Documente Academic
Documente Profesional
Documente Cultură
6159930310
Issue no 06
Date 07/2015
CVI3 Vision
V 1.6.6.X
User manual
www.desouttertools.com
TA BLE O F C O N T E N T S
1 - SAFETY INSTRUCTIONS...................... 7
4 - TIGHTENING UNIT............................... 16
4.1 - General............................................................ 16
4.1.1 - Add a name and a comment................... 16
4.1.4 - Options.................................................... 16
2 - GETTING STARTED............................... 8
3 - CONTROLLER..................................... 10
3.1 - Using icons and keyboards.............................. 10
3.2 - Display............................................................. 10
3.3 - Date & time.......................................................11
5 - TOOL.................................................... 20
5.1 - Tool 1................................................................ 20
5.2 - Tool 51.............................................................. 20
6 - PSET..................................................... 21
3.5 - Workgroup........................................................ 12
3.5.1 - None (stand-alone)................................. 12
6.2 - General............................................................ 22
6.2.1 - Remove fastener torque limit.................. 22
6.2.2 - Pset start torque...................................... 22
3.7 - Networks.......................................................... 13
3.8 - Fieldbus............................................................ 13
3.10 - CVINet............................................................ 14
3.11.2 - Apple..................................................... 15
6.3.6 - Jog.......................................................... 23
3.11.3 - Android.................................................. 15
6.3.7 - Rehit........................................................ 24
6.3.8 - Socket release........................................ 24
6.3.9 - Ergostop.................................................. 24
Table of contents_07/2015
-3-
6.4 - Curves.............................................................. 24
8 - ASSEMBLY PROCESS........................ 36
7 - STEP..................................................... 26
9 - MONITORING....................................... 38
7.3 - Tightening......................................................... 28
7.3.1 - Torque control......................................... 28
9.6.2 - Multi......................................................... 41
9.6.3 - Workgroup............................................... 42
10 - RESULTS............................................ 44
7.9 - Loosening......................................................... 32
7.9.1 - Torque control and angle monitoring....... 32
10.3 - Filter............................................................... 45
7.10 - Prevailing....................................................... 33
7.10.1 - Forward prevailing................................. 33
10.4 - Curve.............................................................. 45
-4-
Table of contents_07/2015
11 - MAINTENANCE.................................. 46
14 - APPENDIX - FIELDBUS..................... 67
11.1 - Controller........................................................ 46
11.1.1 - USB key - Firmware upgrade................ 46
15 - APPENDIX - CONNECTIONS............ 76
11.1.7 - Ping....................................................... 48
11.1.8 - Memory................................................. 49
11.2 - Tool................................................................. 50
11.2.1 - Tool identification / characteristics......... 50
15.10 - Workgroup.................................................... 81
11.2.7 - Temperature.......................................... 51
11.2.8 - Tool counters......................................... 51
11.2.9 - Maintenance alarms.............................. 51
11.3 - ePOD.............................................................. 52
11.3.1 - Backup/Restore..................................... 52
11.3.2 - Eject...................................................... 52
11.3.3 - Repair.................................................... 52
19 - APPENDIX - ePOD............................. 86
Table of contents_07/2015
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Table of contents_07/2015
Original instructions.
C
opyright 2015, Desoutter HP2 7SJUK
All rights reserved. Any unauthorized use or copying of
the contents or part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any damage or
malfunction caused by the use of unauthorised parts is not
covered by Warranty or Product Liability.
1 - SAFETY INSTRUCTIONS
For information:
-- standby consumption is 17 W.
-- the max power available supplied via the 24Volt power
supply (between pin 2 and 3 on I/O connector):
CVI3 Vision or CVI3 Function: 1 A (24V)
TWINCVI3: 2 A (24V).
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-7-
2 - GETTING STARTED
3
4
11
10
12
Legend
Legend
Report LEDs
On / Off switch
8
9
11
12
10
LED
color
Designation
Green
Accept report
Yellow
Incomplete rundown
Tighten again
Orange
Reject report
Red
Action
1 network
2 networks
-8-
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Legend
1 Safety booklet
2 Quick start user manual
3 2 cable clamps
2.5 - Installation
To install and power the controller, follow the instructions
listed in the Quick-start user manual 6159932290 supplied
in the controller box.
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3 - CONTROLLER
3.1 - Using icons and keyboards
to display the main menu.
to display the Monitoring view menu.
3.2 - Display
to validate
Refer to chapter
"Access manager".
- 10 -
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----
Tap the current date and time to display the time keyboard.
Select year / month / day / time / hour / minute / second.
Select the Sync source which will set the date and time
in the controller.
-- None
-- CVI CONFIG
-- CVINet
-- Fieldbus
-- Ethernet protocol
-- Server NTP. Enter the server address.
-- Toolsnet
Tick Lock screen enabled to lock the screen in
Monitoring views.
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3.5 - Workgroup
Select an equipment for each serial port and fill in the data
required for the exchange:
Baudrate
Data bits
Stop bit
Parity
- 12 -
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3.6.2 - USB
For example:
3.7 - Networks
Path: Main menu / Configuration / Controller / Peripherals
desouttertools.com.
Ethernet network 1
Ethernet network 2
3.8 - Fieldbus
Path: Main menu / Configuration / Controller / Peripherals
Select the type of Fieldbus according to the Fieldbus
module installed in the controller.
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- 13 -
Use the left, right or down arrow keys to display the next
page.
FIFO
settings
Block if
FIFO is full
- 14 -
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Click Connect.
You can now control the controller from your device.
3.11.3 - Android
Install the free application bVNC on your device.
The process is the same than for the Apple device.
3.11.2 - Apple
Install the free application Mocha VNC Lite on your
device.
Set up a Wi-Fi access point connected to the controller.
Set up the SSID / Password
Set up the IP address of the access point and connect it to
the controller.
Check the IP address of the controller.
On your Apple device, configure the Wi-Fi network.
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4 - TIGHTENING UNIT
--------
4.1.4 - Options
Store identifier in
results enabled
Execute identifier
enabled
Store non
tightening results
4.1 - General
- 16 -
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Alternate
Reverse
disabled
Select one of these options to unlock the tool and allow the
operator to do tightenings again.
Input unlock
% or rpm
of max.
tool speed
Min. torque Nm
and Min.
Deg
Angle
Maximum
time
Max.
number of
turns
0-999
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Lock tool at
disconnection
Block if FIFO
is full
disabled
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Torque
Display
mode
Sound
enabled
Angle
Batch
count
Ellipse
com.
