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Service

Manual

KEH-P5015/X1M/ES

ORDER NO.

CRT2583

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P5015
KEH-P4015
KEH-P4010

X1M/ES

X1M/ES
X1M/UC

- This service manual should be used together with the following manual(s):
Model No.
CX-1011

Order No.
CRT2406

Mech. Module Remarks


3L
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment

- This service manual does not describe the CD test mode.


For the operations in the CD test mode, refer to the CD player's Service manual.

CONTENTS
1.
2.
3.
4.
5.
6.

SAFETY INFORMATION ............................................2


EXPLODED VIEWS AND PARTS LIST .......................2
BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....9
PCB CONNECTION DIAGRAM ................................22
ELECTRICAL PARTS LIST ........................................30
ADJUSTMENT..........................................................33

7. GENERAL INFORMATION .......................................34


7.1 DIAGNOSIS ........................................................34
7.1.1 DISASSEMBLY .........................................34
7.1.2 CONNECTOR FUNCTION DESCRIPTION35
7.2 PARTS .................................................................36
7.2.1 IC................................................................36
7.2.2 DISPLAY ....................................................41
7.3 OPERATIONAL FLOW CHART ...........................42
8. OPERATIONS AND SPECIFICATIONS.....................43

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2000

K-ZZD. OCT. 2000 Printed in Japan

KEH-P5015,P4015,P4010

1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65

2. EXPLODED VIEWS AND PARTS LIST


2.1 PACKING

19
20

18

7
8
5

6
10
3
11

17

16
2

15
14
12

13

KEH-P5015,P4015,P4010

NOTE:
- Parts marked by * are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.

- PACKING SECTION PARTS LIST


Symbol and Description
Owners Manual
Owners Manual
Installation Manual
Card
Caution Card

KEH-P5015/X1M/ES
CRD3289
CRD3290
CRD3295
Not used
CRP1238

Part No.
KEH-P4015/X1M/ES
CRD3289
CRD3290
CRD3295
Not used
CRP1238

KEH-P4010/X1M/UC
CRD3288
Not used
CRD3294
ARY1048
CRP1238

2
3
4
5
6

Cord Assy
Spring
Screw Assy
Screw
Polyethylene Bag

CDE6222
CBH1650
CEA2351
CBA1304
CEG-127

CDE6222
CBH1650
CEA2351
CBA1304
CEG-127

CDE6222
CBH1650
CEA2780
CBA1284
CNM4338

7
8
9
10
11

Screw
Screw
Polyethylene Bag
Handle
Bush

CRZ50P090FMC
TRZ50P080FMC
CEG-158
CNC5395
CNV3930

CRZ50P090FMC
TRZ50P080FMC
CEG-158
CNC5395
CNV3930

CRZ50P090FMC
TRZ50P080FMC
CEG-158
CNC5395
CNV3930

12
13
14
15
16

Polyethylene Bag
Carton
Contain Box
Protector
Protector

CEG-162
CHG4178
CHL4178
CHP2346
CHP2347

CEG-162
CHG4182
CHL4182
CHP2346
CHP2347

CEG1173
CHG4186
CHL4186
CHP2346
CHP2347

17
18
19
20

Case Assy
Screw(M2x4)
Remote Control Unit
Battery

CXB3520
Not used
CXB7194
CEX1065

CXB3520
Not used
Not used
Not used

CXB3520
CBA1488
Not used
Not used

Mark No.
1-1
1-2
1-3
* 1-4
* 1-5

- Owner's Manual, Installation Manual


Model
KEH-P5015/X1M/ES
KEH-P4015/X1M/ES

Part No.
CRD3289
CRD3290
CRD3295

KEH-P4010/X1M/UC

CRD3288
CRD3294

Language
English, Spanish, Portuguese(B)
Chinese, Arabic
English, Spanish, Portuguese(B),
Chinese, Arabic
English, French, Spanish
English, French, Spanish

KEH-P5015,P4015,P4010

2.2 EXTERIOR

B
A

KEH-P5015,P4015,P4010

(1) EXTERIOR SECTION PARTS LIST


Mark No. Description

Part No.

Mark No. Description

Part No.

Screw
Screw
Screw
Cord Assy
Fuse(10A)

BSZ26P050FMC
BSZ30P050FMC
BSZ30P200FMC
CDE6222
CEK1136

36
37
38
39
40

Button(SOURCE)
Spring
Cover
Keyboard Unit
LCD(LCD1902)

CAC6851
CBH2210
CNS6171

6
7
8
9
10

Case
Holder
Cushion
Insulator
Tuner Amp Unit

CNB2350
CNC5704
CNM5210
CNM7083

41
42
43
44
45

Connector(CN1901)
Holder
Spacer
Sheet
Rubber

CKS3580
CNC9091

11
12
13
14
15

Screw
Screw
Screw

FM/AM Tuner Unit

BPZ26P080FMC
BSZ26P080FMC
BSZ26P160FMC

Lighting Conductor
Lighting Conductor
Connector
Grille Unit
Chassis Unit

CNV6495
CNV6496
CNV6497

CWE1563

46
47
48
49
50

16
17
18
19
20

Holder
Pin Jack(CN301)
Terminal(CN403)
Plug(CN952)
Connector(CN751)

CNC8815
CKB1035
CKF1059
CKM1270
CKS3408

51
52
53
54
55

Holder Unit
Button
Spring
Spring
Spring

CXB6681
CAC4836
CBH1834
CBH1835
CBH2182

21
22
23
24
25

Connector(CN602)
Connector(CN601)
Antenna Jack(CN401)
Panel
Holder

CKS3568
CKS3581
CKX1056
CNB2343
CNC6845

56
57
58
59
60

Bracket
Bracket
Arm
Arm
Arm

CNC6135
CNC6791
CNV4692
CNV4693
CNV4728

26
27
28
29
30

Holder
Heat Sink
Detach Grille Assy
Screw
Button(DETACH)

CNC7996
CNR1505
BPZ20P100FZK
CAC5789

61
62
63
64
65

Panel Unit
Door
Spring
Screw

31
32
33
34
35

Button(16)
Button(A,B)
Button(EJECT, BSM)
Button(CROSS)
Button(+,-)

CAC6822
CAC6823
CAC6824
CAC6825
CAC6821

66
67
68
69
70

Screw
IC(IC301)
Transistor(Q951)
IC(IC1902)

1
2
3
4
5

See Contrast table(2)

See Contrast table(2)

See Contrast table(2)


See Contrast table(2)

See Contrast table(2)

CNM7059
CNV6480

See Contrast table(2)

CXB6660

CXB4927
CAT2109
CBH1838
IMS20P030FZK
Cassette Mechanism Module EXK4150

71 Remote Control Unit


72 Cover
73 Panel

ISS26P055FUC
TA8277H
2SD2396
See Contrast table(2)

See Contrast table(2)


See Contrast table(2)

CNS6344

KEH-P5015,P4015,P4010

(2) CONTRAST TABLE


KEH-P5015/X1M/ES, KEH-P4015/X1M/ES and KEH-P4010/X1M/UC are constructed the same except for
the following:
Mark No.
10
28
39
40
43
49
69
71
72

Symbol and Description


Tuner Amp Unit
Detach Grille Assy
Keyboard Unit
LCD(LCD1902)
Spacer

KEH-P5015/X1M/ES
CWM7329
CXB6174
CWM7341
CAW1617
CNM5043

Part No.
KEH-P4015/X1M/ES
CWM7335
CXB6180
CWM7347
CAW1635
Not used

KEH-P4010/X1M/UC
CWM7334
CXB6179
CWM7346
CAW1635
Not used

Grille Unit
IC(IC1902)
Remote Control Unit
Cover

CXB6708
SBX8035-H
CXB7194
CNS6439

CXB6710
Not used
Not used
Not used

CXB6334
Not used
Not used
Not used

KEH-P5015,P4015,P4010

2.3 CASSETTE MECHANISM MODULE

KEH-P5015,P4015,P4010

- CASSETTE MECHANISM MODULE SECTION PARTS LIST


Mark No. Description

Part No.

Mark No. Description

Part No.

