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OPERA T
TROUBLESHOOTING
Ver.1.1 - Gennaio 2004
31/08/2016
Page 2/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Troubleshooting..........................................................................................................................................................
1.1 Aim............................................................................................................................................................5
1.2 Alarms/messages display...........................................................................................................................5
1.3 Alarms/messages list.................................................................................................................................6
1.4 Alarm 001..................................................................................................................................................8
1.5 Alarm 002..................................................................................................................................................9
1.6 Alarm 003................................................................................................................................................12
1.7 Alarm 004................................................................................................................................................12
1.8 Alarm 011................................................................................................................................................13
1.9 Alarm 012................................................................................................................................................14
1.10
Alarm 013...........................................................................................................................................17
1.11
Alarm 014...........................................................................................................................................17
1.12
Alarm 015...........................................................................................................................................18
1.13
Alarm 021...........................................................................................................................................18
1.14
Alarm 022...........................................................................................................................................20
1.15
Alarm 023...........................................................................................................................................22
1.16
Alarm 024...........................................................................................................................................23
1.17
Alarm 025...........................................................................................................................................23
1.18
Alarm 026...........................................................................................................................................24
1.19
Alarm 027...........................................................................................................................................24
1.20
Alarm 028...........................................................................................................................................25
1.21
Alarm 031...........................................................................................................................................26
1.22
Alarm 032...........................................................................................................................................27
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1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.40
1.41
1.42
1.43
1.44
1.45
1.46
1.47
1.48
1.49
1.50
1.51
1.52
1.53
31/08/2016
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
033...........................................................................................................................................30
034...........................................................................................................................................30
035...........................................................................................................................................31
036...........................................................................................................................................31
037...........................................................................................................................................32
041...........................................................................................................................................32
042...........................................................................................................................................33
051...........................................................................................................................................35
052...........................................................................................................................................36
061...........................................................................................................................................38
062...........................................................................................................................................39
071...........................................................................................................................................41
072...........................................................................................................................................42
081...........................................................................................................................................44
082...........................................................................................................................................45
091...........................................................................................................................................47
092...........................................................................................................................................48
096...........................................................................................................................................49
097...........................................................................................................................................50
098...........................................................................................................................................51
099...........................................................................................................................................51
101...........................................................................................................................................53
111............................................................................................................................................55
121...........................................................................................................................................56
122...........................................................................................................................................57
131...........................................................................................................................................59
132...........................................................................................................................................60
133...........................................................................................................................................62
141...........................................................................................................................................63
142...........................................................................................................................................64
143...........................................................................................................................................66
pag. 3/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
1.54
1.55
1.56
1.57
1.58
1.59
1.60
1.61
1.62
1.63
1.64
1.65
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
151...........................................................................................................................................67
152...........................................................................................................................................68
161...........................................................................................................................................70
163...........................................................................................................................................71
164...........................................................................................................................................72
189196...................................................................................................................................72
197...........................................................................................................................................72
198...........................................................................................................................................73
199...........................................................................................................................................73
200...........................................................................................................................................73
201...........................................................................................................................................74
202...........................................................................................................................................74
Notes:
31/08/2016
pag. 4/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Troubleshooting
1.1 Aim
The aim of this document is to assist personnel in charge of testing or repairing the equipment
in troubleshooting during machine set-up and repair.
This guide might not include all possible fault-related occurrences; however, it is intended to
provide some guidelines on possible problems and their solutions. Moreover, it is understood
that most boards/control activations, due to their complexity and construction type, can be
repaired with suitable equipments/materials at the board testing unit.
