Infrared Thermal Imaging Inspection Full Report 29-02-2016

Cairo at 29th February 2016
To:
Suez Cement Company
Attn.: Eng. Reda AlShahat
Eng. Pola Barsoum
Infrared Thermal Imaging Inspection Report

Customer:
Italcementi Company
Site:
Suez Cement Plant
Lines:
1&2
Rooms:
9, 10, 11, 12, 22, 23, 24 and 25
Equipment:
Electric System
Date:
February 22, 23 - 2016
Reported by
Sherif Mounir Ahmed

"Technical Support / Senior Service Engineer"
Introduction
Infrared Thermographic image is an excellent condition monitoring tool to assist in
the reduction of maintenance costs on the electrical system and mechanical equipment and
detect developing problems. The technique allows for the monitoring of temperatures and
thermal patterns while the electrical system and mechanical equipment are online and
operating under full load. Unlike many other test methods, Infrared Thermal Imaging can be
used on a wide variety of electric components and mechanical equipment. It has been
proven time after time to readily identify reliability and safety concerns, and to provide
excellent short-term. For example, early detection of a single fault in a large transformer can
easily save over one million dollars in maintenance costs.
What is infrared?
Infrared energy is part of the electromagnetic spectrum and behaves similarly to
visible light. It travels through space at the speed of light and can be reflected, refracted,
absorbed, and emitted. Has a wavelength longer than that of visible light. Infrared is usually
divided into 3 spectral regions: near, mid and far-infrared.
Where does infrared energy come from?

All objects emit thermal energy (heat) during normal operation as a function of their
temperature. This means all objects emit infrared radiation. Infrared energy is generated by
the vibration and rotation of atoms and molecules. The higher the temperature of an object,
the more the motion and hence the more infrared energy is emitted. This is the energy
detected by infrared cameras which detect thermal radiation only, not temperature. And the
most important factor that affects radiation emitted form a target is its emissivity. Emissivity
is the ability of a body to emit radiation. Each material has its own emissivity.
What is infrared thermography?

All objects emit infrared radiation in the form of electromagnetic radiation in the
infrared spectrum which allows Infrared thermal imaging to evaluate their operating
condition. The hotter the object is, the more intense the infrared radiation emitted. This
radiation is, however, outside of the human eye range. Infrared thermography is used to
image and measure to detect this radiation. By detecting areas of abnormal temperature,
infrared thermography can diagnose problem areas and their severity.
Infrared Thermography is the technique for producing an image of invisible infrared light
emitted by objects due to their thermal condition.
An image produced by an infrared camera is called a thermogram or sometimes a
thermograph.
Thermography allows one to make non-contact measurements of an objects temperature.
SKF cameras provide detailed photographs indicating each piece of operating component's
"heat signature". The amount of temperature rise over the normal operating temperature
provides a good indicator of the severity of a problem. This thermal profile, correctly
interpreted, can reveal a great deal regarding the operating condition of the equipment
being inspected. A probable cause and recommended action then can be suggested for each
finding.
Page | II
Why does infrared thermography work?

In mechanical and electrical applications, Infrared Thermal Imaging is more useful
for locating a problem area than for indicating the root cause of the overheating. The heat is
usually produced within a component that is not visible directly to the camera. That heat
must conduct up through the material and present itself as a pattern on the surface of the
object in order for the infrared camera to sense it.
Most component or processes are designed to eliminate thermal energy under normal
operation; simply identifying a thermal pattern does not mean a problem has been located.
Once a normal thermal signature is obtained and understood, any deviation from this
normal signature will then provide evidence of a suspect problem developing.
Why infrared thermography surveys are important?

Infrared Thermal Imaging is an electronic technique that quite literally allows us to
see thermal energy. Infrared thermographic imaging has been available for many years as a
troubleshooting tool. With this new capability plant maintenance personnel have recognized
Infrared Thermal Imaging as one of the most versatile and effective condition monitoring
tools available today. Infrared Thermal Imaging enhances a company's ability to predict
equipment and component failure and plan corrective action before a costly shutdown,
component damage, or personal injury occurs.
How infrared thermography is performed?

Performed on operating equipment and machinery, an infrared survey is a
nondestructive test that does not interrupt normal business operations. Measurements are
made:
While the plant is operating.

Without contacting the target object.
With the equipment under full load.
From a safe distance from energized electrical component, rotating equipment or
equipment in hostile environments.
Points in the same target, and compare them.
Real time imaging allows us to do very fast scanning of stationary targets with immediate
results.
The real time character of infrared thermography lets us capture very fast moving target.
After the survey is completed, a report is prepared and can be delivered on-site in either
electronic format.
Electrical Inspection
One of the biggest problems in electrical systems is excessive temperatures. This
excessive heat from distribution and transmission systems for hot spots can be generated by
loose connections, damage, load imbalances and other failure mechanisms. Most electrical
system (such as transformers, Panel Boards, Control Panels, bus bars, transmission lines,
isolation disconnects, , relays, wiring ,Switchboards, Power Cabling, Cable Terminations,
Fuse Disconnects and holders) has allowable operating temperature limits that can be used
as guidelines.
Page | III
Order and scope of work

As a partnership between Company & Industrial Services Center- DATCO, DATCO
submit Infrared Thermal Imaging Inspection on site dated February 22 , 23 - 2016
General Information
Thermographer & Analyst
Infrared thermographic camera
Firmware of the camera
Software Reporter
Page | IV
Sherif Mounir Ahmed
E 50 IR camera
Version 2.23.14
Version 5.4.15351.1001
Description of survey
The inspection covered the components of the electrical system and the electric
insulation systems that were under load at the time of survey. All components of the
electrical systems conform to coding system. The electric insulation systems rated by NEMA,
UL and IEC standards according to as insulation class or thermal classification of each
system.
Coding System
A code is assigned to each of the discovered faults. The purpose behind such procedure is to
classify the faults depending on the degree of seriousness of each fault. The more serious
the fault the more urgent it has to be corrected.
I-
High Voltage
Page | V
Fault
Action
Description
Temperature
Increase ( C)
One
Danger
Immediate repair required
For components temp. exceeding 70c and/or

temperature rise (compared to similar components
under similar load)
> 50
Two
Critical
Repair ASAP
For temp. rise (compared to similar components

under similar load)
30 - 50
Three
Warning Schedule repair

under similar load)
20 - 30
Four
Alert

under similar load)
< 20
Code
Monitor development and

repair as necessary
II-
Medium & Low Voltage
Fault
Action
Description
Temperature
Increase ( C)
One
Danger
For components temp. exceeding 70c and/or

temperature rise (compared to similar components
under similar load)
> 30
Two
Critical
Repair ASAP

under similar load)
20 - 30
Three
Warning Schedule repair

under similar load)
10 - 20
Four
Alert

under similar load)
5 - 10
Code
Monitor development and

repair as necessary
Note: The codes are based on British Engineering Standards BS7671 - Regulation 523-01.
Executive Summary of Inspection:

Part 1: Line 1 Rooms 9 & 10
Ser.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Area
37
Image
K5-1
K5-3
GR0809
GR0811
GR0813
D63-1
GR0815
GR0817
K11-1
GR0967
C9
GR0819
GR0821
C24
GR0823
Line 1
Room 9
GR0825
GR0827
D41-1
Bucket Elevator
GR0829
GR0831
D141 Dust Collector Fan GR0833
GR0963
TS M1 Transfer switch
GR0965
GR0959
TS DIE Transfer switch
GR0961
H725 Coal Feeding Blower "Clinker GR0835
1"
GR0837
GR0775
E 68
GR0777
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Equipment (Unit)
E 69
Line 1
Room 10
GR0779
E47
GR0781
GR0783
GR0785
GR0787
GR0789
GR0791
GR0793
GR0801
GR0795
GR0797
GR0803
GR0805
GR0799
E88-4
GR0807
E30
E7
E55-c
Atlas Copco
E29
Compressor 2
Filter feeder 1& 2
D60 A1
D60 A3
Code
Fault
Action
Normal No Fault
Normal No Fault
No Action Required
No Action Required
Normal No Fault
No Action Required
Normal
Normal
Four
Normal
No Action Required
No Action Required
Monitor development and repair as necessary
No Action Required
No Fault
No Fault
Alert
No Fault
Page | VI
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal
Normal
Three
Normal
Four
Three
Normal
Normal
Normal
Normal
Normal
Normal
One
Normal
No Action Required
No Action Required
Schedule repair
No Action Required
Schedule repair
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Fault
No Fault
Warning
No Fault
Alert
Warning
No Fault
No Fault
No Fault
No Fault
No Fault
No Fault
Danger
No Fault
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Three
Four
Three
Schedule repair
Schedule repair
Warning
Alert
Warning
Part 2: Line 1 Rooms 11 & 12

Ser.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Area
Equipment (Unit)
E102
E117
Main Breaker MCC E4
Line 1
Room 11
Main Breaker - MCCE5

Main Breaker - MCCFA
F150
FAE
Main Breaker - MCCF
Transfer switch
F19
F18
F16-1
F20
F21
F25A
F23
F25C
F16-2
F16-3
F26
F33-1
Line 1
Room 12
F22
F131-2
F22A
F25
F25B
Main C.B.
Atlas Copco
Compressor
Transfer switch
Image
Code
Fault
GR0749
GR0751
GR0753
GR0755
GR0757
GR0759
GR0761
GR0767
GR0769
GR0953
GR0955
GR0693
GR0691
GR0695
GR0697
GR0699
GR0701
GR0703
GR0705
GR0707
GR0709
GR0711
GR0715
GR0717
GR0719
GR0721
GR0723
GR0727
GR0729
GR0731
GR0733
GR0735
GR0737
GR0747
GR0739
GR0741
GR0743
GR0745
GR0949
GR0951
Normal
Normal
Normal
Three
Normal
Normal
Normal
Normal
Normal
No Fault
No Fault
No Fault
Warning
No Fault
No Fault
No Fault
No Fault
No Fault
No Action Required
No Action Required
No Action Required
Schedule repair
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
Normal No Fault
No Action Required
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
No Fault
No Fault
No Fault
No Fault
No Fault
No Fault
No Fault
No Fault
No Fault
No Fault
No Fault
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
Three
Warning
Schedule repair
Action
Page | VII
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal
Four
Normal
Normal
Normal
Normal
Normal
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Action Required
No Fault
Alert
No Fault
No Fault
No Fault
No Fault
No Fault
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Part 3: Line 2 Rooms 22 & 23 & 24

Ser.
Area
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Equipment (Unit)
E11.24.08.09
E11.25.02.01
Coupling unit
E11.32.10.01
Line 2
Room 22
TB1.02.22.01
E11.32.10.02
E11.32.10.03
F11.10.13.01
F11.10.23.01
F11.10.33.01
F11.12.01.0 Filter Fan
E11.31.03.01
H11.08.33.01
H11.08.43.01
H11.08.53.01
Line 2
Room 23
TB1.02.02.01
K12.01.18.20
TB1.02.12.01
K14.04.21.01
K14.08.10.01 & K14.20.02
Line 2
Room 24
K14.20.02
K14.02.03.01
Image
GR0969
GR0971
GR0973
GR0975
GR0979
GR0977
GR0981
GR0983
GR0993
GR0991
GR0989
GR0985
GR0987
GR0995
GR0997
GR0999
GR1001
GR1005
GR1009
GR1015
GR1017
GR1019
GR1021
GR1023
GR1025
GR1027
GR1029
GR1031
GR1033
GR1035
GR1037
GR1047
GR1049
GR1039
GR1043
GR1045
GR1055
GR1057
GR1059
GR1061
GR1063
GR1065
GR1067
Code
Fault
Action
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal
Four
Three
Normal
No Action Required
Schedule repair
No Action Required
No Fault
Alert
Warning
No Fault
Normal No Fault
Please, check the load on cables
Normal
Normal
Normal
Three
Normal
One
Three
Normal
Three
No Action Required
No Action Required
No Action Required
Schedule repair
No Action Required
Schedule repair
No Action Required
Schedule repair
No Fault
No Fault
No Fault
Warning
No Fault
Danger
Warning
No Fault
Warning
Page | VIII
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
Four
Alert
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Three
Schedule repair
Warning
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
Normal No Fault
No Action Required
No Action Required
One
Danger
Three
Warning
Schedule repair
Ser.
44
45
46
47
48
Area
Equipment (Unit)
K14.08.10.02
Line 2
Room 24
K14.01.09.01
K14.08.10.3
Image
GR1071
GR1075
GR1079
GR1083
GR1085
Code
Fault
Action
Normal No Fault
No Action Required
Normal No Fault
No Action Required
One
Danger
Normal No Fault

