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Course Overview
Energy Innovation and Emerging Technologies
Table of Contents
1. What solar cells can do and how good they need to be to compete economically
2. The science of solar cells
3. Preview of the different kinds of solar cells
4. Silicon solar cells
5. Conventional thin-film solar cells (CdTe and CIGS)
6. Gallium arsenide solar cells
7. Multijunction solar cells
8. Organic solar cells
9. Perovskite solar cells
10. Trends in the solar cell industry and forecast for the future
SEIA & GTM U.S. Solar Market Insight: 2014 Year-in-Review. March 2015
SEIA & GTM U.S. Solar Market Insight: 2014 Year-in-Review. March 2015
Residential Rooftop
Commercial Rooftop
Utility scale
power plants
from Sharp
Residential Rooftop
Commercial Rooftop
Utility scale
power plants
Cost metrics
The $/W metric is used when describing modules because one cannot
calculate the LCOE without knowing where the panel will be deployed.
The prices are out of date, but the solar yield isnt.
The cost of the modules has come down dramatically. Now we need to
reduce the cost of installation, including permitting.
Tracking the Sun VIII (LBNL report 2015)
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Key points
The solar cell market is likely to grow substantially as people take avoiding
climate change more seriously and the price of solar drops.
The point at which solar is competitive with conventional grid electricity
depends on the size of the installation, the annual amount of sunlight
available, the local cost of conventional electricity, the time of day and the
need to back up an intermittent source. Solar is already competitive at
providing < 20 % of the electricity needs in some locations and is within a
factor of 2-3 from being competitive everywhere. Storage is needed to
make solar competitive at providing a greater fraction of the electricity.
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Semiconductors
Energy
Conduction band
Energy Band Gap
Valence band
Energy
electron
+ hole
Conduction band
Valence band
12
It is hard to capture all of the solar energy because the photons have
different energies, which are inversely related to the wavelength.
Source: Wikipedia
A hydropower analogy
A reservoir must be low enough to collect a lot of water, but high enough to
generate a lot of power.
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40
35
Efficiency, %
30
Thermalization of excess
energy
CB
25
20
15
VB
10
5
0
1
Bandgap Energy, eV
14
Radiative
Shockley-Read-Hall (trap
assisted)
EC
EV
(1)
EC
(2)
ET
EV
Surface
EC
EV
15
Material
n at 1.5 eV
n n
1
R s
n n
1
s
Si
3.44
30 %
Ge
36 %
GaAs
3.6
32 %
SiO2
1.46
3.5 %
Typical organic
semiconductors
1.6-2.0
5-11 %
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out of phase
1
3
2
n1
Film
4 n1
ns
Silicon
Single layer
Double layer
Triple layer
17
One must either make the film thick enough to absorb the light or find a way to
scatter (trap) it in the film.
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National
Renewable
Energy
Laboratory
20x-100x
500x
Cu(In,Ga)Se2 ~ 1-2 um
c-Si ~ 180 um
19
Since 2010, Silicon has climbed to over 90 % and Thin-film Si has declined.
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Why Silicon?
Si has a band gap of 1.1 eV, which is not far from the optimal value of 1.4 eV
for a single junction cell.
Si is great for MOSFETs because its surface is easily passivated by thermal
oxidation. Massive amounts of research have been done on silicon. The solar
cell research community borrowed all of the methods for making wafers,
doping, patterning and making electrical contacts. Si is perhaps the best
understood material in the world.
Si is very stable.
Si is the second most abundant element in the earths crust.
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Silicon PV
Silicon Feedstock
Ingot Growth
Photovoltaic System
Slicing Wafers
Module Encapsulation
Cell Fabrication
1.54%
I2R Loss
0.4%
0.3%
3.8%
Recombination
Losses
2.0%
Absorption
2.6%
Layers
1.) Antireflection coating
(SiO2 or Si3N4)
2.) n+ Si
3.) p Si
29.0%
Total Losses
-14.3%
Generic Cell
Efficiency
14.7%
From Dick Swanson (Sunpower)
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T1
T2
Journal of the
Electrochemical
Society 151 (6)
G412 (2004)
Si
T
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Backside Mirror
Reduces back
light absorption
Causes light trapping
P+
Texture
Texture+ +SiO
Oxide
2 + ARC
N-type
Silicon 270 um thick
reduces bulk recombination
N+
P+
Localized Contacts
Reduces contact
recombination loss
N+
P+
N+
Passivating
SiO2 layer
Reduces top
and bottom
recombination loss
Backside Gridlines
Eliminates shadowing
Thick, high-coverage
metal reduces resistance loss
From Dick Swanson (Sunpower)
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0.8%
Texture + Oxide
0.2%
1.0%
N-type Silicon 2700.2%
um thick
0.3%
0.2%
1.0%
I2R Loss
0.1%
Limit Cell Efficiency
29.0%
Total Losses
-4.4%
24.6%
SunPower
215 Watt Panel
Conventional
165 Watt Panel
From Dick Swanson (Sunpower)
25
Typical Si Module
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LOS is line of
sight
27
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Conclusions on Silicon PV
Progress has been better than many expected. $0.5/W has been
achieved. Modules have 15-21 % efficiency.
