Api-Mip-5l

Soai Rap
Insdutrial
Go Cong
Client
Buyer
Tien Giang
Tel. 84733.513.131
Manufacturing Specifications
Doc. No.:
API Spec 5L-45th edition
Project Name
Package
Line pipe material
P.O No.
Process requiring validation: pipe forming, seam welding,
repair welding, expansion
ADMINISTRATIVE PROCEDURE
Doc. no.: PVP-MIP5L-01
Rev. no.: 0
Date: Jun. 13th, 2016
Page:
1 of 25
MANUFACTURING PROCEDURE SPECIFICATION
Petroleum Services
Zone, Kieng Phuoc Com,
Dong District
Province, S.R. Vietnam
733.843.535 Fax. 84-
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
Steel Grade
W : WITNESS,
M : MONITOR,
R : REVIEW,
Dimension (OD x T x L, mm)
0
Jun. 13th, 2016
Issue for Review
Rev.
Date
Description
Prepared by PV Pipe
PVP-QP-07-01/05 Rev 2
PetroVietnam Steel Pipe Joint Stock Company
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 2 of 76
2 : TQ DEPT.,
Remark
Document type:
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 3 of 76
2 : TQ DEPT.,
Reviewed by PV Pipe
Approved by PV Pipe
Approved by Client
No.
Item
Abbreviation
Definition
1
Hold
H
The inspector shall be notified before the inspection is performed. Work must not proceed without approval of the inspector.
2
Witness
W
The inspector shall be notified before the inspection is performed. Participation is at the discretion of the inspector and work may proceed in his absence.
3
Monitor
M
Quality characteristics may be intermittently monitored by the relevant inspector.
4
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Review
R
Review of documents against correctness and completeness of their content.
No
PROCESS
REF. SPEC./ PROCEDURE
DESCRIPTION
ACCEPTANCE CRITERIA
DOCUMENTED BY
INSPECTED BY
STEP
EQUIPMENT
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 4 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
2 : TQ DEPT.,
ITEM
FREQ.
1
2
3
1
Manufacturing procedure qualification
N/A
N/A
1.
2.
For PSL1 pipe : not requirement

For PSL2 (if agreed) , sour service, offshore pipe :The mandatory tests specified in ANNEX MIP , table 1.2,table 1.3, table 1.4, shall be carried out prior to or at the beginning of the production.
As specified in the purchase order
1.
According to PO
MPQT record
H
H
W
1.1
Steelmaking and casting
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 5 of 76
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
N/A
N/A
1.
2.
3.
4.
5.
6.
7.
8.
Name/location of manufacturing facility;

Equipment and process description including steelmaking method, heat size, deoxidation practice, inclusion shape control practices (where applicable) and casting method;
Chemical composition ranges including all elements intentionally added and those listed in API 5L,Table 5;
Steelmaking and casting process control;
Hydrogen control practices for slabs used to make plate/coil greater than 20 mm thick;
Product identification and traceability practices;
Product rework/retest/release controls for non-conformances to manufacturers documented practices including grade intermixes/transitions and process/chemistry deviations;
Centerline segregation controls and acceptance criteria, as applicable.
1.
According to PO
1.2
Hot rolling-for plate
N/A
N/A
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Equipment and process description, including heat-treatment method (N or Q) if applicable;
Applicable rolling practice control temperature tolerances (reheating, rolling and cooling);
Applicable time tolerances (reheating, rolling, and cooling);
Applicable non-destructive inspection methods and practices for the coil/plate including instrument standardization practices;
dimensional and mechanical property control limits;
End cropping practices;
Product traceability practices from slab receipt to plate/coil delivery;
Product rework/retest/release controls for non-conformances to manufacturers documented practices (including process, chemical/ mechanical, and dimensional deviations), and
Storage, handling, loading and shipping practices
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 6 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
2.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
2 : TQ DEPT.,
According to PO
1.3
Secondary processing (if applicable)
N/A
N/A
1.
2.
3.
4.
5.

Equipment and process description;
Product identification and traceability practices from plate/coil receipt to plate/coil delivery;
Product rework/recoil/retest/release controls for non-conformances from manufacturers documented practices (including process, chemical/ mechanical, and dimensional deviations), and
Storage, handling, loading and shipping practices.
1.
According to PO
2
Requirement for steel supplier
N/A
N/A
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 7 of 76
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
1.
2.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 8 of 76
2 : TQ DEPT.,
3 : TPI
The supplying steel and rolling mill(s) shall have a documented quality management system.
For welded pipe with delivery condition M, critical variables of the coil/plate rolling practice (e.g. reheating, rolling and cooling temperatures, times and tolerances) shall be defined and controlled to ensure the mechanical properties
throughout the pipe are suitably uniform considering:
coil/plate characteristics and variability;
sensitivity of properties to rolling practice;
appropriate coil/plate cropping distances;
tensile property changes inherent in pipe forming.
The permissible ranges of critical variables for coil/plate rolling practice shall be documented.
3.
4.
For welded pipe with delivery condition M, the ability of the coil/plate rolling practice to achieve planned results consistent with 8.3.7 shall be verified as follows.
Representative coil/plate and pipe manufacturing trials or historical data of coil/plate and/or pipe properties and processing conditions that demonstrate, within the ranges permitted by documented limits of the rolling practice, the
consistent achievement of required pipe properties.
For grades higher than L360M or X52M, the pipe manufacturer shall conduct or shall have previously conducted an on-site technical audit of the coil/plate mill and periodic on-site or remote confirmation that the coil/plate rolling
practice continues to achieve the planned results. Coil/plate rolling practice validation criteria shall be verified as part of the audit.
Hot rolling practice process deviations from the manufacturers documented limits shall be qualified through documented practices either in the hot rolled material by mechanical testing to defined limits and/or in the pipe form by
designating that material as a new test unit.
N/A
1.
According to PO
R,H
3
Review Mill Test Certificate of plate
N/A
PVP-WI-08-02-01
1.
Review of Original material certificates
1.1. Steel making process
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 9 of 76
2 : TQ DEPT.,
3 : TPI
Each plate
1.
Review of Original material certificates
1.1. Steel making process
For PSL1, PSL 2:
Basic oxygen process, electric-furnace process, or open hearth process only in combination with a ladle refining process.
Plate used for manufacture of PSL 2 pipe shall be killed and made according to fine grain practice and shall not contain any repair and thermo mechanical-rolled
For sour service:
Either the basic oxygen steel-making process or the electric furnace process and shall be killed made according to fine grain practice and shall not contain any repair and thermo mechanical-rolled
Vacuum degassing or alternative processes to reduce the gas content of the steel should be applied.
The molten steel shall be treated for inclusion shape control. A procedure (e.g. metallographic examination) may be agreed between the purchaser and the manufacturer to assess the effectiveness of inclusion shape control. For S levels
0.001%, inclusion shape control may be waived by agreement.
Unless otherwise agreed, coil and plate used for the manufacture of welded pipe shall be rolled from continuously cast (strand cast) or pressure cast slabs.
Coil and plate used for the manufacture of welded pipe shall be inspected visually after rolling.
Mill test certificate
EN 10204: Type 3.2
R,H
-
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 10 of 76
2 : TQ DEPT.,
3 : TPI
For offshore Pipe:

The steel shall be made to a clean steel practice, using either the basic oxygen steel-making process or the electric furnace steel-making process and shall be killed made according to fine grain practice and shall not contain any repair and
thermo mechanical-rolled.
Unless otherwise agreed, coil and plate used for the manufacture of welded pipe shall be rolled from continuously (strand) cast or pressure cast slabs
Coil and plate used for the manufacture of welded pipe shall be inspected visually after rolling.
1.2. Chemical composition
1.2. Chemical composition shall be according to Platespec.
4
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1.3. Mechanical Properties
1.3. Mechanical properties shall be according to Platespec
1.4. Delivery condition
1.4. Delivery condition shall be according to Platespec
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 11 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
6
1.5. Non-destructive examination
1.5. According to requirements of Plate Spec.:

Non-destructive examination shall be according to Platespec (note laminar imperfection in plate for sour service , offshore)
2.
2.1.
-
Receipt and assortment of Plate

Material inspection:
Plate no.
Heat no.
Steel grade
Dimensions
Quantities
Conformance to requirement
Material certificate (MTC)
2.
Receipt and assortment of Plate
2.1. According to Mill Test Certificate and Contract/PO of steel plate
Identification of packing list with plate tag (Plate no., Heat no., Grade, Size, ect)
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 12 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
2.2. Visual inspection
2.2. Free of injurious defect of scratch, heavy rust, crack and so on
8
Welding material specification
NA
PVP-QP-07-05
1. Review certificate
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 13 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
100%
1. Check all welding material according to welding material specification

Input inspection
report
R,H
9
Identification and traceability control

N/A
PVP-QP-07-06
Traceable to Heat No., Plate No.,
Each plate
Each pipe shall identified and tractability via heat No., Plate No., Pipe No.
Pipe list
R,H
10
Edge milling
Plate Edge Milling Machine
PVP-WI-07-05-01
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 14 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
1.
2.
3.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1.
Dimension: Checking of plate dimension and visual inspection before edge milling as the following: Width, thickness and length
Pipe No.: Paint stencil marks with white enamel on plate surface
The plate edge shall be cut clearly and uniformly by milling machine
Each plate
Dimension: Specified value as work order
2.
Pipe No. shall conform to Pipe list
3.
Double-V groove: According to Standard WPS Width of plate and specified value as work order
Edge Milling record
H
W
11
Roll bending
Roll bending machine
PVP-WI-07-05-02
1.
2.
Round shape
Check the plate surface
Each pipe
1.
2.
Specified value as Work Order

Free of injurious defects, dents, rust, scratch, etc.
Roll bending record
H
W
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 15 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
-
12
Post bending
Post bender
PVP-WI-07-05-03
1.
2.
Plate edge Round shape: it corrects the near flat of the plate edge to the round shape
Visual plate surface
Each pipe
1.
Specified value as Work Order
2.
Free of injurious defects, dents, rust, scratch, etc.

Post bending record
H
W
-
13
Root welding
Root welding machine, Lincoln CRWM 16-60 x 1.875 x70
Welding procedure specification
1.
A weld seam made to hold the longitudinal plate edges in proper alignment by Root welding machine
Each pipe
1.
Process: GMAW
Tack welding record
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 16 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
H
W
-
14
2.
Welding condition shall be controlled by electric voltage, current, wire speed and proper wire as specified in WPS
2.
Welding techniques shall be performed in accordance with the specified WPS
15
3.
Radial Offset
3.
Radio offset
For PSL 1, PSL 2, Sour service pipe:
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 17 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
Specified wall thickness

(mm)
t 15.0
15.0 < t 25.0
25.0<t
PVP-QP-07-01/05 Rev 2

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Max. tolerance
(mm)
1.5
0.1t
2.5
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 18 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
16
For offshore pipe:

(mm)
t 13.0
Max. tolerance
(mm)
1.3
13.0<t20.0
0.1t
20.0<t
2.0
17
4.
Welding consumable
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 19 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
4.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Welding wire shall be in accordance with WPS
18
5.
Tab attachments are used for keeping the weld soundness and quality of pipe end
5.
Both of pipe end shall be attached the run-plate and run-off plate
19
Internal
and External welding
4-arc Internal / External welding
Welding procedure specification
1.
Welding process:
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 20 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Each pipe
1.
SAWL
Internal/ External welding record
Gouging record (if any)
H
W
-
20
2.
Welding parameter
2.
According to WPS
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 21 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
3.
Weld bead height

Grinding weld reinforcement
3.
Reinforcement/ Weld bead height
Position
Body ( for t 13.0)
Body (for t >13.0)
Ends (min. 100 mm from each end)
If agrees, Removing weld bead
(min. 150 mm from each end)

H : HOLD,
Inside
Max 3.5
Max. 3.5
Max 0.5
Outside
Max. 3.5
Max. 4.5
-
Max 0.5
W : WITNESS,
M : MONITOR,
R : REVIEW,
21
4.
Tab attachment removal
4.
Using oxygen gas cutting only
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 22 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
22
5.
Welding consumable
5.
Welding wire shall be in accordance with WPS
23
6.
Preparation of weld surface
6.
All surfaces to be welded shall be thoroughly dry,
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 23 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
24
7.
7.
The welding procedure shall be qualified together with the manufacturing procedure qualification tests
Free of scale, oil and other foreign matter before welding is used
25
Visual inspection
Rulers, Inspection tools
PVP-WI-08-02-04,
PVP-WI-08-040
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 24 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
1.
a.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Visual inspection shall be inspected in the inside and outside pipe surfaces, the weld bevels and the weld seam
Visual inspection
Each pipe
1.
Visual inspection
a.
-
Free from defects in the finished condition