No Action Required
Page | IX
Part 4: Line 2 Room 25

Ser.
Area
1
2
3
4
5
L11.03.04.01
L11.01.14.01
K13.01.23.02
S21.01.51.01
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Equipment (Unit)
K13.01.23.03
K13.02.11.01
ER25
K13.05.10.02
K13.05.10.03
Line 2
Room 25
K13.01.23.01
K13.03.06.19
K13.03.10.19
K13.03.07.19
K13.03.14.19
K13.03.08.19
K13.03.12.19
K13.03.15.19
K13.03.09.19
K13.03.13.19
Image
GR0839
GR0841
GR0843
GR0847
GR0849
GR0851
GR0853
GR0855
GR0857
GR0861
GR0863
GR0859
GR0865
GR0867
GR0869
GR0871
GR0913
GR0915
GR0917
GR0919
GR0921
GR0923
GR0925
GR0927
GR0893
GR0897
GR0899
GR0901
GR0905
GR0907
GR0903
GR0909
GR0911
Code
Fault
Action
Normal No Fault
No Action Required
Normal
Three
Normal
Four
Three
Normal
No Action Required
Schedule repair
No Action Required
Schedule repair
No Action Required
No Fault
Warning
No Fault
Alert
Warning
No Fault
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Four
Three
Four
Normal

Schedule repair
No Action Required
Alert
Warning
Alert
No Fault
Normal No Fault
No Action Required
Normal No Fault
No Action Required
One
Danger
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Ser.
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Area
Equipment (Unit)
K13.03.02.19
K13.03.03.19
K13.03.04.19
Line 2
Room 25
K13.03.05.19
K13.03.01.19
TA1.02.02.01
TA1.02.02.02
Image
GR0873
GR0875
GR0877
GR0879
GR0881
GR0883
GR0885
GR0887
GR0889
GR0891
GR0939
GR0941
GR0943
GR0945
Code
Fault
Action
Normal No Fault
No Action Required
Normal No Fault
One
Danger
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
Normal No Fault
No Action Required
For any further information, please do not hesitate to contact us.
Page | X
Industrial Services Center - Datco

78 Al Moultka Al Araby st., Sheraton, 11361 Cairo - Egypt
Web Site: http://www.datcoegypt.com
Infrared Thermal Imaging

Inspection Report - Part 1
1/38

Report Author: Sherif Mounir Ahmed
Mobile: +2 012 - 85 711 000
Email: sherif.mounir@datcoegypt.com

Measurements
Sp1
35.4
Sp2
39.2
Sp3
40.4
Li1
Li2
Li3
Max
43.9
Min
36.4
Average
39.8
Max
40.4
Min
27.8
Average
33.9
Max
43.7
Min
29.8
Average
36.6
21/02/2016 01:45:21 PM
C
51.7
Li1
Li2
Sp3
Sp1
Li3
Parameters
Emissivity
Refl. temp.
Sp2
0.95
20 C
Note
K5-1 Water Pump
IR_0809.jpg
FLIR E50
23.0
49025354
21/02/2016 01:45:21 PM
DC_0810.jpg
Text annotations
Description of analysis & observation
Normal conditions are observed, the temp. diff. is less than 5C as shown in the
above mentioned measurements table between the max. and the min. spots, which is
an acceptable diff.
Action / Severity
No Action required / No severity
Code / Fault
Normal condition / No fault
2/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
39.8
Min
33.3
Average
36.2
Max
41.3
Min
29.4
Average
36.6
Max
42.6
Min
26.9
Average
33.7
Max
40.3
Min
27.2
Average
33.7
21/02/2016 01:46:05 PM
Li1
Li3
Li4
Li2
Parameters
Emissivity
Refl. temp.
C
52.5
0.95
20 C
Note
K5-3 Water Pump
IR_0811.jpg
FLIR E50
21.3
49025354
21/02/2016 01:46:05 PM
DC_0812.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
3/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
45.7
Sp2
42.0
Sp3
42.3
Sp4
46.6
Sp5
42.5
Sp6
42.3
21/02/2016 01:52:08 PM
C
46.8
Sp4
Sp5
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Sp2
Sp6
Sp3
Note
D63-1 Filter Fan
IR_0813.jpg
FLIR E50
26.3
49025354
21/02/2016 01:52:08 PM
DC_0814.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
4/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
43.5
Sp2
41.4
Sp3
38.6
Dt1
Sp1 - Sp3
21/02/2016 01:52:28 PM
C
43.2
4.9
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Sp2
Sp3
Note
D63-1 Filter Fan
IR_0815.jpg
FLIR E50
26.0
49025354
21/02/2016 01:52:28 PM
DC_0816.jpg
Text annotations
Normal conditions are observed as the temp. diff. on the left phase is more loaded
thanrightphase, otherwise temp. diff. for each phase is an acceptable.
Action / Severity
Code / Fault
5/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
Li1
Li2
Li3
21/02/2016 01:52:45 PM
45.0
Max
31.8
Min
25.3
Average
28.8
Max
36.0
Min
28.7
Average
32.6
Max
32.7
Min
25.1
Average
27.5
C
45.2
Li1
Li2
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li3
Note
D63-1 Filter Fan
IR_0817.jpg
FLIR E50
23.7
49025354
21/02/2016 01:52:45 PM
DC_0818.jpg
Text annotations
above mentioned measurements table between the max. and the min. spots, which
is an acceptable diff.
Action / Severity
Code / Fault
6/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
45.7
Sp2
47.2
Sp3
45.1
Li1
Li2
Max
42.9
Min
29.3
Average
37.2
Max
38.7
Min
31.2
Average
34.6
22/02/2016 11:21:58 AM
C
45.8
Sp1 Sp2
Sp3
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li2
Note
K11-1 Water pump
IR_0967.jpg
FLIR E50
25.0
49025354
22/02/2016 11:21:58 AM
DC_0968.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
7/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
28.7
Sp2
25.3
Sp3
24.8
Li1
Max
28.1
Min
23.4
Average
26.7
21/02/2016 01:55:59 PM
C
32.8
Sp1
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
C9 Belt Conv.
Sp2
Sp3
IR_0819.jpg
FLIR E50
22.0
49025354
21/02/2016 01:55:59 PM
DC_0820.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
8/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
31.1
Sp2
28.4
Sp3
25.0
Li1
Dt1
Max
26.6
Min
23.3
Average
24.7
Sp1 - Sp3
21/02/2016 01:59:35 PM
Li1
Sp1
Sp2
6.2
Parameters
Emissivity
Refl. temp.
C
31.8
Sp3
0.95
20 C
Note
C24 Belt Conv.
IR_0821.jpg
21/02/2016 01:59:35 PM
Text annotations
FLIR E50
22.3
49025354
DC_0822.jpg
Raised temperature are observed on spot (1), the temp. diff. is within the range 5 - 10 C as
shown in the above mentioned measurements table between the max. and the min. spots.
Action / Severity
Monitor development and repair as necessary required for the Sp (1). / low severity
Code / Fault
Four / Alert
Potential impact upon severity
Occur arcing/short circuiting/turn-to-turn faults.
Conditions Found/Deviation
Loose connections/poor contacts/bad lug/rust/unbalanced loads/deteriorated internal contact/

overloading/overheating is of concern.
Physical inspection/Electrical testing/Remedy
The source of the raised temperature shall be investigated and eliminated by cleaning/tighten the
connection/inspect cable and insulation/check the load/inspection the internal component, if
possible.
9/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
22.8
Sp2
22.4
Sp3
23.0
21/02/2016 02:00:59 PM
Parameters
Emissivity
Refl. temp.
C
28.3
Sp1
0.95
20 C
Note
C24 Belt Conv.
Sp2
Sp3
IR_0823.jpg
FLIR E50
20.0
49025354
21/02/2016 02:00:59 PM
DC_0824.jpg
Text annotations
Action / Severity
Code / Fault
10/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
25.3
Sp2
29.4
Sp3
28.6
Dt1
Sp2 - Sp1
21/02/2016 02:03:42 PM
C
32.4
4.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp3
Sp2
Sp1
Note
D41-1 Bucket Elevator
IR_0825.jpg
FLIR E50
21.8
49025354
21/02/2016 02:03:42 PM
DC_0826.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
11/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
28.5
Sp2
28.7
Sp3
26.7
Li1
Max
27.7
Min
23.2
Average
24.8
21/02/2016 02:03:58 PM
C
29.0
Sp1
Sp2
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
IR_0827.jpg
FLIR E50
20.7
49025354
21/02/2016 02:03:58 PM
DC_0828.jpg
Text annotations
Action / Severity
Code / Fault
12/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
26.7
Sp2
26.2
Sp3
26.4
Sp4
27.9
Sp5
26.2
Sp6
28.5
21/02/2016 02:04:27
PM
Sp1
Sp2
Sp3
C
46.8
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp4
Sp5
Sp6
IR_0829.jpg
FLIR E50
20.9
49025354
21/02/2016 02:04:27 PM
DC_0830.jpg
Text annotations
Action / Severity
Code / Fault
13/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
25.2
Min
21.3
Average
22.8
21/02/2016 02:04:37 PM
C
28.0
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Note
IR_0831.jpg
FLIR E50
19.6
49025354
21/02/2016 02:04:37 PM
DC_0832.jpg
Text annotations
Action / Severity
Code / Fault
14/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
41.5
Sp2
43.9
Sp3
41.4
Li1
Li2
Li3
Li4
Max
44.5
Min
39.4
Average
41.8
Max
38.6
Min
32.3
Average
35.5
Max
30.1
Min
26.8
Average
28.7
Max
30.8
Min
28.4
Average
29.3
C
69.2
Li1
Sp1
Sp2
0.95
20 C
Sp3
Li2
Li3
IR_0833.jpg
Parameters
Emissivity
Refl. temp.
21/02/2016 02:07:35 PM
FLIR E50
Li4
26.1
49025354
21/02/2016 02:07:35 PM
Note
D141 Dust Collector Fan
DC_0834.jpg
Text annotations
Action / Severity
Code / Fault
15/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
38.6
Sp2
40.2
Sp3
37.5
Li1
Max
30.4
Min
28.5
Average
29.4
22/02/2016 11:18:49 AM
C
39.9
Sp1
Sp2
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
IR_0963.jpg
FLIR E50
23.6
49025354
22/02/2016 11:18:49 AM
DC_0964.jpg
Text annotations
Action / Severity
Code / Fault
16/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
25.4
Min
24.0
Average
24.7
22/02/2016 11:18:59 AM
C
31.2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Note
IR_0965.jpg
FLIR E50
22.4
49025354
22/02/2016 11:18:59 AM
DC_0966.jpg
Text annotations
Action / Severity
Code / Fault
17/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
26.7
Min
22.5
Average
24.8
22/02/2016 11:17:10 AM
C
27.7
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_0959.jpg
FLIR E50
20.8
49025354
22/02/2016 11:17:10 AM
DC_0960.jpg
Text annotations
Action / Severity
Code / Fault
18/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
24.8
Min
23.0
Average
23.9
22/02/2016 11:17:18 AM
C
27.7
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
IR_0961.jpg
FLIR E50
22.4
49025354
22/02/2016 11:17:18 AM
DC_0962.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
19/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
26.9
Min
24.8
Average
25.8
21/02/2016 02:20:01 PM
C
31.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Note
H725 Coal Feeding Blower "Clinker 1"
IR_0835.jpg
FLIR E50
23.0
49025354
21/02/2016 02:20:01 PM
DC_0836.jpg
Text annotations
Action / Severity
Code / Fault
20/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
29.5
Min
26.2
Average
27.7
21/02/2016 02:20:25 PM
C
33.4
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Note
H725 Coal Feeding Blower "Clinker 1"
IR_0837.jpg
FLIR E50
25.1
49025354
21/02/2016 02:20:25 PM
DC_0838.jpg
Text annotations
Action / Severity
Code / Fault
21/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
26.6
Sp2
38.2
Sp3
27.6
Sp4
29.0
Sp5
31.6
Sp6
28.0
Dt2
Sp5 - Sp6
3.6
Dt1
Sp2 - Sp1
11.6
21/02/2016 01:06:04 PM
Sp3
Sp2
Sp1
Sp6
Sp5
Sp4
C
40.9
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E 68 New Bucket elevator
21/02/2016 01:06:04 PM
IR_0775.jpg
Text annotations
FLIR E50
18.3
49025354
DC_0776.jpg
Action / Severity
Schedule repair required for the Sp (2). / Potential severity
Code / Fault
Three / Warning

