Horno de Microondas Sharp r582dpr

R-582D
SERVICE MANUAL
S0016R582DPR/
MICROWAVE OVEN
Dinner
Plate
Casserol
Soup
Sensor Instant Reheat
Pizza
Rice
Pie
Vegetables
Rice
Pasta
Slow
Cook
Help
Express
Defrost
Easy
Defrost
Sensor Cook
Meat
Desserts
Power
Level
Timer
Clock
STOP
Clear
Instant Cook
START
MODEL
R-582D
In interests of user-safety the oven should be restored to its

original condition and only parts identical to those specified
should be used.
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ............................................................................................................. 1
WARNING .......................................................................................................................................................... 1
PRODUCT SPECIFICATIONS ......................................................................................................................... 2
GENERAL INFORMATION ................................................................................................................................ 2
APPEARANCE VIEW ....................................................................................................................................... 3
OPERATION SEQUENCE ................................................................................................................................ 4
FUNCTION OF IMPORTANT COMPONENTS ................................................................................................. 6
SERVICING ...................................................................................................................................................... 7
TEST PROCEDURE ......................................................................................................................................... 9
TOUCH CONTROL PANEL ............................................................................................................................. 16
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ........................................................... 21
MICROWAVE MEASUREMENT .................................................................................................................... 27
WIRING DIAGRAM ......................................................................................................................................... 28
PICTORIAL DIAGRAM ................................................................................................................................... 29
POWER UNIT CIRCUIT .................................................................................................................................. 30
CPU UNIT CIRCUIT ........................................................................................................................................ 31
INDICATOR CIRCUIT ...................................................................................................................................... 32
PRINTED WIRING BOARD ............................................................................................................................. 33
PARTS LIST ................................................................................................................................................... 34
SHARP CORPORATION
R-582D
R-582D
SERVICE MANUAL
PRODUCT SPECIFICATIONS
MICROWAVE OVEN
R-582D
APPEARANCE VIEW
GENERAL IMPORTANT INFORMATION

This Manual has been prepared to provide Sharp Corp. Service
engineers with Operation and Service Information.
It is recommended that service engineers carefully study the
entire text of this manual, so they will be qualified to render
satisfactory customer service.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM
THE MICROWAVE GENERATOR OR OTHER PARTS
CONDUCTING MICROWAVE ENERGY.
Service engineers should not be exposed to the microwave
energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or
connected. All input and output microwave connections,
waveguides, flanges and gaskets must be secured. Never
operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or
antenna while the device is energized.
OPERATING SEQUENCE
FUNCTION OF IMPORTANT
COMPONENTS
SERVICING AND
TROUBLESHOOTING CHART
TEST PROCEDURE
TOUCH CONTROL PANEL

ASSEMBLY
COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
MICROWAVE MEASUREMENT
WIRING DIAGRAM
Servicing and repair work must be carried out only by trained

service engineers.
All the parts marked "*" on parts list are used at voltages more
than 250V.
Removal of the outer wrap gives access to potentials above
250V.
All the parts marked "" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
SHARP CORPORATION
OSAKA, JAPAN
PARTS LIST
R-582D
PRODUCT SPECIFICATIONS
ITEM
Power Requirements
Power Consumption
Power Output
Case Dimensions
Cooking Cavity Dimensions
Turntable diameter
Control Complement
Set Weight
DESCRIPTION
220 Volts
50 Hertz
Single phase, 3 wire earthed
1.55kW
1000 watts nominal of RF microwave energy (IEC Test Procedure)
Operating frequency 2450 MHz
Width 495 mm
Height 355 mm including foot
Depth 525 mm
Width 450 mm
Height 222 mm
Depth 432 mm
406 mm
Touch Control System
Clock ( 1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ............................................... Full power throughout the cooking time
MEDIUM HIGH .................................................. approx. 70% of Full Power
MEDIUM .............................................................approx. 50% of Full Power
MEDIUM LOW ....................................................approx. 30% of Full Power
LOW ....................................................................approx. 10% of Full Power
INFO pad
SENSOR REHEAT pads
SENSOR MENU pads
EXPRESS DEFROST pad
EASY DEFROST pad
SLOW COOK pad
MORE ( ) LESS ( ) pads
NUMBER pads
POWER LEVEL pad
CLOCK pad
STOP/CLEAR pad
INSTANT COOK/START pad
Approx. 22 kg
GENERAL INFORMATION
WARNING
THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW
BLUE
BROWN
: EARTH
: NEUTRAL
: LIVE
R-582D
APPEARANCE VIEW
2
Breakfast Linch
on One Dish
Bar
the Run Dinners Popcorn Baked
Sensor
Potatoes Reheat Custom
More from your Microwave
Help
Sensor Cooking
Super
Compu
Defrost Defrost Beverage Vegetables Main
Frozen
center
Kitchen
Entrees
Foods Timer/Clock
Power
Level
Minute
PLus
STOP
Clear
START
Touch on
7
1
,,,,,
,
,,,,,
,
,
,,
5 4
1.
2.
3.
4.
5.
6.
7.
8.
9.
Door handle
11
Touch control panel
Digital readout
See through door
Door safety latches
Door seals and sealing surfaces
Door hinges
Coupling
Oven lamp
,
,
,
,
,
10 5
12
13
14
10.Waveguide cover
11.Turntable tray
12.Turntable support
13.Ventilation openings
14.Power supply cord
TOUCH CONTROL PANEL
RICE
CONGEE/
PORRIDGE
STEAM
MENU
VEGEATBLES
BAKED
POTATO
INFO
REHEAT
DISH
REHEAT
SOUP
REHEAT
RICE
EXPRESS
DEFROST
EASY
DEFROST
SLOW
COOK
Indicator
1. SENSOR MENU PADS

8
9
10
5
6
4
Press to select a Sensor Menu.
3
2. INFO PAD
Press to select auto start, child lock, language
CLOCK
LEVEL
1
2
3
4
5 POWER
or demonstration modes.
Press to get cooking information.
STOP
INSTANT COOK
6
7
8
9
0 CLEAR
/ START
3. SENSOR REHEAT PADS
Press to reheat 1 of 3 popular menus.
4. EXPRESS DEFROST PAD
11 12
Press to select the Express Defrost menu.
5. EASY DEFROST PAD
Press to defrost frozen food by entering quantity.
6. SLOW COOK PAD
Press to cook slowly and for a longer time.
7. MORE ( ) LESS ( ) PADS
Press to adjust the doneness of food in one minute increments during cooking or to increase/ decrease the time whilst programming
the automatic operations.
8. NUMBER PADS
Press to enter cooking times, clock time or weight of food.
9. POWER LEVEL PAD
Press to select microwave power setting. If not pressed, HIGH is automatically selected.
Press to after the cooking result for automatic operations.
10. CLOCK PAD
Press to set clock or timer.
11. STOP/CLEAR PAD
Press to clear during programming.
Press once to stop operation of oven during cooking; press twice to cancel cooking programme.
12. INSTANT COOK/START PAD
Press once to cook for 1 minute on HIGH or increase by 1 minute multiples each time this pad is pressed during cooking. Press
to start the oven after setting programmes.
NOTE:
The INSTANT COOK is disabled after three minutes when the oven is not in use. This feature is automatically
enabled when the door is opened and closed or the STOP/ CLEAR pad is pressed.
3
R-582D
OPERATION SEQUENCE
OFF CONDITION
opened after the cooking cycle has been interrupted,

because the relay RY1 stays closed. Shown in the
display is the remaining time.
Closing the door activates all door interlock switches

(1st. latch switch, 2nd. interlock relay control switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts
(COM-NC) must be open.
When the microwave oven is plugged in a wall outlet, rated
voltage is supplied to the noise filter and the control unit.
6.
MONITOR SWITCH CIRCUIT

The monitor switch is mechanically controlled by
oven door, and monitors the operation of the 1st.
latch switch and 2nd. interlock relay.
6-1 When the oven door is opened during or after the
cycle of a cooking program, the 1st. latch switch and
2nd. interlock relay control switch must open their
contacts first.
After that the contacts (COM-NC) of the monitor
switch can be closed.
6-2. When the oven door is closed, the contacts (COMNC) of the monitor switch must be opened. After that
the contacts of the 1st. latch switch and 2nd. interlock
relay control switch are closed.
6-3. When the oven door is opened and the contacts of
the1st. latch switch, 2nd. interlock relay remain closed.
The fuse M10A will blow, because the monitor switch
is closed and a short circuit is caused.
Figure O-1 on page 28

1. The display shows "SHARP MICRO-WAVE OVEN".
2. To set any programmes or set the clock, you must
first touch the STOP/CLEAR pad.
3.
:
appears in the display.
NOTE: When the oven door is opened, the oven lamp
comes on at this time.
MICROWAVE COOKING CONDITION

HIGH COOKING
Enter a desired cooking time with the touching NUMBER
pad and start the oven with touching START pad.
Function sequence
Figure O-2 on page 28
CONNECTED COMPONENTS
Oven lamp, Fan motor, Turntable motor
Power transformer
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW