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5.2 - Tool 51
5 - TOOL
5.1 - Tool 1
Tool 1 is the name of the tool with cable connection.
Select how to manage the triggers.
Safety-start:
handle + front
Safety-start:
handle + front +
timer
All triggers
disabled
- 20 -
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6 - PSET
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- 21 -
6.2 - General
Disabled
Monitoring
Control
Legend
1
Pset name
2
Tool no. 1
Pset number
Use the left, right or down arrow keys to display the next
screens.
Disabled
Monitoring
- 22 -
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6.3 - General 2
on falling edge
/
on change (rising or
falling)
on high level
on low level
If no, the report is only based on trend (the start signal is not
taken into account in the report calculation).
6.3.6 - Jog
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6.3.7 - Rehit
6.3.9 - Ergostop
6.4 - Curves
Time
- 24 -
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Angle
threshold
Coefficient =
Example:
Target Angle
100
Final Angle
97
Angle threshold
20 Nm
Final Torque
120 Nm
Coefficient =
(100 - 97)
= 0.03/Nm
(120 - 20) Nm
Delete
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7 - STEP
to delete a step
to copy a step
to edit a step.
Use the following icons to navigate from one
screen to another:
Tap 1. Tightening.
The goal is to select the steps, organize their order and the
possible synchronization.
The first tightening step cannot be deleted.
----
- 26 -
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7.2 - General
Step
number
Step report
Tap General:
Continue on
NOK
Ignore NOK
for final
reporting
The Pset
tightening will
continue even
if the step
report is NOK.
The NOK
step will not
be taken into
account to
generate the
Pset report.
Example no. 2
1
OK
NOK
OK
off
off
on
off
off
off
NOK
Example no. 3
Step
number
Step report
Ignore NOK
for final
reporting
The Pset
tightening will
continue even
if the step
report is NOK.
The NOK
step will not
be taken into
account to
generate the
Pset report.
Example no. 1
1
NOK
NOK
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on
off
off
off
off
off
NOK
OK
off
off
OK
off
off
Continue on
NOK
NOK
- 27 -
on
on
OK
7.3 - Tightening
Stop conditions
IF Angle Target angle
OR IF Torque Abort torque
Report
OK
(Nm)
Remove and
replace fastener
Abort torque
Max torque
Min torque
Angle threshold
(Nm)
Start torque
Remove and
replace fastener
()
Min Target Max
angle angle angle
Max torque
Target torque
Result data
Min torque
Angle threshold
Start torque
()
Min Max Abort
angle angle angle
Result data
- 28 -
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Stop conditions
Stop conditions
Report IF Min torque < Peak or Final Torque < Max torque
OK
AND
IF Min angle < Peak or Final Angle < Max angle
Report
OK
(Nm)
(Nm)
Remove and
replace fastener
Remove and
remplace fastener
Max torque
Abort torque
Target torque
Max torque
Min torque
Target torque
Min torque
Angle threshold
Angle threshold
Start torque
()
Start torque
Result data
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()
Min Target Max Abort
angle angle angle angle
Result data
- 29 -
- 30 -
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Angle without
latched threshold
Target angle
Angle threshold
(Sec.)
Parameters
7.6.1 - 2 speed
Acceleration time
Rundown speed
Downshift torque
Downshift speed
Final speed
Rotation direction
on rising edge
Parameters
Acceleration time
Rundown speed
Downshift torque
Downshift speed
Rotation direction
on falling edge
on change (rising or
falling)
on high level
on low level
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7.9 - Loosening
Parameters
Loosening
threshold
Target angle
Stop conditions
IF Torque > Abort torque
OR
IF Torque Target angle
Parameters
Breakaway torque
Loosening threshold
Stop conditions
IF Torque > Abort torque
OR
IF Torque > Breakaway torque (after relaxation)
OR
IF Torque Target torque
Remove and
replace fastener
Abort torque
(Nm)
Target
angle
Min torque
Start torque
Remove and
replace fastener
Result data
Max torque
Max
angle
Final torque
Peak OR Final angle
Target
Min torque
Start torque
()
Min
angle
Result data
()
Min
angle
Max
angle
Final torque
Peak OR Final angle
- 32 -
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7.10 - Prevailing
The prevailing step allows you:
-- to check the residual torque (prevailing torque) of a
mechanical assembly (e.g. gearboxes, crankcases).
-- to know if there is a mechanical hard spot in the
assembly.
-- to detect the absence of a component in the joint (e.g.
crankshaft or connecting rod bearing shell, gear, control
of the friction torque of a Nylstop nut), when the residual
torque is lower than the min. torque.
Tap Strategy.
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Tap Parameters.
Real torque = 10 Nm =
Target (15 Nm) - Average (5 Nm) =
Final torque from the new origin
Torque
Nm
20
15
10
5
0
Change the origin at
the average value
Target
torque
reached
Prevailing
step
Sec
Time
Tightening
step
min
max
min and
max
Real torque = 20 Nm =
Target (15 Nm) + Average (5 Nm) =
Final torque from the new origin
Nm
Torque
average
20
15
10
5
Target
torque
reached
-5
Time
Sec
Prevailing
step
Tightening
step
- 34 -
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- 35 -
8 - ASSEMBLY PROCESS
Path: Main menu / Configuration / Assembly Process
An Assembly Process is commonly called AP and
shown by this icon.
An Assembly Process is the set of one or several assembly
actions to proceed in a defined order.
Each assembly action consists of a Pset to execute a certain
number of times called batch.
The Assembly Process describes the workflow to assemble
parts and has 3 phases:
Start
conditions
Process
Post
processing
- 36 -
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- 37 -
9 - MONITORING
9.1 - Main screen
When the controller is powered on, the following screen is
displayed:
---Pset
Pset name
9.3 - Report OK
Pset ID
Number of the last step
executed
Batch status
- 38 -
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Reverse icon
When the report is NOK, you may need to modify the settings
and return to the main menu.
Main menu
Abort AP
Batch increment
Batch decrement
Batch reset
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- 39 -
Legend
The following values are displayed:
-- Min. and max. torque
-- Min. and max. angle
Torque/angle below torque min/
angle min.
Torque/angle within acceptance
window
Target torque
Real torque
Offset applied
yellow
low zone
green
zone OK
blue
result
Measured values
red
high zone
The torque and angle values are displayed as well as the last
5 torque and angle values.
Tap the screen to return to the monitoring view menu.
- 40 -
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9.6.1 - Twin
This screen shows the results of both tools.
