Sap kr97

TECHNICAL & SERVICE MANUAL
SAP-KR97EHAXB + SAP-CR97EHAXB
FILE NO.
Destination: Europe (50Hz)
SPLIT SYSTEM AIR CONDITIONER

Indoor Model No.
Product Code No.
SAP-KR127EHAXB
1 852 351 36
SAP-KR97EHAXB
1 852 351 35
Outdoor Model No. Product Code No.

SAP-CR97EHAXB
1 852 351 31
SAP-CR127EHAXB
Indoor Unit
1 852 351 32
Outdoor Unit
SAP-KR97EHAXB
SAP-KR127EHAXB
SAP-CR97EHAXB
SAP-CR127EHAXB
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
F-GAS REGULATION (EC) No 842 / 2006
Do not vent R410A into atmosphere : R410A is a fluorinated greenhouse gas,

covered by Kyoto Protocol, with a Global Warming Potential (GWP) = 1975.
REFERENCE NO. SM700764
Important!
Please Read Before Starting
When Transporting
Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your knees
when lifting to reduce strain on your back. Sharp edges or
thin aluminum fins on the air conditioner can cut your
fingers.
This air conditioning system meets strict safety and

operating standards. As the installer or service person, it
is an important part of your job to install or service the
system so it operates safely and efficiently.
When Installing
For safe installation and trouble-free operation, you

must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
Pay close attention to all warning and caution notices
given in this manual.
This symbol refers to a hazard
or unsafe practice which can
WARNING
result in severe personal
injury or death.
CAUTION
In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
units weight. It may be necessary to construct a strong
wood or metal frame to provide added support.
In a Room
Properly insulate any tubing run inside a room to prevent
"sweating" that can cause dripping and water damage to
walls and floors.
In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the outdoor unit. This prevents
water damage and abnormal vibration.
In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
This symbol refers to a hazard

or unsafe practice which can
result in personal injury or
product or property damage.
If Necessary, Get Help
These instructions are all you need for most installation

sites and maintenance conditions. If you require help for
a special problem, contact our sales/service outlet or
your certified dealer for additional instructions.
When Connecting Refrigerant Tubing

Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of
the flare and union tubes before connecting them, then
tighten the nut with a torque wrench for a leak-free
connection.
Check carefully for leaks before starting the test run.
In Case of Improper Installation

The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
WARNING
When Servicing
When Wiring
Turn the power off at the main power box (mains) before
opening the unit to check or repair electrical parts and
wiring.
Keep your fingers and clothing away from any moving
parts.
Clean up the site after you finish, remembering to check
that no metal scraps or bits of wiring have been left
inside the unit being serviced.
ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR DEATH.
ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO
WIRE THIS SYSTEM.
Do not supply power to the unit until all wiring and

tubing are completed or reconnected and checked.
Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and
inadequate grounding can cause accidental injury or
death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause
overheating at connection points and a possible fire
hazard.
Install a protective leakage breaker depending on the
installation location (especially a damp or humid
location). If a leakage breaker is not installed, electric
shock can occur.
Others
CAUTION
Ventilate any enclosed areas when installing or testing
the refrigeration system. Escaped refrigerant gas, on
contact with fire or heat, can produce dangerously toxic
gas.
Confirm upon completing installation that no refrigerant
gas is leaking. If escaped gas comes in contact with a
stove, gas water heater, electric room heater or other
heat source, it can produce dangerously toxic gas.
Table of Contents
Page
1. OPERATING RANGE ...................................................................................................................
2. SPECIFICATIONS
2-1. Unit Specifications .............................................................................................................
2-2. Major Component Specifications .......................................................................................
2-3. Other Component Specifications .......................................................................................
6
8
12
3. DIMENSIONAL DATA.....................................................................................................................
13
4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram ...................................................................................................
16
5. PERFORMANCE DATA
5-1. Performance charts ............................................................................................................
5-2. Air Throw Distance Charts .................................................................................................
5-3. Cooling Capacity ................................................................................................................
5-4. Heating Capacity ................................................................................................................
17
19
21
23
6. ELECTRICAL DATA
6-1. Electrical Characteristics ....................................................................................................
6-2. Electric Wiring Diagrams ....................................................................................................
24
26
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection ...................................................................................................
7-2. Recommended Wire Length and Diameter ........................................................................
7-3. Remote Control Unit Installation Position ...........................................................................
7-4. How to Test Run the Air Conditioner ...................................................................................
7-5. Removing and Installing the Grille ......................................................................................
7-6. Address Setting of the Remote Control Unit .......................................................................
28
30
31
32
33
34
8. FUNCTIONS
8-1. Room Temperature Control ................................................................................................
8-2. Dry Operation (Dehumidification) .......................................................................................
8-3. Automatic Switching between Cooling and Heating ...........................................................
8-4. Freeze Prevention (Cooling and Dry) .................................................................................
8-5. Cold Draft Prevention (Heating) .........................................................................................
8-6. Overload Prevention (Heating) ...........................................................................................
8-7. Automatic Fan Speed (Cooling, Dry and Heating) ..............................................................
8-8. Defrosting Operation (Heating) ...........................................................................................
35
37
38
39
40
41
42
43
Page
9. TROUBLESHOOTING
9-1. Check before and after troubleshooting ................................................................................
9-2. Air conditioner does not operate. ...........................................................................................
9-3. Some part of air conditioner does not operate. .....................................................................
9-4. Air conditioner operates, but abnormalities are observed. ....................................................
45
46
50
52
10. REFRIGERANT R410A:

SPECIAL PRECAUTIONS WHEN SERVICING UNIT
10-1. Characteristics of New Refrigerant R410A .........................................................................
10-2. Checklist before Servicing ..................................................................................................
10-3. Tools Specifically for R410A ...............................................................................................
10-4. Tubing Installation Procedures ...........................................................................................
10-5. In Case of Compressor Malfunction ...................................................................................
10-6. In Case Refrigerant is Leaking ...........................................................................................
10-7. Charging Additional Refrigerant ..........................................................................................
10-8. Retro-Fitting Existing Systems ...........................................................................................
54
54
56
56
57
59
60
60
11. CHECKING ELECTRICAL COMPONENTS

11-1. Measurement of Insulation Resistance ...............................................................................
11-2. Checking Continuity of Fuse on PCB Ass'y ........................................................................
11-3. Checking Motor Capacitor ..................................................................................................
61
62
62
APPENDIX
63
INSTRUCTION MANUAL ...........................................................................................
1. OPERATING RANGE
Temperature
Cooling
Heating
Maximum
Minimum
Maximum
Minimum
Indoor Air Intake Temp.
32 C D.B. / 23 C W.B.
19 C D.B. / 14 C W.B.
27 C D.B.
Outdoor Air Intake Temp.

43 C D.B.
19 C D.B.
24 C D.B. / 18 C W.B.
-8 C D.B. / -9 C W.B.
16 C D.B.
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit
Outdoor Unit
SAP-KR97EHAXB
SAP-CR97EHAXB
Power Source
220 to 240V Single-Phase 50Hz
Voltage Rating
230V
Performance
Capacity
Air Circulation (High)
Moisture Removal (High)
Indoor / Outdoor
Electrical Rating
Available Voltage Range
Running Amperes
Power Input
Power Factor
E.E.R.
C.O.P.
Compressor Locked Rotor Amperes
Features
Controls / Temperature Control
Control Unit
Timer
Fan Speeds
Airflow Direction (Indoor)
V
A
W
%
W/W
W/W
A
Package Dimensions
Weight
Shipping Volume
Height
Width
Depth
Height
Width
Depth
Net
Shipping
Remarks: Rating conditions are:

Cooling: Indoor air temperature
Outdoor air temperature
Heating: Indoor air temperature
Cooling
2.8
9,600
600 / 1,550
1.5
Heating
2.8
9,600
600 / 1,490
-
Cooling
Heating
3.9
870
97
3.22
16.5
198 to 264
3.5
775
96
3.61
16.5
Microprocessor / I.C. Thermister

Wireless Remote Control Unit
12-Hour ON or OFF Timer, 1Hour OFF Timer
Auto and 3 steps / 1 (Hi)
Manual
Auto
Washable, Anti-Mold
Single Rotary
R410A / 0.75
Capillary tube
39 / 34 / 31 / 25
39 / 34 / 31 / 25
48
48
Flare Type
7.5
6.35 (1/4)
9.52 (3/8)
Optional / Air Clean Filter
Indoor / Outdoor
Horizontal
Vertical
Air Filter
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Operation Sound
Indoor : Hi/Me/Lo/Qt*
(*Qt = Quiet mode)
Outdoor : Hi
Refrigerant Tubing Connections
Max. allowable tubing length at shipment
Refrigerant
Narrow tube
Tube Diameter
Wide tube
Refrigerant Tube Kit / Accessories
Dimensions & Weight
Unit Dimensions
kW
BTU/h
m3/h
Liters/h
kg
dB-A
dB-A
m
mm (in.)
mm (in.)
Indoor Unit
250
799
205
270
870
295
7.5
9.0
0.06
mm
mm
mm
mm
mm
mm
kg
kg
m3
Outdoor Unit
510
660
240
558
769
340
27
28
0.14
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
27C D.B. / 19C W.B.

35C D.B. / 24C W.B.
20C D.B.
7C D.B. / 6C W.B.
Indoor Unit
Outdoor Unit
SAP-KR127EHAXB
SAP-CR127EHAXB
Power Source
220 to 240V Single-Phase 50Hz
Voltage Rating
230V
Performance
Capacity
Air Circulation (High)
Moisture Removal (High)
Indoor / Outdoor
Electrical Rating
Available Voltage Range
Running Amperes
Power Input
Power Factor
E.E.R.
C.O.P.
Compressor Locked Rotor Amperes
Features
Controls / Temperature Control
Control Unit
Timer
Fan Speeds
Airflow Direction (Indoor)
V
A
W
%
W/W
W/W
A
Package Dimensions
Weight
Shipping Volume
Height
Width
Depth
Height
Width
Depth
Net
Shipping
Remarks: Rating conditions are:

Cooling: Indoor air temperature
Heating: Indoor air temperature
Cooling
3.3
11,300
610 / 1,500
2.3
Heating
3.6
12,300
640 / 1,440
-
Cooling
Heating
4.6
1,025
97
3.22
28.0
198 to 264
4.5
995
96
3.62
28.0
Microprocessor / I.C. Thermister

Wireless Remote Control Unit
12-Hour ON or OFF Timer, 1Hour OFF Timer
Auto and 3 steps / 1 (Hi)
Manual
Auto
Washable, Anti-Mold
Single Rotary
R410A / 1.11
Capillary tube
40 / 35 / 32 / 26
40 / 35 / 32 / 26
50
50
Flare Type
7.5
6.35 (1/4)
9.52 (3/8)
Optional / Air Clean Filter
Indoor / Outdoor
Horizontal
Vertical
Air Filter
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Operation Sound
Indoor : Hi/Me/Lo/Qt*
(*Qt = Quiet mode)
Outdoor : Hi
Refrigerant Tubing Connections
Max. allowable tubing length at shipment
Refrigerant
Narrow tube
Tube Diameter
Wide tube
Refrigerant Tube Kit / Accessories
Dimensions & Weight
Unit Dimensions
kW
BTU/h
m3/h
Liters/h
kg
dB-A
dB-A
m
mm (in.)
mm (in.)
Indoor Unit
250
799
205
270
870
295
7.5
9.0
0.06
mm
mm
mm
mm
mm
mm
kg
kg
m3
Outdoor Unit
598
660
240
650
775
344
33
35
0.17
27C D.B. / 19C W.B.

35C D.B. / 24C W.B.
20C D.B.
7C D.B. / 6C W.B.
2-2. Major Component Specifications

2-2-1. Indoor Unit
Indoor Unit
SAP-KR97EHAXB
Control PCB
Part No.
Controls
Control Circuit Fuse
CB-KR97EHAXB
Microprocessor
250V 3.15A
Remote Control Unit

Fan
RCS-7HS4E-G
Type
Q'ty ... Dia. and Length
Cross-Flow
1 ... D100 / L637
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Rough Measure RPM (Cool / Heat)
Nominal Output
Coil Resistance
(Ambient Temp. 20 C)
Safety Device Type
Operating Temp.
Run Capacitor (on controller PCB)
Flap Motor
Type
Model
Rating
Coil Resistance
AC Motor
IBH-884-066B ... 1
4
1,300 / 1,210
12.5
WHT - BRN : 234
WHT - RED : 209
Thermal fuse
130
1.5
450
W
Ohm
Open
Close
C
Micro F
VAC
Ohm
Stepping Motor
24BYJ48-916
DC 12V
Each Pair of Terminal : 200 +/- 7%
mm
m2
Aluminum Plate Fin / Copper Tube

2
1.1
0.162
Heat Exchanger Coil

Coil
Rows
Fin Pitch
Face Area
Indoor Unit
SAP-KR127EHAXB
Control PCB
Part No.
Controls
Control Circuit Fuse
CB-KR127EHAXB
Microprocessor
250V 3.15A
Remote Control Unit

Fan
RCS-7HS4E-G
Type
Q'ty ... Dia. and Length
Cross-Flow
1 ... D100 / L637
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Nominal Output
Coil Resistance
Safety Device Type
Operating Temp.
Run Capacitor (on controller PCB)
Flap Motor
Type
Model
Rating
Coil Resistance
AC Motor
IBH-884-066B ... 1
4
1,300 / 1,300
12.5
WHT - BRN : 234
WHT - RED : 209
Thermal fuse
130
1.5
450
W
Ohm
Open
Close
C
Micro F
VAC
Ohm
Stepping Motor
24BYJ48-916
DC 12V
Each Pair of Terminal : 200 +/- 7%
mm
m2

