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Table of Contents
Safety
Principle of Operation
1
3
3
4
4
The QMF200
Installation
Source Bakeout
Electrical Connections
Operation
9
10
14
15
16
17
17
18
18
19
20
21
27
27
29
Specifications
31
31
Power Supply
31
Section
Version: 2.0
1
Safety
!WARNING!
Failure to observe a warning could lead to injury or
death to personnel.
!CAUTION!
Failure to observe a caution could lead to damage to
the equipment. Failure to observe these cautions will
invalidate the warranty
(i.)
(ii.)
Disconnect the power supply from the mains before adjusting any of
the cables.
(iii.)
(iv.)
Do not probe the power supply or the connector leads. There are no
user serviceable components within them.
(v.)
Ensure that all electrical, control, water, and gas connections are
properly made.
(vi.)
(vii.)
Ensure that there is sufficient ventilation for the electronics unit. The
air intakes are in the base of the box with the outlet at the rear.
!WARNING!
Failure to earth the equipment could lead to high
voltages appearing on exposed surfaces.
Section
Version: 2.0
Principle of Operation
- (U+Vcos2ft)
U+Vcos2ft
Cluster Ions
Mass
The mass (M) is directly proportional to the amplitude of the ac voltage (V) and
inversely proportional to the square of the frequency (f2) applied to the poles:
M=7x107(kV/f2d2).1
Where d is the diameter of the poles and k is a correction factor. Scanning V, whilst
monitoring the ion current from the quadrupole exit, allows a mass spectrum of
the cluster beam to be acquired. The ratio of U/V (resolution) must be kept
constant throughout. The frequency applied to the poles determines the mass
range over which is scanned.
Resolution
The ratio of U/V defines the width of the cluster mass band transmitted through
the filter. This relationship can be proven by solving the Mathieu equations for
particle trajectories along a quadrupole . The theoretical resolution can be
expressed as:
M/M = 7.936(0.16784-(U/V))..2
As the ratio of U/V is increased the narrower the mass band transmitted through
the filter. Theoretically it should be possible to resolve one particular cluster mass;
however in reality the optimum resolution is determined by a number of other
parameters including the mechanical construction (diameter, tolerance and length
of rods) and variations in the initial cluster ion energy. There is also a large
compromise between the resolution and the cluster flux. The optimum resolution
is given by the expression:
M = 4x109 Vz/f2L2....3
Where Vz is the energy of the ions and L is the length of the quadrupole rods.
The QMF200
A schematic of the un-mounted QMF200 is shown in figure 2. Grounded entrance
and exit apertures shield the cluster beam from the end of the quadrupole rods and
also help to define the beam. An isolated aperture plate beyond the exit aperture is
used to monitor the transmitted cluster ions. This plate can also be biased (+12V
or 12V) to extract more of the ions from the beam during measurement of the
cluster size. Ion steering plates fitted at the end can be used to separate the ionised
mass-selected cluster beam from the neutral cluster beam. Unlike other
quadrupole devices the QMF200 does not require an ioniser before the entrance
D. Bassi: in Atomic and Molecular Beam Methods, G.Scoles(ed.), Vol I, Chap 8, (Oxford
University Press, Oxford 1988)
aperture since the NC200U source produces a high content of ionised clusters
(typically >30%) and these can be utilised by the filter.
The QMF200 has a variable voltage range of 1-250V and a frequency range of 3100kHz. The quadrupole rods are 2.54cm in diameter and have a length of 25cm.
These parameters allow particles to be measured and filtered between ~30 and
~3x106 a.m.u. The typical usable cluster size resolution is ~ 2%. The mechanical
resolution should, in theory, be better than 0.01%, however in order to achieve a
useful flux, in conjunction with the source, it is not practical to obtain this value.
The QMF200 has two operational modes. The scan mode allows the user to
scan V (and hence the cluster mass) whilst monitoring the cluster ion current.
During this operation the U/V ratio is kept constant and U cannot be controlled
by the user. The filter mode allows the user to select a chosen V (mass) and
adjust the resolution (U/V).