Torque vs Angle
Torque vsTime
Angle vs Time
Current vs Time
Speed vs Time
9.6.2 - Multi
This screen shows the list of results of all connected tools.
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- 41 -
9.6.3 - Workgroup
Embedded transducer
Additional transducer
The torque and angle values of the control
transducer are in bold type.
Embedded transducer
Additional transducer
The torque and angle values of the monitoring
transducer are in bold type.
- 42 -
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Application name
Iphone
ScanLife
Android
QuickMark
Blackberry
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- 43 -
10 - RESULTS
Tool no. 1
Tool no. 2
1st
column
Torque value
2nd
column
Angle value
For example:
1
2
3
4
5
6
Legend
Stop source
Pset ID
Result ID - Tool ID
- 44 -
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10.3 - Filter
Tick Filter to display this screen:
Trend
yellow
green
red
grey
Unknown
10.4 - Curve
Select a result and tap on this icon to display
its curve. It may happen that there is no curve
because the results are not representative.
Use this icon to zoom the first value.
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- 45 -
11 - MAINTENANCE
11.1 - Controller
Period
1/2/6/12/24 hour(s)
Click Start.
- 46 -
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11.1.4 - CVILOGIX
Path: Main menu / Maintenance / Controller
Pre-requisite:
--
I/O ON
I/O OFF
Use the left, right or down arrow keys to navigate from one
screen to another.
Use the scroll bar to navigate in the screen.
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- 47 -
11.1.7 - Ping
I/O or event ON
I/O or event OFF
- 48 -
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11.1.8 - Memory
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- 49 -
11.2 - Tool
-----
Tool family
Motor type
Tool type
Gear ratio
- 50 -
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Use the left, right or down arrow keys to navigate from one
screen to another.
11.2.6 - Transducer
11.2.7 - Temperature
Total counter
Partial counter
Use the left, right or down arrow keys to navigate from one
screen to another.
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- 51 -
11.3 - ePOD
11.3.2 - Eject
11.3.3 - Repair
11.3.1 - Backup/Restore
Tap Backup/Restore.
- 52 -
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----
6159930310_06_07/2015
- 53 -
Description
Raising condition
Falling condition
No error in controller
nor in tool
Tool tightening
Tool middle
course trigger
Tool main start
trigger
- 54 -
Communication lost
and/or keep alive
missing.
Fieldbus
communication
established and keep
alive present
Protocol is enabled
Protocol is disabled
At least 1 peer
connected
-
No peer is connected
Emergency stop
activated
Emergency stop
deactivated
Tool disconnection,
Pset selection.
Tool unlocked in
forward direction
Tool unlocked in
reverse direction
Tool starts to run.
Entering tightening
mode.
Tool start in tightening
mode.
Middle course of main
trigger is reached
Trigger is pushed.
Tool stops.
Main trigger is
completely released.
Trigger is released
Name
Description
Raising condition
Falling condition
Reflects the raw state of tool push start or front start trigger,
independently from the Tightening Unit state.
Trigger is pushed.
Trigger is released
Fastener
loosened
Tube nut open
Tool
maintenance
alarm
Invalid spindle
settings
Span failure
Offset failure
Motor over
temperature
Angle
measurement
fault
Angle
measurement
fault
No tool
connected
The operator has selected the reverse direction on the tool and Manual runreverse
is running the tool.
selected and trigger
pushed.
There is a fixed minimum torque value to declare that the
Run reverse
fastener was "loosened".
Result generation.
Indicates that the tube nut is open.
The tool can be removed from the assembly.
Reflects the different tool maintenance alarm state with or
Tool maintenance
condition.
alarm 1 or 2 is active.
Stays on as long
as the operator is
running the tool
New start (tool trigger
or external start)
Tool running
Tool disconnection or
new Pset selected.
Disconnecting tool
No tool connected or
tool not recognized
- 55 -
No tool maintenance
alarm is active.
Temperature
threshold:
- 100C for fixed tools
- 60C for portable
tools
Name
Pset status
Pset selected
bits (0..7)
Tightening
running (old
cycle declared)
Tightening
finished
Tightening OK
Tightening NOK
Spindle OK
Spindle NOK
Angle low
Angle OK
Angle high
Torque low
Torque OK
Torque high
Description
Raising condition
Falling condition
Indicates that the fastening operation (for a specific Tightening Result generation.
Unit) ends correctly and that all controlled and monitored
tightening parameters are within tolerances.
Indicates that the fastening operation (for a specific Tightening Result generation.
Unit) has failed.
Indicates that the fastening operation (for a specific tool) ends
correctly and that all controlled and monitored tightening
parameters are within tolerances.
Indicates that the fastening operation (for a specific tool has
failed.
Result generation.
Result generation.
Result generation.
Result generation.
- 56 -
Result generation.
Name
Description
Raising condition
Falling condition
Yellow report
on tightening
controller
Green report
on tightening
controller
Red report
on tightening
controller
Lock on reject
New fastening
operation starts
New fastening
operation starts
New fastening
operation starts
Tightening finished
with bad result and
option Lock on reject
activated.
Input Error
acknowledge
activated or
runreverse operation
or loosening
operation
Result generation.
Result generation.
Result generation.
Pset unselection
New AP selected.
AP aborted
New AP selected.
AP aborted
Assembly Process
start.
Assembly Process
finished or aborted.
Remove
fastener
Tightening
finished without
timeout
Overall time
reached
Synchro out
A new Assembly
Process start or reset
input
Assembly
Indicates when an assembly operation is completed with no
Assembly Process
A new Assembly
Process OK
rejects.
finished and OK.
Process start or reset
The signal stays on as long as a new Assembly Process starts.
input
Assembly
Indicates when an Assembly Process reject occurs.
Assembly Process
A new Assembly
Process NOK
Stays on as long as a new Assembly Process starts.
finished and NOK or
Process start or reset
aborted.
input
Assembly
When an Assembly Process has been aborted, "Assembly
Assembly Process
A new Assembly
Process aborted Process aborted" is activated.
aborted.
Process start or reset
Stays on as long as a new Assembly Process starts.
input
Current batch
Bit indicator of current batch count
Batch count increment when batch is
count bit (0..6)
finished, new start
(tool trigger or
external start) or
reset input or new AP
selection
Remaining batch Bit indicator of the number of remaining bolts in the batch
Batch count increment When batch is
count bit (0-6)
finished, new start
(tool trigger or
external start) or
reset input or new AP
selection
- 57 -
Assembly Process
finished.