COOKING
RELAY
RY1
RY2
When the microwave oven is preset for variable cooking

power, rated voltage is supplied to the power transformer
intermittently within a 32-second time base through the
relay contact which is coupled with the current-limiting
relay. The following levels of microwave power are given.
1. Rated voltage is supplied to the primary winding of the

power transformer. The voltage is converted to about
3.3 volts A.C. output on the filament winding and high
voltage of approximately 2000 volts A.C. on the
secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channeled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a signal tone is heard and
the relays RY1+RY2 go back to their home position.
The circuits to the oven lamp, power transformer, fan
motor and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
switches come to the following condition
SWITCH
CONTACT
CONDITION
DURING
COOKING
1st. latch switch
COM-NO
Closed
Open
2nd. interlock relay

control switch
COM-NO
Closed
Open
Monitor switch
COM-NC
Open
Closed
SETTING;
32 sec. ON
100%
100% (HIGH)
70% (MEDIUM
HIGH)
24 sec. ON
8 sec. OFF
18 sec. ON
14 sec. OFF
12 sec. ON
20 sec. OFF
6 sec. ON
26 sec. OFF
Approx. 70%
50% (MEDIUM)
30% (MEDIUM
LOW)
Approx. 50%
Approx. 30%
10% (LOW)
Approx. 10%
NOTE: The ON/OFF time ratio does not exactly correspond

to the percentage of microwave power, because
approx. 2 seconds are needed for heating up the
magnetron filament.
SENSOR COOKING CONDITION

Using the SENSOR MENU or SENSOR REHEAT function,
the foods are cooked or reheated without figuring time,
power level or quantity. When the oven senses enough
steam from the food, it relays the information to its microprocessor which will calculate the remaining cooking time
and power level needed for best results. When the food is
cooked, water vapor is developed. The sensor senses the
vapor and its resistance increases gradually. When the
resistance reaches the value set according to the menu,
supplementary cooking is started. The time of supplementary cooking is determined by experiment with each food
category and inputted into the LSI.
DOOR OPEN
(NO COOKING)
The circuits to the power transformer, fan motor and

turntable motor are cut off when the 1st. latch switch
and 2nd. interlock relay control switch are made open.
The oven lamp remains on even if the oven door is
4
R-582D
POWER OUTPUT REDUCTION
An example of how sensor works:

1. Potatoes at room temperature. Vapor is emitted very
slowly.
After 100% power cooking mode is carried out for more

than 40 minutes, the power out-put is automatically reduced to 70%.
2. Heat potatoes. Moisture and humidity is emitted rapidly.

You can smell the aroma as it cooks.
MIC
RO
WA
VE
3. Sensor detects moisture and humidity and calculates

cooking time and variable power.
AH SENSOR
MIC
RO
WA
VE
Cooking Sequence.
1. Touch each SENSOR MENU or SENSOR REHEAT
function pad to operating the sensor cooking. (See the
operation manual for the proper procedure.)
NOTE: The oven should not be operated on SENSOR
MENU or SENSOR REHEAT immediately after
plugging in the unit. Wait two minutes before
cooking on SENSOR MENU or SENSOR
REHEAT.
2. The coil of shut-off relay (RY-1) is energized, the
turntable motor, oven lamp and cooling fan motor are
turned on, but the power transformer is not turned on.
3. After about 16 seconds, the cook relay (RY-2) is
energized. The power transformer is turned on,
microwave energy is produced and first stage is started.
The 16 seconds is the cooling time required to remove
any vapor from the oven cavity and sensor.
NOTE: During this first stage, do not open the door or
touch STOP/CLEAR pad.
4. When the sensor detects the vapor emitted from the
food, the display switches over to the remaining cooking
time and the timer counts down to zero.
At this time, the door may be opened to stir food, turn
it or season, etc.
5. When the timer reaches zero, an audible signal sounds.
The shut-off relay and cook relay are de-energized and
the power transformer, oven lamp, etc. are turned off.
6. Opening the door or touching the STOP/CLEAR pad,
the time of day will reappear on the display and the
oven will revert to an OFF condition.
R-582D
FUNCTION OF IMPORTANT COMPONENTS

defect in the control unit, the thermal cut-out will open.
Under normal operation, the oven thermal cut-out remains
closed. However, when abnormally high temperatures are
reached within the oven cavity, the oven thermal cut-out
will open at 125C, causing the oven to shut down. The
defective thermal cut-out must be replaced with new one.
DOOR OPEN MECHANISM

The door is opened by pulling the door, refer to the Figure
D-1.
Door
Latch
Heads
Latch Hook
2nd. Interlock Relay

Control switch
MAGNETRON THERMAL CUT-OUT

The thermal cut-out located near the magnetron is designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
failure, obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the thermal cut-out remains
closed. However, when abnormally high temperatures are
reached within the magnetron, the thermal cut-out will
open at 125C causing the oven to shut down. The
defective thermal cut-out must be replaced with new one.
Monitor Switch
1st. Latch Switch
Figure D-1. Door Open Mechanism
1ST. LATCH SWITCH AND 2ND. INTERLOCK

RELAY CONTROL SWITCH
1. When the oven door is closed, the contacts (COM-NO)
must be closed.
2. When the oven door is opened, the contacts (COMNO) must be opened.
TURNTABLE MOTOR
The turntable motor drives the turntable roller assembly to
rotate the turntable.
FAN MOTOR
MONITOR SWITCH
The fan motor drives a blade which draws external cool air.
This cool air is directed through the air vents surrounding
the magnetron and cools the magnetron. This air is
channeled through the oven cavity to remove steam and
vapors given off from the heating foods. It is then exhausted through the exhausting air vents at the oven
cavity
1. When the oven door is closed, the contacts (COM-NC)

must be opened.
2. When the oven door is opened, the contacts (COMNC) must be closed.
3. If the oven door is opened and the contacts (COM-NO)
of the 1st. latch switch and 2nd. interlock relay fail to
open, the fuse M10A blows simultaneously with closing
the contacts (COM-NC) of the monitor switch.
CAUTION: BEFORE REPLACING A BLOWN FUSE
M10A TEST THE 1ST. LATCH SWITCH, 2ND.
INTERLOCK RELAY, MONITOR SWITCH
AND MONITOR RESISTOR FOR PROPER
OPERATION.
NOISE FILTER
The noise filter prevents the radio frequency interference
that might flow back in the power circuit.
MONITOR RESISTOR 0.8 20W

The monitor resistor prevents the fuse M10A bursting
when the fuse M10A blows due to the operation of the
monitor switch.
HIGH VOLTAGE FUSE

The high voltage fuse blows when the high voltage rectifier
or magnetron is shorted.
FUSE M10A
1. The fuse M10A blows when the contacts (COM-NO) of
the 1st. latch switch and 2nd. interlock relay remain
closed with the oven door open and when the monitor
switch closes.
2. If the wire harness or electrical components are shortcircuited, this fuse M10A blows to prevent an electric
shock or fire hazard.
OVEN THERMAL CUT-OUT

The thermal cut-out, located on the top of the oven cavity,
is designed to prevent damage to the oven by fire. If the
foods load is overcooked, by either error in cook time or
6
R-582D
SERVICING
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts
of the high voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High
voltage rectifier assembly, High voltage fuse, High voltage harness.
REMEMBER TO CHECK 3D
REMEMBER TO CHECK 4R
1) Disconnect the supply.

2) Door opened, and wedged open.
3) To discharge the high voltage capacitor, wait for 60
seconds.
1) Reconnect all leads removed from components

during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
WARNING: AGAINST THE CHARGE OF THE

HIGH-VOLTAGE CAPACITOR
Microwave ovens should not be run empty. To test for

the presence of microwave energy within a cavity,
place a cup of cold water on the oven turntable, close
the door and set the microwave timer for two (2)
minutes. Set the power level to HIGH and push the
START button. When the two minutes has elapsed
(timer at zero) carefully check that the water is now hot.
If the water remains cold carry out 3D checks and reexamine the connections to the component being
tested.
The high-voltage capacitor remains charged about

60 seconds after the oven has been switched off.
Wait for 60 seconds and then short-circuit the
connection of the high-voltage capacitor (that is, of
the connecting lead of the high-voltage rectifier)
against the chassis with the use of an insulated
screwdriver.
Sharp recommend that wherever possible fault-finding
is carried out with the supply disconnected. It may, in
some cases, be necessary to connect the supply after
the outer case has been removed, in this event carry
out 3D checks and then disconnect the leads to the
primary of the power transformer. Ensure that these
leads remain isolated from other components and the
oven chassis. (Use insulation tape if necessary.) When
the testing is completed carry out 3D checks and
reconnect the leads to the primary of the power transformer.
When all service work is completed, and the oven is fully assembled, the microwave power output should be
checked and microwave leakage test should be carried out.
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to
follow the Sequence of Operation in performing the
checks. Many of the possible causes of trouble will require
that a specific test be performed. These tests are given a
procedure letter which will be found in the "Test
Procedure"section.
IMPORTANT: If the oven becomes inoperative because

of a blown fuse M10A in the 1st. latch
switch - 2nd. interlock relay - monitor switch
- monitor resistor circuit, check the 1st.
latch switch, 2nd. interlock relay, monitor
switch and monitor resistor before replacing the fuse M10A.
R-582D
PROBLEM
RE CK CK RE CK CK CK CK CK
J K P
NOISE FILTER
HIGH VOLTAGE FUSE
AH SENSOR
CONDITION
MONITOR SWITCH
MONITOR RESISTOR
THERMAL CUT-OUT 125C
FAN MOTOR
TURNTABLE MOTOR
FUSE M10A
TOUCH CONTROL PANEL
KEY UNIT
RELAY (RY-1, RY-2)
FOIL PATERN ON P.W.B.
POWER SUPPLY CORD
SHORTED WIRE HARNESS
OPENED WIRE HARNESS
OVEN LAMP OR SOCKET
WALL OUTLET
MISADJUSTMENT SWITCH
HOME FUSE OR BREAKER
BLOCKED COOLING FAN
BLOCKED VENTILATION
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
A B C D E
2ND.INTERLOCK RELAY
CONTROL SWITCH
TEST PROCEDURE
MAGNETRON
POWER TRANSFORMER
H.V. RECTIFIER ASSEMBLY
HIGH VOLTAGE CAPACITOR
1ST. LATCH SWITCH
CK = Check / RE = Replace
EG F H H I L M NO
Home fuse blows when power

supply cord is plugged into
wall outlet.
FUSE M10A blows when
power supply cord is plugged
into wall outlet.
OFF
CONDITION
Display does not show anything when power supply cord

is plugged into wall outlet.
Display does not operate properly when STOP/CLEAR pad
is touched.
Oven lamp does not light at
door opened. (Display appears.)
Oven does not start when the
START pad is touched. (Display appears)
Oven lamp does not light (Display appears.)
Fan motor does not operate.
(Display appears.)
Turntable motor assembly
does not operate. (Display appears.)
ON
CONDITION
Oven or any electrical parts

does not stop when cooking
time is 0 or STOP/CLEAR pad
is touched.
Oven seems to be operating
but little or no heat is produced
in oven load. (Microwave
power level is set at HIGH)
Oven does not seems to be
operating properly when 70%,
50%, 30% or 10% is set. (Oven
operates properly at 100%
power and then the STOP/
CLEAR pad is touched the
oven stops.)
Oven goes into cook cycle but
shuts down before end of cooking cycle.
SENSOR
COOKING
CONDITION
AH sensor does not end during Sensor Cooking condition.

