Syme Mebasc Enme Speq 0210 b03 PDF

PROJECT:
SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
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Technical Specification for Flare Stacks and Flare Ignition

Panel
SYME-MEBASC-ENME-SPEQ-0210-B03
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Technical Specification for Flare Stacks

and Flare Ignition Panel
B03
4-Feb-2014
issued for Design
M.Zabihi
M.Zabihi
A.Bodaghi
B02
5-Jan-2014
issued for Design
M.Zabihi
M.Zabihi
A.Bodaghi
B01
30-Sep-2013
Issued For Comment
M.Zabihi
M.Zabihi
A.Bodaghi
Rev.
Date
Description
Prepared
Checked
Approved
SAZ. POI :
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IFD1
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Table of Contents
I.
INTRODUCTION ...................................................................................................... 4
II. Definitions ................................................................................................................. 4

III.
APPLICABLE DOCUMENTS ................................................................................. 4
IV.
CODES AND STANDARDS .................................................................................. 4
V.
Clarification ............................................................................................................ 6
VI.
GUIDELINE ........................................................................................................... 7
VII.
AMENDMENTS/SUPPLEMENTS TO IPS-G-ME-210(2) ....................................... 7
1. Conflicting Requirements .......................................................................................... 7

2. References................................................................................................................ 7
3. Units .......................................................................................................................... 7
4. Design ....................................................................................................................... 8
4.1
4.2
4.3
4.4
4.5
4.6
General ........................................................................................................................ 8
Type of Flare ................................................................................................................ 8
Flare Tip ....................................................................................................................... 8
Structure ...................................................................................................................... 8
Piping ........................................................................................................................... 8
Aircraft Warning Lights ................................................................................................. 8
5. Instrumentation ......................................................................................................... 8
6. Flame Front Generators ............................................................................................ 9
7. Fabrication Requirements ......................................................................................... 9
7.1
7.2
7.3
7.4
7.5
Piping ........................................................................................................................... 9
Welding ........................................................................................................................ 9
Painting ........................................................................................................................ 9
Explosion Precautions .................................................................................................. 9
Fabrication Tolerance................................................................................................... 9
8. Inspection................................................................................................................ 10
9. TESTING ................................................................................................................ 11
10.
Preparation for Shipment ..................................................................................... 11
11.
Guarantees and Warranties ................................................................................. 11
12.
SPARE PARTS.................................................................................................... 11
12.1
12.2
Flare Assembly .......................................................................................................... 12

Ignition Package......................................................................................................... 12
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INTRODUCTION
South Yaran oil field is located in Kuzestan province 120KM west of Ahwaz with 20Km
length and 2.5Km width at south part of Yaran oil field.
24 No wells considered at this area consisting of 14 No Sarvak wells, 8 No Fahlian &
Gadvan wells and 2 No appraisal wells for sarvak and fahlian & Gadvan layers with total
estimated output between 50,000 to 60,000 STB/Day.
Flow of wells is transferred to the 2 phase separation unit (Cluster) for separation of gas
from liquids and dehydrating of gas.
The dehydrated gas is transferred to NGL 3200 and the liquids are transferred to Karoon
production plant for further processing.
II.
Definitions
OWNER
CLIENT
CONSULTING ENGINEER
PROJECT
LOCATION
APPROVED
: NIOC
: Petroleum Engineering and development Co. (PEDEC)
: Sazeh Consultants
: South Yaran Petroleum Filed Development (Basic
Engineering)
: Khuzestan Province-120Km west of AHWAZ
: Approved by Client
III. APPLICABLE DOCUMENTS

Flare packages (PK-006) shall be designed in accordance with IPS-G-ME-210(2).
It is intended that the design be to Iranian Petroleum Standards, however, when doubtful or
conflicting interpretations arise, precedence shall be determined as follows, unless agreed
to by Purchaser:
Data sheets (or specification sheets) and drawings, if any.
This job specification.
Other codes and standards mentioned in Section III.
IV. CODES AND STANDARDS

The applicable provisions of the latest editions of the following codes, standards and
specifications that are in effect at the date of the Contract together with codes and
standards referred to in IPS-G-ME-210(2), Second edition, February 2010 General
Standard For Flare Details For General Refinery And Petrochemical Service shall form
part of this specification to the extent specified herein.
AMERICAN PETROLEUM INSTITUTE (API)
API STD 537,
"Flare Details for General Refinery and Petrochemical Service"
API RP 520,
"Sizing, Selection and Installation of Pressure-relieving Devices

in Refineries"
API STD 521,
Part 1 "Sizing and Selection"

