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Fuel Optimization

ALGAE-X International

Systems & Equipment Catalogue

Optimal Fuel Quality


Reliable Power Supply
Keeps the Lights On

STS Automated Fuel Filtration Systems

Page 4

SMART FPS Fuel Polishing & Transfer Systems

Page 8

MTC Mobile Tank Cleaning Systems

Page 12

AFC Fuel Catalyst

Page 17

ALGAE-X In-Line Fuel Conditioners

Page 18

SMART Filtration Controllers

Page 20

Filters, Separators & Coalescers

Page 22

Filter Reference Chart

Page 26

Fuel Sampling & Testing

Page 28

AXI Equipment Specs and Prologue

Page 30

When the Lights Go Out


its Too Late to Clean Your Tanks
Most Emergency Power and Engine Performance failures start in
the Fuel Tank and are caused by the inherent instability of fuel.
Fuel degradation is a natural process that causes the formation
of sediment, tank sludge and acid. It starts at the refinery and
continues until the fuel has been used. Heat, pressure, temperature
changes, water and microbial contamination accelerate the fuel
breakdown process.
The mandated use of biofuels has caused a dramatic increase in fuel
re-polymerization. This is causing rampant filter plugging, fuel injection
system failures and a significant reduction of stored fuel shelf life.
Advancements in engine and injection system design demand perfect
fuel. However, changes in fuel production methods combined with
the use of biofuels are seriously endangering engine performance
and the reliability of critical power. Traditionally, the solution has been
to periodically replace stored fuel and clean tanks. This is a very
expensive and partial solution at best.
AXI provides equipment based on its unique and innovative approach
to fuel quality optimization, maintenance and tank cleaning to improve
the stability, filtration and combustion of fuel.
Implementing AXIs Green Clean Certified equipment and fuel
maintenance programs will eliminate the need for periodically cleaning
tanks and replacing fuel. Optimizing and maintaining fuel quality
preserves its integrity. It extends filter change intervals, protects
engines and injection systems and reduces harmful emissions.
AXI Fuel Quality Optimization, Maintenance & Tank Cleaning provide
Reliability and Protection of Engines & Turbines far beyond
traditional filtration & separation.

AXIs heritage started on board a 104-year-old traditional Dutch sailing


vessel with the inspiration to offer the market a new perspective on
resolving performance & reliability problems associated with fuel
filtration, critical equipment failures and downtime.

Automated Fuel Filtration Systems

Optimal Fuel Quality


Reliable Power Supply
Keeps the Lights On
Programmable Automated
Fuel Filtration Systems
STS 7000 Series Programmable
Automated Fuel Filtration Systems are
self-contained, stand-alone systems that
remove and prevent the buildup of water,
sludge and contaminants in fuel systems.
The STS Series is equipped with remoteready, programmable Touch Screen
Controllers to seamlessly integrate
with building management systems.
Installed in a Fuel Dialysis Loop, STS
Systems stabilize the fuel, eliminate
microbial contamination and permanently
preserve fuel integrity to assure peak
engine performance and reliable power
whenever it is needed.

UL 508a Touch Screen Controller


Modbus, TCP/IP, LAN and Internet Connectivity
E-mail & SMS Maintenance Alerts
Multiple Tank Functionality
On-Screen Help
NEMA Certified Powder Coated Cabinet
Continuous Duty Pump with Viton Seals
Stainless Steel Plumbing
Stand Alone, Reliable & Turn-Key

Keeping the Lights On

STS 6000-SX

STS 6000-SX

Flow Rate

150 GPH

Primary Filter/Water Separator

10 or 30 Fine Filter or
60 Stainless Steel Screen

Fuel Conditioner

LG-X 500

Smart Filtration Controller

SFC-50

Pump

Continuous Duty Internal Gear Pump

Power

110V 60Hz 15A or 230V 50Hz 15A

Plumbing

Stainless Steel

Ports

In 3/4 NPT Out 1/2 NPT

Weatherproof Cabinet

NEMA 12, 13, 4 Powder Coat or Stainless

Dimensions

35 x 24 x 10 (89 x 61 x 25 cm)

Weight

135 lbs

The STS-6000 and STS 7000 Series are equipped


with different Smart Filtration Controllers (SFC)
STS-6000 Systems feature a PLC based
controller with unique safety, alarm and
monitoring functions for seamless
integration with BMS/BAS systems.
STS-7000 Systems are equipped with
an HMI, Touch Screen SFC70 Smart
Filtration Controller with Modbus, TCP/IP,
LAN and Internet connectivity for E-mail &
SMS maintenance alerts providing intuitive
setup, control and monitoring from remote
locations.
See page 21 for details.
STS 7004

STS 7004

Flow Rate

4 GPM

Primary Filter/Water Separator

10 or 30 Fine Filter or
60 Stainless Screen

Secondary Filter/
Water Separator

1, 3, 10 or 25 Particulate or
3, 10 Water Block

Fuel Conditioner

LG-X 1500

Smart Filtration
Controller

HMI PLC Controller with Touch Screen and


remote monitoring

Pump

Continuous Duty Internal Gear Pump

Power

110V 60Hz 15A or


230V 50Hz 15A

Plumbing

Stainless Steel

Ports

3/4 NPT In/Out

Weatherproof Cabinet

NEMA 12, 13, 4


Powder Coat or Stainless

Dimensions

36 x 36 x 12 (91 x 91 x 30 cm)

Weight

200 lbs
= Microns

Automated Fuel Filtration Systems

STS 7010

STS 7010

STS 7010-2T

Flow Rate

10 GPM

10 GPM for Two Tanks

Primary Filter/Water
Separator/ Coalescer

10 or 30 Fine Filter or
60 Stainless Screen

10 or 30 Fine Filter or
60 Stainless Screen

Secondary Filter/
Water Block

10 Fine Filter or
3 Water block

1, 3, 10 or 25 Particulate or
3, 10 Water Block

Fuel Conditioner

LG-X 3000

LG-X 3000

Smart Filtration
Controller

HMI PLC Controller with Touch


Screen and remote monitoring

HMI PLC Controller with Touch


Screen and remote monitoring

Actuators &
Solenoids

N/A

NEMA 4X, internal low power


heater 24V DC

Pump

Continuous Duty
Internal Gear Pump

Continuous Duty
Internal Gear Pump

Power

110V 60Hz 20A or


230V 50Hz 15A

110V 60Hz 20A or


230V 50Hz 15A

Plumbing

Stainless Steel

Stainless Steel

Ports

1 NPT In/Out

1 NPT In/Out

Weatherproof
Cabinet

NEMA 12, 13, 4


Powder Coat or Stainless

NEMA 12, 13, 4


Powder Coat or Stainless

Dimensions

37 x 60 x 12
(94 x 152 x 30 cm)

37 x 82 x 12
(94 x 208 x 30 cm)

Weight

400 lbs

400 lbs

STS 7000-P35

STS 7000-P35

Flow Rate

Up to 35 GPM utilizing submersible pumps

Primary Filter/Water Block/


Coalescer

1, 5, 10 or 25 Particulate,
Water Block or Coalescing

Secondary Filter/Water Block

Dual 1, 3, 10 or 25 Particulate

Fuel Conditioner

LG-X 4000

Smart Filtration Controller

HMI PLC Controller with Touch Screen


and remote monitoring

Pump

Utilizes Existing Tank Pump

Power

120V 60Hz 20A

Plumbing

Stainless Steel

Ports

1.5 NPT In/Out

Weatherproof Cabinet

NEMA 12, 13, 4


Powder Coat or Stainless

Dimensions

42 x 68 x 14 (107 x 176 x 36 cm)