31
32
33
34
35

Lever
Flywheel
Gathering PCB
Switch(S1,S2)
Deck Unit

ENV1551
ENV1554
ENX1068
ESG1007
EWM1032

EBH1531
EBH1642
EBH1641
EBH1626
EBH1627

36
37
38
39
40

Plug(CN251)
Gathering PCB
Motor Unit(M1)
Motor
Head Assy(HD1)

CKS3540
ENX1067
EXA1491
EXM1028
EXA1592

Spring
Cord
Photo-reflector(EGN1)
Arm
Lever

EBH1649
EDD1024
EGN1004
ENC1526
ENC1544

41
42
43
44
45

Motor Unit(M2)
Screw
Bracket
Chassis Unit
Pinch Holder Unit

EXA1580
BMZ20P022FMC
ENC1528
EXA1615
EXA1608

16
17
18
19
20

Lever
Arm
Frame
Holder
Gear

ENC1543
ENC1532
ENC1533
ENC1534
ENC1535

46
47
48
49
50

Pinch Roller
Pinch Holder Unit
Pinch Roller
Reel Unit
Head Base Unit

ENV1518
EXA1607
ENV1518
EXA1585
EXA1611

21
22
23
24
25

Arm
Roller
Belt
Collar
Arm

ENC1550
ENR1040
ENT1027
ENV1508
ENV1539

51
52
53
54
55

Lever Unit
Gear Unit
Motor Unit(Service)
Washer
Spring

EXA1587
EXA1596
EXX1055
HBF-179
EBH1537

26
27
28
29
30

Arm
Gear
Gear
Gear
Worm Wheel

ENV1540
ENV1544
ENV1547
ENV1560
ENV1566

1
2
3
4
5

Screw
Washer
Washer
Screw
Screw

BSZ20P040FMC
CBF1037
CBG1003
EBA1028
CBA1037

6
7
8
9
10

Spring
Spring
Spring
Spring
Spring

11
12
13
14
15

KEH-P5015,P4015,P4010

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM


3.1 BLOCK DIAGRAM
A TUNER AMP UNIT
FM/AM TUNER UNIT
CN401
1

FM/AM 1ST IF 10.7MHz


T51 Q51 CF51 CF52 CF53

AMRF
28

AMANT

MPXREF 41kHz
AMDET

TUNER Lch

L ch

IC 2 FM MPX

6
R ch

ANTSW
FMANT

Q703

ATT

COMP

IC1
MIXER, IF AMP, DET.

LDET

Q952

VDD

B.U

21
18

ATT

27
RFGND
26

FMRF
CF202

SYSPW
27

NL2

NL1

FMSD

14
13

AVDD

SYSTEM
CONTROLLER

78
NL1
1
SD
76
SL

VDD

VCC

68

74

SYSPW

STIND
1

ST

NL2

NL1

SL
SL

13

SD

CE1

SDBW
8

TUNPCE

PDIO

LOCL

LOCH

CK

11 12 15 16
TUNPCK

NC
9

CE2

24

PCE2

FMLOCL

CREQ

DI/DO

NC

WC

7 17 20 22 10 19 14

Q401

DGND

25

23

NC

VDD
VCC

RF ADJ
LOCL

LOCH

DGND

IC 3
EEPROM

IMG ADJ AM 2ND IF X901


450kHz 10.25MHz

VDD

ANTENNA
JACK

IC601(1/2)
PE5198A

TUNPCE
TUNPCK

28
12
PDIO

TUNPCE2
TUNPDO

11

TUNPDI
25
LOCL
26
LOCH
2
ST

B
IP-BUS

TUN-L

CN751

TUN-L

BUSL1

BUSL1

BUSL2
BUS2
BUS1

BUSL2
TAPE-L

6
4

IP-BUS DRIVER
5
6

Q751

B.U

1
2

IC751
HA12187FP

CN301

ELECTRONIC VOLUME
IC201
RL
PML003AM

Q205

FL 10

TX
RX

8 IPPW

ASENBO

12
14

Q346

Q302

RL
MUTE

STBY

22

FL+

FL-

FL+

FL-

RL- 19

RL+ 17

RLRL+
FUSE
10A

Q301

Q959

Q951

CN952

IC301
TA8277H

FL

MUTE

VCC

MUTE

POWER AMP

Q752

REAR OUTPUT
L

11

VCK/VDT/VST

7
11
5
1

B.U

SYSPW

Q601
BACK UP

BSENS

Q953
VDD

C DECK UNIT
2

STBY

IC351
PA2020A
7

CN253

10

20

20

19

19

11

11

LOAD

RIMUTE

41

RIMUTE

31

LDSW

46

LOADSW

CN602

X2

69

IC601(2/2)
PE5198A

63

CN256

ASENS

RESET

STBY

19
VDD

EGN1
REEL
SENSE

S1
LOAD

D REEL SENSE PCB

SWVDD

Q650
VDD SWITCH
SW5V

ILL

S2
MODE

X601

SYSTEM
CONTROLLER

B.U
STBY

70

SW5V

CN255

17

X1

CN601

B KEYBOARD UNIT

CN1901

VDD

56 10
18
DPDT
20
KYDT

REMOTE CONTROL
SENSOR

3
1
VLCD

B.U
19

18

5
1
IC602
TPD1018F
POWER SWITCH

B.REM
10

DPDT

MUTE

MECHANISM
DRIVER

2
1

66 65

60

IPPW
TX
RX
ASEMBO

KYDT

REM

IC1902
SBX8035-H

17

KEH-P5015/X1M/ES

LCD DRIVER
IC1901
PD6293A

KEY MATRIX

LCD

XI

XO

20

5
2
1
M1
MAIN
MOTOR

21
17
61
20

DSENS

B.REMOTE

B.U
5

ACC

VCC

BSENS

Lch

CN254
M2
SUB
MOTOR

DPDT

LOUT

SWVDD

IC251
HA12229F

TAPE+B

ACC

ASENS

Q954

KYDT

REV
L-ch

15

DSENS

EQ AMP
39
32
33

B.U
A

SYSPW

CN251

FWD
L-ch

Q602

IC604
S-80834ANY

MUTE

CN252

8.4V
REGULATOR
RESET

23

22
X901

9
1

KEH-P5015,P4015,P4010

3.3 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)


Note: When ordering service parts, be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS
LIST.

ANTENNA JACK
A-a

A-a

A-b

A-b

A TUNER AMP UNIT

A-a

Large size
SCH diagram

FM/AM TUNER UNIT

FM(100%) 400Hz : -19.5dBs


AM(30%) 400Hz : -30.0dBs

Guide page

183

162

Detailed page

162

A-b

183

A-a

DSP-201M-S00B

272

272

B
X601:CSS1023
4.194304MHz

R667
333
333
473

682

R666
KEH-P5015/X1M/ES 103
KEH-P4015/X1M/ES 103
KEH-P4010/X1M/UC Not used

SYSTEM CONTROLLER

IP-BUS DRIV

C
SWD 5V
B

C CN251

B CN1901

TAPE (0dB)315Hz : -9.9dBs

LOADSW

NOTE :
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.

The > mark found on some component parts indicates


the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.

10

A
1

For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
Ex. *Resistors
Code
Practical value
123
12k ohms
103
10k ohms
*Capacitors
Code
Practical value
103
0.01uF
101/10
100uF/10V

KEH-P5015,P4015,P4010

A-b

FM
: 3.6dBs
AM
: -6.9dBs
IP-BUS : 10.3dBs
TAPE : -3.8dBs

SOURCE SELECTOR,
ELECTRONIC VOLUME

MUTE
REAR OUTPUT
L
TAPE : -4.6dBs

332/16

POWER AMP

TAPE : 22.2dBs

SYSTEM MUTE

>CEK1136

8.4V REGULATOR
600H

OFF MUTE

5V REGULATOR

VER
ACC SENSE

C
POWER SWITCH
BACK LIGHT SWITCH

BACK UP SENSE

IP-BUS INPUT
8
5

IP-BUS(0dB)1kHz : 2.2dBs

10 11

6
1

7
2

A
8

11

DSP-201M-S00B

A-a

R666
KEH-P5015/X1M/ES 103
KEH-P4015/X1M/ES 103
KEH-P4010/X1M/UC Not used

R667
333
333
473

FM/AM TUNER UNIT

A TUNER AMP UNIT

2
X601:CSS1023
4.194304MHz

272

272

SYSTEM CONTROLLER

FM(100%) 400Hz : -19.5dBs


AM(30%) 400Hz : -30.0dBs

183

C
183

12

682

B
162

162

ANTENNA JACK

A-a A-b

KEH-P5015,P4015,P4010

6
LOADSW

TAPE (0dB)315Hz : -9.9dBs

B CN1901

*Capacitors
Code
Practical value
103
0.01uF
101/10
100uF/10V

Ex. *Resistors
Code
Practical value
123
12k ohms
103
10k ohms

For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:

SWD 5V

A-a A-b

BACK L

IP-BUS DRIVER

The > mark found on some component parts indicates


the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.