Part 2 "Installation"
"Guide for Pressure-relieving and De-pressuring Systems"
API RP 551,
"Process Measurement Instrumentation"
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API RP 552,
"Transmission Systems"
API RP 553,
"Refinery Valves and Accessories For Control And Safety

Instrumented Systems"
API RP 554,
"Process Control Systems"
IRANIAN PETROLEUM STANDARDS (IPS)
IPS-G-ME-210(2),
"General Standard For Flare Details For General Refinery And

Petrochemical Service "
IPS-E-PR-460,
"Engineering Standard For Process Design Of Flare And Blow

down Systems"
IPS-E-SF-860,
"Engineering Standard for Air Pollution Control"
IPS-G-SF-860,
"General Standard for Air Pollution Control"
IPS-E-GN-100,
"Engineering Standards for Units"
IPS-G-SF-900,
General Standard For Noise Control And Vibration
ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERS)
Boiler and Pressure Vessel Code, Section II
Boiler and Pressure Vessel Code, Section V
Boiler and Pressure Vessel Code, Section VIII Division 1
Boiler and Pressure Vessel Code, Section IX
B16.5
"Pipe Flanges and Flanged Fittings"
B16.9
"Factory-Made Wrought Steel Butt welding fitting"
B16.28
"Wrought Steel Butt welding Short Radius Elbows and Returns"
B16.47B
"Large Diameter Steel Flanges NPS 26 through NPS 60"
B31.3
"Process Piping"
B36.10
"Welded and Seamless Wrought Steel Pipe"
B16.20
"Metallic Gaskets for Pipe Flanges: Ring Joint, Spiral-Wound

and Jacketed"
ASTM S(AMERICAN SOCIETY FOR TESTING AND MATERIAL)
A312 (TP 304,309, 321) "Standard Specification for Seamless and Welded Austenitic
Stainless Still Pipes"
AWS (AMERICAN WELDING SOCIETY)
D1.1
"Structural Welding Code"
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PROJECT SPECIFICATIONS
Following referenced specifications shall be considered as part of this specification.
B03
SYME-PRBASC-ENPS-BSDE-9005
South Yaran Process Design Basis
SYME-PRBASC-ENPS-DIPF-0001
Legend And
Diagram
SYME-INBASC-ENIN-SPDE-0001
Specification For General Instrumentation
SYME-INBASC-ENIN-SPDE-0004
Specification For Instrument And Control Of

Package Unit System (PU)
SYME-ELBASC-ENEL-LILS-0001
Electrical Legend And Symbols
SYME-ELBASC-ENEL-CIDE-0001
Electrical Design Criteria
SYME-INBASC-ENIN-DWIC-0001
Instrument Installation Drawing
SYME-PIBASC-ENPI-CIDE-0001
Piping Design Criteria
SYCV-CVBASC-ENCV-DCDS-0001
Civil Design Criteria
SYCV-STBASC-ENSO-CIDE-0001
Job Specification for Structural design

criteria
SYME-PIBASC-ENPI-SPPA-0001
Painting Specification
SYME-PIBASC-ENPI-SPDE-0001
Insulation Specification
SYME-PIBASC-ENPS-PHDS-0001
Relief Venting and Flare Philosophy
SYME-PIBASC-ENPI-DSPR-0003
Process Data Sheet for Flare Stack
Symbols
Process
Flow
V. Clarification
For site location and conditions reference shall be made to SOUTH YARAN
PROCESS DESIGN BASIS Doc no.SYME-PRBASC-ENPS-BSDE-9005.
Flare stacks and related auxiliary equipment shall conform to IPS-G-ME-210(2), , "
General Standard For Flare Details For General Refinery And Petrochemical
Service ", modified, substituted, deleted and/or added by this specification and the
Codes and Standard specified section III of this specification.
DIN, BS or any other international standard materials equivalent or superior to
ASME/ASTM materials specified in Section III of this specification could be used
when approved by the purchaser / Owner (but certification is needed.)
Vendor shall follow design requirements in his design, such as this specification,
other engineering specification, codes and standards mentioned in Sections III, data
sheets and other requirements in requisition. When vendor has any difficulty to
conform his design to the design requirement, vendor shall offer his alternative
design consideration for purchasers approval.
Vendor shall submit his drawings and documents to purchaser, which are
mentioned in Purchasers requisition.
The plant life time of a minimum of 30 years shall be considered by vendor.
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Flare System shall be designed in accordance with Relief Venting and Flare
Philosophy Doc. no. SYME-PIBASC-ENPS-PHDS-0001 and Process Data Sheet
for Flare Stack Doc no. SYME-PIBASC-ENPI-DSPR-0003.
VI. GUIDELINE
The following annotations, as specified hereunder, have been used at the end of each
clause or paragraph to indicate the type of change made to the equivalent clause or
paragraph of reference standard.
Sub. (Substitution)
"The clause in IPS-G-ME-210(2) shall be deleted and

