SENR6243-01

October 2008

23

25

13 36

33

34

35 37

40

28
35

34

42

13 3 14 38
39

11

10

47

29
43

31

2
4

43

26

23

1
3

9
8

30

21

31

20

22

8
9

12
22

25

19

36

1
10
6
5
D

41 42

AREA G

AREA E

28
5

44

31 32

17

45
11

42

27

14

35

16

41 42

31
23

20

H
28

34

25

25

33

12 36
3

29

24

35

13

17
F

15

1 23
9

37

20

26

D
22

8
13 3

46

C
6

44

22

36
34

30

12

40
21 19

37 16

43

39

19

40 14 38

45
39

5
E

33 29 10
18

Machine
Location

CONN 1

F-18

23

CONN 2

F-17

29

CONN 3

E-17

4F

CONN 4

E-17

35

CONN 5

C-16

36

CONN 6

C-16

1D

CONN 7

D-16

CONN 8

E-13

4A

18

16

Schematic
Location

Connector Number

45

24

47

33

Connector Location

43 14

46

45

11 17 27

16

20

40

17

19

39

12 32

13

44

29 28

37

44

46

15

11

10

47

43

46

3
3

CONN 9

E-13

3A

CONN 10

E-13

3A
5D

CONN 11

A-13

CONN 12

E-12

2B

CONN 13

E-12

1B

CONN 14

F-12

2C

CONN 15

F-12

1C

CONN 16

B-11

6D

CONN 17

F-9

19

CONN 18

C-4,E-9

CONN 19

E-9

14

CONN 20

C-9

22

CONN 21

B-8

2D

CONN 22

C-4,D-8

4E

CONN 23

F-7

13

CONN 24

D-7

1E

CONN 25

D-7

2E

CONN 26

D-7

3E

CONN 27

B-7

4D

CONN 28

B-7

2D

CONN 29

B-7

3D

CONN 30

B-6

4D

CONN 31

D-6

6E

CONN 32

C-4

9B

CONN 33

E-4

19

CONN 34

C-3

39

CONN 35

C-3

39

CONN 36

B-3

20

CONN 37

B-2

20

CONN 38

C-2

39

CONN 39

D-2

CONN 40

D-2

CONN 41

E-2

CONN 42

F-1

18

330 Excavator
Electrical System
6ZK64-UP
8CK206-UP
2EL332-UP

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
5

Machine Harness Connector and Component Locations

AREA H

AREA F
Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

Electrical Schematic Symbols And Definitions

Symbols

Real Time Error Codes

Code

Component
Actuator - Governor
Alarm - Action

10

5
6

3
7

5
8
9

AREA C

4
1

AREA B

3
4

AREA A
5

Solenoid - Combined

F-1

Antenna

E-14

Solenoid - Engine Pump Control

A-15

4H

Batteries

A-5

Solenoid - Engine Shutdown

B-17

21

Block - Terminal

B-7

1D

Solenoid - Fine Swing

C-9

22

Breaker - Alternator

A-12

5D

Solenoid - Hammer Control

D-1

23

B-13

F-2

3C

D-5

2B

Solenoid - Hammer Control

Solenoid - Level/Finish
Solenoid - Start Aid

D-2

43

B-15

1H

F-16

25

Diode Assembly

C-2

33

Solenoid - Travel Speed

A-15

3H

Diode - Main Relay

C-12

4D

Solenoid - Trenching

A-15

2H

Switch - Throttle Position

D-5

3B

Switch - AS. Rocker

B-3

8B

B-9,10,12

7D

Switch - ATCH Pressure

B-1

A-2

Switch - Backup ACCEL

E-11

6B

A-2,B-2

Switch - Boom Raise Pressure

D-15

3G

Lamp - Cab

E-1

43

Switch - Control

F-10

5C

Lamp - Chassis

A-2

10

Switch - Disconnect

A-6

6D

E-5

2A

Switch - EPR Valve Backup

F-11

2C

Meter - ATCH Service

D-1

46

Switch - Engine Oil Pressure

C-18

31

Instrument Panel

E-5

4A

Switch - Fine Swing Control

F-10

4C

F-2

11

Switch - Governor Backup

E-12

7B

Motor - Starter

B-17

12

Switch - Hammer Control

D-4

Motors - Washer

F-16

13

Switch - Hammer Foot

C-1

33

Motor - Upper Wiper

F-2

14

Switch - Horn

F-2

3C

Pump - Refueling

F-17

15

Switch - Implement Pressure

D-15

1G

5B

Relay - Boom Lamp

A-10

8D

Switch - Key

E-9

1B

Relay - Chassis/Cab Lamp

A-12

8D

Switch - Limit

F-1

Relays - Dual H.P.

