Design Calculation Report

Codeware, Inc.
Sarasota, FL, USA

www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item:
Vessel No:
Designer:
Date:
Air Receiver
V-002
SP
Thursday, August 18, 2016
Table of Contents
General Arrangement Drawing..............................................................................................................................1/148
Deficiencies Summary............................................................................................................................................2/148
Nozzle Schedule......................................................................................................................................................3/148
Nozzle Summary.....................................................................................................................................................4/148
Pressure Summary.................................................................................................................................................5/148
Revision History......................................................................................................................................................7/148
Settings Summary...................................................................................................................................................8/148
Radiography Summary.........................................................................................................................................10/148
Thickness Summary.............................................................................................................................................11/148
Weight Summary...................................................................................................................................................12/148
Test Report............................................................................................................................................................13/148
Vacuum Summary.................................................................................................................................................14/148
Bill of Materials......................................................................................................................................................15/148
Liquid Level bounded by B16.9 Pipe Cap #2......................................................................................................16/148
B16.9 Pipe Cap #1.................................................................................................................................................17/148
Straight Flange on B16.9 Pipe Cap #1.................................................................................................................20/148
Inspection Opening (N3).......................................................................................................................................24/148
Shell........................................................................................................................................................................36/148
Drain (N6)...............................................................................................................................................................40/148
Inlet (N1).................................................................................................................................................................52/148
Lifting Lug #1.........................................................................................................................................................64/148
Lifting Lug #2.........................................................................................................................................................70/148
Outlet (N2)..............................................................................................................................................................76/148
Vent/PRV (N5)........................................................................................................................................................88/148
Straight Flange on B16.9 Pipe Cap #2...............................................................................................................100/148
B16.9 Pipe Cap #2...............................................................................................................................................104/148
Inspection Opening (N4).....................................................................................................................................107/148
Table of Contents
Saddle #1.............................................................................................................................................................119/148
Seismic Code.......................................................................................................................................................147/148
Wind Code...........................................................................................................................................................148/148
ii
General Arrangement Drawing
1/148
Deficiencies Summary
No deficiencies found.
2/148
Nozzle Schedule
Specifications
Impact
Tested
Normalized
Fine Grain
Flange
Blind
SA-106 B Smls Pipe
No
No
No
NPS 2 Class 150

WN A105
No
Nozzle
SA-106 B Smls Pipe
No
No
No
NPS 2 Class 150

WN A105
No
92.07 OD x 10.57
Nozzle
SA-105
No
No
No
N/A
No
Inspection Opening
92.07 OD x 10.57
Nozzle
SA-105
No
No
No
N/A
No
N5
Vent/PRV
92.07 OD x 10.57
Nozzle
SA-105
No
No
No
N/A
No
N6
Drain
92.07 OD x 10.57
Nozzle
SA-105
No
No
No
N/A
No
Nozzle
mark
Identifier
Size
N1
Inlet
NPS 2 Sch 160 DN 50
Nozzle
N2
Outlet
NPS 2 Sch 160 DN 50
N3
Inspection Opening
N4
Materials
3/148
Nozzle Summary
Dimensions
OD
(mm)
tn
(mm)
N1
60.33
8.74
7.34
Yes
N2
60.33
8.74
7.34
N3
92.07
10.57
N4
92.07
10.57
N5
92.07
N6
92.07
Req tn
(mm)
Reinforcement
Pad
Shell
Nozzle
mark
A1?
A2?
Corr
(mm)
Aa/Ar
(%)
Width
(mm)
tpad
(mm)
N/A
N/A
N/A
Exempt
9.52
N/A
N/A
N/A
Exempt
Yes
9.52
N/A
N/A
N/A
3.81
Exempt
Yes
9.52
N/A
N/A
N/A
3.81
Exempt
Yes
Yes
9.52
N/A
N/A
N/A
3.81
Exempt
Yes
Yes
9.52
N/A
N/A
N/A
3.81
Exempt
Nom t
(mm)
Design t
(mm)
Yes
9.52
Yes
Yes
8.83
Yes
8.83
Yes
10.57
8.33
10.57
8.33
User t
(mm)
*Head minimum thickness after forming
Definitions
tn
Nozzle thickness
Req tn
Nozzle thickness required per UG-45/UG-16

Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t
Vessel wall thickness
Design t
User t
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Aa
Area available per UG-37, governing condition
Ar
Area required per UG-37, governing condition
Corr
Corrosion allowance on nozzle wall
4/148
Pressure Summary
Component Summary
P
Design
(kPa)
Design
(C)
B16.9 Pipe Cap #1
1,400
Straight Flange on B16.9 Pipe Cap #1

Shell
Identifier
MAWP
(kPa)
MAP
(kPa)
MAEP
(kPa)
90
2,558.14
3,987.54
1,138.5
1,400
90
3,054.12
4,489.99
1,400
90
2,490.82
3,921.28
MDMT
(C)
MDMT
Exemption
Impact
Tested
90
-48
Note 1
No
995.56
90
-48
Note 2
No
603.97
90
-44.6
Note 3
No
external
(C)
1,400
90
3,054.12
4,489.99
995.56
90
-48
Note 2
No
B16.9 Pipe Cap #2
1,400
90
2,558.14
3,987.54
1,138.5
90
-48
Note 4
No
Saddle #1
1,400
90
1,792.04
N/A
N/A
N/A
N/A
N/A
N/A
Inlet (N1)
1,400
90
1,800
1,960
603.97
90
-33.78
Note 5
No
Outlet (N2)
1,400
90
1,792.04
1,960
603.97
90
-33.61
Note 6
No
Inspection Opening (N3)
1,400
90
2,807.35
4,363.44
995.56
90
-48
Note 7
No
1,400
90
2,807.35
4,363.44
995.56
90
-48
Note 7
No
Vent/PRV (N5)
1,400
90
2,496.34
3,921.92
603.97
90
-44.7
Note 8
No
Drain (N6)
1,400
90
2,491.38
3,921.92
603.97
90
-44.6
Note 9
No
Chamber Summary
Design MDMT
-29 C
Rated MDMT
-33.61 C @ 1,792.04 kPa
MAWP hot & corroded
1,792.04 kPa @ 90 C
MAP cold & new
1,960 kPa @ 21.11 C
MAEP
603.97 kPa @ 90 C
5/148
Notes for MDMT Rating

Note #
Exemption
Details
1.
Straight Flange governs MDMT
2.
Material impact test exemption temperature from Fig UCS-66M Curve B = -29C
Fig UCS-66.1M MDMT reduction = 23.8C, (coincident ratio = 0.5901)
Rated MDMT of -52.8C is limited to -48C by UCS-66(b)(2)
UCS-66 governing thickness = 8.33 mm
3.
Material impact test exemption temperature from Fig UCS-66M Curve B = -29C
UCS-66 governing thickness = 8.33 mm
4.
5.
Flange rating governs:

Flange rated MDMT per UCS-66(b)(1)(b) = -33.78C (Coincident ratio = 0.9143)
Bolts rated MDMT per Fig UCS-66 note (c) = -48C
6.
Flange rating governs:

7.
Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -29C
Rated MDMT of -49.1C is limited to -48C by UCS-66(b)(2)
UCS-66 governing thickness = 8.33 mm.
8.
9.
6/148
Revision History
Revisions
No.
Date
8/18/2016
Operator
spatil
Notes
New vessel created ASME Section VIII Division 1 [COMPRESS 2016 Build 7600]
7/148
Settings Summary
COMPRESS 2016 Build 7600
ASME Section VIII Division 1, 2015 Edition Metric
Units
SI
Datum Line Location
0.00 mm from left seam
Vessel Design Mode
Get Thickness from Pressure
Minimum thickness
1.5 mm per UG-16(b)
Design for cold shut down only
No
Design for lethal service (full radiography required)
No
Design nozzles for
Design P only
Corrosion weight loss
100% of theoretical loss
UG-23 Stress Increase
1.20
Skirt/legs stress increase
1.0
Minimum nozzle projection
152.4 mm
Juncture calculations for > 30 only
Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick
No
UG-37(a) shell tr calculation considers longitudinal stress
No
Cylindrical shells made from pipe are entered as minimum thickness
No
Nozzles made from pipe are entered as minimum thickness
No
ASME B16.9 fittings are entered as minimum thickness
No
Butt welds
Tapered per Figure

UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi
No
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure
2,100 kPa
Test liquid specific gravity
1.00
Maximum stress during test
90% of yield
Required Marking - UG-116
UG-116(e) Radiography
RT2
UG-116(f) Postweld heat treatment
None
Code Cases\Interpretations
Use Code Case 2547
No
Use Code Case 2695
No
Apply interpretation VIII-1-83-66
Yes
Yes
8/148
Yes
Yes
Yes
No UCS-66.1 MDMT reduction
No
No UCS-68(c) MDMT reduction
No
Disallow UG-20(f) exemptions
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure
Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
conditions
Yes
UG-22(c) Superimposed static reactions from weight of attached equipment

(external loads)
No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs
Yes
UG-22(f) Wind reactions
Yes
UG-22(f) Seismic reactions
Yes
UG-22(j) Test pressure and coincident static head acting during the test:
Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
Company Name Micoda Process Systems International LLC
License
Commercial
License Key ID
30027
Support Expires
November 12, 2016
9/148
Radiography Summary
UG-116 Radiography
Longitudinal Seam
Component
Left Circumferential Seam
Radiography / Joint
Type
N/A
N/A
Spot UW-11(a)(5)(b) /
Type 1
RT2
Seamless No RT
Spot UW-11(a)(5)(b) /
Type 1
Spot UW-11(a)(5)(b) /
Type 1
RT2
Seamless No RT
Spot UW-11(a)(5)(b) /
Type 1
N/A
N/A
RT2
N/A
Seamless No RT
Shell
N/A
B16.9 Pipe Cap #2
N/A
Nozzle
Longitudinal Seam
N/A
Mark
Radiography / Joint
Type
Radiography / Joint
Type
B16.9 Pipe Cap #1
Right Circumferential Seam

Category
(Fig
UW-3)
Category
(Fig
UW-3)
Category
(Fig
UW-3)
Seamless No RT
Nozzle to Vessel Circumferential

Seam
D
N/A / Type 7
Nozzle free end Circumferential

Seam
N/A
N/A
N/A
N/A
Inlet (N1)
N/A
Seamless No RT
N/A / Type 7
UW-11(a)(4) exempt /
Type 1
Outlet (N2)
N/A
Seamless No RT
N/A / Type 7
Type 1
N/A
Vent/PRV (N5)
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
Drain (N6)
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
Nozzle Flange
Longitudinal Seam
Flange Face
Nozzle to Flange Circumferential

Seam
ASME B16.5/16.47 flange attached to

Inlet (N1)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A
ASME B16.5/16.47 flange attached to

Outlet (N2)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A
UG-116(e) Required Marking:
RT2
10/148
Thickness Summary
Component Data
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
B16.9 Pipe Cap #1
SA-234 WPB
508 OD
130.57
9.52
5.95
1.00
Internal
SA-234 WPB
508 OD
98.43
9.52
6.01
1.00
Internal
SA-106 B Smls Pipe
508 OD
1,303.14
9.52
6.01
1.00
Internal
Shell
SA-234 WPB
508 OD
98.43
9.52
6.01
1.00
Internal
B16.9 Pipe Cap #2
SA-234 WPB
508 OD
130.57
9.52
5.95
1.00
Internal
Definitions
Nominal t
Vessel wall nominal thickness
Design t
Required vessel thickness due to governing loading + corrosion
Joint E
Longitudinal seam joint efficiency

Load
Internal
Circumferential stress due to internal pressure governs
External
External pressure governs
Wind
Combined longitudinal stress of pressure + weight + wind

governs
Seismic
Combined longitudinal stress of pressure + weight + seismic

governs
11/148
Weight Summary
Weight (kg) Contributed by Vessel Elements
Component
Operating Liquid
Metal
Piping
Insulation
Metal
Lining
Insulation
+ Liquid New Corroded
Supports
New* Corroded
Test Liquid
New
Corroded
Surface Area
m2
B16.9 Pipe Cap #1
32.5
22.6
34.4
35.7
34.4
35.7
0.46
Shell
150.8
103.9
246
252.3
246
252.3
2.06
B16.9 Pipe Cap #2
32.5
22.6
34.4
35.7
34.4
35.7
0.46
Saddle #1
42.6
42.6
1.1
TOTAL:
258.5
191.6
314.7
323.7
314.7
323.7
4.08
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Component
Nozzles &
Flanges
Body Flanges
New
Corroded
New
Packed
Beds
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
Surface
Area
m2
0.04
Corroded
B16.9 Pipe Cap #1
3.4
2.3
Shell
14.7
11.6
0.6
0.23
B16.9 Pipe Cap #2
3.4
2.3
0.04
TOTAL:
21.6
16.1
0.6
0.31
Vessel Totals
New Corroded
Operating Weight (kg)
595
532
Empty Weight (kg)
281
208
Test Weight (kg)
595
532
Surface Area (m 2)
4.4
Capacity** (liters)
312
321
**The vessel capacity does not include

volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg)
Center of Gravity from Datum (mm)
281
653.05
12/148
Test Report
Horizontal shop test based on user defined pressure
Gauge pressure at 21.11C = 2,100 kPa

