Manuals Scooty Zest 110

In case you need any Clarification or Service Assistance, please contact our Dealer
Dealer code , name .......................................................................................................................

Address ..........................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
Contact person name and mobile no. (Sales)
.........................................................................................................................................................
Contact person name and mobile no. (Service)
.........................................................................................................................................................
Email id ...........................................................................................................................................
Or
TVS Motor Companys Area Offices (flip over for addresses)
Or
Toll Free Number : 18004252077
Email : Service.Support@tvsmotor.com
-I-
CONTACT(S) FOR SUPPORT
CONTACT AT OUR AREA OFFICES
-II-

-III-
-IV-
UNIQUE FEATURES OF Scooty Zest 110
-V-
-VI-
-VII-
** Accessory will be charged extra
-VIII-
** Accessory will be charged extra
-IX-
FOREWORD
FOREWORD
Dear Scooty Zest Owner,
Congratulations and welcome to the world of fun and exciting rides with your Scooty Zest 110.
Youve made a smart decision, choosing to ride ahead on the brand new Scooty Zest 110. Youll find that it meets all your needs
by striking the perfect balance between power, style, comfort, convenience and mileage.
The stylish new Scooty Zest 110 is crafted especially for you. Its 110cc CVTi engine gives you awesome pick-up and zippy rides.
The Scooty Zest 110 is also easy to ride with the right height and the right weight; it offers you the perfect balance of speed and
stability, so its easy to handle on busy roads. With the least turning radius, it is easy to manoeuvre as well.
The benefits of Scooty Zest 110 dont end there. With its largest under-seat storage of 19 litres, it gives you the all the space to
carry your world with you.
But best of all, its easy on your pocket, with its best-in-class mileage of 62 kmpl.
This manual explains in detail, the many features, benefits and operations of your Scooty Zest 110. Do read through your manual
carefully, it will help you get the best out of your vehicle, and keep it going strong for years to come. To ensure reliable
performance, we urge you to get your Scooty Zest 110 serviced only at TVS Motor Company Authorised Main Dealers /
Authorised Dealers at regular intervals as specified by your service provider.
We wish you zippy, comfortable, safe and exciting trips for years to come! Get ready to zip ahead with Zest!
TVS MOTOR COMPANY LIMITED
-X-
This manual should be considered as a permanent part of the scooter and should remain with the scooter when
resold or transferred to a new owner.
All information, illustrations, photographs and specifications contained in this owners manual are based on the
latest product information available at the time of this publication. TVS Motor Company Limited may, however,
incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such
events it is possible that the relevant part of the owners manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this
owners manual.
Note
Accessories shown in the picture may not be part of the standard equipment.
Part Number :- K4210360
Revision 3, Aug 2015
-XI-
NOTICE
NOTICE
SAFETY INFORMATION
SAFETY INFORMATION
Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety,
we have provided operating procedure and other information in this manual. This information alerts you on
potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated
with operating or maintaining the vehicle, you must use on your own judgement.
You will find important safety information in following form in this manual. These words carry the following
connotations:
Warning
Disregarding this message might result in injury to the rider.
Caution
This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.
Note
This message provides further clarification for clearer understanding of any particular information.
-XII-
Running-in information
01
Safe riding tips
02
Know your Scooty Zest 110
05
Riding your Scooty Zest 110
21
Maintenance
25
Warranty and services
41
Technical specifications
52
General information
55
-XIII-
CONTENTS
CONTENTS
RUNNING-IN INFORMATION
RUNNING-IN INFORMATION
The first 1000 km is a crucial part for the life of your scooter. Proper running-in operation during this period helps in
ensuring a maximum life and smooth performance of your scooter.
The reliability and performance of your scooter depends on the special care and restraint exercised during the
running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could
expose the engine parts to excessive stress. Maximum recommended speed during the running-in is:
Maximum 50 kmph speed upto 1000 km (vary the engine speed for better mating of parts).
The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and
other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine and transmission
oil to be replaced. Timely performance of the first free service will ensure optimum service life and performance
from the engine.
Caution
Replacing the engine and transmission oil during first free service is most important for better life of engine.
Always use TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) for better performance and life.
-1-
Warning
Two wheeler safety equipment starts with a
safety helmet of good quality. One of the most
serious injuries that can happen is a head injury.
Always wear ISI approved helmet. You should also
have good suitable eye protection.
One-hand riding is dangerous. Keep both hands
firmly on the handle bar and both feet securely on
the floor board. Under no circumstances should
both the hands be removed from the handle bar, as
it is very dangerous.
Avoid use of mobile phones while riding as it
could lead to fatal accident.
-2-
SAFE RIDING TIPS
SAFE RIDING TIPS
SAFE RIDING TIPS
SAFE RIDING TIPS
Warning
Slow down to a safe speed before negotiating a
corner. If this is the first time that you are riding a
vehicle of this type, we suggest that you practice
on a safe, open area to become thoroughly familiar
with the operation of the vehicle.
Warning
As the vehicle speed increases, the stopping
distance also increases progressively. Be sure
that, you have sufficient distance between you and
the vehicle or obstruction ahead of you. Avoid
directing the water jet directly towards brake
drums during water wash.
-3-
SAFE RIDING TIPS

