Documente Academic
Documente Profesional
Documente Cultură
16h, 2011
Rev. 1: Feb.23rd, 2011
Distribution: Total E&P Indonesie
Technical Bulletin
Troubleshooting Procedure Turbo-Generator Fails To Rotate
Before starting up the CCVT, investigate the reason for the shut down. If the CCVT was shut
down due to failure, download the DTCU history file for information, and proceed to troubleshoot
as described in the O&M manual. If the shutdown was initiated by an operator or by remote
shutdown such as ESD, proceed to normal start up.
The startup sequence of the CCVT is as follows:
1. 7 minutes pre-purge with clean air
2. Start up the CCVT
3. The DTCU applies a holding current to the excitation coil so that the turbo-generator
does not rotate too early.
4. At a set vapor generator temperature of 65C for 4kW units or 85C for 1.2kW and 3kW
units, the burner will extinguish for a warm up period, to allow lubricant to accumulate in
the motive fluid collection tank that is located below the condenser.
5. After 20-30 minutes the burner will fire up again.
6. The turbo-generator (TG) should begin rotating when the vapor generator temperature is
in the range of 90 - 120C, depending on the CCVT model and on ambient conditions.
7. If the TG has not yet begun to rotate 75 minutes after the CCVT was started up, the
holding current will be released. This removes any resistance to TG rotation.
NOTE if the main switch is switched off or the Reset button pushed at any time during
the start up the 75 minute timer is reset.
8. After another 30 minutes, if the TG still is not rotating, Fail Code 71 fail to run will
appear in the DTCU display.
Troubleshooting Procedure:
1. During the startup, verify that the vapor generator is heating up properly.
2. Verify that the condenser is heating up properly as well. The condenser temperature
should increase by at least 3C during the warm up period and should continue to
increase in temperature during the startup period. If not there is a lack of proper vacuum.
3. Make sure that vapor generator temperature does not rise above 140C while the TG is
not yet rotating. If the temperature rises above 140C and there is still no frequency,
unplug the EVS solenoid valve to extinguish the burner.