A-9, A-10

8D

Switch - One Touch Low Idle

D-5

2B

Relay - Fine Swing

A-12

8D

Switch - Neutral Start

F-6

33

Relay - Horn

B-9

8D

Switch - Refrigerate Low Pressure

E-18

34

Relay - Main

C-12

4D

Switch - Refueling

E-16

35

Relay - Main (Attachment)

A-11

4D

Switch - Refueling Pump Start

E-17

13

Relay - Refueling Pump

A-9

8D

Switch - Refueling Pump Stop

F-17

36

Relay - Start

B-10

3D

Switch - Safety Pressure

C-1

33

Relay - Washer

B-10

8D

Switch - Seat Heater

F-10

5C

Relay - Wiper

B-12

8D

Switch - Start Aid

D-5

4B

Resistor - Backup

F-12

1C

Switch - Start Aid Coolant Temp

D-17

37

D-2

46

Switches - Travel Pressure

F-5

47

RPM Regulator
Seat - Heater

F-13

45

Switch - Windshield

E-5

11

Sensor - Engine Coolant Temp

D-18

16

Unit - Air Conditioner

F-14

40

Sensor - Engine Speed

C-18

19

Sensor - Fuel Level

F-16

1F

Machine locations are repeated for components located close together.

AREA D

20

D-17

Motor - Lower Wiper

2

E-18

Alternator

Meter - Service

Solenoid - A/C Compress Clutch

5H
43

Lamps - Boom

3A

B-14
D-2

Horns

10

E-5

Sensor - Hydraulic Oil Temp

Solenoid - Boom Down

Fuse - Block

Machine
Location

Control Group - RH

C-13

Component

Schematic
Location

E-17

Control Group - LH

Machine
Location

Alarm - Travel

Control - Engine Pump

1
9
4

Schematic
Location

Unit - Heater

F-13

44

E00

No problem.

E1

Engine oil pressure to low.

E2

Engine coolant temperature is to high.

E3

Hydraulic oil temperature is to high.

E4

Battery voltage is to high.

E5

Alternator terminal R is open.

E6

Speed sensor is not installed correctly or it's circuit is open.

E7

Engine speed is not normal.

Pressure
Symbol

Off Machine Switch Specification

Part No.

E11

Governor actuator feedback sensor circuit is shorted to body ground.

E12

Governor actuator feedback sensor voltage is not stable.

E13

Governor actuator motor circuit is shorted to body ground.

E14

Governor actuator motor does not rotate or motor circuit is shorted to battery voltage.

E15

Governor backup switch is in "Man" (backup) position or governor actuator motor circuit is open.

E16

Proportional reducing valve circuit is shorted to body ground.

E17

Proportional reducing valve circuit is shorted to battery voltage.

E18

Proportional reducing valve circuit is open.

E25

Engine coolant temperature sensor circuit is shorted to body ground.

E26

Engine coolant temperature sensor circuit is shorted to battery voltage or open.

490.0 49.0 kPa MAX

290 kPa MIN
Normally Open
(71.0 7.1 psi MAX)
(42.0 psi MIN)
93 21 kPa
69 21 kPa
1-3,Normally Closed
9X-4276
Engine Oil Pressure
(13.5 3.0 psi)
(10.0 3.0 psi)
1-2,Normally Open
37.8 2.8C
26.7C MIN
8C-3569
Engine Coolant Temp (Start Aid)
Normally Closed
(100 5F)
(80F MIN)
Implement Pressure
1225 343 kPa
735 kPa MIN
102-8041
Normally Open
Safety Pressure
(178 50 psi)
(107 psi MIN)
2450 441 kPa
1470 kPa MIN
102-8042
Boom Raise Pressure
Normally Open
(355 64 psi)
(213 psi MIN)
_
275to1750kPa
114-5334
Refrigerant Pressure (A/C)
Normally Open
_
(40 to 255 psi)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

E27

Hydraulic oil temperature sensor circuit is shorted to body ground.

Contact position at the contacts of the harness connector.

E28

Hydraulic oil temperature sensor circuit is open or shorted to battery voltage.

E31

Controller receives signal of engine speed other than specified ten from engine speed dial.

E32

There is more than 100 rpm difference between dial setting and actual rpm.

E33

Digital output circuit is shorted to battery voltage.

E34

Governor actuator remains deactivated an elapsed time of 2.5 seconds after speed dial setting.

E36

Monitor takes at least 1 second to respond to controllers signal.

E37

Monitor RAM (Random Access Memory) is not normal.

E38

Controller is informed of it's error signal by monitor.

4I-5387

Controller detects it's error signal by it's self.

Error in controller memory.

E41

A controller for a different machine is installed or harness cord problem.

E48

Engine stalls.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Component Description

102-8016

Resistor:

Backup

47.0 2.4

116-4416

Solenoid:

Hammmer Control

33.7 1.0

117-6319

Solenoid:

A/C Clutch Compressor

3E-7985

Solenoid:

Engine Shutdown

4I-5394

Sender:

5I-8368

Solenoid:

7Y-3848

Sender:

9G-4365

Solenoid:

Hydraulic Oil Temperature

Engine Pump Control
Fuel Level
Start Aid

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Resistance (Ohms)

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

14.4 0.6
Latch Coil; 1.55 0.16
Unlatch Coil; 10.3 1.0
6134 to 7496

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

11.7 0.6
Empty: 83.5 1.5
Half: 33.8 2.0
Full: 8 0 (+ 1 0) (- 0 5)
6

Harness And Wire Symbols

At room temperature unless otherwise noted.