31/08/2016
pag. 5/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
1.3
Alarms/messages list
TRANSMISSION
TILTING
ELEVATION
TUBE SUPPORT
(COLUMN)
ERROR
CODE
001
002
003
004
DESCRIPTION
Potentiometer
Motors board FAULT signal
Inverted motor or dynamo or DAC
Gear box reversibility
011
012
013
014
015
Potentiometer
Motors board FAULT signal
Inverted motor or dynamo or DAC
Gear box reversibility
I.I. / tilting curve mistake (software limits only for T90e)
021
022
023
024
Potentiometer
Motors board FAULT signal
Inverted motor or dynamo or DAC during scanning
Inverted motor or dynamo or DAC during incidence or
centering
Inverted motor or dynamo or DAC in tomography
Inverted motor or dynamo or DAC in scanning +
incidence/centering
Gear box reversibility
Column over the maximum incidence limit (40)
025
026
027
028
037
Potentiometer
Motors board FAULT signal
Inverted motor or dynamo or DAC during scanning
Inverted motor or dynamo or DAC in incidence/centering
Inverted motor or dynamo or DAC in tomography
Inverted motor or dynamo or DAC in scanning+
incidence/centering
Gear box reversibility
FOCAL
DISTANCE
041
042
PARALLEL
051
052
Potentiometer
061
062
Potentiometer
SPOT FILM
DEVICE
COLLIMATOR
PERPENDICULAR
COLLIMATOR
31/08/2016
031
032
033
034
035
036
pag. 6/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
TRANSMISSION
IRIS
COLLIMATOR
ERROR
CODE
071
072
PARALLEL
DIAPHRAGM
081
082
CROSS
DIAPHRAGM
091
092
PARALLEL
JAWS
101
Potentiometer
PERPENDICULAR
111
Potentiometer
IN/OUT CASSETTE
TRAY
121
122
TRANSVERSE
CASSETTE TRAY
(cross division only)
131
132
133
I.I.
141
142
143
GRID
151
152
LONGITUDINAL
TABLE TOP
161
022
163
164
Potentiometer
Motors board FAULT signal
Inverted motor or dynamo or DAC
Gear box reversibility
097
098
099
197
198
199
200
201
202
JAWS
VARIOUS
31/08/2016
DESCRIPTION
Potentiometer
Motor problem (blades didnt reach position, check clutch)
pag. 7/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Potentiometer 3PT1 exceeds acquisition limits Bring tilt within defined limits, following setup
L
procedure or manually. Recheck control limits.
Tie cable disconnected between board 25S3 Reconnect cable.
and 3PT1
CAUTION : ensure shield of cable is
VL
connected to grounding ring.
Interruption in connection cable between Replace cable.
board 25S3 and 3PT1 L
Incorrect connections on cable between board Refer to functional diagrams to restore
25S3 and 3PT1
(only during quality connections.
controls)
Tracks interruptions on board 25S3 VVL
31/08/2016
pag. 8/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
+/-15V failure on power supplies of reading Check fuses on board 25S1, the power
circuit ADC1 in board 25S1 VVL
supplies and connections from the service
transformer, fuses and power supplies on
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer 22TR2.
Sporadic errors L
Problem solution
Activation powered by an out of range Check board 23S9 and especially fuses, the
voltage value
power supplies and connections from the
LED OK: OFF VL
power transformer, the power supplies of the
transformer and line voltage.
Replace fuses or board 23S9, restore
connections, replace fuses or power
transformer 22TR1.
31/08/2016
pag. 9/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Motor short-circuit
LED O.K.: OFF
LED O.C.: ON (possible)
Dynamo disconnected
LED O.K.: OFF
LED m.d.: ON L
Dynamo short-circuit
LED O.K.: OFF
LED m.d.: ON
VVL
31/08/2016
pag. 10/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Interruption
in flat-cable
23S9CFC125S3CFC1
Input 25S3-IN21 off
Output 25S3-OUT14 off
Dac VAN3 out of range
(only during quality controls)
Cold welding on the connectors of board
23S9 and 25S3
Input 25S3-IN21 off
Output 25S3-OUT14 off
Dac VAN3 out of range VVL
(only during quality controls)
Input 25S3-IN21 not functional
Output 25S3-OUT14 not functional
Dac VAN3 out of range VVL
Replace flat-cable.