2
1.1
0.162
Heat Exchanger Coil

Coil
Rows
Fin Pitch
Face Area
2-2-2. Outdoor Unit

Outdoor Unit
SAP-CR97EHAXB
Control PCB
Compressor
Type
Compressor Model / Nominal Output
Compressor Oil ... Amount
Coil Resistance (Ambient Temp. 25 C)
Safety Device Type
Overload Relay
Operating Temp.
Run Capacitor
Open
Close
CC
Ohm
External (OLR)
B145-160-241E
160 +/- 5
69 +/- 11
Trip in 6 to 16 sec. at 16.5A
30
400
-
C
C
Operating Amp. (Ambient Temp. 25 C)
Micro F
VAC
Crankcase Heater
Fan
Single Rotary
C-1RV107H1D / 750W
FV68S ... 350
C - R : 4.440
C - S : 3.808
Type
Q'ty ... Dia.
Propeller
1 ... D380
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Nominal Output
Coil Resistance
Safety Device Type
Operating Temp.
Run Capacitor
AC Motor
IB-976-501D ... 1
6
820 / 820
25
BLU - YEL : 213
RED (PNK) - YEL : 168
W
Ohm
Open
Close
Thermal protector
110
75
2.0
450
C
C
Micro F
VAC
Heat Exchanger Coil

Coil
Rows
Fin Pitch
Face Area

1
1.2
0.344
mm
m2
External Finish
Acrylic baked-on enamel finish

10
Outdoor Unit
SAP-CR127EHAXB
Control PCB
Compressor
Type
Compressor Model / Nominal Output
Compressor Oil ... Amount
Coil Resistance (Ambient Temp. 25 C)
Safety Device Type
Overload Relay
Operating Temp.
Run Capacitor
Open
Close
CC
Ohm
External (OLR)
B230-150-241E
150 +/- 5
69 +/- 11
Trip in 6 to 16 sec. at 28.0A
25
400
-
C
C
Operating Amp. (Ambient Temp. 25 C)
Micro F
VAC
Crankcase Heater
Fan
Single Rotary
C-RV133H1E / 950W
FV68S ... 500
C - R : 2.230
C - S : 5.187
Type
Q'ty ... Dia.
Propeller
1 ... D380
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Nominal Output
Coil Resistance
Safety Device Type
Operating Temp.
Run Capacitor
AC Motor
IB-976-501D ... 1
6
840 / 840
25
BLU - YEL : 213
RED (PNK) - YEL : 168
W
Ohm
Open
Close
Thermal protector
110
75
2.5
450
C
C
Micro F
VAC
Heat Exchanger Coil

Coil
Rows
Fin Pitch
Face Area

2
1.2
0.355
mm
m2
External Finish
Acrylic baked-on enamel finish

11
2-3. Other Component Specifications

Indoor Unit
SAP-KR97EHAXB
SAP-KR127EHAXB
< Thermistor (Room sensor) >

Model
PTN-41G-G2Z
Resistance
5 kohm (at 25 C)
< Thermistor (Coil sensor) >

Model
PB2M-41E-S16-1
Resistance
15 kohm (at 0 C)
5.4 kohm (at 25 C)
Outdoor Unit SAP-CR97EHAXB

SAP-CR127EHAXB
< Power Relay >
Model
EL200/240A1-F (M)
Rating
AC277V 30A
< 4-way Valve >

Model
SHF-4H-23U-P (Valve)
Rated voltage
AC220-240V 50/60Hz
12
3. DIMENSIONAL DATA
Indoor Unit
SAP-KR97EHAXB
SAP-KR127EHAXB
Unit : mm
(852-0-0010-17200-0)
13
482
78
296
264
240
45
ID
:1
8
11
372
Wide tube service valve

dia.9.52(3/8")
Narrow tube service valve
dia.6.35(1/4")
60
87
14
47
510
660
27
127
Unit : mm
(852-0-0010-18400-0)
14
482
78
296
264
240
45
ID
:1
8
11
372
Wide tube service valve
dia.9.52(3/8")
Narrow tube service valve
dia.6.35(1/4")
60
87
14
47
598
660
27
127
Unit : mm
(852-0-0010-18500-0)
15
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram

SAP-KR97EHAXB
SAP-KR127EHAXB

SAP-CR127EHAXB
Indoor unit
Outdoor unit
Wide tube
Accumulator
Wide tube
service
valve
Muffler
4-way
valve
Narrow tube
Heat exchanger
Heat exchanger
O.D.
9.52 mm
(3/8 ")
Compressor
Indoor Unit
Narrow
tube
service
valve
Capillary tube
(for heating)
O.D.
6.35 mm
(1/4")
Check
valve
Cooling cycle
Capillary tube
both for heating

and cooling
Heating cycle
Insulation of Refrigerant Tubing

IMPORTANT
Because capillary tubing is used in the outdoor unit, both the

wide and narrow tubes of this air conditioner become cold. To
prevent heat loss and wet floors due to dripping of
condensation, both tubes must be well insulated with a
proper insulation material. The thickness of the insulation
should be a min. 8 mm.
CAUTION
After a tube has been insulated,

never try to bend it into a narrow
curve because it can cause the tube
to break or crack.
16
Insulation
Thickness:
Min. 8 mm
Wide tube
Thickness:
Min. 8 mm
Narrow tube
5. PERFORMANCE DATA
5-1. Performance charts

Indoor Unit
SAP-KR97EHAXB
< Cooling Characteristics >

(1) Operating current performance chart
< Heating Characteristics >

9
Indoor inlet air

D.B. temp. (C)
8
7
Operating current (A)
6
5
32
27
21
7
6
5
2
25
30
35
40
45
50
1.4
1.3
32
27
21
1.2
1.1
1.0
0.9
0.8
25
30
35
40
45
MPaG
Indoor inlet air

D.B. temp. (C)
1.6
0.7
10
15
20
25
(2) High pressure performance chart
3.8
High pressure at wide tube serveice valve
MPaG
Low pressure at wide tube serveice valve
1.5
4.0
1.8
1.7
Outdoor inlet air D.B. temp. (C)
(2) Low pressure performance chart
27
20
15
Indoor inlet air

D.B. temp. (C)
3.4
3.6
3.2
27
3.0
20
2.8
15
2.6
2.4
2.2
2.0
1.8
50
Indoor inlet air

D.B. temp. (C)
10
15
20
25
NOTE
Overload prevention operates to protect the air conditioner when outdoor ambient temperature reaches extremely high in
heating mode. (Refer to "8-6. Overload prevention.")
:Points of rating condition
Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27 C D.B. / 19 C W.B.
Heating: Indoor air temperature 20 C D.B.
Outdoor air temperature 35 C D.B. / 24 C W.B.
17
Indoor Unit
SAP-KR127EHAXB
< Cooling Characteristics >
< Heating Characteristics >

9
Indoor inlet air

D.B. temp. (C)
8
7
6
32
27
21
5
4
7
6
4
3
2
25
30
35
40
45
50
1.4
1.3
32
27
21
1.2
1.1
1.0
0.9
0.8
25
30
35
40
45
MPaG
Indoor inlet air

D.B. temp. (C)
1.6
0.7
10
15
20
25
(2) High pressure performance chart
3.8
High pressure at wide tube serveice valve
MPaG
Low pressure at wide tube serveice valve
1.5
4.0
1.8
1.7
(2) Low pressure performance chart
27
20
15
Indoor inlet air

D.B. temp. (C)
3.4
3.6
27
3.2
20
15
3.0
2.8
2.6
2.4
2.2
2.0
1.8
50
Indoor inlet air

D.B. temp. (C)
10
15
20
25
NOTE
Overload prevention operates to protect the air conditioner when outdoor ambient temperature reaches extremely high in
heating mode. (Refer to "8-6. Overload prevention.")
:Points of rating condition
Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27 C D.B. / 19 C W.B.
Heating: Indoor air temperature 20 C D.B.
18
5-2. Air Throw Distance Charts

Indoor Unit
SAP-KR97EHAXB
Cooling
Room air temp. :
Fan speed
:
27C
High
Horizontal distance (m)
Axis air velocity (m/s)

Vertical distance (m)
4
: Flap angle 0 ,
: Axis air velocity 0
: Flap angle 0,
Flap angle
angle 30,
30,
:: Flap
: Axis air velocity 0
:: Axis
Axis air
airvelocity
velocity30
30
Heating
Room air temp. :

Fan speed
:
20C
High


4
:: Flap
Flap angle
angle 45
45, ,
::Axis
Axisair
airvelocity
velocity45
45
Flap angle
angle 60
60, ,
:: Flap
Axisair
airvelocity
velocity60
60
::Axis

19
Indoor Unit
SAP-KR127EHAXB
Cooling
Room air temp. :
Fan speed
:
27C
High

4
: Flap angle 0 ,
:: Axis
air velocity 0
Axis air velocity 0
: Flap angle 0,
Flap angle
angle 30,
30,
:: Flap
:: Axis
Axisair
airvelocity
velocity30
30
Heating
Room air temp. :

Fan speed
:
20C
High


4
Flap angle
angle 45,
45 ,
:: Flap
:: Flap
angle
60,
Flap angle 60 ,
:: Axis
Axisair
airvelocity
velocity45
45
Axisair
airvelocity
velocity60
60
:: Axis

20
5-3. Cooling Capacity

Indoor Unit
SAP-KR97EHAXB
Indoor Unit :
SAP-KR97EHAX
Outdoor Unit :
SAP-CR97EHAX
230 V Single Phase 50 Hz
RATING CAPACITY
AIR FLOW RATE
EVAPORATOR
ENT. TEMP. oC
W.B.
D.B.
2.80 kW
3
600 m /h
TC
15
17
19
21
23
21
23
25
27
29
31
21
23
25
27
29
31
21
23
25
27
29
31
23
25
27
29
31
25
27
29
31
For 7mm-Heat exchanger
CM
SHC
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
CONDENSER
OUTDOOR AMBIENT TEMP.
20
25
30
35
2.82
2.70
2.58
2.45
0.60
2.06
2.35
2.65
2.82
2.82
2.82
3.03
0.62
1.75
2.05
2.34
2.64
2.93
3.03
3.22
0.64
1.44
1.73
2.03
2.32
2.62
2.91
3.41
0.66
1.41
1.71
2.01
2.30
2.60
3.62
0.67
1.38
1.67
1.97
2.26
0.65
2.00
2.29
2.59
2.70
2.70
2.70
2.90
0.67
1.69
1.99
2.28
2.58
2.88
2.90
3.08
0.69
1.38
1.67
1.97
2.27
2.56
2.86
3.26
0.71
1.36
1.65
1.95
2.24
2.54
3.47
0.73
1.32
1.62
1.91
2.21
0.70
1.94
2.24
2.53
2.58
2.58
2.58
2.76
0.72
1.64
1.93
2.23
2.52
2.76
2.76
2.94
0.74
1.32
1.62
1.91
2.21
2.50
2.80
3.12
0.76
1.30
1.60
1.89
2.19
2.48
3.30
0.78
1.26
1.56
1.86
2.15
0.75
1.88
2.18
2.45
2.45
2.45
2.45
2.63
0.77
1.58
1.87
2.17
2.47
2.63
2.63
# 2.80
0.79
1.27
1.56
1.86
2.15
2.45
2.74
2.97
0.82
1.25
1.54
1.84
2.13
2.43
3.12
0.84
1.20
1.50
1.79
2.09
TC:: Total
Total Cooling
Cooling Capacity
TC
Capacity(kW)
(kW)
SHC:: Sensible
Sensible Heat
Heat Capacity
SHC
Capacity (kW)
(kW)
CM:: Compressor
Compressor Input
Input (kW)
CM
(kW)
Ratingconditions
conditions (#Mark)
(#Mark) are
Rating
are
Outdoor Ambient
Ambient Temp.
Outdoor
Temp.35C
35 CD.B.
D.B.
Indoor Unit
Unit Entering
Entering Air
D.B.
/ 19C
W.B.
Indoor
Air Temp.
Temp.27C
27 C
D.B.
/ 19 C
W.B.
21
C
40
2.30
43
2.12
0.82
1.81
2.11
2.30
2.30
2.30
2.30
2.47
0.84
1.51
1.81
2.10
2.40
2.47
2.47
2.63
0.86
1.20
1.49
1.79
2.09
2.38
2.63
2.79
0.89
1.18
1.48
1.77
2.07
2.36
2.92
0.91
1.13
1.43
1.73
2.02
0.89
1.73
2.03
2.12
2.12
2.12
2.12
2.28
0.91
1.43
1.72
2.02
2.28
2.28
2.28
2.42
0.93
1.12
1.41
1.71
2.00
2.30
2.42
2.57
0.96
1.10
1.40
1.69
1.99
2.28
2.71
0.98
1.07
1.36
1.66
1.95

Indoor Unit
SAP-KR127EHAXB
Indoor Unit :
SAP-KR127EHAX
Outdoor Unit :
SAP-CR127EHAX
230 V Single Phase 50 Hz
RATING CAPACITY
AIR FLOW RATE
EVAPORATOR
ENT. TEMP. oC
W.B.
D.B.
3.30 kW
3
610 m /h
TC
15
17
19
21
23
21
23
25
27
29
31
21
23
25
27
29
31
21
23
25
27
29
31
23
25
27
29
31
25
27
29
31
For 7mm-Heat exchanger
CM
SHC
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
SHC
TC
CM
SHC
SHC
SHC
SHC
CONDENSER
OUTDOOR AMBIENT TEMP.
20
25
30
35
3.32
3.18
3.04
2.89
0.72
2.31
2.61
2.91
3.21
3.32
3.32
3.57
0.74
2.00
2.30
2.60
2.90
3.20
3.50
3.80
0.76
1.68
1.98
2.28
2.58
2.88
3.18
4.02
0.78
1.66
1.96
2.25
2.55
2.85
4.27
0.80
1.61
1.91
2.21
2.51
0.78
2.24
2.54
2.84
3.14
3.18
3.18
3.41
0.80
1.93
2.23
2.53
2.83
3.13
3.41
3.63
0.82
1.61
1.91
2.21
2.51
2.81
3.11
3.85
0.85
1.58
1.88
2.18
2.48
2.78
4.08
0.87
1.54
1.84
2.14
2.44
0.83
2.17
2.47
2.77
3.04
3.04
3.04
3.26
0.86
1.86
2.16
2.46
2.76
3.06
3.26
3.47
0.88
1.54
1.84
2.14
2.44
2.74
3.04
3.67
0.91
1.52
1.82
2.11
2.41
2.71
3.89
0.93
1.47
1.77
2.07
2.37
0.89
2.10
2.40
2.70
2.89
2.89
2.89
3.10
0.92
1.79
2.09
2.39
2.69
2.99
3.10
# 3.30
0.95
1.47
1.77
2.07
2.37
2.67
2.97
3.50
0.97
1.45
1.75
2.05
2.35
2.65
3.67
1.00
1.39
1.69
1.99
2.29
TC:: Total
Total Cooling
Cooling Capacity
TC
Capacity(kW)
(kW)
SHC:: Sensible
Sensible Heat
Heat Capacity
SHC
Capacity (kW)
(kW)
CM:: Compressor
Compressor Input
Input (kW)
CM
(kW)
Ratingconditions
conditions (#Mark)
(#Mark) are
Rating
are
Outdoor Ambient
Ambient Temp.
Outdoor
Temp.35C
35 CD.B.
D.B.
Indoor Unit
Unit Entering
Entering Air
D.B.
/ 19C
W.B.
Indoor
Air Temp.
Temp.27C
27 C
D.B.
/ 19 C
W.B.
22
C
40
2.72
43
2.50
0.97
2.01
2.31
2.61
2.72
2.72
2.72
2.92
1.00
1.71
2.01
2.31
2.61
2.91
2.92
3.10
1.03
1.39
1.69
1.99
2.29
2.59
2.89
3.29
1.06
1.37
1.67
1.97
2.27
2.57
3.44
1.08
1.31
1.61
1.91
2.21
1.05
1.91
2.21
2.50
2.50
2.50
2.50
2.68
1.08
1.61
1.90
2.20
2.50
2.68
2.68
2.85
1.11
1.29
1.59
1.89
2.19
2.49
2.79
3.03
1.14
1.27
1.57
1.87
2.17
2.47
3.20
1.17
1.23
1.53
1.83
2.13
Heating capacity ratio (%)
5-4. Heating Capacity
120
110
100
90
80
70
60
50
40
30
20
10
0
10
15
Outdoor temperature (C D.B.)