Cluster ion
steering plates
Entrance
aperture Mounting
plate
Quadrupole
rods
Exit
aperture
Ion collection
aperture plate
Section
Version: 3.0
Installation
Mounting and Pump Down
Source Bakeout
The QMF200 can be baked to 150oC but all external electrical cabling must
be removed beforehand.
Electrical Connections
!WARNING!
Failure to earth the equipment could lead to high
voltages appearing on exposed surfaces. Ensure that
the GROUND connection (grounding stud, figure 3)
of the power supply is connected to same ground as
the system
Grounding stud
Air vent from cooling fan
Output connection
to quadrupole rods
Interlock connector
shorting link
Quadrupole
rod-pair 2 (Q2)
Y deflection
plate (Y)
Quadrupole
rod-pair 1 (Q1)
X deflection
plate (X)
The following electrical connections should be made from the power supply to the
instrument.
Ion Steering Plates and focus facility . Connect the cables labeled X
and Y up to the X and Y BNC feedthroughs and to the X,Y connector on
the back of the power supply. Optionally one of the X or Y voltages may
be connected to the focusing lens (labeled L) depending on user
requirements. Whichever connection (X,Y or L) is not used should be
shorted out to ground using the BNC shorting link supplied. This
will prevent charging of the disconnected isolated plate which might cause
unexpected distortion of the cluster beam.
!WARNING!
It is recommended that the BNC shorting link is used
for the disconnected plate to prevent charging
Remote Connection If software has been supplied connect the multipin cable from the remote connection on the power supply to the
ReBus200 interface box. Do not plug in the USB cable from the
ReBus200 to the PC until the software installation has been completed as
described later in this manual.
!WARNING!
Ensure that the power supply is switched off when
making these connections and never remove the
OUTPUT connections when the power supply is
turned on.
Section
Version: 3.0
Operation
efore operating the equipment ensure that all personnel are familiar with
the contents of this manual. Also ensure the following:
Control knob
Multi-function
display screen
Turn on the power supply using the orange on/off switch. An animated OAR logo
will be displayed for a few seconds. Once the animation has finished, depress the
control knob once to clear the logo.
There are two main operation modes of the QMF200, scan mode and filter mode.
Scan mode is used to establish the mass distribution of clusters emerging from the
cluster source; filter mode is used to select the desired portion of this mass
distribution for deposition onto the sample.
Filter Mode
The filter mode screen will be displayed as shown in figure 5 after the logo screen is
cleared on first start-up.
Remote / Local control mode
status indicator
The filter mode screen also doubles as a set-up screen for setting up all the
parameters prior to scanning. In order to change a parameter, depress the control
knob so that the pop-up menu is shown on the screen (figure 6). Select the desired
parameter from the menu by rotating the knob and depress the control knob again.
The control knob may now be rotated in order to control that parameter. The
parameter which is currently being controlled is denoted in the filter mode screen
by an arrow > on the left hand side.
10
Some items in the pop-up menu will launch a sub-menu, these items are shown
between two arrows < and >. The menu items are described as follows:
Y deflection: As above but for the plates in the Y axis deflection plates
Filter mode: Change the display mode to filter mode (this option
should be used to enter the filter mode when the display is in scan
mode or cluster source mode)
11
<Remote>:
-
Remote OFF: Will enable control from the power supply front
panel. Any parameter settings for f, V, resolution, X and Y from
the PC software will be disregarded in this mode.
<Outputs>:
-
The current status of the outputs is shown by the indicator in the top
left of the screen as either O/Ps: OFF or O/Ps: ON.
!WARNING!
Do not forget to switch on the quadrupole outputs
before attempting to make a scan!
12
<Ion Meter>:
-
<Ion Polarity>:
Note: the display in scan mode only shows one polarity of ions
at a time. If nothing can be seen on the screen, it may be that
the current is the opposite polarity from the one selected.
-
<Range>:
<Bias Voltage>:
This feature is used to apply a bias voltage to the ion collector
plate. This can be used to extract more ions from the beam for
current measurement when the measured current is low.