Wire, Cable, or Harness

Assembly Identification
Pin

Socket

Fuse

Wire Color

Component
Part Number

AA

105-9344

325-PK-14

Receptacle

Related Electrical Service Manuals

Title
Alternator:

Form Number

Bosch N3

SENR2082

Consist:

6V-5227, 3T-8946
Delco 42MT

SENR3581

Consist:

Denso F8.0

SENR4975

Consist:

Delco 50MT

SENR3860

Engine/Pump Control:
Use with cold weather.

Circuit Number
Identification

Wire Gauge
Plug

Consist:
Electric Starting Motor:

Single Wire
Connector

100-5047

B = Located inside of right console.

G =Located under platform.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Resistor, Sender and Solenoid Specifications

E40

Circuit Breaker
Symbol

Flow
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Travel Pressure

Part No.

E39

Level
Symbol

Symbols And Definitions

Contact Position

Voltage of governor actuator feedback sensor is low.

SENR4130

F = Located around pilot manifold.

Deactuate

Governor actuator feedback sensor circuit is shorted to battery voltage or open.

Denso HDB

E = Located around hydraulic oil tank.

Actuate

E9

Consist:

D = Located around relay panel.

Function

E10

A = Located inside of cab.

C = Located inside of left console.

Temperature
Symbol

SENR5496

Ground Connection

1
2

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

200-BK-14
Pin or Socket Number

1
2

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

24 Page

Component Location

Description of Problems

SENR6243-01

L17

L17

H
L39

200-BK
D760-YL
B786-BU

BU
RD
BK

B
B
RH-SW

L33
198-PK
549-PK

L13

L35

198-PK

H
LH-SW

548-BU
198-PK

K973-PK
K974-PU
K975-WH
K976-BR
200-BK
A755-PK
A756-BU
A757-GY
A758-BR

L33

CONT.GP RH
113-2531

3
2
1

ATCH HAMMER-AHC CONT.

SW 7X6388

551-YL
549-PK
548-GY
198-PK
147-PU
550-OR

L43

L43

PLATFORM

109-OR-6
101-RD-6
304-WH-8

L43

L20

BU
RR

L18
L20

A763-GY
B751-YL
A761-PU
113-OR
200-BK

L18

A
B734-GY
200-BK

101-RD-6
RD-00
RD-00

MOTOR

RR

LEVEL FINISH
SOL
7I-1246

142-BU
B964-YL

1
2

HYD OIL TEMP

SENSOR
4I-5394
RR

RR
T

RR

TRENCHING
SOL
7I-1247

142-BU
B965-GY

1
2

BK-00

200-BK-14
200-BK-6

EE

142-BU
763-BU

1
2

RR

ENG/PUMP
CONT SOL
5I-8368

1
2

A768-BU
A769-GY

RR
1
2

B747-PU
200-BK

32
33
10
2
1
5
24
14
35
25
17
18
21
31
23
15
16
26
3
4
11

16

15

14

13

112-PU-14

114-GN
103-YL
184-BU
121-YL
118-GY
152-BU

HORN
DOME LAMP
E/P CONT
TRAVEL ALARM
WIPER/WASHER
ATCH WIPER/WASHER

112-PU-14

792-OR
118-GY

118-GY
500-BR
WIPER RELAY
7Y-5490

WW
L12

118-GY
118-GY
501-GN

115-PK

791-PK

115-PK

607-PK
615-YL

B957-GN
RR

1
2

A983-BU

118-GY
118-GY

506-PU

CHASSIS/CAB LIGHT
RELAY
7Y-5490

5
3
2
4
1

323-WH-14
B957-GN
168-GN-14
168-GN
365-YL
M

147-PU
147-PU

L16

101-RD-6
101-RD-14
101-RD-14

L30

12

332-BU

L11

L13

L10

L11

607-PK

L13

327-PK
ATCH
DUAL HP RELAY
7Y-5490
(NOTE K)

147-PU
D761-GN
184-BU
792-OR
A983-BU
786-GN
791-PK
332-BU
327-PK
L26

B957-GN
B957-GN
B957-GN
B957-GN

4
3
1
2

546-BU
B734-GY
A848-PK
550-OR
A850-WH
550-OR
549-PK

200-BK
615-YL
IDENT

118-GY
120-YL
500-BR
501-GN
D760-YL
615-YL
200-BK
322-GY
616-BU
607-PK

BBB

NN
NN
RD
BK

2
1

1
2

586-BR
200-BK

MM
NN

BBB
439-YL
586-BR

1
2

YL
BR

CONN 37

ATCH-SW AS.ROCKER
7X6386

ATCH-PRESSURE SW
6C6806

PLATFORM

PP
1
2
3
4

546-BU
B734-GY
A848-PK
550-OR

A850-WH
550-OR
549-PK

L36

RR

CONN 36

L37

RR

BK-00

HH

BK-OO

NEG POS

K903-BR
K908-PK
ATCH
DUAL HP RELAY
7Y-5490 (NOTE K)

795-YL

CC
L26

L30

L25

GG

BK-00

CC

ATCH
BATTERY
3T-5760
(NOTE A)

BK-00

RR

NEG POS

616-BU
322-GY
200-BK
200-BK

L10

BB

HORN
7T-0970

322-GY
200-BK

200-BK

322-GY
322-GY
200-BK
200-BK

HORN
7T-0969

HH

101-RD-14
101-RD-14
101-RD-6

DD
DISCONNECT
SWITCH
7N-0718
7N-0719(NOTE A)