NOTE
1)
Point of Rating condition

Black dot in the chart indicate the following rating condition.
Indoor : 20 C D.B.
Outdoor : 7 C D.B. / 6 C W.B.
2) Above characteristics indicate instantaneous operation, which does not take into
account defrost operation.
3) Fan speed : High
4) Because this air conditioner heats a room by drawing in the heat of the outside
air (heat pump system), the heating efficiency will fall off when the outdoor
temperature is very low. If sufficient heat cannot be obtained with this air
conditioner, use another heating appliance together with it.
23
6. ELECTRICAL DATA
6-1. Electrical Characteristics

Indoor Unit
SAP-KR97EHAXB
Cooling
Performance at
Rating Conditions
Full Load Conditions
Indoor Unit
Fan Motor
Running amp.
Power input
Running amp.
Power input
Rating conditions:
Indoor air temperature:

Outdoor air temperature:
Full Load conditions: Indoor air temperature:
A
kW
A
kW
0.17
0.028
0.17
0.028
Outdoor Unit
Fan Motor
Compressor
230V Single-phase 50Hz
0.21
3.52
0.048
0.794
0.21
4.32
0.048
0.984
Complete Unit
Outdoor Unit
Fan Motor
Compressor
0.21
3.12
0.048
0.699
0.21
4.32
0.048
0.984
Complete Unit
3.90
0.870
4.70
1.060
27 C D.B. / 19 C W.B.
35 C D.B.
32 C D.B. / 23 C W.B.
43 C D.B.
Heating
Performance at
Rating Conditions
Rating conditions:
Indoor Unit
Fan Motor
Running amp.
Power input
Running amp.
Power input

A
kW
A
kW
0.17
0.028
0.17
0.028
20 C D.B.
7 C D.B. / 6 C W.B.
27 C D.B.
24 C D.B. / 18 C W.B.
24
3.50
0.775
4.70
1.060
Indoor Unit
SAP-KR127EHAXB
Cooling
Performance at
Rating Conditions
Indoor Unit
Fan Motor
Running amp.
Power input
Running amp.
Power input
Rating conditions:

A
kW
A
kW
0.19
0.031
0.19
0.031
Outdoor Unit
Fan Motor
Compressor
0.21
4.20
0.048
0.946
0.21
5.30
0.048
1.171
Complete Unit
Outdoor Unit
Fan Motor
Compressor
0.21
4.10
0.048
0.916
0.21
5.30
0.048
1.171
Complete Unit
4.60
1.025
5.70
1.250
27 C D.B. / 19 C W.B.
35 C D.B.
32 C D.B. / 23 C W.B.
43 C D.B.
Heating
Performance at
Rating Conditions
Rating conditions:
Indoor Unit
Fan Motor
Running amp.
Power input
Running amp.
Power input

A
kW
A
kW
0.19
0.031
0.19
0.031
20 C D.B.
7 C D.B. / 6 C W.B.
27 C D.B.
24 C D.B. / 18 C W.B.
25
4.50
0.995
5.70
1.250
6-2. Electric Wiring Diagrams

SAP-KR97EHAXB
SAP-KR127EHAXB
To avoid electrical shock hazard, be sure to

disconnect power before checking, servicing
and/or cleaning any electrical parts.
EVAPORATOR
BLK
WHT
RED
PNK
ORG
FROM OUTDOOR UNIT
WARNING
GRN/YEL
TERMINAL
BASE
AC AC CM FMO 1 RV
IN-1 IN-2
GRN/YEL
RED
ORG
YEL
PNK
BLU
FLAP
1 1
2
3
4
5
2
3
4
5
FLAP
5P(WHT)
LAMP
9P(WHT)
FLAP MOTOR
1 1
2 2
3 3
4 4
5
6
7
8
9
5
6
7
8
9
RED
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
1 1
2 2
3 3
4 4
5
6
7
8
9
IND LAMP ASSY
Indoor Unit
5
6
7
8 ROOM
9 THERMISTOR
CONTROLLER
FAN MOTOR
FM
(RED)
PNK
BRN
WHT
RED
BLK
YEL
1 1
3 3
5 5
1 1
2 2
3 3
FAN
5P(WHT)
HALL IC
3P(WHT)
GRN/YEL
COIL
2P (BLK)
1 1
2 2
UV
2P (RED)
1 1
2 2
COIL THERMISTOR
BLK
BLK
RED
BLK
UV UNIT
8FA2-5250-32200-0
26

SAP-CR127EHAXB
WARNING
To avoid electrical shock hazard, be sure to

disconnect power before checking, servicing
and/or cleaning any electrical parts.
4 WAY
VALVE COIL
TERMINAL
BASE (7P)
2
WHT
BLK
RED
POWER TO INDOOR
SUPPLY UNIT
20S
BLK
5
L
N
RED
OVERLOAD RELAY
(OLR)
WHT
BLU
BLK
RED
YEL
RED
GRN/YEL
FM
CAPACITOR
BLK
BLK
BLK
POWER RELAY
WHT
BLK
GND
CM
CAPACITOR
GRN/YEL
CM
FM
FAN
MOTOR
COMPRESSOR
MOTOR
8FA2-5250-32300-0
27
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection

7-1-1. Indoor Unit
WARNING
To prevent abnormal heat

generation and the possibility
of fire, do not place obstacles,
enclosures and grilles in front
of or surrounding the air
conditioner in a way that may
block air flow.
15 cm min.
5 cm
min.
5 cm
min.
Front View
AVOID:
Fig. 1
direct sunlight.
nearby heat sources that may affect performance of
Tubing length (L)
INDOOR
UNIT
the unit.
areas where leakage of flammable gas may be

expected.
Elevation
difference (H)
places where large amounts of oil mist exist.
DO:
select an appropriate position from which every
OUTDOOR
UNIT
Fig. 2
corner of the room can be uniformly cooled. (High on

a wall is best.)
select a location that will hold the weight of the unit.
CAUTION
select a location where tubing and drain hose have

the shortest run to the outside.
For stable operation of

the air conditioner, do not
install wall-mounted type
indoor units less than
1.5 m from floor level.
allow room for operation and maintenance as well as

unrestricted air flow around the unit. (Fig. 1)
install the unit within the maximum elevation
difference (H) above or below the outdoor unit and
within a total tubing length (L) from the outdoor unit as

detailed in Table 1 and Fig. 2.
Indoor unit
Wall
Minimum height
from floor level
1.5 m
Floor level
Fig. 3
Table 1
Model
Max. Allowable Tubing

Length at Shipment
(m)
Limit of Tubing
Length (L)
(m)
Limit of Elevation
Difference (H)
(m)
Required Amount of
Additional Refrigerant
(g/m)*
KR97 / 127
7.5
15
15
* If total tubing length becomes 7.5 to 15 m (max.), charge additional refrigerant (R410A) by 15 g/m.
No additional charge of compressor oil is necessary.
28
7-1-2. Outdoor Unit
NO
AVOID:
heat sources, exhaust fans, etc. (Fig. 4)
Exhaust fan
Hot air
damp, humid or uneven locations.
Heat source
Outdoor unit
DO:
position the outdoor unit in a protected location where snow will not blow into it.
choose a place as cool as possible.
Fig. 4
choose a place that is well ventilated.
install in a location where at least two sides are unobstructed, so that the flow of air at the intake port or exhaust port
is not blocked, and so that sufficient space is ensured for maintenance to be carried out without trouble.
In general the top also must be unobstructed. (Fig. 5a)
provide a solid base (level concrete pad, concrete block, 10 40 cm beams or equal), a minimum of 10 cm
above ground level to reduce humidity and protect the unit against possible water damage and decreased
service life. (Fig. 5b)
Install cushion rubber under units feet to reduce vibration and noise. (Fig. 5c)
use lug bolts or equal to bolt down unit, reducing vibration and noise.
Install in a location where no antenna of a television or radio exists within 3 meters.
Min.
5 cm
Min. 5 cm
Air discharge
Valve
side
Min.
25 cm
Min.
20 cm
Fig. 5a
Ground
Min.
2m
Min.
2m
Obstacle
Air intake
Air discharge
Obstacle above
Min. 5 cm
Air intake
Anchor bolts
(4 pcs.)
Air intake
Min. 10 cm
Concrete
or equal
Ab
ou
t4
t
Abou
0c
Cushion rubber
(Locally
purchased)
10 c
Fig. 5c
Fig. 5b
29
7-2. Recommended Wire Length and Diameter

Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your
local electrical codes. Carefully observe these regulations when carrying out the installation.
Table 2 lists recommended wire lengths and diameters for power supply systems.
NOTE
Refer to the wiring system diagram (Fig. 6) for the meaning of (A) and (B) in Table 2.
Table 2
Cross-Sectional
Area (mm2)
(A) Power Supply Wiring Length (m)

(B) Power Line Length (m)
(A) + (B)
2
3.5
CR97
33
51
CR127
27
41
Model
WARNING
Fuse or
Circuit Breaker
Capacity
10A
WIRING SYSTEM DIAGRAM
Be sure to comply with local codes on running the

wire from the indoor unit to the outdoor unit (size of
wire and wiring method, etc.).
Each wire must be firmly connected.
No wire should be allowed to touch refrigerant tubing,
the compressor, or any moving part.
WARNING
INDOOR UNIT
Terminal
OUTDOOR UNIT
Terminal
(B)
1
2
4
5
Grounding line
(A)
Power supply L
Single-phase N
220-240VAC 50HZ
Grounding line
Fig. 6
To avoid the risk of electrical shock, each air

conditioner unit must be grounded.
CAUTION
Be sure to connect the power supply line to the outdoor

unit as shown in the wiring diagram. The indoor unit
draws its power from the outdoor unit.
30
5
L
7-3. Remote Control Unit Installation Position

The remote control unit can be operated from either a non-fixed position or a wall-mounted position.
To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places:
In direct sunlight
Behind a curtain or other place where it is covered
More than 8 m away from the air conditioner
In the path of the air conditioners airstream
Where it may become extremely hot or cold
Where it may be subject to electrical or magnetic interference
Where there is an obstacle between the remote control unit and the air conditioner (since a check signal is sent
from the remote control unit every 5 minutes)
7-3-1. Mounting on a Wall

Before mounting the remote control unit, press the ON/OFF operation button at the mounting location to make sure
that the air conditioner operates from that location. The indoor unit should make a beeping sound to indicate that it
has received the signal.
Insert the remote

control unit from
the top.
Mounting screws 4 16 (included)
To remove the
remote control unit,
slide it upward.
Remote control
unit mount
Fig. 7
31
Rear side
Hole
* To prevent loss of the remote control unit, you can connect
the remote control unit to the mount by passing a string
through the remote control unit and attachment hole.
7-4. How to Test Run the Air Conditioner

After turning on the power of the air conditioner, use the remote controller and
follow the steps below to conduct the test run.
(1) Set the remote controller in Test Run mode. (Fig. 8a)
a) Press and hold the ECONOMY button and the 1HR. TIMER button.
b) Then press and hold the ACL (Reset) button with a pointed object
such as the tip of a pen. After 5 seconds, release the ACL button
first.
c) Then release the ECONOMY and 1 HR. TIMER buttons.
appears and "P1" blinking in the remote controller display
d) " " for
area. (Fig. 8b)
1HR.
TIMER
button
ON/OFF
operation
button
ECONOMY
(2) Start Automatic mode test run by pressing the ON/OFF operation button button
of the remote controller. (Fig. 8a)
ACL
(Reset)
This starts the fan producing uncooled forced air with the
button
OPERATION lamp ON on the main unit. (Fig. 8c)
After 3 minutes, the system shifts into automatic operation, and cool air will
start to be felt. Automatic mode test run is unaffected by the room temperature.
(3) Press the ON/OFF operation button of the remote controller again to stop the test
run. (Fig. 8a)
(4) Finally press the ACL (Reset) button of the remote controller to release it from
Test Run mode to return to normal mode. (Fig. 8a)
"
" for
and "P1" will disappear from the remote controller display area.
IMPORTANT
Fig. 8a
After the test run is completed, be sure to press the ACL (Reset) button to return to
normal mode. The air conditioner will not operate correctly if this is not done.
Fig. 8b
OPERATION
TIMER
LED CLEAN
ON/OFF
Fig. 8c
32
OPERATION
lamp
7-5. Removing and Installing the Grille

Basically, these models can be installed and wired without removing the grille. If access to any internal part is
needed, follow the steps as given below.
How to remove the grille
(1) Open the front panel until it is nearly horizontal, grasp the sections near the front panel arms on both sides,
and then remove the panel by pushing the arms towards the outside while pulling the panel towards you.
If the front panel is difficult to remove, grasp both ends of it and lift it up slightly. Move it to the left and
disengage the left arm, then move it to the right and disengage the right arm. (Fig. 9)
(2) Lift the anti-mold filter up slightly to disengage the protrusions from the hooks on the unit, and then pull
downward to remove the filter from the unit. (Fig. 9)
(3) Remove the 4 screws. Grasp the grille on both bottom sides, and pull it towards you slightly. (Fig. 10)
(4) Press the 2 tabs on the top of the grille to disengage them. (Fig. 10)
(5) Pull the grille towards you to remove it. (Fig. 10)
Arm
Front panel
Grille
Anti-mold filter
Fig. 9
Screw
Protrusions
Fig. 10
How to replace the grille
(1) Insert the bottom of the grille into the frame.

