INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

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button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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KENR8398-02
April 2010

793F Off-Highway Truck

Hydraulic System
SSP1-UP

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Part
Number

Machine
Location

Schematic
Location

Accumulator Gp - Brake (ACC1)

291-1546

F-3

Accumulator Gp - Brake (ACC2)

291-1546

F-2

Core As - Oil Cooler, Brake

Accumulator Gp - Steering

308-2856

D-6

Core As - Oil Cooler, Brake

Breather

157-7911

B-4

Description

Part
Number

Machine
Location

Schematic
Location

290-2729

53

F-5

336-9641

54

F-5

Core Gp - Oil Cooler, Steering

199-6683

55

A-5

Description

Misc. Ref.

Connector - Orifice

311-6676

E-3

Sensor Gp - Press., Brake Pump

221-3405

56

F-3

Cylinder Gp - Telescoping, Hoist

295-5708

E-7

Sensor Gp - Press., Brk Acc. (ACC1)

221-3405

57

F-3

Filter - Oil, Adv Eff., Breather

4T-6788

C-3

Sensor Gp - Press., Brk Acc. (ACC2)

221-3405

58

F-2

Filter Gp - Case Drain

290-2569

B-4

Sensor Gp - Press., Differential Oil

221-3415

59

D-7

Filter Gp - Fan / Steering Return

339-9706

10

A-5

Sensor Gp - Press., Rr Brk Oil, LH

221-3410

60

F-4

Filter Gp - Oil, Brake

290-2567

11

D-3

Sensor Gp - Press., Rr Brk Oil, RH

221-3410

61

E-4

Filter Gp -Oil, Hoist / Brk Cooling

339-9702

12

F-6

Sensor Gp - Press., Steering Acc.

221-3405

62

C-7

Fitting - Orifice

8X-7851

13

E-3

Sensor Gp - Press., Steering Pump

221-3405

63

D-5

Fitting - Orifice

8X-7851

14

D-5

Sensor Gp - Speed, Clng Pmp Drive

186-0131

64

B-3

Fitting - Orifice

8X-7851

15

C-7

Sensor Gp - Speed, Fan

186-0131

65

C-5

Motor Gp - Fan

240-7790

16

C-5

Switch As - Press., Serv. Brake (Frnt) 128-5091

67

D-3

Pump / Motor Gp - Brake Release

5T-1060

17

E-5

Switch As - Press., Serv. Brake (Rear) 128-5091

68

D-3

Pump Gp - Fan / Steering

291-7263

18

A-6

Pump Gp - Hoist / Brake

310-4846

19

D-3

Pump Gp - Metering (HMU)

9T-1318

20

C-2

Screen - Pmp Brng Flushing Return

247-8298

21

B-5

Screen Gp - Hoist Lines

6E-5472

22

E-6

Slack Adjustor Gp - Front

205-0560

23

E-2

Slack Adjustor Gp - Rear

205-0560

24

E-8

Valve Gp - Check

332-7350

25

B-4

Valve Gp - Check

6E-4701

26

F-3

Valve Gp - Check, Brk Rel Pump

123-4750

27

F-5

Valve Gp - Check, Brk Rel, El Pump

123-4750

28

F-3

Valve Gp - Cntrl, Hoist / Brk Cooling

247-1437

29

F-7

Valve Gp - Makeup

183-7170

30

C-6

Valve Gp - Sol / Mnfld

198-6577

31

D-5

Valve Gp - Sol / Rlf, Str Acc.

272-9849

32

C-6

Valve Gp - Steering

9T-8931

33

D-2

Mechanical Drive (Hydr. Arr. 278-8418)

Control Gp - Foot Brake

315-5037

34

E-2

Cylinder Gp - Steering

9T-8912

35

D-2

Filter Gp - Oil, RAX

333-6434

36

D-7

Manifold Gp- Control, RAX

299-3258

37

C-7

Motor Gp - Brake Cooling

198-6041

38

B-3

Motor Gp - RAX

202-9940

39

B-7

Pump Gp - Brake Cooling

197-8885

40

B-3

Pump Gp - RAX

214-1555

41

B-7

Screen As - Hydr. Oil Cooler

149-2754

42

E-5

Tank Gp - Hydraulic

288-5701

43

A-3

Valve / Mtg Gp - Cntrl, Brks, Std Whl

285-5630

44

E-2

Valve / Mtg Gp - Cntrl, Brks, XL Whl

283-9559

45

E-2

Valve Gp - Relief, Brake Oil Cooler

6E-5855

46

C-3

Valve Gp - Traction Control

222-4744

47

E-4

Attachments
Accumulator Gp - Steering (PED)