BATTERY
3T-5760

WIRE AS.
111-4711
B-10
111-4709
B-11
111-4710
B-7

AA
BB
CC
DD
EE
FF
GG
HH
JJ

CABLE AS.
7Y-8131
A-5
7Y-3946
A-5
105-9940
A-6
105-9947
A-6
7Y-8132
A-17
111-4737
A-5
7Y-3946
A-5
7Y-5507
A-6
7G-1060
F-14

(NOTE A)
(NOTE A)
(NOTE A)

THIS SCHEMATIC IS FOR THE 330 EXCAVATOR

COMPONENT ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

CHASSIS
LAMP
5I-8251

NOTE A: USE WITH COLD WEATHER

NEG POS

NOTE B: HARNESS UU IS INSERTED BETWEEN HARNESS A

AND H WHEN ATCH RPM IS INSTALLED
R
616-BU
200-BK

ATCH
BOOM LAMP
5I-8250

NOTE F: USE 20A AT ATCH-REFUELING PUMP

NOTE G: USE WITH ATCH-REFUELING PUMP
NOTE H: CONNECT THIS WAY WHEN ATCH HAMMER
FOOT SW IS USED
NOTE K: USE WITH DUAL HP

CHASSIS

VV
WW
XX

RR
200-BK
607-PK

NEG POS

A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
Y
Z
LL
MM
NN
PP
QQ
RR
SS
TT
UU
AAA
BBB

NOTE

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

AA

L25

RELAY PANEL

P
R

LOC

HARNESS AS.
106-0025
D-7
117-7253
D-4
105-9930
D-16
7Y-8127
C-18
6C-9117
E-13
117-5646
E-13
5I-8284
C-9
5I-8215
D-6
7Y-3921
E-11
7Y-3868
F-3
102-7902
F-12
124-9203
B-7
5I-8375
F-10
7Y-3988
B-2
113-2484
E-17
7Y-8106
A-2
7Y-8264
F-17
5I-8374
E-9
7Y-8105
E-14
6C-9362
F-2
105-9934
F-17
6C-9134
F-1
117-7028
F-1
117-7029
F-1
114-4876
F-3
113-9860
B-1
112-3336
B-1
122-0384
B-4
118-0075
F-1
117-8914
D-7
115-7124
D-1
115-7126
D-2
115-7125
E-4
116-8179
F-18
6C-6824
B-2

BOOM LAMP
5I-8250

PP

B957-GN
168-GN

795-YL
795-YL
795-YL

616-BU
616-BU
200-BK
200-BK

1
2

616-BU
200-BK

PART NO.

ATCH-PRESSURE SW
SAFETY
102-8041

ATCH-BUZZER
113-4683

FF

109-OR-6
ALT BREAKER
9S-0174

10

1
2
PP

306-GN
308-YL
105-BR
124-GN-14
129-BU
147-PU
185-YL
320-OR
103-YL
152-BU

113-OR
121-YL
142-BU-14
506-PU
D761-GN

200-BK-6

11

308-YL
439-YL

L27

322-GY
616-BU
607-PK
795-YL

2
1
PP
ATCH-HAMMER FOOT
SW

3
4
7
8
9
6
1
2
10
5

10
1
3
4
5
7
9
6

8
2

4
5
2
7
8
9
3
6
1
10

109-OR-6

101-RD-6

2
1
M

ATCH REFUELING
PUMP RELAY
7Y-5490

L26

104-YL
104-YL
104-YL

616-BU
BOOM LAMP RELAY
7Y-5490
147-PU
D761-GN

D761-GN

118-GY
501-GN
615-YL
D760-YL
500-BR
120-YL

HORN RELAY
7Y-5490

168-GN
168-GN

D760-YL

ATCH FINE
SWING RELAY
7Y-5490

XX

322-GY

786-GN

149-PU

L32

320-OR

365-YL
365-YL
149-PU

L32

L28

114-GN

168-GN-14
ATCH
168-GN
MAIN RELAY
3T-0376
(NOTE G)

BACK UP
CIGAR LIGHTER
A/C /HEATER
HAMMER
FINE SWING

2
1

1
2
3

L15

CONN 11

121-YL
113-OR
142-BU-14
506-PU
114-GN

WASHER RELAY
7Y-5490

CONN 16
323-WH-14

3
4

501-GN

185-YL
129-BU
124-GN-14
147-PU
147-PU

15A
10A
20A
10A
20A

112-PU-14

RR

L31

308-YL

L25

10A
10A
15A
10A
10A
10A
15A

L37
308-YL

SS

147-PU
198-PK

L36

RR

L26

104-YL
101-RD-14

CHASSIS/CAB LAMP
BOOM LAMP
RADIO
MONITOR
SOLENOID
DUAL HP

KEY SWITCH
REFUELING PUMP

RR

L27

115-PK
149-PU
120-YL
113-OR
142-BU-14
795-YL

105-BR
10A
168-GN-14
10A
(NOTE F)

