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ANNEXURE-2
PREVENTIVE MAINTENANCE CHECKLIST
1. PREREQUISITES
UNIT NO :
EQUIPMENT TAG NO:
LOCATION :
DATE:
CATEGORY:
2 PRE-JOB BRIEFING
MP-5121-E001
SL.NO.
Description
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Remarks
Review the error like situations that may arise during the
maintenance activities.
3. PM PROCEDURE
S
L.
N
O
DESCRIPTION / CHECKS
EXPECTED
CONDITION
No oil leak.
AS FOUND
CONDITION
AS LEFT
CONDITION
MP-5121-E001
of leak, if observed)
2
Blue
Carry
out
transformer
month)
on
six
Within
permissible
limit
Within
permissible
limit
Calibrate
temperature
indicators (WTI/OTI)
OK
Terminal
tightness
marshalling box wiring
inspect
visually
for
abnormality.
of
and
any
Tight
Tight
Tight
1
0
No gas
collection
1
1
Level at =
35 deg C
mark.
1
2
Check
sampling
valve
is
operable and passing do no
exist.
DGA
test
oil(ones in
on
No corrosion
No leakage
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MP-5121-E001
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S
L.
N
O
DESCRIPTION / CHECKS
EXPECTED
CONDITION
Above red
mark and no
leakage.
Tight.
No damage
and clean.
Tight.
No
snapping.
Check
the
healthiness
gaskets of CT turrets JB.
No damage.
of
AS FOUND
CONDITION
AS LEFT
CONDITION
AS FOUND
CONDITION
AS LEFT
CONDITION
S
L.
N
O
DESCRIPTION / CHECKS
EXPECTED
CONDITION
Tight.
MP-5121-E001
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Properly
sealed.
No moisture
and perfect
sealing.
a) Moisture collection.
b) Gasket healthiness.
4
Properly
sealed.
S
L.
N
O
DESCRIPTION / CHECKS
EXPECTED
CONDITION
Min. 50KV.
Max.
25ppm.
No leakage
No leakage
AS FOUND
CONDITION
AS LEFT
CONDITION
MP-5121-E001
gear box.
5
and
Tight
Leak proof
Operable
Calibrated
OK
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MP-5121-E001
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Range
Calibration status
1. Date of test:
2. Transformer Description
3. Test voltage: 2000/5000V
4. Ambient temperature:
5. Oil temperature:
S
NO
1
2
3
IR
MEASURE
D
BETWEEN
TERMINA
LS
HVE
(short LV to
ground)
LVE
(short HV
to ground)
LV-HV
IR VALUE
IN MEGA
OHMS
AFTER 15
SECONDS
IR VALUE
IN
MEGA
OHMS
AFTER
1
MINUTE
IR
PI
VALUE
VALUE
IN MEGA
OHMS
AFTER
10
MINUTE
EXPECTED PI
VALUE
>=2
>=2
>=2
REM
ARKS
MP-5121-E001
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Date
Transformer:
Ambient Temp.
Oil Temp.
Winding Temp.
SL.
MEASURED BETWEEN
EXPECTED
NO.
WINDING
VALUE
TAN D (%)
HV to Earth (short LV to
Should be
Comparable
OBSERVED VALUE
REMAKR
S
CAPACITANCE
Tan
(pf)
(%)
MP-5121-E001
ground)
with Previous
value
LV to Earth (short HV to
Should be
Comparable
with Previous
value
ground)
HV to LV
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Should be
Comparable
with Previous
value
U to Test Point
Should be
Comparable
with Previous
value
V to Test Point
Should be
Comparable
with Previous
value
W to Test Point
Should be
Comparable
with Previous
value
DATE:
Instrument description
Range
Calibration status
MP-5121-E001
S.
DESCRIPTION / CHECKS
NO.
3.7
.1
fans:
a) Rating in KW
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Expected
As found
As left
condition
condition
condition
3.5KW for
Pump motor)
0.372KW for
fan motor
3-Phase,
415V
Electrical checks:
a. Check for cleanliness of
terminal box and sealing.
b. Check all fuse are healthy & of
proper rating.
c. Check the foundation bolt
2.5 Amp
Clean and
perfect
sealing
Healthy &
rating 10A
Tight
tightness of motor.
d. Check electrical wiring
Tight
tightness.