connection/inspect cable and insulation/check the load/inspection the internal component/
change the component, if possible.
22/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
27.0
Sp2
27.0
Sp3
27.2
Li1
Max
28.7
Min
23.3
Average
26.1
21/02/2016 01:06:27 PM
C
31.1
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp3
Sp2
Note
Sp1
IR_0777.jpg
FLIR E50
18.7
49025354
21/02/2016 01:06:27 PM
DC_0778.jpg
Text annotations
Action / Severity
Code / Fault
23/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
38.1
Sp2
41.5
Sp3
45.5
Sp4
47.0
Sp5
42.9
Sp6
31.0
Sp7
29.0
Sp8
32.8
Sp9
Li1
21/02/2016 01:07:09 PM
Sp5
Sp4
Sp2
Sp3
Sp6
C
44.9
Sp1
29.9
Max
33.4
Min
26.6
Average
30.2
Dt3
Sp5 - Sp6
11.9
Dt1
Sp3 - Sp1
7.4
Dt2
Sp4 - Sp6
16.0
0.95
20 C
Sp8
Sp7
Li1
IR_0779.jpg
Parameters
Emissivity
Refl. temp.
Sp9
FLIR E50
19.4
49025354
21/02/2016 01:07:09 PM
Note
Text annotations
DC_0780.jpg
Raised temperature are observed on spot (3) the temp. diff. is within the range 5 - 10 C and on
spot (4&5), the temp. diff. is within the range 10 - 20 C as shown in the above mentioned
measurements table between the max. and the min. spots.
Action / Severity
Monitor development and repair as necessary required for the Sp (3). / low severity. Schedule
repair required for the Sp (4&5). / Potential severity
Code / Fault
Four / Alert on spot (3). Three / Warning on the spots (4&5).
Occur arcing/short circuiting/turn-to-turn faults/burning component.

connection/check the load/change the component, if possible.
24/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
27.0
Sp2
29.0
Sp3
30.2
21/02/2016 01:07:28 PM
C
43.6
Sp3
Sp2
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_0781.jpg
FLIR E50
18.6
49025354
21/02/2016 01:07:28 PM
DC_0782.jpg
Text annotations
Action / Severity
Code / Fault
25/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
21.9
Min
18.1
Average
20.2
Max
27.4
Min
20.2
Average
23.6
Max
23.0
Min
18.7
Average
21.0
21/02/2016 01:09:39 PM
Li1
Parameters
Emissivity
Refl. temp.
C
32.1
Li2
0.95
20 C
Li3
Note
E30 Aeration blower
IR_0783.jpg
FLIR E50
16.3
49025354
21/02/2016 01:09:39 PM
DC_0784.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
26/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
20.8
Min
19.7
Average
20.2
Max
23.8
Min
20.3
Average
21.9
21/02/2016 01:10:23 PM
C
34.6
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E7 Dust collector
Li2
IR_0785.jpg
FLIR E50
15.7
49025354
21/02/2016 01:10:23 PM
DC_0786.jpg
Text annotations
Action / Severity
Code / Fault
27/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
25.9
Min
20.3
Average
23.1
Max
30.6
Min
20.3
Average
25.4
Max
25.9
Min
18.3
Average
21.7
21/02/2016 01:11:38 PM
C
35.1
Li3
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E55-c Aeration blower
IR_0787.jpg
FLIR E50
10.9
49025354
21/02/2016 01:11:38 PM
DC_0788.jpg
Text annotations
Action / Severity
Code / Fault
28/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
Li1
Li2
21/02/2016 01:12:59 PM
C
31.6
27.9
Max
27.3
Min
25.3
Average
26.0
Max
32.3
Min
25.4
Average
27.2
Li1
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li2
Atlas Copco Compressor
IR_0789.jpg
FLIR E50
19.4
49025354
21/02/2016 01:12:59 PM
DC_0790.jpg
Text annotations
Action / Severity
Code / Fault
29/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
22.4
Min
19.5
Average
20.8
Max
27.2
Min
18.0
Average
22.6
Max
25.8
Min
19.7
Average
22.3
Max
27.5
Min
16.4
Average
22.7
21/02/2016 01:13:34 PM
C
34.5
Li4
Li3
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E29 Aeration blower
IR_0791.jpg
FLIR E50
13.5
49025354
21/02/2016 01:13:34 PM
DC_0792.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
30/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
119.7
Sp2
116.9
Sp3
80.2
Sp4
65.6
Li1
Li2
Max
119.0
Min
108.9
Average
114.3
Max
65.5
Min
40.2
Average
55.4
21/02/2016 01:20:52 PM
C
119.1
Sp4
Sp3
Sp1
Sp2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li2
Note
Compressor 2 - Spray tower Comp.
IR_0793.jpg01:20:52 PM
21/02/2016
Text annotations
FLIR E50
20.7
49025354
DC_0794.jpg
Dangerously high temperature are observed on spots (1&2&3). The temp. exceeding 100C while
reference temp. is 70C. The temp. diff. between the spot and the reference temp. is shown in the
above mentioned measurements table.
Action / Severity
Immediate repair required for the Sp (1&2&3). / Severity is high. This is strongly recommended as
result of this suffered temp. will lead to fault immediately.
Code / Fault
One / Danger
Occur arcing/short circuiting/turn-to-turn faults/burning component/fire.
Loose connections/poor contacts/rust/unbalanced loads/deteriorated internal contact/overloading/

overheating is of concern.
connection/inspect cable and insulation/check the load/inspection the internal component/change
the component, if possible.
31/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
34.5
Min
28.2
Average
31.5
Max
30.0
Min
29.3
Average
29.7
Max
35.4
Min
29.7
Average
31.8
21/02/2016 01:29:51 PM
C
35.9
Li2
Li3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
Filter feeder 1& 2
IR_0801.jpg
FLIR E50
19.1
49025354
21/02/2016 01:29:51 PM
DC_0802.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
32/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
25.8
Min
22.5
Average
24.6
Max
27.4
Min
22.7
Average
25.1
Max
30.3
Min
22.1
Average
25.7
Max
32.6
Min
29.2
Average
31.2
21/02/2016 01:23:51 PM
C
64.1
Li4
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
D60 A1 Air lift blower
Li1
IR_0795.jpg
Li3
Li2
FLIR E50
21.1
49025354
21/02/2016 01:23:51 PM
DC_0796.jpg
Text annotations
Action / Severity
Code / Fault
33/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
26.9
Min
22.5
Average
24.4
Max
26.4
Min
21.7
Average
23.8
Max
24.9
Min
22.4
Average
24.2
Max
31.5
Min
22.5
Average
24.9
21/02/2016 01:23:57
Li4PM
C
97.7
Li3
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_0797.jpg
FLIR E50
19.1
49025354
21/02/2016 01:23:57 PM
DC_0798.jpg
Text annotations
Action / Severity
Code / Fault
34/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
32.4
Min
29.0
Average
30.9
Max
27.5
Min
23.2
Average
24.9
Max
28.0
Min
23.4
Average
26.5
Max
28.4
Min
23.4
Average
26.0
21/02/2016 01:32:43 PM
C
35.4
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li2
IR_0803.jpg
Li3
Li4
FLIR E50
21.1
49025354
21/02/2016 01:32:43 PM
DC_0804.jpg
Text annotations
Action / Severity
Code / Fault
35/38

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
24.1
Min
21.8
Average
22.8
Max
27.6
Min
22.0
Average
24.5
Max
24.6
Min
21.3
Average
23.4
21/02/2016 01:32:54 PM
Li1
Parameters
Emissivity
Refl. temp.
C
54.5
Li2
Li3
0.95
20 C
Note
IR_0805.jpg
FLIR E50
18.9
49025354
21/02/2016 01:32:54 PM
DC_0806.jpg
Text annotations
Action / Severity
Code / Fault
36/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
40.6
Sp2
53.2
Sp3
43.1
Sp4
34.8
Sp5
33.1
Sp6
37.5
Dt1
Sp2 - Sp1
21/02/2016 01:28:42 PM
C
52.5
Sp3
Sp2
Sp1
12.6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E47 Dust collector fan
Sp6
IR_0799.jpg
Sp5
FLIR E50
Sp4
24.4
49025354
Text annotations
Action / Severity
Code / Fault
Three / Warning

connection/crimp-on lug/replace with new lug/inspect cable and insulation/check the load/
inspection the internal component/change the component, if possible.
37/38

Mobile: +2 012 - 85 711 000

Measurements
Sp1
62.1
Sp2
57.4
Sp3
50.5
Li1
Li2
Li3
Max
45.5
Min
31.9
Average
35.4
Max
53.0
Min
36.5
Average
44.0
Max
54.6
Min
38.1
Average
46.0
Dt1
Sp1 - Sp3
11.6
Dt2
Sp2 - Sp3
7.0
21/02/2016 01:34:37 PM
Sp3Sp2Sp1
Li3
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
C
56.1
IR_0807.jpg
21/02/2016 01:34:37 PM
FLIR E50
19.5
49025354
Note
E88-4 Atlas compressor
Text annotations
DC_0808.jpg
Raised temperature are observed on spot (2), the temp. diff. is within the range 5 - 10 C and on
spot (1), the temp. diff. is within the range 5 - 10 C as shown in the above mentioned
Action / Severity
Monitor development and repair as necessary required for the Sp (1) / low severity. Schedule
repair required for the Sp (2) / Potential severity.
Code / Fault
Four / Alert on Sp (2). Three / Warning on Sp (1).