RR

323-WH-14

DUAL HP

BLOCK AS.
7Y-5499
RR RR RR

200-BK
365-YL

304-WH-8

830-OR
B734-GY

235-BK
184-BU
235-BK
786-GN
791-PK
792-OR
A983-BU

RR

ATCH HAMMER
CONT.SOL.
7Y5005

1220386
DIODES AS

CONN 30

CONN 29

L28

10A
10A
10A
10A
10A
10A
10A

308-YL
112-PU-14

266-BK

RR

CONN 28

B957-GN
168-GN

308-YL

101-RD-14
112-PU-14

265-BK

PROVISION
DUAL HP

109-OR-6
109-OR-6

XX

109-OR-8 VV

308-YL

547-OR
546-BU
198-PK
198-PK

A850-WH
A848-PK

CONN 35

COLOR ABBREVIATIONS
ABBREV

24 Page

SENR6243-01

17

VV

L14

RR

18

112-PU-6
MAIN RELAY WW
3T-0376

START RELAY
9X-8124

101-RD-6

308-YL
410-WH
A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B740-OR
B739-WH
B786-BU
828-WH
A768-BU
B789-BR
B790-OR
B955-YL
B956-PK

109-OR-6
109-OR-8

200-BK
306-GN

304-WH-8

13
27
37
38
39
29
9
8
6
7
36
34
28
20
19
30
40
12
22

308-YL
308-YL

DIODE
121-1022

RELAY PANEL

(NOTE G)
200-BK
200-BK

235-BK
266-BK
265-BK

KEY SW
MONITOR ALARM
ACCELERATOR 2
ACCELERATOR 3
ACCELERATOR 4
ACCELERATOR 5
EPR SOLENOID EPR SOLENOID +
G/A +
G/A LOW IDOL SW
TRVEL SW (LEFT)
BACKUP SW3
BACKUP SW2
BACKUP SW1
RS485 +
RS485 HARNESS CODE 1
HARNESS CODE 2

321-BR
403-GN
405-GY
491-PK
492-GY
495-GN
763-BU
788-YL

L16

A761-PU
A762-PU
A771-PU
B965-GY
B964-YL
D764-GN

GND
+B (24V)
GND
BOOM LAMP RELAY
CHASISS LAMP RELAY
WIPER MOTOR RELAY
WASHER RELAY
PWM OUT +
PWM OUT RS232C TxD
RS232C RxD
GLOW
OPTION RELAY 1
OPTION RELAY 2
OPTION RELAY 3

CHASSIS

21
12
17
8
7
15
9
16
4
5
13
2
24
19
20

HARNESS CODE 3
HARNESS CODE 4

RR

TRAVEL SPEED
SOL
7I-1245

G/A SENSOR
ENG SPEED SENSOR SWING BRAKE SW
TRENCHING SOL.
LEVEL FINISH SOL.
BOOM RAISE PRESS SW
OPTION SW 1
OPTION SENSOR
ENGINE OIL LEVEL SW
COOLANT LEVEL SW
SWING POWER CHANGE SOLENOID
OPTION SOLENOID
HYD OIL TEMP SENSOR (PWM)
TRAVEL SW (RIGHT)
ATTACHMENT

308-YL
200-BK

L34

953-GY
951-PK

551-YL
951-PK

955-BU
198-PK

548-GY
547-OR

TT

PP

C
O
N
N
4
0

L31

548-GY
547-OR

+ -

SS

PP

C
O
N
N
3
9

B734-GY

LL PP
3
547-OR
2
546-BU
1
198-PK

RD-00

L19

B964-YL
B965-GY
763-BU
A768-BU
A769-GY
B747-PU
200-BK
491-PK

304-WH-8

11
14
3
18
10
23
22
1
6

RELAY PANEL

RR

PROVISION FOR ATCH

SW 7X-6387 OR 7X-6386
(LH CONSOLE)

1
2

RD-00

STARTER
MOTOR
6V-5227
RR
304-WH-8
RR
101-RD-6
RD-00 AA
RD-00 FF

142-BU
142-BU
142-BU

ATCH
STARTER
MOTOR
3T-8946
(NOTE A)

L21

ENGINE
PUMP CONTROL
102-8010
HYD OIL LEVEL SW
TRAVEL ALARM
ALTERNATOR (R TERM)
ENGIN OIL SW
HYD OIL TEMP SENSOR (ANLG)
COOLANT SENSOR
FUEL LEVEL SENSOR
TRAVEL SOLENOID
ENG SPEED SENSOR +

C
O
N
N
2
7

BK-00

142-BU-14

200-BK-14
301-BU-14

1
2

CONN 34

L15

304-WH-8

L21
ENGINE
SHUTDOWN SOL
3E-7985

PROVISION FOR ATCH

SW 7X-6388
(RH CONSOLE)

