Company name:

Created by:
Phone:
Date:
Position

8/10/2016

Count Description
1

Hydro MPC-E 3 CRIE5-12

Product photo could vary from the actual product

Product No.: On request

Pressure booster system supplied as compact assembly according to DIN standard 1988/T5.
All pumps are speed-controlled.
From 0.37 to 2.2 kW, the booster system is equipped with CR, CRE, CRI, CRIE pumps with electronically commutated
permanent magnet motors with extremely high efficiency. The total efficiency of the motor including the frequency
converter is better than the IE4 level in IEC60034-31, even though this standard only applies to the motor.
From 3 to 22 kW, the booster system is equipped with CR, CRE, CRI, CRIE pumps with motors with integrated
frequency control. The total efficiency of the motor including the frequency converter is better than the IE3 level in
IEC60034-31, even though this standard only applies to the motor.
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Hydro MPC-E maintains a constant pressure through continuous adjustment of the speed of the pumps.
The system performance is adapted to the demand through cutting in/out the required number of pumps and
through parallel control of the pumps in operation.
Pump changeover is automatic and depends on load, time and fault.

The system consists of these parts:

: 3 vertical, multistage, centrifugal pumps, type CRIE5-12
Pump parts in contact with the pumped liquid are made of stainless steel EN DIN 1.4301
Pump bases and heads are of either cast iron/stainless steel (CRI) or cast iron EN-GJS-500-7 (CR), depending on pump
type; other vital parts are made of stainless steel EN DIN 1.4301
The pumps are equipped with a service-friendly cartridge shaft seal, HQQE (SiC/SiC/EPDM)
* Two stainless steel manifolds to EN DIN 1.4571
* Stainless steel base frame to EN DIN 1.4301 up to CR 90; above CR 90 the pumps are placed on a galvanized
I-Beam frame
* One non-return valve (POM) and two isolating valves for each pump
* Non-return valves are certified according to DVGW, isolating valves according to DIN and DVGW
* Adapter with isolating valve for connection of diaphragm tank
* Pressure gauge and pressure transmitter (analog output 4-20 mA)
* Control MPC in a steel cabinet, IP54, including main switch, all required fuses, motor protection, switching
equipment and microprocessor-controlled CU 352.
Dry-running protection and diaphragm tank are available according to the list of accessories.
Pump operation is controlled by Control MPC with the following functions:
* Intelligent multi-pump controller, CU 352
* Constant-pressure control through continuously variable adjustment of the speed of each individual pump
* PID controller with adjustable PI parameters (Kp + Ti)
* Constant pressure at setpoint, independent of inlet pressure
* On/off operation at low flow
* Automatic cascade control of pumps for optimum efficiency
* Selection of min. time between start/stop, automatic pump changeover and pump priority
* Automatic pump test function to prevent idle pumps from seizing up
* Possibility of standby pump allocation
* Possibility of backup sensor (redundant primary sensor)
* Manual operation
* Possibility of external setpoint influence
* Log function

Company name:
Created by:
Phone:
Date:
Position

8/10/2016

Count Description
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Setpoint ramp
Possibility of digital remote-control functions:
system on/off
max., min. or user-defined duty
up to 6 alternative setpoints.
Digital inputs and outputs can be configured individually
Pump and system monitoring functions:
minimum and maximum limits of current value
inlet pressure
motor protection.
Sensors and cables monitored for malfunction
Alarm log with the previous 24 warnings/alarms
Display and indication functions:
color screen display
green indicator light for operating indications and red indicator light for fault indications
potential-free changeover contacts for operation and fault.
Grundfos bus communication.

It is possible to add CIM communication modules for communicating with Scada/BMS.

Pumps, piping, cabling complete as well as Control MPC are mounted on the base frame.
The booster system has been preset and tested.
Flow media:
Water
Allowed liquid temp.:
5 C .. 60 C
System pressure max.:
16 bar
Flow (Plant):
136 US gpm
Flow without one stand-by pump acc. DIN 1988/T5: 89.8 US gpm
Flow (Pump):
99 US gpm
Head:
203.4 ft
Mains suply:
380 - 415 V, 50 - 60 Hz, PE
Nom. current of plant:
18.6 A
Number of main pumps:
3
Nominal power:
3 kW
Starting main:
electronically
Number of aux. pump(s):
0
Net weight:
247 kg
Maximum head: 393.1 ft
Maximum flow: 136 US gpm

Company name:
Created by:
Phone:
Date:

8/10/2016

On request Hydro MPC-E 3 CRIE5-12 60 Hz

H
[ft]

eta
[%]