replaced by the new clause in this specification".
Del. (Deletion)
"The clause in IPS-G-ME-210(2) shall be deleted without

any replacement".
Add. (Addition)
"The new clause with the new number shall be added to

the relevant section of IPS-G-ME-210(2) ".
Mod. (Modification)
"Part of the clause or paragraph in IPS-G-ME-210(2) shall

be modified and/or the new description and/or statement
shall be added to that clause or paragraph as given in this
Specification".
VII. AMENDMENTS/SUPPLEMENTS TO IPS-G-ME-210(2)

This engineering specification gives the amendments and supplements to IPS-G-ME210(2), Second edition, February 2010 General Standard for Flare Details for General
Refinery and Petrochemical Service".
It is intended that IPS-G-ME-210(2) together with this specification shall be used for
design and supply of Flare Stacks
For ease of reference, the clause or section numbering of IPS-G-ME-210(2) Second
edition, February 2010 has been used throughout this document. Clauses in IPS-G-ME210(2) that are not mentioned remain unaltered.
1. Conflicting Requirements
Refer to item V of this specification "Order of Precedence".
(Sub.)
2. References
Refer to Section IV of this Specification.
(Sub.)
3. Units
This Standard is based on International System of Units (SI), in accordance with IPS-EGN-100 except for tube and piping sizes, pressure and temperature whose units shall
be in Inch, Bar and Degree Celsius respectively.
(Mod)
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4. Design
4.1
General
4.1.1
Suitable lifting lugs shall be provided on each component.
4.1.2
The Igniter Package with flare system will be subject to HAZOP meeting. The vendor
shall incorporate all HAZOP comments as required for safe and reliable operation and
maintenance of the Package. The vendor is expected to participate in Project HAZOP
meeting.
(Add.)
4.1.3
Vendor shall be responsible for ensuring that the supplied equipment and services meet
all applicable regulations on health, safety and environmental issues.
(Add.)
4.2
Type of Flare
4.2.1
Flare Type Classification Based on Flare Structure
(Add.)
Type of Flare Stacks shall be as per "Data Sheet for Flare Stacks and Flare Ignition
Panel.
(Mod.)
4.3
Flare Tip
The top 4 meters of the flare tip shall be fabricated from stainless steel. Type/Grade of
material shall be specified on "Data Sheet for Flare Stacks and Flare Ignition Panel.
(Mod.)
4.4
Structure
4.4.1
All structural Steel including platforms and ladders shall be designed and fabricated in
accordance with "Job Specification for Structural design criteria" No. SYCV-STBASCENSO-CIDE-0001 and "Specification for Structural Steel Design, Fabrication and
Erection No. SYCV-STBASC-ENSO-SPDE-0001.
(Mod.)
4.4.2
These criteria shall be considered for selecting the type of flare stack support unless
otherwise specified on "Data Sheet for Flare Stacks and Flare Ignition Panel.
(Mod.)
4.4.3
Pockets or depressions, which would hold water, shall have drain holes or be otherwise
protected.
(Add.)
4.5
Piping
All piping and pipe fittings shall be designed in accordance with "Piping Design Criteria"
No.: SYME-PIBASC-ENPI-CIDE-0001 and Piping Material Specification No.: SYMEPIBASC-ENPI-SPMT-0001.
(Mod.)
4.6
Aircraft Warning Lights
(Add.)
Aircraft warning lights shall be supplied and installed on flare stack in accordance with
ANSI/API STD 537 when requested in data sheet.
5. Instrumentation
All instrumentation shall be in accordance with the requirements of "Specification for
Instrument and Control of Package Unit System (PU)" No.: SYME-INBASC-ENINSPDE-0004.
(Mod.)
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6. Flame Front Generators
REV.:
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(Add.)
Flame front generators shall be the type that does not require a connection to an
external electrical supply, and shall be certified as flame-proof.
The flame front generator shall be designed to light the pilots during wind speeds of up
to 50 meters/second (m/s).
The flame front generator panel shall be fully protected against the effects of dust
storms, rain storms, ambient and sun-temperature extremes.
A suitable shield shall be fitted around the flame front generator panel to protect
operators from the weather extremes described above.
7. Fabrication Requirements
7.1
Piping
All piping shall be assembled and hydrostatically tested prior to being put to operation.
Requirements of ANSI/API STD 537 shall be met by vendor.
(Mod.)
7.2
Welding
7.2.1
Edge preparation shall be in accordance with following paragraph of ASME Section VIII. :
(Add.)
UW-31 for fitting and alignment
UW-32 for cleaning of surfaces to be welded
7.2.2
All joints in riser shell shall be full penetration. For Joints inaccessible from the inside,
the fabricator shall submit for approval an alternative method where full fusion weld can
be achieved from one side.
(Add.)
7.2.3
When required, preheat and PWHT shall be as per ASME B31.3.
7.3
Painting
(Add.)
All support brackets, etc shall be painted in accordance with the requirements of
"Painting Specification" No.: SYME-PIBASC-ENPI-SPPA-0001. Surfaces which are
inaccessible afterwards shall be painted before installation with fully specified paint
system, plant-mounted instruments and stainless steel impulse lines shall not be
painted.
(Mod.)
7.4
Explosion Precautions
All electric/electronic instruments shall comply with Electrical Design Criteria No.:
SYME-ELBASC-ENEL-CIDE-0001.
(Mod.)
7.5
Fabrication Tolerance
(Add.)
Fabrication Tolerance for stack shall be as follows;
Out of Roundness shall be in accordance with ASME Section VIII Division1

