AMERON CORROSION-RESISTANT FIBERGLASS PIPING SYSTEMS

Bondstrand Industrial, Military and Environmental Systems

Rated
Pressure
Series

(psig)

2000
2000MP
3000A
3200
3300
4000
5000
7000
Bondstrand II
BondstrandCX
Bondstrand LD

to 450
125
to 450
200
300
to 450
to 450
150
150
to 150

Rated
Temperature

(bar)

(F)

(C)

Nominal
Diameter Range
(in.)

to 30
250
120
116
8.5
250
120
210
to 30
210
99
216
14
150
66
216
20
150
66
812
to 30
250
120
216
to 30
200
93
216
10
210
99
216
10
200
93
212
(Physical properties based on piping series used)
to 10
to 250
to 120
18144

(mm)
25400
50250
50400
50400
200300
50400
50400
50400
50300
4503600

Specific Applications
Chemicals,foodstuffs, jet fuel (MIL-P-29206A)
Condensate return, district heating (MIL-P-28584B)
Chilled water, drainage, hot water (AWWA C950)
Class 200 fire protection (FM, UL)
High-pressure general industrial service
Nonoxidizing acids, slurries, solvents
Highly corrosive chemicals, oxidizing acids
Antistatic piping for refined hydrocarbons
Contained lines: pipe within a pipe
Integral coaxial containment system
Large-diameter general industrial service

Bondstrand II and BondstrandCX systems are designed to meet the requirements of governing regulations, such as CERCLA, 40 CFR 264/5 and 40 CFR 280 RCRA.

Dualoy Fuel Handling Systems

Dualoy 3000/L

to 300

Dualoy 3000/L
secondary containment

20

150

66

26

50150

Single wall or contained primary pipe

Petroleum, alcohol or blends (UL, ULC)

to 100

to 7

150

66

34

80100

Containment system for Dualoy 3000/L - all fuels (UL, ULC)

to 300
to 300

to 20
to 20

150
150

66
66

24
2-4

50100
50-100

Coaxial design - integral containment (UL, ULC)

Fuel piping at marina docks or above ground
Layout and costed materials software

2000M
2000M-FP
7000M
Bondstrand PSXL3 (C)

150/225
150/225
150/225
to 225

10/15
10/15
10/15
15

200
250
210
250

93
120
99
120

140
116
140
116

251000
25400
251000
25400

Bondstrand PSXJF (C)

to 225

15

250

120

116

25400

Dualoy 3000/LCX
Dualoy 3000/MCX
StationWare 3000

Bondstrand Marine/Offshore Systems

Ballast, potable, general marine service
Intumescent coated for enhanced fire resistance
Electrically conductive for hazardous locations
Polysiloxane-phenolic piping for wet service
Polysiloxane-phenolic piping for normally dry (deluge)
service. (C) - conductive available

Oilfield Line Pipe, Tubulars and Well Screens

IJ line pipe
to 800
55
SP
to 3500
241
Tubing
to 4000
276
Casing
to 2500
172
Well screen

150/200/300
to 300
20
2400
to 1100
to 75
3400
to 1100
to 75
SSL (Steel Strip Laminate)*
to 5769
397.9
* Available for onshore and/or subsea applications

to 200
to 200
to 200
to 200

to 210
200
200
to 200

93
93
93
93

99
93
93
93

24
1126
1 12412
4129 58
1126
816
240
240
8-40

50100
40150
40114
114246
40150
200400
501000
501000
200-1000

Low-to-medium-pressure line pipe service

High-pressure line pipe applications
Injection, production, disposal wells
Corrosion-resistant casing applications
Oil, gas, water wells, cased or open hole
Salt water transfer, gas gathering, trunk lines
Potable water, crude oil, salt water service
Fire protection, crude oil, salt water, pipelines
All of the above applications

For further information on specific products, see product data sheets available from Ameron.

