INJECTION PUMP SPECIFICATION (SBRVICE/ASSEMBLY) STANADYNE coprarexr oo FULL LOAD Rpm: 1800 MODEL MO.: 062635-5025 GOV. REGNATION: 3-5 X ‘SUPERSEDES: ENGINE: 023007 WeRCULES, 1WC. DITION WO: 1 APPLICATION: GENERATOR DATED: 04-08-92 NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED. USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS. ‘est stu: tt Te CALIGRATING HIGH PRESSURE PIPES. .SAE J1418/150 4093: "3. 1000 RPA (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING 093" (2.4 am) 1.0. X 20" (S08 an) LONG. TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 2. CALIBRATING INJECTORS... 150 7440: 4, 400 ROH (WOT): INTLE TYPE (1S04010);2500 PSI_(17SGAR)OPENING PRESS. = CHECK SHUT-OFF: 4 om /STROKE, MAX 5. CALIBRATING FLUID. ..SAE 967/180 4113 (REF. §.8.201 1B, CHECK FOR MINIM TRANSFER PUMP LIFT OF 18% wa. [A. TEMPERATURE AT'TNLET: 110"-115F (43*=46%C) ‘5. 1800 RPM (MOT): SET TRANSFER PUMP PRESSURE FOR 70-75 SUPPLY PRESSURE ($.0.334): 2.0 + 0.5 PSI PSL, (482-517 kPa)(SUPPLY SET PER TEST STAND NOTE (16 #3 kPa) AT PUMP INLET. }- 3B 4. CAM MOVEMENT READOUT DEVICE: #23745. 6. 1800 RPM cuoTD: pu «ADJUST RETURN OIL TO 225-475 CC/MIN. RECKECK ROTATION -C LEVER ANGLES (REE) TRANSFER PUNP PRESSURE. MAME PLATE -R- SIDE** THOT WIN. C48) ‘b. CHECK HOUSING PRESSURE FOR 4-10 PSI, (28-69 kPa). HUCYL.-T> OFcLOcK™* THOT MAK=C4C) 17. Too RPMS SET ADVANCE SCREW TO 1.0" TwROTTLE-L-stDE*® 5.0. (LE) ‘8, 1800 RPM (UOT): SET ROLLER TO ROLLER FUEL DELIVEE TIMING MARK 32° «5.0. CL FD 95-96 em? /STROKE. 9. 1900 RPM (WOT): "ADJUST HIGH IDLE SCREW TO OBTAIN *VIEMED FROM DRIVE ENO **VIEVED FROM TRANS. PUMP END 7 WAX en? /STROKE. 10. CHECK POINTS: Pw 2 MALE a i wert. fen os.” a. 50 “vor 8. 400 yor e700 Wor 3. 1250 wor fe. 1500 WOT (89.5-93.5 PUMP CALIBRATION CHECKS: - AS RECEIVED FOR SERVICE: #1800 wor, 92-95 (REF. $L-222) (REF. §.8.97R FOR SPEED OROOP) fg: 1800 vor max. 1. 1000 RPM (UOT): OPERATE PUNP FOR 10 HINUTES TO BRING RL 1900 or 7 wx. YO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 2. TURM SPEED OROOP TO KINIMLM POSITION (CC DIRECTION}. ‘96.5.0. DE-ENERGIZED *#(69 kPa) ***(482-517 KPa) 5. 1900 RPM (MOT): RESET HIGH IDLE SCREW TO OBTAIN T-WAX om? /STROCE,IF_WECESSARY. 4. CHECK POINTS: (SEQUENCE SHOULD BE FOLLOWED AS 11, SPECIAL NOTES: TORGUE ALL FASTENERS PER 5. LISTED): 1 PuRP To BE TESTED WITH FITTING #21251 INSTALLED. art. can 2: SPEED OROGP TO BE ADJUSTED PER 5.6.97. ASSEMBLE am pos.” CGOVERKOR SPRING OM SPRING GUIDE WITH 5 DEAD TURNS. 450 “Wor 4. ELECTRIC SHUT-OFF TO BE SET PER S.8.108. 400 wore fe. INSTALL ADJ. SHUT-OFF LEVER IN R4-L POSITION, PER 700 = wor 1250 wor 1500 vor 1300 wor 00 wore 1900 WoT oe 6.5.0. DE-ENERGIZED. PUMP SETTINGS: FOLLOWING PUMP SERVICE T. ROLLER TO ROLLER DIMEN: ‘907" + .001" (50.47 ns .025 fin) ntl 165" (USE KIT #23093 AKI ECCENTRICITY: 2. GOV. LINKAGE GAPE 125 5.8.95)DEL NO, 08243345023 Paae 2 OF 3 peeing pomamet ne wait a mew 3a. won| 8 uicRIPTION SB tier tae } zeae | 2 [sete nase ocxtng Se east a } Heo] FEAR atahalg NR. 5 BM Asstittt drive | f SS Ses"ahtes rzase| 1 fsa, tore. ser, tote pip foase| 1 (esata Sor, ser "Rle ny | 1 Jaadies, eneate ie name plate $.8.165 ' et ea oe CM ‘ en snare vetatntn ‘GASKET, timing line cove \ | 276037 Tous] 1. 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SCREW, theta soring 18T0%, pes © 1 | ss240ha sagwen, Bde : 1202 30rd, ge ge} swrcte ee igiea, Saas ce ie Wasnt, agi. te, oes. teres Jas essen ae sateen scaew, shuteott ars 9 Ings Sey arm ee). sor Jsabr ARGehSUYt dbatcore ca, smor-or leat, nigh ste ac) uty high tole act Hook Eseenatys gar, Vink ‘Sones, gor. ie bade adj Aiigatd gov. Ion. book 18) HOOK, gevernor ime te roy, Ni wets Lk mye) f [sis en, . 15038 1 | scREW, cam advence sik ‘uel + tw an ter te SEAL, platon bode, plug z Hose) 1 | robe! tas! scree note roa ey ie seu eat pee} a fio, ein co Trans, pomp per sbncee LoCKUASHER, cover screw WASHER, tebminal contact SCREM, cover hold-down LOCKWASHER, cover serew GASKET, governor-cover FOR SERVICE USE HL seniehat senizc ongeer aur ErS.0,"MIUNTING 8 GRRUNOING XO THROTTLE SHAFT BUSHING REPLACEMENT PI\OT TUBE REPLACENENT 7 Reali ins e230 20381 i204 asi 13500 2128 tzeoe| 1 ner Hes 26307| 3} 23190) OR ENONTERING USE ONLY ag OEY WE BT oy one + “21006 s1R0P, termina) greunding Courishfey termined contact ot, teretaal concece, lasik tering’ insulating COMECTOR ASST. ces. ine SEREN, cover bald Gout SEAL, rat. Line coonactar WASHER, cover nolgndovn ger COVER, governor eontral SOLgu01D Fray aRH ASSEIDLY Tobe) Rovwlatine 1