Horizontal shop test
Identifier
Local test Test liquid

Stress
Allowable
Stress
pressure static head during test test stress
excessive?
(kPa)
(kPa)
(MPa)
(MPa)
B16.9 Pipe Cap #1
2,106.38
6.38
62.868
216.9
No
2,106.38
6.38
55.14
216.9
No
Shell
2,106.38
6.38
62.868
216.9
No
2,106.38
6.38
55.14
216.9
No
B16.9 Pipe Cap #2
2,106.38
6.38
62.868
216.9
No
Drain (N6)
2,107.96
7.96
78.506
325.35
No
Inlet (N1)
2,101.49
1.49
70.643
325.35
No
2,104.33
4.33
70.647
325.35
No
2,104.33
4.33
70.647
325.35
No
Outlet (N2)
2,107.96
7.96
70.86
325.35
No
Vent/PRV (N5)
2,101.49
1.49
78.265
325.35
No
(1) PL stresses at nozzle openings have been estimated using the method described in Division
2 Part 4.5.
(2) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle
intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed
to the top-most flange.
The field test condition has not been investigated.
The test temperature of 21.11 C is warmer than the minimum recommended temperature of -16.61 C so the brittle
fracture provision of UG-99(h) has been met.
13/148
Vacuum Summary
Largest Unsupported Length Le
Elevation
Component
Line of Support
above Datum
(mm)
Length Le
(mm)
B16.9 Pipe Cap #1
-229
N/A
1/3 depth of B16.9 Pipe Cap #1
-140.18
N/A
Straight Flange on B16.9 Pipe Cap #1 Left
-98.43
1,583.49
Straight Flange on B16.9 Pipe Cap #1 Right
1,583.49
Shell Left
1,583.49
Shell Right
1,303.14
1,583.49
Straight Flange on B16.9 Pipe Cap #2 Left
1,303.14
1,583.49
Straight Flange on B16.9 Pipe Cap #2 Right
1,401.57
1,583.49
1/3 depth of B16.9 Pipe Cap #2
1,443.32
N/A
B16.9 Pipe Cap #2
1,532.14
N/A
14/148
Bill of Materials
Shells
Item #
Type
Material
Thk [mm]
Dia. [mm]
Length [mm]
Wt. [kg] (ea.)
Qty
S1
Cylinder
SA-106 B Smls Pipe; NPS 20 Sch 20 (Std) DN 500
9.52
508 OD
1,303
152.2
Nozzles
Item #
Type
Material
NPS
Thk [mm]
Dia. [mm]
Length [mm]
Wt. [kg]
Noz1
Nozzle
SA-105
10.57
92.07 OD
656
13.9
Noz2
Nozzle
SA-106 B Smls Pipe
NPS 2 Sch 160 DN 50
8.74
60.33 OD
200
2.2
ASME B16.9 Fittings

Item #
Type
Material
Size [mm]
Qty
H1
B16.9 Pipe Cap
SA-234 WPB
NPS 20 Sch 20 (Std) DN 500
Flanges
Item #
Type
Material
NPS
Dia. [mm]
Wt. [kg] (ea.)
Qty
AF1
ASME B16.5 Welding Neck - Class 150
A105
2.0
152.4 x 52.58
2.7
Fasteners
Item #
Description
Material
Length [mm]
Qty
FB1
5/8" series 8 bolt
SA-193 B7 Bolt <= 64
70
SB1
20mm bolt
SA 193 Gr. B7
All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.
Plates
Item #
Material
Thk [mm]
Wt. [kg]
Qty [ m]
Plate1
SA-106 B Smls Pipe
10
14
0.179
Sa 36
10
11
0.141
Sa 36
17.6
0.37
SA 516 Gr. 70
10
0.6
0.0082
Plate1 - Note: Applies to saddle wear plate

Plate2
Plate2 - Note: Applies to saddle base plate
Plate3
Plate3 - Note: Applies to saddle web plate
Plate4
Plate4 - Note: Applies to lift lug plates
15/148
Liquid Level bounded by B16.9 Pipe Cap #2

Location from Center Line (mm)
Operating Liquid Specific Gravity
406.4
1
16/148
B16.9 Pipe Cap #1

Component
ASME B16.9 Pipe Cap (modified)
Material
SA-234 WPB (II-D Metric p. 14, ln. 17)
Attached To
Shell
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (kPa) Temperature (C)
Internal
1,400
90
External
103.42
90
Design
MDMT (C)
-29
Static Liquid Head

Condition
Ps (kPa)
Hs (mm)
SG
Operating
6.41
653.88
Test horizontal
6.38
650.88
Dimensions
NPS and Schedule
Outer Diameter
508 mm
Overall Length E
229 mm
Nominal Thickness
9.52 mm
Minimum Thickness1
8.33 mm
Inner
3 mm
Outer
0 mm
Corrosion
Length Lsf
98.43 mm
Nominal Thickness tsf
9.52 mm
Weight and Capacity
Weight (kg)2
Capacity (liters)2
New
32.55
33.79
Corroded
22.56
35
Radiography
1
2
Category A joints
Seamless No RT
Head to shell seam
Spot UW-11(a)(5)(b) Type 1
minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

includes straight flange
17/148
Results Summary
Governing condition
internal pressure
Minimum thickness per UG-16
1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t)
5.95 mm
Design thickness due to external pressure (te)
4.29 mm
Governing straight flange design thickness
6.01 mm
Maximum allowable working pressure (MAWP)
2,558.14 kPa
Maximum allowable pressure (MAP)
3,987.54 kPa
Maximum allowable external pressure (MAEP)
1,138.5 kPa
-48C
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (494.96 / (2*125.24))2]
New
K = (1/6)*[2 + (488.96 / (2*122.24))2]
0.9841
1
Design thickness for internal pressure, (Corroded at 90 C) Appendix 1-4(c)

t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

1,406.41*508*0.984128 / (2*118,000*1 + 2*1,406.41*(0.984128 - 0.1)) + 3
5.95 mm
Maximum allowable working pressure, (Corroded at 90 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*118,000*1*(0.875*9.52 - 3) / (0.984128*508 - 2*(0.875*9.52 - 3)*(0.984128 0.1)) - 6.41
2,558.14 kPa
Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c)

P
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps
=
2*118,000*1*0.875*9.52 / (1*508 - 2*0.875*9.52*(1 - 0.1)) - 0
=
3,987.54 kPa
Design thickness for external pressure, (Corroded at 90 C) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro =
Ko*Do
=
0.8754*508
=
444.7 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (444.7 / 1.28)
0.000361
From Table CS-2

Metric:
35.7978
MPa
18/148
Pa
=
=
=
B / (Ro / t)
35,797.83 / (444.7 / 1.28)
103.4213 kPa
t
=
1.28 mm + Corrosion = 1.28 mm + 3 mm = 4.28 mm
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t
=
=
=
1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

1.67*103.42*508*0.984128 / (2*118,000*1 + 2*1.67*103.42*(0.984128 - 0.1)) + 3
3.37 mm
The head external pressure design thickness (te) is 4.28 mm.

Maximum Allowable External Pressure, (Corroded at 90 C) UG-33(d)
Ro =
Ko*Do
=
0.8754*508
=
444.7 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (444.7 / (0.875*9.52 - 3))
0.001498
From Table CS-2

Metric:
Pa
=
=
=
94.9841
MPa
B / (Ro / t)
94,984.08 / (444.7 / (0.875*9.52 - 3))
1,138.499 kPa
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P
=
=
=
2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67)

2*118,000*1*(0.875*9.52 - 3) / ((0.984128*508 - 2*(0.875*9.52 - 3)*(0.984128 0.1))*1.67)
1,535.66 kPa
The maximum allowable external pressure (MAEP) is 1,138.5 kPa.
19/148

Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
1,400
90
External
103.42
90
Design
MDMT (C)
-29
Static Liquid Head

Condition
Ps (kPa)
Hs (mm)
SG
Operating
6.41
653.88
Test horizontal
6.38
650.88
Dimensions
Outer Diameter
508 mm
Length
98.43 mm
Nominal Thickness
9.52 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
11.49
18.48
Corroded
7.92
18.94
Radiography
Longitudinal seam
Seamless No RT
Right Circumferential
seam
20/148
Results Summary
Governing condition
Internal pressure
1.5 mm + 3 mm = 4.5 mm
6.01 mm
5.62 mm
3,054.12 kPa
4,489.99 kPa
995.56 kPa
Rated MDMT
-48 C
UCS-66 Material Toughness Requirements
Governing thickness, tg =
8.33 mm
Exemption temperature from Fig UCS-66M Curve B =
-29C
tr = 1,798.44*254 / (118,000*1 + 0.4*1,798.44) =
3.85 mm
Stress ratio = tr*E* / (tn - c) = 3.85*1 / (9.52 - 3) =
0.5901
Reduction in MDMT, TR from Fig UCS-66.1M =
23.8C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 23.8 , -48] =
-48C
Material is exempt from impact testing at the Design MDMT of -29C.

Design thickness, (at 90 C) Appendix 1-1
t
= P*Ro / (S*E + 0.40*P) + Corrosion

= 1,406.41*254 / (118,000*1.00 + 0.40*1,406.41) + 3
= 6.01 mm
Maximum allowable working pressure, (at 90 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t) - Ps

= 118,000*1.00*6.52 / (254 - 0.40*6.52) - 6.41
= 3,054.12 kPa
Maximum allowable pressure, (at 21.11 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t)

= 118,000*1.00*9.52 / (254 - 0.40*9.52)
= 4,489.99 kPa
External Pressure, (Corroded & at 90 C) UG-28(c)

L / Do
Do / t
= 1,583.49 / 508
= 508 / 2.62
= 3.1171
= 193.7515
From table G:
A = 0.000152
From table CS-2 Metric: B = 15.0287 MPa
Pa
= 4*B / (3*(Do / t))
21/148
= 4*15,028.7 / (3*(508 / 2.62))

= 103.42 kPa
Design thickness for external pressure Pa = 103.42 kPa
ta
= t + Corrosion
= 2.62 + 3 = 5.62 mm
Maximum Allowable External Pressure, (Corroded & at 90 C) UG-28(c)

L / Do
Do / t
= 1,583.49 / 508
= 508 / 6.52
= 3.1171
= 77.9110
From table G:
A = 0.000586
Pa
= 4*B / (3*(Do / t))

= 4*58,173.76 / (3*(508 / 6.52))
= 995.56 kPa
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 6.52)
= 0.003209
B
= 112.92 MPa
S
118 / 1.00 = 118 MPa
ScHC
min(B, S) = 112.92 MPa
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 9.52)
= 0.004685
B
= 118.12 MPa
S
118 / 1.00 = 118 MPa
ScHN
min(B, S) = 118 MPa
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 9.52)
= 0.004685
B
= 118.12 MPa
S
118 / 1.00 = 118 MPa
ScCN
min(B, S) = 118 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 6.52)
= 0.003209
22/148
112.92 MPa
118 / 1.00 = 118 MPa
ScCC
min(B, S) = 112.92 MPa
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 6.52)
= 0.003209
B
= 112.92 MPa
S
118 / 1.00 = 118 MPa
ScVC
min(B, S) = 112.92 MPa
23/148

Note: round inside edges per UG-76(c)

Location and Orientation
Located on
B16.9 Pipe Cap #1
Orientation
End of nozzle to datum line
-379.24 mm
Calculated as hillside
No
Distance to head center, R
0 mm
Passes through a Category A joint
No
Nozzle
Access opening
No
Material specification
SA-105 (II-D Metric p. 18, ln. 23)
Inside diameter, new
70.94 mm
Nominal wall thickness
10.57 mm
Corrosion allowance
3.81 mm
Projection available outside vessel, Lpr
152.4 mm
Local vessel minimum thickness
8.33 mm
Liquid static head included
3.98 kPa
Longitudinal joint efficiency
1
Welds
Inner fillet, Leg41
9 mm
Nozzle to vessel groove weld
9.52 mm
24/148
UCS-66 Material Toughness Requirements Nozzle At Intersection

8.33 mm
-29C
tr = 1,796.02*0.8892*508 / (2*118,000*1 + 0.8*1,796.02) =
3.42 mm
0.641
20.1C
-48C

UCS-66 Material Toughness Requirements Nozzle
tr = 1,796.02*39.28 / (138,000*1 - 0.6*1,796.02) =
0.52 mm
Stress ratio = tr*E* / (tn - c) = 0.52*1 / (10.57 - 3.81) =
0.0762
Stress ratio 0.35, MDMT per UCS-66(b)(3) =
-105C
25/148
Reinforcement Calculations for Internal Pressure
UG-37 Area Calculation Summary

(cm2)
UG-45
Summary
(mm)
For P = 1,403.98 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
5.94
10.57
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Nozzle to shell fillet (Leg 41)
3.73
6.3
weld size is adequate
Calculations for internal pressure 1,403.98 kPa @ 90 C

Parallel Limit of reinforcement per UG-40
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm
Outer Normal Limit of reinforcement per UG-40

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,403.9824*39.28 / (138,000*1 - 0.6*1,403.9824)
0.4 mm
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

1,403.9824*0.8892*508 / (2*118,000*1 + 0.8*1,403.9824)
2.67 mm
26/148
Required thickness tr per Interpretation VIII-1-07-50

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

1,403.98*508*0.984128 / (2*118,000*1 + 2*1,403.98*(0.984128 - 0.1))
2.94 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 5.33 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 3.73 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=
P*Rn / (Sn*E - 0.6*P) + Corrosion

1,403.9824*39.28 / (138,000*1 - 0.6*1,403.9824) + 3.81
4.21 mm
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 4.21 , 0 ]
4.21 mm
tb1
5.94 mm
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 5.94 , 5.31 ]
5.94 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 5.94 ]
5.94 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.21 , 5.94 ]
5.94 mm
Available nozzle wall thickness new, tn = 10.57 mm

The nozzle neck thickness is adequate.
27/148
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

(cm2)
UG-45
Summary
(mm)
For P = 2,811.33 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
8.83
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

2,811.3308*39.28 / (138,000*1 - 0.6*2,811.3308)
0.81 mm

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

2,811.3308*0.8892*508 / (2*118,000*1 + 0.8*2,811.3308)
5.33 mm
28/148

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

2,811.33*508*0.984128 / (2*118,000*1 + 2*2,811.33*(0.984128 - 0.1))
5.83 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

2,811.3308*39.28 / (138,000*1 - 0.6*2,811.3308) + 3.81
4.62 mm
ta
=
=
=

max[ 4.62 , 0 ]
4.62 mm
tb1
8.83 mm
tb1
=
=
=

max[ 8.83 , 5.31 ]
8.83 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 8.83 ]
8.83 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.62 , 8.83 ]
8.83 mm

29/148
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

(cm2)
UG-45
Summary
(mm)
For P = 4,363.44 kPa @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.02
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.83
6.3
Calculations for internal pressure 4,363.44 kPa @ 21.11 C

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(70.94, 35.47 + (10.57 - 0) + (8.33 - 0))
70.94 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 0), 2.5*(10.57 - 0) + 0)
=
20.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

4,363.4389*35.47 / (138,000*1 - 0.6*4,363.4389)
1.14 mm

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

4,363.4389*0.9*508 / (2*118,000*1 + 0.8*4,363.4389)
8.33 mm
30/148

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

4,363.44*508*1 / (2*118,000*1 + 2*4,363.44*(1 - 0.1))
9.09 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