Weight

400 lbs

STS 7030

STS 7030

Flow Rate

30 GPM

Primary Filter/Water Separator

1, 5, 10 or 25 Particulate or Coalescing

Secondary Filter/Water Block/


Coalescer

1, 5, 10 or 25 Particulate or
Water Block

Fuel Conditioner

LG-X 4000

Smart Filtration Controller

HMI PLC Controller with Touch Screen


and remote monitoring

Pump

Continuous Duty Internal Gear Pump

Power

208-230V 60Hz 20A or


230V 50Hz 15A

Plumbing

Stainless Steel

Ports

In 2 NPT Out 1.5 NPT

Weatherproof Cabinet

NEMA 12, 13, 4


Powder Coat or Stainless

Dimensions

56 x 72 x 17 (142 x 183 x 43 cm)

Weight

690 lbs

Keeping the Lights On

= Microns

Programmable Fuel Maintenance


Remote Monitoring and Control
Unique Safety & Alarm Features

SMART Fuel Polishing & Transfer Systems

SMART Fuel Polishing


Systems
Smart FPS fuel polishing systems are
programmable, fully automated Fuel
Optimization Systems, which remove
water, sludge and contaminants. Smart
FPS systems condition and stabilize fuel,
keeping it dry and free from microbial
contamination.
Smart FPS systems keep your tanks
clean and your fuel in Clear & Bright
pristine condition at all times, preventing
clogged filters, extending injection system
service life, and reducing smoke, emissions and downtime.
SMART FPS Standard Models Feature:
SFC-50 Smart Filtration Controller
Fully Automated & Programmable
Integrates with Vessel Monitoring Systems
Modular Plug & Play Flexibility
Unique Safety & Alarm Features
Continuous Duty Pumps, Viton Seals
Generators and pumps operating in remote locations
are ideal applications for our SMART FPS Systems to
guarantee continuous, uninterrupted service.

SMART FPS systems fit neatly inside standard


emergency generator enclosures. They have been
proven to significantly reduce operating costs and the
frequency of technical service visits.

Keeping the Lights On

FPS DX

SMART FPS DX-LD

FPS DX-D

FPS DX-LD

Flow Rate

80 GPH

80 GPH

80 GPH

Primary Filter/
Water Separator

15 Water Block or
10 Particulate

15 Water Block or
10 Particulate

15 Water Block or
10 Particulate

Fuel Conditioner

LG-X 500

LG-X 500

LG-X 500

Smart Filtration Controller

Analog

SMART FPS
System Monitor

SMART FPS
System Monitor
with Leak Detector

Power

12V DC / 24V DC
5A

12V DC / 24V DC
5A

12V DC / 24V DC
5A

Ports

1/2 Hose Barb

1/2 Hose Barb

1/2 Hose Barb

Plumbing

Stainless Steel

Stainless Steel

Stainless Steel

Construction

Powder Coated
Aluminum Back Plate

Powder Coated
Aluminum Back Plate

Powder Coated
Aluminum Back Plate

Dimensions

15 x 18.5 x 7.5
(38 x 47 x 19 cm)

15 x 18.5 x 7.5
(38 x 47 x 19 cm)

15 x 18.5 x 7.5
(38 x 47 x 19 cm)

Weight

20 lbs

20 lbs

20 lbs

FPS Systems are available with


either a standard SFC-50 Controller
or an optional SFC-70 Touch Screen
Controller. See page 21 for details.

AXI works with and supports naval


architects, boat builders and owners,
providing custom engineering for fuel
system design and layout

SMART FPS FX
10

FPS FX

FPS FX-R

Flow Rate

150 GPH

150 GPH

Primary Filter/
Water Separator

10 or 30 Particulate

Racor Particulate 10 or 30

Fuel Conditioner

LG-X 500

LG-X 500

Smart Filtration Controller

SMART FPS System Monitor

SMART FPS System Monitor

Power

12V DC / 24V DC 10A 5A

12V DC / 24V DC 10A 5A

Ports

1/2 37 JIC

1/2 37 JIC

Plumbing

Stainless Steel

Stainless Steel

Construction

Powder Coated Aluminum


Back Plate

Powder Coated Aluminum


Back Plate

Dimensions*

20 x 17 x 8 (51 x 43 x 20 cm)

28 x 17 x 8 (71 x 43 x 20 cm)

Weight

30 lbs

32 lbs

*FPS FX-R requires additional headroom to change filters.

SMART Fuel Polishing & Transfer Systems

= Microns

FPS SX

SMART FPS SX and SFC-50

150 GPH

150 GPH

Primary Filter/
Water Separator

10 or 30 Particulate

Racor Particulate 10 or 30

Fuel Conditioner

LG-X 1500

LG-X 1500

Smart Filtration Controller

SFC-50

SFC-50

Pump

1/3hp Internal Gear Pump

1/3hp Internal Gear Pump

Power

110V 60Hz or
230V 50Hz 15A

110V 60Hz or
230V 50Hz 15A

Ports

3/4 37 JIC
1/2 37 JIC

3/4 37 JIC
1/2 37 JIC

Plumbing

Stainless Steel

Stainless Steel

Construction

Powder Coated Aluminum


Back Plate

Powder Coated Aluminum


Back Plate

Dimensions*

21 x 18 x 9
(53 x 46 x 23 cm)

29 x 18 x 9
(74 x 46 x 23 cm)

Weight

57 lbs Sys. 10 lbs SFC-50

50 lbs Sys. 10 lbs SFC-50

FPS MX

SMART FPS MX-F and SFC-50

*FPS SX-R requires additional headroom to change filters

FPS MX-F

Flow Rate

240 GPH

240 GPH

Primary Filter/
Water Separator

Separ 10 or 30

Separ 10 or 30

Secondary Filter

N/A

10 Particulate or
3 Water Block

Fuel Conditioner

LG-X 1500

LG-X 1500

Smart Filtration Controller

SFC-50

SFC-50

Pump

1/3hp Internal Gear Pump

1/3hp Internal Gear Pump

Power

110V 60Hz or
230V 50Hz 15A

110V 60Hz or
230V 50Hz 15A

Ports

3/4 37 JIC

3/4 37 JIC

Plumbing

Stainless Steel

Stainless Steel

Construction

Powder Coated Aluminum


Back Plate

Powder Coated Aluminum


Back Plate

Dimensions

22 x 20 x 9
(56 X 51 X 23 cm)

23 x 26 x 9
(58 X 69 X 23 cm)

Weight

60 lbs Sys. 10 lbs SFC-50

70 lbs Sys. 10 lbs SFC-50

FPS LX

SMART FPS LX-F and SFC-55

FPS SX-R

Flow Rate

FPS LX-F

Flow Rate

600 GPH

600 GPH

Primary Filter/
Water Separator

Separ 10 or 30

Separ 10 or 30

Secondary Filter

N/A

1, 3, 10 or 25 Fine Filter or
3 or 10 Waterblock

Fuel Conditioner

LG-X 3000

LG-X 3000

Smart Filtration Controller

SFC-55

SFC-55

Pump

1hp Internal Gear Pump

1hp Internal Gear Pump

Power

110V 60Hz or
230V 50Hz 20A

110V 60Hz or
230V 50Hz 20A

Ports

1 37 JIC

1 37 JIC

Plumbing

Stainless Steel

Stainless Steel

Construction

Powder Coated Aluminum


Back Plate

Powder Coated Aluminum


Back Plate

Dimensions

26 x 34 x 12 Sys.
13.4 x 16 x 7.4 Ctl.