SAFE RIDING TIPS
Warning
Using only the front or rear brake is dangerous and
can cause skidding and loss of control. Apply both
the brakes together and with great care on a
wet road or other slippery surfaces. Any abrupt
braking on slippery or irregular roads can cause loss
of rider control.
Note
Get your vehicle certified by the Government
authorised emission testing stations at
specified intervals.
-4-
KNOW YOUR Scooty Zest 110
VEHICLE IDENTIFICATION NUMBER

Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist
your Dealer for ordering parts or referring to special information.
The frame serial number is stamped on the frame,

at the rear end below the seat assembly. Open the
seat assembly to read the frame number.
The engine serial number is stamped on the left

side of the engine, at the bottom, near center stand
mounting.
Frame number
Engine number
Control key number
Please fill the above boxes now for future reference
-5-
LOCATION OF PARTS - HANDLE BAR
5
10
11
12
3
13
14
15
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Retractable bag hook

Horn switch
Turn signal lamp switch
Rear brake lever
Parking brake (rear brake lock)
Rear view mirror L
High/low beam switch
Speedometer assembly
Rear view mirror R
Front brake lever
Throttle grip
Lights ON/OFF switch
Electric starter switch
Ignition cum steering lock
Glove box*
* Accessory will be charged extra
-6-
LOCATION OF PARTS - VEHICLE LEFT SIDE
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
3 2
Rear brake adjusting nut

Lady foot rest - foldable*
Kickstarter lever
Effortless easy centre stand
Side stand*
Side stand switch*
Front brake adjusting nut
Pillion foot rest L
Seat lock
Pillion handle
1
-7-
LOCATION OF PARTS - VEHICLE RIGHT SIDE
9
1.
2.
3.
4.
5.
6.
7.
8.
9.
-8-
Front wheel axle nut

Under-seat luggage hook
Cover front
Pillion foot rest R
Gauge oil level
Muffler assembly
Rear fender
Seat assembly
Retractable bag hook
LOCATION OF PARTS - VEHICLE FRONT & REAR
1
2
FRONT
1. Head lamp
2. Head lamp focus adjuster
3. Turn signal lamp front LH
4. Position lamps
5. Turn signal lamp front RH
6. Throttle cable adjuster
2
5
3
4
-9-
REAR
1. Turn signal lamp rear RH
2. Tail / brake lamp
3. Reflex reflector
4. Transmission oil level bolt
5. License plate lamp
6. Turn signal lamp rear LH
Warning
Never attempt to move the vehicle when the
steering is locked, you may lose balance.
Caution
Leaving the ignition cum steering lock in ON
position will drain the battery when the vehicle is
not in use. Switch Off and take the key out when
the vehicle is not in use. For safety, always lock the
steering while parking.
-10-
2
1
Note
7
Always ride the vehicle in economy mode for

better fuel economy.
-11-
Note
Whenever the vehicle is switched OFF and
started again, if the engine is kept running in idle
mode for more than 110 seconds approx, the
power mode indicator blinks and informs you that
the fuel is getting wasted and the engine needs to
be switched OFF to save the fuel.
Similarly, during running, if the vehicle is kept more
than 20 seconds in idling mode, the power mode
indicator blinks and warns again.
If the battery voltage is very low, power mode lamp