(Oven does not shut off after a
cup of water is boiling by sensor cooking.)
Oven stops at 16 sec. after
starting.
R-582D
TEST PROCEDURES
PROCEDURE
LETTER
A
COMPONENT TEST
MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
CARRY OUT 3D CHECK.
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short circuit filament to anode condition, connect ohmmeter between one of the filament
terminals and the case of the magnetron (ground). This test should be indicated an infinite resistance.
If a low or zero resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER (1 litre water load)
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted). Microwave output power from the magnetron can be measured by IEC
test procedure, i.e. it can be measured by using water load how much it can be absorbed by the water
load. To measure the microwave output power in the microwave oven, the relation of calorie and watt
is used. When P(W) heating works for t(second), approximately P x t/4.187 calorie is generated. On
the other hand, if the temperature of the water with V(ml) rises T (C) during this microwave heating
period, the calorie of the water is V x T.
The formula is as follows;
P x t / 4.187 = V x T+ 0.55 x mc (T2-T0)
Our condition for water load is as follows:
Room temperature (T0) ... around 20C
Water load ..................................1000 g
Heating time .............................. 42 sec.
T2 ............................ Final Temperature
P (W) = 4.187 x V x T / t + 0.55 x mc (T2-T0)/t

Power supply Voltage .............. Rated voltage
Initial temperature (T1) ...................... 101C
Mass of container (mc) ......................... 330 g
P = 100 x T + 0.55 x mc (T2-T0)/42
Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start of the test.
3. Temperature of the water
The initial temperature of the water is (101)C.
4. Select the initial and final water temperature so that the maximum difference between the final
water temperature and the ambient temperature is 5C.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1C at minimum and an accurate
thermometer.
7. The water load must be (10005) g.
8. t is measured while the microwave generator is operating at full power. Magnetron filament heatup time is not included.
NOTE: The operation time of the microwave oven is t + 2 sec. 2 sec. is magnetron filament heatup time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value T of
10 C.
5. Stir the water to equalize temperature throughout the vessel.
6. Measure the final water temperature. (Example: The final temperature T2 = 21C)
7. Calculate the microwave power output P in watts from above formula.
9
R-582D
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
Room temperature .................. To = 21C

Initial temperature ................. T1 = 11C
Temperature after (42 + 2) = 44 sec. ................................................................ T2 = 21C
Temperature difference Cold-Warm .............................................................. T1 = 10C
Measured output power
The equation is P = 100 x T ........................................... P = 100 x 10C = 1000 Watts
JUDGMENT: The measured output power should be at least 15 % of the rated output power.
CAUTION: 1C CORRESPONDS TO 100 WATTS REPEAT MEASUREMENT IF THE POWER IS
INSUFFICIENT.
1000g
1000g
1000g
T1C
T2C
Heat up for 44 sec.
POWER TRANSFORMER TEST

WARNING: High voltages and large currents are present at the secondary winding and filament
winding of the power transformer. It is very dangerous to work near this part when
the oven is on. NEVER make any voltage measurements of the high-voltage
circuits, including the magnetron filament.
CARRY OUT 3D CHECKS.

Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low
range, it is possible to check the continuity of all three windings. The following readings should be
obtained:
a. Primary winding ....................approx. 1.0
b. Secondary winding ............... approx. 101
c. Filament winding ................... less than 1
If the reading obtained are not stated as above, then the power transformer is probably faulty and
should be replaced.
CARRY OUT 4R CHECKS.
HIGH VOLTAGE RECTIFIER ASSEMBLY TEST
HIGH VOLTAGE RECTIFIER TEST

Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the
high voltage rectifier and note the reading obtained. Reverse the meter leads and note this second
reading. The normal resistance is infinite in one direction and more than 100 k in the other direction.
B
HIGH VOLTAGE RECTIFIER
NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF

THE MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
10
R-582D
TEST PROCEDURES
PROCEDURE
LETTER
D
COMPONENT TEST
HIGH VOLTAGE CAPACITOR TEST

A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest
resistance range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10M
after it has been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 M because of its internal 10M
resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is
normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
E
SWITCH TEST

Isolate the switch to be tested and using an ohmmeter check between the terminals as described in
the following table.
Table: Terminal Connection of Switch
Plunger Operation
Released
Depressed
COM to NO
Open circuit
COM to NC
Short circuit
COM; Common terminal

NO; Normally open terminal
Short circuit
Open circuit
NC;
Normally close terminal
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
F
THERMAL CUT-OUT TEST

Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the table below.
Table: Thermal cut-out Test
Parts Name
Thermal cut-out 125C
Temperature of "ON" condition

(closed circuit) (C)
This is not resetable type.
Temperature of "OFF" condition

(open circuit) (C)
Above 125C
Indication ofohmmeter
(When room temperature
is approx. 20C)
Closed circuit.
If incorrect readings are obtained, replace the thermal cut-out.

An open circuit thermal cut-out 125C (MG) indicates that the magnetron has overheated, this may
be due to resistricted ventilation, cooling fan failure or a fault condition within the magnetron or HV
circuit.
An open circuit thermal cut-out 125C (OVEN) indicates that the foods in the oven may catch fire, this
may be due to over heating produced by improper setting of the cooking time or failure of the control
panel.
G
MONITOR RESISTOR TEST

Disconnect the leads from the monitor resistor. Using an ohmmeter and set on a low range. Check
between the terminals of the monitor resistor.
The resistance of monitor resistor is approx. 0.8 ohms.
11
R-582D
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
If incorrect readings are obtained, replace the monitor resistor.

H
MOTOR WINDING TEST

Disconnect the leads from the motor.
Using an ohmmeter, check the resistance between the two terminals as described in the table below.
Table: Resistance of Motor
Motors
Resistance
Fan motor
Approximately 154
Turntable motor
Approximately 12 k
If incorrect readings are obtained, replace the motor.
CARRY OUT 4R CHECKS
I
BLOWN FUSE M10A

1. If the fuse M10A is blown, there could be shorts or ground in electrical parts or wire harness.
Check them and replace the defective parts or repair the wire harness.
2. If the fuse M10A is blown when the door is opened, check the 1st. latch switch, 2nd. interlock relay,
monitor switch and monitor resistor.
If the fuse M10A is blown by incorrect door switching replace the defective switch(s) and the fuse
M10A.
CAUTION: ONLY REPLACE FUSE M10A WITH THE CORRECT VALUE REPLACEMENT
NOISE FILTER TEST

NOISE FILTER
L

Disconnect the leads from the terminals of the noise
filter. Using an ohmmeter, check between the terminals as described in the following table.
MEASURING POINT
INDICATION OF
OHMMETER
Between N and L
Approx. 680 k
Between terminal N and WHITE
Short circuit
Between terminal L and RED
Short circuit
RESISTOR 680 K 1/2W
FUSE
M10A
NOISE SUPPRESSION COIL
LINE CROSS CAPACITOR

0.22/AC250V
LINE BYPASS CAPACITOR

0.0033/AC250V
WHT
RESISTOR 10 M 1/2W

0.0033/AC250V
RED
If incorrect readings are obtained, replace the noise filter unit.

K
HIGH VOLTAGE FUSE TEST

If the high voltage fuse is blown, there could be a short in the high voltage rectifier or the magnetron.
Check them and replace the defective parts and high voltage fuse.
CAUTION: ONLY REPLACE THE HIGH VOLTAGE FUSE WITH THE CORRECT VALUE REPLACEMENT
12
R-582D
TEST PROCEDURES
PROCEDURE
LETTER
L
COMPONENT TEST
TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a
voltmeter and ohmmeter. In this service manual, the touch control panel assembly is divided into two
units, Control Unit and Key Unit, and also the Control Unit is divided into two units, CPU Unit and
Power Unit, and troubleshooting by unit replacement is described according to the symptoms
indicated.
1. Key Unit. Note: Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the door screen assembly.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit.
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Key unit test (Procedure M) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
M
KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the 2nd. interlock relay control switch operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the 2nd. interlock relay
control switch is good, disconnect the flat ribbon cable that connects the key unit to the control unit
and make sure the 2nd. interlock relay control switch is closed (either close the door or short the 2nd.
interlock relay control switch connector). Use the key unit matrix indicated on the control panel
schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad
making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty
and the door screen assembly must be replaced. If the control unit does not respond, it is faulty and
must be replaced. If a specific pad does not respond, the above method may be used (after clearing
the control unit) to determine if the control unit or key pad is at fault.
G12 G11 G10 G 9
G8
G7
1
6
G6
G5
G4
G3
G2
G1
POWER
LEVEL
STOP/
CLEAR
INSTANT
COOK
/START
CONGEE/
PORRIDGE
REHEAT REHEAT
DISH
SOUP
RICE
STEAM VEGETABLES BAKED

MENU
POTATO
REHEAT EXPRESS EASY
RICE
DEFROST DEFROST
CLOCK
INFO
SLOW
COOK
RELAY TEST
Remove the outer case and check voltage between Pin No 1 of the 2-pin connector (A) and the normal
open terminal of the relay RY1 on the power unit with an A.C. voltmeter. The meter should indicate
220 volts, if not check oven circuit.
13
R-582D
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
RY1 and RY2 Relay Test

These relays are operated by D.C. voltage.
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............... Defective relay.
DC. voltage not indicated ......... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL
OPERATIONAL VOLTAGE
RY1
RY2
APPROX. 24.0V D.C.