26 x 34 x 12 Sys.
13.4 x 16 x 7.4 Ctl.

Weight

200 lbs Sys. 15 lbs SFC-55

200 lbs Sys. 15 lbs SFC-55

Keeping the Lights On

11

12

Mobile Tank Cleaning Systems

Mobile Tank Cleaning


MTC tank cleaning and fuel restoration systems clean tanks while reconditioning, stabilizing
and decontaminating diesel, biofuels, light oils and hydraulic fluids.
MTC systems remove water, sediment and sludge that naturally form and accumulate in
tanks. They are compact, heavy-duty, multi-stage industrial systems for long-term reliable
service. MTC systems clean tanks and restore fuel to its Clear & Bright pristine condition
without anyone having to enter the tank.
Multi-Stage Tank Cleaning
Compact Industrial Design
Minimal Consumables Required
Negligible Fuel Loss
Low Operating Costs
No Tank Entry Needed

MTCs are used in many


applications around the world:
transportation and heavy equipment, equipment service
centers, generators, storage tanks, gas stations, oil rigs, fuel
docks, marinas, tank and equipment rental companies.

AXIs MTC Systems recondition, stabilize and


decontaminate fuel while cleaning tanks.

Keeping the Lights On

13

TK 180-XT

TK 180-XT

Flow Rate

3 GPM

Filter

40, 80 mesh SS Screen or 10


Particulate or 15 Water Block

Pump

Brass Gear Pump

Port Size

1/2

Monitoring

Pressure Gauge

Power Requirements

12V 10A or 24V 5A

Clear Vacuum Suction Hose

1/2

Flexible HP Discharge Hose

1/2

Fuel Conditioner

LG-X 500

Dimensions (HxWxD)

14 x 13 x 4.25
(36 x 33 x 11 cm)

Weight (Approx.)

26 lbs (12 kg)

Plumbing

Stainless Steel

MTC 500

MTC 500 AFR

Before and After Fuel Samples from


an Installation in Australia

MTC 500 AFR

Flow Rate

480 GPH

Adjustable Flow Rate


180-480 GPH

Separator

Maintenance Free Centrifugal


Water Separator/Coalescer

Maintenance Free Centrifugal


Water Separator/Coalescer

Spin-on Final Filter

1, 3, 10 or 25 Fine Filter or
3 or 10 Water Block

1, 3, 10 or 25 Fine Filter or
3 or 10 Water Block

Fuel Conditioner

LG-X 1500

LG-X 1500

Pump

Self priming rotary vane pump with


integrated adjustable bypass valve

Self priming gear pump with


variable speed drive

Power

115V 60Hz or 230V 50Hz 15A

115V 60Hz or 230V 50Hz 15A

Ports

1 or 3/4 Quick Disconnect

3/4 Quick Disconnect

Clear Suction Hose

1, 25 ft

3/4, 25 ft

Discharge Hose

3/4, 25 ft

3/4, 25 ft

Dimensions

48 x 22.5 x 25
(122 x 57 x 63 cm)

48 x 22.5 x 25
(122 x 57 x 63 cm)

Weight

140 lbs

150 lbs

MTC 1000

MTC 1000 LX

Flow Rate

900 GPH

900 GPH

Separator

Maintenance Free Centrifugal


Water Separator/Coalescer

Maintenance Free Centrifugal


Water Separator/Coalescer

Spin-on Final Filter

3, 10 or 25 Fine Filter or
3 or 10 Water Block

1, 3, 10 or 25 Fine Filter or
3 or 10 Water Block

Fuel Conditioner

LG-X 3000

LG-X 3000

Pump

Self priming rotary vane pump with


integrated bypass valve & strainer

Self priming rotary vane pump with


integrated bypass valve & strainer

Power

115V 60Hz 20A or


230V 50Hz 20A

115V 60Hz 20A or


230V 50Hz 20A

Ports

1 Quick Disconnect

1 Stainless Plumbing, Cam & Groove

Clear Suction Hose

1, 25 ft

1, 25 ft

Discharge Hose

1, 25 ft

1, 25 ft

Dimensions

48 x 22.5 x 25
(122 x 57 x 63 cm)

48 x 22.5 x 25
(122 x 57 x 63 cm)

Weight (Approx.)

160 lbs

160 lbs
= Microns

MTC 1000 LX
14

Mobile Tank Cleaning Systems

MTC 3000
Flow Rate

1560 GPH

Separator

Maintenance Free Centrifugal Water


Separator/Coalescer

Spin-on Final Filter

1, 3, 10 or 25 Fine Filter or
3 or 10 Water Block

Fuel Conditioner

LG-X 3000

Pump

Self priming rotary vane pump with


integrated bypass valve & strainer

Power

115V 60Hz 20A or


230V 50Hz 20A

Ports

1-1/2 In 1-1/4 Out, Cam & Groove

Clear Suction Hose

1-1/2, 25 ft

Discharge Hose

1-1/4, 25 ft

Dimensions

48 x 22.5 x 25
(122 x 57 x 63 cm)

Weight (Approx.)

200 lbs
= Microns

MTC 3000

MTC Options:
AXI customized Pre-Filter Assemblies have a large contaminant
holding capacity to save time and accelerate the cleaning of
tanks with large amounts of sludge, rust, scale and sediments.
They are equipped with a basket strainer that accommodates a
variety of easy-to-replace filter bags from 1-1500 micron.
AXI Spill Containment Berms protect the environment and
are industrial quality, easy to use and fold up for storage and
transportation.
Call AXI for additional MTC Options: Fuel Sampling & Testing
Equipment; Digital Flow Meters; Tank Access Plates; Fuel and Oil
Absorption and Cleaning Products, and more.

AFC-705 Fuel Catalyst is an essential


part of every tank cleaning procedure
Spill Containment Berm

Keeping the Lights On

15

High Capacity Mobile Tank Cleaning Systems

MTC HC-50

MTC HC-80

Flow Rate

Adjustable Flow Rate 25-75 GPM


(depending on air supply)

80 GPM

Primary Filter

Carbon Steel Pre-Filter Housing, Quick Release


3-Bolt Swing Cover, Drain Valve & Air Vent,
Perforated SS Strainer Basket 9/64 (3.5 mm)
for use with Filter Bags

Carbon Steel Pre-Filter Housing, Quick Release


3-Bolt Swing Cover, Drain Valve & Air Vent,
Perforated SS Strainer Basket 9/64 (3.5 mm)
for use with Filter Bags

Liner & Filter Bags

Replaceable Filter Bags 1-1500

Replaceable Filter Bags 1-1500

Secondary Filter

Carbon Steel Filter Housing, Quick Release 3-Bolt


Swing Cover Drain Valve & Air Vent

Carbon Steel Filter Housing, Quick Release 3-Bolt


Swing Cover Drain Valve & Air Vent

Filter Cartridges

Particulate Filters 2-30 or


Water Block Filters 5-30 or
Absolute Microglass Filters 3-10

Particulate Filters 2-30 or


Water Block Filters 5, 10, 30 or
Absolute Microglass Filters 3-10

Water Separator

RCM 1500 with Drain Valve & Air Vent

RCM 1500 with Drain Valve & Air Vent

Fuel Conditioner

LG-X 4000

LG-X 4000

Smart Filtration
Controller & Automation

SFC-50MTC with AXI Watect 550 Water Sensor


Alarm Module (optional)