FIBERGLASS COMPOSITE PIPE GROUP

Group Headquarters
P.O. Box 801148
Houston, Texas 77280
Tel: (713) 690-7777
Fax: (713) 690-2842
www.ameron.com

Fiberglass Pipe
Fiberglass Pipe
DivisionAsia/Pacific DivisionEurope

Fiberglass Pipe
DivisionAmericas

Fiberglass Pipe
DivisionAmericas

Ameron (Pte) Ltd.

No. 7A, Tuas Avenue 3
Singapore 639407
Tel: 65 861 6118
Fax: 65 862 1302
65 861 7834

P.O. Box 878

1004 Ameron Road
Burkburnett, Texas 76354
Tel: (940) 569-1471
Fax: (940) 569-2764

Centron International Inc.

P.O. Box 490
Mineral Wells, Texas 76068
Tel: (800) 535-8017
(940) 325-1341
Fax: (940) 325-9681
www.centrongre.com

Ameron B.V.
J. F. Kennedylaan 7
4191 MZ Geldermalsen
The Netherlands
Tel: +31 345 587-587
Fax: +31 345 587-561

Important notice
This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in
operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains.

1998 Ameron Printed in U.S.A.

FP213L (08/03) 7.5M [4/C]

Bondstrand Product Data

with guide specification

FIBERGLASS PIPE GROUP

Series 2000 Fiberglass

Pipe and Fittings
for general industrial service,
maintenance and repair
2 - 6 installs with no shaving required
Uses and applications

Chemical process piping

Cooling water piping
Deionized water systems
Drainage systems
Food processing plant piping
Jet engine air start systems
Jet fuel and liquid petroleum piping
Piping systems for alkalis and nonoxidizing chemicals
Potable water lines
Waste water and sewage systems
General industrial service for moderately corrosive liquids

Listings

Mil-P-29206A for jet fuel and petroleum liquids

U.S. Federal Regulations 21CFR175.105 and 21CFR177.2280 for conveying
foodstuffs when joined with Bondstrand RP6B epoxy adhesive.

Performance

Pipe designs to 450 psi (3.1 MPa) using an 8000 psi (41.2 MPa) hydrostatic design
stress in accordance with ASTM D2992 (B).
Continuous operating temperatures to 250F (121C).
Excellent corrosion resistance over a wide temperature range. See most recent
release of Bondstrand Corrosion Guide (FP132) for specific applications.
Weighs 16th as much as Sch. 40 steel.
Does not require thrust blocks at ambient temperatures when properly installed in
most soils.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss
for greater discharge and reduced pumping costs.
Low thermal conductivity (1100th of steel) minimizes heat losses.
Individual system components may not have the same ratings as the pipe. Refer
to the detailed product information for the specific components to determine the
pressure rating for the system as a whole.

FP163F (11/99)

Joining systems

Quick-Lock straight/taper adhesive-bonded joint. 2-6 pipe outside diameter is

within tolerance for reliable bonding without shaving. Integral pipe stop in socket
featured for predictable, precise laying lengths.
Flanges and flanged fittings.

Composition

Pipe
Filament-wound fiberglass-reinforced epoxy resin pipe with integral resin-rich
reinforced liner of 20 mil (0.5 mm) nominal thickness.

Filament-wound fittings
Furnished with 50 mil (1.3 mm) reinforced liner using same materials as the pipe.
Tees
90 and 45 elbows
Crosses
45 laterals

Flanges*
Nipples and couplings
Tapered body reducers
Saddles*

*No liner.

Bondstrand Series 2000

filament-wound fittings, pipe
and adhesive provide a
continuous liner throughout
the piping system.

Molded fittings
Tees
90 and 45 elbows
Reducing flanges
Plugs and end-caps
Reducer bushings
Blind flanges

Flanged fittings
2-12 inch filament-wound flanged fittings match ANSI B16.1 and ANSI B16.5 bolt
hole pattern and face-to-face dimensions for 150 lb flanges.
1-16 inch flanges match ANSI B16.1 and ANSI B16.5 bolt hole pattern for 150 lb
flanges.
Other flange drilling patterns such as DIN, ISO, JIS, ANSI B16.5 300 lb. etc.,
available on special request.