APPROX. 23.0V D.C.
CONNECTED COMPONENTS
Oven lamp / Turntable motor / Cooling fan motor
Power transformer

O
PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary
on the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide
given below for repair.
Problem: POWER ON, indicator does not light up.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
The rated AC voltage is not present between

Pin No. 1 of the 2-pin connector (A) and the
common terminal of the relay RY1.
Check supply voltage and oven power cord.
The rated AC voltage is present to primary

side of low voltage transformer.
Low voltage transformer or secondary circuit defective.

Check and repair.
Only pattern at "a" is broken.
*Insert jumper wire J1 and solder.
Pattern at "a" and "b" are broken.
*Insert the coil RCILF2003YAZZ between "c" and "d".
RY2
T1
(J1)
1
ba
AC
2
P
VRS1

P
RY1
NOTE: *At the time of making these repairs, make

a visual inspection of the varistor. Check
for burned damage and examine the transformer with a tester for the presence of
layer short-circuit (check the primary coil
resistance). If any abnormal condition is
detected, replace the defective parts.
AH SENSOR TEST
Checking the initial sensor cooking condition

(1) The oven should be plugged in at least two minutes before sensor cooking.
(2) Room temperature should not exceed 35C.
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the "INSTALLATION
Instructions" .
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any
moisture with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would
be at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapour given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapour of the food, ERROR will appear and the oven will shut off.
14
R-582D
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
Water load cooking test

Make sure the oven has been plugged in at least five minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch REHEAT SOUP pad of SENSOR REHEAT and touch START pad. Now, the oven is in the
sensor cooking condition and "SENSOR" will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage
of sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, and the display should start to
count down the remaining cooking time, and oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation
below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Remove the AH sensor.
(4) Install the new AH sensor.
(5) Re-install the outer case.
(6) Reconnect the oven to the power supply and check the sensor cook operation proceed as follows:
6-1. Fill approximately 200 milliliters of tap water in a 1000 milliliter measuring cup.
6-2. Place the container on the center of tray in the oven cavity.
6-3. Close the door.
6-4. Touch REHEAT SOUP pad and touch START pad.
6-5. The control panel is in automatic sensor operation.
6-6. The display will start to count down the remaining cooking time, and the oven will turn off
automatically after the water is boiling (babbling).
If new sensor dose not operate properly, the problem is with the control unit.
CHECKING CONTROL UNIT
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Disconnect the wire leads from the cook relay.
(4) Disconnect the sensor connector that is mounted to lower portion of control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Reconnect the oven to the power supply and check the sensor cook operation, proceed as follows:
6-1. Touch REHEAT SOUP pad and touch START pad.
6-2. The control panel is in the sensor cooking operation.
6-3. After approximately 80 seconds, push plunger of select switch. This condition is same as
judgement by AH sensor.
6-4. After approximately 3 seconds, the display shows " STIR ".
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
Plunger
NC
NO
R1,R2 : 22 1% 1/2W
R3 : 4.3k 5% 1/4W
To connector (F)
R4 : 1M 5% 1/4W
on Control Unit.
F-1
F-2
1
2
3
COM
COM NO
R1
F-3
R2
CONNECTOR
R3
R4
Sensor Dummy Resistor Circuit

15
NC
R-582D
TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units.
In addition, the synchronizing signal is available in

order to compose a basic standard time in the clock
circuit.
(1) Key Unit

(2) Control Unit (The Control Unit consists of Power
Unit and CPU Unit).
The principal functions of these units and the signals
communicated among them are explained below.
Symbol
Voltage
VC
-5V
Application
LSI(IC1)
4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable
motor and light the oven lamp.
Key Unit
The key unit is composed of a matrix, signals generated
in the LSI are sent to the key unit through P10-P17.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through AN8AN11 to perform the function that was requested.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion
sound).
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit, absolute humidity sensor circuit and
back light circuit.
6) Synchronizing Signal Circuit

The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit.
It accompanies a very small error because it works on
commercial frequency.
1) ACL
This circuit generates a signal which resets the LSI to
the initial state when power is supplied.
7) 2nd. Interlock Relay Control Switch

A switch to tell the LSI if the door is open or closed.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LD10-LD19).
2) Indicator Circuit
This circuit consists of 40 segments and 16 common
electrodes using a Liquid Crystal Display.
The Liquid Crystal Display (LCD) is drived by LCD
driver IC3.
3) Power Source Circuit
This circuit generates voltages necessary in the control unit from the AC line voltage.
9) Absolute Humidity Sensor Circuit

This circuit detects moisture of the cooking food to
allow its automatic cooking.
16
R-582D
LSI(IXA073DR)
The I/O signal of the LSI(IXA073DR) is detailed in the following table.
Pin No.
Signal
I/O
Description
AN10
IN
Signal coming from touch key.

When either G10 line on key matrix is touched, a corresponding signal out of P10 - P17
will be input into AN10. When no key is touched, the signal is held at "H" level.
AN11
IN
AVSS
IN
Signal similar to AN10.

When either G9 line on key matrix is touched, a corresponding signal will be input into
AN11.
Connected to VC.
P10
OUT
Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to AN8 - AN11 terminal while
one of G8 line keys on key matrix is touched.
P11
OUT
P12
OUT
Key strobe signal.

Key strobe signal.
P13
OUT
P14
OUT
P15
OUT
Key strobe signal.

10
P16
OUT
11
P17
OUT
Key strobe signal.

Key strobe signal.
12
13
X1
X2
IN
OUT
14
VSS
IN
15
OSC2
OUT
16
OSC1
IN
17
18
TEST
RES
IN
IN
19
P20
OUT
Key strobe signal.

Key strobe signal.
Connected to GND.
Terminal not used.
Power source voltage: -5.0V.
The power source voltage to drive LSI is input to VSS terminal. Connected to VC.
Internal clock oscillation frequency control output.
Output to control oscillation input of OSC1.
Internal clock oscillation frequency control input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to OSC2 terminal.
Connected to VC.
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set
"L" level the moment power is applied, at this time the LSI is reset. Thereafter set at "H"
level.
Signal to sound buzzer (2.0 kHz).
A: key touch sound.
B: Completion sound.
0.12 sec.
H : GND
A
2.4 sec.
L : -5V
H : GND
B
L : -5V
20-22
23
P21-P23
P24
OUT
OUT
Terminal not used.

Oven lamp, fan motor and turntable motor driving signal
20.0 msec.
To turn on and off shut off relay (RY1). The
square waveform voltage is delivered to the
RY1 driving circuit and RY2 control circuit.
H : GND
L : -5V
During cooking
17
R-582D
Pin No.
Signal
I/O
24
P25
OUT
Description
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY2). The
signals holds "L" level during microwave cooking and "H" level while not cooking. In other
cooking modes (variable cooking) the signal
turns to "H" level and "L" level in repetition
according to the power level.
OFF
100%
(HIGH)
H : GND
ON
OFF
70%
(M.HIGH)
L : -5V
OFF
24 sec.
ON
H : GND
8 sec.
L : -5V
25
P26
OUT
(ON and OFF times for other power level.)

Back light (Light emitting diodes) circuit driving signal.
26
27-29
P27
P30-P32
OUT
OUT
Terminal not used.

Terminal not used.
30-34
P33-P37
OUT
35
CVCC
IN
36
VSS
IN
37-38
39-40
V3-V2
V1-V0
IN
IN
Terminal not used.

Power source voltage input terminal.
Standard voltage for LCD. Connected to GND.
41
VCC
IN
Power source voltage: GND (0V).

The power source voltage to drive the LSI is input to VCC terminal.
Used for initial balancing of the bridge circuit (absolute humidity sensor).
Power source voltage: GND(0V).
The power source voltage to drive LSI is input to CVCC terminal. Connected to GND.
Power source voltage: -5.0V.
The power source voltage to the LSI is input to VSS terminal. Connected to VC.
42-45 COM4-COM1 OUT

46-65 SEG1-SEG20 OUT
Terminal not used.

Terminal not used.
66-69
70-77
P74-P77
P80-P87
OUT
OUT
Data output terminal to LCD driver IC3.

78-79
P90-P91
OUT
80-85
86-88
SEG35-SEG40
P40-P42
OUT
OUT
Terminal not used.

Terminal not used.
89
IRQ0
IN
Signal synchronized with commercial power source frequency.

This is the basic timing for time processing of LSI.
H : GND
L : -5V
20.0 msec.
90
AVCC
IN
A/D converter power source voltage. GND(0V).

The power source voltage to drive the A/D converter. Connected to GND.
91
AN0
IN
92
AN1
IN
Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is an
analog input terminal from the AH sensor circuit, and connected to the A/D converter built
into the LSI.
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
93
AN2
IN
To input signal which communicates the door open/close information to LSI.