4,363.4389*35.47 / (138,000*1 - 0.6*4,363.4389) + 0
1.14 mm
ta
=
=
=

max[ 1.14 , 0 ]
1.14 mm
tb1
9.09 mm
tb1
=
=
=

max[ 9.09 , 1.5 ]
9.09 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 5.02 , 9.09 ]
5.02 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.14 , 5.02 ]
5.02 mm

31/148
Reinforcement Calculations for External Pressure

(cm2)
UG-45
Summary
(mm)
For Pe = 103.42 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld strength calculations are not required for external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3
Calculations for external pressure 103.42 kPa @ 90 C

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm
Nozzle required thickness per UG-28 trn = 0.37 mm

From UG-37(d)(1) required thickness tr = 1.27 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
32/148


ta UG-28
4.18 mm
ta
=
=
=

max[ 4.18 , 0 ]
4.18 mm
tb2
3.22 mm
tb2
=
=
=

max[ 3.22 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.18 , 5.31 ]
5.31 mm

L / Do
Do / t
= 152.4 / 92.07
= 92.07 / 0.37
= 1.6552
= 251.2969
From table G:
A = 0.000197
Pa
= 4*B / (3*(Do / t))

= 4*19,491.63 / (3*(92.07 / 0.37))
= 103.42 kPa

ta
= t + Corrosion
= 0.37 + 3.81 = 4.18 mm
33/148
Reinforcement Calculations for MAEP

(cm2)
UG-45
Summary
(mm)
For Pe = 995.56 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
34/148


ta UG-28
4.71 mm
ta
=
=
=

max[ 4.71 , 0 ]
4.71 mm
tb2
5.09 mm
tb2
=
=
=

max[ 5.09 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.71 , 5.31 ]
5.31 mm

L / Do
Do / t
= 152.4 / 92.07
= 92.07 / 0.9
= 1.6552
= 102.0312
From table G:
A = 0.000766
Pa
= 4*B / (3*(Do / t))

= 4*76,181.98 / (3*(92.07 / 0.9))
= 995.54 kPa

ta
= t + Corrosion
= 0.9 + 3.81 = 4.71 mm
35/148
Shell
Component
Cylinder
Material
SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)
Pipe NPS and

Schedule
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
1,400
90
External
103.42
90
Design
MDMT (C)
-29
Static Liquid Head

Condition
Ps (kPa)
Hs (mm)
SG
Operating
6.41
653.88
Test horizontal
6.38
650.88
Dimensions
Outer Diameter
508 mm
Length
1,303.14 mm
Pipe Nominal
Thickness
9.52 mm
Pipe Minimum
Thickness1
8.33 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
150.76
244.7
Corroded
103.88
250.74
Radiography
Longitudinal seam
Seamless No RT
Left Circumferential
seam
Right Circumferential
seam
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
36/148
Results Summary
Governing condition
Internal pressure
1.5 mm + 3 mm = 4.5 mm
6.01 mm
5.62 mm
2,490.82 kPa
3,921.28 kPa
603.97 kPa
Rated MDMT
-44.6 C
8.33 mm
-29C
tr = 1,798.44*254 / (118,000*1 + 0.4*1,798.44) =
3.85 mm
0.7219
15.6C
-44.6C

t

= 1,406.41*254 / (118,000*1.00 + 0.40*1,406.41) + 3
= 6.01 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 118,000*1.00*(9.52*0.875 - 3) / (254 - 0.40*(9.52*0.875 - 3)) - 6.41
= 2,490.82 kPa

P
= S*E*t / (Ro - 0.40*t)

= 118,000*1.00*(9.52*0.875) / (254 - 0.40*(9.52*0.875))
= 3,921.28 kPa

L / Do
Do / t
= 1,583.49 / 508
= 508 / 2.62
= 3.1171
= 193.7515
From table G:
A = 0.000152
Pa
= 4*B / (3*(Do / t))
37/148
= 4*15,028.7 / (3*(508 / 2.62))

= 103.42 kPa
ta
= t + Corrosion
= 2.62 + 3 = 5.62 mm

L / Do
Do / t
= 1,583.49 / 508
= 508 / (9.52*0.875 - 3)
= 3.1171
= 95.3049
From table G:
A = 0.000435
Pa
= 4*B / (3*(Do / t))

= 4*43,171.03 / (3*(508 / (9.52*0.875 - 3)))
= 603.97 kPa

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / (9.52*0.875 - 3))
= 0.002623
B
= 108.94 MPa
S
118 / 1.00 = 118 MPa
ScHC
min(B, S) = 108.94 MPa
A
= 0.125 / (Ro / t)
= 0.125 / (254 / (9.52*0.875))
= 0.004099
B
= 116.33 MPa
S
118 / 1.00 = 118 MPa
ScHN
min(B, S) = 116.33 MPa
A
= 0.125 / (Ro / t)
= 0.125 / (254 / (9.52*0.875))
= 0.004099
B
= 116.33 MPa
S
118 / 1.00 = 118 MPa
ScCN
min(B, S) = 116.33 MPa

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / (9.52*0.875 - 3))
= 0.002623
38/148
108.94 MPa
118 / 1.00 = 118 MPa
ScCC
min(B, S) = 108.94 MPa

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / (9.52*0.875 - 3))
= 0.002623
B
= 108.94 MPa
S
118 / 1.00 = 118 MPa
ScVC
min(B, S) = 108.94 MPa
39/148
Drain (N6)

Located on
Shell
Orientation
180
Nozzle center line offset to datum line
550 mm
End of nozzle to shell center
406.4 mm
No
Nozzle
Access opening
No
70.94 mm
10.57 mm
Corrosion allowance
3.81 mm
152.4 mm
8.33 mm
6.47 kPa
1
Welds
Inner fillet, Leg41
9 mm
9.52 mm
40/148

8.33 mm
-29C
tr = 1,798.51*254 / (118,000*1 + 0.4*1,798.51) =
3.85 mm
0.7217
15.6C
-44.6C

tr = 1,798.51*39.28 / (138,000*1 - 0.6*1,798.51) =
0.52 mm
0.0763
-105C
41/148

(cm2)
UG-45
Summary
(mm)
For P = 1,406.47 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.01
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,406.4707*39.28 / (138,000*1 - 0.6*1,406.4707)
0.4 mm
Required thickness tr from UG-37(a)

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,406.4707*254 / (118,000*1 + 0.4*1,406.4707)
3.01 mm
42/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,407.9641*39.28 / (138,000*1 - 0.6*1,407.9641) + 3.81
4.21 mm
ta
=
=
=

max[ 4.21 , 0 ]
4.21 mm
tb1
=
=
=
P*Ro / (S*E + 0.4*P) + Corrosion

1,406.4707*254 / (118,000*1 + 0.4*1,406.4707) + 3
6.01 mm
tb1
=
=
=

max[ 6.01 , 5.31 ]
6.01 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 6.01 ]
6.01 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.21 , 6.01 ]
6.01 mm

43/148


(cm2)
UG-45
Summary
(mm)
For P = 2,497.85 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
8.33
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

2,497.847*39.28 / (138,000*1 - 0.6*2,497.847)
0.72 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

2,497.847*254 / (118,000*1 + 0.4*2,497.847)
5.33 mm
44/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

2,499.3404*39.28 / (138,000*1 - 0.6*2,499.3404) + 3.81
4.53 mm
ta
=
=
=

max[ 4.53 , 0 ]
4.53 mm
tb1
=
=
=

2,497.847*254 / (118,000*1 + 0.4*2,497.847) + 3
8.33 mm
tb1
=
=
=

max[ 8.33 , 5.31 ]
8.33 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 8.33 ]
8.33 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.53 , 8.33 ]
8.33 mm

45/148


(cm2)
UG-45
Summary
(mm)
For P = 3,921.92 kPa @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.02
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.83
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(70.94, 35.47 + (10.57 - 0) + (8.33 - 0))
70.94 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 0), 2.5*(10.57 - 0) + 0)
=
20.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

3,921.9153*35.47 / (138,000*1 - 0.6*3,921.9153)
1.03 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

3,921.9153*254 / (118,000*1 + 0.4*3,921.9153)
8.33 mm
46/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

3,921.9153*35.47 / (138,000*1 - 0.6*3,921.9153) + 0
1.03 mm
ta
=
=
=

max[ 1.03 , 0 ]
1.03 mm
tb1
=
=
=

3,921.9153*254 / (118,000*1 + 0.4*3,921.9153) + 0
8.33 mm
tb1
=
=
=

max[ 8.33 , 1.5 ]
8.33 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 5.02 , 8.33 ]
5.02 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.03 , 5.02 ]
5.02 mm

47/148

(cm2)
UG-45
Summary
(mm)
For Pe = 103.42 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
48/148


ta UG-28
4.18 mm
ta
=
=
=

max[ 4.18 , 0 ]
4.18 mm
tb2
=
=
=

103.4214*254 / (118,000*1 + 0.4*103.4214) + 3
3.22 mm
tb2
=
=
=

max[ 3.22 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.18 , 5.31 ]
5.31 mm

L / Do
Do / t
= 156.61 / 92.07
= 92.07 / 0.37
= 1.7009
= 248.5724
From table G:
A = 0.000195
Pa
= 4*B / (3*(Do / t))

= 4*19,280.1 / (3*(92.07 / 0.37))
= 103.42 kPa

ta
= t + Corrosion
= 0.37 + 3.81 = 4.18 mm
49/148

(cm2)
UG-45
Summary
(mm)
For Pe = 603.97 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
50/148


ta UG-28
4.56 mm
ta
=
=
=

max[ 4.56 , 0 ]
4.56 mm
tb2
=
=
=

603.9706*254 / (118,000*1 + 0.4*603.9706) + 3
4.3 mm
tb2
=
=
=

max[ 4.3 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.56 , 5.31 ]
5.31 mm

L / Do
Do / t
= 156.61 / 92.07
= 92.07 / 0.75
= 1.7009
= 123.0886
From table G:
A = 0.000561
Pa
= 4*B / (3*(Do / t))

= 4*55,757.05 / (3*(92.07 / 0.75))
= 603.98 kPa

ta
= t + Corrosion
= 0.75 + 3.81 = 4.56 mm
51/148
Inlet (N1)

Located on
Shell
Orientation
450 mm
406.4 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
Pipe nominal wall thickness
8.74 mm
Pipe minimum wall thickness1
7.65 mm
Corrosion allowance
3 mm
88.9 mm
Projection available outside vessel to flange face, Lf
152.4 mm
8.33 mm
1.49 kPa
1
Welds
Inner fillet, Leg41
9 mm
9.52 mm
52/148
ASME B16.5-2013 Flange

Description
NPS 2 Class 150 WN A105
Bolt Material
SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)
Blind included
No
Rated MDMT
-33.78C
Liquid static head
0 kPa
MAWP rating
1,800 kPa @ 90C
MAP rating
1,960 kPa @ 21.11C
Hydrotest rating
3,000 kPa @ 21.11C
PWHT performed
No
Impact Tested
No
Circumferential joint radiography
Full UW-11(a) Type 1

Notes


tr = 1,793.53*24.42 / (118,000*1 - 0.6*1,793.53) =
0.37 mm
0.0807
-105C
53/148

(cm2)
UG-45
Summary
(mm)
For P = 1,401.49 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,401.4934*24.42 / (118,000*1 - 0.6*1,401.4934)
0.29 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,401.4934*254 / (118,000*1 + 0.4*1,401.4934)
3 mm
54/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,401.4934*24.42 / (118,000*1 - 0.6*1,401.4934) + 3
3.29 mm
ta
=
=
=

max[ 3.29 , 0 ]
3.29 mm
tb1
=
=
=

1,401.4934*254 / (118,000*1 + 0.4*1,401.4934) + 3
6 mm
tb1
=
=
=

max[ 6 , 4.5 ]
6 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 6 ]
6 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.29 , 6 ]
6 mm
Available nozzle wall thickness new, tn = 0.875*8.74 = 7.65 mm

55/148

The attached ASME B16.5 flange limits the nozzle MAWP.

(cm2)
UG-45
Summary
(mm)
For P = 1,801.5 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,801.4952*24.42 / (118,000*1 - 0.6*1,801.4952)
0.38 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,801.4952*254 / (118,000*1 + 0.4*1,801.4952)
3.85 mm
56/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,801.4952*24.42 / (118,000*1 - 0.6*1,801.4952) + 3
3.38 mm
ta
=
=
=

max[ 3.38 , 0 ]
3.38 mm
tb1
=
=
=

1,801.4952*254 / (118,000*1 + 0.4*1,801.4952) + 3
6.85 mm
tb1
=
=
=

max[ 6.85 , 4.5 ]
6.85 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 6.85 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.38 , 6.42 ]
6.42 mm

57/148

The attached ASME B16.5 flange limits the nozzle MAP.