Thermosetting adhesives
PSX34 two-part epoxy adhesive for general industrial service.
RP6B two-part epoxy adhesive for service in compliance with U.S. Federal
Regulations 21CFR175.105 and 21CFR177.2280.

Pipe lengths

Nominal
Pipe Size
(in)

(mm)

Random
Lengths1
(ft)

25-40

10

2-6

50-150

20 or 40

6 or 12

8
200
10-16 250-400

20 or 30
20

6 or 9
6

1) Other lengths and exact lengths available on special request.

(m)

1-112

Typical pipe dimensions

and weights

Nominal
Pipe Size
(in) (mm)
1 25
112 40
23 50
33 80
43 100
63 150
8 200
10 250
12 300
14 350
16 400

Pipe
ID
(in) (mm)
1.07 27
1.67 42
2.10 53
3.21 82
4.14 105
6.19 159
8.22 209
10.35 263
12.35 314
13.56 344
15.50 394

Nominal Wall
Thickness1
(in) (mm)
.140
3.6
.140
3.6
.123
3.7
.126
3.7
.151
3.8
.181
4.6
.226
5.7
.226
5.7
.226
5.7
.250
6.4
.269
6.8

Average
Sectional Area2
(in2) (mm2)
0.50
323
0.80
516
.73
730
1.07 1100
1.78 1760
3.22 2620
5.83 3760
7.31 4720
8.69 5610
10.32 6660
13.33 8600

Pipe
Weight
(lb/ft) (kg/m)
0.4
0.6
0.7
1.0
0.7
1.3
1.1
1.8
1.7
3.0
2.6
4.5
4.3
6.4
5.4
8.0
6.4
9.5
7.4
11.0
9.5
14.1

1) Minimum wall thickness shall not be less than 87.5% of nominal wall thickness in accordance with
ASTM D2996.
2) Use these values for calculating longitudinal thrust.
3) No-shave pipe.

Typical pipe performance

Nominal
Pipe Size
(in) (mm)
1
25
112 40
23 50
33 80
43 100
63 150
8 200
10 250
12 300
14 350
16 400

Internal
Pressure Rating1
(psig) (MPa)
450 3.10
450 3.10
450 3.10
450 3.10
450 3.10
375 2.59
250 1.72
200 1.38
170 1.17
165 1.14
165 1.14

Collapse
Pressure Rating2
(psig) (MPa)
945 6.52
280 1.93
260 1.80
80 0.55
70 0.48
50 0.34
30 0.21
14 0.097
8 0.055
8 0.055
8 0.055

Designation
(per ASTM D2996)
RTRP-11FE-1112
RTRP-11FE-1114
11FW-2232
11FW-2232
11FW-2232
11FW-2232
RTRP-11FE-1114
RTRP-11FE-1114
RTRP-11FE-1114
RTRP-11FE-1115
RTRP-11FE-1116

1) At 200F (94C) using Bondstrand type PSX34 adhesive. For sustained service above 200F, reduce
ratings linearly to 50% from 200F to 250F (121C).
2) At 70F (21C). Reduce linearly to 90% at 150F (66C), 80% at 200F (94C), and 65% at 230F (110C).
3) No-shave pipe.

Fittings pressure ratings

Nominal
Pipe Size
(in) (mm)
1
25
112 40
23 50
33 80
43 100
63 150
8 200
10 250
12 300
14 350
16 400

Elbows & Tees

Tapered Body
Blind Flanges &
Filament-Wound
Molded Reducers & Flanges Bushed Saddles2
(psig) (MPa) (psig) (MPa)
(psig) (MPa)
(psig)
(MPa)
300
2.07
600
4.14
150
1.03
300
2.07
550
3.79
150
1.03
375
2.59
300 2.07
450
3.10
150
1.03
325
2.24
225 1.55
350
2.41
150
1.03
300
2.07
175 1.21
350
2.41
150
1.03
225
1.55
150 1.03
250
1.72
150
1.03
225
1.55
225
1.55
150
1.03
200
1.38
175
1.21
150
1.03
175
1.21
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
-

1) Refer to FP282 for fittings dimensions.