Door close "H" level signal (0V). Door open "L" level signal (-5V).
94
95-98
AN3
AN4-AN7
IN
IN
Connected to VC through the pull-down resistor.

Terminal to change cooking input according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the Model
in operation is applied to set up its cooking constant.
99
AN8
IN
100
AN9
IN

AN8.
AN9.
18
R-582D
ABSOLUTE HUMIDITY SENSOR CIRCUIT

With this voltage given, the switches SW1 to SW5 in
the LSI are turned on in such a way as to change the
resistance values in parallel with R98 ~ R102. Changing
the resistance values results in that there is the same
potential at both F-3 terminal of the absolute humidity
sensor and AN0 terminal of the LSI. The voltage of AN1
terminal will indicate about -2.5V. This initial balancing
is set up about 16 seconds after the unit is put in the
Sensor Cooking mode. As the sensor cooking proceeds,
the food is heated to generate moisture by which the
resistance balance the bridge circuit is deviated to
increase the voltage available at AN1 terminal of the
LSI.
Then the LSI observes that voltage at AN1 terminal and
compares it with its initial value, and when the
comparison rate reaches the preset value (fixed for
each menu to be cooked), the LSI causes the unit to
stop sensor cooking; thereafter, the unit goes in the
next operation automatically.
When the LSI starts to detect the initial voltage at AN1
terminal 16 seconds after the unit has been put in the
Sensor Cooking mode, if it is not possible to balance,
of the bridge circuit due to disconnection of the absolute
humidity sensor, ERROR will appear on the display
and the cooking is stopped.
(1) Structure of Absolute Humidity Sensor

The absolute humidity sensor includes two thermistors
as shown in the illustration. One thermistor is housed
in the closed vessel filled with dry air while another in
the open vessel. Each sensor is provided with the
protective cover made of metal mesh to be protected
from the external airflow.
Thermistors
Sensing part
(Closed vessel)
(2) Operational Principle of Absolute Humidity Sensor

The figure below shows the basic structure of an
absolute humidity sensor. A bridge circuit is formed by
two thermistors and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it
heated at about 150C, the resultant heat is dissipated
in the air and if the two thermistors are placed in
different humidity conditions they show different degrees
of heat conductivity leading to a potential difference
between them causing an output voltage from the
bridge circuit, the intensity of which is increased as the
absolute humidity of the air increases. Since the output
is very minute, it is amplified by the operational amplifier.
31
150k
32
R101
75k
33
R102
37.4k
34
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
R97
F-1
C
F-3
Absolute humidity (g/m 2 )
(3) Detector Circuit of Absolute Humidity Sensor Circuit

This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to
control sensor cooking of the unit. When the unit is set
in the sensor cooking mode, 16 seconds clearing cycle
occurs than the detector circuit starts to function and
the LSI observes the initial voltage available at its AN1
terminal.
R52
3.57k
+
IC2
R54
360k
R112
R95
15k
47k
D90
R50
330
F-2
R51 R53
3.32k 1.8k
91
VA : -15V
19
VA : -15V
SW2
P34
SW3
P35
VC : -5V
SW4
P36
SW5
P37
AN0
0.01uF
47k
SW1
P33
LSI
(IC1)
C92
S : Thermistor
open vessel
C : Thermistor
closed vessel
300k
R100
0.01uF
R3
R2
R99
0.1uF
Output
voltage
30
C51
C50
R1
Absolute humidity vs,

output voltage characteristic
Operational
amplifier
620k
R98
Output voltage
1) Absolute humidity sensor circuit
C93
Sensing part
(Open vessel)
0.1
uF
ventilation opening for sensing
92
AN1
R-582D
TOUCH CONTROL PANEL SERVICING

touch control panel with a jumper, which brings about
an operational state that is equivalent to the oven door
being closed. As for the sensor-related controls of the
touch control panel, checking them is possible if dummy
resistor(s) with resistance equal to that of the controls
are used.
(2) Servicing the touch control panel with power supply
from an external power source:
Disconnect the touch control panel completely from
the oven proper, and short both ends of the door
sensing switch (on PWB) of the touch control panel,
which brings about an operational state that is
equivalent to the oven door being closed. Connect an
external power source to the power input terminal of
the touch control panel, then it is possible to check and
repair the controls of the touch control panel it is also
possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
1. Precautions for Handling Electronic Components

This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following
precautions should be strictly followed. CMOS LSI
have extremely high impedance at its input and output
terminals. For this reason, it is easily influenced by the
surrounding high voltage power source, static electricity
charge in clothes, etc. and sometimes it is not fully
protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them
in aluminium foil. Also wrap all PW boards containing
them in aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table.
approx. 1M ohm
4. Servicing Tools
Tools required to service the touch control panel
assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC10MHz type or more advanced model.
3) Others: Hand tools
2. Shapes of Electronic Components
Transistor
B 2SB1238
3. Servicing of Touch Control Panel

We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so. To perform
the servicing, power to the touch control panel is
available either from the power line of the oven itself or
from an external power source.
(1) Servicing the touch control panel with power supply
of the oven:
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING
SERVICING PRESENTS A HAZARD.
Therefore, when checking the performance of the
touch control panel, put the outer cabinet on the oven
to avoid touching the high voltage transformer, or
unplug the primary terminal (connector) of the high
voltage transformer to turn it off; the end of such
connector must be insulated with an insulating tape.
After servicing, be sure to replace the leads to their
original locations.
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that
the two cant be separated.
For those models, check and repair all the controls
(sensor-related ones included) of the touch control
panel while keeping it connected to the oven.
B. On some models, the power supply cord between the
touch control panel and the oven proper is long enough
that they may be separated from each other. For those
models, therefore, it is possible to check and repair the
controls of the touch control panel while keeping it
apart from the oven proper; in this case you must short
both ends of the door sensing switch (on PWB) of the
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connectors of the key unit to the control
unit being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
20
R-582D
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. Disconnect oven from power supply.
2. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
4. The door is bent or warped.

5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Carry out any remedial work that is necessary before

operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal or damaged.
Do not operate the oven:

1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
Please refer to OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS, when carrying out any
of the following removal procedures:
WARNING FOR WIRING

Oven lamp, Magnetron, High voltage transformer
and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Angles, Guides and other metallic plate.
4) Movable parts (to prevent a fault)
Close flow fan, Fan motor, Switch.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its
pin is locked. And make sure that the wire leads
should not come off even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
To prevent an electric shock, take the following

manners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) To discharge the high voltage capacitor, wait for
60 seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High
voltage capacitor, High voltage rectifier assembly
and High voltage fuse.
2) Hot parts:
OUTER CASE REMOVAL

To remove the outer case, proceed as follows.
1. Disconnect the oven from power supply.
2. Open the oven door and wedge it open.
3. To discharge the high voltage capacitor, wait for 60
seconds.
4. Remove the five (5) screws from the the rear cabinet
and the two (2) screws along the right and left sides of
outer case.
5. Slide the entire outer case back out about 3 cm to free
it from retaining clips on the cavity face plate.

6. Lift entire outer case from the unit.
NOTE: Step 1, 2 and 3 form the basis of the 3D checks.
CAUTION: 1. DISCONNECT OVEN FROM POWER SUP
PLY BEFORE REMOVING OUTER CASE.
2. TO DISCHARGE THE HIGH VOLTAGE
CAPACITOR, WAIT FOR 60 SECONDS
BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
OVEN CAVITY ASSEMBLY REMOVAL

Before removal of the fuse, noise filter, high voltage fuse,
power transformer, high voltage capacitor, high voltage
rectifire, magnetron, fan motor and turntable motor, the
oven cavity must be removed from base plate as follows.
Removal
1. CARRY OUT 3D CHECKS.
2. Remove outer case (refer to "OUTER CASE
REMOVAL").
3. It is recommended that the door is removed from the
oven cavity. Refer to "DOOR REPLACEMENT".
4. Remove the one (1) screw holding the Green/Yellow
wire to the bottom plate.
5. Disconnect the wire leads from the power supply cord,

power unit, turntable motor, thermal cut-out (oven),
thermal cut-out (MG.), all switches on the latch hook
and the magnetron.
6. Release the two (2) snap bands of the main wire
harness from the oven cavity.
7. Remove the lamp socket from the lamp angle. Refer to
"OVEN LAMP AND LAMP SOCKET REMOVAL".
8. Remove the two (2) screws holding the front leg to the
oven cavity.
9. Remove the front leg from the oven cavity by releasing
the three (3) tabs.
21
R-582D
three (3) screws.