(2) While aligning both edges of the grille with the frame, move the grille
horizontally and insert the top and bottom into the frame.
(3) Press the grille firmly with your hand to ensure no gap exists between
the frame and grille.
(4) Tighten the 4 screws.
Front panel
Indentation
Arm
Fig. 11
(5) Grasp the sections near the front panel arms on both sides, and hold the
front panel so that it is nearly horizontal. Push the arm shafts towards the
outside so that they come into contact with the top of the indentations on
the right and left sides of the air conditioner. Then push firmly until the
arm shafts click into place. (Fig. 11)
(6) Insert the top of the anti-mold filter, and then fit the protrusions on the
bottom of the filter all the way into the hooks on the unit.
(7) After closing the front panel, press firmly on the parts indicated by the
arrows to securely fasten the panel in place. (Fig. 12)
NOTE
Check that no gap exists between the frame and the grille.
33
Fig. 12
Pin
7-6. Address Setting of the Remote Control Unit

The address can be set in order to prevent interference between remote controllers when two indoor
units are installed near each other. To set a different
address, it is necessary to change the address on the
second remote controller.
Jumper wire for

address switching
NOTE
Once changed, you cannot restore the original

address setting of the air conditioner.
(1) Switch on the power source.
(2) Slide the rear cover of the remote control unit, and
cut the jumper wire for address switching by the
nipper then draw away the cut wires to prevent
short circuit. Slide back the rear cover. When the
wire is cut, the address is automatically set to different address (Fig. 13).
(3) Press and hold the remote controller ECONOMY

button and 1HR. TIMER button. Then, press and
hold the ACL (Reset) button with a pointed object
such as the tip of a pen. After 5 seconds, release
the ACL button first, then release the ECONOMY
and 1HR. TIMER buttons. "P1" (Test Run) appears,
blinking in the remote controller display area.
Slide the
cover
Fig. 13
(4) Each time the 1HR. TIMER button is pressed, the

display changes as shown below. Press this button 2 times to change the display to "P7" (address
setting). (Fig. 14)
Test run mode
1HR.
TIMER
button
ON/OFF
operation
button
Address setting mode
(5) "P7" has now been selected for address setting.
ECONOMY
button
(6) Press the ON/OFF operation button on the remote

controller. (Fig. 14) Check that the "beep"signalreceived sound is heard from the second indoor
unit (approximately 5 times). The sound you hear
is the signal that the remote controller address
has been changed.
ACL
(Reset)
button
(7) Finally press the remote controller ACL (reset)

button to cancel the blinking "P7" display.
(Fig. 14)
Changing of the second remote controller address is

now completed.
Fig. 14
34
8. FUNCTIONS
8-1. Room Temperature Control

(1) Cooling
Room temperature control is obtained by cycling the compressor ON and OFF under control of the room
temperature sensor in the remote control unit.
The room temperature (and other information) is transmitted every 5 minutes by the remote control unit to the
controller in the indoor unit.
Signal from remote control unit

5 minutes 5 minutes 5 minutes
Set temp.
Thermo.
OFF
T+1C
T C
Thermo.
ON
5 minutes
Thermo.
OFF
5 minutes 5 minutes 5 minutes

Thermo.
ON
Thermo.
OFF
Room temp.
Compressor
ON
OFF
ON
OFF
ON
OFF
Outdoor fan
ON
OFF
ON
OFF
ON
OFF
Once the compressor starts, it keeps running for 5 minutes.

Once the compressor stops, it will not start running again for 3 minutes.
Thermo. ON :
When room temperature rises 1C above the set temperature TC,
the compressor turns ON.
Thermo. OFF : When the room temperature falls below the set temperature TC,
the compressor turns OFF.
35
(2) Heating
Room temperature control is obtained by cycling the compressor ON and OFF under control of the room
temperature sensor in the remote control unit.
The room temperature (and other information) is transmitted every 5 minutes by the remote control unit to the
controller in the indoor unit.
Signal from remote control unit

5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes
Thermo.
OFF
Thermo.
OFF
Thermo.
ON
Set temp. T C
T1 C
Room temp.
Compressor
ON
OFF
ON
OFF
Outdoor fan
ON
OFF
ON
OFF
4way valve
ON
2 minutes
OFF
ON
2 minutes
OFF
Once the compressor starts, it keeps running for 5 minutes.

Once the compressor stops, it will not start running again for 5 minutes.
Thermo. ON :
When room temperature falls 1C below the set temperature TC,

the compressor turns ON.
Thermo. OFF : When the room temperature rises above the set temperature TC,
the compressor turns OFF.
NOTE
The temperature described in this page and previous page gives you an example with remote
control operation. In case of the operation controled by an indoor air temperature sensor, operation
temperature differ somewhat.
36
8-2. Dry Operation (Dehumidification)

Dry operation uses the ability of the cooling cycle to remove moisture from the air, but by running at low level to
dehumidify without greatly reducing the room temperature. The air conditioner repeats the cycle of turning ON
and OFF automatically as shown in the chart below according to the room temperature.
T : Set temp.
TC
T-1C
Room temp. 15C
When room temp.

goes up
< Cooling operation >

The air conditioner operates in cooling mode.
< Dry A zone >
Compressor :
Continuous operation
FMI (indoor fan) : Indoor fan operates with rhythm airflow.
T+2C
T+1C
T-1C
< Dry B zone >

Compressor :
Intermittent operation
(ON for 3 minutes and OFF for 9 minutes)
FMI (indoor fan) : Indoor fan operates with rhythm airflow.
< Monitor zone >

Both the indoor and outdoor units stop.
Room temp. 15C
When room temp.

goes down
NOTE
Intermittent ventilation occurs by switching the indoor fan speed between L and LL.
DRY operation does not occur when the room temperature is 15C or less, which is the monitor zone.
When the compressor stops, the indoor fan stops as well.
37
8-3. Automatic Switching between Cooling and Heating

When AUTO mode is selected, the microprocessor calculates the difference between the set temperature and
the room temperature, and automatically switches to COOLING or HEATING mode to maintain the desired
temperature.
Room temp. Set temp.
COOL
Room temp. < Set temp.
HEAT
This means that if the room temperature is higher than or equal to the set temperature, COOLING operation
begins. If the room temperature is lower than the set temperature, HEATING operation begins.
Example:
Example of operation in the AUTO mode with the set room temperature at 23 C.
Room temperature
27
26
25
24
Set temp. 23
22
21
20
19
Zone
A
B
C
C
B
Compressor
Operation mode
NOTE
Within
1 hour
More than
1 hour
A
ON
OFF
Cooling
ON
OFF
Heating
ON
Cooling
If one of the following conditions occurs, the air conditioner changes the
operation mode (from cool to heat or vice versa).
ZONE A: The mode changes if the difference between the room
temperature and the set temperature is at least 3 C.
ZONE B: The mode changes if the difference between the room

temperature and the set temperature is at least 1 C,
if 1-hour has elapsed after the compressor is stopped.
ZONE C: The mode does not changes if the difference between the
room temperature and the set temperature is within 1 C.
38
8-4. Freeze Prevention (Cooling and Dry)

This function prevents freezing of the indoor heat exchange coil.
When the temperature of the indoor heat exchange coil falls below 2 C for 2 minutes, the control circuit stops
the outdoor fan and compressor (The compressor stops 3 seconds after the outdoor fan stopped). During this
period, Indoor fan operates in LL. The outdoor fan does not start again until the temperature rises above 6C.
(The compressor starts 2 seconds after the outdoor fan started.)
Indoor heat
exch. coil
temp.
6C
2C
At least
approx. 2 min.
3 sec.
Outdoor fan
ON
Compressor
ON
Indoor fan
OFF
OFF
Set Speed
LL
39
ON
2 sec.
ON
Set Speed
8-5. Cold Draft Prevention (Heating)

This function controls indoor fan speed so a strong draft of cold air will not blow out before the indoor heat
exchange coil have sufficiently warmed up.
Indoor fan speed varies according to the indoor heat exchange coil temperature as table shown below.
Condition
Compressor is in operation
(Indoor coil temp. goes up)
Compressor is stopped
(Indoor coil temp. goes down)
Indoor coil temperature (C)

below 25 C
between 25 to 30 C
between 30 to 36 C
over 36 C
over 20 C
below 20 C
Indoor fan speed

OFF
LL (Very low)
Low
Set speed *1
UL (Ultra low)
OFF *2
NOTE
*1 When the coil temperature rises above 36C, indoor fan operates in set speed.
*2 If 10 minutes has elapsed after the compressor has been stopped, the indoor fan stops its operation regardless
of the indoor heat exchange coil temperature.
36 C
Compressor : OFF
when the coil
temp. goes down
Compressor : ON
when the coil
temp. goes up
Indoor heat
30 C
exch. coil
temp.
25 C
20 C
Set Speed
Set Speed
Low
Indoor fan
Low
LL
LL
UL
UL
OFF
Compressor
OFF
OFF
ON
OFF
40
8-6. Overload Prevention (Heating)

This function prevents overheating of the indoor heat exchange coil.
When the temperature of the indoor heat exchange coil rises above T2 C, the outdoor fan stops, if the indoor
fan is L (low speed), then the fan speed changes from L (low speed) to M (medium speed).
When the temperature of the indoor heat exchange coil rises above T1 C, the compressor stops, and indoor fan
runs in LL (very low speed).
Indoor heat
exch. coil
temp.
T1 C
T2 C
T3 C
Outdoor fan
OFF
H
2 sec.
Compressor
Indoor fan
ON
Set Speed
OFF
HH
MM
LM
LL
ON
Set Speed
NOTE
The operation temperature shown as T1, T2 and T3 in the chart differ by models.
97, 127 class
T1
54
T2
46
T3
40
41
8-7. Automatic Fan Speed (Cooling, Dry and Heating)

This automatically adjust the indoor fan speed by the difference between the room temperature and set
temperature.
< Cooling >
Room temp.
T+2 C
T+1 C
Set temp. T C
Indoor fan
H:High
M:Medium
L:Low
< Heating >

Set temp. T C
T-1 C
Room temp.
Indoor fan
H:High
M:Medium
NOTE
The figure given above shows an example with remote control sensor operation. In case of the operation
controled by an indoor air temperature sensor, temperature differ somewhat.
42
8-8. Defrosting Operation (Heating)

Reverse-cycle Defrosting
Defrosting Sequence
Heating operation
Compressor ON
4-way valve ON
Frost detection
Frosting is assumed mostly under the following condition.
Indoor heat exchanger coil temperature drops 0.8C
per 6 minutes and it repeats 3 times in succession.
Indoor heat exchanger coil temperature drops below
certain extent.
Integrated operating time of compressor is longer
than 3 hours, etc.
Reverse-cycle defrosting operation

Compressor
Outdoor fan
4-way valve
Indoor fan
ON
OFF
OFF
OFF
Releasing of defrosting
Defrosting time is determined by the elapsed time
which vary with certain condition. (That is: indoor
fan speed, condition of frost detection etc.)
43
Defrosting Mode Timing Chart

Release of defrosting
Start of defrosting
60 seconds
Compressor ON
1
Release of
cold draft prevention
55 seconds
2 sec.
Compressor
ON
OFF
ON
ON
OFF
2 sec.
Outdoor fan
ON
Solenoid coil
(4way valve)
ON
ON
ON
OFF
OFF
ON
60 seconds
Indoor fan
ON
Auto air sweep

(when selected)
ON
NOTE
55 sec.
5 sec.
OFF
ON
OFF
*1: Refer to "8-5 Cold Draft Prevention"
44
ON
9. TROUBLESHOOTING
9-1. Check before and after troubleshooting
WARNING
Hazardous voltage can cause ELECTRIC SHOCK or

DEATH. Disconnect power or turn off circuit breaker
before you start checking or servicing.
9-1-1. Check power supply wiring.

Check that power supply wires are correctly connected to terminals L and N on the terminal plate in the outdoor
unit.
INDOOR UNIT Interunit wiring OUTDOOR UNIT
Terminal
Terminal
2
1
2
4
5
Grounding line
Power supply L
Single-phase N
220-240VAC 50HZ
Grounding line
5
L
9-1-2. Check inter-unit wiring.

Check that inter-unit wiring is correctly connected between indoor unit and outdoor unit.
9-1-3. Check power supply.

Check that voltage is in specified range (+/10% of the rating).
Check that power is being supplied.
9-1-4. Check lead wires and connectors in indoor and outdoor units.
Check that coating of lead wires is not damaged.
Check that lead wires and connectors are firmly connected.
Check that wiring is correct.
45
9-2. Air conditioner does not operate.

9-2-1. Circuit breaker trips (or fuse blows).
(1) When the circuit breaker is set to ON, it is tripped soon. (Resetting is not possible.)
< Failure Cause >
There is a possibility of ground fault.
There is a possibility of insulation fault.

< Identification Method of the Failure Cause >
Identify the failure cause using the following procedure.
WARNING
Turn off the circuit breaker and disconnect the power supply wiring
to prevent the electric shock or damage to any measuring instrument.
< Check outdoor unit >
< Check indoor unit >
1. Turn off the circuit breaker and disconnect the

power supply wiring.
Fig. 1
2. Disconnect the inter-unit wiring from the outdoor
unit terminal plate.
Fig. 1
3. Measure insulation resistance of outdoor unit.
1. Turn off the circuit breaker and disconnect the

power supply wiring.
Fig. 1
2. Disconnect the inter-unit wiring from the indoor
unit terminal plate.
Fig. 1
3. Measure insulation resistance of indoor unit.
Does the insulation resistance read 2M ohm or more ?
Does the insulation resistance read 2M ohm or more ?
No
No
1. Insulation of outdoor unit is defective.