308-3556

48

Cooler Gp - RAX Oil Cooler

320-8196

49

D-6
D-6

Motor Gp - RAX Oil Cooler Fan

307-1504

50

D-6

Plug As - Rear Axle Cooler

242-7114

51

D-8

Valve Gp - Press. Rdc, Rad Fan Cntrl 226-0835

52

B-6

2009 Caterpillar, All Rights Reserved

TAP LOCATIONS
PRESSURE, SAMPLING, AND SENSOR
Tap
Number

Description

Schematic
Location

SOS, Strg, Fan, Drive

C-6

SOS, Hoist and Brake Cooling

F-6

SOS, Brake Actuation

F-4

Steering Pump Pressure

C-5

Steering Accumulator Pressure

C-2

Radiator Fan Pressure

C-6

Service Brake Acummulator Pressure

F-2

H
I1

Secondary Retract Accumulator Pressure

F-3

Front Slack Adjuster Pressure

D-2

I2

Rear Slack Adjuster Pressure

D-8

J1

Front, Left Parking Brake Release Press.

F-2

J2

Front, Right Parking Brake Release Press.

B-2

J3

Rear, Left Parking Brake Release Press.

F-8

J4

Rear, Right Parking Brake Release Press.

B-8

K1

Left, Front Wheel, Brake Cooling Input Press.

F-2

K2

Left, Front Wheel, Brake Cooling Output Press.

E-1

K3

Right, Front Wheel, Brake Cooling Input Press.

C-2

K4

Right, Front Wheel, Brake Cooling Output Press.

B-2

K5

Left, Rear Wheel, Brake Cooling Input Press.

F-7

K6

Left, Rear Wheel, Brake Cooling Output Press.

E-8

K7

Right, Rear Wheel, Brake Cooling Input Press.

B-8

K8

Right, Rear Wheel, Brake Cooling Output Press.

B-8

L1

Hoist Control Pilot Pressure

E-6

L2

Hoist Control Pilot Pressure

E-6

M1

Hoist Pump 1 Pressure

D-4

M2

Hoist Pump 2 Pressure

D-3

Brake Pump Pressure

D-4

P1

Purge Point for Comissioning

E-2

P2

Case Drain Return Filter Pressure

B-4

P3

Supply Pump Pressure

B-6

RAX System Pressure

C-7

Brake Pump Filter Outlet Pressure

D-3

S1

Left, Rear Wheel, Traction Pilot Pressure

F-4

S2

Right, Rear Wheel, Traction Pilot Pressure

E-4

2009 Caterpillar, All Rights Reserved

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP: VARIABLE and

PRESSURE COMPENSATED

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

LINES CROSSING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

UNIDIRECTIONAL

2009 Caterpillar, All Rights Reserved

PEDAL

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge

2009 Caterpillar, All Rights Reserved

(EXAMPLE VALVE)

K5

(60) SENSOR GP
PRESS.
RR BRK OIL, LH
221-3410

(54) CORE AS
OIL COOLER
BRAKE
336-9641

K1

(56) SENSOR GP
PRESS.
BRAKE PUMP
221-3405

(57) SENSOR GP
PRESS.
BRK (Acc1)
221-3405

J3

DUAL STAGE
SIGNAL SPOOL

LOW PRESS.
RLF

ROD END VENT

SLOT ACROSS STEM

M
(42) SCREEN AS
HYDR. OIL COOLER
149-2754
(Extra Retarding Only)