2) With 316 stainless steel outlet. Other outlet materials available on special order.
3) No-shave pipe.

Nominal
Pipe Size
(in) (mm)
1
25
112 40
22 50
32 80
42 100
62 150
8 200
10 250
12 300
14 350
16 400

Laterals
(psig)
(MPa)
275
1.90
250
1.72
200
1.38
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03

Crosses
(psig)
(MPa)
150
1.03
150
1.03
150
1.03
100
0.69
100
0.69
100
0.69
100
0.69
100
0.69
100
0.69

Reducer Bushings
(psig)
(MPa)
50
.35
50
.35
50
.35
50
.35
50
.35
50
.35
50
.35
50
.35
50
.35
50
.35
50
.35

1) Reducer bushings bonded into flanges will have the same rating as the flange. Otherwise, rated as
shown.
2) No-shave pipe.

Bending radius
Nominal
Pipe Size

H
cL

(in)
1
112
22
32
42
62
8
10
12
14
16

(mm)
25
40
50
80
100
150
200
250
300
350
400

Bending
Radius1
(R)
(ft)
45.2
66.4
75
100
200
250
304
379
450
494
564

(m)
13.8
20.2
22.9
30.5
70.0
76.2
93
116
137
151
172

Maximum Allowable
Deflection, H, for 100-ft
(30 m) Bending Length, S
(ft)
24.9
17.9
15.9
12.1
6.4
5.0
4.1
3.3
2.8
2.5
2.2

(m)
7.6
5.5
4.8
3.7
2.0
1.5
1.2
1.0
0.85
0.76
0.67

Turning
Angle
()
(deg)
127
86
76
57
29
23
19
15
13
12
10

1) Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create
excessive stress concentrations.
2) No-shave pipe.

Typical mechanical
properties

Pipe Property

70F
21C

Units

Nominal Pipe Size

200F
93C

1, 11/2
8-16

2-6

ASTM
Method

1, 11/2 2-6
8-16

Circumferential
Tensile stress at weeping

103 psi
MPa

24.00
165.00

32.00
22.00

Tensile modulus

106 psi
GPa

3.65
25.20

4.20
29.00

3.20
22.10

3.70
25.50

0.56

0.26

0.70

0.32

D2105

103 psi
MPa

8.50 16.00
58.60 110.00

6.90
47.60

13.00
90.00

D2105

106 psi
GPa

1.60
11.00

3.00
20.70

1.24
8.50

2.40
16.50

D2105

0.37

0.16

0.41

0.20

D2105

106 psi
GPa

1.70
11.70

2.40
16.60

1.00
6.90

1.77
12.20

D2925

103 psi
MPa

6.001 16.001,2
41.40 110.00

Poissons ratio
Longitudinal
Tensile strength
Tensile modulus
Poissons ratio
Beam apparent
Elastic modulus
Hydrostatic design
basis (cyclic)

D1599

D2992

1) At 150F (66C).
2) Static

Nominal
Pipe Size
(in)
1
112
23
33
43
63
8
10
12
14
16

(mm)
25
40
50
80
100
150
200
250
300
350
400

Stiffness
Factor1
(lbin)
770
1610
265
285
500
925
1890
1890
1890
2230
3250

(Nm)
87
182
30
32
56
104
214
214
214
252
367

Pipe
Stiffness
(psi)
26400
17200
1350
550
335
200
170
86
51
46
45

Beam Moment
of Inertia2

(MPa)
182
119
9.3
3.80
2.30
1.40
1.17
0.59
0.35
0.32
0.31

(in4) (106 mm4)

0.09
0.037
0.36
0.150
0.46
0.191
1.57
0.653
4.13
1.72
16.5
6.87
45.1
18.8
88.6
36.9
149.0
62.0
208.0
86.6
353.0 147.0

1) Per ASTM D2412.

2) Use these values to calculate permissible spans.
3) No-shave pipe.