Name
Description
Raising condition
Falling condition
Batch running
A batch operation is
enabled
Batch is finished.
Batch is finished or
reset input
New start (tool trigger
or external start) or
reset input
Batch finished
Batch OK
Batch NOK
- 58 -
Depending of AP
behavior
Depending on PLC
behavior
Depending on OP
behavior
No socket to be taken
by the user.
Protocol is disabled
Protocol is
disconnected
Alarm is cleared
-
Never falls
Never falls
2 - LOGICAL INPUTS
Name
Description
Status
General commands
Start stop Tightening
on state
- 59 -
State
Rising edge
State
Rising edge
State
State
Rising edge
State
Rising edge
State
Rising edge
Name
Description
Status
Enable access
manager
Lock display
Restart Controller
State
State
Rising edge
State
State
Tools commands
Spindle validation
forward
Spindle validation
reverse
Reset tool locks
Tool stop
Tool blue light ctrl
by IO
Tool blue light
Tool green light ctrl
by IO
Tool green light
Tool red light ctrl by
IO
Tool red light
Tool yellow light ctrl
by IO
Tool yellow light
Tool white light ctrl
by IO
Tool white light
Pset commands
Pset select bit (0..7)
Select previous Pset
Select next Pset
External stop abort
Pset
External stop to next
step
Synchro in
- 60 -
State
Rising edge
Rising edge
State
State
State
State
State
State
State
State
State
State
Rising edge
Rising edge
Rising edge
or state
Rising edge
or state
State
Name
Description
Status
- 61 -
Rising edge
Rising edge
Rising edge
Rising edge
Rising edge
Rising edge
Rising edge
State
State
State
Rising edge
State
State
State
State
State
State
State
State
State
Description
Resolution procedure
1
2
3
Tubenut open
Tool connected
No tool connected
Span fail.
Offset fail.
Rotor locked
10
12
13
14
15
16
Tool lock by OP
17
Loosening prohibited
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Battery error
32
- 62 -
Code
no.
Description
Resolution procedure
33
34
35
36
37
38
Tool logs
39
40
41
Unauthorized tool
42
43
Tubenut maintenance
45
46
47
48
49
50
56
58
1- The tool time is not set correctly. The tightening results will not be time stamped.
2- Connect the tool to the controller to set date and time.
1- The tool memory does not work properly.
2- Contact your Desoutter representative for support.
1- The tool memory is locked to protect old data from rewriting.
2- Connect the tool to E-dock to retrieve old data.
1- The tool memory is full.
2- Connect the tool to the controller to empty the memory.
1- The tool trigger does not work properly.
2- Check and clean the trigger. If the problem occurs again, contact your Desoutter representative for
support.
1- Unexpected tool software exception
2- Log file has been generated by the tool
3-Contact your Desoutter representative for support
1- Tightening Unit settings are invalid
1- Motor speed exceeds 130% of its maximum value.
2- Check tool parameters.
3- Wrong motortune parameters. Contact your Desoutter representative for support.
1- The tool connected to the controller is not authorized (maximum number of battery tools reached).
2- Check the ePOD connection and capacity.
1- Tool has been locked by GeoPositioning
2- Unlock the tool by moving the tool in its defined area
1- Tubenut settings need to be reconfigured. Please, use CVI Monitor and refer to user's guide.
2- Contact your Desoutter representative for procedure
1- Anormal battery high voltage, check your battery.
2- This error can due to charger malfunction or end of life battery.
1- Anormal battery current consumption, check your PSet settings.
2- This error can due to speed settings.
1- Battery is too low, check your battery.
2- If the problem occured again, change the battery with a new one.
1- Battery type not allowed.
2- Change your battery type or your configuration.
Access denied on controller
Incompatible network parameters
100
101
102
199
Console activated
200
Quick stop !
201
202
204
205
Torque settings
206
Speed settings
207
Assembly done
51
52
53
54
55
Epod connected
Incorrect network parameters
No TU available
Pairing success
EDock already present on controller
Epod disconnected
1- Tool has been locked by GeoTracking
2- Unlock the tool by moving the tool in its defined are
1- Invalid tool cable parameter, check that the tool cable is Desoutter certified
2- Contact your Desoutter representative for support
1- Tool cable communication error, check that the tool cable is Desoutter certified
2- Contact your Desoutter representative for support
1- Tool cable authentification error, check that the tool cable is Desoutter certified
2- Contact your Desoutter representative for support
1- The serial console is activated.
2- Warning, this console is dedicated only to debug purposes and should not be used in production
1- The quick stop has been activated
2- Check the Phoenix connector
1- The real time clock backup battery needs to be replaced.
1- Fieldbus connection with PLC is lost.
- no heartbeat is received from PLC
- the cable is broken or disconnected
- the PLC is off line or not powered
2- Check the Fieldbus configuration.
1- Tool locked by I/O.
2- Check the I/O settings: the "Tool validation" must be active to unlock the tool.
1-Invalid Torque setting, torque is greater than tool characteristics
2-Check Pset settings with the current tool characteristics
1-Invalid speed setting, speed is greater than tool characteristics
2-Check Pset settings with the tool max. speed.
1- Assembly Process is done, the tool is locked
2- Select new Assembly Process to unlock the tool
- 63 -
Code
no.
Description
Resolution procedure
208
209
210
211
212
213
214
Short circuit
215
216
Current high
217
Drive disabled
218
219
220
Hardware trip
221
222
223
224
225
Err. angle
226
Err. torque
227
Motor stalled
228
Drive err.
229
230
DC bus high
231
232
Err. ID fieldbus
233
234
Fieldbus mismatch
235
Speed limited
1-Invalid Run reverse setting, torque or speed are greater than tool characteristics or reverse strategy
is not supported
2-Check Pset settings with the current tool characteristics
1- Fix errors of the selected Pset in CVI CONFIG.
2- Contact your Desoutter representative for support.
1- The Pset currently selected does not match the selectable one in the Assembly Process.
1- The tool currently connected to the CVI3 is not equipped with the trigger required by the tool trigger
configuration
2- Adjust your tool trigger configuration to the tool connected or change the tool according to the
expected trigger configuration
1- It was not possible to persist the tightening result in the controller
2- Contact your Desoutter representative for support
1- Connection with the drive has been lost.
2- Reboot the controller.
3- If the issue remains, contact your Desoutter representative.
1- Serial peripheral default.
2- Disconnect and reconnect.
3- Check the serial peripheral.
1- Current calibration failed.
2- Try once again.
3- If the problem occurs again, contact your Desoutter representative for support.