will glow once you switch ON the ignition key till
you start the vehicle. Electric starter will not work
in this condition. Use kick starter only. Contact TVS
Motor Company Authorised Main Dealer or
Authorised Dealer.
2
1
Warning
Always use the appropriate turn signal lamps when
you intend to change lanes or take turns. Be sure to
switch OFF the turn signal lamps after negotiating
the lanes or turns.
-12-
Warning
Use appropriate head lamp beam high/low as per
traffic and road conditions for your safety and to
avoid inconvenience to other riders.
-13-
OPEN
-14-

Caution
Ensure that the fuel gun is inserted fully in the tank
neck while refueling.
Whenever refueling, fill upto the bottom of neck
portion (insert level) of the fuel tank. Filling above
the neck may result in improper breathing of fuel
tank and seepage of fuel.
While refueling, avoid spillage of petrol on the tyre.
If fuel spills on tyre, the tyre will loose its grip on the
road. Ensure to close fuel tank cap without fail to
avoid fuel spillage.
CLOSE
* The fuel tank is not a measuring instrument and the

capacity of the fuel tank may slightly vary from the
indicated capacity.
OPEN
Warning
Never refill fuel near open flame. Do not smoke
while refueling. Do not use cell phones while
refueling.
-15-
Caution
Never sit on vehicle when it is supported by stand.
Always park the vehicle on a flat, firm surface.
-16-
Warning
Always release the side stand to its full up position
before moving the vehicle.
-17-
Caution
Caution
Recommended not to keep valuable items

inside the glove box while leaving the vehicle
unattended.
Utility box can be used to carry a load of 10 kg

maximum. Do not carry perishable items inside the
utility box. It is not fully sealed. Do not allow / spray
water to get inside the utility box.
-18-
Caution
Take care not to spill petrol or oil into the utility box.
Do not keep heat-sensitive items inside as it may
get hot on long rides. Recommended not to keep
valuable items inside the utility box while
leaving the vehicle unattended.
Caution
Care should be taken not to attach the luggage
which hangs out of your scooter.
-19-
Note
The charging time of the mobile may vary,
depending on the mobile battery's state of Charge
The rubber flap in the unit has been designed to
prevent water entry and is not replaceable. No
warranty in case of cover flap cut.
-20-
RIDING YOUR Scooty Zest 110
PRE RIDE INSPECTION

Check the following items before riding.
ITEM
Engine oil
WHAT TO CHECK FOR

Availability of oil upto the level (page no. 32)
Transmission oil
Availability of oil upto the level (page no. 33)
Fuel
Enough fuel for the planned distance of running
Tyres
Correct pressure (page no. 36)

Adequate tread depth
No cracks or cuts.
Battery
Proper working of electric starter, horn, fuel gauge, brake lamp and turn signal lamps.
Electrolyte level (page no. 29)
Lighting
Proper working of head lamp high / low beam, high beam indicator, position lamps,
speedo back illumination, tail lamp and license plate lamp.
Steering
Smooth movement
No play or looseness
Throttle
Correct free play of cable
Brakes
Correct front and rear brake lever play (page no. 34)
Wheels
Free rotation
Smooth operation
-21-
Warning
Do not run the engine in indoors where little or no
ventilation available. Exhaust gas is extremely
poisonous. Do not raise the throttle rapidly so the
vehicle will move forward suddenly and lead to loss
of control. Reduce speed to a safe limit before
turning / cornering. It is not advisable to apply
brakes while turning / cornering.
Caution
Do not keep the engine in idling rpm for long and do
not open excessive throttle when the engine is
idling and the vehicle is parked, it leads to
overheating of the engine and damage to internal
components.
Note
Your vehicle is equipped with quick engine warmup technology that helps you for better start and
save fuel. Your vehicles engine would operate at
higher rpm for quick warm-up of the engine.
-22-
Caution
Never mix oil in petrol in the fuel tank. Always fill
fuel from the reputed and reliable fuel stations.
Note
Use fuel additives in petrol as recommended by
the respective manufacturer for low carbon
deposition.
-23-
-24-
MAINTENANCE
MAINTENANCE
MAINTENANCE SCHEDULE
The maintenance schedule indicates the intervals between periodic services. At the end of each interval, be sure
to inspect, check, replace, adjust, lubricate and service as instructed. If the maintenance is not done periodically, it
will result in rapid wear and severe damage to the vehicle. If the vehicle is used under high stress conditions such
as continuous full throttle operation or if used / operated in dusty climate, certain jobs should be performed more
often to ensure reliability of the vehicle. Cylinder head, steering components, suspension and wheel components
etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly
recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company
Authorised Main Dealer / Authorised Dealer.
Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on
Scooty Zest 110, it is recommended that you use only the TVS Motor Company Genuine parts.
Caution
Proper running-in and maintenance are mandatory for ensuring that your vehicle is reliable and gives optimum
performance at all times. Be sure that the periodic maintenance is performed thoroughly in accordance with the
instructions given in this owners manual.
In more dusty areas, the air cleaner element may required early replacement than the mentioned kilometers to
avoid costly damage to the engine.
-25-
PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier)