SFC-55HC with AXI Watect 550 Water Sensor


Alarm Module

Instrumentation

Vacuum Gauges on Primary Filter


Pressure Gauge on Pump Discharge
Pressure Gauges on Secondary Filter

Vacuum Gauges on Primary Filter


Pressure Gauge on Pump Discharge
Pressure Gauges on Secondary Filter

Pump
Power/Air Requirements

Adjustable Flow Rate


Air Driven, Double-Diaphragm Pump
50 GPM @ 25 cfm/90 psi
70 GPM @ 50 cfm/90 psi
1/2 Air Hose Connection

2HP Self-Priming Centrifugal Pump


208/230V 60Hz 20A
2 Ports (NPT)
Viton Seals

Ports

One Suction, Multiple Discharge & Sample Ports

One Suction, Multiple Discharge & Sample Ports

Connectors

Cam & Groove Fittings and Covers

Cam & Groove Fittings and Covers

Hoses

2, 25 ft Clear Suction Hose


2, 25 ft Discharge Hose

2, 25 ft Clear Suction Hose


2, 25 ft Discharge Hose

Skid

Powder Coated Carbon Steel


Lifting Eyes & Forklift Channels
Drip Tray with Drain

Powder Coated Carbon Steel


Lifting Eyes & Forklift Channels
Drip Tray with Drain

Dimensions*

36 x 45 x 58 (91 x 114 x 147 cm)

36 x 45 x 58 (91 x 114 x 147 cm)

Weight

500 lbs (227 kg)

560 lbs (255 kg)


= Microns

16

High Capacity Mobile Tank Cleaning Systems

AFC-705
Active Ingredients

Combustion Catalyst, Surfactant,


Dispersant Corrosion Inhibitor,
Lubricity Enhancer

Treatment Ratio

1:5000

8 oz. Bottle

320 Gallons

1 Gallon Jug

5,000 Gallons

5 Gallon Jug

25,000 Gallons

55 Gallon Drum

275,000 Gallons

AFC-705 Fuel Catalyst is an essential


part of every tank cleaning procedure.
Available in 8 oz., 1 Gal., 5 Gal., and 55 Gal. sizes.

ALGAE-X Fuel Catalyst


AFC-705 Fuel Catalyst is a unique and powerful, broad-spectrum fuel additive concentrate for
use in Diesel, Biofuels, Gasoline, Kerosene and HFO. Including AFC as part of your preventative
fuel maintenance program, in combination with good housekeeping, will stabilize your fuel, prevent
sludge build-up and eliminate the need for expensive and toxic biocides.
Using AFC accelerates tank cleaning and fuel restoration processes. It enhances the breakdown
and removal of sludge, slime and biofouling from tank walls and baffles that are difficult to access.
AFC effectively decontaminates and cleans the entire fuel and injection system and continues to
work in storage tanks, cleaning and stabilizing fuel for 6 months or longer.
Cleans Fuel, Storage Tanks & Injection Systems
Improves Combustion, Lowers Emissions & Fuel Consumption
Removes & Prevents Carbon Build Up & Corrosion
Adds Lubricity and Inhibits Corrosion
Extends Lube Oil & Equipment Life
Optimizes Engine, Generator & Boiler Efficiencies
Reduces Harmful Emissions, Soot & Particulates
(CO, HCs, NOX, SOX, VOCs, Carbonyls, PAH)

AFC cleans the entire fuel system, enhances combustion and prevents injection system failures.

Keeping the Lights On

17

CertainTeed Gypsum saves thousands on filters and


downtime by installing ALGAE-X Fuel Conditioners in
their Tier II and Tier III mining equipment.

18

In-Line Fuel Conditioners

Most engine failures start in the tank


Diesel engines take more fuel out of the tank than is needed for combustion. Fuel is continuously
cycled from the tank through filtration and separation to the engine, returning most of the fuel back
to the tank. In 24/7 applications, one would think continuously moving fuel would result in spotless
tanks, but this is not the case.
ALGAE-X In-Line Fuel Conditioners
Diesel, biofuels, kerosene, gasoline, hydraulic fluid and oil are inherently unstable organic
hydrocarbon fluids that naturally break down. The resulting sediments, acids and tank sludge clog
filter elements and corrode injection systems.
Improve Fuel Stability, Filtration and Combustion
Clean Fuel Injection Systems, Filters and Tanks
Lower Harmful Emissions and Fuel Consumption
Eliminate and Prevent Carbon Deposits
Reduce Maintenance & Downtime
Increase Safety and Reliability
Lower Operating Cost

ALGAE-X Model
Port Size (NPT/BSP)
Max Flow Rate
Weight
HP Range

200

500

1500

3000

4000/5000

1/4

1/2

3/4

1-1/2 / 2

1-25 GPH
(3.8-95 lph)

20-110 GPH
(76-416 lph)

50-350 GPH
(189-1325 lph)

200-800 GPH
(757-3028 lph)

1500 / 2500 GPH


(5678 lph / 9464 lph)

1 lb
(.45 kg)

2 lb
(.9 kg)

3.5 lb
(1.6 kg)

7.5 lb
(3.4 kg)

27 / 35 lb
(12 kg / 16 kg)

200

500

1500

3000

3000 (and up)

Lifetime Warranty

Fuel filters should last thousands of hours.


However, frequent filter changes, tank cleaning and replacing fuel have become commonplace
periodic maintenance practices instead of being serious warning signals for potentially expensive
downtime, power failures and liabilities.
Fuel conditioners immediately extend filter life and clean the total fuel system by returning
clean, conditioned fuel to the tank whenever the engines or pumps are running. They protect the
injection system and extend engine life.
AXI fuel conditioners stabilize and condition fuels by reducing the size and mass of clusters of
fuel molecules. In combination with primary filter water separators, fuel conditioners prevent
fuel degradation and microbial contamination. They optimize fuel quality, keep tanks clean and
protect engines.

Keeping the Lights On

19

Advanced Warning System for Prime Power Filtration


When downtime is unacceptable, AXIs Smart Filtration
Controllers (SFC) provide timely warning when filters
need service or high water levels in the separator are
detected. Connected to remotely switchable, dual filters,
AXI controllers can be programmed to automatically
switch filters, preventing unplanned engine shutdown
and power outages.
AXIs Smart Filtration Controllers seamlessly
integrate with BMS/BAS systems and can be used
on all filtration and fuel water separation equipment.
The standard RMS-60 is PLC based, while the SFC-70
is equipped with an HMI Touch Screen controller for
Modbus, TCP/IP, LAN and Internet connectivity for E-mail
and SMS maintenance alerts.
AXI Smart Filtration Controllers take the guesswork out
of Guaranteeing RELIABLE MISSION CRITICAL POWER
SUPPLY SYSTEMS. (See page 24.)