Many believe this technology will never be beaten because
tremendous economies of scale have been reached.
The International Technology Roadmap for Photovoltaic
(http://www.itrpv.net/Reports/Downloads/2015/) provided details on
where leading companies expect the industry to go.
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3~8 um
0.1 um
0.05 um
~1000 um
30
Absorber layer
Window Layer
P-type CdTe
N-type CdS
Transparent Conducting Oxide
Glass Superstrate
3~8 um
0.1 um
0.05 um
~1000 um
Incident Light
CdS: tends to be n-type, large bandgap(2.42eV)
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CdS/CdTe
Image from Rommel Noufi
Schematic from Bulent Basol
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Building Integrated PV
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GaAs Cells
GaAs has an ideal band gap of 1.4 eV. 31 % efficiency is theoretically
possible.
Single crystal thin films are grown slowly on single crystal wafers.
The wafers and the slow growth are very expensive.
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Alta Devices
Efficiency
25.1%
27.6%
Jsc (mA/cm2)
28.2
29.6
Voc (V)
1.022
1.107
FF
0.871
0.841
3.91
1.0
Area
(cm2)
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Depreciation
Costs
(Equipment
and Building)
Current US $/ Wp(DC)
$6.00
$5.00
Utility Costs
$4.00
Labor &
Maintenance
Costs
$3.00
2.5 m, 15 m/hr
8 substrates per reactor
$2.00
50 nm, 4 m/hr
Material Costs
$1.00
$0.00
100 nm
3 m/hr
25 nm Au
MOVPE of
MOVPE of
MOVPE of MOVPE of
MOVPE of
Bottom
Dissolve
Etching of
Top
Edge
AlInGaP GaAs Emitter GaAs Base InGaP Back
AlGaAs
Metallization AlAs Release
GaAs
Metallization Isolation,
Window
Surface Field Buffer/ Back
Layer &
Contact
Test and Sort
Layer
Contact
Epitaxial Lift- Layer and
Layer
Off
ARC
$13.60/ W
$13.00
$12.00
$10.00
$9.00
$8.00
$7.00
$6.00
$5.00
$4.00
$4.60/ W
$3.00
$1.00
$0.00
$2.40/ W
CMP
$2.00
Epi-Substrate
Current US $/ Wp(DC)
$11.00
Mid-Term (=27%)
$0.50/ W
(SunShot Adjusted Cell Price Goal)
Long-Term MOVPE (=29%) Long-Term SJ GaAs (=29%)
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37
GaAs cells have more than doubled the flight time of drones
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Efficiency limits
Sources of energy loss
Thermalization of
excess energy
CB
Triple-junction cells
The cells are in series; current is
1.7-1.9 eV
1.3-1.4 eV
0.67 eV
Appl. Phys. Lett. 90, 183516 (2007)
Emcore Corporation, May (2006)
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F. Dimroth et al., Wafer bonded four-junction GaInP/GaAs//GaInAsP/GaInAs concentrator solar cells with 44.7% efficiency, Progress
in Photovoltaics: Research and Applications, 22, 277-282, 2014.
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Concentrating light
It is possible to track the sun and concentrate the light by 500X
Dish Shape
Sol Focus
1 sun = 1 kW/m2
Concentration is only
effective for direct sunlight
Seattle
Albuquerque
3.7
6.4
4.9
8.8
2.9
6.7
2-axis Conc. PV
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42
Organic semiconductors
Acceptor
Donor
OCH3
P3HT
PCBM
Low-Cost Manufacturing
Low-Cost Installation
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Organic tandems
Outlook on reliability
> 20 year lifetime has been observed in an inert atmosphere; Encapsulation
will be needed.
A UV filter will probably be needed.
Many molecules are very stable in light.
Organic light-emitting diodes are now very stable.