Item
In free service
After free service
Service
1st
2nd
3rd
Every
km
500-750 2500-3000 5000-6000 3000 km
Period from the date of sale 1 month 3 months 6 months
Engine oil
R
I&T
R
I&T
Oil filter (strainer)
C
Transmission oil
R
I&T
R
I&T
Spark plug
C&A
Air cleaner element
Air cleaner oil collection tubes
I & DR
I & DR
I & DR
SAI filter element
CVT filter element
Tappet clearance
Carburettor assembly
Carburettor breather hose
Drive belt and CVT rollers
Cover variator
Clutch shoe
Hose fuel
Front and rear suspension
All control cables
Throttle grip
Steering smooth operation / play
Every
6000 km
Remarks
R
C
R
Replace every 12000 km

Drain oil if necessary
I&C
I&C
I&A
C&A
I
I&A
I&A
Adjust if necessary
C & A every 12000 km after first service
Inspect for routing and blockage
I, C & L
I, C & L
I
I
I
I
I
I
I
I
I, A & L
I, A & L
I, A & L
I, A & L
I&A
I&A
L
I&A
I&A
-26-

Replace every 3 years
Inspect for proper functioning
Lubricate using grease
C & L with fresh grease every 12000 km
MAINTENANCE
MAINTENANCE
MAINTENANCE
In free service
After free service
Service
1st
2nd
3rd
Every
Every
km
500- 750 2500-3000 5000-6000 3000 km
6000 km
Period from the date of sale 1 month 3 months 6 months
MAINTENANCE
Item
Remarks
Speedo hub drive / cable
Front fork oil
All fasteners
I & TI
I & TI
I & TI
I & TI
I&A
I&A
I&A
I&A
I&T
I&T
I&T
I&T
All bulbs, horn and switches

Head lamp beam
Battery electrolyte level
Specific gravity and voltage
I&A
I&A
I&A
I&A
Brake cam
Brake effectiveness / play
C&L
C&L
Wheel freeness
Tyre pressure at cold condition
Front wheel bearing
I&S
I&S
I&S
I&S
Engine idling RPM
Inspect for proper functioning

Lubricate using grease every 12000 km
I&S
I&S
I&S
I&S
I&S
Centre / side stand pivot
Lubricate using TRU4 oil
Kickstarter pedal pivot
Lubricate using TRU4 oil
Idling CO%
R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set
1
Inspect for damage

Clean the cover with air. Lubricate kickstarter with grease
4
Inspect for proper operation and adjust play. Lubricate ends using grease
Recharge if necessary
5
Idling CO% should be set with the help of exhaust gas analyser and tachometer only
3
-27-
RECOMMENDED LUBRICANTS
Application
Qty
Manufacturer
Brand
Engine oil
750 ml (during regular service)

800 ml (incase of disassembly)
TVS Motor Company
TVS TRU4 PREMIUM oil

(SAE 10W30 SL-JASO MA2)
Transmission oil
100 ml (during regular service)