NOTE :
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.

SYSTEM CONTROLLER

5
7

KEH-P5015,P4015,P4010

A-a

13

C CN251

14

A-b

332/16

600H

>CEK1136

5V REGULATOR

8.4V REGULATOR

TAPE : 22.2dBs

TAPE : -4.6dBs

REAR OUTPUT

OFF MUTE

SYSTEM MUTE

POWER AMP

MUTE

C
FM
: 3.6dBs
AM
: -6.9dBs
IP-BUS : 10.3dBs
TAPE : -3.8dBs

SOURCE SELECTOR,
ELECTRONIC VOLUME

A-a A-b

KEH-P5015,P4015,P4010

BACK LIGHT SWITCH

VER

IP-BUS(0dB)1kHz : 2.2dBs

7
8

7
4

10 11

POWER SWITCH

A-a A-b

IP-BUS INPUT

BACK UP SENSE

ACC SENSE

5V REGULATOR

5
7

KEH-P5015,P4015,P4010

A-b

15

KEH-P5015,P4015,P4010

3.3 KEYBOARD UNIT(KEH-P5015/X1M/ES)


A
CAW1617

REMO
SENS

4.97MHz

LCD DRIVER,
KEY CONTROLLER
EQ

PAUSE/SCAN

16

B
1

KEH-P5015,P4015,P4010

B KEYBOARD UNIT

A CN601

REMOTE CONTROL
SENSOR

IL1801,1802 : CEL1651 14V 40mA


7MHz

LOUD

151

151

151

0R0

EQ

D1811-1818 : SML210PT
LOCAL/BSM

B
8

17

KEH-P5015,P4015,P4010

3.4 KEYBOARD UNIT(KEH-P4015/X1M/ES, KEH-P4010/X1M/UC)


A
CAW1635

4.97MHz

LCD DRIVER,
KEY CONTROLLER
EQ

PAUSE/SCAN

18

B
1

KEH-P5015,P4015,P4010

A CN601

B KEYBOARD UNIT

IL1801,1802 : CEL1651 14V 40mA


7MHz

LOUD

151

151

151

0R0

EQ

D1811-1818 : SML210PT
LOCAL/BSM

B
8

19

KEH-P5015,P4015,P4010

3.5 CASSETTE MECHANISM MODULE


A

DECK UNIT

390P

1/50

C271

16K

R1

R304

16K

C302

MAOUT

NC

MSGV(S)

NC

MSGV(R)

NC

PBOUT(L)

BIAS

TAI(L)

Vref4

NFI(L)

MSI

EQ AMP

C272

R401

15K

C401

3900P

R1

18K

R1

R285

0R0

MUTE

CN251

-8.24dBs4dB
NOTE :
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.

Decimal points for resistor


and capacitor fixed values
are expressed as :
2.2 2R2
0.022 R022

20

C
1

R01

R403

R271

C301

R01

16K

C255

C404

270K

910
R022

Vref2
FIN(L)

C405 R033
R404

C403

MSDET

FIN(R)

R402

VCC

GND

3R3K

MSOUT

R33

f/R

HA12229F

RIN(R)

20
19
18
17
16
15
14
13
12
11

C402

NC

NC

NC

RIP

PBOUT(R)

TAI(R)

NC

ser/REP

NC

16K

TEST TAPE
NCT-150
(400Hz, 200nWb/m)

IC251

RIN(L)

EQOUT(L)

HD1
HEAD ASSY
EXA1592

120/70

M-OUT(L)

FL

390P

C251

Fwd-L

MUTE

Vref1

R303

FR

390P

C253

Fwd-R

NF1(R)

1
2
3
4
5
6
7
8
9
10

31
32
33
34
35
36
37
38
39
40

Rev-R
RR

Vref3

MOUT(R)

Rev-L
RL

EQOUT(R)

30
29
28
27
26
25
24
23
22
21

R01

R301

C252

390P

C254

C256

R302

CN252

KEH-P5015,P4015,P4010

M1 MOTOR UNIT
(MAIN MOTOR)
EXA1491

CN255
CN253

CN256 REEL SENSE


RSB
EGN1
EGN1004

GND
RS
0R0

300

FRS

R362

PA2020A

RRS

R22

MS2

IC351

VCC2
VCC

CN254

TAB

NC
NC

MM

R01
C354

R01

1K

1K

R353

R354

0R0

D352

1SS355

C353

1K

R374

1K

M2
MOTOR UNIT
(SUB MOTOR)
EXA1580

SM1

NC

R351

MC
CE

REEL SENSE
PCB

RSB

C351

TAB

R352

S1 LOAD
ESG1007

RS2

SC1

R022

load

MCS

SC2

S2 MODE
ESG1007

MCS

RS3

RS1
3

C352 3900P

MECHANISM
DRIVER

270K

mtl

R355

R373

C356

C355

R01

SWITCHES:
REEL SENSE PCB
S1:LOAD SWITCH..........EJECT-PLAY
S2:MODE SWITCH............ON-OFF
The underlined indicates the switch position.

R1

C D
8

21

KEH-P5015,P4015,P4010

4. PCB CONNECTION DIAGRAM


4.1 TUNER AMP UNIT

A TUNER AMP UNIT

CORD ASSY

NOTE FOR PCB DIAGRAMS


A

1. The parts mounted on this PCB


include all necessary parts for
several destination.
For further information for
respective destinations, be sure
to check with the schematic diagram.
2. Viewpoint of PCB diagrams

Capacitor

Connector

SIDE A

Chip Part

P.C.Board

SIDE B

22

A
1

B CN1901
2

KEH-P5015,P4015,P4010

SIDE A
A

IP-BUS INPUT
REAR OUTPUT
L
R
1

ANTENNA
JACK

FM/AM TUNER UNIT

FRONT
5

C CN251
6

A
8

23

KEH-P5015,P4015,P4010

A TUNER AMP UNIT


A
4
5
6

1
2
3

3
2
1

6
5
4

D
1
2
3

24

A
1

6
5
4

KEH-P5015,P4015,P4010

SIDE B
A

A
8

25

26

LOUD

EQ

VOL-

VOL+

SOURCE

PAUSE/SCAN

BAND

AUDIO

LOCAL/BSM EJECT

B KEYBOARD UNIT

KEH-P5015,P4015,P4010

2
3

4.2 KEYBOARD UNIT


SIDE A

KEH-P5015,P4015,P4010

SIDE B
A

A CN601

B KEYBOARD UNIT

B
4

27

KEH-P5015,P4015,P4010

4.4 CASSETTE MECHANISM MODULE

SIDE A

DECK UNIT

CN602

CN251

CN271

DECK UNIT

SIDE B

HEAD ASSY

M2

M1

IC,Q ADJ
VR302

CN254
IC351

CN255
CN253

CN252

22

21

IC251

Q351
Q352
VR301

CN256
CN256
D
D

28

C
1

KEH-P5015,P4015,P4010

REEL SENSE PCB


A
S1
LOAD

S2
MODE

CN256
6
5
4
3
2
1

EGN1
REEL SENSE

CN253

D
4

29

KEH-P5015,P4015,P4010

5. ELECTRICAL PARTS LIST


NOTES:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name
--- -----------------------------------------------

Unit Number
Unit Number
Unit Number
Unit Name

:
:
:
:

Part No.
-------------------------

CWM7329(KEH-P5015/X1M/ES)
CWM7335(KEH-P4015/X1M/ES)
CWM7334(KEH-P4010/X1M/UC)
Tuner Amp Unit

MISCELLANEOUS

=====Circuit Symbol and No.===Part Name


--- -----------------------------------------------

Part No.
-------------------------

D
D
D
D
D

952
953
956
957
958

Diode
Diode
Diode
Diode
Diode

S5688G
S5688G
HZS6L(B2)
HZS9L(B3)
HZS9L(A2)

L
L
L
L
L

401
402
403
601
602

Ferri-Inductor
Ferri-Inductor
Ferri-Inductor
Ferri-Inductor
Inductor

LAU1R0M
LAU4R7K
LAU1R0M
LAU2R2K
LAU100K

L
L
L
X
AR

603
751
951
601
401

Ferri-Inductor
Ferri-Inductor
Choke Coil 600H
Crystal Resonator 4.194304MHz
Surge Protector

