2/20/2016

Differential(Synchro)T4Wiki

Differential(Syncro)
FromT4Wiki

TableofContents
1function
2Fitting
3expansion
4PartNumbers
5diagramandconnection
6selfdiagnosis,examinationanddisorders
6.1Selfdiagnosis
6.2test
6.3faults
7source

Function
Thedifferential(reardifferential,anddifferential)ofSyncroAllradantriebsislikeanyotherDiffentialgetriebeinthecar"aspecial
planetarygearwithastationarygearratioi0=1.Inamotorvehicle,themostcommonfieldofapplication,thereisatransmissionbetween
thedrivenwheels.Asthewheelsofoneaxlewhendrivinginacurvetocoverdifferentdistancesandthusrotateatdifferentspeeds,theymust
notberigidlyinterconnected.transmittedwhendifferentialgearbothwheelsthesameforce,theperipheralspeedscanbeadjustedfreely,the
driveisonlythetotalbeforethetwospeeds."(Source)
Adifferentialmechanismconsistsinprincipleofarotatingabouttheoutputaxisofthedifferentialcarrier,theoffsetinthedriveshaft
rotation.Onthelyinginthedifferentialcarrierendsoftheoutputshaftsbevelgearsaremounted.Ontheinnersideoftherotarybasketfrom
onetofourbevelgearsarerotatablymounted,eachofwhichmesheswithtwodrivenbevelgears.Inmotorvehicles,theoutputshaftsare
connectedtothedrivenwheels.Thedifferentialcarrierisdrivenbyabevelgear,aspurgearorahypoidgear.Source)

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

1/10

2/20/2016

Differentialgearatequalspeedsofthe
outputshaftsanddifferentialcarrier

Differential(Synchro)T4Wiki

Differentialgear,blockedanoutputshaft

Intheaboveschematicillustrationsonlyonecompensatingwheel(green)isshownforsimplicity.Thedifferentialcarrierisdrivenviaaspur
gear.Whendrivingstraightahead,bothoutputshaftsandthedifferentialcarrierrotateatthesamespeed.Thedifferentialgearrotatesasa
blockandinsidethegearsarerelativelyquiet.OnlywhenaspeeddifferentialcausedbycorneringorReibwertsunterschiedetheroadway
occursontheoutputshafts,thedifferentialgearsrotateinadditiontoitsownaxis.Therotationalspeedofthedifferentialcarrierislocated
betweentherotationalspeedsoftheoutputshafts.Onbothoutputshaftsalwaysengageshalfofthedrivingtorque.Ifanoutputshaftis
stoppedintheextremecase,thentheotherrotatestwiceasfastasbeforeandthustwiceasfastasthedifferentialcarrier(seesecondpicture).
Thisoccursinmotorvehicleswithlooseorslippery(snow)surface,providedthatawheelofthedrivenaxleonslipperyandtheotherwheelof
theaxleisonroughground.Becausebothwheelstransmittedthroughthedifferentialgearsameamountoftorque,thetransferabledriving
forceislimitedbythewheelwiththelowergrip.Technicallycanbewithlockingdifferentialsremedythatexistinmanydesigns.Source)
WhenT4onlyvehicleshavewithSyncroAllradantriebareardifferential.Thiswasfromthefactoryasanoptionwithadifferentiallockis
fitted.Thedifferentiallockispneumaticallyactuatedviavacuum,forwhichacorresponding'vacuumswitch'inthedashboardisfitted.

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

2/10

2/20/2016

Switchfordifferentiallock

Differential(Synchro)T4Wiki

Switchfordifferentiallock(rear)

Thenegativepressureissuppliedtoanactuatingelementontherearaxle,whichisthenactivatedviaaswitchingrod,thelockviaashiftfork.

shiftfork

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

3/10

2/20/2016

Differential(Synchro)T4Wiki

Theactivationofthelockisonthe(differentiallockindicatorlight)switchF193detectstheactuator,whichinturnacontrollampK81
(differentiallock)actuatesthecontrolpanelforthedifferentiallock.