120 ml (incase of disassembly)
-do-
-do-
53 1 ml / leg
IOC
Gabriel Premium front fork oil
Bharat petroleum
IOC
Bechem
Kluber Lubrication
MP Grease no. 3
Servo Gem no. 3
Bechem premium
Kluber Centoplex 2
Front fork oil

Grease
Fuel additives
As recommended
IFTEX
-28-
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAXIMUM
MINIMUM
-29-
MAINTENANCE
MAINTENANCE
Caution
Once the battery is charged initially, never add
diluted sulphuric acid. Use only distilled water for
topping up. Never add tap water.
Never check the battery charge by shorting
terminals. Always connect the positive terminals
first and the negative to avoid sparking. Do not
obstruct, bend or change the routing of the battery
air vent tube. Make sure, the vent tube is firmly
attached to the battery and the other end is open
and clear.
-30-
MAINTENANCE
MAINTENANCE
Good Fuse
Blown Fuse
Caution
Do not use vehicle by shorting the wires without

fuse. This may result in overheating of electrical
items / wiring and may result in fire.
Do not use fuse of higher amperage than specified

for the safety of electrical system.
-31-
Caution
Always use only recommended make and type of
spark plug. Replace spark plug every 12000 km.
Cover the spark plug hole with cloth when the plug
is removed to prevent dust / water entry. It is
advisable to tighten the new spark plug by hand till
the end and then loosen and again re-tight the
spark plug by 1/8 of rotation after sealing by using
only the hand tool.
Maximum
Minimum
-32-
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
Caution
If the vehicle is driven with less engine and
transmission oil, the engine components will be
severely damaged.
Check the oil level as per the schedule to avoid
costly damage. Do not fill excess oil may cause oil
leak. Always use TVS TRU4 PREMIUM (SAE
10W30 SL-JASO MA2) oil only.
-33-
MAINTENANCE
MAINTENANCE
10 ~ 15 mm
10 ~ 15 mm
-34-
MAINTENANCE
MAINTENANCE
Warning
Check both the brake play periodically. However
the brake play needs to be adjusted more
frequently depending upon the usage.
2
1
Brakes are items of personal safety and should

always be maintained in proper condition.
-35-
Caution
B
Replace the brake shoes as a set, if the wear limit

indicator shows beyond the wear limit even after
indexing the lever.
-36-
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
Caution
The side walls of the tubeless tyre which in contact
with the wheel rim are only seals the air inside the
wheel assembly. Hence care should be taken not
to damage the side walls of the tyres during
removal / reassembly.
Warning
1
The tyre inflation pressure in cold condition and the

tyre tread condition are extremely important for the
performance and safety of the rider. Check the
tyres frequently for inflation pressure as well as the
wear pattern on it. Use of a tyre other than the
standard may cause instability.
-37-
MAINTENANCE
MAINTENANCE
Warning
A
The exhaust system becomes hot after a run. Park

the vehicle in a place where pedestrians or children
are not likely to touch the vehicle.
-38-
MAINTENANCE
MAINTENANCE
Caution
Caution
Do not park the vehicle on a slope or soft ground or

else it may fall down. During storage, the battery
must be recharged at recommended charger if
stored more than a month.
Avoid using alkaline solution like detergent soaps

for washing. This may damage head lamp and
other lamp assemblies.
-39-
MAINTENANCE
MAINTENANCE
Caution
Long journey are to be taken only after the
running-in period of 1000 km.
-40-
WARRANTY AND SERVICES
-41-
Following Toll Free numbers can be contacted

