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AnnualAuditReportforFacilitiesManagement
ServicesforPart2Facilities
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(28thAugust2016Revision0)
This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit
Report remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed
prior permission of KEO International Consultants. Copyright. Revision 0 28th August 2016
Table of Contents
1.
Introduction .............................................................................................................................. 2
2.
Objective .................................................................................................................................. 2
3.
4.
5.
6.
7.
8.
This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit Report
remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed prior permission
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1.
Introduction
1.1
2.
Objective
2.1
3.
This annual audit report narrates the findings of the annual audit process executed
based on the audit plan aimed to review the facilities management services and
practices for Keppel FMO at the Hamad International Airport (HIA) for the Part 2
Facilities which comprises of mainly mechanical and electrical systems serving the
Midfield and the Free Trade Zone Tunnels. The audit effectively commenced on the
21st of August 2016. This audit excludes the Part 1 Facilities as instructed by Keppel.
The audit exercise will be treated as an independent activity intended to add value and
improve the Facilities Management Services stated in the Scope of Work in order to
help the Airport in accomplishing its operational objectives.
Scope of Work
3.1 Inspect the facilities maintenance services and review the current effectiveness of
maintenance processes. This audit is based on what information and facilities that were
presented and showed during the audit exercise.
3.2 The main audit exercise was conducted at the Fault Reporting Centre situated at the
Hamad International Airport, Facilities Maintenance and Management Building which
can be accessed by the Midfield Tunnel. The annual audit was undertaken to examine
the availability of the documentation and framework as part of the review of the
maintenance service performance. In addition, conversations and discussions were
done with selected key personnel to understand and ascertain the level of familiarity of
the processes and procedures. Amongst the areas of focus are the Fault Reporting
Service, Preventive Maintenance, Corrective Maintenance as well as Documentation
and Reporting Processes. The audit was basically comprised on documentation and
site audit for Part 2 facilities respectively and analyzing and processing of audit data.
Areas in Part 2 facilities which comprises of the Midfield and Free Trade Zone tunnels
along with the associated MEP buildings.
This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit Report
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3.3 A list of items that are available for audit were based on the follow up of the previous
annual audit report which were provided and highlighted by Keppel which were factored
as part of the audit and are critical elements of facilities management services.
3.4 Maintenance Audit Methodology
The maintenance audit format was generally as described in ISO 19011 Guidelines for
Audit. This guide provides a structured approach and framework to control the
maintenance audit. Aspects and issues specifically relevant to asset maintenance
management were addressed by use of the recognized asset management,
maintenance management and reliability management best practice guides.
3.5 The Audit Exercise was conducted as per the following timeline.
Date
21st Aug 2016
Activity
Audit of Processes and documentation as well as reviewing and
processing information gathered from the audit.
22nd Aug 2016 Audit of Work Processes at MTZ & FTZ Tunnels and the ancillary
buildings.
23rd Aug 2016 Processing and reviewing of information gathered from audit as
to 25th Aug well as drafting of audit report.
2016
28th Aug 2016
Submission of Audit Report (Revision 0)
4.
4.1
There was monitoring that tracks the breakdowns of systems and sub-systems. The
framework to monitor and track activities such as repairs, breakdowns, results and
responses had been established with the help of the computerized Maintenance
Management System (MMS) and the Airfield Pavement Maintenance Management
System (APMMS) in achieving targets where key performance indicators are involved.
The maintenance teams are working forward in working with the systems capabilities
and adapting to a more systematic way of performing a task. Some of common key
performance indicators which influence maintenance capability and stability are such
as work load planning, preventive maintenance regime, responses to calls, compliance
with budget, critical equipment, number of breakdowns, correct tools and equipment
and a healthy and motivated workforce. It is important that information being well
communicated, roles and responsibilities thoroughly understood by staff for a
maintenance service to be effective.
This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit Report
remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed prior permission
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5.
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PART 2
PART 2 FACILITIES SCORE CARD B AUDIT CRITERIA
FACILITIES
Proper Segregation of duties
91.1
Proper documentation of processes
91.9
Prompt and diligent maintenance work
91.3
Accurate and reliable cost control
92.0
Tight control and supervision of time allocation and used
91.3
Timely appraisals for staff
91.81
Effective review of data, records and documentation prior approval
91.8
Appropriate licensed and updated software used for the facilities
management systems
91.1
Regular and prompt updating of any inventories, records, logs and
documentations
90.5
Compliance with all approved processes and procedures
91.4
Controlled access and security measures for information technology
systems and programs
91.1
Effective supervision and monitoring of all works and tasks
91.5
Healthy Teamwork, coordination and cooperation within workforce
91.8
Constructive training, upgrading programs and certifications
92.2
Systematic Asset Management
91.6
Efficient Storage and inventory control
92.0
Meaningful, planned and effective Corrective Maintenance
91.7
Adequate and effective Preventive Maintenance to reduce downtime and
failures
91.3
Application and utilization of maintenance prediction tools or methods
91.6
Well planned Purchasing system and process
91.1
Effective proactive maintenance program
91.0
Positive accountability
91.4
Availability of effective and accurate overview indicators
93.0
Availability of effective and accurate organizational structure indicators
91.1
Availability of Storage and inventory management indicators
91.7
Availability of Routine Maintenance indicators
90.6
Availability of Equipment Performance indicators
91.4
Average %
91.5
This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit Report
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6.