Controllampfordifferentiallock(rear)

Thus,thedifferentiallockisusedonlyinthelowerspeedrange,aiswarningbuzzerH10(speeding)fittedwiththecontrolnumber435
whichwillsoundanalerttonecanbewhentheSpeed
40km/h(?)Exceeds.

Thedifferentiallockworksentirelyindependentofthefreebackstop.

Installation
Themechanical/pneumaticcomponentsandtheswitchF193arelocatedat/intherearfinaldrive.Regardingthearrangement,thereare2
differentversions.

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

4/10

2/20/2016

Locationofcomponents

Differential(Synchro)T4Wiki

Locationofcomponents

Thebuzzerislocatedbehindtheinstrumentcluster.

Fittingbuzzer

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

5/10

2/20/2016

Differential(Synchro)T4Wiki

Vacuumswitchforthelockandtheindicatorlightlocatedintheinstrumentpanel.

Expansion
INPROGRESS
Notes:
Tool:
Steps:
Restoration:

PartNumbers
partnumber

designation

Price(2009)

02D525641A

Controlfordifferentiallock

ca.96,50Euro

7D0957901

WarningbuzzerforSpeeding

ca.111,40
Euro

701919621

Controlindicatorfordifferentiallock

ca.91,40Euro

Diagramandterminal
ThefollowingdiagramshowsallthecomponentsofSyncrowithandwithoutAntriebsincl.DifferentiallockforT4ABS.

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

6/10

2/20/2016

Differential(Synchro)T4Wiki

SyncrodiagramforT4withABS

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

7/10

2/20/2016

Differential(Synchro)T4Wiki

SyncrodiagramforT4withoutABS

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

8/10

2/20/2016

Differential(Synchro)T4Wiki

Oncetheignitionisswitchedonandthedifferentiallockisactivated,theindicatorlightisreplacedbyK81voltageofterminal15andlights
up.Theothertwolightsinthecabinetarealwaysswitchedonwhentheinstrumentlightingisswitchedon.Thebuzzerisreplacedbythespeed
signalonthecorrespondinglinedistributor.

Selfdiagnosis,examinationanddisorders
Selfdiagnosis
Thedifferentialelectricalsystemisnotcapableofdiagnostics.

Examination
Thedifferentiallockistestedasfollows:
1.Motorsometimetorun(3060seconds)tovacuumfortheactuatingelementisconstructed.ThenExhibit.
2.Pressdifferentiallock.
3.Raisevehicle.
4.Arearmanuallyrotateforwardandbackward.Theotherwheelmustrotateatthesamespeedinthesamedirection.

Disorders
Disturbancesmaybecausedintheareasofmechanicalandpneumaticsystemsadditionallywithrespecttothepilotlightandthewarning
buzzercourseinthefieldofelectrics.
Typicaleffectofthedisruption:
Differentiallockisnotactivatedorispermanentlyon.

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

9/10

2/20/2016

Differential(Synchro)T4Wiki

Typicalcausesoffailure:
Defectoftheactuatingelementorthevacuumsystem
mechanicaldefectofthelockingmechanism

Source
Side"differential".InWikipedia,TheFreeEncyclopedia.ProcessingStatus20May200911:00UTC.URL:
http://de.wikipedia.org/w/index.php?title=Differentialgetriebe&oldid=60247881(Accessed:May24th2009,11:34UTC)[[K
From"http://t4wiki.de/w/index.php?title=Differential_(Syncro)&oldid=25369"
Categories: instructions ManualDrive InstructionsElectrical drive DriveSyncro Electrical ElectricalComponents
Electricalcomponentsmotors,pumpsandvalves ElectricalComponentsSwitches ElectricalComponentsMiscellaneous
ElectricalComponentsControlDevice ElectricalInstruments ElectricalSystems
Thispagewaslastmodifiedon30September2012at19:09.
Thispagehasbeenaccessed58,521times.

http://www.t4wiki.de/wiki/Differential_%28Syncro%29

10/10