for battery related queries if any.
Incase of EXIDE battery, call :- 1800 103 5454
Incase of AMCO battery, call :- 1800 425 0096
-42-
Warning
Modifications to this vehicle not approved by TVS
Motor Company may cause loss of performance
and render it unsafe for use and disqualifies for
warranty coverage also.
-43-
Customers Name and address
SERVICE INFORMATION
......................................................................
There are nine services for Scooty Zest 110 during warranty
period. Of these, first three services are free services for which
labour charges are free. In addition to these three free services, we
have a scheme of six pay services. Coupons for these free services
are attached with this owners manual. For keeping the maintenance
track of your vehicle, a pay service record sheet is also attached.
Please have the record sheet filled by the Dealer who is carrying out
the maintenance service.
Before you avail your first free service please enter the
particulars of your vehicle on the left side of this page. This will be
useful for any reference.
For availing any of the nine warranty services, please take your
vehicle and your owners manual to any of our Authorised Main
Dealer or any of our Authorised Dealer. After effecting the service
the Authorised Main Dealer or the Authorised Dealer will take out
the detachable portion of the relevant service coupon from your
owners manual for their records and will obtain your
acknowledgment on the same for having the service done to your
satisfaction. For your record, the Authorised Main Dealer or the
Authorised Dealer will affix their stamp on the stub of the relevant
service coupon or the last column of the record sheet whenever they
carry out any service.
......................................................................
......................................................................
Frame number..............................................
......................................................................
Engine number..............................................
......................................................................
Key number..................................................
Service coupon no........................................
Colour...........................................................
Date of sale...................................................
Km................................................................
Registration number.....................................
Selling dealers code, name, address and
phone number:
......................................................................
......................................................................
-44-

Periodic maintenance always helps good performance of an automobile and our services are planned to keep
your Scooty Zest 110 performing good. Please note that carrying out the services for your vehicle at
scheduled intervals is necessary for availing of warranty. And please also remember that after the services
are over, periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use, will keep
your vehicle at its best level of performance.
In case you need any clarification or assistance, please feel free to write to us mentioning the frame number,
engine number and date of purchase of your vehicle also the name and place of the Authorised Main Dealer /
Authorised Dealer from whom you bought vehicle and getting serviced.
Service Department
TVS MOTOR COMPANY LIMITED
P.O. Box No. 4, Harita, Hosur - 635 109,
TAMILNADU, INDIA.
Toll free no:- 18004252077
-45-
PART (B) DELIVERY CERTIFICATE

(To be given by the customer to TVS Motor Company Authorised Dealer at the time of taking
possession of new vehicle)
Certified that I have taken possession of the Scooty Zest 110
bearing engine no. and frame no. as mentioned along side
from M/s........................................................................
..........................................................................................to
day in good condition.
I have understood operations, controls and general
maintenance instructions including wheel removal and
engine oil specifications. The terms of warranty have been
explained to me and I agree to abide by the same.
I have also received the following items along with my
Scooty Zest 110 without extra charge.
o
Tool kit
Mirror (2 nos)
Owners manual
Set of two keys
Engine No. :
Frame No. :
Dealer code :
Dealer stamp :
Date of delivery :
Colour :
Mode of purchase by customer
o
o
o
The location of the tool kit in the vehicle has been shown to
me.
Dealers signature :
TO BE FILLED IN BY THE MAIN DEALER / AD
Show room - cash sales

Show room - hire purchase sales
Institutional sales
Dealer to get the Customer information coupon filled by the

customer and hand it over to Market Research, TVS Motor
Company Limited, Hosur.
Customer signature :
-46-
Date :
^mJ (]) nSobdar _mU [

(C[^m{Vm H{$ mam Scooty Zest 110 AoYJhU H$aZ{ H{$ g_` Q>r.dr.Eg S>rba H$m{ {ofV oH$`m Om`{)
_moUV oH$ _Z{ Scooty Zest 110 H$m AoYJhU CoMV AdWm _{ _{gg
..............................................................................................................
............................................................................................................
S>rba H{$ mam âm Om`{

\{$_ Z0 :
BOZ Z0 :
g{ AmO H$a ob`m h, oOgH$m \{ _ Z]a Ama BoOZ Z]a gmW _{ gbZ h &
_Z{ BgH{$ gma{ Am[a{eZ, H$Q>m{-b Ama gm_m`-aI-aImd H{$ AVJV n[N>bm [oh`m oZH$mbZm,
H$m{S> :
BOZ Am`b OmMZm B`moX H$m kmZ mV H$a ob`m h & dmaQ>r H{$ g^r oZ`_ _wP{AdJV h, Ama _
CZH$m [mbZ H aZ{ H{$ ob`{ gh_V h &
S>rba grb :
Scooty Zest 110 H{$ gmW o]Zm oH$gr AoVnaV H$s_V H{$ oZZoboIV dVwE mV hB.
aJ :
nS>obdar H$s oVoW :
Qzb oH$Q>
o_aa (2 Z)
em{$_ - ZJX
Am{Zg _Zw`b
em{ $_ - F$U godYm g{ &
EH$ Om{S>r Mm]r $
BoQQ - >`weZb g{g
dmhZ IarXZ{ H$m _w` m$[.
S>rba Bg Hy$[Z H$m{ C[^m{H$Vm g{ âdm H$a Q>r.dr.Eg. godg BoOoZà H$m{ X| &
Qy>b oH$Q> H$m WmZ ^r AdJV oH$`m J`m h$ &