Power supply failure +24Vcc on board 25S3 Check connections, power supplies on boards
for digital input/output
25S3, the power supplies from the service
VL
transformer, fuses and power supplies on
transformer.
Replace board 25S3, connections, fuses or
auxiliaries transformer.
Power supply failure +5Vcc or +/-12Vcc on Check connections, power supplies and fuses
board 25S1 for digital input/output
on boards 25S1, the power supplies from the
VL
service transformer, fuses and power supplies
on transformer.
Replace board 25S1, connections, fuses or
auxiliaries transformer.
31/08/2016
pag. 11/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
All events that may cause error 001 (problems See error 001. (can be the potentiometer)
with potentiometer and related circuits)
Problem solution
All events that may cause error 001 (problems See error 001.
with potentiometer and related circuits)
31/08/2016
pag. 12/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Potentiometer 3PT2 exceeds acquisition limits Bring elevation within limits, following setup
L
procedure or manually. Recheck control limits.
Tie cable disconnected between board 25S3 Reconnect cable.
and 3PT2
CAUTION: ensure shield
VL
connected to grounding ring
of
cable
is
31/08/2016
pag. 13/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +/-15V of reading circuit Check fuses on board 25S1, the power
ADC2 of board 25S1
supplies from the service transformer, the
VVL
connections, fuses and power supplies of the
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer.
Sporadic errors
L
Problem solution
Activation powered by an out of range Check board 23S9 and especially fuses, the
voltage value
power supplies and connections from the
LED OK: OFF VL
power transformer, power supplies and line
voltage.
Replace fuses or board 23S9, restore
connections, replace fuses or power
transformer 22TR1.
31/08/2016
pag. 14/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Motor disconnected
LED O.K.: OFF
LED O.C.: ON (possible)
Motor short-circuit
LED O.K.: OFF
LED O.C.: ON (possible)
Dynamo short-circuit
LED O.K.: OFF
LED m.d.: ON VVL
31/08/2016
pag. 15/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Interruption
in flat-cable
23S9CFC125S3CFC1
Input 25S3-IN22 off
Output 25S3-OUT20 off
Dac VAN4 out of range
(only during quality controls)
Cold welding on the connectors of board
23S9 and 25S3
Input 25S3-IN22 off
Output 25S3-OUT20 off
DAC VAN4 out of range VVL
(only during quality controls)
Input 25S3-IN22 not functional
Output 25S3-OUT20 not functional
Dac VAN4 out of range VVL
Replace flat-cable.
Power supply failure +24Vcc on board 25S3 Check connections, power supplies on boards
for digital input/output
25S3, the power supplies from the service
VL
transformer, fuses on transformer and power
supplies.
Replace board 25S3, restore connections,
replace fuses or auxiliaries transformer.
Power supply failure +5Vcc or +/-12Vcc on Check connections, power supplies on boards
board 25S1 for digital input/output
25S1, the power supplies from the service
VL
transformer, fuses and power supplies on
transformer.
Replace boards 25S1, restore connections,
replace fuses or auxiliaries transformer
31/08/2016
pag. 16/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
All events that may cause error 011 (problems See error 011. (can be the potentiometer)
with potentiometer and related circuits)
Problem solution
All events that may cause error 011 (problems See error 011.
with potentiometer and related circuits)
31/08/2016
pag. 17/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Potentiometer 3PT3 exceeds acquisition limits Bring transmission within defined limits,
L
following setup procedure or manually and
recheck control limits.
31/08/2016
pag. 18/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
31/08/2016
pag. 19/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Motor short-circuit
LED O.K.: OFF
LED O.C.: ON (possible)
31/08/2016
pag. 20/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Dinamo short-circuit
LED O.K.: OFF
LED m.d.: ON VVL
Interruption
in flat-cable
23S9CFC125S3CFC1
Input 25S3-IN11 off
Output 25S3-OUT13 off
DAC VAN1 out of range
(only during quality controls)
Cold welding on the connectors of board
23S9 and 25S3
Input 25S3-IN11 off
Output 25S3-OUT13 off
DAC VAN1 out of range VVL
(only during quality controls)
Input 25S3-IN11 not functional
Output 25S3-OUT13 not functional
DAC VAN1 out of range
VVL
Replace flat-cable.
