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Documente Profesional
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Girish Kant
Department of Mechanical Engineering
ENGG ZC242, Maintenance and Safety,
29/07/2014, Lecture-1
BITS Pilani
Pilani Campus
Introduction to Maintenance
Systems
Chapter 1, Lecture-1
Learning Objectives
Course Handout
Definitions of Maintenance
History of Maintenance
Maintenance Objectives/Scope and Benefits/Policies
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Course Description
Objectives, Functions, and Types of maintenance
Defect due to wear, lubrication, maintenance of different
equipments and their elements
Management of maintenance function, spares planning,
overhauling and TPM
Safety and safety management, environmental safety,
chemical safety, occupational health management,
control of major industrial hazards, managing
emergencies, employee participation in safety and HRD
for maintenance and safety.
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Venkataraman,
Maintenance
Engineering
and
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Reference Books
Mishra R.C. & K. Pathak, Maintenance Engineering and
Management, Prentice-Hall of India., 2002
Sushil Kumar Srivastava, Industrial Maintenance
Management, S. Chand & Company, 2002.
Krishnan N.V., Safety Management in Industry, Jaico
Publishing House, 1993.
L M Deshmukh, Industrial Safety Management, TMH,
2006.
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Management:
Its
Auditing
and
by Terry Wireman ,
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Plan of Study - I
Week No. Chapter Name
Objective/Topic
Maintainability
3-4
5-6
Reference to
Text Books
T1-Chapter 3
T1-Chapter 4
T1-Chapter 5
Appendix I
Appendix II
Review Session
Syllabus for Mid- Semester Test (Closed Book): Topics in Week No. 1 to 9
ENGG ZC242, Maintenance and Safety,
29/07/2014, Lecture-1
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BITS Pilani, Pilani Campus
Plan of Study - II
Week No.
Chapter Name
Objective/Topic
10-11
12
13
14
T1-Chapter 9
15
T1-Chapter 10
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Maintenance Integration
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Maintenance Effectiveness
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Review Session
Reference to Text
Books
T1-Chapter 11
Elements of effectiveness,
T1-Chapter 12
Presentation of data, OEE, Agility etc.
Syllabus for Comprehensive Exam (Open Book): All topics given in plan of study (I & II)
ENGG ZC242, Maintenance and Safety,
29/07/2014, Lecture-1
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BITS Pilani, Pilani Campus
Evaluation Scheme
EC
No.
Evaluation
Duration
Component &
Type of Examination
EC-1 Quiz
--
Weightage
Day, Date,
Session,Time
15%
-Sunday,
14/09/2014 (AN)
2 PM 4 PM
Sunday,
09/11/2014 (AN)
2 PM 5 PM
2 Hours
35%
EC-3 Comprehensive
Exam
(Open Book)*
3 Hours
50%
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BITS Pilani, Pilani Campus
Syllabus
Weightage
To be
administered
online during
Quiz 1
Chapter 1-3
5%
Quiz 2
Chapter 4-6,
Appendix I & II
5%
August 16 to
January 26, 2014
September 16 to
September 26,
2014
Quiz 3
Chapter 7-12
5%
October 13 to
October 23, 2014
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Nature of Exam
Closed Book Test: No reference material of any kind will
be permitted inside the exam hall.
Open Book Exam: Use of any printed / written reference
material (books and notebooks) will be permitted inside
the exam hall. Loose sheets of paper will not be
permitted. Computers of any kind will not be allowed
inside the exam hall. Use of calculators will be allowed in
all exams. No exchange of any material will be allowed.
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Note
It shall be the responsibility of the individual student to be regular in
maintaining the self study schedule as given in the course handout, attend
the online/on demand lectures as per details that would be put up in the
BITS LMS Taxila website www.taxila.bits-pilani.ac.in and take all the
prescribed components of the evaluation such as Assignment (Course Page
on LMS Taxila), Mid Semester Test and Comprehensive Examination
according to the Evaluation Scheme given in the respective Course Handout.
If the student is unable to appear for the Regular Test/Examination due to
genuine exigencies, the student must refer to the procedure for applying for
Make-up Test/Examination, which will be available through the Important
Information link on the BITS WILP website on the date of the Regular
Test/Examination. The Make-up Tests/Exams will be conducted only at
selected exam centres on the dates to be announced later.
BITS Pilani
Pilani Campus
Introduction to Maintenance
Systems
Chapter - 1
What is Maintenance?
Maintenance refers to all the activities which assist in
activity
such
as
tests,
measurements,
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Maintenance Definitions
Maintenance is not merely preventive maintenance,
although this aspect is an important ingredient.
Maintenance is not lubrication, although lubrication is
one of its primary functions.
Maintenance simply a frenetic rush to repair a broken
machine part or building segment, although this is more
often than not the dominant maintenance activity.
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Maintenance Definitions
Maintenance is a science since its execution relies,
sooner or later, on most or all of the sciences.
It is an art because seemingly identical problems
regularly demand and receive varying approaches and
actions and because some managers, foremen, and
mechanics display greater aptitude for it than others
show or even attain.
It is above all a philosophy because it is a discipline
that can be applied depending upon a wide range of
variables that frequently transcend more immediate and
obvious solutions. ENGG ZC242, Maintenance and Safety,
29/07/2014, Lecture-1
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Maintenance Definitions
Maintenance is a philosophy because it must be
carefully fitted to the operation or organization. it serves
as a fine suit of clothes is fitted to its wearer because
the way it is viewed by its executors will shape its
effectiveness.
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Maintenance Definition
Maintenance can be defined as a set of activities that
ensure any physical asset to continue to fulfill its
intended functions to the standard of performance
desired by the user.
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History of Maintenance
Pre world war II (pre 1945)
1945-1970
1970 onwards
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Maintenance Objectives
Operational
Cost
Minimize maintenance expenditure and maximize profits
To provide activities with in the limits of budgetary control
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Maintenance Benefits
Financial
Organizational
Technical
Human
Customer relations
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Financial Benefits
Extended Plant Life
Uninterrupted production
Improved quality of production
Reduced production delays
Reduced cost of repairs
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Organizational Benefits
Co-ordination between production and maintenance
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Technical Benefits
Improved equipment suitability
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Human considerations
Benefits
Increased Safety
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Customer relationship
Benefits
Reliable delivery calls
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Maintenance Policy
Scope and limits of maintenance
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Maintenance Functions
Primary Functions
Secondary Functions
Storekeeping
Plant protection
Waste disposal
Salvage
Insurance
Other services
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Summary
Comment on the following statements
Maintenance is a necessary evil
Maintenance is a bottomless pit for expenses
Maintenance is known as Time lag effect
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Thanks
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