Free from crack, sweat and leaks, LOP,LOF
Free of Porosity ,concave
Visual inspection record
H
W
26
b.
Undercut
b.
Undercut
Depth (d), length

PVP-QP-07-01/05 Rev 2
Treatment
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 25 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
d 0.4 mm, regardless of length

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Acceptable , shall be
treated in accordance
with
0.4 < d 0.8 mm, provided that:

- Individual length: 0.5 t,
- Individual depths 0.1t, and
- No more than two such
ANNEX MIP-
5L , clause 6.1
According to
ANNEX MIP-5L, clause
6.2
undercuts in any 300 mm length

of weld
Undercut that exceed the limits
above shall be classified defect
-According to
ANNEX MIP-5L, clause
6.3
c.
Arc burns
c.
Arc burn shall be classified as defect and shall be treated in accordance with
PVP-QP-07-01/05 Rev 2
ANNEX MIP-5L , Clause 6.2, 6.3 b) or 6.3 c)
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 26 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
d.
Laminations
d.
Length in the circumferential direction 6.4 mm shall be classified as defects shall be reject or cut back until no such lamination
1 : PIPE MILL,
27
e.
Geometric deviations
e.
For other than dents (e.g. flat spots and peaks) exceed 3.2 mm in depth shall be considered defects and shall be treated in accordance with ANNEX MIP-5L 6.3 b) or 6.3 c).
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 27 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 28 of 76
2 : TQ DEPT.,
3 : TPI
For dents, the length in any direction shall be 0.5 OD and shall not exceed the following:
3.2 mm for cold-formed dents with sharp-bottom gouges;
6.4 mm for other dents.
Dents that exceed the specified limits shall be considered defects and shall be treated in accordance with ANNEX MIP-5L, 6.3 b) or 6.3 c).
28
f.
Hard spots
f.
Hard spots
For PSL 1, PSL 2, offshore pipe:
Any hard spot larger than 50 mm in any direction shall be classified as a defect if its hardness exceeds 35 HRC, 345 HV10 or 327 HBW, based upon individual indentations. Pipes that contain such defects shall be treated in accordance with
ANNEX MIP-5L, 6.3 b) or 6.3 c).

For sour service:
Any hard spot larger than 50 mm in any direction shall be classified as a defect if its hardness, based upon individual indentations, exceeds
250 HV10, 22 HRC or 240 HBW on the internal surface of the pipe or repair to internal seam weld bead, or
275 HV10, 27 HRC or 260 HBW on the external surface of the pipe or repair to external seam weld bead.
Pipes that contain such defects shall be treated in accordance with ANNEX MIP-5, 6.3 b) or 6.3 c).
29
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
g.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 29 of 76
2 : TQ DEPT.,
3 : TPI
Other surface imperfections
g.
For PSL 1 pipe, PSL 2 pipe:
-Depth 0,125 t and do not encroach on the minimum permissible wall thickness shall be classified as acceptable imperfections and shall be treated in accordance with ANNEX MIP-5L, Clause 6.1.
-Depth > 0,125 t and do not encroach on the minimum permissible wall thickness shall be classified as ANNEX MIP-5L, Clause 6.2 or Clause 6.3.
-Imperfections that encroach on the minimum permissible wall thickness shall be classified as defects and shall be treated in accordance with ANNEX MIP-5L, Clause 6.3.
For sour service, offshore pipe:
that have a depth 0.05 t and do not encroach on the minimum permissible wall thickness shall be classified as acceptable imperfections and treated in accordance with ANNEX MIP-5L, Clause 6.1.
Imperfections
Imperfections that have a depth > 0.05 t and do not encroach on the minimum permissible wall thickness shall be classified as defects and shall be treated in accordance with Clause ANNEX MIP-5L , 6.2, 6.3 b) or6.3 c).
Imperfections that encroach on the minimum permissible

wall thickness shall be classified as defects and treated in accordance with ANNEX MIP-5L, 6.3 b) or 6.3 c).
h.
Reinforcement height
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
h.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 30 of 76
2 : TQ DEPT.,
Position
Body ( for t 13.0)
Body (for t >13.0)
Ends (min. 100 mm from each end)
If agrees, Removing weld bead
Inside
Max 3.5
Max. 3.5
Max 0.5
Outside
Max. 3.5
Max. 4.5
-
Max 0.5
(min. 150 mm from each end)
The crown surfaces of the as-deposited inside and outside weld beads shall not be below the adjacent pipe surface
Weld beads shall blend in smoothly with the adjacent pipe surface
30
Repair of defect (if any)
Gouging Machine and Handling UT
Repair WPS
1.
Only apply for pipe shall be classified as defect and shall be treated by repair weld.
N/A
1.
For PSL 1 pipe, repair of the pipe body by welding is permitted

- For PSL 2 pipe, repair of the pipe body by welding is not permitted
- For PSL 2 pipe, the rim of the resulting cavity shall not extend into the parent metal by more than 3.2 mm
- Repairs to welds in cold-expanded PSL 2 pipe shall have been performed prior to cold expansion
- The total length of repaired zones on each pipe weld shall be 5 % of the total weld length
- Weld defects separated by less than 100 mm shall be repaired as a continuous single weld repair. Each single repair shall be carried out with a minimum of two layers/passes over a length of at least 50 mm
- Pipe that has been repair welded shall be hydrostatically tested after repair welding
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 31 of 76
2 : TQ DEPT.,
3 : TPI
- The total area of the repair shall be ultrasonically or radiographically inspected