LAU2R2K
LAU2R2K
CTH1168
CSS1023
DSP-201M-S00B

IC
IC
IC
IC
IC

201
301
601
602
604

IC
IC
IC
IC
IC

PML003AM
TA8277H
PE5198A
TPD1018F
S-80834ANY

IC
Q
Q
Q
Q

751
205
301
302
346

IC
Transistor
Transistor
Transistor
Transistor

HA12187FP
DTA124EU
DTC124EU
DTA124ES
RN1610

RESISTORS

Q
Q
Q
Q
Q

401
601
602
609
751

Transistor
Transistor
Transistor
Transistor
Transistor

2SC4081
2SC4081
2SC4081
2SA1037K
2SA1037K

R
R
R
R
R

205
206
207
208
209

RD1/4PU821J
RD1/4PU821J
RD1/4PU102J
RD1/4PU102J
RD1/4PU223J

Q
Q
Q
Q
Q

752
951
952
953
954

Transistor
Transistor
Transistor
Transistor
Transistor

DTC114EU
2SD2396
2SD2037
2SB1243
DTC114EU

R
R
R
R
R

210
215
216
219
220

RD1/4PU223J
RS1/16S821J
RD1/4PU821J
RS1/16S223J
RS1/16S223J

Q
Q
D
D
D

959
960
301
302
313

Transistor
Transistor
Diode
Diode
Diode

2SC4081
RN46A1
1SS270
1SS270
S5688G

R
R
R
R
R

223
225
301
302
303

RS1/16S0R0J
RS1/16S0R0J
RS1/16S103J
RS1/16S221J
RS1/16S153J

D
D
D
D
D

314
315
316
317
318

Diode
Diode
Diode
Diode
Diode

S5688G
S5688G
S5688G
S5688G
S5688G

R
R
R
R
R

304
305
306
401
402

RS1/16S103J
RS1/16S152J
RS1/16S101J
RS1/16S162J
RS1/16S162J

D
D
D
D
D

319
320
601
602
603

Diode
Diode
Diode
Diode
Diode

S5688G
S5688G
HZS7L(C2)
HZS7L(A1)
1SS270

R
R
R
R
R

403
404
405
406
407

RS1/16S272J
RS1/16S272J
RS1/16S0R0J
RS1/16S0R0J
RD1/4PU222J

D
D
D
D
D

605
608
609
670
671

Diode
Diode
Diode
Diode
Diode

1SS270
S5688G
S5688G
1SS270
1SS270

R
R
R
R
R

408
409
410
411
412

RD1/4PU222J
RS1/16S681J
RS1/16S473J
RS1/16S681J
RD1/4PU473J

D
D
D
D
D

672
674
675
676
951

Diode
Diode
Diode
Diode
Diode

1SS270
1SS270
1SS270
1SS270
S5688G

R
R
R
R
R

413
414
415
416
417

RS1/16S681J
RD1/4PU472J
RS1/16S103J
RS1/16S393J
RD1/4PU681J

30

KEH-P5015,P4015,P4010

=====Circuit Symbol and No.===Part Name


--- -----------------------------------------------

Part No.
-------------------------

=====Circuit Symbol and No.===Part Name


--- -----------------------------------------------

Part No.
-------------------------

R
R
R
R
R

418
420
421
422
423

RS1/16S473J
RS1/16S681J
RS1/16S473J
RS1/16S681J
RS1/16S473J

R
R
R
R
R

954
955
958
963
964

RS1/16S101J
RS1/16S183J
RS1/16S0R0J
RS1/16S223J
RD1/4PU152J

R
R
R
R
R

424
430
601
602
603

RS1/16S473J
RS1/16S0R0J
RS1/16S104J
RS1/16S473J
RS1/16S104J

R
R
R

965
967
968

RS1/16S103J
RD1/4PU152J
RD1/4PU201J

CAPACITORS

R
R
R
R
R

604
605
606
607
608

RS1/16S223J
RS1/16S473J
RS1/16S473J
RS1/16S472J
RD1/4PU102J

C
C
C
C
C

201
202
203
204
205

CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CKSRYB105K6R3

R
R
R
R
R

627
632
638
639
640

RD1/4PU103J
RS1/16S473J
RS1/16S124J
RD1/4PU102J
RS1/16S223J

C
C
C
C
C

206
207
208
209
210

CKSRYB105K6R3
CKSRYB105K6R3
CKSRYB105K6R3
CEJA4R7M35
CEJA4R7M35

R
R
R
R
R

641
642
643
644
645

RD1/4PU752J
RS1/16S222J
RD1/4PU103J
RD1/4PU222J
RS1/16S222J

C
C
C
C
C

211
212
215
216
225

CKSRYB153K25
CKSRYB153K25
CEJA2R2M50
CEJA2R2M50
CEJA100M16

R
R
R
R
R

646
648
649
653
654

RS1/16S222J
RD1/4PU222J
RAB4C222J
RS1/16S222J
RS1/16S222J

C
C
C
C
C

226
227
301
302
303

CEJA470M10
CKSRYB104K16
CKSQYB474K16
CKSQYB474K16
CKSQYB474K16

R
R
R
R
R

655
656
657
658
659

RS1/16S222J
RS1/16S473J
RS1/16S473J
RS1/16S473J
RS1/16S473J

C
C
C
C
C

304
305
306
307
308

CKSQYB474K16
CEJA100M16
CKSQYB225K10
CKSRYB473K16
CEJA330M10

R
R
R
R
R

660
661
665
666
667

RS1/16S203J
RS1/16S473J
RS1/16S473J
RS1/16S103J
RS1/16S333J

C
C
C
C
C

309
310
311
312
313

R
R
R
R
R

667
668
669
672
673

RS1/16S473J
RS1/16S222J
RS1/16S222J
RS1/16S222J
RS1/16S473J

C
C
C
C
C

314
315
320
401
402

CKSQYB474K16
CKSQYB225K10
CKSRYB224K16
CKSRYB183K25
CKSRYB183K25

R
R
R
R
R

675
679
685
690
691

RS1/16S1R0J
RD1/4PU222J
RS1/16S682J
RD1/4PU472J
RS1/16S222J

C
C
C
C
C

403
404
405
406
407

CKSQYB103K50
CKSRYB473K16
CEJA101M6R3
CEJA220M10
CKSRYB103K50

R
R
R
R
R

694
751
752
753
754

RD1/4PU222J
RD1/4PU222J
RS1/16S223J
RS1/16S472J
RS1/16S102J

C
C
C
C
C

408
410
411
416
417

CKSRYB223K25
CKSRYB472K50
CKSRYB473K16
CKSRYB473K16
CCSRCH101J50

R
R
R
R
R

755
756
757
758
759

RS1/16S102J
RS1/16S473J
RS1/16S473J
RS1/16S102J
RD1/4PU101J

C
C
C
C
C

446
493
601
602
610

CKSRYB223K25
CKSRYB103K50
CKSRYB103K50
CKSRYB472K50
CEJA2R2M50

R
R
R
R
R

760
761
951
952
953

RS1/16S620J
RD1/4PU101J
RS1/16S103J
RD1/4PU122J
RS1/16S122J

C
C
C
C
C

612
613
614
615
617

CCSRCH150J50
CCSRCH150J50
CCSRCH101J50
CEJA4R7M35
CKSRYB103K50

(KEH-P5015/X1M/ES,P4015/X1M/ES)
(KEH-P5015/X1M/ES,P4015/X1M/ES)
(KEH-P4010/X1M/UC)

3300F/16V

CCH1368
CKSRYB104K16
CKSQYB474K16
CKSQYB474K16
CKSQYB474K16

31

KEH-P5015,P4015,P4010

=====Circuit Symbol and No.===Part Name


--- -----------------------------------------------

Part No.
-------------------------

=====Circuit Symbol and No.===Part Name


--- -----------------------------------------------

C
C
C
C
C

620
621
636
670
751

CEJA100M16
CEJA220M10
CKSRYB473K16
CKSRYB104K16
CKSRYB104K16

CWM7347
B Unit Number : (KEH-P4015/X1M/ES)