Full Flow Switchable,


Dual Fuel Filter/Water Separator
with SFC-70 Touch Screen Controller

Water Sensor Alarm Module


WATECT 550 is a micro-controller based water detection alarm module. The unique and
proprietary measuring method utilized by the WATECT 550 eliminates electrolytic probe corrosion
and works with common water probes and sensors.
The module is protected against reverse polarity, over-voltge, over-current and has safe recovery
from power interruption. Its potential-free SPDT relay output controls N.O. and N.C. contacts up
to 250V/3A. The compact, flanged housing is environmentally sealed and can be used in harsh
environments.
WATECT 550

WATECT 550
20

Power

Red 12V-24V DC
Black Ground (-)

Weight

5 oz. (142 g)

Dimensions

2-3/4 x 2 x 1.5 (7 x 5 x 4 cm)

Output Signal

Blue N.O.
Yellow N.C.
Green Common

Input Signal:

Smart Filtration Controllers and Alarm Module

White Sensor (2)

Smart Filtration Controllers


AXIs STS, FPS and HC Fuel Quality Optimization, Maintenance and Tank Cleaning Systems are
equipped with proprietary UL 508A, PLC-based Smart Filtration Controllers (SFC). They seamlessly integrate with BMS/BAS systems and have a PLC with text readout or an HMI Touch
Screen controller with Modbus, TCP/IP, LAN and Internet connectivity to send E-mail and SMS
maintenance alerts.
The SFC-70 Series with its potentially unlimited analogue and digital inputs can be used for a wide
variety of monitoring and control functions in operating fuel filtration and separation equipment,
such as: triggering automatic alarms; system shut down or switch-over when detecting high filter
or pump pressure; alerting to high water levels in separators or a system leak occurs; operating
multiple tanks; controlling fuel levels; protecting tanks from overflowing, etc.

SFC-50

SFC-55

RMS-60

SFC-70

Power

115V 60Hz
230V 50Hz

115V 60Hz
230V 50Hz

24V DC

115V 60Hz
230V 50Hz

Weight

10 lbs (5 kg)

15 lbs (6.8 kg)

8 lbs (4 kg)

15 lbs (6.8 kg)

Dimensions

12 x 10 x 6
(30 x 25 x 15 cm)

13.4 x 16 x 7.4
(33 x 41 x 19 cm)

12 x 10 x 7.5
(30 x 25 x 19 cm)

13.4 x 16 x 7.4
(33 x 41 x 19 cm)

Indicator Lights

Power (Green)
Pump Running (Orange)
Alarm (Red)
Alarm Reset (Blue)

Power (Green)
Pump Running (Orange)
Alarm (Red)
Alarm Reset (Blue)

Power (Green)
High Volume (Red)
High Water Left Filter (Red)
High Water Right Filter (Red)
Alarm Reset (Blue)

Power (Green)
Pump Running (Orange)
Alarm (Red)
Alarm Reset (Blue)

SFC-70 HMI Controllers:


Modbus, TCP/IP, LAN and Internet connectivity
E-mail & SMS Maintenance Alerts
Maintenance Alert Log File
Runtime Totalizer
Multiple Tank Functionality
Alarm History
On-screen Help
AXI works with and supports clients, architects and engineering firms,
OEMs and facility management companies, to design and custom
engineer innovative, automated fuel optimization, maintenance, transfer
and tank cleaning systems for their specific applications.

Keeping the Lights On

21

AXI offers a variety of Standard and Custom


Engineered Filtration and Water Separation
Equipment to be integrated into new or existing fuel systems to guarantee Optimal Fuel
Quality, Reliable Power and Peak Engine
Performance at All Times.
AXI designs and manufactures fuel conditioning and fuel transfer equipment for a variety
of applications ranging from trucking to
power plants and anything
in between.

Power plant fuel conditioning skid

High Capacity
Filter Vessels

FV-120

FV-150

FV-500

Flow Rate

120 GPM

150 GPM

300 GPM

500 GPM

In/Out connections

2 NPT

2 NPT

3 Flanged

4 Flanged

Filter Elements

Fine Filters 1-100 or


Water Block Filters
1-100

Fine Filters 1-100 or


Water Block Filters
1-100

Fine Filters 1-100 or


Water Block Filters
1-100

Fine Filters 1-100 or


Water Block Filters
1-100

Filter Elements Required

Vent Port

1/4 NPT

1/4 NPT

1/2 NPT

1/2 NPT

Drain Port

2 NPT

2 NPT

1 NPT

1 NPT

Gauge Ports

2 x 1/4 NPT

2 x 1/4 NPT

2 x 1/4 NPT

2 x 1/4 NPT

Dimensions
(LxWxH)

12 x 12 x 32.5
(30 x 30 x 82.5 cm)

12 x 12 x 50.5
(30 x 30 x 128 cm)

24 x 24 x 59
(60 x 60 x 150 cm)

28 x 28 x 78
(71 x 71 x 198 cm)

Weight (lbs)

110 lbs (50 kg)

130 lbs (59 kg)

480 lbs (218 kg)

590 lbs (268 kg)

Higher capacity, horizontal and custom design available.

22

FV-300

Filters, Separators and Coalescers

= Microns

Pre-Filter Assemblies
PF-10

PF-10

PF-30

PF-30

PF-30HD

MTC Connectivity

MTC 500
MTC 1000

MTC 3000

MTC 3000

Available
Connections

Cam & Groove


Quick Disc

Cam & Groove

Cam & Groove

Shut-Off Valves

1.5

1.5

Flow Rate ( GPM)

50 GPM

220 GPM

220 GPM

Drain (NPT)

1/2

Filter Bags

1-800

1-800

1-800

Gauges

Stainless Steel
Liquid-Filled
Vacuum Gauge

Stainless Steel
Liquid-Filled
Vacuum Gauge

Stainless Steel
Liquid-Filled
Vacuum Gauge

Dimensions
(HxWxD)

26 x 19.5 x 5.5
(66 x 50 x 14 cm)

34.5 x 28 x 8.5
(88 x 71 x 22 cm)

40 x 28 x 8.5
(102 x 71 x 22 cm)

Weight (lbs)

16 lbs (7 kg)

45 lbs (20 kg)

122 lbs (51 kg)

PF-30HD
Particulate Filter Vessel
RVMF-1

RVMF-1

RVMF-2

RVMF-3

RVMF-2

RVMF-3

Inlet & Outlet Ports


(NPT)

Drain (NPT)

3/4

3/4

3/4

Flow Rate

66 GPM

133 GPM

200 GPM

Filter Elements

1, 5, 10 or 25
Particulate

1, 5, 10 or 25
Particulate

1, 5, 10 or 25
Particulate

Pressure & Temp

150 psi @ 250 F


(10 bar @ 121 C)

150 psi @ 250 F


(10 bar @ 121 C)

150 psi @ 250 F


(10 bar @ 121 C)

Gauges

Differential
Pressure Gauge
(optional)

Differential
Pressure Gauge
(optional)

Differential
Pressure Gauge
(optional)

Dimensions
(HxWxD)

35.3 x 13.5 x 13
(90 x 34 x 33.5 cm)

50 x 13.5 x 13
(126.5 x 34 x 33.5 cm)

64 x 13.5 x 13
(162 x 34 x 33.5 cm)

Weight (lbs)

100 lbs (45 kg)

115 lbs (52 kg)

130 lbs (59 kg)

Filter/Water Separator Vessel


RVFS-1

RVFS-1

RVFS-2

RVFS-3

RVFS-2

RVFS-3

Inlet & Outlet Ports (NPT)

Drain (NPT)

3/4

3/4

3/4

Flow Rate

25 GPM

50 GPM

75 GPM

Filter Elements
2 Required

5, 10 or 25
Coalescer and
5, 10 or 25
Separator

5, 10 or 25
Coalescer and
5, 10 or 25
Separator

5, 10 or 25
Coalescer and
5, 10 or 25
Separator

Pressure & Temp

150 psi @ 250 F


(10 bar @ 121 C)

150 psi @ 250 F


(10 bar @ 121 C)

150 psi @ 250 F


(10 bar @ 121 C)

Gauges

Differential
Pressure Gauge
(optional)

Differential
Pressure Gauge
(optional)

Differential
Pressure Gauge
(optional)

Dimensions
(HxWxD)

35.3 x 13.5 x 13
(90 x 34 x 33.5 cm)

