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INTRODUCTION
The flammable limits of fuels mixtures are the results of
complex chemical transformation and should be described
in the frames of chemical kinetics. Unfortunately, for
many fuels, including most heavy hydrocarbons, the mechanism and constants of chemical reactions are not completely known. Moreover, the presence of condensed carbon
particles (soot) in reaction products is the essential feature
of combustion processes in a wide range of chemical compositions of single fuels (i.e. acetylene and cyclohexane)
and fuels mixtures, at which the upper flammable limits
are registered. Usually such particles are formed as a
result of chemical reaction and subsequent carbon condensation if the total number of carbon atoms in a mixture is
more as compare with the total number of oxygen atoms.
The kinetics of soot formation is still under investigations.
Non-comprehensive understanding of reaction mechanism
and process of carbon condensation and low accuracy of
kinetic constants prevent the adequate theoretical consideration of flammable limits of fuels mixtures, based on
detailed system of equations of chemical kinetics. As a
result, simple empirical and semi-empirical methods are
still used for preliminary estimations of these limits. The
further development of such kind of methods remains to
be useful, especially for calculation of upper flammable
limit of fuels mixtures at normal and elevated parameters.
Well known Le Chateliers mixing rule is the most
simple and frequently used method for estimation of flammable limits of fuels mixtures. The rule is empirical and
still there is no comprehensive proof of it for wide range
of fuels and initial parameters. Mashuga and Louvar
(2000) presented a proof to Le Chateliers mixing rule for
lower flammable limit, based on thermodynamics and
number of assumptions about adiabatic temperature rise,
combustion kinetics and thermodynamic parameters of
reaction products. The theoretical proof of Le Chateliers
mixing rule for lower flammable limit of mixtures with
# 2007 IChemE
equilibrium for gaseous and gas-soot mixtures and assumptions, related to heat release and products temperature will
give us the possibility to calculate flammability limits of
fuels mixture by only one algebraic equation. Despite the
simplicity of the method for calculation of flammable
limits, the real thermodynamic properties of a gas and presence of condensed particles in reaction products will be
taken into account. Note, that present work can be considered as some proof of Le Chateliers mixing rule in
case of good coincidence between results of flammable
limits calculations, based on this rule and suggested method.
There are no principal problems in theoretical calculation of adiabatic flame temperature, based on detailed
system of equations of atomic balance and chemical equilibrium. Nevertheless, the systems of equations are quite
cumbersome, especially in case of fuel-rich mixtures. That
is why for many scientific and engineering applications it
is useful to have simple, but high accuracy formulas for
calculation adiabatic flame temperature of a mixture with
known initial composition. In the frames of present work
such simple formula will be presented. It can be used for
any hydrocarbon-air mixtures, including fuel-rich mixtures
with condensed carbon in reaction products.
considered:
K U Cn Hm Ol (1 K U ) (0:21O2 0:79 N2 )
! products in chemical equilibrium
(1)
0:79
m
0:79mN2 HN2 )=mAir , HAir (0:21mO2 HOtherm
N
2
2
HNtherm
)=mAir . Here HOchem
, HNchem
and HOtherm
, HNtherm
are
2
2
2
2
2
the chemical and thermodynamic parts of the enthalpy of
chem
therm
HAir
.
oxygen and nitrogen respectively, HAir HAir
U
The mass fractions of single fuel and air equal: bfuel
U
U
U
U
U
K U mfuel =mU
0 , bAir (1 K ) mAir =m0 , bfuel bAir 1.
Note the enthalpy and the thermodynamic and chemical parts of the enthalpy of fuel at initial conditions as
chem
therm
and Hfuel
respectively. According to defiHfuel , Hfuel
chem
therm
.
nition, Hfuel Hfuel Hfuel
The specific enthalpy of gaseous reaction products
and the thermodynamic and chemical parts of the enthalpy
will be described here by the following explicit formulas
of the model of chemical equilibrium, presented by
Nikolaev and Fomin (1983), Nikolaev and Zak (1988):
H(T,m) H therm (T,m) H chem (m),
NOTATIONS
T, m, P are temperature, molar mass and pressure of gas; H,
H chem , H therm are the enthalpy and the chemical and thermodynamic parts of the enthalpy; ma, mmin, mmax are the molar
masses of gas in the atomic, completely dissociated and
completely recombined states, Q is the effective temperature of excitation of the vibrational degrees of freedom of
the molecules, E is the average energy of dissociation of
the reaction products, R is the universal gas constant, b is
the mass fraction, K is the molar fraction of fuel or fuels
mixture, a is the molar fraction of fuel on combustible
basis, ZC and Zg are the mass fractions of condensed
phase and gas in gas-particles mixture, Qfuel is the heat of
chemical reaction per mass of the fuel, LFL and UFL are
the lower and upper flammable limits, LFL-composition
and UFL-composition are the initial chemical composition,
at which the lower and upper flammable limits are
registered. Indexes 0, L and U notes the initial stage,
LFL-composition and UFL-composition, indexes i,
fuel and mix correspond to single fuel and mixture of
fuels respectively, index notes adiabatic conditions.