1
2
3

576-PK
152-BU
575-YL

152-BU
578-BU

L14
L12
L15
L16

235-BK
235-BK
200-BK
200-BK-6
200-BK
200-BK

CONN 5

326-PU

L42

C
O
N
N
4
0

PP
1 551-YL
2 549-PK
3
4 548-GY
5 198-PK
6 147-PU
550-OR

551-YL
549-PK
548-GY
198-PK
147-PU
550-OR

L43

OPERATOR STATION

2
1
5
6
7
4
3

L15

109-OR-6

J
L14
L12
L15
L16

L16

RR

1
2

CONN 32

308-YL

PP

CONN 38

B
147-PU
586-BR

PP

C
O
N
N
3
9

TT

ATCH SERVICE
METER
6T7337

TT

TT

PP

YL

K903-BR
K908-PK
327-PK
332-BU

D761-GN
200-BK

CONN 20

L14
L12

200-BK
B964-YL
B965-GY
763-BU
A768-BU
A769-GY
B747-PU
491-PK

1
2

109-OR-6

ENGINE SPEED
SENSOR
3E-7886

1
2

B
1
2

147-PU
586-BR

L20
L19

CONN 6
D

4
5
3
1
2

RR
1
D761-GN
2
200-BK

L14

184-BU
786-GN
791-PK
792-OR
A983-BU
235-BK
235-BK

311-WH
513-OR
200-BK
403-GN
326-PU
405-GY
492-GY
788-YL
A762-PU
113-OR

2
3
4
1

RR

365-YL

L22

5
2
4
3
1
9
6
7
10
8

L19

L18

L22

112-PU-6
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

405-GY
200-BK
492-GY
113-OR
311-WH
513-OR
A762-PU
788-YL

403-GN
405-GY
200-BK
492-GY
113-OR
311-WH
513-OR
788-YL
A762-PU
326-PU

ENG GOV
ACTR
7Y-5571

L12

113-OR
491-PK
763-BU
A768-BU
A769-GY
B964-YL
B965-GY
B747-PU
A761-PU
A763-GY
B751-YL

D764-GN
A771-PU
B957-GN
323-WH-14
365-YL
121-YL
168-GN
321-BR
495-GN
506-PU
304-WH-8
101-RD-6
142-BU-14
109-OR-6
403-GN
326-PU
405-GY
492-GY
788-YL
A762-PU