C
C
C
C
C

752
951
952
953
954

CKSRYB102K50
CCH1183
CEJA470M10
CCH1179
CKSRYB103K50

C
C
C

956
957
958

470F/16V
100F/16V

330F/10V

CKSRYB103K50
CCSRCH101J50
CCH1181

Unit Number : CWM7341


(KEH-P5015/X1M/ES)
Unit Name
: Keyboard Unit

MISCELLANEOUS
IC
IC
D
D
D

1901
1902
1811
1812
1813

IC
IC
LED
LED
LED

PD6340A
SBX8035-H
SML210PT
SML210PT
SML210PT

D
D
D
D
D

1814
1815
1816
1817
1818

LED
LED
LED
LED
LED

SML210PT
SML210PT
SML210PT
SML210PT
SML210PT

D
D
D
D
X

1850
1851
1901
1902
1901

LED
LED
Diode
Diode
Ceramic Resonator 4.97MHz

NSSW440-9159
NSSW440-9159
MA152WK
MA152WA
CSS1422

Lamp 14V 40mA


Lamp 14V 40mA
LCD

CEL1651
CEL1651
CAW1617

IL 1801
IL 1802
LCD1902

RESISTORS
R
R
R
R
R

1809
1810
1811
1812
1813

RS1/16S131J
RS1/16S151J
RS1/16S181J
RS1/16S181J
RS1/16S151J

R
R
R
R
R

1814
1815
1816
1817
1818

RS1/16S181J
RS1/16S181J
RS1/16S151J
RS1/16S181J
RS1/16S181J

R
R
R
R
R

1823
1824
1825
1826
1850

RS1/16S471J
RS1/16S471J
RS1/16S471J
RS1/16S471J
RS1/16S151J

R
R
R
R
R

1851
1852
1853
1901
1902

RS1/16S151J
RS1/16S151J
RS1/16S0R0J
RS1/10S222J
RS1/10S222J

R
R

1903
1904

RS1/16S121J
RS1/16S2R2J

CAPACITORS
C
C
C
C

1810
1811
1901
1902

32

CKSQYB104K16
CKSQYB104K16
CEH100M6R3
CKSRYB103K50

Unit Name

Part No.
-------------------------

: Keyboard Unit

MISCELLANEOUS
IC
D
D
D
D

1901
1811
1812
1813
1814

IC
LED
LED
LED
LED

PD6340A
SML210PT
SML210PT
SML210PT
SML210PT

D
D
D
D
D

1815
1816
1817
1818
1850

LED
LED
LED
LED
LED

SML210PT
SML210PT
SML210PT
SML210PT
NSSW440-9159

D
D
D
X
IL

1851
1901
1902
1901
1801

LED
Diode
Diode
Ceramic Resonator 4.97MHz
Lamp 14V 40mA

NSSW440-9159
MA152WK
MA152WA
CSS1422
CEL1651

Lamp 14V 40mA


LCD

CEL1651
CAW1635

IL 1802
LCD1902

RESISTORS
R
R
R
R
R

1809
1810
1811
1812
1813

RS1/16S131J
RS1/16S151J
RS1/16S181J
RS1/16S181J
RS1/16S151J

R
R
R
R
R

1814
1815
1816
1817
1818

RS1/16S181J
RS1/16S181J
RS1/16S151J
RS1/16S181J
RS1/16S181J

R
R
R
R
R

1823
1824
1825
1826
1850

RS1/16S471J
RS1/16S471J
RS1/16S471J
RS1/16S471J
RS1/16S151J

R
R
R
R
R

1851
1852
1853
1901
1902

RS1/16S151J
RS1/16S151J
RS1/16S0R0J
RS1/10S222J
RS1/10S222J

1905

RS1/16S473J

CAPACITORS
C
C
C

1810
1811
1902

CKSQYB104K16
CKSQYB104K16
CKSRYB103K50

Unit Number : CWM7346


(KEH-P4010/X1M/UC)
Unit Name
: Keyboard Unit

MISCELLANEOUS
IC
D
D
D
D

1901
1811
1812
1813
1814

IC
LED
LED
LED
LED

PD6340A
SML210PT
SML210PT
SML210PT
SML210PT

D
D
D
D
D

1815
1816
1817
1818
1850

LED
LED
LED
LED
LED

SML210PT
SML210PT
SML210PT
SML210PT
NSSW440-9159

KEH-P5015,P4015,P4010

=====Circuit Symbol and No.===Part Name


--- -----------------------------------------------

Part No.
-------------------------

=====Circuit Symbol and No.===Part Name


--- -----------------------------------------------

Part No.
-------------------------

D
D
D
X
IL

LED
Diode
Diode
Ceramic Resonator 4.97MHz
Lamp 14V 40mA

NSSW440-9159
MA152WK
MA152WA
CSS1422
CEL1651

R
R
R
R
R

304
351
352
353
354

RS1/16S163J
RS1/16S102J
RS1/16S102J
RS1/16S102J
RS1/16S102J

Lamp 14V 40mA


LCD

CEL1651
CAW1635

R
R
R
R
R

355
362
373
374
401

RS1/16S274J
RS1/8S301J
RS1/16S0R0J
RS1/8S0R0J
RS1/16S153J

R
R
R

402
403
404

RS1/16S332J
RS1/16S911J
RS1/16S274J

1851
1901
1902
1901
1801

IL 1802
LCD1902

RESISTORS
R
R
R
R
R

1809
1810
1811
1812
1813

RS1/16S131J
RS1/16S151J
RS1/16S181J
RS1/16S181J
RS1/16S151J

R
R
R
R
R

1814
1815
1816
1817
1818

RS1/16S181J
RS1/16S181J
RS1/16S151J
RS1/16S181J
RS1/16S181J

R
R
R
R
R

1823
1824
1825
1826
1850

RS1/16S471J
RS1/16S471J
RS1/16S471J
RS1/16S471J
RS1/16S151J

R
R
R
R
R

1851
1852
1853
1901
1902

RS1/16S151J
RS1/16S151J
RS1/16S0R0J
RS1/10S222J
RS1/10S222J

1905

RS1/16S473J

CAPACITORS

CAPACITORS
C
C
C

1810
1811
1902

CKSQYB104K16
CKSQYB104K16
CKSRYB103K50

Number : EWM1032
C Unit
Unit Name
: Deck Unit
251
351
352

IC
IC
Diode

HA12229F
PA2020A
1SS355

RESISTORS
R
R
R
R
R

271
285
301
302
303

251
252
253
254
255

C
C
C
C
C

256
271
272
301
302

C
C
C
C
C

351
352
353
354
355

CKSQYB224K25
CKSRYB392K50
CKSRYB103K50
CKSRYB103K50
CKSQYB104K50

C
C
C
C
C

356
401
402
403
404

CKSRYB103K50
CKSRYB392K50
CKSRYB334K10
CKSRYB223K25
CKSRYB103K50

405

CKSRYB333K16

MISCELLANEOUS
IC
IC
D

C
C
C
C
C

RS1/16S183J
RS1/16S0R0J
RS1/16S163J
RS1/16S163J
RS1/16S163J

S
S
EGN

CKSRYB391K50
CKSRYB391K50
CKSRYB391K50
CKSRYB391K50
CKSRYB103K50
1F/50V

CKSRYB103K50
ECH0002
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16

Unit Number :
Unit Name
: REEL SENSE PCB
1
2
1

Switch(LOAD)
Switch(MODE)
Photo-reflector

ESG1007
ESG1007
EGN1004

Miscellaneous Parts List


M
M
HD

1
2
1

Motor Unit(MAIN)
Motor Unit(SUB)
Head Assy

EXA1491
EXA1580
EXA1592

6. ADJUSTMENT
There is no information to be shown in this chapter.

33

KEH-P5015,P4015,P4010

7 GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
- Removing the Case (not shown)
1. Remove the two screws.
2. Remove the Case.

Cassette Mechanism Module

- Removing the Cassette Mechanism Module (Fig.1)


Remove the four screws and then remove the
Cassette Mechanism Module.
- Removing the Panel Assy (Fig.1)
Disconnect the two stoppers and then remove the
Panel Assy.

Panel Assy

Fig.1

- Removing the Tuner Amp Unit (Fig.2)


Remove the two screws.
Straight the tabs at four locations indicated.
Remove the screw.
Remove the three screws and then remove the
Tuner Amp Unit.