S>rba hVmja :
C[^m{Vm hVmja :
-47-
oVoW :
SERVICE INITIATIVE
EXTENDED WARRANTY
Peace of mind for 5 years

Trouble free ownership experience
Valid at all India TVSM Authorized network
TVSM Genuine Parts Guaranteed
Higher Resale Value of Vehicle.
Optional feature, can be availed at nominal charges.
Contact your nearest Dealership for details*
*Terms and conditions apply
-48-
SERVICE INITIATIVE
EXPRESS SERVICE
Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.*
*Facility available at selected Dealerships only. Terms and conditions apply
-49-
SERVICE INITIATIVE
EXPERT ON WHEELS
Busy Life?
Easy Servicing!
Now, service your bike anywhere, anytime.
Service the vehicle at your door step.

Available for regular maintenance or breakdown service only.
Offered at nominal convenience charges.
Contact your nearest Dealership for details.*
*Facility available at selected Dealership only. Terms and conditions apply
-50-
SERVICE INITIATIVE
PICKUP AND DROP
Busy Life?
Easy Servicing!
Now, Avail Pickup & Drop of your vehicle for service.
Vehicle picked up & delivered from/to your office or residence at prefixed appointed time.
Offered at nominal convenience charges.
Contact your nearest Dealership for details.*
*Facility available at selected Dealership only. Terms and conditions apply
-51-
MANUFACTURER : TVS MOTOR COMPANY LIMITED

P.B. No 1, Bythahalli, Kadakola post, Mysore - 571 311, India.
ENGINE
Type
TRANSMISSION
Clutch
Primary transmission
: Single cylinder, 4 stroke, air

cooled, spark ignition engine
Cylinder bore
: 53.5 mm
Stroke
: 48.8 mm
Piston displacement
: 109.7 cc
Compression ratio
: 9.5 : 1
Carburettor
: UCAL VM 16 SH with Auto Choke
Air filter
: Viscous paper filter
Lubrication system
: Forced wet sump
Maximum power in kW : 5.88 @ 7500 rpm
Maximum torque in Nm : 8.8 @ 5500 rpm
Maximum speed
: Around 80 km / hr
Engine idling rpm*
: 1600 + 100 rpm
Starting system
: Electric / Kick
: Dry - Centrifugal clutch

: CVT (Continuous Variomatic
Transmission)
: 2.38 to 0.82
: 9.09
Primary reduction
Final reduction
CHASSIS
Dimensions and weight
Overall length
: 1770 mm
Overall width
: 660 mm
Overall height
: 1139 mm
Ground clearance
: 135 mm (unladen)
Wheel base
: 1250 mm
Steering angle
: 90
Caster angle
: 26
Kerb weight**
: 98.5 kg (with tool kit & 90% of
fuel)
Pay load
: 130 kg
Maximum laden weight : 227 kg
* Under warm condition
** Kerb weight with all accessories
-52-
TECHNICAL SPECIFICATIONS
CHASSIS
Dimensions and weight
Frame
: Duplex tubular frame
Front suspension
: Telescopic hydraulic type
Rear suspension
: Toggle link with hydraulic
damper
Trail length
: 97 mm
ELECTRICAL
Spark plug gap
Battery
Generator
Head lamp
Tail / brake lamp
Turn signal lamps
Position lamp
Number plate lamp
Speedometer lamp
TYRE
Front tyre
: 90/100-10 (Tubeless)
Rear tyre
: 90/90-10 (Tubeless)
Tyre pressure (cold condition)
Front
: 1.69 kg/cm2 (24 PSI)
Rear - Solo : 2.00 kg/cm2 (29 PSI)
Rear - Pillion : 2.53 kg/cm2 (36 PSI)
BRAKES
Front
Rear
High beam indicator lamp
:
:
:
:
:
:
:
:
:
:
:
Economy and power

