- OFF2 (stop 2)
- JOG (Jog)
- REVERSE (reverse)
- INCREASE (growth)
- DECREASE (deceleration)
DC supply voltage
P0210
Access
Min stroke0
level
CStatCT
Date typeU16
Unitv
default230
Parameter groupinverter
Quick debuggingNO
enable activeimmediately
Max Value1000
Optimization of the DC voltage controller, if the motor regenerative energy exceeds the limit
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Explanation
If the supply voltage is higher than the input value, the DC link voltage controller may be
activated automatically exit to avoid motor acceleration. This occurs when an alarm
signal (A0910).
Inverter overload response measures
P0290
Access
Min value0
level
CStatCT
Date typeU16
Unit
default value2
Parameter groupinverter
Quick debuggingNO
enable activeimmediately
Max Value3
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P0300
Min
value1
Access
value
CStatC
Date typeU16
Unit- default
1
Parameter groupmotor
Quick debuggingNO
enable activeimmediately
Max Value2
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P0305
P0700
Unit: -
Access
Default: 2
level
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P0701
Access
level
commissioning: No Max: 99
Select the digital input 1.
Possible settings:
0 disables the digital input
1 ON/OFF1 (turned forward / stop command 1)
2 ONreverse/OFF1 (ON reverse / stop command 1)
3 OFF2 (stop command 2) - Press the coast to stop
4 OFF3 (stop command 3) - Press the rapid deceleration stop function curve slope
9 Fault acknowledge
10 JOG
11 Reverse Jog
12 Reverse
13 MOP (motor potentiometer) increases the speed (increase frequency)
14 MOP down (decrease frequency)
15 Fixed setpoint (direct selection)
16 Fixed setpoint (direct selection + ON command)
17 Fixed setpoint (Binary coded selection + ON command)
25 DC injection braking
29 is triggered by an external signal trip
33 prohibits additional frequency setpoint
99 Enable BICO parameterization
Relation:
Setting is 99 (enable BICO parameterization), require P0700 (command source) or P3900 (End
quick commissioning) = 1, 2 or P0970 (factory reset) = 1 can be reset.
Hint:
Setting 99 (enable BICO parameterization) is used only for special purposes.
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P0702
Max: 99
commissioning: No Max: 99
Select digital input 3.
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Possible settings:
0 disables the digital input
1 ON/OFF1 (turned forward / stop command 1)
2 ON reverse/OFF1 (ON reverse / stop command 1)
3 OFF2 (stop command 2) - Press the coast to stop
4 OFF3 (stop command 3) - Press the rapid deceleration stop function curve slope
9 Fault acknowledge
10 JOG
11 Reverse Jog
12 Reverse
13 MOP (motor potentiometer) increases the speed (increase frequency)
14 MOP down (decrease frequency)
15 Fixed setpoint (direct selection)
16 Fixed setpoint (direct selection + ON command)
17 Fixed setpoint (Binary coded selection + ON command)
25 DC injection braking
29 is triggered by an external signal trip
33 prohibits additional frequency setpoint
99 Enable BICO parameterization
Details:
See P0701 (function of digital input 1).
P0704
Access
level
commissioning: No Max: 99
Select the function of digital input 4.
Possible settings:
0 disables the digital input
1 ON/OFF1 (turned forward / stop command 1)
2 ONreverse/OFF1 (ON reverse / stop command 1)
3 OFF2 (stop command 2) - Press the coast to stop
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4 OFF3 (stop command 3) - Press the rapid deceleration stop function curve slope
9 Fault acknowledge
10 JOG
11 Reverse Jog
12 Reverse
13 MOP (motor potentiometer) increases the speed (increase frequency)
14 MOP down (decrease frequency)
15 Fixed setpoint (direct selection)
16 Fixed setpoint (direct selection + ON command)
17 Fixed setpoint (Binary coded selection + ON command)
25 DC injection braking
29 is triggered by an external signal trip
33 prohibits additional frequency setpoint
99 Enable BICO parameterization
Details:
See P0701 (function of digital input 1).
P0719
commissioning: No Max: 66
This is to select control command source inverter master switch
Before you can freely programmable BICO parameters and fixed command / setpoint commands
to switch between the signal source and setpoint source command source and setpoint source can
Unrelated places were switched
Tens digit selection command source selection setpoint source
Possible settings
0 Command = BICO parameter setting = BICO parameter
1 Command = BICO parameter setting = MOP setpoint
2 Command = BICO parameter setting = Analog setpoint
3 Command = BICO parameter settings = Fixed frequency
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settings = BICO
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P0970
Explanation
The following parameters after the factory reset still keep the original values:
P0918 (CB address)
P2010 (USS baud rate and)
P2011 (USS address)
Choice of frequency setpoint Min: 0
P1000
Access
level
1
Select frequency setpoint source. Given in the following table to choose the set value, the main
setting value from the lowest digit (digit) to select (ie, 0-6). And the additional setpoint from the
highest digit (tens digit) to select (i.e. x0 to x6, where x = 1-6).