2. And measure insulation resistance of electrical
parts in outdoor unit to specify the insulation fault.
Power
supply
Circuit
breaker
Power
supply
wiring
1. Insulation of indoor unit is defective.

2. And measure insulation resistance of electrical
parts in indoor unit to specify the insulation fault.
Outdoor
unit
L
N
1
2
3
4
5
Ground
Fig.1
46
Inter-unit
wiring
Indoor
unit
1
2
3
4
5
(2) Circuit breaker trips in several minutes after turning the air conditioner on.
There is a possibility of short circuit.
1. Check capacity of circuit breaker.
2. Is capacity of circuit breaker
suitable ?
Replace with suitable

one (larger capacity).
No
In case of Heating operation :

Measure resistance of 4-way valve's
winding.
Measure resistance of outdoor fan

motor winding.
Measure resistance of compressor

motor winding.
9-2-2. Neither indoor nor outdoor unit runs.

(1) Power is not supplied.
1. Check power supply.

2. Is power being supplied to the outdoor
unit ?
No
Circuit breaker
is tripped.
Reset breaker.
Power failure
Wait for recovery

or contact power
company.
47
(2) Check remote control unit.

1. Try to run with another remote
control unit.
2. Is the operation good ?
Yes
First remote control unit is defective.
In the case that the remote control

transmission section is dirty, clean it.
In the case that the remote control

reception section in front of indoor unit
is dirty, clean it.
(3) Check fuse on the indoor P.C.Board.

1. Check fuse (F) on indoor P.C.Board
for continuity.
2. Is fuse blown ?
Yes
Replace the fuse.
No
Is operation lamp ON ?
Measure resistance of indoor and

outdoor fan motor (FM) winding.
No
Measure resistance of compressor
motor (CM) winding.
Indoor P.C.Board is defective.
(4) Check TIMER on the remote control unit.

1. Is timer turned ON ?
2. Is ON displayed on remote control ?
Yes
Cancel the timer mode.
48
9-2-3. Only outdoor unit does not run.

(1) Check setting temperature.
HEAT
COOL
Is room temperature too low ?
Is room temperature too high ?
No
No
1. Try to lower setting temperature by

temperature setting button ( button).
2. Does outdoor unit run ?
1. Try to raise setting temperature by

temperature setting button ( button).
2. Does outdoor unit run ?
No
No
Check to see if inter-unit wiring is

correctly connected between indoor
and outdoor unit.
Check to see if inter-unit wiring is

correctly connected between indoor
and outdoor unit.
49
9-3. Some part of air conditioner does not operate.

9-3-1. Only indoor fan does not run.
If you turn fan gently once or twice

by hand, can the fan turn ?
No
Check connectors to P.C.Board.
1. Measure resistance of indoor fan

motor winding.
2. Is the resistance OK ?
Check fan casing

foreign matter on
inside.
Remove foreign
matter or repair.
Fan motor winding

burnout or foreign
matter in bearings.
Repair or replace.
When fan speed is changed, does

applied voltage between lead wires
BRN and WHT change as well ?
Yes
No
Check fan motor capacitor.
P.C.Board is defective.
9-3-2. Only flap motor does not run.

Measure resistance of flap motor
winding and check the connector.
9-3-3. Only outdoor fan does not run.
If you turn fan gently once or twice

by hand, can the fan turn ?
No
Check fan casing

foreign matter on
inside.
Remove foreign
matter or repair.
Fan motor winding

burnout or foreign
matter in bearings.
Repair or replace.
Check connectors to indoor unit

P.C.Board.
Check connectors to outdoor fan

motor lead wires.
1. Measure resistance of outdoor fan

motor winding.
2. Is the resistance OK ?
Yes
Check fan motor capacitor.
50
9-3-4. Only compressor does not run.

Is overload relay (OLR)
working ?
Check compressor motor

capacitor.
Yes
Is temperature of compressor
abnormally high ?
Measure resistance of
compressor motor winding.
Yes
Does refrigerant gas shortage ?
Yes
Recover refrigerant. (R410A)
No
Measure Power supply

voltage.
Is the voltage too low ?
No
Is rotor locked up ?
Evacuate the air conditioner.
Yes
For compressor replacement

refer to "10-5. In case of
compressor malfunction".
CAUTION
Charge refrigerant in liquid

state.
(R410A)
In case of leakage, do not add refrigerant. The unit must be vacuumed

and recharged. This is because composition of refrigerant in the unit
has been changed due to leakage. See "10-6. In case refrigerant is leaking".
51
9-4. Air conditioner operates, but abnormalities are observed.

9-4-1. Operation does not switch from HEAT to COOL (or COOL to HEAT).
Remote control unit may be defective.
Receiver in lamp Ass'y may be

defective.
Measure resistance of 4way valve's

winding.
Check to see if switching sound (click)

is heard from 4way valve's body.
COOL
HEAT
1. Check voltage between terminals

No.2 and No.5 at the terminal plate.
2. Is the voltage (AC 220 to 240V)
applied to the terminal plate ?
No
Indoor P.C.Board is defective.
HEAT
COOL
Check voltage between terminals

No.2 and No.5 at the terminal plate.
(0V)
52
9-4-2. Poor cooling or heating.

Is remote control unit placed where
it can detect room temperature
properly ?
No
Change position of remote

control unit.
Are wide and narrow tubes between

indoor unit and outdoor unit
insulated ?
No
Insulate both wide and narrow

tubes separately and then
tape together.
Yes
If temperature difference
is small, possibility of
gas shortage.
Measure temperature of suction and

discharge air of air conditioner.
Evacuate the
air conditioner.
Is temperature difference between

suction and discharge air large enough ?
(approx. 10 deg. or more).
Charge refrigerant
in liquid. (R410A)
Yes
If air filter is clogged,

clean the filter.
Check for clogging of air filter.
Is fan speed set to LOW ?
Recover
refrigerant.
Yes
Set fan speed to either

HIGH or MEDIUM.
Reduce cooling or heating

load or replace the air
conditioner with larger
capacity.
If performance of air conditioner is

normal, review cooling load estimate.
9-4-3. Excessive cooling or heating.

Is set temperature suitable ?
Is remote control unit placed where

it can detect room temperature
properly ?
Set temperature to higher or

lower value using temperature
setting buttons of the remote
control unit.
No
No
Change position of remote

control unit.
53
10. REFRIGERANT R410A:

SPECIAL PRECAUTIONS WHEN SERVICING UNIT
10-1. Characteristics of New Refrigerant R410A

10-1-1. What is New Refrigerant R410A?
R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its
refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.
10-1-2. Components (mixing proportions)

HFC32 (50%) / HFC125 (50%)
10-1-3. Characteristics
Less toxic, more chemically stable refrigerant
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when
there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in
composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the
remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified
amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid
phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in
gaseous state. Thus, always charge the refrigerant while it is in liquid phase.
CAUTION
Ether-type oil is used for compressor oil for R410A-type units, which is different
from the mineral oil used for R22. Thus more attention to moisture prevention and
faster replacement work compared with conventional models are required.
10-2. Checklist before Servicing
Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ
between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of
extrusion) by using the flare spacer.
Diameter of tube D
Dia.6.35 mm (1/4")
Flare tool for R410A
Dia.9.52 mm (3/8")
Specification A
Conventional flare tool (for R22)
0 to 0.5 mm
Dia.12.7 mm (1/2")
1.2 mm
Dia.15.88 mm (5/8")
Size of flare
D
D
A
Spacer
Flare tool for R410A
Conventional flare tool (R22)
54
Tubing precautions
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily
cover the ends of the tubing with caps or tape prior to installation.
Never use 0.7mm-thick copper tubing or tubing which is less than 0.8mm in thickness, since air conditioners with
R410A are subject to higher pressure than those using R22 and R407C.
No addition of compressor oil for R410A
No additional charge of compressor oil is permitted.
No use of refrigerant other than R410A
Never use a refrigerant other than R410A.
If refrigerant R410A is exposed to fire
Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure
to provide ample ventilation during installation work.
Caution in case of R410A leak
Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room,
immediately provide thorough ventilation.
55
10-3. Tools Specifically for R410A

For servicing, use the following tools for R410A
Tool Distinction
Tool Name
Gauge manifold
Charging hose
Gas leak detector
Refrigerant cylinder
Charging cylinder
Refrigerant recovery unit
Tools specifically for R410A
Vacuum pump with anti-reverse flow (*1)

(Solenoid valve-installed type, which prevents oil from flowing back into the
unit when the power is off, is recommended.)
Vacuum pump (*2)...can be used if the following adapter is attached.
Vacuum pump adapter (reverse-flow prevention adapter) (*3).
(Solenoid valve-installed adapter attached to a conventional vacuum pump.)
Electronic scale for charging refrigerant
Flare tool
Tools which can be commonly used for R22,

R407C, and R410A
CAUTION
Bender
Torque wrench
Cutter, reamer
Welding tool, nitrogen gas cylinder
The above tools specifically for R410A must not be used for R22 and R407C.
Doing so will cause malfunction of the unit.
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for
R22-type units can be used for R410A-type. However, they must be used
exclusively for R410A and never alternately with R22 and R407C.
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external
diameter of the service port screw has been altered.
<External diameter of service port> R410A : 7.94 mm (5/16")
R22, R407C : 6.35 mm (1/4")
10-4. Tubing Installation Procedures

When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing.
The following is the HAB oil generally used:
Esso: ZERICE S32
NOTE
For details on tubing installation procedures, refer to the installation manuals attached to the indoor
unit and outdoor unit.
56
10-5. In Case of Compressor Malfunction

CAUTION
Should the compressor malfunction, be sure to make the switch to a replacement

compressor as quickly as possible.
Use only the tools indicated exclusively for R410A.
Specifically for R410A."
See "10-3. Tools
10-5-1. Procedure for Replacing Compressor

(1) Recovering refrigerant
Any remaining refrigerant inside the unit should not be
released to the atmosphere, but recovered using the
refrigerant recovery unit for R410A.
(1) Recover refrigerant

OK
Do not reuse the recovered refrigerant, since it will contain

impurities.
(2) Replacing Compressor
Soon after removing seals of both discharge and suction
tubes of the new compressor, replace it quickly.
(2) Replace compressor

OK
(3) Checking for sealing

Use nitrogen gas for the pressurized gas, and never use a
refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
(3) Check for sealing

OK
(4) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air
due to a power interruption, the valve will prevent the
pump oil from flowing back.
(4) Evacuation
OK
The equipment may be damaged if moisture remains in

the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more
than 25L/min. and ultimate vacuum pressure rate of
0.05Torr.
Standard time for evacuation
Length of tubing
Evacuation time
Less than 10 meters
More than 10 minutes
More than 10 meters

57
(5) Recharge
(5) Recharging
Configuration and characteristics of cylinders
Be sure to charge the specified amount of

refrigerant in liquid state using the service port
of the wide tube service valve. The proper
amount is listed on the unit's nameplate.
Valve
When the entire amount cannot be charged all at

once, charge gradually while operating the unit in
Cooling Operation.
CAUTION
Liquid
Never charge a large amount

of liquid refrigerant at once to
the unit. This may cause
damage to the compressor.
Single valve
Charge liquid refrigerant with
cylinder in up-side-down position.
When charging with a refrigerant cylinder, use an

electronic scale for charging refrigerant. In this
case, if the volume of refrigerant in the cylinder
becomes less than 20% of the fully-charged
amount, the composition of the refrigerant starts
to change. Thus, do not use the refrigerant if
the amount in the charging cylinder is less
than 20%.
Fig. 1
Valve
Also, charge the minimum necessary amount to

the charging cylinder before using it to charge
the air conditioning unit.
Liquid
Example:
In case of charging refrigerant to a unit requiring
0.76Kg using a capacity of a 10Kg cylinder, the
minimum necessary amount for the cylinder is:
0.76 + 10
Single valve (with siphon tube)

Charge with cylinder in normal position.
0.20 = 2.76Kg
Fig. 2
For the remaining refrigerant, refer to the

instructions of the refrigerant manufacturer.
If using a charging cylinder, transfer the specified
amount of liquid refrigerant from the refrigerant
cylinder to the charging cylinder.
Prepare an evacuated charging cylinder
beforehand.
CAUTION
To prevent the composition

of R410A from changing,
never bleed the refrigerant
gas into the atmosphere
while transferring the
refrigerant. (Fig. 3)
NO!
Charging
cylinder
Liquid
Open
Do not use the refrigerant if the amount in the

charging cylinder is less than 20%.
58
Refrigerant
cylinder
Fig. 3
10-6. In Case Refrigerant is Leaking

CAUTION
Never attempt to charge additional refrigerant when refrigerant has been leaking
from the unit. Follow the procedure described below to locate points of leaks and
carry out repairs, then recharge the refrigerant.
(1) Detecting Leaks

Use the detector for R410A to locate refrigerant leak
points.
(2) Recovering refrigerant
(1) Detect leaks

OK
Never release the gas to the atmosphere; recover

residual refrigerant using the refrigerant recovery unit for
R410A, instead.
Do not reuse the recovered refrigerant because its
composition will have been altered.
(2) Recover refrigerant

OK
(3) Welding leaking points

Confirm again that no residual refrigerant exists in the unit
before starting welding.
Weld securely using flux and wax for R410A.
(3) Weld leaking points

OK
Prevent oxide film from forming inside the tubes utilizing

substitution with nitrogen (N2) in the refrigerant circuit of
the unit. Leave ends of tubes open during welding.
(4) Checking for sealing
(4) Check for sealing
Use nitrogen gas for the pressurized gas, and never use
a refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
(5) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air
due to a power interruption, the valve will prevent the
pump oil from flowing back.
The equipment may be damaged if moisture remains in
the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume
more than 25L/min. and ultimate vacuum pressure rate of
0.05Torr.
Standard time for evacuation
Length of tubing
Evacuation time
Less than 10 meters
More than 10 meters

(6) Recharging
Recharge unit in the same manner explained on the
previous page "(5) Recharging."
59
OK
(5) Evacuation
OK
(6) Recharge
10-7. Charging Additional Refrigerant

10-7-1. When Tubes are Extended
Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came
with the indoor unit. Charge additional refrigerant in liquid state only.
CAUTION
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow
instructions given in "10-6. In Case Refrigerant is Leaking" and completely carry
out repairs. Only then should you recharge the refrigerant.
10-8. Retro-Fitting Existing Systems

10-8-1. Use of Existing Units
Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to
operate improperly and may result in a hazardous condition.
10-8-2. Use of Existing Tubing

If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead,
completely new tubing must be used.
60
11. CHECKING ELECTRICAL COMPONENTS
11-1. Measurement of Insulation

Resistance
Ground wire
Clip
The insulation is in good condition if the resistance

exceeds 2M ohm.
11-1-1. Power Supply Cord
Probe
Insulation
tester
Clamp the grounding wire of power cord with the lead

clip of the insulation resistance tester and measure the
resistance by placing a probe on either of the two
power wires. (Fig. 1)
Then also measure the resistance between the
grounding and other power wire. (Fig. 1)
Fig. 1
Terminal plate
11-1-2. Indoor Unit
Probe
Clamp an aluminum plate fin or copper tube with the

lead clip of the insulation resistance tester and
measure the resistance by placing a probe on each
terminal screw on the terminal plate. (Fig. 2)
Note that the ground line terminal should be skipped
for the check.
Clip
Copper
tube or
metallic part
11-1-3. Outdoor Unit

Clamp a metallic part of the unit with the lead clip of
the insulation resistance tester and measure the
resistance by placing a probe on each terminal screw
where power supply lines are connected on the
terminal plate. (Fig. 2)
Insulation
tester
Fig. 2
Probe
11-1-4. Measurement of Insulation

Resistance for Electrical Parts
Disconnect the lead wires of the desired electric part
from terminal plate, capacitor, etc. Similarly disconnect
the connector. Then measure the insulation resistance.
(Figs. 3 and 4)
Clip
Copper
tube or
metallic part
Insulation
tester
NOTE
Refer to Electric Wiring Diagram.