Weld repair record
H
W
31
Automatic
RT
Model : MXR-320HP/11-AX
Max vol/Intensity
320kV/5.6mA
Focal size 0.4mm/1mm
PVP-NDEP-RT-01
Except other requirements of customer, radiographic examination shall be performed on 100% of weld seam per each pipe.
Each pipe
Cracks, lack of complete penetration and lack of complete fusion shall be classified as defects. Imperfections that are greater in size and/or distribution than the values given in Table 4.1 or table 4.2 Annex-MIP-5L. Whichever is applicable
shall be classified as defects.
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
Automatic RT record
H
W
32
Pipe Expanding
Pipe expanding, machine
PVP-WI-07-05-06
1.
Outside diameter
Each pipe
1.
Diameter
For PSL1, PSL2 , sour service :
Tolerance
OD
406.4
OD
610
610<OD
1422
0.007 5 OD,
but maximum
of 3.2
0.005 OD,
but maximum of
4.0
OD>
0.005 OD,
but maximum of
1.6
1.6
as agreed
1422
Ends (within 100

mm from ends)
Body
For offshore:
OD
PVP-QP-07-01/05 Rev 2
Body
Tolerance
Ends (within 100
mm from ends)
A4 (297 x 210 mm)

Rev. no.: 0
Page 32 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
0.5 or 0.005
0.5 or 0.007 5 OD,
60.3
OD, whichever is
whichever is the greater,
OD 610
the greater, but
but maximum of 3.2
maximum of1.6
610<OD
0.005 OD, but
1422
maximum of
1.6
4.0
OD>
as agreed
1422
Expanding record
33
2.
Out of Roundness
2.
Out of-roundness
For PSL 1, PSL 2, sour service:
OD
406.4
OD 610
PVP-QP-07-01/05 Rev 2
Tolerance
Ends (within 100
mm from ends)
Body
Max. 0.02 OD
Max. 0.015 OD
A4 (297 x 210 mm)

Rev. no.: 0
Page 33 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
Tolerance
OD
Body
406.4
OD 610
610< OD
1422
0.015 OD for
for OD/t 75 ;
by agreement
for OD/t > 75
0.01 OD
but maximum of 10
for OD/t 75 ;for
by agreement
for OD/t > 75
Ends (within 100 mm

from ends)
0.01 OD for
for OD/t 75 ;
by agreement
for OD/t > 75
0.007 5 OD
but maximum of 8 ,
for OD/t 75 ;
by agreement
for OD/t > 75
W : WITNESS,
M : MONITOR,
610<
OD
1422
OD>
1422
R : REVIEW,
Max. 0.015 OD,

but maximum of 15
for OD/t 75 ;
by agreement
for OD/t > 75
Max. 0.01 OD,

but maximum of 13
for OD/t 75 ;
by agreement
for OD/t > 75
as agreed
34
For offshore service:
35
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 34 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
3.
Straightness
3.
Straightness
Max. 0.2% of pipe length
1.0 m at each pipe end shall be 4.0 mm
For offshore pipe :
1.0 m at each pipe end shall be 3.0 mm
W : WITNESS,
M : MONITOR,
R : REVIEW,
36
4.
Wall Thickness
4.
Wall thickness
For PSL 1, PSL 2, sour service pipe:
Thickness (mm)
5.0< t <15.0
15.0 t
For offshore pipe:
PVP-QP-07-01/05 Rev 2
Tolerance (mm)
0.1t
1.5
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 35 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
Thickness (mm)
t 6.0
6.0< t 10.0
10.0< t 20.0
20.0<t

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Tolerance (mm)
0.5
0.7
1.0
-1.0/+1.5
37
End beveling
Beveling Machine
PVP-WI-07-05-07
1.
Bevel angle
Each pipe
1.
30(0/+ 5). For pipe end to jointer, bevel angle shall be in accordance with WPS
Beveling record
H
W
-
38
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 36 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
2.
Root face
2.
1.6 0.8 mm. For pipe end to jointer, root face shall be in accordance with WPS
M : MONITOR,
R : REVIEW,
39
3.
Out-of-Squareness
3.
Max 1.6 mm
40
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 37 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
4.
H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Length
4.
Length
For approximate lengths shall be within a tolerance of 500 mm
For random length
Length
(m)
9
12
Minimum average
Minimum
length for each
length
(m)
4.11
4.27
For offshore pipe :
Maximum
length
(m)
order item
(m)
8.00
10.67
10.29
13.72
Minimum
Minimum average
Maximum
length
(m)
12.1
length
(m)
11.7
length
(m)
12.7
41
5.
Visual inspection
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 38 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
5.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Any repair by grinding on the bevel edge subsequent to machine beveling shall be cause for full re-beveling.
Internal burrs can be removed by filing provided that the root face is not altered
42
Hydrostatic test
Hydrostatic tester, Uniweld, 7425
PVP-WI-08-02-20
1.
Holding time
2.
Testing pressure shall test according to the following formula:
P=
2 St
OD
Where
S: is hoop stress ((Mpa)
t: specified wall thickness (mm)
OD: specified outside diameter (mm)
Each pipe
1.
Hold time
For OD 457 mm. Hold time shall be min 5s
For OD > 457. Hold time shall be min 10s.
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 39 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
2.
3.
H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
The pipe shall withstand the hydrostatic test without leakage through the weld seam or the pipe body.
Jointers need not be hydrostatically tested, provided that the portions of pipe used in making the jointers were successfully hydrostatically tested prior to the joining operation
Hydrostatic test report

H
W
43
Joint weld
Manual welding
WPS for weld jointer
1.
2.
Welding process
Each pipe
1.
2.
1 : PIPE MILL,
SMAW
Position
All
PVP-QP-07-01/05 Rev 2
Inside
Max 1.6
Outside
Max. 1.6
A4 (297 x 210 mm)

Rev. no.: 0
Page 40 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 41 of 76
2 : TQ DEPT.,
3 : TPI
44
3.
Separation between weld bead
3.
From 50 mm to 200 mm
45
Automatic
UT
Automatic UT Machine, Nordinkraft
PVP-NDEP-UT-01, PVP-NDEP-UT-04
-
The weld at each pipe end for a minimum distance of 200 mm shall be inspected by RT
Re-inspection of repair weld shall be examined by the Manual RT if defect detected by RT
100% for jointer ( if MUT not apply)
Each Pipe
-
Cracks, lack of complete penetration and lack of complete fusion found by radiographic inspection shall be classified as defects. Imperfections found by radiographic inspection that are greater in size and/or distribution than the values
given in Annex-MIP-5L , Table 4.1 or table 4.2 whichever is applicable, shall be classified as defects
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
AUT report
H
W
46
Manual RT
RT machine < 400kv
PVP-NDEP-RT-02
-
Examination of submerged arc welded steel pipes

Suspected areas of Auto UT shall be confirmed by Manual UT
Re-inspection of repair weld shall be examined by the Manual UT if defect detected by UT
100% for jointer ( if RT not Apply)
Each pipe
Laminar limit for PSL1,PSL2
Pipe End
Ultrasonic inspection shall be used to verify that the 25 mm wide zone at each pipe end is free of laminar imperfections > 6.4 mm in the circumferential direction.
Strip/plate and pipe body

Ultrasonic inspection shall be used to verify that the
strip/plate or the pipe body is free of laminar imperfections greater than those permitted by acceptance level U2.( see Annex-MIP-5L, table 5.2 and 5.3)
Weld seam PSL1, PSL2.