mode indicator lamp
Horn
Fuse
: 12V, LED
: 12V, DC
: 12V, 10A x 1 (Blade type)
Turn signal indicator lamp
0.9 ~ 1.0 mm
12V, 5Ah Lead Acid type
Fly wheel magneto, 12V, 80W
12V, 35/35W
12V, LED
12V, 10W x 4
12V, 3W x 2
12V, 4W x 1
12V, 1.7W x 2
12V, 1.7W x 2
12V, 1.7W x 1
: 110 mm dia (hand operated)

: 130 mm dia (hand operated)
Caution
ELECTRICAL
Ignition system
Spark plug
Using the bulb other than the specified rating can

result in overloading the electrical system or
premature failure of the bulb.
: IDI ignition
: BOSCH UR4KCW
-53-
Note
CAPACITIES
Fuel tank capacity
Fuel
Engine oil and capacity
: 4.8 litres*
: Unleaded Petrol
: TVS TRU4 PREMIUM oil (SAE
10W30 SL-JASO MA2) 750 ml
during regular service and
800 ml incase of disassembly
Transmission oil and capacity : TVS TRU4 PREMIUM oil (SAE
10W30 SL-JASO MA2) 100 ml
during regular service and
120 ml incase of disassembly.
Front fork oil and capacity : IOC, Gabriel Premium front
fork oil, 53 1 ml per leg
Specifications are subject to change without

notice.
The fuel tank is not a measuring instrument and the

capacity of fuel tank may slightly vary from the
indicated capacity.
-54-
GENERAL INFORMATION
GENERAL INFORMATION
Dear Customer,
It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public
place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such
insurance is an offense under Motor Vehicles Act.
To assist our customers on their insurance requirements such as the prompt issue and renewal of policies as well
as expeditious settlement of claims if any, our preferred insurers are :
-55-

Manuals Scooty Zest 110

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Manuals Scooty Zest 110

Încărcat de

Drepturi de autor:

Formate disponibile

In case you need any Clarification or Service Assistance, please contact our Dealer

Dealer code , name .......................................................................................................................

CONTACT(S) FOR SUPPORT

CONTACT(S) FOR SUPPORT

CONTACT(S) FOR SUPPORT

CONTACT(S) FOR SUPPORT

CONTACT AT OUR AREA OFFICES

CONTACT(S) FOR SUPPORT

CONTACT AT OUR AREA OFFICES

CONTACT(S) FOR SUPPORT

CONTACT(S) FOR SUPPORT

CONTACT AT OUR AREA OFFICES

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

** Accessory will be charged extra

UNIQUE FEATURES OF Scooty Zest 110

UNIQUE FEATURES OF Scooty Zest 110

** Accessory will be charged extra

TVS MOTOR COMPANY LIMITED

Part Number :- K4210360

Revision 3, Aug 2015

Safe riding tips

Know your Scooty Zest 110

Riding your Scooty Zest 110

Warranty and services

SAFE RIDING TIPS

SAFE RIDING TIPS

SAFE RIDING TIPS

SAFE RIDING TIPS

SAFE RIDING TIPS

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

VEHICLE IDENTIFICATION NUMBER

The frame serial number is stamped on the frame,

The engine serial number is stamped on the left

LOCATION OF PARTS - HANDLE BAR

Retractable bag hook

* Accessory will be charged extra

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

LOCATION OF PARTS - VEHICLE LEFT SIDE

Rear brake adjusting nut

LOCATION OF PARTS - VEHICLE RIGHT SIDE

Front wheel axle nut

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

LOCATION OF PARTS - VEHICLE FRONT & REAR

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

KNOW YOUR Scooty Zest 110

Always ride the vehicle in economy mode for

If the battery voltage is very low, power mode lamp

KNOW YOUR Scooty Zest 110