31/08/2016
pag. 21/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +24Vcc for input/output Check connections, power supplies on boards
board 25S3
25S3, the power supplies from the service
VL
transformer, fuses on transformer and power
supplies.
Replace board 25S3, restore connections,
replace fuses or auxiliaries transformer.
Power supply failure +5Vcc or +/-12Vcc for Check connections, power supplies and fuses
input/output board 25S1
on boards 25S1, the power supplies from the
VL
service transformer, fuses and power supplies
on transformer.
Replace board 25S1, restore connections,
replace fuses or auxiliaries transformer
Problem solution
All events that may cause error 021 (problems See error 021. (can be the potentiometer)
with potentiometer and related circuits)
31/08/2016
pag. 22/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
All events that may cause error 021 (problems See error 021.
with potentiometer and related circuits)
Problem solution
All events that may cause error 021 (problems See error 021.
with potentiometer and related circuits)
31/08/2016
pag. 23/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
All events that may cause error 021 (problems See error 021.
with potentiometer and related circuits)
Problem solution
All events that may cause error 021 (problems See error 021.
with potentiometer and related circuits)
31/08/2016
pag. 24/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Inverted motor and dynamo tube support or Refer to functional diagrams to restore
SFD
connections.
VVL (only during quality controls)
Inverted DAC connections tube support or Refer to functional diagrams to restore
SFD
connections.
All events that may cause errors 021-031 See errors 021-031.
(problems with potentiometers and related
circuits)
31/08/2016
pag. 25/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Potentiometer 3PT4 exceeds acquisition limits Bring transmission within defined limits,
L
following setup procedure or manually and
recheck control limits.
Tie cable disconnected between board 25S3 Reconnect cable.
and 3PT4
CAUTION : ensure shield of cable is
VL
connected to grounding ring.
Interruption in connection cable between Replace cable.
board 25S3 and 3PT4 L
Incorrect connections in tie cable between Refer to functional diagrams to restore
board 25S3 and 3PT4 (only during quality connections.
controls)
.
Tracks interruptions on board 25S3 VVL
31/08/2016
pag. 26/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +/-15V reading circuit Check fuses on board 25S1, the power
ADC4 of board 25S1
supplies from the service transformer, the
connections, fuses and power supplies of the
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer.
Sporadic errors
Problem solution
Activation powered by an out of range Check board 23S9, fuses on board 23S9, the
voltage value
power supplies from the power transformer,
LED OK: OFF VL
the connections and power supplies of the
transformer, line voltage.
Replace fuses or board 23S9, restore
connections, replace fuses or power
transformer 22TR1.
31/08/2016
pag. 27/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Motor short-circuit
LED O.K.: OFF
LED O.C.: ON (possible)
31/08/2016
pag. 28/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Rosin joints on the connectors of board 23S9 Restore joints or replace boards.
and 25S3
Input 25S3-IN12 off
Output 25S3-OUT12 off
Dac VAN2 out of range
Input 25S3-IN12 not functional
Output 25S3-OUT12 not functional
Dac VAN2 out of range
Power supply failure +24Vcc for input/output Check connections, power supplies on boards
board 25S3
25S3, the power supplies from the service
transformer, fuses and power supplies on
transformer.
Replace boards 25S3, restore connections,
replace fuses or auxiliaries transformer
22TR1.
Power supply failure +5Vcc or +/-12Vcc for Check connections, power supplies on boards
input/output board 25S1
25S1, fuses on board 25S1, the power
supplies from the service transformer, fuses on
transformer.
Replace board 25S1, restore connections,
replace fuses or auxiliaries transformer.