(cm2)
UG-45
Summary
(mm)
For P = 1,960 kPa @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.83
6.3
Calculations for internal pressure 1,960 kPa @ 21.11 C

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (8.33 - 0))
42.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 0), 2.5*(8.74 - 0) + 0)
=
20.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,960.002*21.42 / (118,000*1 - 0.6*1,960.002)
0.36 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,960.002*254 / (118,000*1 + 0.4*1,960.002)
4.19 mm
58/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,960.002*21.42 / (118,000*1 - 0.6*1,960.002) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
=
=
=

1,960.002*254 / (118,000*1 + 0.4*1,960.002) + 0
4.19 mm
tb1
=
=
=

max[ 4.19 , 1.5 ]
4.19 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 4.19 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 3.42 ]
3.42 mm

59/148

(cm2)
UG-45
Summary
(mm)
For Pe = 103.42 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
60/148


ta UG-28
3.29 mm
ta
=
=
=

max[ 3.29 , 0 ]
3.29 mm
tb2
=
=
=

103.4214*254 / (118,000*1 + 0.4*103.4214) + 3
3.22 mm
tb2
=
=
=

max[ 3.22 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.29 , 4.5 ]
4.5 mm

L / Do
Do / t
= 154.2 / 60.33
= 60.33 / 0.29
= 2.5561
= 210.4587
From table G:
A = 0.000165
Pa
= 4*B / (3*(Do / t))

= 4*16,324.19 / (3*(60.33 / 0.29))
= 103.42 kPa

ta
= t + Corrosion
= 0.29 + 3 = 3.29 mm
61/148

(cm2)
UG-45
Summary
(mm)
For Pe = 603.97 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
62/148


ta UG-28
3.58 mm
ta
=
=
=

max[ 3.58 , 0 ]
3.58 mm
tb2
=
=
=

603.9706*254 / (118,000*1 + 0.4*603.9706) + 3
4.3 mm
tb2
=
=
=

max[ 4.3 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.58 , 4.5 ]
4.5 mm

L / Do
Do / t
= 154.2 / 60.33
= 60.33 / 0.58
= 2.5561
= 103.5983
From table G:
A = 0.000473
Pa
= 4*B / (3*(Do / t))

= 4*46,928.04 / (3*(60.33 / 0.58))
= 603.97 kPa

ta
= t + Corrosion
= 0.58 + 3 = 3.58 mm
63/148
Lifting Lug #1
Geometry Inputs
Attached To
Shell
Material
SA 516 Gr. 70
Orientation
Longitudinal
Distance of Lift Point From Datum
300 mm
Angular Position
Length, L
64 mm
Height, H
64 mm
Thickness, t
10 mm
Hole Diameter, d
20 mm
Pin Diameter, Dp
18 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2
32 mm
Load Angle Normal to Vessel,
-45
Load Angle from Vertical,
-45
Welds
Size, tw
6.35 mm
64/148
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
421.1 kg
Lug Weight (new), Wlug
0.3 kg
Distance from Center of Gravity to this lug, x1
353.05
mm
Distance from Center of Gravity to second lug, x2
344.92
mm
Allowable Stress, Tensile, t
137.76
MPa
Allowable Stress, Shear, s
91.84
MPa
Allowable Stress, Bearing, p
206.64
MPa
Allowable Stress, Bending, b
153.07
MPa
Allowable Stress, Weld Shear, allowable
91.84
MPa
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
4.47 mm
Required Lug Thickness, treqd
0.78 mm
Lug Stress Ratio, ratio
0.09
Weld Shear Stress Ratio, ratio
0.12
Lug Design
Acceptable
Local Stresses WRC 107
Acceptable
Lift Forces
Fr
Fr
=
=
force on vessel at lug

[W / cos(1)]*(1 - x1 / (x1 + x2))
(421.1*9.8) / cos(-45)*(1 - 353.05/ (353.05 +
=
344.92))
= 2,885.8 N
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
dreqd
=
=
dreqd / Dp =
(2*Fr / (*s))0.5
(2*2,885.8 / (*91.84))0.5
4.47 mm
4.47 / 18
0.25
Acceptable
65/148
/ s
=
=
=
Fr / A
Fr / (2*(0.25**Dp2))
2,885.8 / (2*(0.25**182)) =
5.67 MPa
5.67 / 91.84
0.06
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
Fr / ((L - d)*t)
2,885.8 / ((64 - 20)*137.76) =
0.48 mm
0.48 / 10
0.05
=
=
=
Fr / A
Fr / ((L - d)*t)
2,885.8 / ((64 - 20)*10)
6.56 MPa
6.56 / 137.76
0.05
treqd / t =
/ t
Acceptable
Acceptable
Lug Thickness - Bearing stress
treqd
=
=
treqd / t =
=
=
=
/ p =
Fv / (Dp*p)
2,885.8 / (18*206.64) =
0.78 mm
0.78 / 10
0.08
Acceptable
Fv / Abearing
Fv / (Dp*(t))
2,885.8 / (18*(10)) =
16.03 MPa
16.03 / 206.64
0.08
Acceptable
Lug Thickness - Shear stress
treqd
=
=
treqd / t =
/ s
[Fv / s] / (2*Lshear)
(2,885.8 / 91.84) / (2*25.15) =
0.62 mm
0.62 / 10
0.06
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
2,885.8 / (2*10*25.15) =
5.74 MPa
5.74 / 91.84
0.06
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
66/148
=
=
=
=
=
=
Lshear
55*Dp / d
55*18 / 20
49.5
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(64 - 32 - 0.5*20) + 0.5*18*(1 - cos(49.5))
25.15 mm
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
2,885.8*cos(-45.0) / (10*64*137.76) + 6*abs(2,885.8*sin(-45.0)*32 - 2,885.8*cos(-45.0)*0) /
=
(10*642*153.07)
= 0.09
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle -45.00; lift force = 2,885.8 N

Aweld
2*(0.707)*tw*(L + t)
2*(0.707)*6.35*(64 + 10) = 664.44 mm2
Flug*cos() / Aweld
2,885.8*cos(-45.0) / 664.44 = 3.07 MPa
Flug*sin() / Aweld
2,885.8*sin(-45.0) / 664.44 = -3.07 MPa
=
=
=
=
ratio =
M*c/I
3*(Flug*sin()*Hght - Flug*cos()*a1) / (0.707*h*L*(3*t + L))
3*abs(2,885.8*sin(-45.0)*32 - 2,885.8*cos(-45.0)*(0)) /
(27008.5312)
7.25 MPa
sqr( (t + b)2 + s2 ) / allowable 1
67/148
=
=
sqr ( (3.07 + 7.25)2 + (-3.07)2 ) / 91.84

0.12
Acceptable
WRC 107 Analysis

Geometry
Height (radial)
64 mm
Width (circumferential) 10 mm
Length
64 mm
Fillet Weld Size:
6.35 mm
Located On
Shell (332 mm from left end)
Location Angle
0.00
Applied Loads
Radial load, Pr
-2,040.59 N
Circumferential moment, Mc
0 N-m
Circumferential shear, Vc
0N
Longitudinal moment, ML
-65.3 N-m
Longitudinal shear, VL
-2,040.59 N
Torsion moment, Mt
0 N-m
Internal pressure, P
0 kPa
Mean shell radius, Rm
248.65 mm
Design factor
Maximum stresses due to the applied loads at the lug edge

= Rm / T = 248.65 / 8.33 = 29.8493
C1 = 11.35, C2 = 38.35 mm
Local circumferential pressure stress = P*Ri / T =0 MPa
Local longitudinal pressure stress = P*Ri / (2*T) =0 MPa
Maximum combined stress (PL+Pb+Q) = 44.46 MPa
Allowable combined stress (PL+Pb+Q) = 3*S = 354 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 7.83 MPa
Allowable local primary membrane stress (PL) = 1.5*S = 177 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
68/148
Stresses at the lug edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
4.3741
0.1217
4.309
4.309
4.309
4.309
4C*
5.3213
0.0997
5.24
5.24
5.24
5.24
1C
0.1702
0.0745
30.034
-30.034
30.034
-30.034
2C-1
0.1317
0.0745
23.235
-23.235
23.235
-23.235
3A*
0.547
0.0685
1A
0.102
0.0853
3B*
2.9361
0.1028
2.586
2.586
-2.586
-2.586
1B-1
0.0515
0.0923
12.666
-12.666
-12.666
12.666
Pressure stress*
Total circumferential stress
43.727
-28.075
13.224
-7.915
34.343
-25.724
34.343
-25.724
Primary membrane
circumferential stress*
7.826
7.826
2.654
2.654
4.309
4.309
4.309
4.309
3C*
4.7996
0.0997
4.73
4.73
4.73
4.73
4C*
5.1025
0.1217
5.026
5.026
5.026
5.026
1C-1
0.1427
0.1036
25.18
-25.18
25.18
-25.18
2C
0.1012
0.1036
17.857
-17.857
17.857
-17.857
4A*
0.7018
0.0685
2A
0.0544
0.1145
4B*
0.8167
0.1028
1.213
1.213
-1.213
-1.213
2B-1
0.0716
0.1219
13.341
-13.341
-13.341
13.341
Pressure stress*
Total longitudinal stress
44.464
-32.578
15.355
-8.322
22.884
-12.831
22.884
-12.831
Primary membrane
longitudinal stress*
5.943
5.943
3.516
3.516
5.026
5.026
5.026
5.026
Shear from M t
Circ shear from V c
Long shear from V L
1.6
1.6
-1.6
-1.6
Total Shear stress
1.6
1.6
-1.6
-1.6
Combined stress (P L+Pb+Q)
44.464
-32.578
15.355
-8.322
34.563
-25.917
34.563
-25.917
* denotes primary stress.
69/148
Lifting Lug #2
Geometry Inputs
Attached To
Shell
Material
SA 516 Gr. 70
Orientation
Longitudinal
Distance of Lift Point From Datum
997.97 mm
Angular Position
Length, L
64 mm
Height, H
64 mm
Thickness, t
10 mm
Hole Diameter, d
20 mm
Pin Diameter, Dp
18 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2
32 mm
Load Angle Normal to Vessel,
45
Load Angle from Vertical,
45
Welds
Size, tw
6.35 mm
70/148
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
421.1 kg
Lug Weight (new), Wlug
0.3 kg
Distance from Center of Gravity to this lug, x1
344.92
mm
Distance from Center of Gravity to second lug, x2
353.05
mm
Allowable Stress, Tensile, t
137.76
MPa
Allowable Stress, Shear, s
91.84
MPa
Allowable Stress, Bearing, p
206.64
MPa
Allowable Stress, Bending, b
153.07
MPa
Allowable Stress, Weld Shear, allowable
91.84
MPa
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
4.53 mm
Required Lug Thickness, treqd
0.79 mm
Lug Stress Ratio, ratio
0.09
Weld Shear Stress Ratio, ratio
0.12
Lug Design
Acceptable
Local Stresses WRC 107
Acceptable
Lift Forces
Fr
Fr
=
=
force on vessel at lug

[W / cos(1)]*(1 - x1 / (x1 + x2))
(421.1*9.8) / cos(45)*(1 - 344.92/ (344.92 +
=
353.05))
= 2,953.8 N
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
dreqd
=
=
dreqd / Dp =
(2*Fr / (*s))0.5
(2*2,953.8 / (*91.84))0.5
4.53 mm
4.53 / 18
0.25
Acceptable
71/148
/ s
=
=
=
Fr / A
Fr / (2*(0.25**Dp2))
2,953.8 / (2*(0.25**182)) =
5.8 MPa
5.8 / 91.84
0.06
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
Fr / ((L - d)*t)
2,953.8 / ((64 - 20)*137.76) =
0.49 mm
0.49 / 10
0.05
=
=
=
Fr / A
Fr / ((L - d)*t)
2,953.8 / ((64 - 20)*10)
6.71 MPa
6.71 / 137.76
0.05
treqd / t =
/ t
Acceptable
Acceptable
Lug Thickness - Bearing stress
treqd
=
=
treqd / t =
=
=
=
/ p =
Fv / (Dp*p)
2,953.8 / (18*206.64) =
0.79 mm
0.79 / 10
0.08
Acceptable
Fv / Abearing
Fv / (Dp*(t))
2,953.8 / (18*(10)) =
16.41 MPa
16.41 / 206.64
0.08
Acceptable
Lug Thickness - Shear stress
treqd
=
=
treqd / t =
/ s
[Fv / s] / (2*Lshear)
(2,953.8 / 91.84) / (2*25.15) =
0.64 mm
0.64 / 10
0.06
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
2,953.8 / (2*10*25.15) =
5.87 MPa
5.87 / 91.84
0.06
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
72/148
=
=
=
=
=
=
Lshear
55*Dp / d
55*18 / 20
49.5
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(64 - 32 - 0.5*20) + 0.5*18*(1 - cos(49.5))
25.15 mm
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
2,953.8*cos(45.0) / (10*64*137.76) + 6*abs(2,953.8*sin(45.0)*32 - 2,953.8*cos(45.0)*0) /
=
(10*642*153.07)
= 0.09
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle 45.00; lift force = 2,953.8 N

Aweld
2*(0.707)*tw*(L + t)
2*(0.707)*6.35*(64 + 10) = 664.44 mm2
Flug*cos() / Aweld
2,953.8*cos(45.0) / 664.44 = 3.14 MPa
Flug*sin() / Aweld
2,953.8*sin(45.0) / 664.44 = 3.14 MPa

=
=
=
=
ratio =
M*c/I
3*(Flug*sin()*Hght - Flug*cos()*a1) / (0.707*h*L*(3*t + L))
3*abs(2,953.8*sin(45.0)*32 - 2,953.8*cos(45.0)*(0)) /
(27008.5312)
7.42 MPa
sqr( (t + b)2 + s2 ) / allowable 1
73/148
=
=
sqr ( (3.14 + 7.42)2 + (3.14)2 ) / 91.84

0.12
Acceptable
WRC 107 Analysis

Geometry
Height (radial)
64 mm
Width (circumferential) 10 mm
Length
64 mm
Fillet Weld Size:
6.35 mm
Located On
Shell (1,029.97 mm from left end)
Location Angle
0.00
Applied Loads
Radial load, Pr
-2,088.68 N
Circumferential moment, Mc
0 N-m
Circumferential shear, Vc
0N
Longitudinal moment, ML
66.8 N-m
Longitudinal shear, VL
2,088.68 N
Torsion moment, Mt
0 N-m
Internal pressure, P
0 kPa
Mean shell radius, Rm
248.65 mm
Design factor
Maximum stresses due to the applied loads at the lug edge