Typical physical
properties

Pipe Property

Units

Value
1, 1 /2
8-16
1

Nominal Pipe Size

Thermal conductivity
Pipe wall
Thermal expansion
Linear
Flow coefficient
Absolute roughness
Specific gravity
Density

ASTM Method
2-6

Btuin/(hrft2F)
W/mC

2.00
0.29

1.70
10.25

C177

10-6 in/in/F
10-6 mm/mmC
Hazen-Williams
10-6 ft
10-6 m
lb/in3
g/cm3

10.00
18.00
150.00
17.40
5.30
1.80
0.07
1.80

8.50
15.30
150.00
17.40
3.30
1.80
0.07
1.80

D696
_
_
D792

Bondstrand Guide Specification

Pipe construction

The structural wall of fiberglass pipe shall have continuous glass fibers in a matrix of
aromatic amine cured epoxy resin.
The integral, reinforced resin-rich liner shall consist of C-glass and a resin/hardener
system identical to that of the structural wall, and shall have a 20 mil nominal
thickness. Non-reinforced pure resin-type corrosion barriers (liners) shall not be
allowed due to their potential for severe fracturing during transportation, installation
and operation of the pipe.
Pipe in 1 through 16-inch sizes shall be rated for a minimum of 165 psig at 250F. In
1 through 6-inch sizes the pipe shall have full vacuum capability at 70F, when
installed above ground with a safety factor of 3:1.
Pipe shall be manufactured according to ASTM D2996 specification for filamentwound Reinforced Thermosetting Resin Pipe (RTRP). When classified under
ASTM D2310, the pipe shall meet Type 1, Grade 1 and Class F (RTRP-11FE or W)
cell limits in 1 through 16-inch nominal pipe sizes.
Filament-wound epoxy fiberglass pipe shall be translucent to allow for inspection of
damage.
Pipe in 2 through 8-inch sizes shall be furnished in 30 or 40-ft. length to minimize
the number of field-bonded joints for rapid installation.

Standard fittings
construction

Fittings in 1 through 16-inch sizes shall be filament wound with a reinforced resinrich liner of 50 mil minimum thickness and of the same glass and resin type as the
pipe. Pipe, filament-wound fittings and adhesive shall, as an assembly, provide a
continuous liner throughout the system.
Compression-molded fittings in 2, 3, 4 and 6-inch nominal sizes may also be
allowed upon agreement between purchaser and manufacturer.
Contact-molded, spray-up or hand-layup fittings shall not be allowed. Pipe and
fittings shall be joined using a straight spigot by socket with a 0.5 taper angle and a
pipe stop inside the socket to allow precise makeup.

Workmanship

The pipe and fittings shall be free from all defects, including delaminations,
indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which,
due to their nature, degree or extent, detrimentally affect the strength and
serviceability of the pipe or fittings. The pipe and fittings shall be as uniform as
commercially practicable in color, density and other physical properties.

Testing

Samples of pipe and couplings shall be tested at random, based on standard

quality control practices to determine conformance of the materials to American
Society for Testing and Materials guidelines for testing fiberglass pipe products:
ASTM D1599, D2105, D2925, D2992A or D2992B.
Test samples may be hydrostatically tested by the manufacturer to 1.5 times the
pressure rating for signs of leakage.

Conversions

1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lbin = 0.113 Nm
1 in4 = 4.162 x 10-7m4
C = 5/9 (F - 32)

Important notice

This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data may
cause different results. Ameron makes no representation or warranty, express or implied,
including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein.
Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains. Product specifications are subject to
change.