Paragraph UG-80
Out of Straightness shall not be in excess of 3mm in 3m
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8. Inspection
As a minimum, supplier of Inspection and Test Plan shall cover following requirements
for shop welds. Inspection and Test plan shall be submitted to purchaser for review and
approval.
(Add.)
After removal of fit-up lugs or strong backs welded to P-4, P-5 or P-6 group alloys
(if any), the weld area shall be dressed and examined by magnetic particle method.
The final pass of attachment welds to P-4, P-5 or P-6 group alloys (if any), shall be
magnetic particle examined after final post-weld heat treatment.
Welded joints belonging to Categories A and B of Paragraph UW-3 of ASME Code

Section VIII division1shall not be positioned to pass under a reinforcing pad, where
possible. If this is unavoidable, the joint under the pad shall be ground smooth and
radiographed for its entire hidden length plus 40 mm on each side.
The extents of non destructive examination shall be as follows as a minimum:

i. Flare Tip:
RT 10% of Butt Weld/PT 100%
ii. Gas Steal:
iii. Riser:
iv. Utility Piping:
Radiograph sensibility
requirements.
Each spot radiograph shall be minimum 150 mm in length and in accordance with
ASME Section VIII Division 1. All welds to be covered by nozzle reinforcing pads
and at least one weld intersection shall be included. Non-radiograph-able welds
shall be examined by magnetic particle.
When stack drawings or supplementary specifications call for magnetic particle or

Liquid Penetrate inspection of welds, this procedure shall be applied to the backchipped surface of root pass welds before proceeding to weld on the opposite
side unless preheating over 144C is required.
When magnetic particle or Liquid Penetrate inspection is specified, machining or

grinding of the weld surface will not be required other than to remove excessive
irregularities which would interface with proper interpretation of results.
When full radiography is required, any non-radiograph-able welds of nonaustenitic stainless steel shall be inspected by magnetic particle and/or ultrasonic
methods. Magnetic particle examination, other than above is recommended on all
welds of non-austenitic steel liable to crack (particularly after heat treatment).
Such inspection, intended to assertion surface appearing defects, shall be made
in such a way so as to avoid any damage to the material.
On all welds of stainless steel stacks, liquid Penetrate examination shall be made
of the weld surfaces both inside and outside.
shall
meet
ASME
Code
Section
VIII
Division1
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9. TESTING
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(Add.)
Vendor shall notify, as per conditions set in general procurement conditions, of specific
test dates.
Acceptance of shop tests does not constitute a waiver of requirements to meet field
performance under specified operating conditions, nor does inspection relieve Vendor of
his responsibilities.
Fuel and ignition piping shall be tested hydrostatically with liquid at a minimum of 1.5
times the maximum allowable working pressure, but not less than 1.5 bar gage. Test
shall be considered satisfactory when no leaks are observed for a minimum of 30
minute.
10. Preparation for Shipment

The equipment shall be given a coat as per requirements of "Painting Specification" No.:
SYME-PIBASC-ENPI-SPPA-0001 shall be met. Exterior machined surfaces shall be
coated with a suitable rust preventive compound.
11. Guarantees and Warranties