50 x 13.5 x 13
(126.5 x 34 x 33.5 cm)

64 x 13.5 x 13
(162 x 34 x 33.5 cm)

Weight (lbs)

100 lbs (45 kg)

115 lbs (52 kg)

130 lbs (59 kg)


= Microns

Keeping the Lights On

23

2000/5

2000/10

2000/18

2000/40MK

Max Flow Rate

79 GPH (300 lph)

158 GPH (600 lph)

285 GPH (1080 lph)

630 GPH (2400 lph)

In & Out Port

3/4 - 16 UNF

7/8 - 14 UNF

1-1/16 - 12 UNF

1-5/16 - 12 UNF

Pressure Drop at Max Flow

0.53 Hg (18 mbar)

0.31 Hg (11 mbar)

0.44 Hg (15 mbar)

0.95 Hg (32 mbar)

Filtration

10/30

10/30

10/30

10/30

Dimensions (HxWxD)

11.5 x 5.5 x 3.7


(293 x 140 x 93 mm)

13 x 6 x 4
(330 x 146 x 107 mm)

15 x 8 x 6.5
(385 x 200 x 165 mm)

19 x 11.5 x 8
(480 x 290 x 21 mm)

Space for Element Change

2.4 (60 mm)

2.4 (60 mm)

2.4 (60 mm)

2.4 (60 mm)

Dry Weight

4 lbs (1.8 kg)

5 lbs (2.3 kg)

11 lbs (5 kg)

24 lbs (11 kg)


= Microns

Monitoring Mission Critical Fuel Filtration


AXI Smart Filtration Controllers (SFC) provide operators
with advanced warning to switch filters and keep
mission-critical equipment reliable at all times. RMS-60
programmable Smart Filtration Controllers monitor Fuel
Quality when redundant filtration is a necessity and
downtime is unacceptable.
The RMS-60 integrates seamlessly with BMS/BMA
systems for on-site and remote monitoring of dual,
primary filtration, preventing unexpected downtime
caused by water or sudden filter plugging. The controllers
color coded panel lights give an instant status report on
system power and alarms for
high vacuum, high water level in
the separator bowl and system
leaks. (See page 20.)
SEPAR SWK 2000-40UM

24

In & Out Port

1.25 #20 JIC, 37

Flow Rate (GPH)

600

Sensors

Watect 550 (2)

Dimensions

24 x 32 x 20
(61 x 81 x 51 cm)

Weight (lbs)

85 lbs (38 kg)

Filters, Separators and Coalescers

500MA

900MA

1000MA

Max Flow Rate

60 GPH (227 lph)

90 GPH (341 lph)

180 GPH (681 lph)

In & Out Port

3/4 - 16 UNF (16 mm x 1.5)

7/8 - 14 UNF (22 mm x 1.5)

7/8 - 14 UNF (22 mm x 1.5)

Pressure Drop at Max Flow

0.25 psi 1.72 kPa

0.34 psi 2.4 kPa

0.49psi 3.4 kPa

Filtration

2, 5, 10, 30

2, 5, 10, 30

2, 5, 10, 30

Dimensions (HxWxD)

11.5 x 5.8 x 4.8


(292 x 147 x 122 mm)

17 x 5.6 x 6
(432 x 152 x 178 mm)

22 x 5.6 x 7
(559 x 152 x 178 mm)

Space for Element Change

4 (102 mm)

5 (127 mm)

10 (254 mm)

Dry Weight

4 lbs (1.8 kg)

6.5 lbs (3 kg)

10 lbs (4.5 kg)

AXI represents a full line of marine and industrial filters.

High capacity FBO filters are used in a variety of primary and secondary
industrial filtration applications. They are available with cellulose,
microglass and coalescing elements. (Duplex steel housing optional.)
FBO-10

FBO-14

Max Flow Rate (Filter/WB)

18 GPM (38 GPM)

25 GPM (95 GPM)

In & Out Port

1.5 NPT

1.5 NPT

Filtration

1, 5, 10 or 25 Micro Filter,
Water Block or Coalescing

1, 5, 10 or 25

Dimensions (HxWxD)

16.5 x 8.6 (42 x 22 cm)

20.5 x 8.6 (52 x 22 cm)

Space for Element Change

2.4 (60 mm)

2.4 (60 mm)

Dry Weight

5 lbs (2.3 kg)

11 lbs (5 kg)

Keeping the Lights On

25

STS AUTOMATED FUEL FILTRATION SYSTEMS

Bold - Denotes standard filter configuration for each AXI System = Microns

HIGH PERFORMANCE CARTRIDGE FILTERS


15
Water
Block

10

30

60
SS
Screen

01030

01060S

STS 6000-SX

01010

STS 6000-4 GPM

TK-081

STS 6000-4 GPM-S

01810

01830

01860S

STS 6000-4 GPM-1M 01810

01830

01860S

TK-082

HIGH PERFORMANCE SPIN ON FILTERS

80
Mesh
178
SS
Screen

40
Mesh
380
SS
Screen

TK-084

TK-083

STS 6000-P35

1
B100 &
All Bio

3
Water
Block

10

WBS-3

FFS-10

WBS-3

FFS-10

10
Water
Block

X-Glass
3
Absolute

25

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

FF-1*

FF-3*

WB-3*

FF-10*

WB-10*

FF-25*

FFZ-3*

STS 7004

01810

01830

01860S

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

STS 6000-10 GPM

04010

04030

04060S

FF-1*

FF-3*

WB-3*

FF-10*

WB-10*

FF-25*

FFZ-3*

STS 7010

04010

04030

04060S

FF-1*

FF-3*

WB-3*

FF-10*

WB-10*

FF-25*

FFZ-3*

* NOTE: STS 7010, STS 6000-10 GPM and STS 6000-P35 Systems require 2 each of the same cartridge
Spin On Filter Efficiencies at Micron Rating

STS 7030**

FF-1

FF-3

FF-10

FF-25

FFZ-3

WB-3

WB-10

FFS-10

WBS-3

Nominal

97.3%

98.7%

97.8%

98.7%

Nominal

Nominal

Nominal

Nominal

1 MICRON

5 MICRON

10 MICRON

25 MICRON

FBO-60339 Micro Filter

FBO-60340 Micro Filter

FBO-60357 Micro Filter

FBO-60341 Micro Filter

STS 6000-30 GPM** FBO-60342 Water Block

FBO-60343 Water Block

FBO-60358 Water Block

FBO-60344 Water Block

STS 6000-P35

FBO-60337 Coalescing

FBO-60356 Coalescing

FBO-60338 Coalescing

FBO-60336 Coalescing

** NOTE 30 GPM Systems Require 2 Different Filters: Standard Primary is a 10 Micro Filter. Standard Secondary is a 10 Coalescing.

P-35 Systems Require 1 FBO Filter: Standard is a 10 Coalescing. Consult an AXI Expert for assistance.