It should be possible to make organic PV stable.
Review article: Krebs et al. Stability of Polymer Solar Cells, Adv. Mater. 24 (2012) p. 580-612.
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Windows
Many office building have metal coated glass. Why not use solar cells instead?
Solar windows
The center pane could be replaced with a
semitransparent solar cell.
The cell is naturally encapsulated.
The added cost for inserted a solar cell
made with perovskites or organic
semiconductors could be < $15/m2.
One might argue that there are no added
installation costs.
Oxford PV, Next Energy and Ubiquitous
Energy are developing solar windows.
http://www.tristatewindowfactory.com/hopper-window.php
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46
30
20
10
GaAs
c-Si
CIGS
CdTe
Perovskite
0
1970 1980 1990 2000 2010 2020
Year
Eames, C., et al. (2015). Ionic transport in hybrid lead iodide perovskite solar cells. Nature
Communications, 6(May), 7497.
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Al
NTypeElectronContact
Perovskite
-4.2eV
PTypeHoleContact
ITO
Al
MAPbI3
PEDOT
-5.2eV
Glass
PC60BM
-5.4eV
Light
ITO
-4.8eV
-6.0eV
Bandgap(eV)
qVoc(eV)
Energyloss(eV)
GaAs
1.43
1.122
0.31
Perovskite
(MAPbBr3)0.15(FaPbI3)0.85
1.55
1.19
0.36
Silicon
1.12
0.74
0.38
CIGS
~1.15
0.76
0.39
CdTe
1.49
0.88
0.61
aSilicon
1.55
0.90
0.65
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Top Cell
Top Cell
Transparent Electrode
Bottom Cell
Rear Contact
Rear Contact
Transparent Electrode
4 Terminal
Easier prototyping
No current matching required
No tunnel junction or recombination layer required
2 Terminal
Fewer layers that parasitically absorb
Module fabrication easier
Tandem
12.7%
12.7%
+
5.9%
17.0%
18.6%
mechanically stacked
CIGS image from Max Planck Institute
C.D. Bailie, M. G. Christoforo, J.P. Mailoa, M. D. McGehee, et al., Energy Environ. Sci., 2015, 8 956
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J.P. Mailoa, C. D. Bailie, M. M. McGehee, T. Buonassisi, et al., Appl. Phys. Lett., 2015, 106 121105
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10. Deposit
Al
If the perovskite reaches 20% efficiency, this areal cost ($55/m2) equates to $0.28/WDC
C. D. Bailie, L. L. Tinker, M. Woodhouse, M. D. McGehee, et al. (Manuscript in Preparation)
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If the tandem reaches 30% efficiency, this areal cost ($105/m2) equates to $0.35/WDC
53
PV history
54
55
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PVs future
In late 2015 or 2016 demand will catch up with supply. PV panel
manufacturers will be more profitable.
There will be more vertically integrated companies that make panels, install
them and sell electricity. (e.g. Solar City, SunPower, First Solar)
India is leading the Solar Alliance. Many countries are installing solar now.
Solar will definitely grow by 20 X and maybe much more.
I think the technology will advance substantially beyond where it is today.
Modules will exceed 25 % efficiency, look better and be easier to install. They
might be thinner and flexible.
Wafer liftoff
CdTe, CIGS
Perovskites
GaAs
Organics
Low-cost tandems
57
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Solar City
Solar City leases PV systems to homeowners.
A lot of their savings comes from clever financing and finding ways to take
advantage of all government incentives.
They install multiple systems in one neighborhood at the same time.
They gather lots of data to see which systems perform well, enabling them to
build better systems.
Opportunities
Materials Scientists
Electrical Engineers
Mechanical Engineers
Chemical Engineers
Geologists
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Architects
Finance
Marketing
Computer Science
Control theorists
Electrochemists
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Further reading
energy.gov/eere/sunshot. This website describes the Department of Energys
SunShot programs thoughts on everything that needs to be done to expand
the use of solar energy. Opportunities to obtain funding are posted there.
The Lawrence Berkelely Lab monitors the quantity, type, location and cost of
solar cell systems all over the United States and frequently updates their report
titled Tracking the Sun. (trackingthesun.lbl.gov)
MITs The Future of Solar Energy was posted on the internet on May 5,
2015. It thoroughly assesses the industry and makes recommendations for
researchers, policy makers and investors.
Thank you
I hope you have enjoyed the course and learned enough to go out and be apart
of transforming the way we obtain, store and use energy.
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