13
Scan Mode
The scan mode allows a mass spectrum of the clusters from the NC200 source to
be acquired. To access the scan mode go to the <Display> menu as described
above and select Scan mode. The scan mode screen layout is shown in figure 7.
Resolution
Frequency of AC
voltage on quadrupole rods
Output status
indicator
(ON or OFF)
Y axis: Ion
current (nA)
Scan status
indicator
(STOP or PLOT)
Current value
of AC voltage
on rods (V)
Plotting area
X axis: AC voltage (V)
In the scan mode all the quadrupole output parameters are also displayed, however
to change their values, the user must revert to the filter mode screen. In scan mode
some of the menu items for parameter control are replaced with new ones for
controlling the scanning process (figure 8). The voltage is shown along the X-axis
and the cluster ion current is shown along the Y axis. The plot parameters can be
selected from the new items in the menu as described below.
Pop-up menu
Figure 8: Menu in scan mode
Stop Scan: Will stop a scan currently in progress. The current scanning
status is shown on the right hand side of the screen (figure 7). Stop scan
will change the displayed status from PLOT to STOP. Any displayed
spectra will be cleared from the screen when this option is selected.
Start Scan: Will start a scan. The AC voltage (V) will then be scanned and
the ion current value plotted on the screen. To stop the plot at any time,
select stop scan from the menu. The scanning process will continue until
14
stop scan is selected, with multiple spectra being superimposed onto each
other.
<Range>: Sets the range of voltages on the X axis which are displayed.
This does not have any effect on the voltage range actually being scanned.
To change this the start point and stop point options should be used.
<Factor k>: Mass Calibration Factor (see Filter mode fro description)
Frequency of AC
voltage on quadrupole rods
Output status
indicator
(ON or OFF)
Y axis: Ion
current (nA)
Scan status
indicator
(STOP or PLOT)
Current value
of AC voltage
on rods (V)
Plotting area
X axis: AC voltage (V)
In cluster source mode the NCU 200 input gas mass/flow controllers & motorized
aggregation length parameters are displayed. To change their values, the user must
enter the appropriate menu. change the setpoint, then turn the control on or off..
The cluster source mode display shows the setpoints and actual readings for both
process gasses and the motorized Z-shift aggregation length (figure 10).
The menu options are as described below.
15
<Argon>: This is the NCU200 cluster source main process gas control.
Use the knob to select the required the mass/flow setting on the slider
scale.( figure 10) Pressing the knob for the first will select the desired
value. The arrow should now disappear and the knob can be turned to
select the valve ON or OFF actions, pressing the knob for the second
time will activate your selection and return to the cluster source mode
display.
Other Information
Turning the power supply off First deactivate remote mode if engaged
and close down the PC software (QUVI2). Turn off the outputs using the
menus and turn the power supply off using the orange switch on the front
panel.
16
17
Mass-Selecting Clusters
1. Once a mass spectrum of the desired cluster size has been achieved switch
to filter mode.
2. Go to the desired cluster mass by varying V.
3. Adjust the resolution (U/V) as required, whilst monitoring the ion current.
Note: The nominal current should be higher than 1nA in order to deposit a
fraction of a monolayer (ML) in a reasonable amount of time (as a rough guide
1nA corresponds to ~10% of a ML in an hour).
4. If using the collector bias, switch this off to allow all ionised clusters to
pass through the aperture.
5. Apply the required voltage to the beam steering plates and expose the
substrate (off-axis) to the beam.
Note: The required voltage used in steering the clusters will depend on the cluster
size and the polarity. The deposited beam will not result in two separate spots (i.e
the neutrals and the ionised clusters) but a broadening of the beam. As an example
for ~6nm diameter clusters at distance of 100mm the neutral beam diameter is
~18mm. With a +10V steering voltage applied the beam broadens on both sides
(due to positive and negative clusters) to a diameter of 32mm. therefore putting the
sample off-axis by 10mm will result in the deposition of the mass-selected ionised
clusters.