If the probe cannot enter the poles because the hole is
too narrow then use a probe with a thinner pin.
Fig. 3
From fan motor,
compressor and
other parts
Metallic
part
Probe
Clip
Fig. 4
61
Insulation
tester
11-2. Checking Continuity of Fuse

on PCB Ass'y
Fuse
Remove the PCB Ass'y from the electrical

component box. Then pull out the fuse from the PCB
Ass'y. (Fig. 5)
Check for continuity using a multimeter as shown in
Fig. 6.
PCB Ass'y
11-3. Checking Motor Capacitor
Fig. 5
Remove the lead wires from the capacitor terminals,

and then place a probe on the capacitor terminals as
shown in Fig. 7. Observe the deflection of the pointer,
setting the resistance measuring range of the
multimeter to the maximum value.
Fuse
The capacitor is good if the pointer bounces to a

great extent and then gradually returns to its original
position.
The range of deflection and deflection time differ
according to the capacity of the capacitor.
Fig. 6
Multimeter
Compressor motor
capacitor
Fan motor
capacitor
Fig. 7
62
APPENDIX INSTRUCTION MANUAL
(OI-852-6-4181-087-00-0)
63
00_SAP-KR97EHAXB_Cover.fm Page 2 Wednesday, April 9, 2008 9:33 PM
SAP-KR97EHAXB
SAP-KR127EHAXB
COOL/DRY/HEAT Model
INSTRUCTION MANUAL
Split System Air Conditioner
MANUAL DE INSTRUCCIONES
Acondicionador de aire de dos unidades
This air conditioner uses

the new refrigerant R410A.
MODE DEMPLOI
Climatiseur de type spar
BEDIENUNGSANLEITUNG
Splitsystem-Klimagert
ISTRUZIONI PER LUSO

Condizionatore daria con sistema split
MANUAL DE INSTRUES
Aparelho de ar condicionado do sistema split
O O

Save These Instructions!

Guarde estas instrucciones
Conserver ce mode demploi
Bewahren Sie bitte diese
Bedienungsanleitung auf.
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Guarde estas instrues

Pub.
OI-85264181087000
SANYO 2008
01_SAP-KR97EHAXB_EN.fm Page 2 Monday, June 23, 2008 2:02 PM
FEATURES
This air conditioner is equipped with cooling, heating, and drying functions. Details on these functions are provided below; refer to these
descriptions when using the air conditioner.
Microprocessor Controlled Operation
The interior compartment of the remote control unit

contains several features to facilitate automatic
operation, easy logically displayed for easy use.
Simple One-touch Wireless Remote Control
The remote control unit has several features to facilitate

automatic operation.
12-Hour ON or OFF Timer
This timer can be set to automatically turn the unit on or

off at any time within a 12 hour period.
1-Hour OFF Timer
This timer can be set to automatically turn off the unit at

any time after one hour.
Economy
This function saves energy by controlling operation to

provide a quieter operating sound than normal.
Automatic and 3-step Fan Speed
Auto/High/Medium/Low
Air Sweep Control
This function moves a flap up and down in the air outlet,

directing air in a sweeping motion around the room and
providing comfort in every corner.
Auto. Flap Control
This automatically sets the flap to the optimum position

during heating, cooling, and drying operation.
Automatic Switching between Cooling and Heating
This unit automatically switches between cooling

operation and heating operation according to the
difference between the room temperature and the
temperature setting.
Hot Start Heating System
Right from the start, the air is warm and comfortable.

This system prevents any cold blasts at the beginning
while the heat pump is warming up, or even defrosting.
Automatic Restart Function for Power Failure
Even when power failure occurs, preset programmed

operation can be reactivated once power resumes.
Quiet Operation
The fan rotates slower than the fan speed setting to

provide a quieter operating sound.
LED Clean Operation
During operation, the UV anti-bacteria unit is activated

for 30 minutes and cleans the air blown from the air
conditioner.
Anti-Mold Filter
This unit is equipped with an anti-mold filter that inhibits

the growth of mold and bacteria.
Air Clean Filter
An air filter that eliminates unpleasant odors and cleans

the air is available.
Purchase a replacement filter at your local dealer.
(model STK-FWWB)
CONTENTS
Page
FEATURES ......................................................................................................................................... 2
PRODUCT INFORMATION ................................................................................................................ 3
ALERT SYMBOLS .............................................................................................................................. 3
INSTALLATION LOCATION ................................................................................................................ 3
ELECTRICAL REQUIREMENTS........................................................................................................ 3
SAFETY INSTRUCTIONS .................................................................................................................. 3
NAMES OF PARTS............................................................................................................................. 4
USING THE REMOTE CONTROL UNIT ............................................................................................ 8
OPERATION WITH THE REMOTE CONTROL UNIT ........................................................................ 9
1. Automatic Operation............................................................................................................ 9
2. Manual Operation ................................................................................................................ 9
3. Adjusting the Fan Speed ................................................................................................... 10
4. Fan Only ............................................................................................................................ 10
5. ECONOMY Mode .............................................................................................................. 10
6. QUIET Mode ..................................................................................................................... 10
7. LED CLEAN Mode ............................................................................................................ 11
SPECIAL REMARKS........................................................................................................................ 11
USING THE 12-HOUR ON AND OFF TIMER .................................................................................. 11
USING THE 1-HOUR OFF TIMER ................................................................................................... 12
TIPS FOR ENERGY SAVING........................................................................................................... 13
ADJUSTING THE AIRFLOW DIRECTION ....................................................................................... 13
OPERATION WITHOUT THE REMOTE CONTROL UNIT ............................................................... 14
CARE AND CLEANING.................................................................................................................... 14
TROUBLESHOOTING...................................................................................................................... 15
OPERATING RANGE ....................................................................................................................... 15
OI-087-2-EG
PRODUCT INFORMATION
If you have problems or questions concerning your Air
Conditioner, you will need the following information.
Model and serial numbers are on the nameplate on the
bottom of the cabinet.
Model No. __________________________________
Serial No. ___________________________________
ELECTRICAL
REQUIREMENTS
1. All wiring must conform to the local electrical codes.
Consult your dealer or a qualified electrician for
details.
2. Each unit must be properly grounded with a ground
(or earth) wire or through the supply wiring.
3. Wiring must be done by a qualified electrician.
Date of purchase _____________________________

Dealers address _____________________________
Phone number ________________
DECLARATION OF CONFORMITY
This product is marked
as it satisfies EEC
Directive No. 89/336/ EEC, 73/23/EEC, 93/68/EEC and
92/31/EEC.
This declaration will become void in case of mis-usage
and/or from non observance though partial of
Manufacturers installation and/or operating instructions.
SAFETY INSTRUCTIONS
Read this Instruction Manual carefully before
using this air conditioner. If you still have any
difficulties or problems, consult your dealer for
help.
This air conditioner is designed to give you
comfortable room conditions. Use this only for its
intended purpose as described in this Instruction
Manual.
Never use or store gasoline or other
flammable vapor or liquid near the
air conditioner it is very
dangerous.
This air conditioner has no ventilator
for intaking fresh air from outdoors.
You must open doors or windows
frequently when you use gas or oil
heating appliances in the same
room, which consume a lot of
oxygen from the air. Otherwise there
is a risk of suffocation in an extreme
case.
ALERT SYMBOLS
The following symbols used in this manual, alert
you to potentially dangerous conditions to users,
service personnel or the appliance:
This symbol refers to a hazard or
unsafe practice which can result in
severe personal injury or death.
CAUTION
This symbol refers to a hazard or

unsafe practice which can result in
personal injury or product or property
damage.
INSTALLATION LOCATION
We recommend that this air conditioner be
installed properly by qualified installation
technicians in accordance with the Installation
Instructions provided with the unit.
Before installation, check that the voltage of the electric supply in your home or office is the same as the
voltage shown on the nameplate.
CAUTION
Do not turn the air conditioner on

and off from the power mains switch.
Use the ON/OFF operation button.
Do not stick anything into the air
outlet of the outdoor unit. This is
dangerous because the fan is
rotating at high speed.
Do not let children play with the air
conditioner.
Do not cool or heat the room too
much if babies or invalids are
present.
Do not install this air conditioner

where there are fumes or flammable
gases, or in an extremely humid
space such as a greenhouse.
Do not install the air conditioner
where excessively high heatgenerating objects are placed.
Avoid:
To protect the air conditioner from heavy corrosion, avoid installing
the outdoor unit where salty sea water can splash directly onto it
or in sulphurous air near a spa.
OI-087-3-EG
NAMES OF PARTS
Air intakes
INDOOR UNIT
UNIT DISPLAY AND OPERATION

BUTTON
INDOOR UNIT
REMOTE CONTROL receiver
OPERATION lamp
OPERATION
Air outlet
TIMER lamp
TIMER
LED CLEAN
Remote control unit
ON/OFF
OPERATION button
(ON/OFF)
Drain hose
Refrigerant tubes
OUTDOOR UNIT
LED CLEAN lamp
IMPORTANT
Avoid using radio equipment such as mobile phone near
(within 1 m) the remote control receiver. Some radio
equipment may cause malfunction of the unit.
If the trouble happens, disconnect power and restart the air
conditioner after a few minutes.
REMOTE
CONTROL
receiver
This section picks up infrared signals from the

remote control unit (transmitter).
OPERATION
button
When the remote control cannot be used,

pressing this button enables heating and
cooling operation.
Air outlet
Each time this button is pressed, the

operation mode changes cyclically.
NOTE
COOLING
HEATING
OPERATION OPERATION
STOP
This illustration is based on the external view of a standard model.

Consequently, the shape may differ from that of the air conditioner
which you have selected.
lamp
on
on
off
This air conditioner consists of an indoor unit and an outdoor unit.

You can control the air conditioner with the remote control unit.
beeping
sound
twice
once
once
Air Intake
Air Outlet
Air from the room is drawn into this section

and passes through air filters which remove
dust.
Conditioned air is blown out of the air
conditioner through the air outlet.
The type of operation is indicated by the

OPERATION lamp lighting and the beeping
sound.
OPERATION
lamp
This lamp lights when the system is in the

continuous AUTO, HEAT, DRY, COOL and
FAN mode.
During heating operation, airflow may stop
though the OPERATION lamp remains lit.
This happens when the defrosting function is
operating.
Remote
Control Unit
The wireless remote control unit controls

power ON/OFF, operation mode selection,
temperature, fan speed, timer setting, and air
sweeping.
Refrigerant
Tubes
The indoor and outdoor units are connected

by copper tubes through which refrigerant gas
flows.
TIMER lamp
This lamp lights when the system is being

controlled by the timer.
Drain Hose
Moisture in the room condenses and drains off

through this hose.
LED CLEAN
lamp
This lamp lights during operation in the UV

anti-bacterial mode.
The outdoor unit contains the compressor, fan

Outdoor
(Condensing) motor, heat exchanger coil, and other
electrical components.
Unit
NOTE
The TIMER lamp may not light again after recovery from a power
failure.
OI-087-4-EG
REMOTE CONTROL UNIT (DISPLAY)
Displayed when
transmitting data
Displayed when
indoor unit
sensor is in use
Displayed when
setting timer
Symbols
(1) Operation mode
(4) Timer
AUTO .....................................
12-hour ON Timer. .................
HEAT ......................................
12-hour OFF Timer. ...............
MILD DRY ..............................
1-hour OFF Timer. .................
COOL .....................................
FAN ........................................
(5) ECONOMY ............................
(6) Confirmation
of transmission.......................
(2) Fan speed
Automatic operation ...............
(7) Auto. flap indication..........................
Flap angle indication..............

HIGH .....................................
Sweep indication....................
MEDIUM.................................
(8) Quiet operation ......................
LOW .......................................
(9) LED CLEAN operation...........
(3) Temperature setting
16 30 C
When set to 28 C
temperature indication............
OI-087-5-EG
REMOTE CONTROL UNIT

Transmitter
When you press the buttons on the remote control unit, the
mark
appears in the display to transmit the setting changes to the receiver
in the air conditioner.
Display
Information on the operating conditions is displayed while the remote
control unit is switched on. If the unit is turned off, FLAP setting and
FAN SPEED setting are not displayed.
1 HR. TIMER button (1-HOUR OFF TIMER)

: When you press this button, regardless of whether the unit is operating
or stopping, the unit operates for one hour and then shuts down.
MODE selector button

Use this button to select AUTO, HEAT, DRY, COOL or FAN mode.
(AUTO)
: When this setting is selected, the air conditioner

calculates the difference between the thermostat
setting and the room temperature and automatically
switches to the COOL or HEAT mode as
appropriate.
(HEAT)
: The air conditioner makes the room warmer.
(DRY)
: The air conditioner reduces the humidity in the room.
(COOL)
(FAN)
: The air conditioner makes the room cooler.