GROUP HEADQUARTERS
P.O. Box 801148 Houston, TX 77280 Tel: (713) 690-7777 Fax: (713) 690-2842 http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division
Asia
Ameron (Pte) Ltd.
No. 7A, Tuas Avenue 3
Singapore 639407
Tel: 65 861 6118
Fax: 65 862 1302/861 7834

Fiberglass Pipe Division

Europe
Ameron B.V.
J.F. Kennedylaan 7
4191 MZ Geldermalsen
The Netherlands
Tel:
+31 345 587 587
Fax: +31 345 587 561

Fiberglass Pipe Division

Americas
P.O. Box 878
Burkburnett, TX 76354
Tel: (940) 569-1471
Fax: (940) 569-2764

Ameron Composites
P.O. Box 71370
11 McBride Street
Newnan, Georgia 30263
Tel: (770) 253-2000
Fax: (770) 253-9234

Fiberglass Pipe Division

Centron International
P.O. Box 490
600 FM 1195 South
Mineral Wells, Texas 76068
Tel: (940) 325-1341
Fax: (940) 325-9681

1988 Ameron Printed in U.S.A. FP163F (11/99) supersedes FP163E (4/95) 7.5M.[186]

Bondstrand Guide Specification

FIBERGLASS - COMPOSITE PIPE GROUP

Bondstrand 2000 Pipe & Fittings

Fiberglass reinforced thermosetting epoxy
resin pipe for plant piping in general service
Scope

This specification defines the reinforced thermosetting resin (RTR) piping system to
be used in those sections of Plant PipingGeneral Services calling for fiberglass
piping systems.

References,
Quality Assurance

References are made to other standards and tests which are a part of this section as
modified. Where conflict exists between the requirements of this specification and listed
references, the specification shall prevail.

Physical and
Mechanical Properties

Pipe Property

Units

Nominal Pipe Size

Circumferential
Tensile stress at
weeping
Tensile modulus
Poissons ratio
Longitudinal
Tensile strength
Tensile modulus
Poissons ratio
Beam apparent
Elastic modulus
Hydrostatic design
basis (cyclic)
Thermal conductivity
Pipe wall
Thermal expansion
Linear
Flow coefficient
Absolute roughness
Specific gravity
Density

103 psi
MPa
106 psi
GPa

70F
200F
ASTM
21C
93C
Method
1, 11/2 2-6 1, 11/2 2-6
8-16
8-16
32.00
22.00
4.20
29.00
0.26

D1599
3.20 3.70
22.10 25.50
0.70 0.32 D2105

103 psi
MPa
106 psi
GPa

8.50 16.00
58.60 110.00
1.60
3.00
11.00 20.70
0.37
0.16

6.90 13.00 D2105

47.60 90.00
1.24 2.40 D2105
8.50 16.50
0.41 0.20 D2105

106 psi
GPa

1.70
11.70

103 psi
MPa

6.001 16.001,2
41.40 110.00

Btuin/(hrft2F)
W/mC
10-6 in/in/F
10-6 mm/mmC
Hazen-Williams
10-6 ft
10-6 m
lb/in3
g/cm3

24.00
165.00
3.65
25.20
0.56

2.00
0.29

2.40
16.60

1.00 1.77 D2925

6.90 12.20
-

D2992

1.70
10.25

C177

10.00
8.50
18.00 15.30
150.00 150.00
17.40 17.40
5.30
3.30
1.80
1.80
0.07
0.07
1.80
1.80

D696

D792

1) At 150F (66C).
2) Static

Performance
Requirements
ISO-9001

CERTIFICATED FIRM

The pipe in sizes 1 through 16 must comply with U.S. Federal Regulations 21CFR 175.105 and
21CFR 177.2280 for conveying foodstuffs when joined with RP6B epoxy adhesive. Pipe shall be
listed under NSF Standard 61-Drinking Water System Components. Piping must meet or exceed
the requirements of MIL-P-29206A and ASTM D5677-95 when used in aviation fuel service.
Fittings will be manufactured according to ASTM D5685. Piping will be manufactured according to
ASTM D2996 for RTRP. When classified under ASTM D2310, the pipe shall meet Type I, Grade I
and Class F (RTRP-11FE) cell limits in 1 through 16 nominal pipe sizes.