Tuner Amp Unit


Fig.2
34

KEH-P5015,P4015,P4010

7.1.2 CONNECTOR FUNCTION DESCRIPTION

ANTENNA JACK

IP-BUS IN

10

11

12

8 9 10 11
5 6

1 2 3 4

1. BUS+
2. GND
3. GND
4. NC
5. BUS6. GND
7. BUS L+ INPUT
8. ASENB
9. BUS R+ INPUT
10. BUS R- INPUT
11. BUS L- INPUT

REAR OUTPUT

1. B.REMOTE
2. ACC
3. FR- OUTPUT
4. FR+ OUTPUT
5. FL- OUTPUT
6. FL+ OUTPUT
7. BACK UP
8. RL+ OUTPUT
9. RL- OUTPUT
10. RR+ OUTPUT
11. RR- OUTPUT
12. GND

35

KEH-P5015,P4015,P4010

7.2 PARTS
7.2.1 IC
- Pin Functions (PE5198A)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
5154
55
56
57
58

36

Pin Name
SD
st
ADPW
AVSS
mute
TELLIN
AVREF1
KYDT
DPDT
B.REM
TUNPDI
TUNPDO
TUNPCK
TUNPCE
tmute
NC
TX
NC
swvdd
ASENBO
IPPW
VST
VCK
VDT
LOCL
LOCH
SYSPW
TUNPCE2
DALMON
currq
STBY
CM
VSS
SC1
SC2
NES
RES
POS
NR
mtlsw
RIMUTE
PLAY
n/R
MSIN
PEE
loadsw
RDS57K
SDBW
PCL
LCDPW
NC
fm/AM
TX
RX
NC

I/O
I
I
O
O
I
I
O
O
I
O
O
O
O

Format

C
C

C
C
C
C
C
C

O
O
O
O
O
O
O
O
O
O
O
O
O
O

C
C
C
C
C
C
C
C
C
C
C

O
O
I
I
I
O
I
O
O
I
I
O
I
I
O
O
O

C
C

O
O
I

C
C

C
C

N
N
C

C
C

Function and Operation


Station detector input
FM stereo input
A/D converter power supply output
A/D converter GND
System mute output
Telephone mute input
A/D converter reference voltage
Key data input
Display data output
B.REM control output
PLL IC data input
PLL IC data output
PLL IC clock output
PLL IC chip enable output
Tuner mute output
Not used
IP BUS data output
Not used
Key board unit power supply control output
Slave power supply control output
IP-BUS driver power supply output
Strobe pulse output for electronic volume
Clock output for electronic volume
Data output for electronic volume
Local L output
Local H output
System power supply control output
EEPROM chip enable output
DFS alarm output
Tuner voltage FIX output
Cassette mechanism stand-by output
Cassette mechanism capstan motor control output
GND
Cassette mechanism sub motor control output
Cassette mechanism sub motor control output
Cassette mechanism forward end sense input
Cassette mechanism reverse end sense input
Cassette mechanism position sense input
Cassette mechanism dolby NR ON/OFF select output
Cassette mechanism metal tape sense input
Cassette mechanism RI mute output
Cassette mechanism tape MS filter select output
Cassette mechanism tape direction input
Cassette mechanism MS sense input
Beep tone output
Tape loading sensor input
RDS 57kHz pulse count input
SD bandwidth signal input
Clock adjustment output
LCD back light power supply control output
Not used
RDS decoder power supply control output
IP BUS data output
IP BUS data input
Not used

36

KEH-P5015,P4015,P4010

Pin No.
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
75
77
78
79
80

Pin Name
ILL
reset
ldet
RCK
dsens
RDT
asens
bsens
VSS
VDD
X2
X1
IC
NC
TESTIN
AVDD
AVREF0
SL
MODEL
NL1
NL2DT
ILMPW

I/O
O
I
I
O
I
I
I
I

Format
C

I
I
I
I
O

20

*PE5198A
21

80

Function and Operation


Illumination power supply control output
Reset input
PLL lock sense input
FROM clock output
Grille detach sense input
FROM data input
ACC power sense input
Back up power sense input
GND
Power supply
Crystal oscillator connection pin
Crystal oscillator connection pin
GND
Not used
Test program mode input
Power supply terminal
A/D converter reference voltage
SD level input from tuner
Model select input
RDS noise level input
RDS noise level input
Illumination power supply control output

Format
C
N

Meaning
C MOS
N Channel open drain

IC's marked by* are MOS type.


Be careful in handling them because they are very
liable to be damaged by electrostatic induction.

33

49

17

64
1

32

16

60

61
41

40

48

*PD6340A

37

KEH-P5015,P4015,P4010

- Pin Functions (PD6340A)


Pin No.
1-5
6-9
10
11-14
15,16
17
18
19
20
21
22
23
24
25,26
27
28
29-55
56
57-64

Pin Name
SEG4-0
COM3-0
VLCD
KST3-0
KDT0,1
REM
DPDT
RST
KYDT
MODA
X0
X1
VSS
KDT2,3
NC
KST4
SEG39-13
VDD
SEG12-5

I/O
O
O

Function and Operation


LCD segment output
LCD common output
LCD drive power supply
Key strobe output
Key data input (analogue input)
Remote control reception
Display data input
Not used
Key data output
GND
Crystal oscillator connection pin
Crystal oscillator connection pin
GND
Key data input
Not used
Key strobe output
LCD segment output
Power supply
LCD segment output

O
I
I
I
O

I
O
O
O

TA8277H

+
+

38

CRIP OUT

GND4

24 25

MUTE

21 22 23
OUT4(+)

VCC1

OUT3(-)

GND3

OUT3(+)

IN1

IN3

RIP

AUX IN

11 12 13 14 15 16 17 18 19 20
IN4

10

PRE-GND

IN2

8
GND1

OUT1(+)

6
VCC2

OUT1(-)

GND2

4
STBY

OUT2(+)

OUT2(-)

TAB

OUT4(-)

KEH-P5015,P4015,P4010

S-80834ANY

OUT

VDD

VSS

21 NC

22 NC

23 NC

24 NC

25 PBOUT(R)

TAI(R)
27

26 RIP

Vref3
28

29 EQOUT(R)

30

M-OUT(R)

HA12229F

20 MUTE ON/off

NFI(R) 31
Vref1 32

19 120/70

MUTE ON/off

RIN(L) 33

18 ser/REP

NC 34

17 for/REV

RIN(R) 35

16 MSOUT

LPF

GND 36

15 VCC

DET

FIN(R) 37

14 MSDET
13 MSI

Vref2 38
MUTE ON/off

FIN(L) 39

12 MAOUT
11 MSGv(R)

MSGv(S) 10

NC 9

NC 8

NC 7

PBOUT(L) 6

TEST 5

TAI(L) 4

Vref4 3

EQOUT(L) 2

M-OUT(L) 1

NFI(L) 40

39

KEH-P5015,P4015,P4010

- FM/AM Tuner Unit


FM/AM TUNER UNIT
FM/AM 1ST IF 10.7MHz
T51 Q51 CF51 CF52 CF53

AMRF
28

AMANT

MPXREF 41kHz
AMDET

ATT

L ch

IC 2 FM MPX

6
R ch

ANT ADJ
FMANT
27
RFGND
26

COMP

IC1
MIXER, IF AMP, DET.

LDET

21
18

ATT
FMRF
CF202

No. Symbol I/O Explain


1 STIND O stereo
indicator
2 FMSD
O FM station
detector

11 12 15 16

13

STIND

NL2

NL1

FMSD

SL

SDBW

CE1

CK

CE2

24

DGND

CREQ

DI/DO

NC

NC

7 17 20 22 10 19 14

NC

25

WC

RF ADJ
LOCL

LOCH
23

VDD
VCC

FMLOCL

IC 3
EEPROM

IMG ADJ AM 2ND IF X901


450kHz 10.25MHz

"Low" when the FM stereo signals are received.