1-Max current exceeded.
2-Contact your Desoutter representative for support
1-Drive disabled by external source.
2-Contact your Desoutter representative for support
1- Drive hardware failure.
2- Safety issue: contact your Desoutter representative for support
1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
1- Heatsink too warm.
2- Let the controller cool down.
1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support.
1- Power electronics too warm.
2- Let the controller cool down.
1- Tool communication error.
2- Check tool and cable connections. If the problem occurs again, contact your Desoutter
representative for support.
1- Tool communication error. Check tool and cable connections.
2- Try once again, if the problem occurs again, contact your Desoutter representative for support.
1- Motor stalled (could be missing phase, wrong motortune or power electronics failure)
2- Try once again, if the problem occurs again, contact your Desoutter representative for support.
1- Software failure
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support
1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support.
1- Max current exceeded. DC-bus voltage high
2- Contact your Desoutter representative for support
1- Power failure. DC-bus voltage low
2- Contact your Desoutter representative for support.
1- The Fieldbus module plugged in the controller cannot be run. It is not an authorized Desoutter
module.
2- Contact your Desoutter representative for more information.
1- The CVINet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if CVINet is running correctly
1-The Fieldbus module declared in configuration is not the same that the one present in controller
(e.g. Profibus declared but a Profinet module in CVI3).
1- Invalid speed setting: speed is greater than tool characteristics
2- By default, speed setting has been replaced with tool max speed.
- 64 -
Code
no.
Description
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
300
301
310
311
Resolution procedure
1- The ToolsNet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if ToolsNet is running correctly
Invalid data
1- The Fieldbus mapping has too many items.
Invalid address
1- The device address affected to Fieldbus is invalid.
Invalid com settings
1- Fieldbus communication settings are invalid
XML not authorized
1- The selected XML protocol is not authorized (check the ePOD characteristics)
CVINet FIFO alarm
1- The CVINet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if CVINet is running correctly
ToolsNet FIFO alarm
1- The ToolsNet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if ToolsNet is running correctly
PFCS not authorized
1- The selected PFCS protocol is not authorized (check the ePOD characteristics)
Accessory disconnected
1- The accessory at the given address has been disconnected from the eBUS of the CVI3.
2- Check the accessory cable.
Wait report ack
Acknowledge report with its corresponding input
Synchro I/O problem
1- Error detected on synchronisation input
2- Check the configuration of I/O
3- Check the synchronisation cable
XML version conflict
1- Conflict detected in Audi / VW XML protocol version.
2- Check the coherence of the version between the controller and master PC/PLC
SAS order failed
1- Fieldbus SAS order has failed.
2- Check the value of RRGI, SIO, etc.
XML PRG 0
1- The PRG value 0 has been set by Fieldbus.
Pset corrupted
1- Pset is not defined correctly
2- Check the Pset
No Pset selected
1- No Pset is selected
2- Select a Pset before start order
No tool involved
1- No tool is involved for the requested tightening
2- Check tool validation
Incorrect tool Id
1- Pset is not defined correctly.
2- One tool declared in the Pset is not part of the tightening unit
3- Check the Pset.
Drive comm. error
1- Error detected in drive communication
2- Restart the controller
3- If the problem occurs again, contact your Desoutter representative for support
Drive choke too hot
1- Power electronics too warm.
2- Let the controller cool down.
Motor too hot
1- Tool is locked because its maximum motor temperature has been reached.
2- Tool will remain locked until the motor temperature comes back to its normal value.
Remote start error
1- Verify the tool trigger is correctly pushed
Calibration need Pset mode
1- For tool calibration, the Tightening Unit has to be in Pset mode
2- Change the Tightening Unit mode into Pset mode.
Reset input active
1- "Reset" input is active
2- The Tightening Unit will unlock when input switchs to inactive state.
IPM not authorized
1- The selected IPM protocol is not authorized (check the ePOD connection)
Locked by IPM
1- IPM protocol has locked the controller
2- Check the connection with the IPM gateway
3- Check CVI3 IPM configuration
OP connect. lost
1- Open protocol connection has been lost
Socket tray conflict
For this Tightening Unit, do not associate more than one socket combination to a Pset
Too many steps
Check that an Epod3 is connected to the controller to enable more steps per pset
Socket(s) usable with more than Reconfigure sockets combination to resolve conflicts
one TU
Message:
Incoming message received wth dynamic text
Result transfer error
Result transfer error
CVI NET incompatible
CVI Net and CVI3 are incompatible. Please update CVI Net software
Saving logs & res...
1- Saving the CVI3 logs to USB key has started
Save proc. done
1- Saving the CVI3 logs to USB key has ended
Id OK :
1- An identifier has been received and accepted.
2- The identifier is matching an Assembly process start condition
Id NOK :
1- An identifier has been received
2- The identifier does not match any Assembly process start condition
- 65 -
Code
no.
Description
Resolution procedure
312
Access expired
313
Access invalid
400
401
500
501
502
888
899
900
SW update failed
901
SW not found
902
SW invalid
903
SW updater missing
904
Backup disabled
905
906
907
908
909
910
911
912
Backup failed
913
Restore failed
914
915
Maintenance ongoing
Inconsistent version
916
917
918
Emergency stop !
919
920
Cvi3 reset
- 66 -
APPENDIX - FIELDBUS
Examples:
CVI3
value
Description
Floating point (IEE754)
ASCII string
Unsigned 32 bits
Unsigned 16 bits
Unsigned 8 bits
Signed 32 bits
Signed 16 bits
Signed 8 bits
Boolean
Integer part on 16 bits + decimal
part on 16 bits.
Size (bytes)
4
1..128
4
2
1
4
2
1
1
4
99,99
-99,99
999,9
9999
9999,9
99999
INT8
99 (0x63)
-99 (0x9D)
127 (0x7F)
127 (0x7F)
127 (0x7F)
127 (0x7F)
99 (0x00000063)
-99 (0xFFFFFF9D)
999 (0x000003E7)
9999 (0x0000270F)
9999 (0x0000270F)
99999 (0x0001869F)
1.2.3 - BOOL
Data are represented as a boolean using 1 byte (8 bits)
signed integer binary. If value is equal to zero, then value
seen by PLC is 0, otherwise value is 1. Negative values
cannot be represented using this type.