HOLD

(24) SLACK
ADJUSTOR GP
REAR
205-0560

K2

SNUB

ACC2

BCD

HOIST

TCS

PR1

FL1

OR1

(17) PUMP / MOTOR GP

(47) VALVE GP
BRAKE RELEASE
TRACTION CONTROL
5T-1060
222-4744
(65) SENSOR GP
PRESS.
RR BRK OIL, RH
221-3410

CV2

CV1

TSB

TANK

T1
PLUG1
SV1

HF1

PD2

HF2

PD3

HF3

PD1

0R3

FLOAT

0R4

0R7

0R8

0R6

0R5

0R2

0R9

P1

SH2

SH1
PB

FSB

L2

(59) SENSOR GP
PRESS.
DIFF. OIL
221-3415

(36) FILTER GP
OIL, RAX
333-6434

PS5

(13) FITTING
ORIFICE
A.C. ONLY
8X-7851

(50) MOTOR GP
RAX OIL CLR FAN
307-1504

(68) SWITCH AS
PRESS.
SERV. BRK (REAR)
A.C. ONLY
128-5091

(49) COOLER GP
RAX OIL CLR
320-8196

SW
A

(37) MANIFOLD GP
CONTROL
RAX
299-3258

(15) FITTING
ORIFICE
8X-7851

(62) SENSOR GP
PRESS.
STEER ACC.
221-3405

(14) FITTING
ORIFICE
8X-7851

(51) PLUG AS
REAR AXLE CLR
242-7114

M1

M2

(63) SENSOR GP
PRESS.
STEER ACC.
221-3405

(33) VALVE GP
STEERING
9T-8931

(19) PUMP GP
HOIST / BRAKE
310-4846
L

TO
FAN / STEERING
PUMP

EF
T
HP

LS

HT

(46) VALVE GP
RELIEF
BRAKE OIL COOLER
6E-5855

(52) VALVE GP
PRESS RDC.
RAD. FAN CNTRL
226-0835

P3
B

T1 T2

G2

(20) PUMP GP
METERING
(HMU)
9T-1318

(8) FILTER
OIL
BREATHER
4T-6788

Mb

SL

Ma A G1

T2

T1

157-7911
(9) FILTER
CASE DRAIN
290-2569

U2

U B

M1

RIGHT FRONT

P2

REAR AXLE
BANJO HOUSING SUMP
SEE POWERTRAIN SCHEMATIC

(38) MOTOR GP
BRAKE COOLING
198-6041

(25) VALVE GP
CHECK
332-7350

Qmax

Qmax

Qmin

K4

(40) PUMP GP
BRAKE COOLING
197-8885

Qmin

K3

(21) SCREEN
PUMP BEARING
FLUSHING RET.
247-8298
(4) BREATHER

(41) PUMP GP
RAX
214-1555

K8

I1

CR

(30) VALVE GP
MAKEUP
183-7170

K7

DIFFERENTIAL

(35) CYLINDER GP
STEERING
9T-8912
205-0560

CL

MECHANICAL
PUMP
DRIVE

(16) MOTOR GP
FAN
240-7790

FINAL
DRIVE

(6) CONNECTOR
ORIFICE
(67) SWITCH AS
311-6676
PRESS.
SERV. BRK (FRNT)
128-5091

(61) SENSOR GP
SPEED, FAN
186-0131

(32) VALVE GP
SOL / RLF
STR ACC.
272-9849

(39) MOTOR GP
RAX
202-9940

(44) VALVE / MTG GP

CONTROL
BRAKES (STD WHL)
285-5630
(45) VALVE / MTG GP
CONTROL
BRAKES (XL WHL)
NOT SHOWN
283-9559

PS4

(11) FILTER GP
OIL
BRAKE
290-2567

(31) VALVE GP
SOL/ MNFLD
198-6577
(48) ACCUMULATOR GP
(3) ACCUMULATOR GP
STEERING (PED)
STEERING
308-3556
308-2856

SUPPLY

(23) SLACK
ADJUSTOR GP
FRONT
205-0560

J4

LEFT FRONT

(34)CONTROL GP
FOOT BRAKE
315-5037

SQ1

S2

COUNTERBALANCE VALVE
CARTRIDGE
VENT ORIFICE FOR
COUNTERBALANCE VALVE

RIGHT REAR

(58) SENSOR GP
PRESS.
BRK (ACC2)
221-3405

PS3

SV2

LOWER

I2

RV1

T2

RAISE

SIGNAL
ORIFICE #1

J1

SV3

L1
SIGNAL
ORIFICE #2

LE1

(22) SCREEN GP
HOIST LINES
6E-5472

(7) CYLINDER GP
TELESCOPING
HOIST
295-5708

(Extra Retarding Only)