38/38

Mobile: +2 012 - 85 711 000


1/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
32.5
Min
32.0
Average
32.2
Max
33.6
Min
32.2
Average
32.9
21/02/2016 12:31:04 PM
C
34.0
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E102 Fan
Li1
IR_0749.jpg
FLIR E50
30.0
49025354
21/02/2016 12:31:04 PM
DC_0750.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
2/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
Li1
21/02/2016 12:32:48 PM
C
38.3
38.4
Max
38.1
Min
35.1
Average
36.8
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
E117 Fan
Li1
IR_0751.jpg
FLIR E50
32.4
49025354
21/02/2016 12:32:48 PM
DC_0752.jpg
Text annotations
Action / Severity
Code / Fault
3/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
38.7
Min
35.4
Average
37.1
Max
38.7
Min
36.1
Average
37.7
Max
43.5
Min
37.5
Average
40.9
21/02/2016 12:34:20 PM
C
48.1
Li3
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
Main Breaker MCC E4
IR_0753.jpg
FLIR E50
32.9
49025354
21/02/2016 12:34:20 PM
DC_0754.jpg
Text annotations
Action / Severity
Code / Fault
4/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
39.2
Sp2
37.7
Sp3
41.0
Sp4
37.9
Sp5
54.9
Sp6
52.5
Dt1
Sp5 - Sp1
15.7
Dt2
Sp6 - Sp2
14.7
21/02/2016 12:34:42 PM
Sp5
Sp6
C
55.1
Sp3
Sp4
Sp1
Sp2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Main Breaker MCC E4
IR_0755.jpg
21/02/2016 12:34:42 PM
Text annotations
FLIR E50
30.5
49025354
DC_0756.jpg
Raised temperature are observed on spot (5&6), the temp. diff. is within the range 10 - 20 C as
Action / Severity
Schedule repair required for the Sp (5&6). / Potential severity
Code / Fault
Three / Warning

connection/check the load/check the electric supply/inspection the internal component/change the
component, if possible.
5/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
32.2
Min
31.7
Average
31.9
21/02/2016 12:37:55 PM
C
33.7
Parameters
Emissivity
Refl. temp.
Li1
0.95
20 C
Note
Main Breaker - MCCE5
IR_0757.jpg
FLIR E50
29.6
49025354
21/02/2016 12:37:55 PM
DC_0758.jpg
Text annotations
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Code / Fault
6/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
31.3
Min
30.7
Average
30.9
Max
31.3
Min
30.7
Average
31.0
Max
31.4
Min
30.5
Average
30.9
21/02/2016 12:39:32 PM
C
32.6
Li1
Li2
Li3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Main Breaker - MCCFA
IR_0759.jpg
FLIR E50
28.5
49025354
21/02/2016 12:39:32 PM
DC_0760.jpg
Text annotations
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Code / Fault
7/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
31.9
Min
31.4
Average
31.6
21/02/2016 12:41:29 PM
C
33.4
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F150 Calciner control
Li1
IR_0761.jpg
FLIR E50
29.3
49025354
21/02/2016 12:41:29 PM
DC_0762.jpg
Text annotations
Action / Severity
Code / Fault
8/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
32.8
Min
32.1
Average
32.5
Max
32.9
Min
31.8
Average
32.3
21/02/2016 12:44:57 PM
C
33.5
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
FAE - FAE main feeder
Li1
IR_0767.jpg
FLIR E50
29.3
49025354
21/02/2016 12:44:57 PM
DC_0768.jpg
Text annotations
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Code / Fault
9/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
Li1
Li2
21/02/2016 12:47:53 PM
C
31.8
31.1
Max
31.7
Min
30.4
Average
31.1
Max
32.3
Min
28.4
Average
30.9
Li1
Parameters
Emissivity
Refl. temp.
Sp1
0.95
20 C
Note
Main Breaker - MCCF
Li2
IR_0769.jpg
FLIR E50
21.2
49025354
21/02/2016 12:47:53 PM
DC_0770.jpg
Text annotations
Action / Severity
Code / Fault
10/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
29.6
Min
28.4
Average
29.1
Max
29.4
Min
28.4
Average
29.1
22/02/2016 11:07:34 AM
C
31.2
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Transfer switch
IR_0953.jpg
FLIR E50
27.1
49025354
22/02/2016 11:07:34 AM
DC_0954.jpg
Text annotations
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Code / Fault
11/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
28.4
Min
27.1
Average
27.6
22/02/2016 11:07:45 AM
C
30.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Note
Transfer switch
IR_0955.jpg
FLIR E50
26.2
49025354
22/02/2016 11:07:45 AM
DC_0956.jpg
Text annotations
Action / Severity
Code / Fault
12/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
25.9
Min
25.5
Average
25.7
Max
26.0
Min
25.5
Average
25.7
21/02/2016 11:36:52 AM
C
28.0
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F19 Cooler fan
Li1
IR_0693.jpg
FLIR E50
23.9
49025354
21/02/2016 11:36:52 AM
DC_0694.jpg
Text annotations
Action / Severity
Code / Fault
13/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
Li1
Li2
21/02/2016 11:35:55 AM
C
28.5
27.4
Max
28.2
Min
26.8
Average
27.6
Max
27.5
Min
26.5
Average
26.9
Li2
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
F18 Cooler fan
IR_0691.jpg
FLIR E50
24.5
49025354
21/02/2016 11:35:55 AM
DC_0692.jpg
Text annotations
Action / Severity
Code / Fault
14/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
25.8
Min
25.6
Average
25.8
Max
25.8
Min
25.6
Average
25.7
21/02/2016 11:38:06 AM
C
28.4
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F16-1 Cooler Drive 1
Li2
IR_0695.jpg
FLIR E50
24.3
49025354
21/02/2016 11:38:06 AM
DC_0696.jpg
Text annotations
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Code / Fault
15/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
27.7
Min
27.0
Average
27.3
21/02/2016 11:39:06 AM
C
29.2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F20 Cooler fan
Li1
IR_0697.jpg
FLIR E50
25.1
49025354
21/02/2016 11:39:06 AM
DC_0698.jpg
Text annotations
Action / Severity
Code / Fault
16/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
27.7
Min
26.2
Average
26.6
21/02/2016 11:40:26 AM
C
28.5
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F21 Cooler fan
Li1
IR_0699.jpg
FLIR E50
24.4
49025354
21/02/2016 11:40:26 AM
DC_0700.jpg
Text annotations
Action / Severity
Code / Fault
17/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
27.5
Min
26.8
Average
27.3
Max
28.9
Min
27.6
Average
28.1
21/02/2016 11:41:19 AM
C
30.0
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F25A Cooler fan
Li1
IR_0701.jpg
FLIR E50
25.9
49025354
21/02/2016 11:41:19 AM
DC_0702.jpg
Text annotations
Action / Severity
Code / Fault
18/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
31.5
Min
30.5
Average
31.0
Max
35.0
Min
30.7
Average
32.1
21/02/2016 11:42:41 AM
C
37.3
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F23 Cooler fan
Li1
IR_0703.jpg
FLIR E50
27.6
49025354
21/02/2016 11:42:41 AM
DC_0704.jpg
Text annotations
Action / Severity
Code / Fault
19/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
32.9
Min
28.4
Average
30.5
Max
32.4
Min
28.5
Average
30.2
Max
38.7
Min
29.4
Average
32.9
21/02/2016 11:43:32 AM
C
40.0
Li3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Li2
Note
F25C Cooler fan
IR_0705.jpg
FLIR E50
26.9
49025354
21/02/2016 11:43:32 AM
DC_0706.jpg
Text annotations
Action / Severity
Code / Fault
20/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
27.7
Min
26.9
Average
27.2
Max
27.8
Min
27.2
Average
27.5
21/02/2016 11:44:36 AM
C
29.4
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
IR_0707.jpg
FLIR E50
25.4
49025354
21/02/2016 11:44:36 AM
DC_0708.jpg
Text annotations
Action / Severity
Code / Fault
21/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
27.4
Min
26.7
Average
27.0
Max
28.8
Min
27.2
Average
27.9
21/02/2016 11:44:52 AM
C
30.9
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
IR_0709.jpg
FLIR E50
25.4
49025354
21/02/2016 11:44:52 AM
DC_0710.jpg
Text annotations
Action / Severity
Code / Fault
22/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
29.4
Sp2
33.2
Sp3
29.6
Sp4
32.0
Sp5
32.3
Sp6
29.8
21/02/2016 11:47:19 AM
C
54.1
Sp4
Sp5
Sp6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F26 Crusher
Sp1
IR_0711.jpg
Sp2
FLIR E50
Sp3
25.4
49025354
21/02/2016 11:47:19 AM
DC_0712.jpg
Text annotations
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Code / Fault
23/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
32.1
Sp2
47.1
Sp3
35.0
Dt1
Sp2 - Sp1
21/02/2016 11:52:16 AM
C
50.0
15.0
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F33-1 Belt Conv.
Sp1
IR_0715.jpg
Sp2
Sp3
FLIR E50
26.5
49025354
21/02/2016 11:52:16 AM
Text annotations
DC_0716.jpg
Action / Severity
Code / Fault
Three / Warning

24/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
31.8
Sp2
47.6
Sp3
34.1
Li1
Li2
Dt1
Max
34.7
Min
28.6
Average
30.9
Max
38.5
Min
29.9
Average
32.3
Sp2 - Sp1
15.8
21/02/2016 11:52:36 AM
Sp1
C
47.6
Sp2
Sp3
Li2
Parameters
Emissivity
Refl. temp.
Li1
0.95
20 C
Note
F33-1 Belt Conv.
IR_0717.jpg
FLIR E50
25.7
49025354
21/02/2016 11:52:36 AM
Text annotations
DC_0718.jpg
Action / Severity
Code / Fault
Three / Warning

25/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Li5
Max
30.4
Min
28.5
Average
29.3
Max
28.6
Min
27.7
Average
28.1
Max
28.4
Min
27.0
Average
27.6
Max
27.3
Min
26.4
Average
26.8
Max
27.0
Min
26.4
Average
26.7
C
32.0
Li3
Li4
Li1
Li2
IR_0719.jpg
Parameters
Emissivity
Refl. temp.
21/02/2016 11:52:58 AM
0.95
20 C
Li5
FLIR E50
25.7
49025354
21/02/2016 11:52:58 AM
Note
F33-1 Belt Conv.
DC_0720.jpg
Text annotations
Action / Severity
Code / Fault
26/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
29.8
Min
27.1
Average
28.2
Max
29.6
Min
27.6
Average
28.3
21/02/2016 11:54:51 AM
C
29.9
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F22 Cooler fan
Li1
IR_0721.jpg
FLIR E50
25.9
49025354
21/02/2016 11:54:51 AM
DC_0722.jpg
Text annotations
Action / Severity
Code / Fault
27/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
28.4
Min
26.9
Average
27.7
21/02/2016 11:55:19 AM
C
29.6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F22 Cooler fan
Li1
IR_0723.jpg
FLIR E50
25.5
49025354
21/02/2016 11:55:19 AM
DC_0724.jpg
Text annotations
Action / Severity
Code / Fault
28/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
31.6
Min
26.9
Average
29.6
21/02/2016 11:59:10 AM
C
36.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F131-2 Oil Pump
Li1
IR_0727.jpg
FLIR E50
26.9
49025354
21/02/2016 11:59:10 AM
DC_0728.jpg
Text annotations
Action / Severity
Code / Fault
29/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
31.7
Sp2
35.0
Sp3
38.6
Sp4
32.6
Sp5
34.3
Sp6
35.0
Dt1
Sp3 - Sp1
21/02/2016 11:59:21 AM
C
40.6
Sp3
Sp2
Sp1
6.9
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp4
F131-2 Oil Pump
IR_0729.jpg
Sp5
FLIR E50
Sp6
26.7
49025354
21/02/2016 11:59:21 AM
Text annotations
DC_0730.jpg
Action / Severity
Code / Fault
Four / Alert