5. Hold the base plate to the oven cavity front plate with
three (3) screws.
6. Hold the waveguide flane of the oven cavity to the base
plate with two (2) screws.
7. Reinstall the front leg to the oven cavity front plate.
8. Hold the front leg to the oven cavity front plate with two
(2) screws.
9. Reinstall the lamp socket to the lamp angle. Refer to
procedures of "OVEN LAMP AND LAMP SOCKET
REMOVAL".
10.Insert the two (2) snap bands of main wire harness to
the two (2) holes of oven cavity.
11. Reconnect the wire leads to the magnetron, all switches,
thermal cut-out (MG.), thermal cut-out (oven.), lamp
socket, turntable motor and power supply cord. Refer
to the "PICTORIAL DIAGRAM".
12.Hold the Green/Yellow wire of the power supply cord to
the bottom plate with (1) screw.
13. If the door has been removed, reinstall the door to the
oven cavity. Refer to "DOOR REPLACEMENT".
14. Now, the oven cavity assembly should be reinstalled.
10.Remove the two (2) screws holding the waveguide

flange of the oven cavity to the base plate.
11.Remove the three (3) screws holding the base plate to
the oven cavity front plate.
12.Remove the three (3) screws holding the base plate to
the oven cavity back plate.
13.Lift up the oven cavity assembly and remove it from the
base plate.
14.Now the fuse, noise filter, high voltage fuse, power
transformer, high voltage capacitor, high voltage rectifier
and fan motor can be found on the base plate.
15.The magnetron can be found at wavegide flange of the
oven cavity.
16. The turntable motor can be found under the oven
cavity bottom plate.
Reinstallation
1. Make sure that the electrical parts on the base plate are
reinstalled at their positions.
2. Make sure that the wire leads are reconnected to their
correct positions. Refer to the "PICTORIAL DIAGRAM".
3. Reinstall the oven cavity assembly on the base plate.
4. Hold the base plate to the oven cavity back plate with
POWER TRANSFORMER REMOVAL

2. Remove outer case.
3. Remove the oven cavity assembly from the base plate.
Refer to "OVEN CAVITY ASSEMBLY REMOVAL".
4. Discharge the high voltage capacitor.
5. Disconnect the wire leads (primary and high voltage)
from power transformer and the filament leads from the
magnetron and capacitor terminals.
6. Remove four (4) screws holding transformer to base
plate.
7. Remove transformer from base plate.
Reinstallation
1. Rest transformer on the base plate with its primary
terminals toward the left side.
2. Secure transformer with four screws to base plate.
3. Re-connect wire leads (primary and high voltage) to
power transformer and filament leads of transformer to
magnetron and high voltage capacitor. Refer to
"PICTORIAL DIAGRAM".
4. Reinstall the oven cavity assembly to the base plate.
5. Re-install outer case and check that oven is operating
properly.
HIGH VOLTAGE RECTIFIER, HIGH VOLTAGE FUSE AND HIGH VOLTAGE CAPACITOR REMOVAL
5. Disconnect the high voltage fuse from the power
transformer.
6. Disconnect the high voltage wire of the high voltage
rectifier assembly from the magnetron.
7. Disconnect the filament lead (short one) of the power
transformer from the high voltage capacitor.
8. Remove one (1) screw holding capacitor holder to
base plate.
9. Remove one (1) screw holding high voltage rectifier

assembly to capacitor holder.
10.Disconnect rectifier terminal from the capacitor.
High voltage rectifier assembly is now free.
11.Disconnect the high voltage fuse from the high voltage
capacitor. Now, the high voltage fuse is free.
12.Remove the capacitor holder. The capacitor is now free.
CAUTION: WHEN REPLACING HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR,
GROUND SIDE TERMINAL OF THE HIGH
VOLTAGE RECTIFIER MUST BE SECURED
FIRMLY WITH A GROUNDING SCREW.
MAGNETRON REMOVAL
Removal
5. Now, the wire leads should be disconnected from the
magnetron and thermal cut-out (MG).
6. Carefully remove the four (4) screws holding magnetron
to waveguide flange.
7. Remove magnetron with care so that magnetron

antenna is not hit by any metal object around antenna.
8. Remove the two (2) screws holding the magnetron
thermal cut-out angle to the magnetron.
9. Remove the magnetron thermal cut-out angle with
thermal cut-out (MG) from magnetron.
10.Now, the magnetron is free.
Reinstallation
1. Re-install the magnetron thermal cut-out angle with
22
R-582D
cut-out (MG). Refer to "PICTORIAL DIAGRAM".

5. Re-install outer case and check that the oven is
operating properly.
CAUTION: WHEN REPLACING MAGNETRON, BE
SURE THE R.F. GASKET IS IN PLACE AND
MOUNTING SCREWS ARE TIGHTENED
SECURELY.
thermal cut-out (MG) to magnetron with the two (2)

screws.
2. Re-install the magnetron to waveguide flange with the
four (4) screws.
3. Re-install the oven cavity assembly to the base plate.
4. Reconnect the wire leads to the magnetron and thermal
POWER SUPPLY CORD REPLACEMENT

Re-install

2. Remove the outer case.
3. Remove the one (1) purse lock holding the brown and
blue wire leads of the power supply cord and the wire
lead to the power transformer.
4. Remove the single (1) screw holding the green/ yellow
wire to the bottom plate.
5. Disconnect the leads of the power supply cord from the
main wire harness, referring to the Figure C-1 (a).
6. Release the moulding cord stopper of the power supply
cord from the square hole of the oven cavity back plate,
referring to the Figure C-1 (b).
7. Now, the power supply cord is free.
1. Insert the moulding cord stopper of power supply cord

into the square hole of the rear cabinet, referring to the
Figure C-1 (b).
2. Install the earth wire lead of power supply cord to the
bottom plate with one (1) screw and tight the screw.
3. Connect the brown and blue wire leads of power supply
cord to the main wire harness correctly, referring to the
Pictorial Diagram.
4. Hold the the brown and blue wire leads of the power
supply cord and the wire leads to the power transformer
with the one (1) purse lock.
5. Re-install outer case and check that the oven is
operating properly.
Purse lock
Moulding
Cord Stopper
Power supply
cord
Brown wire
Green/Yellow
wire
Blue wire
Square
Hole
Power
transformer
Screw
White wire of main
wire harness
Brown wire of main
wire harness
Oven Cavity
Back Plate
Figure C-1 (a). Power Supply Cord Replacement
Power Supply
Cord
Figure C-1 (b) Power Supply Cord Replacement
OVEN LAMP AND LAMP SOCKET REMOVAL

1.
2.
3.
4.

Remove the outer case.
Remove the oven lamp from the oven lamp socket.
Pull the wire leads from the oven lamp socket by
pushing the terminal hole of the oven lamp socket with
the small flat type screw driver.
5. Bend the tab of the lamp angle holding the lamp socket.
6. Remove the oven lamp socket from the lamp angle.
7. Now, the oven lamp socket is free.
Oven lamp
socket
Terminal
Wire lead
Terminal hole
Flat type small
screw driver
Figure C-2. Oven lamp socket
FAN MOTOR REMOVAL

REMOVAL
2. Remove the outer case.
5. Disconnect the wire leads from the fan motor.
6. Remove one (1) screw holding the separate angle B to
the base plate, and remove one (1) screw holding the
air guide B to the separate angle B. And remove
separete angle B from base plate.
7. Remove two (2) screws holding the magnetron air
guide B to the base plate and fan case assembly. And
remove it from the base plate.

8. Remove two (2) screws holding the magnetron air
guide A to the base plate and fan case assembly. And
remove it from the base plate.
9. Remove four (4) screws holding the fan case assembly
to the base plate.
10.By sliding the fan case assembly rightward, remove the
fan case assembly with the fan motor from the base
plate.
11.By using a hexagonal key wrench (2 mm), loosen the
one (1) hexagonal screw holding the cross flow fan to
the fan motor shaft.
23
R-582D
12.Remove the three (3) screws holding the fan motor

mounting angle to the fan case assembly.
13.Remove the fan motor with the fan motor mounting
angle from the fan case assembly and the cross flow fan.
14.Remove the two (2) screws holding the fan motor

mounting angle to the fan motor.
15.Now, the fan motor is free.
TURNTABLE MOTOR REMOVAL

1. Disconnect the power supply cord.
2. Remove turntable and turntable support from oven
cavity.
3. Lay the oven on it's backside. Remove the turntable
motor cover by snipping off the material in four corners.
4. Where the corners have been snipped off bend corner
areas flat.
5. Disconnect wire leads from turntable motor.
(See "Positive lock connector removal")
6. Remove two (2) screws holding turntable motor to
oven cavity.
7. Remove the TTM packing from the turntable motor
shaft.
8. Now the turntable motor is free.
9. After replacement use the one (1) screw to fit the
turntable motor cover.
CAUTION: NO SHARP EDGES MUST BE EVIDENT
AFTER REMOVAL OF THE TURNTABLE
MOTOR COVER.
POSITIVE LOCK CONNECTOR (NO-CASE TYPE) REMOVAL

1.
2.
3.
4.
Terminal

Remove outer case.
Push the lever of positive lock connector.
Pull down on the positive lock connector.
Positive lock
connector
1
Push
CAUTION: WHEN CONNECTING THE POSITIVE

LOCK CONNECTORS TO THE TERMINALS, CONNECT THE POSITIVE LOCK
SO THAT THE LEVER FACES YOU (SERVICE ENGINEERS).
Lever
2
Pull down
Figure C-3. Positive lock connector
1ST. LATCH SWITCH, 2ND. INTERLOCK RELAY CONTROL SWITCH

AND MONITOR SWITCH REMOVAL
1.
2.
3.
4.

Remove outer case.
Disconnect the wire leads from the switches.
Push outward on the one (1) retaining tabs holding
switch in place.
5. The switch is now free.
Reinstallation
1. Re-install each switch in its place. The 1st. latch
switch and monitor switch are in the lower position

and the 2nd. interlock relay control switch is in the
upper position.
2. Re-connect wire leads to each switch.
Refer to pictorial diagram.
3. Make sure that the monitor switch is operating properly
and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and Adjustment procedure.
1ST. LATCH SWITCH, 2ND. INTERLOCK RELAY CONTROL SWITCH

AND MONITOR SWITCH ADJUSTMENT
If the 1st. latch switch, 2nd. interlock relay control switch
and monitor switch do not operate properly due to a
misadjustment, the following adjustment should be made.
3. Loosen the two (2) screws holding latch hook to the
oven cavity front flange.
4. With door closed, adjust latch hook by moving it back
and forth, and up and down. In and out play of the door
allowed by the upper and lower position of the latch
hook should be less than 0.5mm. The vertical position
of the latch hook should be adjusted so that the 1st.
latch switch and 2nd. interlock relay control switch are
activated with the door closed. The horizontal position
of the latch hook should be adjusted so that the

plungers of the monitor switch is pressed with the door
closed.
5. Secure the screws with washers firmly.
6. Check the operation of all switches. If each switch has
not activated with the door closed, loosen screw and
adjust the latch hook position.
After adjustment, check the following.
1. In and out play of door remains less than 0.5mm when
in the latched position. First check upper position of
latch hook, pushing and pulling upper portion of door
toward the oven face. Then check lower portion of the
latch hook, pushing and pulling lower portion of the
door toward the oven face. Both results (play in the
24
R-582D
door) should be less than 0.5mm.