Examples:
CVI3 value
0
99,99
-99,99
999,9
9999
9999,9
99999
Data in PLC
memory
0
1
0
1
1
1
1
UINT8
99 (0x63)
0 (0x00)
255 (0xFF)
255 (0xFF)
255 (0xFF)
255 (0xFF)
99 (0x0063)
0 (0x0000)
999 (0x03E7)
9999 (0x270F)
9999 (0x270F)
65535 (0xFFFF)
99 (0x00000063)
0 (0x0000000000)
999 (0x000003E7)
9999 (0x0000270F)
9999 (0x0000270F)
99999 (0x0001869F)
Appendix - Fieldbus_07/2015
Digits for
integer part
1
2
3
4
Digits for
decimal part
2
2
1
0
Integer part
99,99
-99,99
999,9
9999
9999,9
99 (0x63)
0
999 (0x03E7)
9999 (0x270F)
9999 (0x270F)
99 (0x63)
0 (0x0)
9 (0x9)
0 (0x0)
0 (0x0)
0x00630063
0x00000000
0x03E70009
0x270F0000
0x270F0000
- 67 -
ASCII values
Numerical
values or
binary format
Reset
condition
Controller name
Controller name
Never
Never
CVI3 outputs
"Identifier %1
...
Identifier %4"
Tight start
Constant
Name
Set condition
General Status
Tool model
Spindle comment
Tightening result
Tightening result
"A = accepted
R = rejected"
Final torque
Torque trend
Min torque
Target torque
Max torque
Final angle
Angle trend
0 = no result
1 = accepted
2 = rejected
0 = no result
1 = min
2 = max
3 = accepted
0 = no result
1 = min
2 = max
3 = accepted
""" ""
""<""
"">""
""="""
""" ""
""<""
"">""
""="""
- 68 -
Controller
start
Controller
start
Controller
start
Controller
start
Tool
disconnection
Tool
disconnection
Tool
disconnection
Tool
disconnection
Tool
disconnection
Tool
disconnection
Tool
disconnection
CVI3 start
or new
configuration
CVI3 start
or new
configuration
Result received
New value in
Keep Alive
Value
New value in
User Variable 1
New value in
User Variable 1
New value in
User Variable 1
Tool connection
Tool connection
Tool connection
Tool connection
Tool connection
Tool connection
Tool connection
Tight start
Result received
Tight start
Result received
Tight start
Result received
Tight start
Tight start
Tight start
Tight start
Result received
Result received
Result received
Result received
Tight start
Result received
Appendix - Fieldbus_07/2015
Name
Description
ASCII values
Numerical
values or
binary format
Min angle
Target angle
Max angle
Final current
Current trend
Min current
Max current
Final current %
Min current %
Max current %
Rundown speed
Downshift speed
Downshift torque
""" ""
""<""
"">""
""="""
-
Angle threshold
Torque offset
Final torque without
offset
Min torque rate in
N.m/
Target torque rate in
N.m/
Max torque rate in
N.m/
Final (result) torque
rate in N.m/
Torque rate trend
Yield ratio in % of
N.m/
Min prevailing in N.m
Max prevailing in N.m
Final prevailing in N.m
Reset
condition
Set condition
0 = no result
1 = min
2 = max
3 = accepted
-
Tight start
Tight start
Tight start
Tight start
Result received
Result received
Result received
Result received
Tight start
Result received
Tight start
Tight start
Tight start
Tight start
Tight start
Tight start
Tight start
Tight start
Result received
Result received
Result received
Result received
Result received
Result received
Result received
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
""" ""
""<""
"">""
""="""
0 = no result
1 = min
2 = max
3 = accepted
Tight start
Result received
Tight start
Result received
""" ""
""<""
"">""
""="""
0 = no result
1 = min
2 = max
3 = accepted
0 : no result
1 : tightening
2 : run-reverse
Tight start
Tight start
Tight start
Result received
Result received
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
Tight start
Result received
Prevailing trend
Prevailing trend
Result type
Appendix - Fieldbus_07/2015
- 69 -
Name
Socket tray
Socket lifted
Socket lifted as bit
Description
ASCII values
Numerical
values or
binary format
Reset
condition
Set condition
Socket Lifted
Socket lifted, each bit is encoding
one socket (Socket tray must be in
external mode).
Never
Socket lifted
Never
Socket lifted
DDLLL
DD : deviceID
LLL : lifted
socket (255 if
more than 1
socket).
Byte0 =
DeviceID
Byte1 = lifted
Never
socket position
(255 if more
than 1 socket)
Socket lifted
Description
State of the 8 controller inputs that can be forced by the PLC.
Identifier (e.g. VIN number) which can be used to start an Assembly Process
Value that will be copied in "Keep Alive Value Ack.". Value change can be used as
heartbeat management.
A variable freely settable by user. No treatment is made on this value. This value is
copied in User Variable 1 Ack.
A variable freely settable by user. No treatment is made on this value. This value is
copied in User Variable 2 Ack.
Date synchronisation data.
Format is YYYYMMDD in ASCII.
Time synchronisation data.
Format is HHMMSS in ASCII
ID of Pset expected by PLC
- 70 -
Appendix - Fieldbus_07/2015
Name
Assembly Process commands
AP selection
Socket tray
Socket green led as bit
Socket red led as bit
Customized protocol Status
PRG
Description
ID of Assembly Process expected by PLC. If the Assembly Process #0 is requested,
then the current Assembly Process is aborted.
The controller behavior can be adapted by using the Assembly Process panel in
general configuration.
Control green led of socket trays. In binary each bit is encoding one socket. In
ASCII each digit is encoding one socket. Socket tray must be in external mode.
Control red led of socket trays. In binary each bit is encoding one socket. In ASCII
each digit is encoding one socket. Socket tray must be in external mode.
FNR
TNR
WID
PNR
Name
Description
SIO_MNO
CIO_CNO
PRT
PI1
STC_VAR
CVILOGIX
"CVILOGIX %1
CVILOGIX %100"
Appendix - Fieldbus_07/2015
- 71 -
2.2 - Ethernet/IP
#
1
2
3
#
1
2
3
4
Item
Network Status LED
Module Status LED
DeviceNet Connector
Item
Network Status LED
Module Status LED
Link/Activity
Ethernet Interface
Network Status
State
Off
Green
Indication
Not online / No power
On-line, one or more connections are
established
Flashing Green On-line, no connections established
(1 Hz)
Red
Critical link failure
Flashing Red
One or more connections timed-out
(1 Hz)
Alternating
Self test
Red/Green
LED State
Off
Green
Description
No power or no IP address
On-line, one or more connections
established (CIP Class 1 or 3)
On-line, no connections established
Duplicate IP address, FATAL error
One or more connections timed out (CIP
Class 1 or 3)
Green, flashing
Red
Red, flashing
Indication
No power
Operating in normal condition
Missing or incomplete configuration, device
needs commissioning
Unrecoverable Fault(s)
Recoverable Fault(s)
Self test
Description
No power
Controlled by a Scanner in Run state
Not configured, or Scanner in Idle state
Major fault (EXCEPTION-state, FATAL
error etc.)