L18

ENG OIL
PRESS SW
9X-4276

3
2
1

788-YL
A762-PU

ATCH FINE
SWING SOL
7I-0124

L19

5V+
GND
SIG

CHASSIS

D
200-BK
405-GY

24V+
GND
SIG

403-GN
321-BR
405-GY
491-PK
492-GY
495-GN
763-BU
788-YL
A761-PU
A762-PU
A771-PU
B965-GY
B964-YL
D764-GN

953-GY
551-YL
NOTE H

SS

B
B

953-GY
551-YL

TT
1
2

551-YL

COM
SIG 1
SIG 2
SIG 3
SIG 4
THROTTLE
POS SW
7Y-5465

1
2
3
4
5

3
2
1

200-BK
A755-PK
A756-BU
A757-GY
A758-BR

551-YL
953-GY

RR

TT

953-GY
551-YL

TT
ATCH RPM REGULATOR
116-9958

3
2
1

OPERATOR STATION

2
1

RR
L41

A768-BU
B747-PU
326-PU
B751-YL
A763-GY
A769-GY
168-GN
B957-GN
323-WH-14
365-YL
121-YL
142-BU-14
506-PU
113-OR

310-PU
308-YL

CONN 31

551-YL
953-GY
951-PK

RR

551-YL
953-GY
951-PK

RR

551-YL
953-GY

L40

308-YL

3
2
1

L38
ATCH START
AID SW
7X-6387

551-YL
955-BU
951-PK

RR

6 DIN 46327

OR
BK
PU

118-GY
501-GN
200-BK
ATCH BOOM DOWN
SOL. 4I6158

ATCH HAMMER
CONT. SOL.
116-4416

L38
200-BK
200-BK
200-BK
200-BK
200-BK

4
3
1
2

951-PK

OPERATOR STATION

L17

1
2

4
3
1
2

CAB
200-BK
118-GY
200-BK
501-GN
615-YL

124-GN-14
306-GN
B734-GY
200-BK

118-GY
501-GN
200-BK

L6

L35

WINDSHIELD
SWITCH
9G-2795

307-OR
310-PU
200-BK
A755-PK
A756-BU
A757-GY
A758-BR
105-BR
326-PU
308-YL

CONN 18

L42

L1

OPERATOR STATION

L17

ACTION ALARM
3E-6328

RD
BK

1
2

307-OR
310-PU
200-BK
K973-PK
K974-PU
K975-WH
K976-BR
105-BR
326-PU
308-YL

UU
4
6
3
2
7
8
9
1
10
5

551-YL

1
2

E
113-OR
410-WH

UU

CONN 26

CONN 25

CONN 24

CONN 22

L1

168-GN
B957-GN

321-BR
495-GN
506-PU

D764-GN
200-BK

CAB

4
6
3
2
7
8
9
1
10
5

307-OR
310-PU
200-BK
A755-PK
A756-BU
A757-GY
A758-BR
105-BR
326-PU
308-YL

ATCH
CAB LAMP
5I-8250

UU

H
L2

CAB

BOOM RAISE
PRESS SW
102-8042

L18

311-WH
513-OR
365-YL
323-WH-14
121-YL

RR

CONN 18

X
Z

615-YL
200-BK

L1

3
5
10
9
8
1
4
6
2
7

RR

L2

Z
F

SERVICE
METER
6T-7337

200-BK
129-BU
B955-YL
B956-PK
113-OR
403-GN
200-BK
410-WH
500-BR
501-GN

L41

CONN 7

118-GY
501-GN
200-BK

615-YL
326-PU
307-OR
105-BR

+ -

117-5645
BOLT

953-GY
551-YL

OFF C
ON S
ST B

CONN 33

951-PK

KEY
SWITCH
9G-7641

551-YL
955-BU
951-PK

308-YL
308-YL
308-YL

INSTRUMENT
PANEL
7Y-5500

308-YL
L2

RS485 +
RS485 +BATTERY
GND

403-GN

L40

200-BK
A755-PK
A756-BU
A757-GY
A758-BR

3
4
1
2

200-BK
129-BU

E
310-PU
308-YL

CONN 19
MM

CIGAR
LIGHTER
9W-0335

H
1
3
2

ATCH
CAB LAMP
5I-8250

551-YL
955-BU
951-PK

L42

615-YL
200-BK

L1

B786-BU
D760-YL
200-BK

B955-YL
B956-PK
113-OR
201-BK

NOTE B

3
2
1

IMPLEMENT
PRESS SW
102-8041

1
2

PLATFORM

L39

L42

8103 YL/RD
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

A771-PU
200-BK

COOLANT TEMP
SENSOR
3E-5370

1
3
2

Y
Z

Y
Z

1
2

+B
SIGNAL
GROUND

CONN 19

L1

L24

RR

A
C
B

CONN 19

117-5645
BOLT

1
2

109-OR-6
200-BK-6
403-GN

3
1
4
2

D
113-OR
492-GY
200-BK

L2

1
5
4
3
2

B786-BU
D760-YL
200-BK

501-GN
118-GY

ATCH
START AID
COOLANT TEMP SW
8C-3569

L3

L24

1
2

500-BR
501-GN

321-BR
121-YL
323-WH
365-YL
513-OR
506-PU
311-WH
495-GN

200-BK
200-BK
615-YL

B790-OR
B790-OR

CONN 12
152-BU
152-BU
578-BU
576-PK
575-YL

CONN 41

551-YL
953-GY
951-PK

1
2

ALT

4
J

1
3
2

L38

ENGINE SPEED
CONTROL
-+

L8

C
O
N
N
1
0

B789-BR
B789-BR

B786-BU
D760-YL
200-BK

B734-GY
200-BK

200-BK
200-BK
200-BK

L11

121-YL
321-BR

ALTERNATOR
100-5047
D

L9

B790-OR
B789-BR
B789-BR
B789-BR

A
A
A

200-BK

C
1
2

3
7
6
9
8
10
5
2
1
4

200-BK

J
3
1
6

H
4
6
3
2
7
8
9
1
10
5

2
1

500-BR
501-GN

L2

ANTENNA
6C3431

200-BK
A763-GY
B751-YL
B789-BR
B739-WH
B790-OR
B740-OR
185-YL
147-PU
586-BR

185-YL

CAB

828-WH
830-OR

AM/FM RADIO

CONN 4

ATCH
A/C COMPR
CLUTCH SOL
117-6319

B751-YL

B740-OR
B790-OR
B790-OR
B739-WH

3
1
6

CONN 9

CONN 13

B957-GN
168-GN

J
2

A763-GY

BACKUP
ACCEL SW
7N-8008

ATCH
COMBINED SOL
4I6158

L9

B955-YL
B956-PK
615-YL

RR
1
2

ATCH
TRAVEL ALARM
3T-1444

311-WH
200-BK

BACKUP
GOV SW
3T-4405

A
307-OR
310-PU
200-BK
A755-PK
A756-BU
A757-GY
A758-BR
105-BR
326-PU
308-YL

HORN SW

CONN 18

113-OR
118-GY
120-YL
410-WH
500-BR
501-GN
D760-YL
615-YL
B955-YL
B956-PK

CONN 8

CONN 3

B957-GN
168-GN
1
2

A
9
10
3
7
1
8
4
5
2
6

ATCH REFUELING PUMP

START SW(NORMALY OPEN)
9X4959
Q
Q

ATCH
REFUELING SW
5C-6108

365-YL
323-WH

200-BK
200-BK
PLATFORM

F
103-YL
200-BK

200-BK
200-BK
200-BK

L6
L3

MOTOR

LL
320-OR
200-BK

QQ

+1

198-PK
547-OR

TRAVEL
PRESS SW
(RIGHT)
4I-5387

1
2

578-BU
152-BU
575-YL
576-PK
200-BK

L8

3
4
5
6
1
2
7
10
8
9

DOME LAMP
096-0721

L6
L3
L8
L9

L6
L3
L8

TRAVEL
PRESS SW
(LEFT)
4I-5387

1
2

830-OR
200-BK

L3

PLATFORM

L6
L3
L8

LL

519-PK
124-GN-14
615-YL
103-YL

L5
L7

200-BK

103-YL
113-OR
118-GY
129-BU
403-GN
410-WH
500-BR
501-GN

L6

FUEL
LEVEL
SENSOR
7Y-3848

L5
L7

L5
L7
200-BK
200-BK-14
200-BK

828-WH
200-BK

308-YL
306-GN
105-BR
124-GN-14
129-BU
147-PU
185-YL
320-OR
103-YL
152-BU
118-GY
120-YL
500-BR
501-GN
D760-YL
615-YL
113-OR