31/08/2016
pag. 29/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
All events that may cause error 031 (problems See error 031.
with potentiometer and related circuits)
Problem solution
All events that may cause error 031 (problems See error 031.
with potentiometer and related circuits)
31/08/2016
pag. 30/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
All events that may cause error 031 (problems See error 031.
with potentiometer and related circuits)
Problem solution
All events that may cause error 031 (problems See error 031.
with potentiometer and related circuits)
31/08/2016
pag. 31/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace motor reducer.
All events that may cause error 031 (problems See error 031.
with potentiometer and related circuits)
Problem solution
Replace microswitch.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC5 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC5 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
31/08/2016
pag. 32/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Problem solution
Activation powered by an out of range Check line voltage, the operation of power
voltage value
supply board 24S5, the power supplies of the
LED HV: OFF
transformer. Replace board 24S5 and power
LED FAU: ON
transformer 22TR1.
31/08/2016
pag. 33/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Motor short-circuit
LED HV: ON
LED FAU: ON
Interruption
in flat-cable
25S2CN2
Input 25S2-IN4 off
Rosin joints on the connectors of board 24S9 Restore joints or replace boards.
and 25S2
Input 25S2-IN4 off
Input 25S2-IN4 not functional
Power supply failure +12Vcc for input/output Check connections, power supplies on board
board 25S2
24S9 and 24S5, fuses on power supply board
24S5, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace boards 25S2, 24S9 and 24S5, restore
connections, replace fuses or auxiliaries
transformer.
31/08/2016
pag. 34/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace potentiometer. Reconnect, reacquire
and check control stops following setup
procedure
Potentiometer 3PT7 exceeds acquisition limits Bring transmission within control stops
defined limits, following setup procedure or
manually. Recheck control stops.
Tie cable disconnected between board 25S3 Reconnect cable.
and 3PT7
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 25S3 Replace cable.
and 3PT7
Incorrect connections in tie cable between Refer to functional diagrams to restore
board 25S3 and 3PT7
connections.
Tracks interruptions on board 25S3
31/08/2016
pag. 35/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +/-15V reading circuit Check fuses on board 25S1, the power
ADC7 of board 25S1
supplies from the service transformer, the
connections, fuses and power supplies of the
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer 22TR1.
Sporadic errors
Problem solution
31/08/2016
pag. 36/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Restore and replace board.
Rosin joints on the connectors of board 23S9 Restore joints or replace boards.
and 25S3
Input 25S3-IN17 off
Output 25S3-OUT23 off
Dac VAN5 out of range
Input 25S3-IN17 not functional
Output 25S3-OUT23 not functional
Dac VAN5 out of range
Power supply failure +24Vcc for input/output Check connections, power supplies on boards
board 25S3
25S3, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace board 25S3, restore connections,
replace fuses or auxiliaries transformer.
Power supply failure +5Vcc or +/-12Vcc for Check connections, power supplies and fuses
input/output board 25S1
on boards 25S1, the power supplies from the
service transformer, fuses and power supplies
on transformer.
Replace board 25S1, restore connections,
replace fuses or auxiliaries transformer.
31/08/2016
pag. 37/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace potentiometer. Reconnect, reacquire
and check control stops following setup
procedure
Potentiometer 3PT8 exceeds acquisition limits Bring transmission within control stops
defined limits, following setup procedure or
manually. Recheck control stops.
Tie cable disconnected between board 25S3 Reconnect cable.
and 3PT8
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 25S3 Replace cable.
and 3PT8
Incorrect connections in tie cable between Refer to functional diagrams to restore
board 25S3 and 3PT8
connections.
Tracks interruptions on board 25S3
31/08/2016
pag. 38/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +/-15V reading circuit Check fuses on board 25S1, the power
ADC8 of board 25S1
supplies from the service transformer, the
connections, fuses and power supplies of the
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer 22TR1.
Sporadic errors
Problem solution
31/08/2016
pag. 39/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Restore or replace board.