All indications that are equal to or greater than D.A.C curve established during standardization shall be designated defect.
Laminar limit for Sour service, Offshore.
Pipe end
Laminar imperfections > 6.4 mm in the circumferential direction and having an area >100 mm 2 shall be classified as defects.
Pipe body and strip/plate edges or areas adjacent to the weld seam.
Individual laminations and/or lamination densities exceeding the acceptance limits for sour/offshore service given in Table 5.1 Annex-MIP-5L shall be classified as defects
Weld seam ( include Jointer)

All indications that are equal to or greater than D.A.C curve established during standardization shall be designated defect.
Manual RT or Manual UT report

H
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 42 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 43 of 76
2 : TQ DEPT.,
3 : TPI
W
47
Manual UT
UT Machine
PVP-NDEP-UT-02, PVP-NDEP-UT-05
1.
2.
3.
4.
50 mm of external and internal weld surface from the both pipe ends
End face/bevel at both pipe ends
Bevels showing linear indications exceeding 6.4 mm shall require bevel
100% for Jointer
Each pipe
For PSL 1, PSL 2 pipe :
Weld seam ( include Jointer)
Pipes or parts of pipes showing indications in excess of those permitted by the corresponding acceptance level shall be designated suspect.
The suspect area shall be dressed. Then, the suspect areas shall be re-tested by magnetic particle testing after the dressing
Maximum permissible number of indications and dimensions (diameter or length) within a frame aperture of 50 mm 150 mm (width center on the weld seam) as the following Annex-MIP-5L, table 4.3
End/bevel face.
Any pipe producing an individual indication of a laminar imperfection on the bevel face at either end of the pipe greater than 6 mm in circumference shall be designated suspect. For a suspect pipe, the manufacturer may either reject the
pipe or machine the bevel face and re-test by magnetic particle examination
For sour service , offshore pipe :
If agreed, the external and internal surfaces of the ultimate 50 mm length of weld seam at both ends of each pipe shall be subjected to magnetic particle inspection. Any indications in excess of 3.0 mm shall be investigated and treated.
MT Report
H
W
-
48
Res
Magnetic particle inspection

Yoke AC/DC
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 44 of 76
2 : TQ DEPT.,
3 : TPI
PVP-NDEP-MT-02
1.
2.
3.
50 mm of external and internal weld surface from the both pipe ends
End face/bevel at both pipe ends
Bevels showing linear indications exceeding 6.4 mm shall require bevel
Each pipe
For PSL 1, PSL 2 pipe :
Weld seam:
Pipes or parts of pipes showing indications in excess of those permitted by the corresponding acceptance level shall be designated suspect.
The suspect area shall be dressed. Then, the suspect areas shall be re-tested by magnetic particle testing after the dressing
Maximum permissible number of indications and dimensions (diameter or length) within a frame aperture of 50 mm 150 mm (width center on the weld seam) as the following Annex-MIP-5L, table 4.3
End/bevel face.
Any pipe producing an individual indication of a laminar imperfection on the bevel face at either end of the pipe greater than 6 mm in circumference shall be designated suspect. For a suspect pipe, the manufacturer may either reject the
pipe or machine the bevel face and re-test by magnetic particle examination
For sour service , offshore pipe :
If agreed, the external and internal surfaces of the ultimate 50 mm length of weld seam at both ends of each pipe shall be subjected to magnetic particle inspection. Any indications in excess of 3.0 mm shall be investigated and treated.
Residual magnetism report ( include in the MT report)
H
W
-
49
Residual magnetism
PVP-NDEP-MT-02
1.
2.
3.
Residual magnetism:
The level of residual magnetism in any individual pipe
Position: on the root face of both ends using a Hall-effect gauss meter
All pipes produced between defective pipe and last acceptable pipe shall be checked
All defective pipe shall be de-magnetized full length and then their magnetism shall be remeasured until at least three consecutive pipes meet the requirements.
At least once per 4 h per operating shift.
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
1.
H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 45 of 76
2 : TQ DEPT.,
3 : TPI
Residual magnetism:
Four readings shall be taken approximately 90 apart around the circumference of each end of the pipe. The average of the four readings shall be 3.0 mT (30 Gs), and no one reading shall exceed 3.5 mT (35 Gs)
Production test report
H
W
-
50
Production test
Test machine
PVP-WI-08-02-15
1.
Tensile testing
Test method: ASTM A370
Number, orientation and location of specimens
Type
Specified outside
of
Sample
pipe
location
All
Pipe body
Seam weld
diameter
323.9
508
OD<508
1T180
1W
OD
1T180
1W
Accordance with ANNEX MIP -5L, section 1
1.
Tensile testing
For PSL 1 pipe:
The tensile shall be in accordance with ANNEX MIP -5L, table 3.1
For PSL 2 pipe:
For sour service pipe:
For offshore pipe:
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Test report
H
W
51
PVP-WI-08-02-09
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 46 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
PVP-WI-08-02-13
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 47 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
PVP-WI-08-02-16
HIC/SWC procedure
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 48 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
SSC procedure
PVP-WI-08-02-10
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 49 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
CTOD procedure
2.
Charpy V-notch testing

Test method: ASTM A370
Number, orientation and location of test pieces:
Specified outside
Type of
Sample
pipe
location
PSL 1
Pipe body
Seam weld
diameter
323.9
508
OD<508
OD
Not apply
PSL 2,
Sour
service,
offshore
Pipe body
Seam weld
3T90
3T90
3W and
3W and
3HAZ
3HAZ
Test piece size:

(mm)
CVN test piece size
Full
3/4
2/3
1/2
8.5 to
7.7 to
6.0 to
11.0
>11.0
> 8.5
> 7.7
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 50 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Test temperature shall be 0oc
2.
Charpy V-notch testing

For PSL 1 pipe: not apply
For PSL 2, sour service , offshore service pipe :
-
Ind. Values 0.75 of required minimum Ave.
Full-size Ave VN absorbed energy

OD
(mm)
X60
for pipe body,

Minimum (J)
>X60 to
>X65 to
X65
X70
508
27
27
27
> 508 to 762
27
40
40
40
40
27
40
40
54
54
27
40
40
54
68
> 762 to 914

> 914 to1219
>1219 to 1422
> 1422 to 2134
Full-size CVN absorbed energy for

OD
(mm)
weld metal and HAZ,

Minimum (J)
X80
< 1422
1422
PVP-QP-07-01/05 Rev 2
27
40
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 51 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
52
3.
DWT test
Test method : API RP 5L3
Test temperature shall be at 0 C.
Number, orientation and location of test pieces: 2T90
Specified outside
Type of
Sample
pipe
location
PSL 1
Pipe body
Seam weld
PSL 2
Pipe body
diameter
323.9
508
OD<508
OD
Not apply
N/A
2T90
3.
DWT test
The average shear fracture area shall be 85 %. For wall thickness >25.4 mm, DWT test acceptance requirements shall be by agreement.
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 52 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
53
4.
Guided-bend test
Test method : ASTM 370
Number and location:
Specified outside
Type of
Sample
pipe
location
PSL 1
Pipe body
OD<508
2W
OD
2W
PSL 2
Pipe body
2W
2W
diameter
323.9
508
Once per test unit of not more than 50 lengths of pipe

4.
-
Guided-bend test.
The test piece shall not:
Fracture completely
Reveal any cracks or ruptures in the weld metal longer than 3.2 mm, regardless of depth, or
Reveal any cracks or ruptures in the parent metal, HAZ or fusion line longer than 3.2 mm or deeper than 12.5% of the specified wall thickness
Cracks that occur at the edges of the test piece during testing shall not be cause for rejection, provided that they are not longer than 6.4 mm
54
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 53 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
5.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
HIC/SWC test
For PSL 1, PSL 2, offshore pipe: not apply
Test method: NACE TM0284
Medium: Solution A
One test for each of the first three heats applied; thereafter, not less than one test per each ten heats of steel
5.
-
HIC/SWC test
The maximum permissible average for three sections per test specimen:
crack sensitivity ratio (CSR) 2 %;
crack length ratio (CLR) 15 %;
Crack thickness ratio (CTR) 5 %.
55
6.
SSC test:
For PSL 1, PSL 2 pipe: not apply
Test method Solution control : NACE TM 0177, method C
Test solution: NACE TM 0177 ,Solution A
Duration :720h
Pieces shall be stressed to 0.72x YS
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 54 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 55 of 76
2 : TQ DEPT.,
3 : TPI
One test for each pipe provided for manufacturing procedure qualification
6.
SSC test:
The specimen surface previously under tension shall be examined under a low-power microscope at X10 magnification. The occurrence of any surface breaking fissures or cracks on the tension surface of the test specimen shall constitute
failure of the specimen
56
7.
7.
Hardness test
For PSL 1, PSL 2 pipe: not apply
For sour service, offshore service pipe:
Hardness testing on parent metal shall use the Wickers test in accordance with ASTM E384
Hardness testing on HAZ and weld metal shall be carried out in accordance with ASTM E384
Hardness test
The hardness in the pipe body, the weld and HAZ shall be 250 HV10.
For offshore pipe:
The hardness in the pipe body, weld and HAZ shall be:
270 HV10 or 25 HRC for Grades L450 or X65,
300 HV10 or 30 HRC for Grades > L450 or X65 and L555 or X80
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
57
8.
CTOD test
For PSL 1, PSL 2, sour service pipe: not apply
For offshore service pipe:
Test method: ASTM E1290
Test temperature: as purchase order
Once; for manufacturing procedure qualification only

8.
CTOD test
For PSL 1, PSL 2, sour service pipe: not apply
For offshore service pipe:
For information purposes only
58
Visual and dimensional inspection
Rulers and Inspection tools
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 56 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Gouging Machine
PVP-WI-08-20-03
1.
a.
Visual inspection shall be inspected in the inside and outside pipe surfaces, the weld bevels and the weld seam
Visual inspection
Each pipe
1.
Visual inspection
a.
-
Free from defects in the finished condition

Free form crack, sweet and leaks
Visual and dimensional inspection report
H
H
-
59
b.
Undercut
b.
Undercut
Depth (d), length

PVP-QP-07-01/05 Rev 2
Treatment
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 57 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
d 0.4 mm, regardless of
Acceptable , shall be
length
treated in accordance
W : WITNESS,
M : MONITOR,
R : REVIEW,
with ANNEX MIP-5L,

0.4 < d 0.8 mm, provided
that:
- Individual length: 0.5 t,
- Individual depths 0.1t, and
- No more than two such
clause 6.1
According to ANNEX
MIP-5L, clause 6.2
undercuts in any 300 mm

length of weld
Undercut that exceed the limits
-According to ANNEX
above shall be classified defect
MIP-5L, clause 6.3
60
c.
Arc burns
c.
Arc burn shall be classified as defect and shall
PVP-QP-07-01/05 Rev 2
be treated in accordance with ANNEX MIP-5L, Clause 6.2, 6.3 b) or 6.3 c)
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 58 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
61
d.
Laminations
d.
Length in the circumferential direction 6.4 mm shall be classified as defects, shall be cut back to until no such lamination
62
e.
Geometric deviations
e.
For other than dents (e.g. flat spots and peaks) exceed 3.2 mm in depth shall be considered defects and shall be treated in accordance with ANNEX MIP-5L,clause 6.3 b) or 6.3 c).
For dents, the length in any direction shall be 0.5 D and shall not exceed the following:
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 59 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
-

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 60 of 76
2 : TQ DEPT.,
3 : TPI
3.2 mm for cold-formed dents with sharp-bottom gouges;

6.4 mm for other dents.
Dents that exceed the specified limits shall be considered defects and shall be treated in accordance with ANNEX MIP-5L, 6.3 b) or 6.3 c).
63
f.
Hard spots
f.
Hard spots
For PSL 1, PSL 2, offshore pipe:
Any hard spot larger than 50 mm in any direction shall be classified as a defect if its hardness exceeds 35 HRC, 345 HV10 or 327 HBW, based upon individual indentations. Pipes that contain such defects shall be treated in accordance with
ANNEX MIP-5L, clause 6.3 b) or 6.3 c).