(12) FILTER GP
OIL
HOIST / BRK COOLING
339-9702

MAIN RELIEF
DUMP SPOOL

(28) VALVE GP
CHECK
BRK REL
123-4750

PS2

HIGH PRESS.
RLF

(26) VALVE GP
CHECK
6E-4701

ACC1

LEFT REAR
(29) VALVE GP
CONTROL
HOIST / BRK
COOLING
247-1437

S1

(27) VALVE GP
CHECK
BRK REL
EL PUMP
(53) CORE AS
123-4750
OIL COOLER
BRAKE
290-2729

(B) SOS

(1) ACCUMULATOR GP
BRAKE (ACC1)
2991-1546

PS1

K6

(2) ACCUMULATOR GP
BRAKE (ACC2)
2991-1546

RAX

J2

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

BRAKE RELEASE PUMP AND CIRCUIT
HOIST PUMP AND CIRCUIT
STEERING CIRCUIT
SUPPLY LINE
FAN PUMP AND CIRCUIT
BRAKE PUMP AND CIRCUIT
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
REAR AXLE LUBE PUMP AND CIRCUIT
DRAIN / RETURN LINE
DRAIN / BRAKE COOLING

(64) SENSOR GP
SPEED
COOLING PUMP DRIVE
186-0131

TO
MECHANICAL
DRIVE

LINE PATTERNS
Pressure Line

M1

U1

M1

Pilot / Load Sensing Pressure

L1

Drain / Return Lines

(18) PUMP GP
FAN / STEERING
291-7263

Component Group

(43) TANK GP
HYDRAULIC
288-5701

A
(55) CORE GP
OIL COOLER
STEERING
199-6683

Attachment
Air Line

(10) FILTER GP
FAN/ STEER RETURN
339-9706

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

52

Components (By number)

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK

MEDIA NUMBER: KENR8398-01
PART NUMBER: 278-8439, CHANGE: 00,

BRAKE, STEER, FAN, HOIST AND BRAKE COOLING SYSTEM - MECHANICAL DRIVE: RM757
8

Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

SERVICE AND PARKING BRAKES

VIEW ALL CALLOUTS

34

J1

J2

23

I1

21

27
17

I2

24

J3
2009 Caterpillar, All Rights Reserved

J4

BRAKE CONTROL
VIEW ALL CALLOUTS

57

56
28

6
26
45
44

P1

13

58

11
LEFT SIDE, CENTER OF CHASSIS

2009 Caterpillar, All Rights Reserved

BRAKE COOLING
VIEW ALL CALLOUTS

K1

K3

K2

K4

53

46
54

K6

38

12

42 64

K5
2009 Caterpillar, All Rights Reserved

K7

40
K8

FAN CIRCUIT
VIEW ALL CALLOUTS

55

10

30

16

VIEWED FROM FRONT

2009 Caterpillar, All Rights Reserved

65

HOIST CONTROL
VIEW ALL CALLOUTS

22
L2

29
L1

VIEWED FROM REAR AND ABOVE

2009 Caterpillar, All Rights Reserved

HYDRAULIC OIL TANK

VIEW ALL CALLOUTS

4
43

25
9
P2
2009 Caterpillar, All Rights Reserved

PUMPS AND DRIVE

VIEW ALL CALLOUTS

Fan
Pump

Hoist
Pump

Steering
Pump

M1

Brake
Pump

18

P3

2009 Caterpillar, All Rights Reserved

Pump
Drive

M2

19

RAX OIL COOLER

VIEW ALL CALLOUTS

50

49

59

51

63

31
2009 Caterpillar, All Rights Reserved

39

41

36

37

STEERING CONTROL
VIEW ALL CALLOUTS

31
14

35
35
48

20
3
33

32

A
2009 Caterpillar, All Rights Reserved

62 15

TRACTION CONTROL
VIEW ALL CALLOUTS

67
S2

61
S1

47

60
LEFT SIDE, CENTER OF CHASSIS, INSIDE OF FRAME

2009 Caterpillar, All Rights Reserved