To be pulled up to the "VDD" at 47k.
"High" when signals are received. To be pulled up to the "VDD" at 47k
Meanwhile, 10k should be used when taking diver FIX trigger from here
and "High: 0.9VDD or more" and "Low: 250mV or less".
(Should satisfy the diver IC specifications)
3 NL1
O noise level-1
"High" when noise is received. Output for the RDS. GND at 47k //1,800pF.
4 NL2
O noise level-2
"High" when noise is received. Output for the RDS. GND at 36k //330pF.
5 Rch
O R channel
FM stereo "R-ch" signal output or AM audio output.
output
Add the specified di-emphasis constant.
6 Lch
O L channel
FM stereo "L-ch" signal output or AM audio output.
output
Add the specified di-emphasis constant.
7 WC
write control
EEPROM write control. Writing permissible at "Low". Normally open.
8 SDBW O SD bandwidth
SD bandwidth signal output. For detection of detuning data for the RDS.
9 NC
Not used
10 VDD
power
Power supply pin for the digital section.
supply
D.C. 5V +/- 0.25V. Be careful about overlapping noise in the logic section.
11 DGND
digital ground
Grounding for the digital section.
12 CE2
I
chip enable-2
EEPROM chip enable. Active a "Low"
To be pulled up to the "VDD" at 47k
13 SL
I/O signal level
Received FM/AM signal level (strength) output.
Connect the specified load resistor and capacitor (10k + 39k //4,700pF)
14 DI/DO
I/O data input/
Data input/Data output
data output
To be pulled up to the "VDD" at 47k
15 CK
I
clock
Clock input To be pulled up to the "VDD" at 47k
16 CE1
I
chip enable-1
AFRF chip enable. Active at "High" To be grounded at 47k
17 NC
Not used
18 LDET
O lock detector
Active at "Low". To be pulled up to the "VDD" at 47k
19 CREQ
I
current request
Active at "Low". To be grounded at 47k
20 NC
Not used
21 COMP O composite signal FM composite signal output. r out < 100
22 VCC
power supply
Analog section power supply pin.D.C.8.4V +/- 0.3V
23 LOCH
I
local high
FM local high pin. When seeking local high, apply 5V together with "LOCL".
24 FMLOCL I
FM local low
FM local low pin. When seeking local low, apply 5V to the base of the NPN
transistor with which the specified resistor is being connected to the emitter.
Keep it open in case of ordinary marketed models.
25 LOCL
I
local low
FM/AM local low pin. When seeking local low, apply 5V to the base of the
NPN transistor. Since this pin is exclusive for AM when the FMLOCL is in use,
do not drive it under FM.
26 RFGND
RF ground
Grounding for the antenna section.
27 FMANT I
FM antenna input FM antenna input. 75. Serge absorber (DSP-201M-S00B) is necessary.
28 AMANT I
AM antenna input AM antenna input. High impedance.
Connect to the antenna through an L (LAU type) of 4.7H.To cope with the
power transmission line hums, insert a series circuit consisting of an L
(a coil of about 100mH) + R (a resistor of 470 to 2.2k) between the GND.

40

41

COMMON

COM3A
COM2A
COM1A
COM2B
COM0A

50
49
48
47
46

36

SEG34

37

SEG35

38

SEG37

39

SEG38

40

SEG39

41

COM0B

COM0B

COM1B

COM1B

COM2D

COM2D

COM3B

COM3B

COM2C

COM2C

SEGMENT

COM3A
COM2A
COM1A
COM2B
COM0A

35

SEG33
SEG32

45
44
43
42

34

28

SEG26

29

SEG27

30

SEG28

31

SEG29

32

SEG30

33

SEG31

SEG25
SEG24
SEG23

27
26
25

19

SEG17

20

SEG18

21

SEG19

22

SEG20

23

SEG21

24

SEG22

SEG16

18

SEG7

10

SEG8

11

SEG9

12

SEG10

13

SEG11

14

SEG12

15

SEG13

16

SEG14

17

SEG15

SEG36

SEG0

SEG1

SEG2

SEG3

SEG4

SEG5

SEG6

- CAW1617(KEH-P5015/X1M/ES), CAW1635(KEH-P4015/X1M/ES, KEH-P4010/X1M/UC)

7.2.2 DISPLAY
KEH-P5015,P4015,P4010

KEH-P5015,P4015,P4010

7.3 OPERATIONAL FROW CHART


Power ON

VDD=5V
Pin 68

bsens
Pin 66
BSENS=L
asens
Pin 65
ASENS=L
dsens
Pin 63
DSENS=L
ADPWH Pin 3
IPPWH Pin 21

Starts communication with Grille microcomputer.


300ms
swvddL
Pin 19
Source keys
operative

300ms
In case of the above signal, the communication
with Grille microcomputer may fail.
If the time interval is not 300msec, the oscillator
may be defective.

Source ON
YES
SYSPWH
Pin 27
Completes power-on operation.
(After that, proceed to each source operation.)
42

KEH-P5015,P4015,P4010

8. OPERATIONS AND SPECIFICATIONS


8.1 OPERATIONS
Head Unit

LOCAL/BSM button

+/ buttons
EQ button

EJECT button

Cassette door

AUDIO button
BAND button

Detach button

Buttons 16
LOUD button
SOURCE button

5//2/3 buttons
PAUSE/SCAN button

Remote Controller (KEH-P5015)


KEH-P5015 is equipped with a remote controller for convenient operation.
Operation is the same as when using buttons on the head unit.

+/ button
Raise or lower the volume.
PAUSE button
Press once to
pause play.

AUDIO button
5//2/3 buttons

BAND button
CD button
Press once to
select a CD.

TUNER button
Press once to
select a tuner.

TAPE button
Press once to
select a tape.

ATT button
This lets you quickly
lower volume level
(by about 90%). Press
once more to return to
the original volume
level.

43

44

Hold for 1 second

3. Turn the source OFF.

2. Raise or lower the volume.

External Unit refers to a Pioneer product (such as one available in the future) that, although incompatible as a source, enables control of basic functions by this product. Only one External Unit can
be controlled by this product.
In the following cases, the sound source will not change:
* When a product corresponding to each source is not connected to this product.
* When no tape is set in this product.
* When no magazine is set in the Multi-CD player.
* When no disc is set in the CD player.
* When the AUX (external input) is set to OFF.
When this products blue/white lead is connected to the cars Auto-antenna relay control terminal,
the cars Auto-antenna extends when this products source is switched ON. To retract the antenna,
switch the source OFF.

Note:

Each press of the button selects the desired source in the following order:
TUNER button : Tuner = Sources OFF
CD button
: CD player (one disc only) = Multi-CD player = Sources OFF

7 Remote Controller

Each press of the SOURCE button selects the desired source in the following order:
CD player (one disc only) = Tuner = Tape = Multi-CD player = External Unit
= AUX

7 Head Unit

Each press changes the Source ...

1. Select the desired source (e.g. Tuner).

Loading a cassette in this product.

Note:

The following explains the initial operations required before you can listen to music.

To Listen to Music

Basic Operation

Seek Tuning

Preset Number Indicator

2 seconds or more

Broadcast station preset memory

Up to 18 FM stations (6 in F1 (FM1), F2 (FM2) and F3


(FM3)) and 6 AM stations can be stored in memory.
You can also use the 5 or buttons to recall broadcast stations memorized in buttons 1 through 6.

Note:

2 seconds or less

Preset station recall

You can memorize broadcast stations in buttons


1 through 6 for easy, one-touch station recall.

Preset Tuning

Band Indicator

Frequency Indicator

F1 (FM1) = F2 (FM2)
= F3 (FM3) = AM

Band

If you continue pressing the button for longer than 0.5 seconds, you can skip broadcast
stations. Seek Tuning starts as soon as you release the button.
Stereo indicator lights when a stereo station is selected.

Note:

0.5 seconds or less


0.5 seconds or more

Manual Tuning (step by step)

You can select the tuning method by changing the length of time you
press the 2/3 button.

Manual and Seek Tuning

Reset the AM tuning step from 9 kHz (the factory preset step) to 10 kHz when using the
tuner in North, Central or South America.(KEH-P5015/X1M/ES, KEH-P4015/X1M/ES)

Basic Operation of Tuner

KEH-P5015,P4015,P4010

Dont insert any materials except for cassette


into Cassette Loading Slot.

Note:

Cassette Loading Slot

Direction Indicator

Direction Change

The Tape function can be turned


ON/OFF with the cassette tape remaining in this product.

Note:

Eject

Fast Forward/Rewind and Music Search can be canceled by pressing the BAND button.

Note:

REW (Rewind) = R-MS (Rewind-Music Search) = Normal Playback

Each press of the 2 button selects Rewind or Rewind-Music Search.

FF (Fast Forward) = F-MS (Forward-Music Search) = Normal Playback

Each press of the 3 button selects Fast Forward or Forward-Music


Search.