CHASSIS

CONN 17

152-BU
200-BK

CONN 42

CONT.GP LH
1132531

RH-SW

L34

3
1
4
2

MOTOR

LL

L7

PLATFORM

1 CONN 14
2
N

1
2

200-BK
320-OR

A768-BU
A769-GY
B730-OR
B731-WH
B747-PU
120-YL

CHASSIS

D760-YL
200-BK

ATCH
FINE SWING
CONT SW
7X-6386

K
2
1

103-YL
105-BR
124-GN-14
129-BU
147-PU
185-YL
306-GN
308-YL
320-OR
152-BU

1
2

QQ
952-OR
ATCH
LIMIT-SW
3T3132

UPPER WIPER
6C9102

+1

546-BU
198-PK

QQ

576-PK
152-BU
575-YL
200-BK

LOWER WIPER
6C8438

LH-SW

306-GN
LL

200-BK
320-OR

307-OR

PROVISION FOR
ATCH CONT SW
7X6386 OR 7X6387

1
2
7
8
9
3
4
5
6
10

495-GN
235-BK

2
1
A

L7

PROVISION FOR
BEACON LIGHT

1
2

L12

200-BK

2
1

120-YL
122-BU

QQ

NEUTRAL START
AID SWITCH
9W-2150

CONN 23

147-PU
B747-PU

1
152-BU

B789-BR
B790-OR
B955-YL
B956-PK

200-BK-14
323-WH-14

325-PK

CONN 15

B730-OR

A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU

2
1

513-OR
200-BK

120-YL
122-BU

D760-YL
200-BK

513-OR
519-PK

A537-PK
200-BK

L5

AAA

2
1

A
1
2

506-PU

WASHER
MOTOR
7T-8890
ATCH REFRIGERANT
SW 114-5334

JJ

C
MOTOR

W
MOTOR

GROUND STRAP
7G-1060

JJ

ATCH
SEAT WITH
SEAT HEATER
110-5265

A769-GY
A768-BU
A769-GY
B730-OR
A770-PK
B731-WH
185-YL
124-GN
A537-PK
147-PU
B747-PU

ATCH
SEAT HEATER SW
7X-6386

B789-BR
B790-OR

ATCH
REFUELING
PUMP
102-6168

L7

5
8
6
9
10
1
3
4
2
7

1
2

ATCH
LOWER
WASHER
MOTOR
7T-8890

A
124-GN
A537-PK
147-PU
B747-PU
185-YL
A768-BU
A769-GY
B730-OR
B731-WH

2
3
1

3
4
5
6
1
2
7
8
9
10

200-BK

ATCH REFUELING PUMP

STOP SW(NORMALY CLOSED)
9X4959

ATCH
START AID SOL
9G-4365

B731-WH
A770-PK

A768-BU
828-WH
830-OR
410-WH
A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU

CONN 2

578-BU

124-GN
A537-PK

185-YL

3
1
6

519-PK
578-BU
310-PU

L4

L9

MOTOR

A768-BU

5
OPERATOR STATION

D760-YL
105-BR
308-YL
326-PU
A755-PK
A756-BU
A757-GY
A758-BR
B786-BU
320-OR
152-BU
B790-OR
586-BR
A763-GY
B739-WH
B740-OR
B751-YL
B789-BR
147-PU
185-YL

325-PK
365-YL

BACKUP SW
EPR VALVE SW
3T-4405

113-OR
129-BU
403-GN
410-WH
B955-YL
B956-PK
200-BK

CONN 1

L5

1
5
6
7
3
4
2

2
1

L BUCKUP
RESISTOR
102-8016

A770-PK

L6

200-BK
122-BU
103-YL
615-YL
500-BR
501-GN
118-GY

HEATER
UNIT
107-1995

124-GN-14
519-PK
615-YL
103-YL
200-BK-14

2
1

513-OR
519-PK

ATCH
A/C UNIT
107-1994

2
1

8103 YL/RD
200-BK

1
2

513-OR
519-PK

311-WH
310-PU

200-BK-14

AAA

200-BK

A
1
4
3
5
2

952-OR
200-BK

A
1
4
3
5
2

L4

L4

L4

L4

8
OPERATOR STATION

586-BR
200-BK

519-PK
578-BU
310-PU

10
OPERATOR STATION

K973-PK
K974-PU
K975-WH
K976-BR
200-BK
A755-PK
A756-BU
A757-GY
A758-BR

11

10
6
5
4
2
9
7
8
1

12

L8

13
OPERATOR STATION

403-GN
326-PU
A763-GY
A768-BU
A769-GY
B747-PU
B751-YL

14

1
2

15

16

1
3
2
4
7
5
6
8
9
10

17

18

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

SYMBOL

WIRE GROUP COLOR DESCRIPTIONS

GROUND CIRCUIT

CIRCUIT CONNECTED

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

H#

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

ENGINE PUMP CONTROL CIRCUIT

CONNECTOR

HEATER AND AIR CONDITIONER CIRCUIT

ENGINE CONTROL CIRCUIT

WIPER WASHER CIRCUIT

CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

RS-485 DATA LINK

OTHER COLOR DESCRIPTIONS

HIGHWAYS