Rosin joints on the connectors of board 23S9 Restore joints or replace boards.
and 25S3
Input 25S3-IN17 off
Output 25S3-OUT23 off
Dac VAN6 out of range
Input 25S3-IN17 not functional
Output 25S3-OUT23 not functional
Dac VAN6 out of range
Power supply failure +24Vcc for input/output Check connections, power supplies on boards
board 25S3
25S3, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace board 25S3, restore connections,
replace fuses or auxiliaries transformer.
Power supply failure +5Vcc or +/-12Vcc for Check connections, power supplies and fuses
input/output board 25S1
on boards 25S1, the power supplies from the
service transformer, fuses and power supplies
on transformer.
Replace board 25S1, restore connections,
replace fuses or auxiliaries transformer.
31/08/2016
pag. 40/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace potentiometer. Reconnect, reacquire
and check control stops following setup
procedure.
Potentiometer 3PT9 exceeds acquisition limits Bring transmission within control stops
defined limits, following setup procedure or
manually and recheck control stops.
Tie cable disconnected between board 25S3 Reconnect cable.
and 3PT9
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 25S3 Replace cable.
and 3PT9
Incorrect connections in tie cable between Refer to functional diagrams to restore
board 25S3 and 3PT9
connections.
Tracks interruptions on board 25S3
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +/-15V reading circuit Check fuses on board 25S1, the power
ADC9 of board 25S1
supplies from the service transformer, the
connections, fuses and power supplies of the
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer 22TR2.
Sporadic errors
Problem solution
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Rosin joints on the connectors of board 23S9 Restore joints or replace boards.
and 25S3
Input 25S3-IN17 off
Output 25S3-OUT23 off
Dac VAN7 out of range
Input 25S3-IN17 not functional
Output 25S3-OUT23 not functional
Dac VAN7 out of range
Power supply failure +24Vcc for input/output Check connections, power supplies on boards
board 25S3
25S3, the power supplies from the service
transformer, fuses and power supplies on
transformer.
Replace boards 25S3, restore connections,
replace fuses or auxiliaries transformer.
Power supply failure +5Vcc or +/-12Vcc for Check connections, power supplies and fuses
input/output board 25S1
on boards 25S1, the power supplies from the
service transformer, the fuses and power
supplies of the transformer.
Replace board 25S1, restore connections,
replace fuses or auxiliaries transformer.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace photocell.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC16 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC16 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 3S3 Replace cable.
and 24S9
Incorrect connections in cables
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Activation powered by an out of range Check line voltage, the operation of power
voltage value
supply board 24S1, the power supplies from
LED HV: OFF
the power transformer, the power supplies of
LED FAU: ON
the transformer. Replace board 24S1 and
power transformer 22TR1.
Activation blocked by thermal protection
LED TER: ON
LED FAU: ON
Motor short-circuit
LED HV: ON
LED FAU: ON
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Interruption
in flat-cable
25S2CN2
Input 25S2-IN1 off
Rosin joints on the connectors of board 24S9 Restore joints or replace boards.
and 25S2
Input 25S2-IN1 off
Input 25S2-IN1 off
Power supply failure +12Vcc for input/output Check connections, power supplies on board
board 25S2
24S9 and 24S5, fuses on power supply board
24S5, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace board 25S2, 24S9 and 24S5, restore
connections, replace fuses or auxiliaries
transformer.
31/08/2016
pag. 46/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace photocell.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC17 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC17 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 3S3 Replace cable.
and 24S9
Incorrect connections in cables
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Activation powered by an out of range Check line voltage, the operation of power
voltage value
supply board 24S1, the power supplies from
LED HV: OFF
the power transformer, the power supplies of
LED FAU: ON
the transformer. Replace board 24S1 and
power transformer 22TR1.