: The air conditioner works only as a circulation fan.
ECONOMY button
For details, see 5. ECONOMY Mode. When you press this button in the
HEAT, DRY or COOL mode, the
mark appears in the display, and the
remote control unit will automatically adjust the set temperature to save
energy.
FAN SPEED selector button

: The air conditioner automatically decides the fan speeds.
: High fan speed
: Medium fan speed
: Low fan speed
ON TIME/OFF TIME setting buttons

No display: The timer does not operate.
: The air conditioner starts at the set time.
: The air conditioner stops at the set time.
ACL button (ALL CLEAR)

Puts the remote control unit into pre-operation status. Always press this button
after replacing the batteries.
SENSOR button
When you press this button (use a small-tipped object such as a ballpoint
pen), the
mark will appear at the display. And the room temperature is
detected by the sensor which is built into the indoor unit and the air
conditioner is controlled accordingly.
NOTE
If the remote control is located near a heat source, such as a space heater or
in direct sunlight, press the SENSOR button to switch to the sensor on the
indoor unit.
OI-087-6-EG
Sensor
A temperature sensor inside the remote control unit senses the room
temperature.
ON/OFF operation button

This button is for turning the air conditioner on and off.
Temperature setting buttons (TEMP.)

Press the
button to increase the set temperature.
Press the
button to reduce the set temperature.
The temperature setting changes by 1 C each time one of the TEMP. buttons is pressed.
The set temperature appears in the display for only 3 seconds.
FLAP button
Press this button either to select the setting of the airflow direction to the
auto. flap in each mode or one of the six possible positions manually or to
select the sweep function which moves the flap up and down
automatically.
: Auto flap setting: If selected in a heating operation, the flap is set
to position (3) in the following chart. If selected in a cooling or dry
operation, the flap is set at position (7) in the following chart.
: The airflow direction can be set manually. (six positions)
: The flap moves up and down automatically.
NOTE
When you press the FLAP button, the air flow direction will be changed
one by one as follows.
SWEEP
CANCEL button
After using the TIMER ON button or TIMER OFF button to set the timer,
press this button to cancel the setting.
LED CLEAN button

: If this button is pressed during AUTO, HEAT, DRY, COOL or
FAN operation, the UV anti-bacterial unit is activated for
30 minutes and cleans the air blown from the air conditioner.
QUIET button
: When you press this button, the fan rotates slower than the
fan speed setting to provide a quieter operating sound.
Jumper wire for address switching

The address switch changes to prevent mixing of
signals from remote control units when two air
conditioners are installed next to each other.
For more information, please contact the dealer where
you made the purchase.
NOTE
Back side of remote

control unit
(Cover removed)
The remote control unit sends the temperature signal to the air conditioner regularly at five minute
intervals. If the signal from the remote control unit stops for more than 15 minutes due to the loss of the
remote control unit or other trouble, the air conditioner will switch to the temperature sensor which is
built into the indoor unit and control the room temperature. In these cases, the temperature around the
remote control unit may differ from the temperature detected at the air conditioners position.
OI-087-7-EG
USING THE REMOTE CONTROL UNIT

HOW TO INSTALL BATTERIES
REMOTE CONTROL UNIT INSTALLATION

POSITION
The remote control unit may be operated either from a non-fixed
position or from a wall-mounted position. To ensure that the air
conditioner operates correctly, DO NOT install the remote control
unit in the following places:
DO NOT
In direct sunlight
Behind a curtain or other places where it is covered
More than 8 m away from the air conditioner
In the path of the air conditioners airstream
Where it may become extremely hot or cold
Where it may be subject to electrical or magnetic noise
Where there is an obstacle between the remote control unit and
air conditioner (since a check signal is sent from the remote
control unit every 5 minutes)
ACL button
1. Slide the cover in the direction indicated by the arrow and

remove it.
2. Install two AAA alkaline batteries. Make sure the batteries point
in the direction marked in the battery compartment.
3. Use a thin object such as the tip of a pen to press the ACL
button.
MOUNTING THE REMOTE CONTROL UNIT

Before mounting the remote control unit, press the ON/OFF
operation button at the mounting location to make sure that the air
conditioner operates from that location. The indoor unit should
make a beeping sound to indicate that it has received the signal.
NOTE
The batteries last about six months, depending on how
much you use the remote control unit. Replace the batteries
when the remote control units display fails to light, or
when the remote control cannot be used to change the air
conditioners settings.
Use two fresh leak-proof type-AAA alkaline batteries.
In replacing batteries, follow the instructions as mentioned
in the sub-section HOW TO INSTALL BATTERIES.
If you do not use the remote control unit more than 1
month, take out the batteries.
Insert the remote

control unit from
the top.
Mounting screws 4 x 16 (included)
HOW TO REMOVE BATTERIES

Slide the cover in the direction indicated by the arrow and remove
it, and then remove the batteries.
NOTE
To remove the remote

control unit, slide it upward.
Remote control
unit mount
Rear side
Dispose of the used batteries at the designated location in

compliance with the applicable local ordinances.
HOW TO USE THE REMOTE CONTROL UNIT

When using the remote control unit, always point the units
transmitter head directly at the air conditioners receiver.
Air conditioner
(Indoor unit)
Hole
To prevent loss of the remote control unit, you can connect the
remote control unit to the mount by passing a string through the
remote control unit and attachment hole.
WHEN HOLDING THE REMOTE CONTROL UNIT

When using the remote control unit and during air conditioner
operation, the transmitter on the remote control unit should be
pointed towards the receiver on the indoor unit.
Make sure that there are no objects between the remote control
unit and receiver which could block the signal.
Receiver
Remote control
unit
(Transmitter head)
OI-087-8-EG
OPERATION WITH THE REMOTE CONTROL UNIT

1. Automatic Operation
2. Manual Operation
This unit automatically switches between cooling operation and

heating operation according to the difference between the room
temperature and the temperature setting.
STEP 2
STEP 1
STEP 3
STEP 5
STEP 2
STEP 4
STEP 1
NOTE
NOTE
If the automatic operation settings of the unit do not

meet your needs, press the setting buttons as
described below and change the settings as desired.
Check that the circuit breaker on the power panel is

turned on.
Once
mode is selected and the unit is preset by
following the steps below, you can have the air
conditioner automatically bring the room to the
desired temperature simply by pressing the ON/OFF
operation button.
STEP 1
Press the MODE selector button to
STEP 2
Press the ON/OFF operation button.
Check that the circuit breaker on the power panel is

turned on.
STEP 1
STEP 2
STEP 3
To stop the air conditioner, press the ON/OFF

operation button again.
NOTE
To change the temperature setting; press the

temperature setting buttons and change the setting
to the desired temperature.
Press the MODE selector button

and select the desired mode.
For heating operation
For dehumidifying operation
For cooling operation
For fan only operation
To start the air conditioner, press the ON/

OFF operation button.
Press the TEMP. setting buttons to
change the temperature setting to the
desired temperature. The set temperature
appears in the display for only 3 seconds.
Adjustable temperature range:
30 C max.
16 C min.
STEP 4
STEP 5
Set the FAN SPEED selector button to the

setting you want.
Press the FLAP button and set the airflow
direction as desired.
(Refer to ADJUSTING THE AIRFLOW
DIRECTION on page 13.)
To stop the air conditioner, press the ON/OFF

operation button again.
NOTE
OI-087-9-EG
Choose the best position in the room for the remote

control unit, which also acts as the sensor for room
comfort and transmits the operating instructions.
Once youve found this best position, always keep
the remote control unit there.
This appliance has a built-in 5-minute time delay
circuit to ensure reliable operation. When the
operation button is pressed, the compressor will
start running within three minutes. In the event of
power failure, the unit will stop.
3. Adjusting the Fan Speed
A. In Cooling and DRY Mode: (
A. Automatic fan speed

Simply set the FAN SPEED selector button to the
position.
This automatically sets the best fan speed for the room
temperature.
B. Manual fan speed
and
When the ECONOMY mode is selected, the air conditioner

automatically raises the temperature setting 1 C when 30
minutes have passed after the selection was made, and then
another 1 C after another 30 minutes have passed, regardless
of the indoor temperature when economy was selected. This
enables you to save energy without sacrificing comfort. This
function is convenient when gentle cooling is needed.
If you want to adjust fan speed manually during operation,

just set the FAN SPEED selector button as desired. [
,
, or
]
4. Fan Only
Setting
temperature
STEP 2
STEP 1
1 C
1 C
Press the
ECONOMY button
B. In Heating Mode: (
STEP 3
If you want to circulate air without any temperature
control, follow these steps:
STEP 1
Press the MODE selector button to switch

to the fan mode
.
STEP 2
Press the ON/OFF operation button.
STEP 3
Press the FAN SPEED selector button to

select the fan speed of your choice (
,
or
).
30 min.
30 min.
Time
When the ECONOMY mode is selected, the air conditioner

automatically lowers the temperature setting 2 C when 30
minutes have passed after the selection was made, and then
another 2 C after another 30 minutes have passed, regardless
of the indoor temperature when economy was selected. This
enables you to save energy without sacrificing comfort. This
function is convenient when gentle heating is needed.
Setting
temperature
2 C
2 C
5. ECONOMY Mode
Press the
ECONOMY button
30 min.
30 min.
Time
6. QUIET Mode
ECONOMY Mode is used for saving energy.

Press the ECONOMY button while operation.
The
mark appears in the display.
To release the economy function, press the ECONOMY button
again.
QUIET Mode is used to reduce the fan sound of the indoor unit.
Press the QUIET button.
The
To cancel, press QUIET button again.
In QUIET Mode, the fan rotates at a slower speed than the fan
speed setting.
If the unit is already operating with a very low (LL) airflow, the fan
sound may not change even if the QUIET button is pressed.
10
OI-087-10-EG
7. LED CLEAN Mode
Power failure during operation

In the event of power failure, the unit will stop. When the power is
resumed, the unit will restart automatically within five minutes by
the remote control unit.
Clicking Sound
Clicking sound is heard from the air conditioner
In LED CLEAN mode, a UV anti-bacterial unit (including a LED

CLEAN lamp and anti-bacterial filter) in the indoor unit is used
during AUTO, HEAT, DRY, COOL, or FAN operation to remove
bacteria from air blown from the air conditioner.
Press the LED CLEAN button.
The
To cancel, press the LED CLEAN button again.
When the LED CLEAN button is pressed, the UV anti-bacterial
unit operates for 30 minutes and cleans air blown from the air
conditioner.
In heating or cooling operation, any plastic parts may expand or

shrink due to a sudden temperature change. In this event, a
clicking sound may occur. This is normal, and the sound will
soon disappear.
Remote Control Unit

The remote control unit sends the setting condition to the air
conditioner regularly at five minute intervals.
USING THE 12-HOUR ON AND

OFF TIMER
1. TIMER ON mode (Example)
NOTE
Pressing the MODE selector button cancels LED CLEAN mode.
Do not open the front panel while the LED CLEAN lamp on the
display is on.
Depending on the room brightness, light from the LED CLEAN
lamp may reflect inside the air conditioner and be visible. This is
not a malfunction.
SPECIAL REMARKS
DRY (
STEP 1
) Operation
How it works?
Once the room temperature reaches the level that was set, the
unit repeats the cycle of turning on and off automatically.
During DRY operation, the fan speed is automatically set to Low
speed for providing a comfortable breeze.
DRY operation is not possible if the indoor temperature is 15 C
or less.
Heating (
The timer times

appear in the
display for only
3 seconds.
) Operation
STEP 2
STEP 3
After the length of time set for TIMER ON elapses, the unit
begins operating.
The display depicted above indicates that the air conditioner will
begin operating in three hours.
Setting procedure:
Heating performance
STEP 1
Because this air conditioner heats a room by drawing in the heat

of the outside air (heat pump system), the heating efficiency will
fall off when the outdoor temperature is very low. If sufficient heat
cannot be obtained with this air conditioner, use another heating
appliance together with it.
Press the MODE button and set the desired

operation mode.
(See Operation with the Remote Control Unit,
page 9.)
STEP 2
Press the TIMER ON button.
Defrosting
STEP 3
Press the TIMER ON button (which advances the

time displayed) to set the time at which you want
operation to begin.
The time can be set for one to twelve hours, in one
hour steps.
When the outdoor temperature is low, frost or ice may form on

the heat exchanger coil, reducing heating performance. When
this happens, a microcomputer defrosting system operates. At
the same time, the fan on the indoor unit stops and the
OPERATION lamp lights until defrosting is completed. Heating
operation restarts after several minutes. (This interval will vary
slightly depending upon the outdoor temperature and the way in
which frost forms.)
3.......12
Cold draft prevention

For several minutes after the start of heating operation, the
indoor fan will not start running until the indoor heat exchanger
coil has warmed up sufficiently. However, the fan may remain
stopped when the room temperature is low. This is because the
COLD DRAFT PREVENTION SYSTEM is in operation.
The display changes immediately to its status previous to timer

setting, but the
indication remains.
To check the status of the timer while it is counting down, press
the TIMER ON button again.
Cancellation procedure:Press the CANCEL button.
NOTE
If you do not operate the remote control unit for 25 hours or more
after the start of ON timer operation, the unit will stop operating
automatically as a safety measure in case you forget to turn off the
air conditioner.
OI-087-11-EG
11
2. TIMER OFF mode (Example)
Setting procedure:
The timer times

appear in the
display for only
3 seconds.
Use the procedure described in the 1. TIMER ON

mode section on the preceding page to set the timer
to turn the unit on three hours from now.
STEP 2
Use the procedure described in the 2. TIMER OFF

mode section on the preceding page to set the timer
to turn the unit off five hours from now.

setting, but the
or
indication remains.
Press the TIMER ON button or the TIMER OFF button to display
the time remaining on the timer in seconds.
Note that it is not possible to check both the ON and OFF timer
settings. The timer setting that will occur first is given preference
and displayed.
STEP 1
STEP 2
After the length of time set for TIMER OFF elapses, the unit
stops operating.
The display depicted above indicates that the air conditioner will
stop operating in five hours.
Setting procedure:
Press the TIMER OFF button.
STEP 2
Press the TIMER OFF button (which advances the

time displayed) to set the time at which you want
operation to stop.
The time can be set for one to twelve hours, in one
hour steps.
Cancellation procedure: Press the CANCEL button.
3. ON/OFF Program Timer