Fast Forward/Rewind and Music Search

Basic Operation of Cassette Player

Basic Operation

The Multi-CD player may perform a preparatory operation, such as verifying the presence of a
disc or reading disc information, when the power is turned ON or a new disc is selected for playback. READY is displayed.
If the Multi-CD player cannot operate properly, an error message such as ERROR-14 is displayed. Refer to the Multi-CD player owners manual.
If there are no discs in the Multi-CD player magazine, NO DISC is displayed.

Note:

When a 12-Disc Multi-CD Player is connected and you want to select disc 7 to 12, press the 1 to
6 buttons for 2 seconds.

Note:

You can select discs directly with the 1 to 6 buttons. Just press the number
corresponding to the disc you want to listen to.

Disc Search

Disc Number Indicator

Disc Number Search (for 6-Disc, 12-Disc types)

Play Time Indicator

Track Number Indicator

Multi-CD indicator
selected.

lights when a Multi-CD source is

Continue pressing

Fast Forward/Reverse

Note:

0.5 seconds or less

Track Search

You can select between Track Search or Fast


Forward/Reverse by pressing the 2/3 button for
a different length of time.

Track Search and Fast Forward/Reverse

This product can control a Multi-CD player (sold separately).

Basic Operation of Multi-CD Player

KEH-P5015,P4015,P4010

45

46

3. Antenna jack

7. IP-BUS cable

1. This product

16. Perform these connections when using


a different amp (sold separately).

15. With a 2 speaker system, do not connect


anything to the speaker leads that are not
connected to speakers.

10. Black (ground)


To vehicle (metal) body.

9. Red
To electric terminal controlled
by ignition switch (12 V DC) ON/OFF.

8. Yellow
To terminal always supplied
with power regardless of
ignition switch position.

5. Multi-CD player
(sold separately)

6. IP-BUS input
(Blue)

2. Rear output

18. Rear speaker (Left)

18. Rear speaker (Left)

17. Front speaker (Left)

22. Green/black

21. Green

20. White/black

19. White

23. Gray

26. Violet/black

25. Violet

24. Gray/black

11. Blue/white
To system control terminal of the power amp or Auto-antenna
relay control terminal (max. 300 mA 12 V DC).

4. Fuse

28. Rear speaker (Right)

28. Rear speaker (Right)

27. Front speaker (Right)

14. System remote control

12. Connecting cords with RCA pin plugs


(sold separately)

13. Power amp


(sold separately)

KEH-P5015,P4015,P4010

KEH-P5015,P4015,P4010

8.2 SPECIFICATIONS
- KEH-P5015/X1M/ES, KEH-P4015/X1M/ES

General

FM tuner

Power source .......... 14.4 V DC (10.8 15.1 V allowable)


Grounding system ........................................ Negative type
Max. current consumption ........................................ 8.5 A
Electrode dark current ................................Less than 4 mA
Dimensions
(DIN) (chassis) ...... 178 (W) 50 (H) 155 (D) mm
(nose) ............ 188 (W) 58 (H) 19 (D) mm
(D) (chassis) ...... 178 (W) 50 (H) 160 (D) mm
(nose) ............ 170 (W) 48 (H) 14 (D) mm
Weight ...................................................................... 1.2 kg

Frequency range ...................................... 87.5 108 MHz


Usable sensitivity ...................................................... 9 dBf
(0.8 V/75 , mono, S/N: 30 dB)
50 dB quieting sensitivity .... 15 dBf (1.5 V/75 , mono)
Signal-to-noise ratio ...................... 70 dB (IEC-A network)
Distortion .......................... 0.3% (at 65 dBf, 1 kHz, stereo)
Frequency response ...................... 30 15,000 Hz (3 dB)
Stereo separation .......................... 40 dB (at 65 dBf, 1 kHz)

Amplifier
Continuous power output is 20 W per channel min. into 4
ohms, both channels driven 50 to 15,000 Hz with no more
than 5% THD.
Maximum power output ...................................... 45 W 4
Load impedance .......................... 4 (4 8 allowable)
Preout maximum output
level/output impedance ............................ 2.2 V/1 k
Equalizer (3-Band Equalizer)
(Low) .................................................. Level: 12 dB
(Mid) .................................................... Level: 12 dB
(High) .................................................. Level: 12 dB
Loudness contour
(Low) .................. +3.5 dB (100 Hz), +3 dB (10 kHz)
(Mid) ................ +10 dB (100 Hz), +6.5 dB (10 kHz)
(High) ................ +11 dB (100 Hz), +11 dB (10 kHz)
(volume: 30 dB)

AM tuner
Frequency range ........................ 531 1,602 kHz (9 kHz)
530 1,640 kHz (10 kHz)
Usable sensitivity .............................. 18 V (S/N: 20 dB)
Selectivity .................................................. 50 dB (9 kHz)
50 dB (10 kHz)

Cassette player
Tape ........................ Compact cassette tape (C-30 C-90)
Tape speed ........ 4.76cm/sec.(+0.14cm/sec., -0.05cm/sec.)
Fast forward/rewinding time .... Approx. 100 sec. for C-60
Wow & flutter .......................................... 0.09% (WRMS)
Frequency response ...................... 30 16,000 Hz (3 dB)
Stereo separation ...................................................... 45 dB
Signal-to-noise ratio .................... 61 dB (IEC-A network)

Note:
Specifications and the design are subject to possible modification without notice due to improvements.

47

KEH-P5015,P4015,P4010

- KEH-P4010/X1M/UC

General

FM tuner

Power source .......... 14.4 V DC (10.8 15.1 V allowable)


Grounding system ........................................ Negative type
Max. current consumption ........................................ 8.5 A
Electrode dark current ................................Less than 4 mA
Dimensions
(DIN) (chassis) ...... 178 (W) 50 (H) 155 (D) mm
[7 (W) 2 (H) 6-1/8 (D) in]
(nose) ............ 188 (W) 58 (H) 19 (D) mm
[7-3/8 (W) 2-1/4 (H) 3/4 (D) in]
(D) (chassis) ...... 178 (W) 50 (H) 160 (D) mm
[7 (W) 2 (H) 6-1/4 (D) in]
(nose) ............ 170 (W) 48 (H) 14 (D) mm
[6-3/4 (W) 1-7/8 (H) 5/8 (D) in]
Weight ........................................................ 1.2 kg (2.6 lbs)

Frequency range .................................... 87.9 107.9 MHz


Usable sensitivity ...................................................... 9 dBf
(0.8 V/75 , mono, S/N: 30 dB)
50 dB quieting sensitivity .... 15 dBf (1.5 V/75 , mono)
Signal-to-noise ratio ...................... 70 dB (IHF-A network)
Distortion .......................... 0.3% (at 65 dBf, 1 kHz, stereo)
Frequency response ...................... 30 15,000 Hz (3 dB)
Stereo separation .......................... 40 dB (at 65 dBf, 1 kHz)
Selectivity .................................................... 70 dB (2ACA)
Three-signal intermodulation
(desired signal level) ........................................ 30 dBf
(two undesired signal level: 100 dBf)

Amplifier
Continuous power output is 20 W per channel min. into 4
ohms, both channels driven 50 to 15,000 Hz with no more
than 5% THD.
Maximum power output ...................................... 45 W 4
Load impedance .......................... 4 (4 8 allowable)
Preout maximum output level/
output impedance .................................... 2.2 V/1 k
Equalizer (3 band equalizer)
(Low) .............................................................. 12 dB
(Mid) .............................................................. 12 dB
(High) .............................................................. 12 dB
Loudness contour
(Low) .................. +3.5 dB (100 Hz), +3 dB (10 kHz)
(Mid) ................ +10 dB (100 Hz), +6.5 dB (10 kHz)
(High) ................ +11 dB (100 Hz), +11 dB (10 kHz)
(volume: 30 dB)

AM tuner
Frequency range ...................... 530 1,710 kHz (10 kHz)
Usable sensitivity .............................. 18 V (S/N: 20 dB)
Selectivity ................................................ 50 dB (10 kHz)

Cassette player
Tape ........................ Compact cassette tape (C-30 C-90)
Tape speed ........ 4.76cm/sec.(+0.14cm/sec., -0.05cm/sec.)
Fast forward/rewinding time .... Approx. 100 sec. for C-60
Wow & flutter .......................................... 0.09% (WRMS)
Frequency response ...................... 30 16,000 Hz (3 dB)
Stereo separation ...................................................... 45 dB
Signal-to-noise ratio...................... 61 dB (IHF-A network)

Note:
Specifications and the design are subject to possible modification without notice due to improvements.

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