7.
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ProperSegregationofduties
Properdocumentationofprocesses
AvailabilityofEquipmentPerformanceindicators
93
Promptanddiligentmaintenancework
AvailabilityofRoutineMaintenanceindicators
91.9
92.5
AvailabilityofStorageandinventorymanagement
Accurateandreliablecostcontrol
91.4
indicators
92
92.0
91.1
91.3
91.7
Tightcontrolandsupervisionoftimeallocationand
Availabilityofeffectiveandaccurateorganizational
91.5
used
structureindicators
90.6
91
93.0
91.3
Availabilityofeffectiveandaccurateoverview
91.1
Timelyappraisalsforstaff
indicators
90.5
91.81
90
Positiveaccountability
91.4
89
91.0
Effectiveproactivemaintenanceprogram
91.8
89.5
91.1
Effectivereviewofdata,recordsanddocumentation
priorapproval
Appropriatelicensedandupdatedsoftwareusedfor
thefacilitiesmanagementsystems
90.5
91.1
Regularandpromptupdatingofanyinventories,
records,logsanddocumentations
WellplannedPurchasingsystemandprocess
91.4
91.6
Applicationandutilizationofmaintenance
predictiontoolsormethods
91.1
91.3
AdequateandeffectivePreventiveMaintenanceto
reducedowntimeandfailures
Meaningful,plannedandeffectiveCorrective
Maintenance
91.5
91.7
92.0
91.6
EfficientStorageandinventorycontrol
SystematicAssetManagement
Compliancewithallapprovedprocessesand
procedures
Controlledaccessandsecuritymeasuresfor
informationtechnologysystemsandprograms
Effectivesupervisionandmonitoringofallworksand
tasks
HealthyTeamwork,coordinationandcooperation
92.2
Constructivetraining,upgradingprogramsand
withinworkforce
certifications
91.8
Figure1:RadarChartshowingOverviewofFacilitiesManagementServiceforPart2Facilities
This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit Report remain the property of KEO International Consultants and may not be
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Figure 2: Scores for Part 2 Facilities audit criteria
PreventiveMaintenanceForAccessControlSystem
PreventiveMaintenanceForCCTVSystem
PreventativeMaintenanceForLocalAreaNetworkSystem
MEPSystems
ITSystems
AppendixtoAuditonServicesProvidedforPart2Facilities
SecurityServicesattheTunnels
AirportOperatingRulesandSafeProcedures
ProcurementServicesforItemsRequiredForThirdPartyDamages
FirstAidKits
Clothing&Footwear
Uniforms,Footwear,ProtectiveClothingAndEquipment
BackChargingOnO&MWorks
OutOfScopeWorkOrders(WOs)
SpecificPeriodicReportsRelatingtoServices
PeriodicMaintenanceReportsforAlltheServicesListedintheworkscope.
PersonnelReportsforAlltheServicesListedintheworkscope.
NotificationofAccidentstotheEmployer
Reports
ResponseTime
ServicePerformanceandStandards
PreventiveMaintenanceandEquipmentDataMonitoring
OperationofFaultReportingCenter(FRC)
PlanningandScheduling
TestsandCertification
IndustrialSafetyFunction
IndustrialSafetyProgram
IndustrialSafety
JobTitles
MinimumAcceptableManning
ContractorPersonnel
BenchStocks
StockGeneration
StockGenerationandBenchStocks
CalibrationofToolsandEquipment
StatisticalInformation
QualityControlProgram
QualityControl
CompletenessandAccuracyofO&MManuals
CompletenessandAccuracyofAsBuiltDrawings
ReviewofDocumentation
WarrantyWork
AssistancetoEmployerforDisabledVehicleRemovalandRepairServices
AssistancetoEmployerforDisabledAircraftRemoval
ResponsetoRequestsforEmergency
Recommendations
FacilityOperationsandMaintenanceStandards
MiscellaneousWork
RepairPolicy
PoliciesandProcedures
Standards
Spares,Equipment,ExpendablesandConsumables
CustodialResponsibilitiesandEmployer
BuildingMaintenance
SpecialistIndependentInspectors
CoordinationActivitiesandInterface
MajorRepairs
Inspections
Overhauls
CorrectiveMaintenance
PreventiveMaintenance
MaintenanceServices
InterfaceConnections
Interfaces
WorkExcluded
ITSystems
Certification/Inspection
SuitableQualifiedStaff
MaintenanceManagementSystem
FaultReportingService(FRS)
Consumables
FirstLineEmergency
Airside&Landside
SpecializedSystems
Equipment
91.0
91.4
91.7
93.1
90.7
95.0
90.6
91.0
91.3
90.0
92.5
92.5
90.0
91.0
90.0
90.4
91.3
90.0
95.0
92.5
90.0
92.5
92.5
90.0
93.3
93.3
91.7
95.0
90.0
92.5
95.0
92.5
92.0
95.0
90.0
90.0
91.7
90.0
95.0
91.3
90.0
90.0
90.0
90.0
90.0
90.0
95.0
90.0
95.0
95.0
95.0
92.0
92.5
90.0
93.0
90.6
92.0
92.5
90.0
91.7
93.1
90.0
90.0
93.3
90.0
91.7
93.3
90.0
91.7
93.3
95.0
90.0
91.7
92.5
93.3
87.0
88.0
89.0
90.0
91.0
92.0
93.0
94.0
95.0
96.0
This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit
Report remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed
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7.3 The scores for each criterion are shown in Figure 2 for the Part 2 Facilities. The
scores show the areas where there are lacking or requiring improvements to be
made as well as strengths and weaknesses of the facilities management
services, processes and practices. The detailed scoring card based on the audit
findings on the list of criteria are shown in Annex B of this Audit Report.