For sour service:
Any hard spot larger than 50 mm in any direction shall be classified as a defect if its hardness, based upon individual indentations, exceeds
250 HV10, 22 HRC or 240 HBW on the internal surface of the pipe or repair to internal seam weld bead, or
275 HV10, 27 HRC or 260 HBW on the external surface of the pipe or repair to external seam weld bead.
Pipes that contain such defects shall be treated in accordance with ANNEX MIP-5L, 6.3 b) or 6.3 c).
64
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
g.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,

Rev. no.: 0
Page 61 of 76
2 : TQ DEPT.,
3 : TPI
g.
For PSL 1 pipe, PSL 2 pipe:
-Depth 0,125 t and do not encroach on the minimum permissible wall thickness shall be classified as acceptable imperfections and shall be treated in accordance with ANNEX MIP-5L , Clause 6.1.
-Depth > 0,125 t and do not encroach on the minimum permissible wall thickness shall be classified defect shall be treated as ANNEX MIP-5L, Clause 6.2 or Clause 6.3.
-Imperfections that encroach on the minimum permissible wall thickness shall be classified as defects and shall be treated in accordance with ANNEX MIP-5L, Clause 6.3.
For sour service, offshore pipe:
that have a depth 0.05 t and do not encroach on the minimum permissible wall thickness shall be classified as acceptable imperfections and treated in accordance with ANNEX MIP-5L, Clause 6.1.
Imperfections
Imperfections that have a depth > 0.05 t and do not encroach on the minimum permissible wall thickness shall be classified as defects and shall be treated in accordance with ANNEX MIP-5L, Clause 6.2, 6.3 b) or 6.3 c).
Imperfections that encroach on the minimum permissible wall thickness shall be classified as defects and treated in accordance with ANNEX MIP-5L, 6.3 b) or 6.3 c).
65
2.
a.
Dimensional inspection
Diameter

PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
2.
Dimensional inspection
a.
Diameter
For PSL1, PSL2 , sour service :
Tolerance
OD
406.4
OD
610
610<OD
1422
0.007 5 OD,
but maximum
of 3.2
0.005 OD,
but maximum of
1.6
0.005 OD,
but maximum of
4.0
OD>
1422
Ends (within 100

mm from ends)
Body
1.6
as agreed
For offshore:
Tolerance
OD
406.4
OD
610
610<
OD
1422
OD>
1422
Ends (within 100

mm from ends)
Body
0.5
or 0.007 5 OD,
whichever is the
greater, but
maximum of
3.2
0.005 OD, but
maximum of
4.0
0.5 or 0.005
OD, whichever is
the greater, but
maximum of1,6
1.6
as agreed
66
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 62 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
b.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
Out-of-roundness
b.
Out of-roundness
OD
406.4
OD 610
610<
OD
1422
Tolerance
Ends (within 100
mm from ends)
Body
Max. 0.015 OD,

but maximum of 15
for D/t 75 ;
by agreement
for OD/t > 75
OD>
1422
Max. 0.015 OD
Max. 0.02 OD
Max. 0.01 OD,

but maximum of 13
for OD/t 75 ;
by agreement
for OD/t > 75
as agreed
For offshore service:

OD
Tolerance
Body
406.4
OD 610
PVP-QP-07-01/05 Rev 2
0.015 D for
for OD/t 75 ;
by agreement
for OD/t > 75
Ends (within 100 mm

from ends)
0.01 OD for
for OD/t 75 ;
by agreement
for OD/t > 75
A4 (297 x 210 mm)

Rev. no.: 0
Page 63 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
610< OD
1422
OD>
1422
R : REVIEW,
0.01 OD
but maximum of 10
for OD/t 75 ;for
by agreement
for OD/t > 75
0.007 5 OD
but maximum of 8 ,
for OD/t 75 ;
by agreement
for OD/t > 75
as agreed
67
c.
Wall thickness
c.
Wall thickness
Thickness (mm)
Tolerance (mm)
5.0< t <15.0
0.1t
15.0 t
1.5
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 64 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
Thickness (mm)
t 6.0
6.0< t 10.0
10.0< t 20.0
20.0<t

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Tolerance (mm)
0.5
0.7
1.0
-1.0/+1.5
68
For offshore pipe:
69
d.
Length
d.
Length
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 65 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
H : HOLD,
Minimum average
Minimum
length for each
length
R : REVIEW,
Length(m)
<15
15
15
Maximum
length
order item
8.00
10.67
9
4.11
12
4.27
Jointer (if agreed)
M : MONITOR,

For approximate lengths shall be within a tolerance of 500 mm
For random length
Length
(m)
W : WITNESS,
Quantity
(% of order item)
5%
100% or portion
5%
10.29
13.72
Remark
Jointer by 2 pipes
Jointer by 2 pipes
Jointer by 3 pipes
For offshore :
Minimum
Minimum average
Maximum
length
12.1
length
11.7
length
12.7
70
e.
Straightness
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 66 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
e.
Straightness
The local deviation from 1.0 m at each pipe end shall be 4.0 mm
For offshore pipe :
The local deviation from 1.0 m at each pipe end
shall be 3.0 mm
71
f.
Out-of-Squareness
f.
Out-of-Squareness: max 1.6 mm
72
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 67 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
g.
End preparation
g.
Bevel angle: 30(0/+50)

Root face: 1.6 mm 0.8 mm
There shall be no internal taper
Internal burr shall be removed

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
73
h.
Radio offset
h.
Radio offset

(mm)
PVP-QP-07-01/05 Rev 2
Max. tolerance
(mm)
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 68 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
H : HOLD,
t 15.0
1.5
15<t25.0
0.1t
25.0<t
For offshore pipe:
W : WITNESS,
M : MONITOR,
R : REVIEW,
2.5