e. Calibrate the O/L relay
As per setting
MP-5121-E001
BETWEEN
WINDING
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
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FAN-2
FAN-3
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
Resistan
ce
in mH
IR
value
in M
FAN-5
FAN-6
MP-5121-E001
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Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
FAN-8
FAN-9
MP-5121-E001
B-R
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Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
FAN-11
FAN-12
MP-5121-E001
BETWEEN
WINDING
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
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FAN-14
FAN-15
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
Resistan
ce
in mH
IR
value
in M
FAN-17
FAN-18
MP-5121-E001
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Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
Resistan
ce
Inductan
ce
in mH
IR
value
in M
Pump
Pump
-2
-3
Pump4
MP-5121-E001
Y-B
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Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
MP-5121-E001
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Instrument description
Range
Calibration status
3.8.1
Tap
position
Voltage applied
Current measured
1U1-N
1U1
1V1-N
1V1
1W1-N
1W1
1U1-N
1U1
1V1-N
1V1
1W1-N
1W1
Remarks
MP-5121-E001
1U1-N
1U1
1V1-N
1V1
1W1-N
1W1
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3.8.2 Apply 3-phase, 415AC, 50 Hz supply on LV terminals and keep HV open and
measure current in LV
Tap
position
Voltage applied
Current measured
2U1-N
2U1
2V1-N
2V1
2W1-N
2W1
2U1-N
2U1
2V1-N
2V1
2W1-N
2W1
2U1-N
2U1
Remarks
MP-5121-E001
2V1-N
2V1
2W1-N
2W1
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S
L.
N
O
DESCRIPTION / CHECKS
EXPECTED
CONDITIO
N
Clean
on all the
Tight
As per
setting
AS
FOUND
CONDITI
ON
AS LEFT
CONDITIO
N
MP-5121-E001
(50/51).
a) Main
protection
supply
supervision
(Switch OFF MCB-1 in panel (GT3A,
GT4A) and install fuse after testing.
b) Back
up
protection
supply
Healthy &
80M
drops.
Healthy &
80B drops
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MP-5121-E001
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SL.NO
DESCRIPTION / CHECKS
EXPECTED
CONDITIO
N
3.10.
1
ON
ON
(HB).
d) Cooler control selector
ON
switch
(ON/OFF).
e) Fan
Auto
1,2,4,5,7,8,10,11,13,14,16,&17
control switch (43.1 , 43.2,43.4,
43.5
43.7,43.8,43.10,43.1143.13,43.1
4,43.16,&43.17)Auto/Off/manual
AS
FOUND
CONDITI
ON
AS LEFT
CONDITIO
N
MP-5121-E001
control
Standby
switch
(43.3,43.6,43.9,43.12,43.15,&43.
18
Standby /Off/manual
g) Pump
1&3
control
switch(43-
Auto
P1,43-P3) Auto/Off/manual
h) Pump
2&4
control
switch(43-
Standby
Carry
out
functional
checks
on
that
standby
supply
Supply
changeove
r OK
All 18 fans
will start
and
fan
1,2,4,5,7,8,10,11,13,14,16,&17
in
Auto
position
6,9,12,15,&18
and
switch
switch
fan
in
standby
position.
i)
Raise
winding
temp.
by
1,2,4,5,7,8
,10,11,13,
deg. C.
14,16,&17
will start
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MP-5121-E001
Fan 3 or 6
or 9 or 12
per as 3,6,9,12,15,18
or 15 or
18 start
3.10.
3
Carry
out
functional
testing
of
3.10.
4
i)
ii)
iii)
PRD trip
iv)
v)
86A1-2
Pickup
86C
vi)
Oil temp high (OTT)
CB tripping check through.
a) 3C/86M Relay.
b) 86B Relay.
3.10.
5
CB
closing
3C(Remotely)
CB Trip.
check
through
CB
close(clos
e when
the HS
position in
Remote
position)
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MP-5121-E001
3.10.
6
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Close
when HS
position
close and
open when
HS
position
open.
SL.
NO.
3.11.
1
DESCRIPTION / CHECKS
521-GT Transformer Trouble
(Ann-233)
EXPECTED
CONDITION / VALUE
No alarm should exist
when relay is reset
but hen condition is
OBSERVATION
MP-5121-E001
temperature
alarm
OTA.
e) Winding temperature trip
WTT.
f) Winding
temperature
alarm WTA.
g) Pressure relief device trip
PRD.
h) Low oil level transformer
alarm LOL-T.
i) Cooler power supply auto
changeover 42CX.
j) Loss
of
normal
cooler
of
normal
cooler
motor O/L
521-GT OTI/WTI Temp. high (Ann210):
i) WTA winding temp. high.
ii) OTA oil temp. high.
3.11.
simulated,
should appear
alarm
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MP-5121-E001
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Existing
Step (No.)
SL.N
O.
1
Difficulties Faced
MP-5121-E001
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6. CONSUMABLES/SPARES CONSUMED
SL.N
O.
Spares consumed
7. POST-JOB REVIEW
S.N
o.
Description
Observati
on
YES/NO
YES/NO
Remarks
MP-5121-E001
YES/NO
YES/NO
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Verified
CHECKED BY