(3)
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U
U
3 mmax (Kmix
)
1
U
4 mU
a (Kmix )
U
U
3 mmax (Kmix
)
u=TL
1 u=T L
U
2 mU
e 1
a (Kmix )
U
U
H therm,U
products,mix (Kmix ,T )
therm
U
chem
therm
bUfuel (H chem
fuel H fuel ) bAir (HAir HAir )
therm,U
U
U
H chem,U
products H products (T ) Zg
RTU
U ,
U
mmax (Kmix
)
U
U
U
U
U
H chem,U
products,mix (Kmix ) E(1=mmax (Kmin ) 1=mmin (Kmix ))
chem,U
U
chem
U
QUfuel bUfuel H chem
fuel bAir HAir H products Zg
RTU
U
U
mmax (Kmix
)
U
U
therm
U
chem
therm
bUfuelmix (Kmix
)(H chem
fuelmix H fuelmix ) bAir (Kmix )(HAir HAir )
therm,U
U
U
U
U
U
H chem,U
products,mix (Kmix ) H products,mix (Kmix ,T ) Zg (Kmix )
U
):
HCchem HCtherm,U (TU ) ZCU (Kmix
(4)
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U
b fueli QUfueli bUfuelmix (Kmix
) H chem
fuelmix
i
chem,U
U
chem
U
bU
Air (Kmix ) HAir H product,mixs (Kmix )
U
U
ZgU (Kmix
) HCchem ZCU (Kmix
):
(5)
U
The value Kmix
is the variable of this algebraic equation and
can be easily calculated.
All formulas, presented here, are written for UFLcomposition mixtures. Similar formulas will be valid for
corresponding LFL-composition mixtures, if index U
will be changed into index L, which corresponds to
LFL-composition mixture.
RESULTS OF CALCULATIONS
Calculations of adiabatic flame temperatures and UFL for
mixtures of fuels have been performed for the following
substances: H2, C2H2, CH4, C6H12 and CO. The algorithm,
presented by Nikolaev and Fomin (1983), Nikolaev and
Zak (1988) have been used to calculate the values
chem
, HNchem
, HOtherm
, HNtherm
, HCchem , HCtherm and Hfuel
,
E, u, HOchem
2
2
2
2
therm
chem
Hfuel for H2, C2H2, CH4, and CO and the data Hfuel and
therm
for C6H12. Experimental values of flammable limits
Hfuel
for single fuels, presented in book of Crowl and Louvar
(2002) are used in present calculations of adiabatic flame
temperature and flammable limits of fuels-air mixtures.
Adiabatic flame temperatures of single fuels, calculated by the formulas, presented above, very good correspond to the results of exact calculations, based on
detailed equations of chemical equilibrium (Table 1). Such
good coincidence can be considered as additional proof of
high accuracy of the used simple explicit formulas for
calculation thermodynamic parameters of a gas in chemical
equilibrium state.
The upper flammable limit of all kinds of C6H12/
C2H2 mixtures (0 aC6 H12 1) at P0 1 atm, calculated
by the algorithm II (formula (5)), practically ideal (better,
than 0.5%) coincides with the corresponding calculations,
based on Le Chateliers formula. Note, that there is
Table 1. Adiabatic flames temperature for UFL- and LFL-composition of CH4/Air and C2H2/Air mixtures
Mixture
CH4/Air, LFL-composition
C2H2/Air, LFL-composition
CH4/Air, UFL-composition
C2H2/Air, UFL-composition
Present calculations
TL 1524 K
TL 1273
TU 1742 K
TU 2900 K
Exact calculations
1481
1268
1774
2831
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0.75
C6H12/H2-air, P0 = 1 atm
CH4/CO-air, P0 = 6 atm
0.4
KUmix
KUmix
I algorithm
II algorithm
Le Chatelier
I algorithm
0.0
0.0
0.5
0.50
Le Chatelier
II algorithm
0.25
0.00
1.0
H2
0.25
0.50
CH4
Figure 1. The upper flammable limit of fuel-air mixtures. a - C6H12/H2-air, P0 1 atm, b - CH4/CO-air, P0 6 atm
Table 2. The upper flammable limits of C6H12/C2H2/CH4 mixtures with air, aC6 H12 =aC2 H2 1, P0 1 atm
aC6 H12
aC2 H2
aCH4
U
Kmix
(Le Chateliers formula)
U
Kmix
(II algorithm)
ZCU
0.5
0.45
0.4
0.3
0.2
0.1
0
0.5
0.45
0.4
0.3
0.2
0.1
0
0
0.1
0.2
0.4
0.6
0.8
1
0.145
0.146
0.146
0.147
0.148
0.149
0.15
0.145
0.138
0.131
0.13
0.137
0.139
0.15
0.82.1021
0.55.1021
0.31.1021
0
0
0
0
Table 3. The upper flammable limits of C6H12/C2H2/CH4 mixtures with air, P0 1 atm
aC6 H12
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.3
0.2
0.1
0
aC2 H2
aCH4
U
Kmix
(Le Chateliers formula)
0.5
0.4
0.3
0.2
0.1
0
0
0
0
0
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0.145
0.134
0.126
0.118
0.111
0.104
0.111
0.119
0.128
0.138
0.15
U
Kmix
(II algorithm)
ZCU
0.145
0.128
0.114
0.103
0.104
0.103
0.108
0.115
0.123
0.134
0.15
0.82.1021
0.52.1022
0.37.1022
0.17.1022
0
0
0
0
0
0
0
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