Activation blocked by thermal protection
LED TER: ON
LED FAU: ON
Motor short-circuit
LED HV: ON
LED FAU: ON
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Interruption
in flat-cable
25S2CN2
Input 25S2-IN2 off
Rosin joints on the connectors of board 24S9 Restore joints or replace boards.
and 25S2
Input 25S2-IN2 off
Input 25S2-IN2 off
Power supply failure +12Vcc for input/output Check connections, power supplies on boards
board 25S2
24S9 and 24S5, fuses on power supply board
24S5, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace boards 25S2, 24S9 and 24S5, restore
connections, replace fuses or auxiliaries
transformer.
Problem solution
Battery flat
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace control lever or joystick.
Replace board.
Tie cable fault between console board 1S1 and Replace cable.
board CPU console 1S2.
Fault on CPU Console 1S2
Replace board.
Replace board.
Replace board
Tie cable fault between board I/O 25S3 and Replace cable.
board CPU 25S1.
Fault on board CPU 25S1
31/08/2016
Replace board
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace board.
Replace board.
Tie cable fault between board CPU 25S1 and Replace cable.
console 1S1 (fiber-optic cable)
Fiber-optic cable disconnected
Connect cable.
Adjust connection.
Problem solution
Restore stop button.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Restore stop button.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Problem solution
Replace potentiometer. Reconnect, reacquire
and check control stops following setup
procedure.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace potentiometer. Reconnect, reacquire
and check control stops following setup
procedure.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +/-15V reading circuit Check fuses on board 25S1, the power
ADC11 of board 25S1
supplies from the service transformer, the
connections, fuses and power supplies of the
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer 22TR2.
Sporadic errors
Problem solution
Replace photocell.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell
3FC14 and board 3S3
Reconnect cable.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Problem solution
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Activation powered by an out of range Check line voltage, the operation of power
voltage value
supply board 24S5, the power supplies from
LED HV: OFF
the power transformer, the power supplies of
LED FAU: ON
the transformer. Replace board 24S5 and
power transformer 22TR1.
Activation blocked by thermal protection
LED TER: ON
LED FAU: ON
Motor short-circuit
LED HV: ON
LED FAU: ON
Interruption
in flat-cable
25S2CN2
Input 25S2-IN3 off
Rosin joints on the connectors of board 24S9 Restore joints or replace boards.
and 25S2
Input 25S2-IN3 off
31/08/2016
pag. 58/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace axes board 25S2.
Power supply failure +12Vcc for input/output Check connections, power supplies on boards
board 25S2
24S9 and 24S5, power supplies on power
supply board 24S5, the power supplies from
the service transformer, fuses on transformer
and power supplies.
Replace boards 25S2, 24S9 and 24S5, restore
connections, replace fuses or auxiliaries
transformer.
Problem solution
Replace photocell.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC15 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC15 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Problem solution
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Activation powered by an out of range Check line voltage, the operation of power
voltage value
supply board 24S5, the power supplies from
LED HV: OFF
the power transformer, the power supplies of
LED FAU: ON
the transformer. Replace board 24S5 and
power transformer 22TR1.
Activation blocked by thermal protection
LED TER: ON
LED FAU: ON
Motor short-circuit
LED HV: ON
LED FAU: ON
Interruption
in flat-cable
25S2CN2
Input 25S2-IN5 off
Rosin joints on the connectors of board 24S9 Restore joints or replace boards.
and 25S2
Input 25S2-IN5 off
Input 25S2-IN5 not functional
31/08/2016
pag. 61/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +12Vcc for input/output Check connections, power supplies on boards
board 25S2
24S9, 24S5, fuses on power supply board
24S5, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace boards 25S2, 24S9 and 24S5, restore
connections, replace fuses or auxiliaries
transformer.
Problem solution
Replace microswitch.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC21 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC21 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 3S3 Replace cable.
and 24S9
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Problem solution
Replace microswitch.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC19 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC19 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 3S3 Replace cable.
and 24S9
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Problem solution
Activation powered by an out of range Check line voltage, the operation of power
voltage value
supply board 24S5, the power supplies from
LED HV: OFF
the power transformer, the power supplies of
LED FAU: ON
the transformer. Replace board 24S5 and
power transformer 22TR1.