As a minimum, followings shall be guaranteed by vendor:
a)
Flaring Capacity
b)
Smokeless Operating Capacity
c)
Pressure Drop
d)
Radiation Level
e)
Noise Level
f)
Utility Consumption
g)
Material Compliance with Specification
h)
Mechanical Integrity
(Add.)
12. SPARE PARTS

Spare parts for erection, pre-commissioning, commissioning, and start up shall be
shall be recommended by vendor.
Vendor shall submit 2 years spare parts list with unit price during bid stage and this price
shall be valid for 6 months after purchases order.
Two years operational spare parts shall be ordered together with main equipment /
package.
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Flare Assembly
Spare Parts for Erection, Pre-commissioning, Commissioning & Start-up shall include
but not limited to those mentioned in table 1:
Table 1
Commodity
Required Quantity of Spare Parts
Flange Gasket within the vendors scope
Min. 200% of each type
Stud Bolt / Nut for pipe flange
Bolt / Nut / Washer for field assembly of

structure
Welding rod for field welding (if any)
Min. 100% for welding of pressure parts

Min. 10% for welding of structure
Pilot Thermocouple
1 Set
12.2
Ignition Package
Spare Parts for Erection, Pre-commissioning, Commissioning & Start-up shall include
but not limited to those mentioned in table 2:
Table 2
Commodity
Sight Port Glass
Required Quantity of Spare Parts

1
Panel Lamp
1 Set
Fuses
2 Set
Spark Plug
1 Set
Pressure Gauge
1 Set

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PROJECT:

SOUTH YARAN OIL FIELD

Technical Specification for Flare Stacks and Flare Ignition

Technical Specification for Flare Stacks

issued for Design

issued for Design

Issued For Comment

SOUTH YARAN OIL FIELD

Technical Specification for Flare Stacks and Flare Ignition

TABULATION OF REVISED PAGES

SOUTH YARAN OIL FIELD

Technical Specification for Flare Stacks and Flare Ignition

II. Definitions ................................................................................................................. 4

APPLICABLE DOCUMENTS ................................................................................. 4

CODES AND STANDARDS .................................................................................. 4

AMENDMENTS/SUPPLEMENTS TO IPS-G-ME-210(2) ....................................... 7

1. Conflicting Requirements .......................................................................................... 7

Preparation for Shipment ..................................................................................... 11

Guarantees and Warranties ................................................................................. 11

Flare Assembly .......................................................................................................... 12

SOUTH YARAN OIL FIELD

Technical Specification for Flare Stacks and Flare Ignition

III. APPLICABLE DOCUMENTS

IV. CODES AND STANDARDS

AMERICAN PETROLEUM INSTITUTE (API)

API STD 537,

"Flare Details for General Refinery and Petrochemical Service"

"Sizing, Selection and Installation of Pressure-relieving Devices

API STD 521,

Part 1 "Sizing and Selection"

"Process Measurement Instrumentation"

SOUTH YARAN OIL FIELD

Technical Specification for Flare Stacks and Flare Ignition

"Refinery Valves and Accessories For Control And Safety

"Process Control Systems"

IRANIAN PETROLEUM STANDARDS (IPS)

"General Standard For Flare Details For General Refinery And

"Engineering Standard For Process Design Of Flare And Blow

"Engineering Standard for Air Pollution Control"

"General Standard for Air Pollution Control"

"Engineering Standards for Units"

General Standard For Noise Control And Vibration

ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERS)

Boiler and Pressure Vessel Code, Section II

Boiler and Pressure Vessel Code, Section V

Boiler and Pressure Vessel Code, Section VIII Division 1

Boiler and Pressure Vessel Code, Section IX

"Pipe Flanges and Flanged Fittings"

"Factory-Made Wrought Steel Butt welding fitting"

"Wrought Steel Butt welding Short Radius Elbows and Returns"

"Large Diameter Steel Flanges NPS 26 through NPS 60"

"Welded and Seamless Wrought Steel Pipe"

"Metallic Gaskets for Pipe Flanges: Ring Joint, Spiral-Wound

ASTM S(AMERICAN SOCIETY FOR TESTING AND MATERIAL)

AWS (AMERICAN WELDING SOCIETY)

"Structural Welding Code"

SOUTH YARAN OIL FIELD

Technical Specification for Flare Stacks and Flare Ignition

South Yaran Process Design Basis

Specification For General Instrumentation

Specification For Instrument And Control Of

Electrical Legend And Symbols

Electrical Design Criteria