Frequency Effects
At lower frequencies there is a drop in the overall transmission of the quadrupole
due to fringe field effects. Using higher frequencies will give a larger ion current
also give the highest degree of accuracy for mass peak measurement. In addition at
low values of the resolution (U/V) there may be shifts in the spectra peak positions
for different frequencies. This can be overcome by winding the resolution up to
the maximum achievable.
!WARNING!
When high frequency is used (higher than 90 kHz), do
not operate the power supply more than one hour
continuously.
18
19
Section
Version: 3.0
The software is designed to run on IBM compatible computers with the following
minimum specification:
750 MHz processor speed
64 MB RAM
Windows 98SE or later (ME / 2000 / XP)
Free USB port
Display resolution 1024x768 pixels or more
All software was written in Visual Basic 6.0 and, as such, a number of VB run-time
libraries are required, these will be installed on running the setup program.
20
Installation
IMPORTANT: Before connecting the anything to the computer, the
software should be installed first.
1) First make sure that all other programs are closed down before installing
the software. Insert the OAR QUVI2 CD into your CD-ROM drive.
2) If the contents of the CD are not automatically displayed, you should
double click on My computer on the Windows Desktop and then
double click on your CD-ROM drive.
3) First of all the driver for the ReBus200 USB remote interface should be
installed. Run the executable file called SUB-20. Follow the instructions
on the screen and accept all the default options.
4) Second the QUVI-2 software itself should be installed. This can be found
in the OAR folder on the CD and can be installed by running the
setup.exe installation program.
5) Connect the cable with the 5 pin DIN connectors at both ends to the
ReBus200 control box (connection labeled I2C Bus) and to the QMF200
power supply (connection labeled remote). Ensure that the screw fitting
is tightened at both ends.
6) Now connect the USB cable from the connector labeled USB on the
ReBus200 controller to a spare USB port on your PC. This can be done
while the PC is switched on.
7) As soon as the ReBus200 is connected to the USB port, the found new
hardware wizard should appear with a message saying the new hardware
(I2C bridge U2C-12 or U2C-12 USB-I2C/SPI/GPIO Interface
Adapter) has been found. You should select not to use Windows Update
to search for software updates and select to install the software
automatically. You may get a message saying that the software has not
passed the Windows Logo testing to verify its compatibility with your
version of Windows. You should select to continue anyway at this point.
The software is now installed and ready to use.
21
Frequency This can be set from 3-100kHz. The actual frequency value
is displayed in red and the mass range (in a.m.u.) over which the scan will
take place is shown below the frequency display.
Resolution This can be set from 100% to 2%. The equivalent U/V
value is also displayed below. If the show resolution button is depressed
the mass range for the currently selected voltage is shown in the grey area
of the scan window. This is useful when using the QMF200 as a filter, so
that the mass range
Voltage This can be set from 0-250V for the purposes of mass filtering.
The cluster parameters for the voltage and frequency selected are shown in
22
the top half of the cluster information panel. Note that the correct material
must be selected in order to display the correct values for diameter and
number of atoms (n).
Cluster source Parameters
As for front panel control, the following parameters can be set up or monitored.
Parameters are displayed twice, once in green for the set value and once in red for
the actual value. If the set and actual values differ, check that remote mode is
engaged and that the outputs are switched on. (the maganetron voltage & current
parameters may differ as the power supply switches between constant voltage &
constant current mode ) To enter a new set-point, use the up and down arrows
next to each parameter, alternatively simply edit the setpoint by typing it in and
press return to set the new value.
Argon Flow This can be set from 0-100 sccm. The actual mass flow
value is displayed in red and the Valve on/off condition is shown on a
green/red indicator next to the flow on/off button.
Helium Flow This can be set from 0-100 sccm. The actual mass flow
value is displayed in red and the Valve on/off condition is shown on a
green/red indicator next to the flow on/off button.