= Rm / T = 248.65 / 8.33 = 29.8493
C1 = 11.35, C2 = 38.35 mm
Local circumferential pressure stress = P*Ri / T =0 MPa
Local longitudinal pressure stress = P*Ri / (2*T) =0 MPa
Maximum combined stress (PL+Pb+Q) = 45.51 MPa
Allowable combined stress (PL+Pb+Q) = 3*S = 354 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 8.01 MPa
Allowable local primary membrane stress (PL) = 1.5*S = 177 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
74/148
Stresses at the lug edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
4.3741
0.1217
4.413
4.413
4.413
4.413
4C*
5.3213
0.0997
5.364
5.364
5.364
5.364
1C
0.1702
0.0745
30.737
-30.737
30.737
-30.737
2C-1
0.1317
0.0745
23.787
-23.787
23.787
-23.787
3A*
0.547
0.0685
1A
0.102
0.0853
3B*
2.9361
0.1028
-2.648
-2.648
2.648
2.648
1B-1
0.0515
0.0923
-12.969
12.969
12.969
-12.969
Pressure stress*
Total circumferential stress
13.534
-8.101
44.768
-28.744
35.149
-26.324
35.149
-26.324
Primary membrane
circumferential stress*
2.717
2.717
8.012
8.012
4.413
4.413
4.413
4.413
3C*
4.7996
0.0997
4.84
4.84
4.84
4.84
4C*
5.1025
0.1217
5.143
5.143
5.143
5.143
1C-1
0.1427
0.1036
25.773
-25.773
25.773
-25.773
2C
0.1012
0.1036
18.278
-18.278
18.278
-18.278
4A*
0.7018
0.0685
2A
0.0544
0.1145
4B*
0.8167
0.1028
-1.241
-1.241
1.241
1.241
2B-1
0.0716
0.1219
-13.659
13.659
13.659
-13.659
Pressure stress*
Total longitudinal stress
15.713
-8.515
45.512
-33.35
23.421
-13.135
23.421
-13.135
Primary membrane
longitudinal stress*
3.599
3.599
6.081
6.081
5.143
5.143
5.143
5.143
Shear from M t
Circ shear from V c
Long shear from V L
-1.634
-1.634
1.634
1.634
Total Shear stress
-1.634
-1.634
1.634
1.634
Combined stress (P L+Pb+Q)
15.713
-8.515
45.512
-33.35
35.37
-26.524
35.37
-26.524
* denotes primary stress.
75/148
Outlet (N2)

Located on
Shell
Orientation
180
950 mm
406.4 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
Pipe nominal wall thickness
8.74 mm
Pipe minimum wall thickness1
7.65 mm
Corrosion allowance
3 mm
88.9 mm
Projection available outside vessel to flange face, Lf
152.4 mm
8.33 mm
6.47 kPa
1
Welds
Inner fillet, Leg41
9 mm
9.52 mm
76/148
ASME B16.5-2013 Flange

Description
NPS 2 Class 150 WN A105
Bolt Material
SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)
Blind included
No
Rated MDMT
-33.61C
Liquid static head
7.96 kPa
MAWP rating
1,800 kPa @ 90C
MAP rating
1,960 kPa @ 21.11C
Hydrotest rating
3,000 kPa @ 21.11C
PWHT performed
No
Impact Tested
No
Circumferential joint radiography
Full UW-11(a) Type 1

Notes


tr = 1,798.51*24.42 / (118,000*1 - 0.6*1,798.51) =
0.38 mm
0.0809
-105C
77/148

(cm2)
UG-45
Summary
(mm)
For P = 1,406.47 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.01
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,406.4707*24.42 / (118,000*1 - 0.6*1,406.4707)
0.29 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,406.4707*254 / (118,000*1 + 0.4*1,406.4707)
3.01 mm
78/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,407.9641*24.42 / (118,000*1 - 0.6*1,407.9641) + 3
3.29 mm
ta
=
=
=

max[ 3.29 , 0 ]
3.29 mm
tb1
=
=
=

1,406.4707*254 / (118,000*1 + 0.4*1,406.4707) + 3
6.01 mm
tb1
=
=
=

max[ 6.01 , 4.5 ]
6.01 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 6.01 ]
6.01 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.29 , 6.01 ]
6.01 mm

79/148

The attached ASME B16.5 flange limits the nozzle MAWP.

(cm2)
UG-45
Summary
(mm)
For P = 1,798.51 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,798.5084*24.42 / (118,000*1 - 0.6*1,798.5084)
0.38 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,798.5084*254 / (118,000*1 + 0.4*1,798.5084)
3.85 mm
80/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,800.0018*24.42 / (118,000*1 - 0.6*1,800.0018) + 3
3.38 mm
ta
=
=
=

max[ 3.38 , 0 ]
3.38 mm
tb1
=
=
=

1,798.5084*254 / (118,000*1 + 0.4*1,798.5084) + 3
6.85 mm
tb1
=
=
=

max[ 6.85 , 4.5 ]
6.85 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 6.85 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.38 , 6.42 ]
6.42 mm

81/148

The attached ASME B16.5 flange limits the nozzle MAP.

(cm2)
UG-45
Summary
(mm)
For P = 1,960 kPa @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.83
6.3
Calculations for internal pressure 1,960 kPa @ 21.11 C

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (8.33 - 0))
42.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 0), 2.5*(8.74 - 0) + 0)
=
20.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,960.002*21.42 / (118,000*1 - 0.6*1,960.002)
0.36 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,960.002*254 / (118,000*1 + 0.4*1,960.002)
4.19 mm
82/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,960.002*21.42 / (118,000*1 - 0.6*1,960.002) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
=
=
=

1,960.002*254 / (118,000*1 + 0.4*1,960.002) + 0
4.19 mm
tb1
=
=
=

max[ 4.19 , 1.5 ]
4.19 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 4.19 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 3.42 ]
3.42 mm

83/148

(cm2)
UG-45
Summary
(mm)
For Pe = 103.42 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
84/148


ta UG-28
3.29 mm
ta
=
=
=

max[ 3.29 , 0 ]
3.29 mm
tb2
=
=
=

103.4214*254 / (118,000*1 + 0.4*103.4214) + 3
3.22 mm
tb2
=
=
=

max[ 3.22 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.29 , 4.5 ]
4.5 mm

L / Do
Do / t
= 154.2 / 60.33
= 60.33 / 0.29
= 2.5561
= 210.4587
From table G:
A = 0.000165
Pa
= 4*B / (3*(Do / t))

= 4*16,324.19 / (3*(60.33 / 0.29))
= 103.42 kPa

ta
= t + Corrosion
= 0.29 + 3 = 3.29 mm
85/148

(cm2)
UG-45
Summary
(mm)
For Pe = 603.97 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (8.33 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(8.74 - 3) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
86/148


ta UG-28
3.58 mm
ta
=
=
=

max[ 3.58 , 0 ]
3.58 mm
tb2
=
=
=

603.9706*254 / (118,000*1 + 0.4*603.9706) + 3
4.3 mm
tb2
=
=
=

max[ 4.3 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.58 , 4.5 ]
4.5 mm

L / Do
Do / t
= 154.2 / 60.33
= 60.33 / 0.58
= 2.5561
= 103.5983
From table G:
A = 0.000473
Pa
= 4*B / (3*(Do / t))

= 4*46,928.04 / (3*(60.33 / 0.58))
= 603.97 kPa

ta
= t + Corrosion
= 0.58 + 3 = 3.58 mm
87/148
Vent/PRV (N5)

Located on
Shell
Orientation
800 mm
406.4 mm
No
Nozzle
Access opening
No
70.94 mm
10.57 mm
Corrosion allowance
3.81 mm
152.4 mm
8.33 mm
1.49 kPa
1
Welds
Inner fillet, Leg41
9 mm
9.52 mm
88/148

8.33 mm
-29C
tr = 1,793.53*254 / (118,000*1 + 0.4*1,793.53) =
3.84 mm
0.7198
15.7C
-44.7C

tr = 1,793.53*39.28 / (138,000*1 - 0.6*1,793.53) =
0.51 mm
0.0761
-105C
89/148

(cm2)
UG-45
Summary
(mm)
For P = 1,401.49 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,401.4934*39.28 / (138,000*1 - 0.6*1,401.4934)
0.4 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

1,401.4934*254 / (118,000*1 + 0.4*1,401.4934)
3 mm
90/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,401.4934*39.28 / (138,000*1 - 0.6*1,401.4934) + 3.81
4.21 mm
ta
=
=
=

max[ 4.21 , 0 ]
4.21 mm
tb1
=
=
=

1,401.4934*254 / (118,000*1 + 0.4*1,401.4934) + 3
6 mm
tb1
=
=
=

max[ 6 , 5.31 ]
6 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 6 ]
6 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.21 , 6 ]
6 mm

91/148


(cm2)
UG-45
Summary
(mm)
For P = 2,497.83 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
8.33
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

2,497.8299*39.28 / (138,000*1 - 0.6*2,497.8299)
0.72 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

2,497.8299*254 / (118,000*1 + 0.4*2,497.8299)
5.33 mm
92/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

2,497.8299*39.28 / (138,000*1 - 0.6*2,497.8299) + 3.81
4.53 mm
ta
=
=
=

max[ 4.53 , 0 ]
4.53 mm
tb1
=
=
=

2,497.8299*254 / (118,000*1 + 0.4*2,497.8299) + 3
8.33 mm
tb1
=
=
=

max[ 8.33 , 5.31 ]
8.33 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 8.33 ]
8.33 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.53 , 8.33 ]
8.33 mm

93/148


(cm2)
UG-45
Summary
(mm)
For P = 3,921.92 kPa @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.02
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.83
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(70.94, 35.47 + (10.57 - 0) + (8.33 - 0))
70.94 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 0), 2.5*(10.57 - 0) + 0)
=
20.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

3,921.9153*35.47 / (138,000*1 - 0.6*3,921.9153)
1.03 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

3,921.9153*254 / (118,000*1 + 0.4*3,921.9153)
8.33 mm
94/148
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

3,921.9153*35.47 / (138,000*1 - 0.6*3,921.9153) + 0
1.03 mm
ta
=
=
=

max[ 1.03 , 0 ]
1.03 mm
tb1
=
=
=

3,921.9153*254 / (118,000*1 + 0.4*3,921.9153) + 0
8.33 mm
tb1
=
=
=

max[ 8.33 , 1.5 ]
8.33 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 5.02 , 8.33 ]
5.02 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.03 , 5.02 ]
5.02 mm

95/148

(cm2)
UG-45
Summary
(mm)
For Pe = 103.42 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
96/148


ta UG-28
4.18 mm
ta
=
=
=

max[ 4.18 , 0 ]
4.18 mm
tb2
=
=
=

103.4214*254 / (118,000*1 + 0.4*103.4214) + 3
3.22 mm
tb2
=
=
=

max[ 3.22 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.18 , 5.31 ]
5.31 mm

L / Do
Do / t
= 156.61 / 92.07
= 92.07 / 0.37
= 1.7009
= 248.5724
From table G:
A = 0.000195
Pa
= 4*B / (3*(Do / t))

= 4*19,280.1 / (3*(92.07 / 0.37))
= 103.42 kPa

ta
= t + Corrosion
= 0.37 + 3.81 = 4.18 mm
97/148

(cm2)
UG-45
Summary
(mm)
For Pe = 603.97 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
98/148


ta UG-28
4.56 mm
ta
=
=
=

max[ 4.56 , 0 ]
4.56 mm
tb2
=
=
=

603.9706*254 / (118,000*1 + 0.4*603.9706) + 3
4.3 mm
tb2
=
=
=

max[ 4.3 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.56 , 5.31 ]
5.31 mm

L / Do
Do / t
= 156.61 / 92.07
= 92.07 / 0.75
= 1.7009
= 123.0886
From table G:
A = 0.000561
Pa
= 4*B / (3*(Do / t))

= 4*55,757.05 / (3*(92.07 / 0.75))
= 603.98 kPa

ta
= t + Corrosion
= 0.75 + 3.81 = 4.56 mm
99/148

Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
1,400
90
External
103.42
90
Design
MDMT (C)
-29
Static Liquid Head

Condition
Ps (kPa)
Hs (mm)
SG
Operating
6.41
653.88
Test horizontal
6.38
650.88
Dimensions
Outer Diameter
508 mm
Length
98.43 mm
Nominal Thickness
9.52 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
11.49
18.48
Corroded
7.92
18.94
Radiography
Longitudinal seam
Seamless No RT
Left Circumferential
seam
100/148
Results Summary
Governing condition
Internal pressure
1.5 mm + 3 mm = 4.5 mm
6.01 mm
5.62 mm
3,054.12 kPa
4,489.99 kPa
995.56 kPa
Rated MDMT
-48 C
8.33 mm
-29C
tr = 1,798.44*254 / (118,000*1 + 0.4*1,798.44) =
3.85 mm
0.5901
23.8C
-48C

t

= 1,406.41*254 / (118,000*1.00 + 0.40*1,406.41) + 3
= 6.01 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 118,000*1.00*6.52 / (254 - 0.40*6.52) - 6.41
= 3,054.12 kPa

P
= S*E*t / (Ro - 0.40*t)

= 118,000*1.00*9.52 / (254 - 0.40*9.52)
= 4,489.99 kPa

L / Do
Do / t
= 1,583.49 / 508
= 508 / 2.62
= 3.1171
= 193.7515
From table G:
A = 0.000152
Pa
= 4*B / (3*(Do / t))
101/148
= 4*15,028.7 / (3*(508 / 2.62))

= 103.42 kPa
ta
= t + Corrosion
= 2.62 + 3 = 5.62 mm

L / Do
Do / t
= 1,583.49 / 508
= 508 / 6.52
= 3.1171
= 77.9110
From table G:
A = 0.000586
Pa
= 4*B / (3*(Do / t))

= 4*58,173.76 / (3*(508 / 6.52))
= 995.56 kPa

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 6.52)
= 0.003209
B
= 112.92 MPa
S
118 / 1.00 = 118 MPa
ScHC
min(B, S) = 112.92 MPa
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 9.52)
= 0.004685
B
= 118.12 MPa
S
118 / 1.00 = 118 MPa
ScHN
min(B, S) = 118 MPa
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 9.52)
= 0.004685
B
= 118.12 MPa
S
118 / 1.00 = 118 MPa
ScCN
min(B, S) = 118 MPa

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 6.52)
= 0.003209
102/148
112.92 MPa
118 / 1.00 = 118 MPa
ScCC
min(B, S) = 112.92 MPa

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 6.52)
= 0.003209
B
= 112.92 MPa
S
118 / 1.00 = 118 MPa
ScVC
min(B, S) = 112.92 MPa
103/148
B16.9 Pipe Cap #2

Component
ASME B16.9 Pipe Cap (modified)
Material
Attached To
Shell
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
1,400
90
External
103.42
90
Design
MDMT (C)
-29
Static Liquid Head

Condition
Ps (kPa)
Hs (mm)
SG
Operating
6.41
653.88
Test horizontal
6.38
650.88
Dimensions
NPS and Schedule
Outer Diameter
508 mm
Overall Length E
229 mm
Nominal Thickness
9.52 mm
Minimum Thickness1
8.33 mm
Inner
3 mm
Outer
0 mm
Corrosion
Length Lsf
98.43 mm
Nominal Thickness tsf
9.52 mm
Weight and Capacity
Weight (kg)2
Capacity (liters)2
New
32.55
33.79
Corroded
22.56
35
Radiography
1
2
Category A joints
Seamless No RT
Head to shell seam
minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

includes straight flange
104/148
Results Summary
Governing condition
internal pressure
1.5 mm + 3 mm = 4.5 mm
5.95 mm
4.29 mm
Governing straight flange design thickness
6.01 mm
2,558.14 kPa
3,987.54 kPa
1,138.5 kPa
-48C
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (494.96 / (2*125.24))2]
New
K = (1/6)*[2 + (488.96 / (2*122.24))2]
0.9841
1
Design thickness for internal pressure, (Corroded at 90 C) Appendix 1-4(c)

t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

1,406.41*508*0.984128 / (2*118,000*1 + 2*1,406.41*(0.984128 - 0.1)) + 3
5.95 mm
Maximum allowable working pressure, (Corroded at 90 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*118,000*1*(0.875*9.52 - 3) / (0.984128*508 - 2*(0.875*9.52 - 3)*(0.984128 0.1)) - 6.41
2,558.14 kPa
Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c)

P
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps
=
2*118,000*1*0.875*9.52 / (1*508 - 2*0.875*9.52*(1 - 0.1)) - 0
=
3,987.54 kPa
Design thickness for external pressure, (Corroded at 90 C) UG-33(d)
Ro =
Ko*Do
=
0.8754*508
=
444.7 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (444.7 / 1.28)
0.000361
From Table CS-2

Metric:
35.7978
MPa
105/148
Pa
=
=
=
B / (Ro / t)
35,797.83 / (444.7 / 1.28)
103.4213 kPa
t
=
1.28 mm + Corrosion = 1.28 mm + 3 mm = 4.28 mm
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t
=
=
=
1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

1.67*103.42*508*0.984128 / (2*118,000*1 + 2*1.67*103.42*(0.984128 - 0.1)) + 3
3.37 mm
The head external pressure design thickness (te) is 4.28 mm.