31/08/2016
pag. 64/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Motor short-circuit
LED HV: ON
LED FAU: ON
Interruption
in flat-cable
25S2CN2
Input 25S2-IN4 off
Rosin joints on the connectors of board 24S9 Restore joints or replace boards.
and 25S2
Input 25S2-IN4 off
Input 25S2-IN4 off
Power supply failure +12Vcc for input/output Check connections, power supplies on boards
board 25S2
24S9 and 24S5, fuses on power supply board
24S5, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace boards 25S2, 24S9 and 24S5, restore
connections, replace fuses or auxiliaries
transformer.
31/08/2016
pag. 65/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace microswitch.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC15 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC20 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 3S3 Replace cable.
and 24S9
Incorrect connections in cables
31/08/2016
pag. 66/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace photocell.
Power amplification board 3S3 not functional Replace power amplification board.
Tie cable disconnected between photocell Reconnect cable.
3FC18 and board 3S3
Interruption in tie cable between photocell Replace cable.
3FC18 and board 3S3
Tie cable disconnected between board 3S3 Reconnect cable.
and 24S9
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 3S3 Replace cable.
and 24S9
Incorrect connections in cables
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Activation powered by an out of range Check line voltage, the operation of power
voltage value
supply board 24S1, the power supplies from
LED HV: OFF
the power transformer, the power supplies of
LED FAU: ON
the transformer. Replace board 24S1 and
power transformer 22TR1.
Activation blocked by thermal protection
LED TER: ON
LED FAU: ON
Motor short-circuit
LED HV: ON
LED FAU: ON
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Interruption
in flat-cable
25S2CN2
Input 25S2-IN6 off
Rosin joints on the connectors of board 24S9 Restore joints or replace boards.
and 25S2
Input 25S2-IN6 off
Input 25S2-IN6 not functional
Power supply failure +12Vcc for input/output Check connections, power supplies on boards
board 25S2
24S9 and 24S5, fuses on power supply board
24S5, the power supplies from the service
transformer, fuses on transformer and power
supplies.
Replace boards 25S2, 24S9 and 24S5, restore
connections, replace fuses or auxiliaries
transformer.
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace potentiometer. Reconnect, reacquire
and check control stops following setup
procedure.
Potentiometer 3PT17 exceeds acquisition Bring tilt within defined limits, following setup
limits
procedure or manually. Recheck control stops.
Tie cable disconnected between board 25S3 Reconnect cable.
and 3PT17
CAUTION must be exercised with the screen
earth connection.
Interruption in tie cable between board 25S3 Replace cable.
and 3PT17
Incorrect connections in tie cable between Refer to functional diagrams to restore
board 25S3 and 3PT17
connections.
Tracks interruptions on board 25S3
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Power supply failure +/-15V on the power Check fuses on board 25S1, the power
supplies of reading circuit ADC6 in board supplies and connections from the service
25S1
transformer, fuses and power supplies on
transformer.
Replace fuses or board 25S1, restore
connections, replace fuses or auxiliaries
transformer 22TR2.
Sporadic errors
Problem solution
All events that may cause error 161 (problems See error 161.
with potentiometer and related circuits)
31/08/2016
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OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Replace motor reducer.
All events that may cause error 161 (problems See error 161.
with potentiometer and related circuits)
Problem solution
Replace board CPU.
31/08/2016
Problem solution
Replace axes board.
pag. 72/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
or
connection
Problem solution
or
connection
Problem solution
Problem solution
Eeprom absent
Insert Eeprom.
31/08/2016
pag. 73/74
OPERA T
RICERCA GUASTI
Ver.1.1 - Gennaio 2004
Problem solution
Eeprom content modified due to change in Follow instructions enclosed with software
software version
version.
Eeprom dirty
31/08/2016
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