Recoverable fault(s)
LINK/Activity LED
LED State
Off
Green
Green, flashing
Red
Red, flashing
DeviceNet Connector
Pin
1
2
3
4
5
LED State
Off
Green
Green, flickering
Description
Negative bus supply voltage *
CAN low bus line
Cable shield
CAN high bus line
Positive bus supply voltage *
Description
No link, no activity
Link established
Activity
Ethernet Interface
The Ethernet interface supports 10/100Mbit, full or half duplex
operation.
- 72 -
Appendix - Fieldbus_07/2015
2.3 - Profibus
#
1
2
3
#
1
2
3
4
Item
Operation Mode
Status
PROFIBUS Connector
Operation Mode
State
Off
Green
Flashing
Green
Flashing Red
(1 flash)
Flashing Red
(2 flashes)
Indication
Not online / No power
On-line, data exchange
On-line, clear
Parametrization error
PROFIBUS Configuration error
Item
Network Status LED
Module Status LED
Link/Activity LED
Ethernet Interface
Description
Offline
Comments
- No power
Green
Online (RUN)
- No connection PLC
- Connection with PLC
established
Green,
flashing
Online (STOP)
Status
State
Off
Green
Flashing
Green
Red
Indication
No power or not
initialized
Initialized
Initialized,
diagnostic
event(s) present
Exception error
Comments
state = SETUP or NW
INIT
module has left the NW
INIT state
Extended diagnostic bit
is set
7
8
9
Housing
Signal
B Line
RTS
GND Bus
+5V Bus
Output *
A Line
Cable Shield
Description
Positive RxD/TxD, RS485 level
Request to send
ground (isolated)
+5V termination power (isolated,
short-circuit protected)
Negative RxD/TxD, RS485 level
Internally connected to the
protective earth via cable shield
filters according to the PROFIBUS
standard.
* The current drawn from this pin will affect the total power
consumption. To simplify development, the output supplies
up to 60mA when operated in room temperature (20 - 22
degrees Celsius), which is sufficient to power e.g. master
simulators etc. During normal operating conditions (or higher
temperatures), i.e.in an industrial environment, the specified
max. current for this output is 10mA.
Appendix - Fieldbus_07/2015
state = EXCEPTION
LED State
Off
Description
Not Initialized
Green
Normal
Operation
Diagnostic
Event(s)
Blink
Green, 1 flash
Green, 2
flashes
Red
Red, 1 flash
Red, 2 flashes
Red, 3 flashes
Red, 4 flashes
Exception
Error
Configuration
Error
Comments
No power - or - Module in
SETUP or NW INIT state
Module has shifted from
the NW INIT state
Diagnostic event(s) present
Used by engineering tools
to identify the node on the
network
Module in state
EXCEPTION
Expected Identification
differs from Real
Identification
IP address not set
IP Address
Error
Station Name Station Name not set
Error
Internal Error Module has encountered a
major internal error
LINK/Activity LED
LED State Description
Off
No Link
- 73 -
Comments
No link, no communication
present
Activity
Comments
Ethernet link established, no
communication present
Ethernet link established,
communication present
Description
Configuration
Error
Red, 2 flashes
IP Address
Error
Station Name Station Name not set
Error
Internal Error Module has encountered a
major internal error
Red, 3 flashes
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, with
auto-negotiation enabled as default.
Red, 4 flashes
#
1
2
3
4
5
6
LED State
Red, 1 flash
Comments
Expected Identification
differs from Real
Identification
IP address not set
LINK/Activity LED
Item
Network Status LED
Module Status LED
Ethernet (port 1)
Ethernet (port 2)
Link/Activity LED (port 1)
Link/Activity LED (port 2)
LED State
Off
Description
No Link
Green
Link
Green,
flickering
Activity
Comments
No link, no communication
present
Ethernet link established, no
communication present
Ethernet link established,
communication present
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, as
required by PROFINET.
Description
Offline
Comments
- No power
Green
Online (RUN)
Green,
flashing
Online (STOP)
Description
Not Initialized
Green
Normal
Operation
Diagnostic
Event(s)
Blink
Green, 1 flash
Green, 2
flashes
Red
Exception
Error
Comments
No power - or - Module in
SETUP or NW INIT state
Module has shifted from
the NW INIT state
Diagnostic event(s) present
Used by engineering tools
to identify the node on the
network
Module in state
EXCEPTION
- 74 -
Appendix - Fieldbus_07/2015
2.6 - CC-Link
#
1
2
3
Item
Run LED
Error LED
CC-Link interface
Run LED
A test sequence is performed on this LED during
startup.
LED State
Green
Description
No network participation, timeout status (no
power)
Participating, normal operation
Red
Off
Error LED
LED State
Off
Description
No error detected (no power)
Red
Red,
flickering
Red,
flashing
CC-Link Interface
Pin
1
2
3
4
5
Signal
DA
DB
DG
SLD
FG
Description
Positive RS485 RxD/TxD
Negative RS485 RxD/TxD
Signal Ground
Cable Shield
Protective Earth
Appendix - Fieldbus_07/2015
- 75 -
APPENDIX - CONNECTIONS
1 - TOOL CONNECTOR
(a)
E
F
STA
0.25mm/120
STB
0.25mm/120
(a)
+15V
0.35mm
0V
0.35mm
(a)
(a)
Ground
4
1mm
2
3
Phase 1
1mm or 2.5mm
Phase 2
1mm or 2.5mm
Phase 3
1mm or 2.5mm
(b)
STB
Cable
Color
STA
Red
STB
Red / Blue
+15V
Black / Blue
0V
Black
Ground
Yellow / Green
Phase 1
Black
Phase 2
Brown
Phase 3
Blue
1mm or 2.5mm
1mm
STA
E
(a)
A
B
(a)
Legend
A Connector 12 pts Male
B Connector 12 pts Female
a Ground shielded cable
b WARNING : Shielded insulate
(b)
2 - CVI II ADAPTOR
- 76 -
Appendix - Connections_07/2015
2
3
4
5
6
7
8
9
RX1
TX1
AGND
14
Serial ports
14
+24V controller
15
0-24V controller
16
RS1
Common 1
17
TX2
Output 1
18
GND
RS2
Output 2
19
Output 3
20
RX2
Output 4
21
RTS1
13
CTS1
26
Output 5
22
Output 6
23
Output 7
24
+5V
Barcode reader
Output 8
25
Common 2
26
14
2
3
4
5
6
7
8
13
26
9
10
11
12
13
AGND
+24V controller
Example of connections:
Possibility to connect a 24V external supply in parallel of the
24V delivered by the controller:
+24V Controller
0-24V controller
2
15
Input 1
F2 Common 1
SG
Input 2
18
Input 3
Input 4
19
Input 5
+24V Ext
Input 6
20
Output 1
Output 2
Output 3
Input 7
21
Input 8
Output 4
26
F3 Common 2
SG
22
Example of connections:
Possibility to connect a 24V external supply in parallel of the
24V delivered by the controller:
23
24
+24V Controller
2
15
25
Output 5
Output 6
Output 7
Output 8
0-24V Controller
3
+24V Ext
0-24V controller
3
16
Appendix - Connections_07/2015
- 77 -
16
Ready = 1 ?