SMART FPS FUEL POLISHING SYSTEMS

Bold - Denotes standard filter configuration for each AXI System = Microns

HIGH PERFORMANCE CARTRIDGE FILTERS

Smart FPS DX-D

10

15
Water
Block

TK-081

TK-082

60
SS
Screen

30

Smart FPS Compact 00510

00530

00560

Smart FPS FX

01010

01030

01060S

Smart FPS FX-R

2020TM-OR

2020PM-OR

Smart FPS SX

01010

01030

Smart FPS SX-R

2020TM-OR

2020PM-OR

40
Mesh
380
SS
Screen

TK-084

TK-083

1
B100 &
All Bio

3
Water
Block

10

WBS-3

FFS-10

WB-3

FF-10

10
Water
Block

25

WB-10

FF-25

X-Glass
3
Absolute

01060S

Smart FPS MX

01810

01830

Smart FPS MX-F

01810

01830

01860S

Smart FPS LX

04010

04030

04060S

Smart FPS LX-F

04010

04030

04060S

01860S

FF-1

FF-3

FFZ-3

TC 1000

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

TC 3000

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

Spin On Filter Efficiencies at Micron Rating:

MICRON TO MESH TABLE


Micron
Mesh

26

HIGH PERFORMANCE SPIN ON FILTERS

80
Mesh
178
SS
Screen

12000

2.5

5000 4800 2500

10
1250

12

FF-1

FF-3

FF-10

FF-25

FFZ-3

WB-3

WB-10

FFS-10

WBS-3

Nominal

97.3%

98.7%

97.8%

98.7%

Nominal

Nominal

Nominal

Nominal

20

1200 625

25

37

44

53

63

74

105

125

149

177

210

250

297

354

420

550

400

325

270

230

200

140

120

100

80

70

60

50

45

40

Systems & Filter Elements Reference Chart

MOBILE TANK CLEANING SYSTEMS

Bold - Denotes standard filter configuration for each AXI System = Microns

HIGH PERFORMANCE CARTRIDGE FILTERS

10

15
Water
Block

tK 180-Xt, tK-180

TK-081

TK-082

MTC 350

01810

30
01830

60
SS
Screen

HIGH PERFORMANCE SPIN ON FILTERS


80
Mesh
178
SS
Screen

40
Mesh
380
SS
Screen

TK-084

TK-083

1
B100 &
All Bio
Fuels

3
Water
Block

10

10
Water
Block

25

X-Glass
3
Absolute

01860S

MTC 500

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

MTC 500-AFR

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

MTC 1000

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

MTC 1000-LX

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

MTC 3000

FF-1

FF-3

WB-3

FF-10

WB-10

FF-25

FFZ-3

Spin On Filter Efficiencies at Micron Rating:

FF-1

FF-3

FF-10

FF-25

FFZ-3

WB-3

WB-10

FFS-10

WBS-3

Nominal

97.3%

98.7%

97.8%

98.7%

Nominal

Nominal

Nominal

Nominal

HIGH CAPACITY TANK CLEANING SYSTEMS & FILTER VESSELS


CF SERIES ELEMENTS FOR MTC-HC AND FV SERIES

= Microns

FE SERIES ELEMENTS FOR MTC-HC AND FV SERIES

10

5
Water
Block

MTC HC-50*

CF 618-5

CF618-10

CFWB618-5

CFWB618-10

FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202

MTC HC-80*

CF 618-5

CF618-10

CFWB618-5

CFWB618-10

FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202

FV-120*

CF 618-5

CF618-10

CFWB618-5

CFWB618-10

FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202

FV-150**

CF 618-5

CF618-10

CFWB618-5

CFWB618-10

FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202

FV-300***

CF 618-5

CF618-10

CFWB618-5

CFWB618-10

FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202

FV-500****

CF 618-5

CF618-10

CFWB618-5

CFWB618-10

FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202

FE-30066

FE-30008

FE-30009 FE-30034

FE-30037

FE-30204

FE-30203

FE-30202

97.3%

98.7%

97.8%

98.3%

99.5%

98.7%

99.5%

FE Element Filter Efficiencies at Micron Rating:


* Requires One Filter Element
*** Requires three Filter Elements

10
Water
Block

10

30

99.8%

30
Water
Block

Micro Gl Micro Gl Micro Gl


3
7
10
Absolute Absolute Absolute

** Requires two Filter Elements


**** Requires Eight Filter Elements

FIltER BAgS FOR PRE FIltERS, HC50 And HC80


1

10
Water
Block

10

PF-10*

= Microns

25

75

250

800

1500

PFB-10-25

PFB-10-75

PFB-10-250

PFB-10-800

PFB-10-1500

PF-30*

PFB-30-1

PFB-30-5 PFB-30-10

PFB-30-25 PFB-30-75

PFB-30-250

PFB-30-800

PFB-30-1500

PF-30/HD*

PFB-30-1 PFB-30-5 PFB-30-10

PFB-30-25 PFB-30-75

PFB-30-250

PFB-30-800

PFB-30-1500

MTC HC50*

PFB-30-1 PFB-30-5 PFB-30-10

PFB-30-25 PFB-30-75

PFB-30-250

PFB-30-800

PFB-30-1500

MTC HC80*

PFB-30-1 PFB-30-5 PFB-30-10

PFB-30-25 PFB-30-75

PFB-30-250

PFB-30-800

PFB-30-1500

* Requires one. Filter bags are not included with PF prefilters nor MtC-HC Systems. Please order separately.

FILTER TYPES
WATER BLOCK
Water absorbing polymers trap water and remove it from fuel, preventing
free, dissolved and emulsified water from passing through the filter.
MICROGLASS
Inorganic fibers capable of capturing and retaining up to 400 times more
contaminant than traditional filter elements. Microglass filters last approx.
5-times longer.
X-GLASS
X-Glass Microglass filters have a much higher contaminant-holding capacity
and lower pressure drop than traditional microglass elements, significantly
extending filter change intervals.
COALESCING
Coalescing filters strip suspended water from fuel.

MICRON SIZE RELATIVITY


Human Hair 80

Standard
Filtration 15
Damaging to
Fuel Systems
5-10
High Efficiency
Filtration 2

Keeping the Lights On

27

Monitoring fuel integrity is an essential part


of all fuel maintenance programs
Fuel degradation is an unavoidable, costly, natural process, until we implement
adequate fuel quality maintenance equipment, effective housekeeping and a fuel
sampling and testing program. In every tank, fuel will continuously deteriorate forming
sediment and acid. This process cannot be stopped by simply using filters and a
separator. The installation of AXI Fuel Conditioners and Fuel Optimization equipment is
the only way to assure fuel integrity at all times.
Fuel deterioration and microbial contamination result in an expensive loss of product
in fuel storage tanks and negatively impacts engine and generator performance and
reliability. Implementing a fuel quality sampling, testing and monitoring program is
a must because hospitals, data centers, telecommunications and first responders
require a 0% failure rate to eliminate liabilities and loss of life.
The National Fire Protection Association states in NFPA 110 Standard for Emergency
and Standby Power Systems that: fuel maintenance and testing should begin the day
of installation.

AXI works with established fuel testing and research labs


to support customers in developing fuel maintenance and
testing programs to ensure that fuel is in pristine condition
at all times.

28

Fuel Testing

Microbial Contamination Testing Kits are


excellent tools to monitor aerobic bacteria,
anaerobic bacteria, fungus, yeast, mold and
microbial activity. They easily demonstrate
and quantify bacterial contaminant growth
in fuels and other fluids. (Additional fuel
tests and test kits are available.)

Water Finding Paste


Kolor Kut paste is amber in color and changes to
a brilliant red when exposed to water. It is a simple
tool to check for the presence of water in:
Gasoline
Kerosene
Diesel
Heavy Fuel Oil
AXI Fuel Sampler
The Sample Thief or Bacon Bomb takes samples from storage tanks. The device
has a plunger assembly which opens upon contact with the tanks bottom, or when
opened with a tripline if a mid-tank sample is desired. Upon withdrawing, the plunger
seals tightly to contain the fuel sample. Available in plated brass or stainless steel in
4 oz., 8 oz. and 16 oz. sizes.