2. The contacts of 1st. latch switch and 2nd. interlock
relay control switch open within 1.6mm gap between
right side of cavity face plate and door when door is
open.
3. Monitor switch contacts close when door is opened.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Latch Hook
Door
Latch
Heads
2nd. Interlock Relay

Control switch
Monitor Switch
1st. Latch Switch
Figure C-4. Latch Switch Adjustments
DOOR REPLACEMENT
REMOVAL
3. Disconnect the 12-pin wire harness from the power
unit on the base plate.
4. Insert a putty knife (thickness of about 0.5mm) into the
gap between the choke cover and door frame as shown
in Figure C-5 to free engaging parts.
5. Pry the choke cover by inserting a putty knife as shown
Figure C-5.
6. Release choke cover from door panel.
7. Now choke cover is free.
latch holes and that latch head goes through center of

latch hole.
2. Deviation of door alignment from horizontal line of
cavity face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Check for microwave leakage around door with an
approved microwave survey meter. (Refer to Microwave
Measurement Procedure.)
Note: The door on a microwave oven is designed to act
as an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be
air-tight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture,
light or sensing of gentle warm air movement
around oven door is not abnormal and do not of
themselves indicate a leakage of microwave
energy from oven cavity.
Choke cover
Door frame
Putty knife
Pin
Figure C-5. Door Disassembly

8. Release two (2) pins of door panel from two (2) holes
of upper and lower oven hinges by lifting up.
9. When pulling out the 12-pin wire harness from the hole
of the oven cavity front plate and the front leg. Remove
the door from the oven cavity.
10.Now, the door is free from the oven cavity.
REINSTALLATION
1. Insert the 12-pin wire harness to the holes of the front
leg and the oven cavity front plate.
2. Catch two (2) pins of door panel on two (2) hole of upper
and lower oven hinges.
3. Re-install choke cover to door panel by pushing.
4. Connect the 12-pin wire harness to the power unit on
the base plate.
5. Now the door is installed.
Note: After any service to the door;
(A) Make sure that 1st. latch switch, 2nd. interlock
relay control switch and monitor switch. (Refer to
chapter Test Procedures.).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
Upper oven hinge

Upper oven
hinge
Lower oven
hinge
Choke cover
Lower oven
Pin hinge
Figure C-6. Door Replacement

12-pin wire harness
Power unit
Door
12-pin wire harness
Tab
Front leg
Hol
Door Screen
Hole
Oven cavity front plate
Front leg
Base plate
Figure C-7. Routing of 12-pin wire harness

25
R-582D
SEALER FILM
Sealer film
Backing film
Installation
1. Put the adhesive tape on the backing film of the sealer
film as shown in Fig. C-8.
2. Tear the backing film by pulling the adhesive tape.
3. Put the pasted side of the sealer film on the door panel.
Adhesive tape
Figure C-8. Sealer film
INDIVIDUAL DOOR PARTS REMOVAL

DOOR PANEL
3. Remove the door from the oven. Refer to "DOOR
REPLACEMENT".
4. The choke cover should have been removed.
5. Remove the seven (7) screws holding the door panel
to the door screen.
6. Now, door panel is free.
harness is held by the five (5) pairs of tabs on the

door screen as shown in Figure C-9.
PWB Cover
Tabs
Tabs
Door screen
HANDLE
7. Remove the two (2) screws holding the handle
mounting angle to the handle through the door screen.
8. Now, the handle is free.
12-pin wire harness
Tabs
LATCH HEAD AND LATCH SPRING

7. Slide the latch head and remove it from the door
frame with releasing the latch spring from the door
frame and the latch head.
8. Now, the latch head and the latch spring are free.
Tabs
Tabs
Figure C-9. Routing of 12-pin wire harness

NOTE: For key sheet
1. Before attaching a new key sheet, wipe off
remaining adhesive on the door screen surfaces
completely with a soft cloth soaked in alcohol.
2. When attaching the key sheet to the door screen,
adjust the upper edge and left edge of the key
sheet to the correct position of door screen.
3. Stick the key sheet firmly to the door screen by
rubbing with a soft cloth so not to scratch.
CPU UNIT
7. Remove the two (2) screws holding the PWB cover to
the door screen.
8. Releasing the two (2) tabs, remove the PWB cover
from the door screen.
9. Disconnect the wire harness from the CPU unit.
10.Disconnect the ribbon cable of the key unit from the
CPU unit.
11.Remove the two (2) screws holding the LCD holder to
the door screen.
12.Remove the LCD holder from the door screen. Release
the four (4) tabs.
13.Release the LCD of the CPU unit from the LCD holer.
14.Remove the two (2) screws holding the CPU unit to te
LCD holder.
15.Remove the CPU unit from the LCD holder. Release
the four (4) tabs.
16.Now the CPU unit is free.
NOTE: For CPU unit

Handle the CPU unit carefully so that the ribbon
cable does not come off. Because the ribbon cable
is glued onto the LCD and the printed wiring board
only by heated paste.
DOOR FRAME AND DOOR SCREEN ASSEMBLY

17.Remove the handle from the door screen assembly.
Refer to the chapter of HANDLE.
18.Releasing the four (4) tabs, remove the door frame
from the door screen assembly
19.Now, the door frame and the door screen assembly is
free.
NOTE: For 12-pin wire harness
Before the door panel is reinstalled to the door
screen assembly, make sure that the 12-pin wire
Printed wiring board

of CPU unit
Liquid Crystal
Display (LCD)
Ribbon cable
Figure C-10. CPU unit
26
R-582D
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch
and door are completed individually or collectively, the
following leakage test must be performed with a survey
instrument and it must be confirmed that the result meets
the requirements of the performance standard for microwave oven.
2.
3.
REQUIREMENT
The safety switch must prevent microwave radiation emission in excess of 5mW/cm2 at any point 5cm or more from
external surface of the oven.
PREPARATION FOR TESTING:

Before beginning the actual test for leakage, proceed as
follows;
1. Make sure that the test instrument is operating normally
as specified in its instruction book.
Important:
Survey instruments that comply with the requirement
for instrumentations as prescribed by the performance
standard for microwave ovens must be used for testing.
4.
5.
6.
Recommended instruments are:

NARDA 8100
NARDA 8200
HOLADAY HI 1500
SIMPSON 380M
Place the oven tray into the oven cavity.
Place the load of 275 15ml of water initially at 20
5C in the centre of the oven tray. The water
container should be a low form of 600 ml beaker with
inside diameter of approx. 8.5cm and made of an
electrically non-conductive material such as glass
or plastic.
The placing of this standard load in the oven is important
not only to protect the oven, but also to insure that any
leakage is measured accurately.
Close the door and turn the oven ON with the timer set
for several minutes. If the water begins to boil before
the survey is completed, replace it with 275ml of cool
water.
Move the probe slowly (not faster that 2.5cm/sec.)
along the gap.
The microwave radiation emission should be measured
at any point of 5cm or more from the external surface
of the oven.
mW cm 2
mW cm 2
Microwave leakage measurement at 5 cm distance
27
R-582D
MONITOR
RESISTOR
0.8/20W
N.O.
RY-2
2ND.
INTERLOCK
RELAY
H. V. FUSE
0.75A
2ND. INTERLOCK
RELAY CONTROL
SWITCH
TURNTABLE MOTOR
B2
F1
A1
B1
FM
OVEN LAMP
F2
A2
TTM
AH
SENSOR
FAN MOTOR
CONTROL
F3
UNIT
OL
RY-1
MONITOR SWITCH

0.0033/AC250V
COM.
COM.
CAPACITOR
1.07
AC2300V

0.0033/AC250V
RESISTOR 10 M 1/2W
0.22/AC250V
RESISTOR 680 K 1/2W
EARTH
G-Y
L
BRN
50Hz
220V
BLU
N.O.
MAGNETRON
THERMAL
CUT-OUT
125C (OVEN)
NOISE FILTER
FUSE
M10A
" indicates components with potentials above 250V.
H.V. RECTIFIER
NOTE: "
POWER TRANSFORMER
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
1ST. LATCH
SWITCH
THERMAL
CUT-OUT
125C (MG)
Figure O-1. Oven Schematic-OFF Condition
N.O.
RY-2
2ND.
INTERLOCK
RELAY
FM
TTM
TURNTABLE MOTOR
B2
B1
A1
2ND. INTERLOCK
RELAY CONTROL
SWITCH
F1
FAN MOTOR
F2
A2
H. V. FUSE
0.75A
AH
SENSOR
OL
CONTROL
F3
UNIT
OVEN LAMP
RY-1
THERMAL
CUT-OUT
125C (MG)
1ST. LATCH
SWITCH
Figure O-2. Oven Schematic-Cooking Condition
28
CAPACITOR
1.07
AC2300V
H.V. RECTIFIER
COM.
MONITOR
RESISTOR
0.8/20W
COM.
MONITOR SWITCH

0.0033/AC250V
0.0033/AC250V
RESISTOR 10 M 1/2W
N.O..