30/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
29.9
Sp2
32.4
Sp3
29.9
21/02/2016 11:59:39 AM
C
44.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Sp2
Sp3
Note
F131-2 Oil Pump
IR_0731.jpg
FLIR E50
25.9
49025354
21/02/2016 11:59:39 AM
DC_0732.jpg
Text annotations
Action / Severity
Code / Fault
31/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
21/02/2016 12:04:28 PM
C
41.9
42.6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F22A Cooler fan
Sp1
IR_0733.jpg
FLIR E50
26.1
49025354
21/02/2016 12:04:28 PM
DC_0734.jpg
Text annotations
Action / Severity
Code / Fault
32/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
29.2
Min
24.9
Average
26.2
Max
27.8
Min
24.8
Average
26.2
21/02/2016 12:05:25 PM
C
28.5
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F25 Cooler fan
Li1
IR_0735.jpg
FLIR E50
24.4
49025354
21/02/2016 12:05:25 PM
DC_0736.jpg
Text annotations
Action / Severity
Code / Fault
33/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
21/02/2016 12:06:09 PM
C
29.9
30.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F25B Cooler fan
Sp1
IR_0737.jpg
FLIR E50
24.6
49025354
21/02/2016 12:06:09 PM
DC_0738.jpg
Text annotations
Action / Severity
Code / Fault
34/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
28.7
Min
26.2
Average
26.8
21/02/2016 12:16:03 PM
C
28.6
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Main C.B.
IR_0747.jpg
FLIR E50
24.6
49025354
21/02/2016 12:16:03 PM
DC_0748.jpg
Text annotations
Action / Severity
Code / Fault
35/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
41.4
Sp2
39.5
Sp3
39.0
Sp4
41.4
Sp5
42.3
Sp6
40.2
Sp7
38.2
Sp8
38.9
Sp9
35.7
Sp10
39.5
Sp11
41.4
Sp12
Li1
Li2
21/02/2016 12:10:08 PM
Li1
C
44.2
Sp1
Sp2
Sp3
Sp7
Sp8
Sp9
38.5
Max
32.9
Min
28.2
Average
30.6
Max
35.4
Min
31.6
Average
33.1
Li2
Sp4
IR_0739.jpg
Sp5
FLIR E50
Sp6
Sp10 Sp11
Sp12
26.7
49025354
21/02/2016 12:10:08 PM
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
DC_0740.jpg
Text annotations
Action / Severity
Code / Fault
36/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
37.2
Min
34.4
Average
36.3
Max
37.6
Min
32.0
Average
35.8
Max
35.8
Min
33.0
Average
34.9
21/02/2016 12:10:31 PM
C
41.6
Li1
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li3
Note
IR_0741.jpg
FLIR E50
28.5
49025354
21/02/2016 12:10:31 PM
DC_0742.jpg
Text annotations
Action / Severity
Code / Fault
37/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
37.3
Sp2
38.1
Sp3
38.6
21/02/2016 12:10:48 PM
C
41.8
Parameters
Emissivity
Refl. temp.
Sp3
0.95
20 C
Sp1
Sp2
Note
IR_0743.jpg
FLIR E50
26.3
49025354
21/02/2016 12:10:48 PM
DC_0744.jpg
Text annotations
Action / Severity
Code / Fault
38/41

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
29.2
Min
27.4
Average
28.0
21/02/2016 12:11:06 PM
C
40.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
IR_0745.jpg
FLIR E50
26.3
49025354
21/02/2016 12:11:06 PM
DC_0746.jpg
Text annotations
Action / Severity
Code / Fault
39/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
25.1
Sp2
25.2
Sp3
24.8
22/02/2016 10:58:12 AM
Parameters
Emissivity
Refl. temp.
C
30.9
Sp3 Sp2 Sp1
0.95
20 C
Note
Transfer switch
IR_0949.jpg
FLIR E50
22.0
49025354
22/02/2016 10:58:12 AM
DC_0950.jpg
Text annotations
Action / Severity
Code / Fault
40/41

Mobile: +2 012 - 85 711 000

Measurements
Sp1
22.8
Sp2
23.0
Sp3
22.8
22/02/2016 10:58:50 AM
C
30.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Transfer switch
Sp3
IR_0951.jpg
Sp2
Sp1
FLIR E50
22.0
49025354
22/02/2016 10:58:50 AM
DC_0952.jpg
Text annotations
Action / Severity
Code / Fault
41/41

Mobile: +2 012 - 85 711 000


1/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
24.1
Min
21.8
Average
22.0
22/02/2016 11:33:44 AM
C
24.6
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E11.24.08.09 Separeator Electrical
IR_0969.jpg
FLIR E50
20.5
49025354
22/02/2016 11:33:44 AM
DC_0970.jpg
Text annotations
Action / Severity
Code / Fault
2/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
23.5
Min
22.2
Average
22.6
Max
23.0
Min
21.9
Average
22.5
22/02/2016 11:34:08 AM
C
24.7
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li2
Note
E11.24.08.09 Separeator Electrical
IR_0971.jpg
FLIR E50
20.7
49025354
22/02/2016 11:34:08 AM
DC_0972.jpg
Text annotations
Action / Severity
Code / Fault
3/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
30.8
Min
25.6
Average
27.8
Max
35.2
Min
24.5
Average
28.0
22/02/2016 11:36:39 AM
C
38.9
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E11.25.02.01 Air Slide Fan
IR_0973.jpg
FLIR E50
22.2
49025354
22/02/2016 11:36:39 AM
DC_0974.jpg
Text annotations
Action / Severity
Code / Fault
4/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
29.2
Min
22.7
Average
24.8
22/02/2016 11:37:07 AM
C
31.6
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
E11.25.02.01 Air Slide Fan
IR_0975.jpg
FLIR E50
21.5
49025354
22/02/2016 11:37:07 AM
DC_0976.jpg
Text annotations
Action / Severity
Code / Fault
5/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
22.7
Sp2
22.8
Sp3
24.7
Sp4
23.8
Sp5
22.3
Sp6
22.3
C
25.3
Sp1
Sp4
Sp2
Sp5
Sp3
Parameters
Emissivity
Refl. temp.
22/02/2016 11:41:51 AM
0.95
20 C
Sp6
Note
Coupling unit
IR_0979.jpg
FLIR E50
20.5
49025354
22/02/2016 11:41:51 AM
DC_0980.jpg
Text annotations
Action / Severity
Code / Fault
6/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
21.1
Sp2
21.2
Sp3
23.6
22/02/2016 11:41:10 AM
C
27.6
Parameters
Emissivity
Refl. temp.
Sp1
0.95
20 C
Note
Coupling unit
Sp3
Sp2
IR_0977.jpg
FLIR E50
20.0
49025354
22/02/2016 11:41:10 AM
DC_0978.jpg
Text annotations
Action / Severity
Code / Fault
7/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
23.7
Sp2
23.9
Sp3
23.6
22/02/2016 11:47:45 AM
Sp1
C
49.2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
E11.32.10.01 HV Rectifier 1
Sp3
IR_0981.jpg
FLIR E50
21.9
49025354
22/02/2016 11:47:45 AM
DC_0982.jpg
Text annotations
Action / Severity
Code / Fault
8/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
23.4
Sp2
23.9
Sp3
22.0
22/02/2016 11:48:23 AM
C
31.9
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp2
Sp3
IR_0983.jpg
FLIR E50
20.8
49025354
22/02/2016 11:48:23 AM
DC_0984.jpg
Text annotations
Action / Severity
Code / Fault
9/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
37.6
Sp2
40.7
Sp3
37.1
22/02/2016 11:57:57 AM
C
40.7
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Sp2
Note
TB1.02.22.01 Compressor B
Sp3
IR_0993.jpg
FLIR E50
21.7
49025354
22/02/2016 11:57:57 AM
DC_0994.jpg
Text annotations
Action / Severity
Code / Fault
10/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
37.8
Sp2
48.6
Sp3
35.3
Sp4
42.6
Sp5
49.6
Sp6
43.0
Dt2
Sp5 - Sp4
7.0
Dt1
Sp2 - Sp3
13.3
22/02/2016 11:57:41 AM
Sp1
Sp4
C
51.5
Sp2
Sp5
Sp3
Sp6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_0991.jpg
22/02/2016 11:57:41 AM
Text annotations
FLIR E50
23.9
49025354
DC_0992.jpg
spot (2), the temp. diff. is within the range 5 - 10 C as shown in the above
mentionedmeasurements table between the max. and the min. spots.
Action / Severity
Monitor development and repair as necessary required for the Sp (5) / low severity. Schedulerepair
required for the Sp (2) / Potential severity.
Code / Fault

11/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
32.1
Sp2
32.2
Sp3
29.9
22/02/2016 11:55:47 AM
C
34.7
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp2
Sp3
IR_0989.jpg
FLIR E50
25.5
49025354
22/02/2016 11:55:47 AM
DC_0990.jpg
Text annotations
Action / Severity
Code / Fault
12/49

Mobile: +2 012 - 85 711 000

Measurements
Bx1
Max
69.4
Min
28.0
Average
47.8
Bx1
22/02/2016 11:52:24 AM
C
68.9
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_0985.jpg
FLIR E50
28.6
49025354
22/02/2016 11:52:24 AM
DC_0986.jpg
Text annotations
Action / Severity
Code / Fault
13/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
39.7
Sp2
38.5
Sp3
42.9
22/02/2016 11:54:40 AM
C
68.7
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp2
Sp3
IR_0987.jpg
FLIR E50
32.3
49025354
22/02/2016 11:54:40 AM
DC_0988.jpg
Text annotations
Action / Severity
Code / Fault
14/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
48.4
Min
24.5
Average
30.9
Max
48.8
Min
23.8
Average
33.9
Max
48.5
Min
25.4
Average
35.0
Max
39.5
Min
27.6
Average
32.6
22/02/2016 12:00:08 PM
Li1
Li2
Li3
Li4
C
55.6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F11.10.13.01 Blower F
IR_0995.jpg
FLIR E50
21.2
49025354
22/02/2016 12:00:08 PM
DC_0996.jpg
Text annotations
Action / Severity
Code / Fault
15/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
30.3
Sp2
29.3
22/02/2016 12:02:06 PM
C
31.5
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
F11.10.13.01 Blower F
Sp2
IR_0997.jpg
FLIR E50
22.4
49025354
22/02/2016 12:02:06 PM
DC_0998.jpg
Text annotations
Action / Severity
Code / Fault
16/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
43.2
Min
25.5
Average
29.9
Max
45.1
Min
23.9
Average
31.6
Max
46.7
Min
25.2
Average
35.4
Max
45.8
Min
27.9
Average
33.4
22/02/2016Li112:03:16 PM
Li2
Li3
Li4
C
52.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F11.10.23.01 Blower F
IR_0999.jpg
FLIR E50
22.0
49025354
22/02/2016 12:03:16 PM
DC_1000.jpg
Text annotations
Action / Severity
Code / Fault
17/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
37.1
Sp2
51.7
Sp3
39.2
Dt1
Sp2 - Sp1
22/02/2016 12:04:38 PM
Sp1
14.7
Parameters
Emissivity
Refl. temp.
C
52.1
Sp2
0.95
20 C
Note
F11.10.23.01 Blower F
Sp3
IR_1001.jpg
FLIR E50
27.6
49025354
22/02/2016 12:04:38 PM
Text annotations
DC_1002.jpg
Action / Severity
Code / Fault
Three / Warning

connection/check the load, if possible.
18/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Li4
Max
37.5
Min
25.8
Average
29.8
Max
47.6
Min
25.6
Average
32.8
Max
41.7
Min
26.5
Average
33.8
Max
36.6
Min
26.9
Average
31.2
22/02/2016 12:06:22 PM
C
54.7
Li2
Li1
Li3
Li4
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F11.10.33.01 Blower F
IR_1005.jpg
FLIR E50
22.6
49025354
22/02/2016 12:06:22 PM
DC_1006.jpg
Text annotations
Action / Severity
Code / Fault
19/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
22/02/2016 12:09:37 PM
C
98.4
99.9
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
F11.12.01.0 Filter Fan
Sp1
IR_1009.jpg
22/02/2016 12:09:37 PM
Text annotations
FLIR E50
31.2
49025354
DC_1010.jpg
Elevated temperature are observed on spot (1). The temp. exceeding reference temperature 70
C. The temp. diff. between the spot and the reference temperature is shown in the above
mentioned measurements table.
Action / Severity
Immediate repair required for the Sp (1). / Severity is high. This is strongly recommended as a
Code / Fault
One / Danger

connection/inspect cable and insulation/check the load/check the electric supply/inspection the
internal component/change the component, if possible.
20/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
26.5
Sp2
26.6
Sp3
25.1
Sp4
32.1
Sp5
36.3
Sp6
46.3
Sp7
41.1
Sp8
43.9
Sp9
39.6
Dt1
Sp6 - Sp4
22/02/2016 12:23:00 PM
Sp4
Sp5
Sp6
Sp1
Sp2
Sp3
Sp7
Sp8
14.2
Sp9
Parameters
Emissivity
Refl. temp.
C
48.5
0.95
20 C
Note
E11.31.03.01 Tower water pump
IR_1015.jpg
22/02/2016 12:23:00 PM
Text annotations
FLIR E50
20.3
49025354
DC_1016.jpg
Action / Severity
Code / Fault
Three / Warning