Maximum Allowable External Pressure, (Corroded at 90 C) UG-33(d)
Ro =
Ko*Do
=
0.8754*508
=
444.7 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (444.7 / (0.875*9.52 - 3))
0.001498
From Table CS-2

Metric:
Pa
=
=
=
94.9841
MPa
B / (Ro / t)
94,984.08 / (444.7 / (0.875*9.52 - 3))
1,138.499 kPa
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P
=
=
=
2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67)

2*118,000*1*(0.875*9.52 - 3) / ((0.984128*508 - 2*(0.875*9.52 - 3)*(0.984128 0.1))*1.67)
1,535.66 kPa
The maximum allowable external pressure (MAEP) is 1,138.5 kPa.
106/148


Located on
B16.9 Pipe Cap #2
Orientation
End of nozzle to datum line
1,682.38 mm
Calculated as hillside
No
Distance to head center, R
0 mm
No
Nozzle
Access opening
No
70.94 mm
10.57 mm
Corrosion allowance
3.81 mm
152.4 mm
8.33 mm
3.98 kPa
1
Welds
Inner fillet, Leg41
9 mm
9.52 mm
107/148

8.33 mm
-29C
tr = 1,796.02*0.8892*508 / (2*118,000*1 + 0.8*1,796.02) =
3.42 mm
0.641
20.1C
-48C

tr = 1,796.02*39.28 / (138,000*1 - 0.6*1,796.02) =
0.52 mm
0.0762
-105C
108/148

(cm2)
UG-45
Summary
(mm)
For P = 1,403.98 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.94
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

1,403.9824*39.28 / (138,000*1 - 0.6*1,403.9824)
0.4 mm

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

1,403.9824*0.8892*508 / (2*118,000*1 + 0.8*1,403.9824)
2.67 mm
109/148

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

1,403.98*508*0.984128 / (2*118,000*1 + 2*1,403.98*(0.984128 - 0.1))
2.94 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

1,403.9824*39.28 / (138,000*1 - 0.6*1,403.9824) + 3.81
4.21 mm
ta
=
=
=

max[ 4.21 , 0 ]
4.21 mm
tb1
5.94 mm
tb1
=
=
=

max[ 5.94 , 5.31 ]
5.94 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 5.94 ]
5.94 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.21 , 5.94 ]
5.94 mm

110/148


(cm2)
UG-45
Summary
(mm)
For P = 2,811.33 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
8.83
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
=
13.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

2,811.3308*39.28 / (138,000*1 - 0.6*2,811.3308)
0.81 mm

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

2,811.3308*0.8892*508 / (2*118,000*1 + 0.8*2,811.3308)
5.33 mm
111/148

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

2,811.33*508*0.984128 / (2*118,000*1 + 2*2,811.33*(0.984128 - 0.1))
5.83 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

2,811.3308*39.28 / (138,000*1 - 0.6*2,811.3308) + 3.81
4.62 mm
ta
=
=
=

max[ 4.62 , 0 ]
4.62 mm
tb1
8.83 mm
tb1
=
=
=

max[ 8.83 , 5.31 ]
8.83 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.83 , 8.83 ]
8.83 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.62 , 8.83 ]
8.83 mm

112/148


(cm2)
UG-45
Summary
(mm)
For P = 4,363.44 kPa @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.02
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.83
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(70.94, 35.47 + (10.57 - 0) + (8.33 - 0))
70.94 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8.33 - 0), 2.5*(10.57 - 0) + 0)
=
20.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

4,363.4389*35.47 / (138,000*1 - 0.6*4,363.4389)
1.14 mm

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

4,363.4389*0.9*508 / (2*118,000*1 + 0.8*4,363.4389)
8.33 mm
113/148

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

4,363.44*508*1 / (2*118,000*1 + 2*4,363.44*(1 - 0.1))
9.09 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

4,363.4389*35.47 / (138,000*1 - 0.6*4,363.4389) + 0
1.14 mm
ta
=
=
=

max[ 1.14 , 0 ]
1.14 mm
tb1
9.09 mm
tb1
=
=
=

max[ 9.09 , 1.5 ]
9.09 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 5.02 , 9.09 ]
5.02 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.14 , 5.02 ]
5.02 mm

114/148

(cm2)
UG-45
Summary
(mm)
For Pe = 103.42 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
115/148


ta UG-28
4.18 mm
ta
=
=
=

max[ 4.18 , 0 ]
4.18 mm
tb2
3.22 mm
tb2
=
=
=

max[ 3.22 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.18 , 5.31 ]
5.31 mm

L / Do
Do / t
= 152.4 / 92.07
= 92.07 / 0.37
= 1.6552
= 251.2969
From table G:
A = 0.000197
Pa
= 4*B / (3*(Do / t))

= 4*19,491.63 / (3*(92.07 / 0.37))
= 103.42 kPa

ta
= t + Corrosion
= 0.37 + 3.81 = 4.18 mm
116/148

(cm2)
UG-45
Summary
(mm)
For Pe = 995.56 kPa @ 90 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.31
10.57

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.73
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.56, 39.28 + (10.57 - 3.81) + (8.33 - 3))
78.56 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(8.33 - 3), 2.5*(10.57 - 3.81) + 0)
13.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
117/148


ta UG-28
4.71 mm
ta
=
=
=

max[ 4.71 , 0 ]
4.71 mm
tb2
5.09 mm
tb2
=
=
=

max[ 5.09 , 5.31 ]
5.31 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 8.83 , 5.31 ]
5.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.71 , 5.31 ]
5.31 mm

L / Do
Do / t
= 152.4 / 92.07
= 92.07 / 0.9
= 1.6552
= 102.0312
From table G:
A = 0.000766
Pa
= 4*B / (3*(Do / t))

= 4*76,181.98 / (3*(92.07 / 0.9))
= 995.54 kPa

ta
= t + Corrosion
= 0.9 + 3.81 = 4.71 mm
118/148
Saddle #1
Saddle Material
Sa 36
Saddle Construction
Web at edge of rib
Welded to Vessel
Yes
Saddle Allowable Stress, Ss
137.895 MPa
Saddle Yield Stress, Sy
262.001 MPa
Foundation Allowable Stress
11.432 MPa
Design
Pressure
Left Saddle Right Saddle
Operating
1,798.44 kPa
Test
2,106.38 kPa
Vacuum
103.42 kPa
Dimensions
Right saddle distance to datum
1,100 mm
Tangent To Tangent Length, L
1,500 mm
Saddle separation, Ls
900 mm
Vessel Radius, R
254 mm
Tangent Distance Left, Al
298.43 mm
Tangent Distance Right, Ar
301.57 mm
Saddle Height, Hs
500 mm
Saddle Contact Angle,
120
Web Plate Thickness, ts
6 mm
Base Plate Length, E
470 mm
Base Plate Width, F
150 mm
Base Plate Thickness, tb
10 mm
Number of Stiffening Ribs, n
Largest Stiffening Rib Spacing, di
438.6 mm
Stiffening Rib Thickness, tw
6 mm
Saddle Width, b
100 mm
Reinforcing Plate
Thickness, tp
10 mm
Width, Wp
150 mm
Contact Angle, w
132
Bolting
119/148
Material
SA 193 Gr. B7
Bolt Allowable Shear
103.421 MPa
Description
20 mm
Corrosion on root
3 mm
Anchor Bolts per Saddle
Base coefficient of friction,
0.45
Weight
Operating,
Corroded
Hydrotest
Weight on Left Saddle
242.67 kg
274.42 kg
Weight on Right Saddle
246.75 kg
278.51 kg
Weight of Saddle Pair
42.64 kg
Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
120/148
Stress Summary
Load
Condition
Operating
Seismic
Saddle
Right Saddle
Bending + pressure between saddles

(MPa)
S1
(+)
allow
(+)
S1
(-)
allow
(-)
42.134
141.6
0.183
130.724
Left Saddle
Vacuum
Right Saddle
0.183
141.6
2.595
130.724
Left Saddle
Operating
Right Saddle
42.083
141.6
0.132
130.724
Left Saddle
Wind
Test
Right Saddle
31.149
216.9
0.089
130.724
Left Saddle
Vacuum
Right Saddle
0.132
141.6
2.544
130.724
Left Saddle
Operating
Weight
Right Saddle
42.067
118
0.116
108.937
Left Saddle
Vacuum
Right Saddle
Left Saddle
0.116
118
2.529
108.937
Bending + pressure at the saddle

(MPa)
S2
(+)
allow
(+)
S2
(-)
allow
(-)
43.615
141.6
1.664
130.724
43.581
141.6
1.63
130.724
1.664
141.6
4.076
130.724
1.63
141.6
4.042
130.724
43.473
141.6
1.522
130.724
43.442
141.6
1.491
130.724
32.174
216.9
1.113
130.724
32.152
216.9
1.091
130.724
1.522
141.6
3.934
130.724
1.491
141.6
3.903
130.724
43.473
118
1.522
108.937
43.442
118
1.491
108.937
1.522
118
3.934
108.937
1.491
118
3.903
108.937
121/148
Stress Summary
Load
Condition
Operating
Seismic
Vacuum
Operating
Wind
Test
Vacuum
Operating
Weight
Vacuum
Tangential
shear (MPa)
Circumferential
stress (MPa)
S3
allow
S4
(horns)
allow
(+/-)
S5
allow
S6
allow
Right Saddle
2.257
94.4
-15.361
177
1.824
111
0.385
91.93
Left Saddle
2.211
94.4
-15.107
177
1.794
111
0.379
91.93
Right Saddle
2.257
94.4
-15.361
177
1.824
111
0.385
91.93
Left Saddle
2.211
94.4
-15.107
177
1.794
111
0.379
91.93
Right Saddle
1.421
94.4
-11.074
177
1.315
111
0.278
91.93
Left Saddle
1.393
94.4
-10.909
177
1.295
111
0.274
91.93
Right Saddle
0.888
173.52
-4.818
216.9
1.046
216.9
0.288
235.801
Left Saddle
0.871
173.52
-4.75
216.9
1.032
216.9
0.283
235.801
Right Saddle
1.421
94.4
-11.074
177
1.315
111
0.278
91.93
Left Saddle
1.393
94.4
-10.909
177
1.295
111
0.274
91.93
Right Saddle
1.141
94.4
-9.78
177
1.161
111
0.245
91.93
Left Saddle
1.114
94.4
-9.618
177
1.142
111
0.241
91.93
Right Saddle
1.141
94.4
-9.78
177
1.161
111
0.245
91.93
Left Saddle
1.114
94.4
-9.618
177
1.142
111
0.241
91.93
Saddle
Stress over
saddle (MPa)
Splitting (MPa)
Seismic base shear on vessel

Vessel is assumed to be a rigid structure.
Method of seismic analysis
ASCE 7-10 ground supported
Vertical seismic accelerations considered
Yes
Importance factor, Ie
1.5
Site Class
Short period spectral response acceleration as percent of g, Ss
100
From Table 11.4-1, Fa
Risk Category (Table 1.5-1)
II
Equations
SMS = Fa*Ss
SDS = (2 / 3)*SMS
Fp = 0.3*SDS*W*Ie*0.7
Results
SMS = 1*1
SDS = (2 / 3)*1
0.6667
Seismic Design Category (Section 11.6)
Fp = 0.3*0.6667*4,799.63*1.5*0.7
1,007.92 N
122/148
Saddle reactions due to weight + seismic

Vv = vertical seismic force acting on the saddle
V = horizontal seismic shear acting on the saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql
Seismic transverse reaction, Qt
Equations
Ql = V*Hs / Ls + Vv
Qt = V*Hs / (Ro*Sin( / 2 )) + Vv
Q = W + max[ Qt , Ql ]
Results
Right Saddle
Operating
Left Saddle
Ql = 1,007.92*500 / 900 + 0.14*0.6667*2,419.83
785.81 N
Qt = 508.16*500 / (254*Sin( 120 / 2 )) + 0.14*0.6667*2,419.83
1,380.93 N
Q = 2,419.83 + max[ 1,380.93 , 785.81 ]
3,800.76 N
Ql = 1,007.92*500 / 900 + 0.14*0.6667*2,379.8
782.07 N
Qt = 499.76*500 / (254*Sin( 120 / 2 )) + 0.14*0.6667*2,379.8
1,358.08 N
Q = 2,379.8 + max[ 1,358.08 , 782.07 ]
3,737.88 N
123/148
Saddle reactions due to weight + wind

Wind longitudinal reaction, Ql
Wind transverse reaction, Qt
Wind pressure, Pw
0.5862 kPa
Equations
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))