Hydro MPC-E 3 CRIE5-12, 60Hz

Losses in fittings and valves not included
Q = 99 US gpm
H = 203.4 ft
n = 3 x 91 % / 3163 rpm
Pumped liquid = Water
Liquid temperature = 20 C
Density = 998.2 kg/m

400
100 %

350

91 %
90 %
300

80 %

250

200

100

80

70 %

150

60

60 %

50 %

100

40

40 %
50

20
25 %
Q = 33 US gpm
H = 203.4 ft
0

10

Eff pump = 60.4 %

Eff pump & mtr = 50.4 %
20

30

40

50

60

70

80

90

100

110

120

130

Q [US gpm]

P
[kW]

NPSH
[ft]

12

60
P1

10

50

P2

40

30

20

10
P1 = 7.514 kW
P2 = 6.278 kW
NPSH = 8.75 ft

Company name:
Created by:
Phone:
Date:

Technical:
Actual calculated flow:
Min flow system:
Max flow:
Max flow system:
Resulting head of the pump:
Head max:
Impellers main:
Main pump name:
Main pump Number:
Number of pumps:
Non-ret. valve:

Value

400

Hydro MPC-E 3 CRIE5-12

On request
On request
On request

100 %

350
91
90 %
%
300

99 US gpm
2.64 US gpm
136 US gpm
89.8 US gpm
203.4 ft
393.1 ft
12
CRIE5-12
96943892
3
at discharge side

eta
[%]

Hydro MPC-E 3 CRIE5-12, 60Hz

Losses in fittings and valves not included
Q = 99 US gpm
H = 203.4 ft
n = 3 x 91 % / 3163 rpm
Pumped liquid = Water
Liquid temperature = 20 C
Density = 998.2 kg/m

250

80 %

100

200

70 %

80

150

60 %

60

100

50 %

40

40 %
50

Q = 25
33 %
US gpm
H = 203.4 ft

20

Eff pump = 60.4 %

Eff pump & mtr = 50.4 %

20

40

60

80

100

Q [US gpm]

P
[kW]

NPSH
[ft]
P1

10

40
P2

Electrical data:
Power (P2) main pump:
Main frequency:
Rated voltage:
Rated voltage main pump:
Starting main:
Rated current of system:
Start. method:
Enclosure class (IEC 34-5):
Mains cable size:
Radio interference supression:

3 kW
60 Hz
3 x 380 - 415 V, 50 - 60 Hz, PE
3 x 380 V
electronically
18.6 A
electronically
IP54
L1,L2,L3,PE: 4x2.5-4 mm2
EMC Certificate - Hydro MPC 1 [2007]

210

714
654
357
1370
297

210

120

R2

Water
5 .. 60 C
20 C
998.2 kg/m

1455

Liquid:
Pumped liquid:
Liquid temperature range:
Liquid temp:
Density:

959

16 bar
4 bar
R2
R2
PN 10/16

20
P1 = 7.514 kW
P2 = 6.278 kW
NPSH = 8.75 ft

PN
10/16

Installation:
Maximum operating pressure:
Maximum inlet pressure:
Manifold inlet:
Manifold outlet:
Pressure stage:

357
1370

714

Field Wiring
Control MPC

If an earth leakage current

breaker shall be installed
in the mains supply, it must

Mains Supply
T1

T2

T3

L1

L2

L3

be marked

Q00

X0

PE PE

L1,L2,L3,PE: 4x2.5-4 mm2

External Control and Communication

max.2 A, 240 V, min 10 mA

Controls:
Control type:
Speed control:

C
NO

E
Grundfos MGE 3 phase

NC

C
NO

NC

max. 24 VDC, 5 mA

X11
max.

10

11

12

13

14

15

57

58

70

71

72

73

74

75

2.5 mm2

Common operation
Common alarm

Tank:
Diaphragm tank:

No

Others:
Basis plant:
Net weight:
Gross weight:
Product range:
Configuration file Control MPC:
Configuration file Hydro MPC:
Epstan version:

Y
247 kg
317 kg
International
98271947
98272018
V5.1347

297
654

Remote control
according configuration
3012

PN 10/16

Description
General information:
Product name:
Product No.:
EAN:
Price:

8/10/2016

H
[ft]

Company name:
Created by:
Phone:
Date:

8/10/2016

On request Hydro MPC-E 3 CRIE5-12 60 Hz

PN 10/16
357
1455
1370

714

654

210

297

R2
120
959

Note! All units are in [mm] unless otherwise stated.

Disclaimer: This simplified dimensional drawing does not show all details.