21/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
29.9
Sp2
31.2
Sp3
31.0
22/02/2016 12:23:21 PM
C
31.8
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
Sp2
Sp3
IR_1017.jpg
FLIR E50
21.4
49025354
22/02/2016 12:23:21 PM
DC_1018.jpg
Text annotations
Action / Severity
Code / Fault
22/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
39.6
Sp2
47.3
Sp3
36.8
Dt1
Sp2 - Sp3
22/02/2016 12:24:59 PM
C
48.1
Sp1
10.5
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
Sp3
IR_1019.jpg
FLIR E50
24.4
49025354
22/02/2016 12:24:59 PM
Text annotations
DC_1020.jpg
Action / Severity
Code / Fault
Three / Warning

internal component/change the component, if possible.
23/49

Mobile: +2 012 - 85 711 000

Measurements
Sp2
51.3
Sp1
49.6
Sp3
47.8
22/02/2016 12:26:53 PM
C
51.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
H11.08.33.01 Blower F
Sp3
Sp2
Sp1
IR_1021.jpg
FLIR E50
22.2
49025354
22/02/2016 12:26:53 PM
DC_1022.jpg
Text annotations
Action / Severity
Code / Fault
24/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
34.1
Sp2
34.1
22/02/2016 12:27:28 PM
C
34.6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
H11.08.33.01 Blower F
Sp2
IR_1023.jpg
FLIR E50
23.8
49025354
22/02/2016 12:27:28 PM
DC_1024.jpg
Text annotations
Action / Severity
Code / Fault
25/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
47.4
Min
29.9
Average
35.8
Max
44.7
Min
28.4
Average
35.0
Max
41.4
Min
25.7
Average
33.0
22/02/2016 12:28:45 PM
Li1
Li2
Li3
C
55.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
H11.08.43.01 Blower F
IR_1025.jpg
FLIR E50
22.8
49025354
22/02/2016 12:28:45 PM
DC_1026.jpg
Text annotations
Action / Severity
Code / Fault
26/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
49.7
Sp2
51.1
Sp3
47.8
22/02/2016 12:29:30 PM
C
51.2
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
H11.08.43.01 Blower F
Sp3
IR_1027.jpg
FLIR E50
22.9
49025354
22/02/2016 12:29:30 PM
DC_1028.jpg
Text annotations
Action / Severity
Code / Fault
27/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
47.4
Min
27.1
Average
35.1
Max
53.4
Min
27.0
Average
36.9
Max
49.1
Min
26.5
Average
35.0
22/02/2016 12:30:35 PM
Li1
Li2
Li3
C
54.2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
H11.08.53.01 Blower F
IR_1029.jpg
FLIR E50
20.6
49025354
22/02/2016 12:30:35 PM
DC_1030.jpg
Text annotations
Action / Severity
Code / Fault
28/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
53.2
Sp2
55.3
Sp3
49.3
Dt1
Sp2 - Sp3
22/02/2016 12:31:10 PM
Sp1
5.9
Parameters
Emissivity
Refl. temp.
C
55.4
Sp2
0.95
20 C
Note
Sp3
H11.08.53.01 Blower F
IR_1031.jpg
FLIR E50
23.1
49025354
22/02/2016 12:31:10 PM
Text annotations
DC_1032.jpg
Action / Severity
Code / Fault
Four / Alert

connection/inspect cable and insulation/check the load/inspection the internal component/
change the component, if possible.
29/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
44.6
Sp2
43.8
Sp3
42.2
Li1
Li2
Max
40.6
Min
25.6
Average
33.1
Max
41.9
Min
27.5
Average
34.3
22/02/2016 12:32:27 PM
Sp1
Li1
Li2
C
46.1
Sp2
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_1033.jpg
FLIR E50
20.5
49025354
22/02/2016 12:32:27 PM
DC_1034.jpg
Text annotations
Action / Severity
Code / Fault
30/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
32.2
Sp2
31.2
Sp3
31.9
22/02/2016 12:32:53 PM
Parameters
Emissivity
Refl. temp.
C
32.4
Sp1
0.95
20 C
Note
Sp2
Sp3
IR_1035.jpg
FLIR E50
24.0
49025354
22/02/2016 12:32:53 PM
DC_1036.jpg
Text annotations
Action / Severity
Code / Fault
31/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
44.1
Sp2
46.5
22/02/2016 12:33:36 PM
C
46.8
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
Sp1
IR_1037.jpg
FLIR E50
24.7
49025354
22/02/2016 12:33:36 PM
DC_1038.jpg
Text annotations
Action / Severity
Code / Fault
32/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
32.2
Min
29.1
Average
30.9
Max
32.4
Min
31.7
Average
32.1
22/02/2016 12:38:41 PM
C
32.8
Li1
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K12.01.18.20 VVVF Feeder
IR_1047.jpg
FLIR E50
23.4
49025354
22/02/2016 12:38:41 PM
DC_1048.jpg
Text annotations
Action / Severity
Code / Fault
33/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
27.9
Min
26.3
Average
27.1
22/02/2016 12:39:15 PM
C
28.1
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K12.01.18.20 VVVF Feeder
IR_1049.jpg
FLIR E50
24.0
49025354
22/02/2016 12:39:15 PM
DC_1050.jpg
Text annotations
Action / Severity
Code / Fault
34/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
56.6
Sp2
42.0
Sp3
42.6
Sp4
Dt1
22/02/2016 12:35:39 PM
C
63.8
66.1
Sp1 - Sp2
Sp1
14.6
Sp4
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
Sp3
IR_1039.jpg
22/02/2016 12:35:39 PM
Text annotations
FLIR E50
22.8
49025354
DC_1040.jpg
Action / Severity
Code / Fault
Three / Warning

connection/crimp-on lug/replace with new lug/inspect wire and cable and insulation/check the load
if possible.
35/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
45.0
Sp2
42.5
22/02/2016 12:36:52 PM
C
46.4
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
Sp2
IR_1043.jpg
FLIR E50
22.2
49025354
22/02/2016 12:36:52 PM
DC_1044.jpg
Text annotations
Action / Severity
Code / Fault
36/49

Mobile: +2 012 - 85 711 000

Measurements
Sp2
45.2
Sp3
43.3
Sp1
41.3
Sp1
Parameters
Emissivity
Refl. temp.
22/02/2016 12:37:25 PM
C
50.4
Sp2
0.95
20 C
Sp3
Note
IR_1045.jpg
FLIR E50
25.7
49025354
22/02/2016 12:37:25 PM
DC_1046.jpg
Text annotations
Action / Severity
Code / Fault
37/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
34.7
Sp2
35.4
Sp3
32.0
Li1
Max
31.5
Min
22.6
Average
28.6
22/02/2016 12:41:02 PM
C
35.3
Li1
Sp1
Sp2
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K14.04.21.01 Primary air fan
IR_1055.jpg
FLIR E50
20.4
49025354
22/02/2016 12:41:02 PM
DC_1056.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
38/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
27.2
Sp2
25.5
22/02/2016 12:41:19 PM
C
27.7
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K14.04.21.01 Primary air fan
Sp1
Sp2
IR_1057.jpg
FLIR E50
21.3
49025354
22/02/2016 12:41:19 PM
DC_1058.jpg
Text annotations
Action / Severity
Code / Fault
39/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
37.4
Min
31.5
Average
34.6
Max
30.7
Min
28.3
Average
29.3
22/02/2016 12:46:41 PM
Li1
C
44.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K14.08.10.01 HV rectifier 1
K14.20.02 Granulator
Li2
IR_1059.jpg
FLIR E50
21.0
49025354
22/02/2016 12:46:41 PM
DC_1060.jpg
Text annotations
Action / Severity
Code / Fault
40/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
27.4
Min
24.7
Average
25.9
22/02/2016 12:47:20 PM
C
28.7
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K14.20.02 Granulator
IR_1061.jpg
FLIR E50
24.6
49025354
22/02/2016 12:47:20 PM
DC_1062.jpg
Text annotations
Action / Severity
Code / Fault
41/49

Mobile: +2 012 - 85 711 000

Measurements
Bx1
Max
123.8
Min
23.4
Average
83.3
Sp1
37.7
Sp2
70.5
Sp3
34.5
Li1
Li2
Max
42.8
Min
26.8
Average
33.7
Max
45.6
Min
25.2
Average
38.3
Dt2 Bx1.Max - Ref. temp.
53.8
Dt1
0.5
Sp2 - Ref. temp.
22/02/2016 12:49:24 PM
C
118.4
Sp1
Li1
Bx1
Sp2
Sp3
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
IR_1063.jpg
22/02/2016 12:49:24 PM
FLIR E50
23.2
49025354
Note
K14.02.03.01 Tower water pump
Text annotations
DC_1064.jpg
Action / Severity
Code / Fault
One / Danger

42/49

Mobile: +2 012 - 85 711 000

Measurements
Bx1
Max
127.2
Min
29.1
Average
69.9
22/02/2016 12:49:40 PM
Parameters
Emissivity
Refl. temp.
C
125.7
Bx1
0.95
20 C
Note
IR_1065.jpg
22/02/2016 12:49:40 PM
Text annotations
FLIR E50
25.8
49025354
DC_1066.jpg
Dangerously high temperature are observed on Bx(1). The temp. exceeding 100C while
reference temp. is 70C. The temp. diff. between the spot and the reference temp. is shown in the
above mentioned measurements table.
Action / Severity
Immediate repair required for the Bx(1). / Severity is high. This is strongly recommended as a
Code / Fault
One / Danger

43/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
31.7
Sp2
47.4
Sp3
32.2
Dt1
Sp2 - Sp1
22/02/2016 12:50:04 PM
15.7
C
49.5
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
Sp3
IR_1067.jpg
22/02/2016 12:50:04 PM
Text annotations
FLIR E50
23.7
49025354
DC_1068.jpg
Action / Severity
Code / Fault
Three / Warning

44/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
56.9
Min
31.1
Average
35.2
22/02/2016 12:54:45 PM
C
54.0
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_1071.jpg
FLIR E50
22.1
49025354
22/02/2016 12:54:45 PM
DC_1072.jpg
Text annotations
Action / Severity
Code / Fault
45/49