Vwe = Pw*G*(Cf(shell)**Ro2 / 144 + Cf(saddle)*(Projected saddle area))
Qt = Vwt*Hs / (Ro*Sin( / 2))
Ql = Vwe*Hs / Ls
Q = W + max[ Qt , Ql ]
Results
Vwt = 0.59*0.85*1000*(0.54*0.4325 + 2*0.0246)
140.88 N
2
Right Saddle Vwe = 0.59*0.85*1000*(0.5**0.254 / 1 + 2*0.1348)
184.82 N
Qt = 140.88*500 / (254*Sin( 120 / 2))
320.23 N
Ql = 184.82*500 / 900
102.68 N
Q = 2,419.83 + max[ 320.23 , 102.68 ]
2,740.06 N
Vwt = 0.59*0.85*1000*(0.54*0.4309 + 2*0.0246)
140.45 N
Vwe = 0.59*0.85*1000*(0.5**0.2542 / 1 + 2*0.1348)
184.82 N
Qt = 140.45*500 / (254*Sin( 120 / 2))
319.26 N
Ql = 184.82*500 / 900
102.68 N
Q = 2,379.8 + max[ 319.26 , 102.68 ]
2,699.05 N
Vwt = 0.19*0.85*1000*(0.54*0.4325 + 2*0.0246)
46.49 N
Operating
Left Saddle
2
Right Saddle Vwe = 0.19*0.85*1000*(0.5**0.254 / 1 + 2*0.1348)
Test
Left Saddle
60.99 N
Qt = 46.49*500 / (254*Sin( 120 / 2))
105.68 N
Ql = 60.99*500 / 900
33.88 N
Q = 2,731.21 + max[ 105.68 , 33.88 ]
2,836.88 N
Vwt = 0.19*0.85*1000*(0.54*0.4309 + 2*0.0246)
46.35 N
Vwe = 0.19*0.85*1000*(0.5**0.2542 / 1 + 2*0.1348)
60.99 N
Qt = 46.35*500 / (254*Sin( 120 / 2))
105.35 N
Ql = 60.99*500 / 900
33.88 N
Q = 2,691.17 + max[ 105.35 , 33.88 ]
2,796.53 N
Load Case 1: Seismic, Operating

Longitudinal stress between saddles (Seismic, Operating, left saddle loading and geometry govern)
124/148
S1 = 3*K1*Q*(L / 12) / (*R2*t)

= 3*0.138*3,737.88*(1,500 / 12) / (*251.332*5.33)
= 0.183 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
Maximum tensile stress S1t = S1 + Sp = 42.134 MPa
Maximum compressive stress (shut down) S1c = S1 = 0.183 MPa
Tensile stress is acceptable (<=1.2*S*E = 141.6 MPa)
Compressive stress is acceptable (<=1.2*Sc = 130.724 MPa)
Longitudinal stress at the right saddle (Seismic, Operating)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
Seismic vertical acceleration coefficient m = 0.4444*0.21 = 0.0933
w = Wt*(1 + m)*10 / Le = 4,799.63*(1 + 0.0933)*10 / 1,674.09 = 31.35 N/cm
Bending moment at the right saddle:
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 31.35 / 10000*(2*130.57*301.57 / 3 + 301.572 / 2 - (2542 - 130.572) / 4)
= 187.6 N-m
S2 = Mq*K1' / (*R2*t)
= 187.6*1e3*9.3799 / (*251.332*5.33)
= 1.664 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
Tensile stress is acceptable (<=1.2*S = 141.6 MPa)
Tangential shear stress in the shell (right saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)
= 3,800.76 - 3.13*(301.57 + 2*130.57 / 3)
= 2,582.61 N
S3 = K2.2*Qshear / (R*t)
= 1.1707*2,582.61 / (251.33*5.33)
= 2.257 MPa
Tangential shear stress is acceptable (<= 0.8*S = 94.4 MPa)
Circumferential stress at the right saddle horns (Seismic, Operating)
125/148
S4 = -Q / (4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -3,800.76 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*3,800.76*251.33 / (1,500*5.332)
= -15.361 MPa
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 177 MPa)
The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b +
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over right saddle (Seismic, Operating)
S5 = K5*Q / ((t + tp)*(ts + 1.56*Sqr(Ro*tc)))
= 0.7603*3,800.76 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.824 MPa
Ring compression in shell is acceptable (<= 0.5*Sy = 111 MPa)
Saddle splitting load (right, Seismic, Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*3,800.76 / 2,008
= 0.385 MPa
Stress in saddle is acceptable (<= (2 / 3)*Ss = 91.93 MPa)
Longitudinal stress at the left saddle (Seismic, Operating)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt*(1 + m)*10 / Le = 4,799.63*(1 + 0.0933)*10 / 1,674.09 = 31.35 N/cm
Bending moment at the left saddle:
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 31.35 / 10000*(2*130.57*298.43 / 3 + 298.432 / 2 - (2542 - 130.572) / 4)
= 183.8 N-m
S2 = Mq*K1' / (*R2*t)
= 183.8*1e3*9.3799 / (*251.332*5.33)
= 1.63 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
126/148

Tangential shear stress in the shell (left saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)
= 3,737.88 - 3.13*(298.43 + 2*130.57 / 3)
= 2,529.57 N
= 1.1707*2,529.57 / (251.33*5.33)
= 2.211 MPa
Circumferential stress at the left saddle horns (Seismic, Operating)
= -3,737.88 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*3,737.88*251.33 / (1,500*5.332)
= -15.107 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over left saddle (Seismic, Operating)
= 0.7603*3,737.88 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.794 MPa
Saddle splitting load (left, Seismic, Operating)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*3,737.88 / 2,008
= 0.379 MPa
Load Case 2: Seismic, Vacuum

Longitudinal stress between saddles (Seismic, Vacuum, left saddle loading and geometry govern)
S1 = 3*K1*Q*(L / 12) / (*R2*t)
= 3*0.138*3,737.88*(1,500 / 12) / (*251.332*5.33)
= 0.183 MPa
Sp = P*R / (2*t)
127/148
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Maximum tensile stress (shut down) S1t = S1 = 0.183 MPa
Maximum compressive stress S1c = S1 + Sp = 2.595 MPa
Longitudinal stress at the right saddle (Seismic, Vacuum)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt*(1 + m)*10 / Le = 4,799.63*(1 + 0.0933)*10 / 1,674.09 = 31.35 N/cm
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 31.35 / 10000*(2*130.57*301.57 / 3 + 301.572 / 2 - (2542 - 130.572) / 4)
= 187.6 N-m
S2 = Mq*K1' / (*R2*t)
= 187.6*1e3*9.3799 / (*251.332*5.33)
= 1.664 MPa
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Tangential shear stress in the shell (right saddle, Seismic, Vacuum)
Qshear = Q - w*(a + 2*H / 3)
= 3,800.76 - 3.13*(301.57 + 2*130.57 / 3)
= 2,582.61 N
= 1.1707*2,582.61 / (251.33*5.33)
= 2.257 MPa
Circumferential stress at the right saddle horns (Seismic, Vacuum)
= -3,800.76 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*3,800.76*251.33 / (1,500*5.332)
= -15.361 MPa
128/148

1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over right saddle (Seismic, Vacuum)
= 0.7603*3,800.76 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.824 MPa
Saddle splitting load (right, Seismic, Vacuum)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*3,800.76 / 2,008
= 0.385 MPa
Longitudinal stress at the left saddle (Seismic, Vacuum)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt*(1 + m)*10 / Le = 4,799.63*(1 + 0.0933)*10 / 1,674.09 = 31.35 N/cm
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 31.35 / 10000*(2*130.57*298.43 / 3 + 298.432 / 2 - (2542 - 130.572) / 4)
= 183.8 N-m
S2 = Mq*K1' / (*R2*t)
= 183.8*1e3*9.3799 / (*251.332*5.33)
= 1.63 MPa
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Tangential shear stress in the shell (left saddle, Seismic, Vacuum)
129/148
Qshear = Q - w*(a + 2*H / 3)

= 3,737.88 - 3.13*(298.43 + 2*130.57 / 3)
= 2,529.57 N
= 1.1707*2,529.57 / (251.33*5.33)
= 2.211 MPa
Circumferential stress at the left saddle horns (Seismic, Vacuum)
= -3,737.88 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*3,737.88*251.33 / (1,500*5.332)
= -15.107 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over left saddle (Seismic, Vacuum)
= 0.7603*3,737.88 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.794 MPa
Saddle splitting load (left, Seismic, Vacuum)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*3,737.88 / 2,008
= 0.379 MPa
Load Case 3: Wind, Operating

Longitudinal stress between saddles (Wind, Operating, left saddle loading and geometry govern)
S1 = 3*K1*Q*(L / 12) / (*R2*t)
= 3*0.138*2,699.05*(1,500 / 12) / (*251.332*5.33)
= 0.132 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
130/148

Longitudinal stress at the right saddle (Wind, Operating)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*301.57 / 3 + 301.572 / 2 - (2542 - 130.572) / 4)
= 171.6 N-m
S2 = Mq*K1' / (*R2*t)
= 171.6*1e3*9.3799 / (*251.332*5.33)
= 1.522 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
Tangential shear stress in the shell (right saddle, Wind, Operating)
Qshear = Q - w*(a + 2*H / 3)
= 2,740.06 - 2.87*(301.57 + 2*130.57 / 3)
= 1,625.9 N
= 1.1707*1,625.9 / (251.33*5.33)
= 1.421 MPa
Circumferential stress at the right saddle horns (Wind, Operating)
= -2,740.06 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,740.06*251.33 / (1,500*5.332)
= -11.074 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over right saddle (Wind, Operating)
131/148
= 0.7603*2,740.06 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))

= 1.315 MPa
Saddle splitting load (right, Wind, Operating)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,740.06 / 2,008
= 0.278 MPa
Longitudinal stress at the left saddle (Wind, Operating)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*298.43 / 3 + 298.432 / 2 - (2542 - 130.572) / 4)
= 168.1 N-m
S2 = Mq*K1' / (*R2*t)
= 168.1*1e3*9.3799 / (*251.332*5.33)
= 1.491 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
Tangential shear stress in the shell (left saddle, Wind, Operating)
Qshear = Q - w*(a + 2*H / 3)
= 2,699.05 - 2.87*(298.43 + 2*130.57 / 3)
= 1,593.89 N
= 1.1707*1,593.89 / (251.33*5.33)
= 1.393 MPa
132/148

Circumferential stress at the left saddle horns (Wind, Operating)
= -2,699.05 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,699.05*251.33 / (1,500*5.332)
= -10.909 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over left saddle (Wind, Operating)
= 0.7603*2,699.05 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.295 MPa
Saddle splitting load (left, Wind, Operating)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,699.05 / 2,008
= 0.274 MPa
Load Case 4: Wind, Test

Longitudinal stress between saddles (Wind, Test, left saddle loading and geometry govern)
S1 = 3*K1*Q*(L / 12) / (*R2*t)
= 3*0.138*2,796.53*(1,500 / 12) / (*249.842*8.33)
= 0.089 MPa
Sp = P*R / (2*t)
= 2.11*245.67 / (2*8.33)
= 31.061 MPa
Tensile stress is acceptable (<= 0.9*Sy*E = 216.9 MPa)
Longitudinal stress at the right saddle (Wind, Test)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
133/148
w = Wt / Le = 5,422.38*10 / 1,674.09 = 32.39 N/cm

Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 32.39 / 10000*(2*130.57*301.57 / 3 + 301.572 / 2 - (2542 - 130.572) / 4)
= 193.9 N-m
S2 = Mq*K1' / (*R2*t)
= 193.9*1e3*9.3799 / (*249.842*8.33)
= 1.113 MPa
Sp = P*R / (2*t)
= 2.11*245.67 / (2*8.33)
= 31.061 MPa
Tensile stress is acceptable (<= 0.9*Sy = 216.9 MPa)
Tangential shear stress in the shell (right saddle, Wind, Test)
Qshear = Q - w*(a + 2*H / 3)
= 2,836.88 - 3.24*(301.57 + 2*130.57 / 3)
= 1,578.16 N
= 1.1707*1,578.16 / (249.84*8.33)
= 0.888 MPa
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 173.52 MPa)
Circumferential stress at the right saddle horns (Wind, Test)
= -2,836.88 / (4*8.33*(100+1.56*Sqr(254*8.33))) - 12*0.0529*2,836.88*249.84 / (1,500*8.332)
= -4.818 MPa
Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 216.9 MPa)
1.56*(Ro*t)0.5} =171.76 mm
Ring compression in shell over right saddle (Wind, Test)
= 0.7603*2,836.88 / ((8.33 + 10)*(6 + 1.56*Sqr(254*18.33)))
= 1.046 MPa
Ring compression in shell is acceptable (<= 0.9*Sy = 216.9 MPa)
Saddle splitting load (right, Wind, Test)
134/148
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,836.88 / 2,008
= 0.288 MPa
Stress in saddle is acceptable (<= 0.9*Sy = 235.801 MPa)
Longitudinal stress at the left saddle (Wind, Test)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 5,422.38*10 / 1,674.09 = 32.39 N/cm
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 32.39 / 10000*(2*130.57*298.43 / 3 + 298.432 / 2 - (2542 - 130.572) / 4)
= 189.9 N-m
S2 = Mq*K1' / (*R2*t)
= 189.9*1e3*9.3799 / (*249.842*8.33)
= 1.091 MPa
Sp = P*R / (2*t)
= 2.11*245.67 / (2*8.33)
= 31.061 MPa
Tensile stress is acceptable (<= 0.9*Sy = 216.9 MPa)
Tangential shear stress in the shell (left saddle, Wind, Test)
Qshear = Q - w*(a + 2*H / 3)
= 2,796.53 - 3.24*(298.43 + 2*130.57 / 3)
= 1,547.97 N
= 1.1707*1,547.97 / (249.84*8.33)
= 0.871 MPa
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 173.52 MPa)
Circumferential stress at the left saddle horns (Wind, Test)
= -2,796.53 / (4*8.33*(100+1.56*Sqr(254*8.33))) - 12*0.0529*2,796.53*249.84 / (1,500*8.332)
= -4.75 MPa
Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 216.9 MPa)
135/148
1.56*(Ro*t)0.5} =171.76 mm
Ring compression in shell over left saddle (Wind, Test)
= 0.7603*2,796.53 / ((8.33 + 10)*(6 + 1.56*Sqr(254*18.33)))
= 1.032 MPa
Ring compression in shell is acceptable (<= 0.9*Sy = 216.9 MPa)
Saddle splitting load (left, Wind, Test)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,796.53 / 2,008
= 0.283 MPa
Stress in saddle is acceptable (<= 0.9*Sy = 235.801 MPa)
Load Case 5: Wind, Vacuum