No
Reset = 1
Tightening OK &
Tightening NOK
=0?
No
Reset = 0
Select Pset number
Pset selected =
expected Pset ?
No
Spindle validation = 1
(if necessary)
Start stop tightening
on state = 1
Tightening
running = 1 ?
No
Tightening
running = 0 ?
No
- 78 -
Appendix - Connections_07/2015
READY (O)
PSET SELECT BIT 0 (I)
PSET SELECT BIT 1 (I)
PSET SELECT BIT 2 (I)
PSET SELECTED BIT 0 (O)
PSET SELECTED BIT 1 (O)
PSET SELECTED BIT 2 (O)
SPINDLE VALIDATION (I)
START/STOP TIGHTENINGON STATE (I)
TIGHTENING RUNNING (O)
TIGHTENING OK/NOK (I)
RESET (I)
Phases
Phase
Designation
The Reset signal is sent by the PLC. This leads to reset the report
(Tightening OK/NOK).
Appendix - Connections_07/2015
- 79 -
Synchro
IN
Controller 1
Controller 2
Controller 3
Input
Output
Input
Output
Input
Output
GND
GND
GND
GND
GND
GND
+24V
+24V
+24V
+24V
+24V
+24V
0VE
0VE
0VE
0VE
0VE
0VE
Stop 1
COM1
Stop 1
COM1
Stop 1
COM1
Stop 2
Stop 2
Stop 2
Synchro
OUT
Synchro
IN
COM2
1N4148
Synchro
OUT
Synchro
IN
COM2
COM2
1N4148
Synchro
OUT
1N4148
Synchro
IN
Controller 1
Controller 2
Controller 3
Input
Input
Input
Output
Output
Output
GND
GND
GND
GND
GND
GND
+24V
+24V
+24V
+24V
+24V
+24V
0VE
0VE
0VE
0VE
0VE
0VE
Stop 1
COM1
Stop 1
COM1
Stop 1
COM1
Stop 2
Stop 2
Stop 2
6
7
Synchro
OUT
Synchro
IN
1N4148
Synchro
OUT
Synchro
IN
1N4148
COM2
COM2
COM2
- 80 -
Synchro
OUT
1N4148
Appendix - Connections_07/2015
8
7
3
4
5
+24V
BGND-EXT
0V
AGND
6
7
B+
8
9
+24V-EXT
10 - WORKGROUP
Workgroup network
Customer network
PRIMARY CONTROLLER
SECONDARY CONTROLLERS
min. 5 mm
ePOD3
tool no. 2
tool no. 3
tool no. 4
tool no. 5
Appendix - Connections_07/2015
- 81 -
10
19
13
11
12
15
18
14
16
17
- 82 -
Item
Ref.
Designation
6159188835
6159188535
Display board for CVI3 Vision including the display and screws
6153972145
6159188985
TPLC board
6159188825
6159188895
6159285025
10
6159380555
11
6159188815
12
6159235285
13
2050478153
Warning label
14
6159159865
Earth fault circuit breaker including GFI switch, wiring kit and screws
15
6155731425
16
6155731435
17
6155731455
18
6159188545
19
6159190125
- 83 -
P = true power
u(t) x i(t)dt
Urms x Irms
At 110 V
2 A
Irms 1000 x
230
2 A
110
Irms 12.85 A
Irms 6.15 A
- 84 -
7200
3600
2
tripping characteristic
acc. to UL 489 / CSA 22.2 No. 235
1200
600
300
120
60
instantaneous tripping
acc. to IEC 60898-1
30
10
2
1
0.5
0.2
0.1
0.05
0.02
0.01
0.005
0.002
0.001
0.0005
1
7 8 9 10
15
20
Multiples of In
FIGURE 1 CURVE C AND D
- 85 -
30
40
50
APPENDIX - ePOD
The ePOD unlocks a specified level of functionality and acts as a back-up unit for the configuration of the CVI3 controllers.
It also increases the number of results, curves and logs in the controller.
There are different models of ePOD and specific ePOD designed for some specific protocols.
Model
ePOD1
ePOD2
ePOD3
ePOD2C
ePOD4C
6159360750
6159360760
6159360770
6159363110
6159363120
included
included
included
included
included
10,000
20,000
20,000
20,000
20,000
20
50
50
50
50
10
20
20
20
20
500
1,000
1,000
1,000
1,000
15
15
40
15
40
10
10
10
10
10
CVILOGIX
included
included
included
included
Workgroup
included
included
included
included
included
included
Part number
Backup
Complete backup of the controller
system
Results storage
Number of Pset results
Basic functions
Number of steps per Pset:
ePOD1
ePOD1 is a backup module for the controller result and configuration database.
-- It can be used as real time backup module. In this case the ePOD1 must always be plugged to the controller.
-- It also can be used as a manual backup that stores the configuration database, the results database and the firmware version of
the controller. ePOD1 gets a snapshot of the controller.
ePOD2
ePOD2 has all functionalities of ePOD1.
-- ePOD2 activates CVILOGIX (Embedded PLC of CVI3 controllers).
ePOD3
ePOD3 has all functionalities of ePOD2.
-- ePOD3 activates the workgroup configuration.
ePODxC
ePODxC has all functionalities of ePOD2 or ePOD3.
-- It can be connected to CVI3 Vision controllers only.
- 86 -
Appendix - ePOD_07/2015
www.desouttertools.com
Copyright 2015