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
35.4
Min
23.6
Average
30.1
Max
32.9
Min
25.5
Average
28.3
22/02/2016 12:55:52 PM
C
42.3
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K14.01.09.01 Fresh air fan
IR_1075.jpg
FLIR E50
20.9
49025354
22/02/2016 12:55:52 PM
DC_1076.jpg
Text annotations
Action / Severity
Code / Fault
46/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
28.7
Sp2
26.2
Sp3
26.6
22/02/2016 12:56:32 PM
C
29.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp3
Note
K14.01.09.01 Fresh air fan
Sp1
Sp2
IR_1079.jpg
FLIR E50
21.1
49025354
22/02/2016 12:56:32 PM
DC_1080.jpg
Text annotations
Action / Severity
Code / Fault
47/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
Dt1
22/02/2016 12:59:23 PM
C
79.2
84.0
Sp1 - Ref. temp.
14.0
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
IR_1083.jpg
22/02/2016 12:59:23 PM
Text annotations
FLIR E50
24.1
49025354
DC_1084.jpg
Action / Severity
Code / Fault
One / Danger

48/49

Mobile: +2 012 - 85 711 000

Measurements
Sp1
22/02/2016 12:59:32 PM
C
43.6
39.8
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp1
IR_1085.jpg
FLIR E50
24.4
49025354
22/02/2016 12:59:32 PM
DC_1086.jpg
Text annotations
Action / Severity
Code / Fault
49/49

Mobile: +2 012 - 85 711 000


Inspection Report-Part 4
1/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
36.6
Min
28.3
Average
31.2
Max
38.2
Min
27.6
Average
32.4
21/02/2016 03:10:46 PM
Li1
C
47.4
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
L11.03.04.01 Conveyor
IR_0839.jpg
FLIR E50
25.3
49025354
21/02/2016 03:10:46 PM
DC_0840.jpg
Text annotations
Action / Severity
Code / Fault
2/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
21/02/2016 03:11:08 PM
C
31.3
28.9
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
IR_0841.jpg
FLIR E50
23.0
49025354
21/02/2016 03:11:08 PM
DC_0842.jpg
Text annotations
Action / Severity
Code / Fault
3/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
34.9
Min
28.8
Average
31.9
Max
38.7
Min
28.3
Average
34.1
21/02/2016 03:13:24 PM
Li1
Li2
C
49.5
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_0843.jpg
FLIR E50
25.6
49025354
21/02/2016 03:13:24 PM
DC_0844.jpg
Text annotations
Action / Severity
Code / Fault
4/48

Mobile: +2 012 - 85 711 000

Measurements
Sp4
34.5
Sp5
47.9
Sp6
32.0
Li1
Li2
Dt1
Max
37.6
Min
27.8
Average
30.8
Max
40.0
Min
26.5
Average
32.3
Sp5 - Sp6
15.8
21/02/2016 03:16:14 PM
Li1
Li2
Sp4
Sp5
Parameters
Emissivity
Refl. temp.
C
46.2
Sp6
0.95
20 C
Note
K13.01.23.02 Grate 02
IR_0847.jpg
21/02/2016 03:16:14 PM
Text annotations
FLIR E50
25.3
49025354
DC_0848.jpg
Action / Severity
Code / Fault
Three / Warning

5/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
37.9
Min
27.5
Average
31.0
Max
30.8
Min
26.9
Average
29.1
21/02/2016 03:18:35 PM
Li2
C
42.7
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
S21.01.51.01 Heavy oil HP Pump
IR_0849.jpg
FLIR E50
24.8
49025354
21/02/2016 03:18:35 PM
DC_0850.jpg
Text annotations
Action / Severity
Code / Fault
6/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
51.6
Sp2
39.1
Sp3
47.4
Sp4
39.1
Sp5
36.6
Sp6
37.8
Dt2
Sp3 - Sp2
8.3
Dt1
Sp1 - Sp2
12.4
21/02/2016 03:21:08 PM
C
52.0
Sp4
Sp1
Sp2
Sp5
Sp3
Sp6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.01.23.03 Grate 03
IR_0851.jpg
FLIR E50
25.3
49025354
21/02/2016 03:21:08 PM
Text annotations
DC_0852.jpg
spot (1), the temp. diff. is within the range 10 - 20 C as shown in the above mentioned
Action / Severity
Monitor development and repair as necessary required for the Sp (3)/ low severity. Schedule repair
required for the Sp (1) / Potential severity.
Code / Fault

Mobile: +2 012 - 85 711 000
7/48

Measurements
Sp1
32.1
Sp2
29.4
Sp3
28.4
21/02/2016 03:21:44 PM
C
33.1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp1
K13.01.23.03 Grate 03
Sp2
Sp3
IR_0853.jpg
FLIR E50
24.8
49025354
21/02/2016 03:21:44 PM
DC_0854.jpg
Text annotations
Action / Severity
Code / Fault
8/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
36.5
Min
27.3
Average
30.4
Max
36.1
Min
26.1
Average
30.4
Max
36.3
Min
28.2
Average
31.4
21/02/2016 03:25:45 PM
C
46.2
Li2
Li1
Li3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.02.11.01 Crusher
IR_0855.jpg
FLIR E50
25.3
49025354
21/02/2016 03:25:45 PM
DC_0856.jpg
Text annotations
Action / Severity
Code / Fault
9/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
27.8
Min
27.1
Average
27.4
21/02/2016 03:26:19 PM
C
30.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Note
K13.02.11.01 Crusher
IR_0857.jpg
FLIR E50
22.1
49025354
21/02/2016 03:26:19 PM
DC_0858.jpg
Text annotations
Action / Severity
Code / Fault
10/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
34.1
Sp2
33.7
Sp3
32.7
Sp4
37.1
Sp5
37.3
Sp6
36.1
21/02/2016 03:35:08 PM
Sp4
Sp1
Sp5
Sp2
Sp6
Parameters
Emissivity
Refl. temp.
C
37.3
0.95
20 C
Sp3
Note
ER25 Air condition
IR_0861.jpg
FLIR E50
25.3
49025354
21/02/2016 03:35:08 PM
DC_0862.jpg
Text annotations
Action / Severity
Code / Fault
11/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
29.7
Min
25.8
Average
28.0
21/02/2016 03:35:26 PM
C
31.5
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
ER25 Air condition
IR_0863.jpg
FLIR E50
23.2
49025354
21/02/2016 03:35:26 PM
DC_0864.jpg
Text annotations
Action / Severity
Code / Fault
12/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
28.0
Min
27.3
Average
27.6
21/02/2016 03:28:38 PM
C
34.3
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.05.10.02 HV Rectifier 2
IR_0859.jpg
FLIR E50
25.1
49025354
21/02/2016 03:28:38 PM
DC_0860.jpg
Text annotations
Action / Severity
Code / Fault
13/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
28.2
Min
27.5
Average
27.8
21/02/2016 03:37:54 PM
C
31.5
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.05.10.03 HV Rectifier3
IR_0865.jpg
FLIR E50
23.2
49025354
21/02/2016 03:37:54 PM
DC_0866.jpg
Text annotations
Action / Severity
Code / Fault
14/48

Mobile: +2 012 - 85 711 000

Measurements
Bx1
Max
27.5
Min
25.5
Average
26.6
21/02/2016 03:38:46 PM
Bx1
Parameters
Emissivity
Refl. temp.
C
30.3
0.95
20 C
Note
K13.05.10.03 HV Rectifier3
IR_0867.jpg
FLIR E50
22.1
49025354
21/02/2016 03:38:46 PM
DC_0868.jpg
Text annotations
Action / Severity
Code / Fault
15/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
31.4
Sp2
30.8
Sp3
29.5
Li1
Max
36.5
Min
26.9
Average
30.4
21/02/2016 03:40:23 PM
C
49.3
Sp1
Li1
Sp2
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.01.23.01 Grate 01
IR_0869.jpg
FLIR E50
25.1
49025354
21/02/2016 03:40:23 PM
DC_0870.jpg
Text annotations
Action / Severity
Code / Fault
16/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
33.7
Sp2
33.0
21/02/2016 03:41:18 PM
C
40.7
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.01.23.01 Grate 01
Sp1
Sp2
IR_0871.jpg
FLIR E50
26.3
49025354
21/02/2016 03:41:18 PM
DC_0872.jpg
Text annotations
Action / Severity
Code / Fault
17/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
42.8
Sp2
49.7
Sp3
43.1
Dt1
Sp2 - Sp1
21/02/2016 04:05:01 PM
C
48.4
6.9
Parameters
Emissivity
Refl. temp.
Sp1
0.95
20 C
Note
Sp2
K13.03.06.19 VVVF FAN 3A

Sp3
IR_0913.jpg
FLIR E50
26.3
49025354
21/02/2016 04:05:01 PM
Text annotations
DC_0914.jpg
Action / Severity
Code / Fault
Four / Alert
Loose connections/poor contacts/rust/unbalanced loads/deteriorated internal contact/

internal component, if possible.
18/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
36.9
Sp2
50.7
Sp3
36.3
Dt1
Sp2 - Sp3
21/02/2016 04:05:16 PM
C
55.9
Sp1
14.4
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
K13.03.06.19 VVVF FAN 3A
Sp3
IR_0915.jpg
21/02/2016 04:05:16 PM
Text annotations
FLIR E50
26.7
49025354
DC_0916.jpg
Action / Severity
Code / Fault
Three / Warning

connection/crimp-on lug/replace with new lug/inspect cable and insulation/check the load/check
the electric supply/inspection the internal component, if possible.
19/48

Mobile: +2 012 - 85 711 000

Measurements
Sp2
45.6
Sp3
52.8
Sp1
43.3
Li1
Dt1
Max
21/02/2016 04:06:03 PM
Li1
48.6
Min
32.6
Average
42.3
Sp1 - Sp2
-2.3
Sp1
Sp2
Parameters
Emissivity
Refl. temp.
C
52.4
Sp3
0.95
20 C
Note
K13.03.10.19 VVVF FAN 4A
IR_0917.jpg04:06:03 PM
21/02/2016
Text annotations
FLIR E50
25.3
49025354
DC_0918.jpg
Action / Severity
Code / Fault
Four / Alert

20/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
40.6
Sp2
38.5
21/02/2016 04:06:27 PM
C
39.7
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.10.19 VVVF FAN 4A
Sp2
IR_0919.jpg
FLIR E50
25.5
49025354
21/02/2016 04:06:27 PM
DC_0920.jpg
Text annotations
Action / Severity
Code / Fault
21/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
38.5
Min
31.8
Average
35.0
Max
39.8
Min
32.0
Average
35.8
21/02/2016 04:07:06 PM
C
40.1
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.07.19 VVVF FAN 3B
IR_0921.jpg
FLIR E50
24.7
49025354
21/02/2016 04:07:06 PM
DC_0922.jpg
Text annotations
Action / Severity
Code / Fault
22/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
30.7
Sp2
30.0
Sp3
30.2
21/02/2016 04:07:24 PM
C
31.8
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.07.19 VVVF FAN 3B
Sp3
Sp2
IR_0923.jpg
FLIR E50
25.0
49025354
21/02/2016 04:07:24 PM
DC_0924.jpg
Text annotations
Action / Severity
Code / Fault
23/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
27.7
Min
25.4
Average
26.8
Max
32.5
Min
26.0
Average
28.3
21/02/2016 04:08:01 PM
C
32.3
Li2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.14.19 VVVF FAN 5
IR_0925.jpg
FLIR E50
23.4
49025354
21/02/2016 04:08:01 PM
DC_0926.jpg
Text annotations
Action / Severity
Code / Fault
24/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Max
28.6
Min
26.2
Average
27.3
21/02/2016 04:08:18 PM
C
32.2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.14.19 VVVF FAN 5
IR_0927.jpg
FLIR E50
24.7
49025354
21/02/2016 04:08:18 PM
DC_0928.jpg
Text annotations
Action / Severity
Code / Fault
25/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
78.2
Sp2
52.5
Sp3
49.1
Li1
Dt1
Max
42.5
Min
34.0
Average
39.1
Sp1 - Ref. temp.
21/02/2016 03:52:31 PM
C
76.3
Sp2
Li1
Sp1
8.2
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.08.19 VVVF FAN 3C
IR_0893.jpg
FLIR E50
27.2
49025354
21/02/2016 03:52:31 PM
Text annotations
DC_0894.jpg
Action / Severity
Code / Fault
One / Danger