Mag. Voltage This can be set from 0-500V for the purposes of
generating a plasma in the magnetron. The voltage setpoint (limit) is shown
in green and the actual monitored value is shown in red. Note when a
plasma is obtained, the monitored voltage may fall below the setpoint if the
magnetron current is equal the setpoint limit. The voltage output can be
turned on or off using the button below the monitored value.
Mag. Current The setpoint current limit can be adjusted from 0 1.2A.
Set values are shown in green and actual values in red.
Scan Parameters
The following scan parameters can be set up:
Scan - This will start a mass spectrum over the range set. The data
from the scan will be kept in one of the 5 memory slots selected in the
use section on the right hand side of the window. This data can be saved
to a file for later use.
Scan cont This will continue scanning and show each scan on the
screen. A limited number of scans will be saved in the memory slot
selected in the use section on the right hand side of the window. Once
the memory slot is full the data is erased and scanning process starts again.
This cycle will be repeated indefinitely until the user presses the stop
button.
Offset Slider This positions the zero offset of the cluster ion current on
the screen.
Scale This expands the vertical scale of the cluster ion current.
24
This button will expand the screen so that it fits the spectrum
with the maximum and minimum observed values.
This button will expand the display to show the full range of
the quadrupole.
Info The Info button will show the information about the spectrum
selected. Additional information about the cluster source parameters can
also be added by editing the boxes with red text. These cluster source
parameters may then be set as the default for future spectra so that they
need not be re-entered for every spectrum.
Save To save a spectrum ensure that the use option button of the
spectrum is selected. Enter the file name and save. Note : the data is stored
as a type .qu2. This is a comma delimited ASCII data file which can be
imported into Notepad, Excel or data analysis programs.
Load - To load a spectrum first ensure that the data stored under the
use number is saved. Only .qu2 type files can be loaded up.
Other Features
Material Selection To load a new material select the Load New
button. Select an element from the periodic table provided by clicking on
that element. Data on the density and atomic mass will be loaded from
memory. Alternatively for non-elemental or compound targets, the
material name, density and unit mass may be entered manually. Selecting
the correct material is essential for the diameter calculation in the software.
The material information is saved when the software is closed down and
restarted.
25
26
Section
Version: 2.0
Maintenance
The performance of the QMF200 may deteriorate over time due to a build up of
clusters on the apertures and quadrupole rods.
4. . Take care when feeding the quadrupole connections through the hole in
the can.
5. Remove the quadrupole connecting cable from the pole by removing the
M3 cap head screw with an Allen key. Remove , clean and replace each rod
individually.
Note that the opposing poles of the quadrupole are electrically connected.
6. To remove the poles take out the screws which hold the poles against the
Macor blocks and slide the poles out. Note: The Macor blocks can be
easily chipped. Take care not to knock them hard with the poles.
7. The poles are best cleaned with, for example, isolproyl alcohol or acetone.
Try to avoid abrasive cleaners.
8. On re-assembly ensure that the poles are aligned and the correct electrical
connections are made.
28
Figure 12: Order of aperture plates (note old design and connectivity shown)
29
30
Section
Version: 3.0
Specifications
Quadrupole Mass Filter
Mounting:
Poles diameter:
Poles length:
Total length:
Quadrupole first aperture:
Grounded outer inner aperture: 5mm
Ion collection plate aperture:
Grounded outer aperture:
in tubulation or T-piece.
25.4mm
25mm
285mm
13mm
4mm
5mm
Power Supply
General
Frequency range:
AC voltage range:
DC voltage range:
X and Y Steering voltage range:
Internal ammeter range:
External Input (if provided):
Mains:
Input mains voltage:
Protection:
Fuses:
Fused Externally:
3-100kHz
0-250V
0-50V
-100V to +100V
+/- 0.04 nA to +/- 20nA
Set up for Keithley 6485 picoammeter.
0 to +/- 1V (+1V= -10nA, -1V= +10nA)
Universal - 85-264 VAC 47-63Hz
VDE approved IEC320 input mains
filter
6.3AT @ 230V
10AT @ 110V
31
Section
Version: 3.0
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32