A combination of the TIMER ON and TIMER OFF modes, this
function allows you to specify the time that the unit turns on and
the time when it turns off.
(Example) The unit will turn on three hours from now, and turn off
five hours from now.
TIMER OFF
display during
counting after
3 hours has
elapsed
USING THE 1-HOUR OFF

TIMER
3.......12

setting, but the
indication remains.
To check the status of the timer while it is counting down, press
the TIMER OFF button again.
TIMER ON
display during
counting
Cancellation procedure: Press the CANCEL button.
1. 1-Hour OFF Timer
STEP 1
12
STEP 1
Timer setting
Stop
Operate
3 hours
2 hours
5 hours
This function causes the unit to operate for one hour and
then stop, regardless of whether the unit is on or off when
this button is pressed.
The
indicator in the display indicates that this function is
operating.
Setting procedure:
Regardless of whether the unit is operating or stopped, press the
1 HR. TIMER button.
appears in the display.
Cancellation procedure:
Press the ON/OFF operation button to turn the unit off, wait for the
unit to stop operating, and then press the ON/OFF operation
button again.
The 1-Hour Timer function is now cancelled and the unit operates
normally.
NOTE
If, while the 1-Hour Timer function is operating, the 1HR. TIMER
button is pressed once to cancel the function and then again, the
unit continues to operate for one hour from that point in time and
then stops.
It is not possible to use the OFF Timer and 1-Hour OFF Timer
together. Whichever function is set last takes precedence. If the
1 HR. TIMER button is pressed while the TIMER OFF function
operates, the OFF Timer is cancelled and the unit will stop
operating one hour later.
Do not use the 1-Hour OFF Timer when both TIMER ON and
TIMER OFF are set simultaneously. If the 1-Hour OFF Timer
has been set, press the TIMER OFF button, then the
CANCEL button to operate both the 1-Hour OFF Timer and
ON Timer simultaneously.
OI-087-12-EG
2. Combining the 1-Hour OFF Timer and

12-Hour ON Timer
By combining the 1-Hour OFF Timer and 12-Hour ON Timer, it is
possible to have the unit operate for just one hour from the present
time, and then have it switch on again later at a time specified by
you.
(Example) Having the unit operate for just one hour from the
present time, and then switch on again three hours
from the present time.
Timer setting
Operate
1 hour
Stop
Operate
CAUTION
When the humidity is high, the vertical vanes should be in the
front position during the cooling or dehumidifying operation.
If the vertical vanes are positioned all of the way to the right
or left, condensation may begin to form around the air vent
and drip down.
2. Vertical
The vertical airflow can be adjusted by moving the flap with the
remote control unit. Do not move the flap with your hands. Confirm
that the remote control unit has been turned on. Use the FLAP
button to set either the sweep function or one of the six airflow
direction settings.
2 hours
3 hours
Setting procedure:
STEP 1
Press the 1 HR. TIMER button.
STEP 2
Press the TIMER ON button. Then press it again to

set the unit to turn on three hours later.
NOTE
Set the 1-Hour OFF Timer and the 12-Hour ON Timer
simultaneously.
Unless you set the 1-Hour OFF Timer and the 12-Hour ON
Timer at the same time, the 1-Hour OFF Timer may operate for
one hour or more.
TIPS FOR ENERGY SAVING

Do not
Block the air intake and outlet of the unit. If they are
obstructed, the unit will not work well, and may be
damaged.
Let direct sunlight into the room. Use sunshades, blinds or
curtains. If the walls and ceiling of the room are warmed by the
sun, it will take longer to cool the room.
Do
Always try to keep the air filter clean. (Refer to CARE AND
CLEANING.) A clogged filter will impair the performance of the
unit.
To prevent conditioned air from escaping, keep windows, doors
and any other openings closed.
A. Sweep function
The flap starts moving
up and down to deliver
SWEEP
air over the sweep
COOL
range.
DRY
B. Setting the airflow manually

Referring to the above
illustration, use the
FLAP button to set the
airflow direction within
the range used during
the heating, cooling, or
dehumidifying
operation.
SWEEP
HEAT
FAN
C. Auto flap function

The flap is set to the
recommended
position.
NOTE
ADJUSTING THE AIRFLOW

DIRECTION
1. Horizontal
The horizontal airflow can be adjusted by moving the vertical
vanes with your hands to the left or right. Always use the knobs
located at the top of the center vanes on the left and right sides to
adjust the airflow direction.
Knob
OI-087-13-EG
The flap automatically closes when the unit is off.

During the heating operation, the fan speed will be very low and
the flap will be in the horizontal position (position ) until the air
being blown out of the unit begins to warm. Once the air warms
up, the flap position and fan speed change to the settings
specified with the remote control.
CAUTION
Use the FLAP button on the remote control to adjust the
position of the flap. If you move the flap by hand, the flap
position according to the remote control and the actual flap
position may no longer match. If this should happen, shut
off the unit, wait for the flap to close, and then turn on the
unit again; the flap position will now be normal again.
Do not have the flap pointed down during cooling
operation. Condensation may begin to form around the air
vent and drip down.
13
OPERATION WITHOUT THE

REMOTE CONTROL UNIT
CAUTION
INDOOR UNIT
OPERATION lamp
OPERATION
TIMER
LED CLEAN
1. Never use solvents, or harsh

chemicals when cleaning the indoor
unit. Do not wipe the plastic casing
using very hot water.
2. Some metal edges and the fins are
sharp and may cause injury if
handled improperly; be especially
careful when you clean these parts.
3. The internal coil and other
components of the outdoor unit
must be cleaned every year. Consult
your dealer or service center.
Anti-Mold Filter
ON/OFF
The anti-mold filter behind the front panel should be checked and
cleaned at least once every two weeks.
OPERATION button
(ON/OFF)
If you have lost the remote control unit or it has trouble, follow the
steps below.
When the air conditioner is not running
How to remove the anti-mold filter

1. Grasp both ends of the front panel and pull forward and up to
open the front panel.
Front panel
Each time the OPERATION button is pressed, the operation mode

changes cyclically.
COOLING
HEATING
OPERATION OPERATION
STOP
lamp
on
on
off
beeping
sound
twice
once
once
Anti-mold filter
The type of operation is indicated by the OPERATION lamp
lighting and the beeping sound.
Protrusions
2. Lift the anti-mold filter up slightly to disengage the protrusions

from the hooks on the unit.
3. Pull downward to remove the filter from the unit.
NOTE
The temperature is set to the room temperature minus 2C during
the cooling operation and to the room temperature plus 2C during
the heating operation, and the fan speed and flap are set to Auto.
CARE AND CLEANING

1. For safety, be sure to turn the air
conditioner off and also to
disconnect the power before
cleaning.
2. Do not pour water on the indoor unit
to clean it. This will damage the
internal components and cause an
electric shock hazard.
Cleaning
Use a vacuum cleaner to remove light dust. If there is sticky dust
on the filter, wash the filter in lukewarm, soapy water, rinse it in
clean water, and dry it.
How to replace the anti-mold filter

1. Insert the top of the anti-mold filter, and then fit the protrusions
on the bottom of the filter all the way into the hooks on the unit.
2. Press the locations marked by the arrows and close the front
panel.
Casing and Grille (Indoor Unit)

Clean the casing and grille of the indoor unit with a vacuum
cleaner brush, or wipe them with a clean, soft cloth.
If these parts are stained, use a clean cloth moistened with a mild
liquid detergent. When cleaning the grille, be careful not to force
the vanes out of place.
Air Clean Filter

The air clean filter removes dust and dirt from the air, and reduces
odors and smoke from tobacco.
This air clean filter cannot remove
harmful gases or vapors nor ventilate
air in the room. You must open doors
or windows frequently when you use
gas or oil heating appliances.
Otherwise there is a risk of suffocation
in extreme cases.
14
OI-087-14-EG
How to install the air clean filter

The air clean filter needs to be installed behind the anti-mold filter.
Trouble
Air conditioner does
not run at all.
NOTE
Do not bend nor give excessive force onto the air clean filter.
If the filter surface is heavily blocked with dirt or damaged,
replace it with new one. Purchase a replacement filter at your
local dealer. (model STK-FWWB)
1. Dirty or clogged air 1. Clean air filter to

filter.
improve airflow.
4. Obstacle near air

intake or air
discharge port.
2. Eliminate heat
source if possible.
4. Remove it to
ensure good
airflow.
5. Thermostat is set
5. Set the
too high for cooling
temperature lower
(or too low for
(or higher).
heating).
6. (Outdoor
temperature is too
low for heating.)
6. (Consult your
dealer or try to use
another heat
appliance.)
In heating or cooling This is normal, and

operation, any plastic the sound will soon
parts may expand or disappear.
shrink due to a
sudden temperature
change. In this event,
a clicking sound may
occur.
OPERATION lamp
The use of cellular
lights but outdoor unit phones near the air
will not run.
conditioner may
cause disturbance to
its normal operation.
1. Turn off the power

then restart the air
conditioner after a
while.
2. Consult your
dealer.
OPERATING RANGE
The air conditioner is operable within the temperature ranges as
listed below:
Washing the front panel with water
Temperature
Indoor air
temperature
Outdoor air
temperature
COOLING Max.
32 C DB /
23 C WB
43 C DB
Min.
19 C DB /
14 C WB
19 C DB
Max.
27 C DB
24 C DB /
18 C WB
Min.
16 C DB
8 C DB /
9 C WB
TROUBLESHOOTING
OI-087-15-EG
2. Heat source or
many people in
room.
Contact service
center.
3. Doors and/or
3. Shut them to keep
windows are open.
the heat (or cold)
out.
Clicking sound is
heard from the air
conditioner.
If your air conditioner does not work properly, first check the
following points before requesting service. If it still does not work
properly, contact your dealer or service center.
3. Consult your
electrician or
dealer.
Poor cooling (or

heating)
performance.
Arm
Clean the front panel gently using a soft sponge, or the like.
Then wipe away any remaining moisture.
Neutral detergent may be used to remove stubborn dirt. Then
rinse thoroughly with water and wipe away any remaining
moisture.
3. Line voltage is too

low.
Obstruction in front of Remove obstruction.

condenser coil.
Removing
Open the front panel until it is nearly horizontal, grasp the
sections near the front panel arms on both sides, and then
remove the panel by pushing the arms towards the outside while
pulling the panel towards you.
If the front panel is difficult to remove, grasp both ends of it and
lift it up slightly.
Move it to the left and disengage the left arm, then move it to the
right and disengage the right arm.
When using a footstool or the like, be

careful not to let it tip over.
2. Contact service
center.
Compressor runs but

soon stops.
Removing and remounting the front panel
CAUTION
1. Restore power.
2. Leakage circuit
breaker tripped.
Trouble in system.
Wipe clean using a soft, dry cloth.

To remove stubborn dirt, moisten a cloth in warm water no hotter
than 40 C, wring thoroughly, and then wipe.
The front panel can be removed in order to wash it with water.
Remounting
Grasp the sections near the front panel arms on both sides, and
hold the front panel so that it is nearly horizontal. Push the arm
shafts towards the outside so that they come into contact with
the top of the indentations on the right and left sides of the air
conditioner. Then push firmly until the arm shafts click into place.
After closing the front panel, press firmly on the parts indicated
by the arrows to securely fasten the panel in place.
Also refer to the figure that shows How to replace the anti-mold
filter.
1. Power failure.
OPERATION lamp
blinks and air
conditioner does not
operate.
Cleaning the main unit and remote control unit
Front panel
Remedy
4. Batteries in remote 4. Replace batteries.

control unit have
run down.
Air clean filter
1. Open the front panel and remove the anti-mold filters.

2. Install the air clean filter in the position shown in the figure.
3. Remount the anti-mold filters and close the front panel.
Possible Cause
HEATING
15
SANYO Electric Co., Ltd.

Osaka, Japan
Jan. / 2009
Printed in Japan (T)

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TECHNICAL & SERVICE MANUAL

SPLIT SYSTEM AIR CONDITIONER

Product Code No.

Outdoor Model No. Product Code No.

F-GAS REGULATION (EC) No 842 / 2006

Do not vent R410A into atmosphere : R410A is a fluorinated greenhouse gas,

REFERENCE NO. SM700764

This air conditioning system meets strict safety and

For safe installation and trouble-free operation, you

This symbol refers to a hazard

If Necessary, Get Help

These instructions are all you need for most installation

When Connecting Refrigerant Tubing

In Case of Improper Installation

ELECTRICAL SHOCK CAN CAUSE

Do not supply power to the unit until all wiring and

4. REFRIGERANT FLOW DIAGRAM

10. REFRIGERANT R410A:

11. CHECKING ELECTRICAL COMPONENTS

INSTRUCTION MANUAL ...........................................................................................

Indoor Air Intake Temp.

Outdoor Air Intake Temp.

220 to 240V Single-Phase 50Hz

Remarks: Rating conditions are:

Microprocessor / I.C. Thermister

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

27C D.B. / 19C W.B.

220 to 240V Single-Phase 50Hz

Remarks: Rating conditions are:

Microprocessor / I.C. Thermister

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

27C D.B. / 19C W.B.

2-2. Major Component Specifications

Remote Control Unit

Aluminum Plate Fin / Copper Tube

Heat Exchanger Coil

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remote Control Unit

Aluminum Plate Fin / Copper Tube

Heat Exchanger Coil

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

2-2-2. Outdoor Unit

Operating Amp. (Ambient Temp. 25 C)

Heat Exchanger Coil

Aluminum Plate Fin / Copper Tube

Acrylic baked-on enamel finish

Operating Amp. (Ambient Temp. 25 C)

Heat Exchanger Coil

Aluminum Plate Fin / Copper Tube

Acrylic baked-on enamel finish

2-3. Other Component Specifications

< Thermistor (Room sensor) >

< Thermistor (Coil sensor) >

5.4 kohm (at 25 C)

Outdoor Unit SAP-CR97EHAXB

< 4-way Valve >

Outdoor Unit SAP-CR97EHAXB

Wide tube service valve

Outdoor Unit SAP-CR127EHAXB

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram

Outdoor Unit SAP-CR97EHAXB

both for heating