(mm)
Max. tolerance
(mm)
t 13.0
1.3
13.0<t20.0
0.1t
20.0<t
2.0
74
i.
Weld bead height
i.
Weld bead height
Position
Body ( for t 13.0)
Body (for t >13.0)
PVP-QP-07-01/05 Rev 2
Inside
Max 3.5
Max. 3.5
Outside
Max. 3.5
Max. 4.5
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 69 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Specified
Steel
Gr.: wall
Pipe
Spec:
thickness API 5L
Max. tolerance
(mm)
(mm)
t 20.0
LEGENDS:
t>20.0
Ends (min. 100 mm
from each end)
If agrees, Removing
weld bead (min. 150
3.0
H : HOLD,
4.0
Max 0.5
Max 0.5
W : WITNESS,
M : MONITOR,
R : REVIEW,
mm from each end)
75
j.
Misalignment of the weld bead
j.
Misalignment of the weld bead
76
Marking
Stenciled tools Paint spray
PVP-QP-07-01/05 Rev 2

Rev. no.: 0
Page 70 of 76
2 : TQ DEPT.,
3 : TPI
A4 (297 x 210 mm)
1 : PIPE MILL,
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
PVP-WI-07-05-08
1.
Location:
Each pipe
1.
Location: shall be applied to the inside surface on one end of each pipe, starting at point at least 150mm from one of the pipe ends, or
Outside surface on one of the pipe, starting at a point between 450 mm and 760 mm from one of the pipe ends
Marking report
H
W
-
77
2.
2.
Marking method
Marking shall be paint stenciled
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 71 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
3.
3.

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
1 : PIPE MILL,
2 : TQ DEPT.,
Marking content
Marking contents
For PSL 1, PSL 2
Name or mark of manufacture of the pipe
Monogram
Specified outside diameter
Pipe steel grade
Product specification level designation (followed by G, if annex G apply)
Type of pipe
Mark of customers inspection representative, if applicable
Pipe number
if the specified hydrostatic test pressure is higher than the test pressure specified, the word TESTED shall be marked at the end of the marking immediately followed by the specified test pressure .
A daub of paint, approximately 50 mm in diameter, on the inside surface of each length of pipe for different wall thickness at one pipe end.
Pipe grade
Paint color
L320 or X46
Black
L360 or X52
Green
L390 or X56
Blue
L415 or X60
Red
L450 or X65
White
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)

Rev. no.: 0
Page 72 of 76
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
L485 or X70
Purple-violet
L555 or X80
Yellow
W : WITNESS,
M : MONITOR,
R : REVIEW,
H
W
78
For Sour service pipe:

Marking content shall be similar to PSL2 but the grade name shall be add the following letter S
For offshore pipe:
Marking content shall be similar to PSL2 but the grade name shall be add the following letter O
Note: If pipe is jointer, pipe shall mark to identify the welder or operator.
79
Packing
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 73 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Packing tools
N/A
1.
2.
3.
Packing condition
Coating
Protection of pipe ends
Each pipe
1.
2.
3.
No
No
The end caps shall allow handling by mean of hooks
N/A
H
W
-
80
Transport, Handling and Storage
Crane, truck, trailer, forklift etc.
PVP-QP-07-07
1.
Transport
Each pipe
1.
2.
All pipe shall be handled, loaded and shipped in accordance with the requirement and guidelines by API RP 5LI and API RP 5LW
All dimensional tolerance and pipe surface condition specified in this specification
Packing list
H
W
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 74 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
-
81
Document
N/A
PVP-QP-04-02
1.
The following records and reports shall be furnished to Customer
Each certificate is issued
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 75 of 76
2 : TQ DEPT.,
3 : TPI
Project:
Steel Gr.:
Pipe Spec: API 5L
LEGENDS:
1.
-

H : HOLD,
W : WITNESS,
M : MONITOR,
R : REVIEW,
Inspection Certificates are to be completed in accordance with BS EN 10204: 2004 Type 3.2 shall be submitted as the following:
Product quality certificate
MPQT report
Chemical analysis and carbon equivalent report
Mechanical test report
NDT report
Hydrostatic test report
Dimensional and visual report
Inspection certificate
R,H
-
PVP-QP-07-01/05 Rev 2
A4 (297 x 210 mm)
1 : PIPE MILL,

Rev. no.: 0
Page 76 of 76
2 : TQ DEPT.,
3 : TPI

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MANUFACTURING PROCEDURE SPECIFICATION

MANUFACTURING PROCEDURE SPECIFICATION

Dimension (OD x T x L, mm)

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

Doc. no.: PVP-MIP5L-001

MANUFACTURING PROCEDURE SPECIFICATION

Doc. no.: PVP-MIP5L-001

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

MANUFACTURING PROCEDURE SPECIFICATION

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

Doc. no.: PVP-MIP5L-001

MANUFACTURING PROCEDURE SPECIFICATION

For PSL1 pipe : not requirement

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

Doc. no.: PVP-MIP5L-001

MANUFACTURING PROCEDURE SPECIFICATION

Name/location of manufacturing facility;

Name/location of manufacturing facility;

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

Doc. no.: PVP-MIP5L-001

MANUFACTURING PROCEDURE SPECIFICATION

Name/location of manufacturing facility;

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

Doc. no.: PVP-MIP5L-001

MANUFACTURING PROCEDURE SPECIFICATION

Doc. no.: PVP-MIP5L-001

coil/plate characteristics and variability;

sensitivity of properties to rolling practice;

appropriate coil/plate cropping distances;

tensile property changes inherent in pipe forming.

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

MANUFACTURING PROCEDURE SPECIFICATION

Doc. no.: PVP-MIP5L-001

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

MANUFACTURING PROCEDURE SPECIFICATION

Doc. no.: PVP-MIP5L-001

For offshore Pipe:

1.2. Chemical composition

1.2. Chemical composition shall be according to Platespec.

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

MANUFACTURING PROCEDURE SPECIFICATION

1.3. Mechanical Properties

1.3. Mechanical properties shall be according to Platespec

1.4. Delivery condition

1.4. Delivery condition shall be according to Platespec

PetroVietnam Steel Pipe Joint Stock Company

A4 (297 x 210 mm)

Doc. no.: PVP-MIP5L-001

MANUFACTURING PROCEDURE SPECIFICATION

1.5. Non-destructive examination

1.5. According to requirements of Plate Spec.:

Receipt and assortment of Plate

PetroVietnam Steel Pipe Joint Stock Company