Longitudinal stress between saddles (Wind, Vacuum, left saddle loading and geometry govern)
S1 = 3*K1*Q*(L / 12) / (*R2*t)
= 3*0.138*2,699.05*(1,500 / 12) / (*251.332*5.33)
= 0.132 MPa
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Longitudinal stress at the right saddle (Wind, Vacuum)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*301.57 / 3 + 301.572 / 2 - (2542 - 130.572) / 4)
= 171.6 N-m
136/148
S2 = Mq*K1' / (*R2*t)
= 171.6*1e3*9.3799 / (*251.332*5.33)
= 1.522 MPa
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Tangential shear stress in the shell (right saddle, Wind, Vacuum)
Qshear = Q - w*(a + 2*H / 3)
= 2,740.06 - 2.87*(301.57 + 2*130.57 / 3)
= 1,625.9 N
= 1.1707*1,625.9 / (251.33*5.33)
= 1.421 MPa
Circumferential stress at the right saddle horns (Wind, Vacuum)
= -2,740.06 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,740.06*251.33 / (1,500*5.332)
= -11.074 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over right saddle (Wind, Vacuum)
= 0.7603*2,740.06 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.315 MPa
Saddle splitting load (right, Wind, Vacuum)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,740.06 / 2,008
= 0.278 MPa
137/148
Longitudinal stress at the left saddle (Wind, Vacuum)

= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*298.43 / 3 + 298.432 / 2 - (2542 - 130.572) / 4)
= 168.1 N-m
S2 = Mq*K1' / (*R2*t)
= 168.1*1e3*9.3799 / (*251.332*5.33)
= 1.491 MPa
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Tangential shear stress in the shell (left saddle, Wind, Vacuum)
Qshear = Q - w*(a + 2*H / 3)
= 2,699.05 - 2.87*(298.43 + 2*130.57 / 3)
= 1,593.89 N
= 1.1707*1,593.89 / (251.33*5.33)
= 1.393 MPa
Circumferential stress at the left saddle horns (Wind, Vacuum)
= -2,699.05 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,699.05*251.33 / (1,500*5.332)
= -10.909 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over left saddle (Wind, Vacuum)
= 0.7603*2,699.05 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.295 MPa
138/148

Saddle splitting load (left, Wind, Vacuum)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,699.05 / 2,008
= 0.274 MPa
Load Case 6: Weight, Operating

Longitudinal stress between saddles (Weight, Operating, left saddle loading and geometry govern)
S1 = 3*K1*Q*(L / 12) / (*R2*t)
= 3*0.138*2,379.8*(1,500 / 12) / (*251.332*5.33)
= 0.116 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
Tensile stress is acceptable (<=1*S*E = 118 MPa)
Compressive stress is acceptable (<=1*Sc = 108.937 MPa)
Longitudinal stress at the right saddle (Weight, Operating)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*301.57 / 3 + 301.572 / 2 - (2542 - 130.572) / 4)
= 171.6 N-m
S2 = Mq*K1' / (*R2*t)
= 171.6*1e3*9.3799 / (*251.332*5.33)
= 1.522 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
139/148

Tensile stress is acceptable (<=1*S = 118 MPa)
Tangential shear stress in the shell (right saddle, Weight, Operating)
Qshear = Q - w*(a + 2*H / 3)
= 2,419.83 - 2.87*(301.57 + 2*130.57 / 3)
= 1,305.67 N
= 1.1707*1,305.67 / (251.33*5.33)
= 1.141 MPa
Circumferential stress at the right saddle horns (Weight, Operating)
= -2,419.83 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,419.83*251.33 / (1,500*5.332)
= -9.78 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over right saddle (Weight, Operating)
= 0.7603*2,419.83 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.161 MPa
Saddle splitting load (right, Weight, Operating)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,419.83 / 2,008
= 0.245 MPa
Longitudinal stress at the left saddle (Weight, Operating)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
140/148

Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*298.43 / 3 + 298.432 / 2 - (2542 - 130.572) / 4)
= 168.1 N-m
S2 = Mq*K1' / (*R2*t)
= 168.1*1e3*9.3799 / (*251.332*5.33)
= 1.491 MPa
Sp = P*R / (2*t)
= 1.8*248.67 / (2*5.33)
= 41.951 MPa
Tangential shear stress in the shell (left saddle, Weight, Operating)
Qshear = Q - w*(a + 2*H / 3)
= 2,379.8 - 2.87*(298.43 + 2*130.57 / 3)
= 1,274.64 N
= 1.1707*1,274.64 / (251.33*5.33)
= 1.114 MPa
Circumferential stress at the left saddle horns (Weight, Operating)
= -2,379.8 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,379.8*251.33 / (1,500*5.332)
= -9.618 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over left saddle (Weight, Operating)
= 0.7603*2,379.8 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.142 MPa
Saddle splitting load (left, Weight, Operating)
= 8.4667*0.6 + 1*15
= 20.08 cm2
141/148
S6 = K8*Q / Ae
= 0.2035*2,379.8 / 2,008
= 0.241 MPa
Load Case 7: Weight, Vacuum

Longitudinal stress between saddles (Weight, Vacuum, left saddle loading and geometry govern)
S1 = 3*K1*Q*(L / 12) / (*R2*t)
= 3*0.138*2,379.8*(1,500 / 12) / (*251.332*5.33)
= 0.116 MPa
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Tensile stress is acceptable (<=1*S*E = 118 MPa)
Longitudinal stress at the right saddle (Weight, Vacuum)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*301.57 / 3 + 301.572 / 2 - (2542 - 130.572) / 4)
= 171.6 N-m
S2 = Mq*K1' / (*R2*t)
= 171.6*1e3*9.3799 / (*251.332*5.33)
= 1.522 MPa
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Tangential shear stress in the shell (right saddle, Weight, Vacuum)
Qshear = Q - w*(a + 2*H / 3)
= 2,419.83 - 2.87*(301.57 + 2*130.57 / 3)
142/148
= 1,305.67 N
= 1.1707*1,305.67 / (251.33*5.33)
= 1.141 MPa
Circumferential stress at the right saddle horns (Weight, Vacuum)
= -2,419.83 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,419.83*251.33 / (1,500*5.332)
= -9.78 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over right saddle (Weight, Vacuum)
= 0.7603*2,419.83 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.161 MPa
Saddle splitting load (right, Weight, Vacuum)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,419.83 / 2,008
= 0.245 MPa
Longitudinal stress at the left saddle (Weight, Vacuum)
= 2*130.57 / 3 + 1,500 + 2*130.57 / 3
= 1,674.09 mm
w = Wt / Le = 4,799.63*10 / 1,674.09 = 28.67 N/cm
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 28.67 / 10000*(2*130.57*298.43 / 3 + 298.432 / 2 - (2542 - 130.572) / 4)
= 168.1 N-m
S2 = Mq*K1' / (*R2*t)
= 168.1*1e3*9.3799 / (*251.332*5.33)
= 1.491 MPa
143/148
Sp = P*R / (2*t)
= 0.1*248.67 / (2*5.33)
= 2.412 MPa
Tangential shear stress in the shell (left saddle, Weight, Vacuum)
Qshear = Q - w*(a + 2*H / 3)
= 2,379.8 - 2.87*(298.43 + 2*130.57 / 3)
= 1,274.64 N
= 1.1707*1,274.64 / (251.33*5.33)
= 1.114 MPa
Circumferential stress at the left saddle horns (Weight, Vacuum)
= -2,379.8 / (4*5.33*(100+1.56*Sqr(254*5.33))) - 12*0.0529*2,379.8*251.33 / (1,500*5.332)
= -9.618 MPa
1.56*(Ro*t)0.5} =157.4 mm
Ring compression in shell over left saddle (Weight, Vacuum)
= 0.7603*2,379.8 / ((5.33 + 10)*(6 + 1.56*Sqr(254*15.33)))
= 1.142 MPa
Saddle splitting load (left, Weight, Vacuum)
= 8.4667*0.6 + 1*15
= 20.08 cm2
S6 = K8*Q / Ae
= 0.2035*2,379.8 / 2,008
= 0.241 MPa
Shear stress in anchor bolting, one end slotted
144/148
Maximum seismic or wind base shear = 1,007.92 N

Thermal expansion base shear = W* = 2,628.9*0.45 = 1,183 N
Corroded root area for a 20 mm bolt = 1.0013 cm2 ( 4 per saddle )
Bolt shear stress = 1,183 / (100.1288*1*4) = 2.954 MPa
Anchor bolt stress is acceptable (<= 103.421 MPa)
Shear stress in anchor bolting, transverse
Maximum seismic or wind base shear = 1,007.92 N
Corroded root area for a 20 mm bolt = 1.0013 cm2 ( 4 per saddle )
Bolt shear stress = 1,007.92 / (100.1288*2*4) = 1.258 MPa
Anchor bolt stress is acceptable (<= 103.421 MPa)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 137.895 or 43.288 MPa: (43.288)
Sc = Ki*2*E / (12*(1 - 0.32)*(di / ts)2)
= 1.28*2*199.95E+03 / (12*(1 - 0.32)*(438.6 / 6)2)
= 43.288 MPa
Allowable compressive load on the saddle
be = di*ts / (di*ts + 2*tw*(b - 25.4))*25.4
= 438.6*6 / (438.6*6 + 2*6*(100 - 25.4))*25.4
= 18.95
Fb = n*(As + 2*be*ts)*Sc
= 2*(564 + 2*18.95*6)*43.288
= 68,519.54 N
Saddle loading of 4,009.83 N is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 1,007.92*(500 - 210.06)*67.63 / (1e4*199.62) + 3,800.76 / 3,767.6454
= 10.909 MPa
The primary bending + axial stress in the saddle <= 137.895 MPa; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 2,190.93*(500 - 210.06)*67.63 / (1e4*199.62) + 3,800.76 / 3,767.6454
= 22.529 MPa
The secondary bending + axial stress in the saddle < 2*Sy= 524.002 MPa; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 438.6, b = 144 mm
145/148
tb = (1*q*b2 / (1.5*Sa))0.5
= (3*0.057*1442 / (1.5*137.895))0.5
= 4.14 mm
The base plate thickness of 10 mm is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 4,009.83 / (150*470)
= 0.057 MPa
Concrete bearing stress 11.432 MPa ; satisfactory.
146/148
Seismic Code
Seismic calculations are reported in the saddle report.
147/148
Wind Code
Building Code: ASCE 7-10
Elevation of base above grade
0.00 ft (0.00 m)
Increase effective outer diameter by
0.00 ft (0.00 m)
Wind Force Coefficient, Cf
0.5400
Risk Category (Table 1.5-1)
II
Basic Wind Speed, V
99.4194 mph (160.0000 km/h)
Exposure category
Wind Directionality Factor, Kd
0.9500
Topographic Factor, Kzt
1.0000
Enforce minimum design load of 0.77 kPa per ASCE 29.8:
Yes
Wind Pressure (WP) Calculations

Kz
= 2.01 * (Z/zg)2/
= 2.01 * (4.57 / 274.32)0.2105
= 0.8489
qz
= 0.613 * Kz * Kzt * Kd * V2 / 1000

= 0.613 * 0.8489 * 1.0000 * 0.9500 * 44.44442 /
1000
= 0.9770 kPa
qz = 0.6 * max ( 0.9770, 0.7661 )

= 0.5862 kPa
Note: The 0.6 factor is the wind load combination factor from Section 2.4.1.
Table Lookup Values
= 9.5000, zg = 274.32 m
[Table 26.9-1, page 256]
Shear calculations are reported in the saddle report.
148/148

Design Calculation Report

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Codeware, Inc.

Sarasota, FL, USA

COMPRESS Pressure Vessel Design Calculations

General Arrangement Drawing

SA-106 B Smls Pipe

NPS 2 Class 150

SA-106 B Smls Pipe

NPS 2 Class 150

NPS 2 Sch 160 DN 50

NPS 2 Sch 160 DN 50

*Head minimum thickness after forming

Nozzle thickness required per UG-45/UG-16

Vessel wall thickness

Area available per UG-37, governing condition

Area required per UG-37, governing condition

Corrosion allowance on nozzle wall

B16.9 Pipe Cap #1

Straight Flange on B16.9 Pipe Cap #1

Straight Flange on B16.9 Pipe Cap #2

B16.9 Pipe Cap #2

Inspection Opening (N3)

Inspection Opening (N4)

-33.61 C @ 1,792.04 kPa

MAWP hot & corroded

MAP cold & new

1,960 kPa @ 21.11 C

Notes for MDMT Rating

Straight Flange governs MDMT

UCS-66 governing thickness = 8.33 mm

UCS-66 governing thickness = 8.33 mm

Straight Flange governs MDMT

Flange rating governs:

Flange rating governs:

UCS-66 governing thickness = 8.33 mm.

UCS-66 governing thickness = 8.33 mm.

UCS-66 governing thickness = 8.33 mm.

Datum Line Location

0.00 mm from left seam

Vessel Design Mode

Get Thickness from Pressure

1.5 mm per UG-16(b)

Design for cold shut down only

Design for lethal service (full radiography required)

Design nozzles for

Corrosion weight loss

100% of theoretical loss

UG-23 Stress Increase

Skirt/legs stress increase

Minimum nozzle projection

Juncture calculations for > 30 only

Preheat P-No 1 Materials > 1.25" and <= 1.50" thick

UG-37(a) shell tr calculation considers longitudinal stress

Cylindrical shells made from pipe are entered as minimum thickness

Nozzles made from pipe are entered as minimum thickness

ASME B16.9 fittings are entered as minimum thickness

Tapered per Figure

Disallow Appendix 1-5, 1-8 calculations under 15 psi

Test liquid specific gravity

Maximum stress during test

UG-116(f) Postweld heat treatment

Use Code Case 2547

Use Code Case 2695

Apply interpretation VIII-1-83-66