7.4 The scores for part 2 facilities are at the range of 90%. A significant factor that
influenced the constant improvement is the establishment of the MMS and the
BMS for Part 2 facilities that significantly support facilities management services
as well as emerging new avenues for positive development and refinement of the
various elements. These marks a positive trend in the improvements and
rectifications made for the maintenance services.
8.
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Report remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed
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This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit
Report remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed
prior permission of KEO International Consultants. Copyright. Revision 0 28th August 2016
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This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit
Report remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed
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The oxygen and hydrocarbon sensor for the sump pump room within the
tunnels were having records of maintenance, testing and calibration in
accordance with the operations and maintenance manual by the approved
specialist contractor. The alarm levels for oxygen deficiency and
hydrocarbon concentration were set in accordance with the device
manufacturer settings. See Figure 6 below.
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8.5.2
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The Air Quality and Air Flow Management Systems were being checked,
maintained and calibrated in accordance with the manufacturers
standard. System condition report was duly signed and properly filed. See
Figure 8 below.
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Figure 8: Testing and Maintenance Report of Air Quality and Air Flow Management
Systems.
8.6.2
The carbon monoxide setting and alarm levels of the Air Quality
Management system was being calibrated in accordance to the
manufacturers specifications. See Figure 9 below.
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8.6.3
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Figure 10: Updated drawing on the new location of the AQME device.
Completion of works for the relocation of the AQME device was recorded and provided with
the certificate of completion. See Figure 11 below.
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This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit
Report remain the property of KEO International Consultants and may not be copied, used or distributed without the expressed
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This Facilities Management Services Audit Report has been prepared by KEO International Consultants. Contents of this Audit
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9.
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Figure 14: Fire Alarm Control Panel within substation at Midfield Tunnel
No faults were seen on AQME readings on the jet fan panels. Jet fans
were found to be operationally ready. See Figure 15 below.
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Figure 15: Jet Fan Panel showing Air Quality and Air flow readings
The sump pump room exhaust fan was running continuously to maintain
safe level within the sump pump room with regards to oxygen level and
hydrocarbon level. The run hour for the jet fans, exhaust fan and
dehumidifier should all be recorded for maintenance purposes. See
Figure 16 below.
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The readings for the oxygen the hydrocarbon levels in the sump pump
room were found to be at an acceptable value. See Figure 17 below.
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Figure 17: Readings for oxygen and hydrocarbon levels in sump pump room
9.4.3
The exhaust fan as well as the gravity damper in the sump pump room
were found to be in operational condition keeping a safe level of
ventilation within the room. See Figure 18 below.
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9.5.1 The relative humidity setting for the dehumidifier is not the same for both
of the units. The setting should be in accordance with the manufacturer
specifications. Appropriate adjustments should be made so that humidity
level is consistent. See Figure 19 below.
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Care should be taken when locating electrical line along water line due to
safety and maintenance purposes. Such installations should be verified
against approved drawings. See Figure 20 below.
The system pressure and the supply pressure are stable for the fire pump.
See the pressure gauge readings in Figure 21 below.
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The cut-in and cut-out pressure for both the duty and stand-by fire pumps
were clearly identified. Pressure readings on the pump controller
coincides with the readings on the pressure gauges. See Figure 22 below.
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The housing for the holding tank transfer pump is found to be not
providing sufficient protection from extreme weather exposures such as
ingress protection and corrosion effects. See Figure 23 below.
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The valve pit or manhole serving the holding tank and drain system is not
properly maintained due to accumulation of rubbish and pit did not have
the cover positioned in place. See Figure 24 below.
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Figure 24: Valve pit or manhole serving the holding tank and drain system
10.
Conclusion
10.1 In conclusion, there were no major faults or non-compliances found during the
audit. The status shown on the SIEMENS panel did not indicate any fault status
to the systems in the tunnel. This would include the tunnel lighting and traffic
systems, the jet fan systems, fire alarm system and others related systems. See
Figure 25 below. The percentages are just generic indications of lacking areas
and should be seen as a holistic figure against what was available and presented
for the audit exercise.
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Figure 25: SIEMENS panel reflecting the systems associated to the tunnel
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11.
Annex A Scoring card B based on the individual factors and key areas
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12.
Annex B Scoring card A based on the audit findings on the list of criteria
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