FP693B (2/00)

Materials

Pipe Construction
Filament-wound fiberglass reinforced epoxy resin pipe shall be Bondstrand 2000 as manufactured by Ameron International Fiberglass Pipe Group, or approved equal. The integral reinforced
corrosion barrier shall have a nominal 20 mil thickness, and be constructed with the same epoxy
resin as the pipe structural wall. Non-reinforced liners, or corrosion barriers, shall not be allowed
due to potential for fracturing during lower temperatures, transportation and installation.
Structural wall
The pipe shall have the following
nominal wall thickness:

Pipe Diameter Nominal Wall Thickness

inches
inches
mm

1
.140
3.5
112
.140
3.5
Pipe end preparation options
2
.123
3.1
The piping manufacturer will
3
.126
3.2
4
.151
provide 20 or 40 RL joints if the
3.8
6
.181
4.6
contractor requests them in sizes 2
8
.226
5.7
through 6 to reduce field labor time
10
.226
5.7
12
.226
5.7
in those sections of the system
14
.250
6.4
where longer lengths may be
16
.269
6.8
employed. Additionally, the pipe
manufacturer will provide pipe joints with the spigot ends already prepared to reduce
field labor time on all pipe sizes (2 - 16).
Pressure rating
Aromatic amine cured epoxy resin piping shall be rated for a minimum of 165 psi at
200F in sizes through 16. Pressure ratings reduce linearly to 50% at 250F.

Fittings

It is important to maintain compatibility of fittings, piping and adhesives to ensure

that the system performs as specified. Pipe, fittings and adhesive shall be supplied
by the same manufacturer.
Filament-wound fittings
Fittings in 1 through 16 sizes shall be filament-wound with a reinforced resin-rich
liner of equal or greater thickness than the pipe liner and shall be manufactured with
the same resin type as the pipe.
Compression-molded fittings
Compression molded fittings in sizes 2 through 6 may be used in services at or
below 200F. Where fast closure of valves may produce surges (water hammer),
filament-wound fittings will be used.
Contact molded, spray up or hand lay-up fittings shall not be allowed.

Testing

Installation

Inspection and testing

Inspection and testing of the piping will be performed in accordance with the requirements
of ASME B31.1. Hydrostatic testing of all installed piping shall be performed with water at
112 times the design pressure of the lowest rated piping system component.
Test and repair procedures
The RTRP manufacturer will provide test and repair procedures in the event field
repairs are required.
Installation procedures and techniques as well as system design criteria including
burial, anchoring, guiding and supporting shall be in accordance with manufacturers recommendations.
Piping system installers and fitters will be trained by a direct factory employee of the piping
system manufacturer and certified by the trainer prior to system assembly in the field.

Important notice

This literature and the information and recommendations it contains are based on data reasonably
believed to be reliable. However, such factors as variations in environment, application or installation,
changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no
representation or warranty, expressed or implied, including warranties of merchantability or fitness for
purpose, as to the accuracy, adequacy or completeness of the recommendations or information
contained herein. Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains.

FIBERGLASS - COMPOSITE PIPE GROUP - GROUP HEADQUARTERS

P.O. Box 801148 Houston, TX 77280 Tel: (713) 690-7777 Fax: (713) 690-2842 http://www.ameron.com
Asia
Ameron (Pte) Ltd.
No. 7A, Tuas Avenue 3
Singapore 639407
Tel: 65 861 6118
Fax: 65 862 1302/861 7834

Europe
Ameron B.V.
J.F. Kennedylaan 7
4191 MZ Geldermalsen
The Netherlands
Tel:
+31 345 587 587
Fax:
+31 345 587 561

Americas
P.O. Box 878
Burkburnett, TX 76354
Tel: (940) 569-1471
Fax: (940) 569-2764

Composites
P.O. Box 71370
11 McBride Street
Newnan, Georgia 30263
Tel: (770) 253-2000
Fax: (770) 253-9234

Centron International
P.O. Box 490
600 FM 1195 South
Mineral Wells, Texas 76068
Tel: (940) 325-1341
Fax: (940) 325-9681

1996 Ameron FP693B (2/00) supercedes FP693A (9/96) Printed in USA 5M[472]