Capacity

FS200

FS205

FS210

4 oz. (120 ml)

4 oz. (120 ml)

8 oz. (237 ml)

FS215

FS220

FS225

8 oz. (237 ml)

16 oz. (473 ml)

16 oz. (473 ml)


Stainless Steel

Material

Plated Brass

Stainless Steel

Plated Brass

Stainless Steel

Plated Brass

Dimensions

1-7/8 x 9-11/16

1-7/8 x 9-11/16

2-5/16 x 10-5/32

2-5/16 x 10-5/32

2-3/4 x 12-1/32

2-3/4 x 12-1/32

Weight

4 lbs

4 lbs

5 lbs

5 lbs

9 lbs

8 lbs

The Fuel Sampling Pump Kit


An excellent tool to easily obtain fluid samples while keeping your
hands clean. The kit contains a Hand Pump and uses flexible
1/4 tubing and see-through treated bottles. The pump protects
against cross contamination by drawing fluids directly into the
bottle and can be used for fuels, oil, hydraulic fluids, coolant, water
and other liquids.
FS100

FS110

FS116

FS120

Use with FS120


tubing and FS110
or FS116 sampling
bottles

4 oz. (120 ml)


plastic bottles with
33 mm thread to
attach to pump

16 oz. (473 ml)


plastic bottles with
33 mm thread to
attach to pump

1/4 clear suction


tubing in 100 ft
lengths

FS100 Fuel Sampling Hand Pump


with 4 oz. sample bottles.

Keeping the Lights On

29

FPS

MTC

LG-X

6000-SX
6000-4 GPM
6000-4 GPM S
6000-10 GPM
6000-10 2T
6000-30 GPM
7004
7010
7010-2T
7000-P35
7030

SMART-DX
SMART-DX-D
SMART-DX-LD
SMART FX
SMART FX-R
SMART SX
SMART SX-R
SMART MX
SMART MX-F
SMART LX
SMART LX-F

TK 180-XT
500
500-AFR
1000
1000-LX
3000
HC-50
HC-80

200
500
1500
3000
4000
5000

150
240
240
600
600
1800
240
600
600
2100
1800

3/4 in 1/2 out


3/4
3/4
1
1
2 in 1.5 out
3/4
1
1
1.5
2 in 1.5 out

AC
AC
AC
AC
AC
AC
AC
AC
AC

6A
6A
6A
13A
13A
9.2A
6A
13A
13A

AC

9.2A

80
80
80
150
150
150
150
250
250
600
600

1/2
1/2
1/2
1/2
1/2
3/4 X 1/2
3/4 X 1/2
3/4
3/4
1
1

DC
DC
DC
DC
DC
AC
AC
AC
AC
AC
AC

5A
5A
5A
10A
10A
6A
6A
6A
6A
13A
13A

180

480
180-480

900

900
1500
4500
4800

1/2
1 X 3/4
3/4
1
1
1.5 X 1.25
2
2

DC 10A
AC 10A
AC 10A
AC 8A
AC 8A
AC 10A
Air N/A
AC 10.8A

1-25
20-110
50-350
200-800
1500
2500

1/4
1/2
3/4
1
1.5
2

to
)
(u
p

HP

d
oa
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Fu

Ra
ng
e

Am
ps

ce
ur
So
we
r

ze
Si
rt

Po

STS

Po

MODEL

AX
I In
-L
On ine
F
-B
oa uel
M rd T Con
ob
dit
ile ank
ion
Cl
Au Ta
er
ea
to nk
nin
m
Cl
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at
ea
ed
n
Op
W
St ing
t
at
or /O imi
er
z
e
p
d
tim ing
Pa Sep
F
ue
a
i
rt
l F zing
icu rat
or
iltr
lat
/
at
e
ion
Fil Coa
tr
F lo
l
es
a
t
w
ce
i
o
Ra
n
r
te
(G
PH
)

AXI Equipment Specs

200
500
1500
3000
3000+
3000+

PLEASE NOTE: The above recommendations are general sizing guidelines, valid for most environments. However, there are many
conditional and application variations that can alter the appropriate solution. AXI Sales Engineers are experts at assisting you in
proper selection and custom adaptations. Contact us for free engineering support and a consultation.
Full product specifications and CSI specs are available at www.AXIFuelConditioning.com

Separation

Filtration

AXI Keeps the Lights On


wherever fuel is being used and stored
and fuel quality is critically important.

ALGAE-X International
Fuel Conditioning

AXI specializes in designing, engineering and manufacturing fuel


filtration, maintenance, transfer and tank cleaning equipment. This
catalogue provides information on our standard fuel optimization
systems, equipment and products. Customized systems can be
designed to meet your specifications.
Whenever and wherever fuel is being used or stored for future
emergencies, AXIs engineered systems and equipment provide
the solutions needed to protect engines and maintain the reliability
of critical power. Applications range from single engine, generator
or pump systems to fuel conditioning equipment for power plants,
refineries and tank facilities.
In addition to the equipment and products in this catalogue,
AXI offers engineered solutions for:
Liquid fuel unloading equipment for tanker trucks and trains
Liquid fuel and gas filtration vessels and skids
Liquid and gas separation equipment
Liquid fuel conditioning equipment
Liquid fuel forwarding skids
Oil-water separators
For HFO applications in turbines, engines and boilers, AXI offers
Sludge Reduction and Combustion Improvement equipment to comply
with increasingly stringent disposal and emissions regulations.
Key Industries:
Prime & Emergency Power Generation
Commercial, Military & Recreational Marine
Mining, Construction, Agriculture & Heavy Equipment
Transportation, Rail & Automotive

Company Designations

DUNS: 957070386
CAGE: 1L608
NAICS: 325199, 325998,
333298, 333911, 339999

Notable Clients

Detroit Diesel/MTU
Caterpillar
Cummins
General Dynamics
United States Coast Guard
AT&T Disaster Recovery
US Embassy Nassau
US Embassy Abuja
Alaska Power & Telephone Co.
Viking Yacht Company
Cruisers Yachts-Div. of KCS Intl.
Wajax Power Systems/NF
Union Pacific Railroad
Napa Auto Parts
Hewlett-Packard Corporation
Intel Corporation
eBay, Inc.
VA Data
CoreSite
Johnson Controls
City of Ft. Lauderdale
Bank of Bermuda
Auto Owners Insurance
Jubaili Bros LLC
Reagan Equipment
Hawaiian Telcom
Florida Keys Aqueduct Authority

Dealers & Distributors of


Major Engine
Manufacturers
Detroit Diesel - MTU
Cummins
Caterpillar

Memberships

MEMBER

www.AXIFuelConditioning.com

AXI designs and manufactures standardized and custom-engineered Automated Fuel


Conditioning, Fuel Polishing and Transfer Systems, Tank Cleaning Equipment, Fuel Additives and
In-line Fuel Conditioners to ensure optimal fuel quality at all times.
Our scope of expertise covers fuel storage and fuel supply systems from single engine
installations to power plants. AXI is your single source for all fuel conditioning related
equipment and support available world-wide.
Peak Engine Performance
Reliable Power Supply
Lower Maintenance Costs
Lower Exhaust Emissions

ALGAE-X International
5400-1 Division Dr.
Fort Myers, FL 33905
1 877-425-4239
ALGAE-X International +1 239-690-9589
w w w.A XIFuelConditioning.com
The Why & How of Fuel
Shelf Life, Fuel Conditioning
Filtration and Separation
www.AXIFuelConditioning.com.
Distributed By

Copyright 2012 ALGAE-X International

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