Mobile: +2 012 - 85 711 000
26/48

Measurements
Sp1
40.5
Sp2
44.7
Sp3
40.4
Li1
Max
39.2
Min
32.0
Average
35.2
21/02/2016 03:55:52 PM
C
43.7
Li1
Sp1
Sp2
Parameters
Emissivity
Refl. temp.
Sp3
0.95
20 C
Note
K13.03.12.19 VVVF FAN 4C
IR_0897.jpg
FLIR E50
25.7
49025354
21/02/2016 03:55:52 PM
DC_0898.jpg
Text annotations
Action / Severity
Code / Fault
27/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
46.2
Sp2
48.5
21/02/2016 03:56:20 PM
C
50.1
Parameters
Emissivity
Refl. temp.
Sp1
0.95
20 C
Note
K13.03.12.19 VVVF FAN 4C
Sp2
IR_0899.jpg
FLIR E50
27.1
49025354
21/02/2016 03:56:20 PM
DC_0900.jpg
Text annotations
Action / Severity
Code / Fault
28/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
42.1
Min
29.6
Average
36.2
Max
41.0
Min
30.6
Average
36.0
21/02/2016 03:57:13 PM
C
43.3
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li1
K13.03.15.19 VVVF FAN 6
IR_0901.jpg
FLIR E50
25.1
49025354
21/02/2016 03:57:13 PM
DC_0902.jpg
Text annotations
Action / Severity
Code / Fault
29/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
35.3
Sp2
39.2
Sp3
34.2
21/02/2016 03:58:42 PM
Sp1
Parameters
Emissivity
Refl. temp.
C
39.2
0.95
20 C
Note
K13.03.15.19 VVVF FAN 6
Sp2
Sp3
IR_0905.jpg
FLIR E50
26.7
49025354
21/02/2016 03:58:42 PM
DC_0906.jpg
Text annotations
Action / Severity
Code / Fault
30/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
43.9
Sp2
40.4
Sp3
39.4
Li1
Dt1
Max
38.8
Min
30.7
Average
34.3
Sp1 - Sp3
21/02/2016 03:59:21 PM
C
43.1
Sp1
Sp2
4.5
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp3
Li1
Note
K13.03.09.19 VVVF FAN SP3
IR_0907.jpg
FLIR E50
25.7
49025354
21/02/2016 03:59:21 PM
DC_0908.jpg
Text annotations
Action / Severity
Code / Fault
31/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
21/02/2016 03:57:56 PM
C
39.4
39.3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp1
IR_0903.jpg
FLIR E50
26.1
49025354
21/02/2016 03:57:56 PM
DC_0904.jpg
Text annotations
Action / Severity
Code / Fault
32/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
42.0
Min
26.5
Average
36.7
Max
41.5
Min
28.6
Average
34.4
21/02/2016 04:00:07 PM
C
41.6
Li1
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
IR_0909.jpg
FLIR E50
25.0
49025354
21/02/2016 04:00:07 PM
DC_0910.jpg
Text annotations
Action / Severity
Code / Fault
33/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
21/02/2016 04:00:26 PM
C
35.0
25.6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp1
IR_0911.jpg
FLIR E50
24.6
49025354
21/02/2016 04:00:26 PM
DC_0912.jpg
Text annotations
Action / Severity
Code / Fault
34/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
42.1
Sp2
46.1
Sp3
44.1
Li1
Max
46.6
Min
33.5
Average
39.4
21/02/2016 03:46:06 PM
C
45.6
Sp1
Li1
Sp2
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.02.19 VVVF FAN 2A
IR_0873.jpg
FLIR E50
25.1
49025354
21/02/2016 03:46:06 PM
DC_0874.jpg
Text annotations
Action / Severity
Code / Fault
35/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
38.5
Sp2
40.6
Sp3
41.4
21/02/2016 03:46:24 PM
C
41.4
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
K13.03.02.19 VVVF FAN 2A
Sp3
IR_0875.jpg
FLIR E50
28.0
49025354
21/02/2016 03:46:24 PM
DC_0876.jpg
Text annotations
Action / Severity
Code / Fault
36/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
53.5
Sp2
49.5
Sp3
51.1
Li1
Dt1
Max
46.9
Min
37.4
Average
42.7
Sp1 - Sp2
21/02/2016 03:47:14 PM
C
53.2
Sp1
Sp2
4.0
Li1
Sp3
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.03.19 VVVF FAN 2B
IR_0877.jpg
FLIR E50
24.8
49025354
21/02/2016 03:47:14 PM
DC_0878.jpg
Text annotations
Action / Severity
Code / Fault
37/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
70.5
Sp2
42.4
Sp3
73.4
Li1
Li2
Max
72.9
Min
53.9
Average
70.2
Max
70.3
Min
46.1
Average
65.8
21/02/2016 03:47:28 PM
C
72.4
Sp1
Li2
Sp2
Parameters
Emissivity
Refl. temp.
Li1
Sp3
0.95
20 C
Note
K13.03.03.19 VVVF FAN 2B
IR_0879.jpg
FLIR E50
28.0
49025354
21/02/2016 03:47:28 PM
Text annotations
DC_0880.jpg
Elevated temperature are observed on spot (1&3). The temp. exceeding reference temperature
70C. The temp. diff. between the spot and the reference temperature is shown in the above
Action / Severity
Immediate repair required for the Sp (1&3). / Severity is high. This is strongly recommended as a
Code / Fault
One / Danger

38/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
37.6
Min
29.9
Average
33.4
Max
37.7
Min
28.4
Average
33.8
21/02/2016 03:48:17 PM
C
37.6
Li1
Parameters
Emissivity
Refl. temp.
Li2
0.95
20 C
Note
K13.03.04.19 VVVF FAN 2C
IR_0881.jpg
FLIR E50
24.8
49025354
21/02/2016 03:48:17 PM
DC_0882.jpg
Text annotations
Action / Severity
Code / Fault
39/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
32.5
Sp2
34.0
Sp3
34.7
21/02/2016 03:48:34 PM
C
35.0
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp2
Note
K13.03.04.19 VVVF FAN 2C
Sp3
IR_0883.jpg
FLIR E50
26.3
49025354
21/02/2016 03:48:34 PM
DC_0884.jpg
Text annotations
Action / Severity
Code / Fault
40/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
37.0
Min
31.1
Average
34.2
Max
36.4
Min
30.9
Average
33.6
21/02/2016 03:49:37 PM
Li1
Parameters
Emissivity
Refl. temp.
C
36.4
Li2
0.95
20 C
Note
IR_0885.jpg
FLIR E50
23.6
49025354
21/02/2016 03:49:37 PM
DC_0886.jpg
Text annotations
Action / Severity
Code / Fault
41/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
32.3
Sp2
32.1
Sp3
31.4
21/02/2016 03:49:59 PM
C
37.0
Sp1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Sp2
Sp3
IR_0887.jpg
FLIR E50
26.0
49025354
21/02/2016 03:49:59 PM
DC_0888.jpg
Text annotations
Action / Severity
Code / Fault
42/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
44.5
Sp2
41.8
21/02/2016 03:51:03 PM
C
44.2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Sp1
Note
K13.03.01.19 VVVF FAN 1
Sp2
IR_0889.jpg
FLIR E50
24.9
49025354
21/02/2016 03:51:03 PM
DC_0890.jpg
Text annotations
Action / Severity
Code / Fault
43/48

Mobile: +2 012 - 85 711 000

Measurements
Sp1
21/02/2016 03:51:21 PM
C
45.1
40.6
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
K13.03.01.19 VVVF FAN 1
Sp1
IR_0891.jpg
FLIR E50
25.1
49025354
21/02/2016 03:51:21 PM
DC_0892.jpg
Text annotations
Action / Severity
Code / Fault
44/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
37.7
Min
31.6
Average
35.1
Max
42.7
Min
36.0
Average
39.7
21/02/2016 04:22:04 PM
C
45.2
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
TA1.02.02.01 Water pump
Li1
IR_0939.jpg
FLIR E50
25.4
49025354
21/02/2016 04:22:04 PM
DC_0940.jpg
Text annotations
an acceptable diff.
Action / Severity
Code / Fault
45/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
29.5
Min
26.5
Average
27.6
Max
33.2
Min
28.1
Average
30.0
Max
36.0
Min
28.7
Average
31.3
21/02/2016 04:22:17 PM
C
42.6
Li3
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Li1
Note
IR_0941.jpg
FLIR E50
24.8
49025354
21/02/2016 04:22:17 PM
DC_0942.jpg
Text annotations
Action / Severity
Code / Fault
46/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Max
39.9
Min
33.5
Average
36.6
Max
40.7
Min
30.0
Average
37.7
21/02/2016 04:22:46 PM
C
45.2
Li1
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li2
IR_0943.jpg
FLIR E50
27.4
49025354
21/02/2016 04:22:46 PM
DC_0944.jpg
Text annotations
Action / Severity
Code / Fault
47/48

Mobile: +2 012 - 85 711 000

Measurements
Li1
Li2
Li3
Max
37.5
Min
29.6
Average
34.3
Max
30.9
Min
28.5
Average
29.7
Max
31.4
Min
26.1
Average
29.0
21/02/2016 04:23:06 PM
C
39.1
Li1
Li2
Parameters
Emissivity
Refl. temp.
0.95
20 C
Note
Li3
IR_0945.jpg
FLIR E50
25.0
49025354
21/02/2016 04:23:06 PM
DC_0946.jpg
Text annotations
Action / Severity
Code / Fault
48/48

Mobile: +2 012 - 85 711 000

Infrared Thermal Imaging Inspection Full Report 29-02-2016

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Infrared Thermal Imaging Inspection Full Report 29-02-2016

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Cairo at 29th February 2016

Infrared Thermal Imaging Inspection Report

Suez Cement Plant

9, 10, 11, 12, 22, 23, 24 and 25

February 22, 23 - 2016

Sherif Mounir Ahmed

Where does infrared energy come from?

What is infrared thermography?

Why does infrared thermography work?

Why infrared thermography surveys are important?

How infrared thermography is performed?

While the plant is operating.

Order and scope of work

Immediate repair required

For components temp. exceeding 70c and/or

For temp. rise (compared to similar components

Warning Schedule repair

For temp. rise (compared to similar components

For temp. rise (compared to similar components

Monitor development and

Medium & Low Voltage

Immediate repair required

For components temp. exceeding 70c and/or

For temp. rise (compared to similar components

Warning Schedule repair

For temp. rise (compared to similar components

For temp. rise (compared to similar components

Monitor development and

Executive Summary of Inspection:

Part 2: Line 1 Rooms 11 & 12

Main Breaker - MCCE5

Part 3: Line 2 Rooms 22 & 23 & 24

Please, check the load on cables

Immediate repair required

Immediate repair required

Part 4: Line 2 Room 25

Monitor development and repair as necessary

Immediate repair required

For any further information, please do not hesitate to contact us.

Industrial Services Center - Datco