Example:
Settings 12 Select the main setpoint (2) by the analog input and the additional setpoint (1) is
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+ MOP setpoint
+ MOP setpoint
+ MOP setpoint
+ MOP setpoint
+ MOP setpoint setting
21 MOP setpoint
+ analog setpoint
22 Analog setpoint
+ analog setpoint
23 Fixed frequency
24 USS on BOP link
+ analog setpoint
+ analog setpoint setting
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30 No main setpoint
+ Fixed frequency
31 MOP setpoint
+ Fixed frequency
32 Analog setpoint
+ Fixed frequency
33 Fixed frequency
+ Fixed frequency
36 CB on COM link
40 No main setpoint
41 MOP setpoint
42 Analog setpoint
43 Fixed frequency
50 No main setpoint
51 MOP setpoint
52 Analog setpoint
53 Fixed frequency
56 CB on COM link
60 No main setpoint
61 MOP setpoint
62 Analog setpoint
63 Fixed frequency
64 USS on BOP link
P1001
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ACCES
S
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LEVEL
2
1 define a fixed frequency setpoint.
P1002 ~ P1007 is a fixed parameter set value of 2 to 7.
MOP setpoint Min: -650.00
`1040
ACCES
LEVEL
2
Description:
ACCES
or additional setpoint, then the default value will be P1032 (prohibition MOP
LEVEL
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ACCES
S
LEVEL
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3
This parameter determines the frequency of the first jump, used to avoid the effects of
mechanical resonance, is suppressed (passed over) the setting range of the band + / - P1101 (skip
frequency bandwidth).
P1093
ACCES
S
LEVEL
3
This parameter determines the frequency of the first jump, used to avoid the effects of
mechanical resonance, is suppressed (passed over) the setting range of the band + / - P1101 (skip
frequency bandwidth).
P1094
ACCE
SS
LEVEL
3
This parameter determines the frequency of the first jump, used to avoid the effects of
mechanical resonance, is suppressed (passed over) the setting range of the band + / - P1101 (skip
frequency bandwidth)
P1101
ACCES
LEVEL
3
Superimposed on a given frequency band jump width unit [Hz]
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P1232
ACCES
LEVEL
2
Determine the size of the DC braking current to the rated motor current (P0305) in [%] values.
P1233
ACCES
LEVEL
2
In OFF1 command, DC injection braking duration. In the last time, even if ON command is
given, the inverter can no longer start.
Value:
P1233 = 0: OFF1 then do not put DC braking.
P1233 = 1-250: the duration of the predetermined input DC braking.
Note 2:
Frequent long-term use of DC injection braking can cause the motor to overheat.
Hint:
DC injection braking is injected into the DC braking current to the motor, the motor
quickly braked to standstill (current applied also to keep the motor shaft does not
move). DC braking signal is issued, the inverter output pulses are blocked and the
motor fully cured after magnetization (magnetic cured time is based on the motor data
is automatically calculated) DC injection braking current to the motor.
The training system settings
Name
Parameter
Command source
P07002
Setpoint source
P10002
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Picture
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Motor cooling
P03350
P0640-150
Minimum
frequency
Maximum
frequency
P10800Hz
P108250Hz
Ramp-up time
P112012S
Ramp-down time
P11212S
Control mode
P13000
rated voltage of
the motor
Motor rated
current
Motor rated power
Motor rated
frequency
Motor rated speed
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P304220V
P3050.18A
P3070.025KW
P31050Hz
1400rmp
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Training purpose
Master the basic operation of the system requirements and methods, a preliminary understanding
of the role of the function keys.
II Training content
JOG control, hand wheel control, MDA control mode, AUTO control mode
Z
motor
axis
X axis motor
Y axis motor
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NOTE: Z axis is positive, X axis to the right as positive, Y is forward axially outer
1, JOG operation mode: the X-axis as an example:
Then the
X-axis direction toward the front on the run, until he came to the positive limit switch stops
running, if you encounter this case should look at the positive limit switch reset button
running the X axis negative limit switch stops. System alarm occurs and then click the reset
button
System is reset, then the X-axis to a safe area where the X-axis operation
repeatedly in the security area, see the X-axis screw is securely installed. If you need to fast
forward and rewind operation press and hold rapid feed override key
Can be
Axis
button
key
Then
select
the
handwheel
override
value
positive or negative direction on the run, which is the figure on the left or right operation,
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empathy must be run within the effective stroke, see the Z-axis screw is securely installed, or if
there is vibration or shake there are different sound, re-install or tighten couplings or motor hair
blue plate place.
3, the reference point operations
Y-axis as an example:
JOG mode or via the Y-axis hand wheel mode to a safe area, and then select
then click
Once, and
button once, and then go out into the positive direction of the Y axis
automatically find the reference point, after finding stops automatically.Status from
the
turn into
override
First get to know about the operation of the relevant spindle function keys and magnification
operation is selected.
In determining the wiring is correct for this operation.
empathy to reverse it by
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, Then the
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Press
switch Cool the motor starts running, if you do not run the cooling pumps,
press
K11
, Motor running 10S clock stops.
Automatic mode, the system boot is 10S clock stops running, and then once every 60 minutes
oiling.
8, MDA control
After the success of the above function tests for MDA operation, press the button
once
Recall has been prepared by the procedure, and then click button loop
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Z-axis runs
forward
JOG mode fast
forward button
Y-axis
negative run
X
axis
negative run
X-axis runs
forward
Y-axis runs
forward
Z
axis
negative run
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