0.22/AC250V
RESISTOR 680 K 1/2W
EARTH
G-Y
BLU
L
BRN
220V
50Hz
FUSE
M10A
MAGNETRON
THERMAL
CUT-OUT
125C (OVEN)
NOISE FILTER
POWER TRANSFORMER
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. START KEY TOUCHED
29
RED 2
CN-C
BLU/
12
GRN
PNK 11
3 GRY
1 GRN
CN-B
YLW
RED
YLW
AH SENSOR
12-PIN WIRE HARNESS
CN-F
1 BLK
2 RED
3 WHT
POWER UNIT
WHT
GRY 8
WHT 9
BLK 10
CN-B
CN-A
1 WHT
FAN MOTOR
BLK
BLK
WHT
GRY
BLK 2 BLK
Figure S-1. Pictorial Diagram
MONITOR
RESISTOR
ORG
WHT 1 WHT
12
12
CN-C
1
CPU UNIT
(on the door)
CN-G
BLK
WHT
TURNTABLE
MOTOR
THERMAL
CUT-OUT (OVEN)
N.C.
GRY
COM.
9 WHT
NO
WHT
WHT
GRY
WHT
RED
YLW
THERMAL
CUT-OUT (MG)
1 BRN
2 RED
3 ORG
4 YLW
6 BLU
5 GRN
7 PPL
8 GRY
10 BLK
1ST.
LATCH
SWITCH
MONITOR
SWITCH
COM.
WHT
GRN
11 PNK
12 BLU/
GRN
CN-C
ORG
COM.
N.O.
2ND. INTERLOCK
RELAY CONTROL
SWITCH
OVEN LAMP
AND SOCKET
PPL 7
BLU 6
CN-C
CN-F
12
L N
GRN 5
ORG 3
YLW 4
RY2
RY1
RED
BRN 1
CN-A
WHT
RED
WHT
E
RED
WHT
WHT
GRY
MAGNETRON
BRN
RED
H.V.
RECTIFIER
POWER
TRANSFORMER
HIGH VOLTAGE
CAPACITOR
NOTE:
Nuetral (GRY) wire must
be connected to the
terminal with black mark
on the oven light socket.
BLACK MARK
GRY
BLK
EARTH
NOISE FILTER
RED
RED
GRY
GRY
HIGH VOLTAGE
FUSE
YLW
RED
BLU
BRN
BRN
WHT
LIVE G
/
Y
HIGH VOLTAGE COMPONENTS
R-582D
NEUTRAL
POWER SUPPLY
CORD
R-582D
C3 10/35v
ZD1
HZ16-1
R1 2.4k
COM
NO
MICRO
R53
1.8kF
8
4
GND2
C6
VA
C1
INT
C5
VR
C4
BUZZER
C8
AH
C9
AHR
C3
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
MICRO
R54
360kF
COM
2ND.
INTERLOCK
RELAY
CONTROL
SWITCH
C7
R50 330 1w
RY2
C51
0.1/50v
R51 3.32kD
NO
IC2
BA4558
C50 0.1/50v
RY1
SP1
PKM22EPT
R52 3.57kD
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
GND1
R2 680 1/2w
AC
C10
Q1
2SB1238
(J1)
CN-C
D1
S1NB10
C2 0.1/50v
A2
10G471K
A1
VRS1
AC
T1
3
C1 1000/35v
CN-A
C2
B-1
F-3
F-1
CN-B
F-2
B-2
C11
N.C.
C12
2ND.
INTERLOCK
RELAY
CONTROL
SWITCH
CN-F
Figure S-2. Power unit Circuit
30
C9
AHR
31
2ND.
INTERLOCK
RELAY
CONTROL
SWITCH
N.C.
C12
C11
C2
C3
LD10 LD11 LD12 LD13
NOTE
R30 3.3k
Q21
DTD143EKA
JA
C20
Q20
0.1/50v
DTA143EKA
Q30
DTA143EKA
Q10 DTA143EKA
Q22
DTA123JKA
: IF NOT SPECIFIED 1/10W 5%
D40
MA152WA
D20
MA152WA
R31 3.3k
LD19
R104 680 1/2w
Q1
KTA1661
R5 1k
ZD1 UDZ4.3B
R41 15k
C4
0.01/25v
R6 15k
D90
MA152WA
Q2
2SA1037AK
R97 47k
R111
4.7k
G7
KEY UNIT
RICE
CONGEE/
PORRIDGE
REHEAT REHEAT
DISH
SOUP
G8
IC1
IXA073DR
3
8
2
7
G3
5
0
G4
4
9
STEAM
BAKED
MENU VEGETABLES POTATO
REHEAT EXPRESS
EASY
RICE
DEFROST DEFROST
G5
G6
G2
SLOW
COOK
INFO
POWER
LEVEL
STOP/
CLEAR
E
D
C
B
INSTANT
COOK
/START
CLOCK
G1
CF1
CST4.00MGW
SEG5
SEG4
SEG3
SEG2
SEG1
COM1
COM2
COM3
COM4
VCC
V0
V1
V2
V3
VSS
CVCC
P37
P36
P35
P34
C61 330pF/50v
(J12)
(J13) 4.7k
Figure S-3. CPU Unit Circuit
R71 15k
R70 15k
(J16)
(J17) 4.7k
R95 47k
SEG36
SEG37
SEG38
SEG39
SEG40
P40
P41
P42
IRQ0
AVCC
AN0
AN1
AN2
AN3
AN4
AN5
AN6
AN7
AN8
AN9
See Fig. S-4
R69 15k
R68 15k
(J14)
(J15) 4.7k
R112 15k
VC
GND
MICRO
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
C6
C4
BUZZER
VA
C8
AH
C1
C7
GND2
INT
C5
C1 0.1/50v
VR
R2 4.7k
R3 10k
C2 47/16v
R10 15k
R1 33
C10
0.1/50v
C21
10/35v
C3 0.01/25v
C11 0.01/25v
R40 4.7k
(J10)
(J11) 4.7k
E
R101 75kF
D
R100 150kF
C
R77 270k
R102 37.4kF
C40
0.01
/25v
R99 300k
B
R76 270k
R75 270k
R98 620k
A
R74 270k
C62 330pF/50v
LD15 LD16 LD17 LD18
C63 330pF/50v
C92
0.01/25v
G12 G11 G10 G 9
LD14
C93
0.01/50v
C10
R66 15k
GND
R65 15k
2
R64 15k
1
SEG35
P91
P90
P87
P86
P85
P84
P83
P82
P81
P80
P77
P76
P75
P74
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
G
R63 15k
F
AN10
AN11
AVSS
P10
P11
P12
P13
P14
P15
P16
P17
X1
X2
VSS
OSC2
OSC1
TEST
RES
P20
P21
P22
P23
P24
P25
P26
P27
P30
P31
P32
P33
D
R80
1M
C
R67 15k
R62 15k
R61 15k
R60 15k
E
CPU UNIT
R-582D
C60 330pF/50v
32
IC1 P74
IC1 P75
IC1 P76
IC1 P77
IC1 P80
IC1 P81
IC1 P82
NOTE
R127 4.7k
R126 4.7k
R125 4.7k
R124 4.7k
R123 4.7k
: IF NOT SPECIFIED, 1/10W 5%
IC1 P83
IC1 P84
IC1 P85
IC1 P86
IC1 P87
IC1 P90
IC1 P91
GND
VC
R134 15k
R128 4.7k
C124 0.1/50v
R130 4.7k
R133 510k
R132 33k
C125
0.1/50v
C123 0.1/50v
C122 0.1/50v
C121 0.1/50v
C120 0.1/50v
50
51
VDD
NC
NC
RESET
TEST
VREF
R03
R02
R01
R00
P13
P12
P11
P10
P03
P02
P01
P00
K03
K02
K01
K00
NC
NC
NC
26
C126
0.1/50v 25
IC3
IXA044DR
OSC4
OSC3
VD1
OSC2
OSC1
VSS
BZ
COM0
COM1
COM2
COM3
COM4
COM5
COM6
COM7
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
C127
0.1/50v
100
75
76
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG20
SEG21
SEG22
SEG23
SEG24
SEG25
SEG26
SEG27
SEG28
SEG29
SEG30
SEG31
SEG32
SEG33
SEG34
SENSOR DEFROST TURNTABLE OFF COOK HELP

LIQUID CRYSTAL DISPLAY
3
4
5
C128
0.1/50v
C129
0.1/50v
VC1
VC2
VC3
VC4
VC5
CF
CE
CD
CC
CB
CA
COM8
COM9
COM10
COM11
COM12
COM13
COM14
COM15
COM16
SEG39
SEG38
SEG37
SEG36
SEG35
B
COM16
COM15
COM14
COM13
COM12
COM11
COM10
COM9
SEG40
SEG39
SEG38
SEG37
SEG36
SEG35
SEG34
SEG33
SEG32
SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
COM1
COM2
COM3
COM4
COM5
COM6
COM7
COM8
R-582D
5
6
C
C
R129 4.7k
R121 4.7k
Figure S-4. Indicator Circuit
R131 4.7k
R122 4.7k
R120 4.7k
R-582D
CN - F
1
14
DIP CN - C
8
CN - B
(D7)
1
D1
C2
OM
DU
RY2 MICRO
(D8)
(J1)
T1
6
VRS1
CN - A
33
(D9)
R54
R50
OL,TTM,FM
RY1
AC
DU
F
F
CN - H
C51
E C B
OM
C50
JX
JY
R53
R51
R52
(C52)
1
C3
Q1
SP1
D
D
IC2
R2
R1
E
E
C1
ZD1
2
1
C
B
B
6
5
4
3
2
1
A
A
Figure S-5. Printed Wiring Board
R-582D
PARTS LIST
Note: The parts marked "" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO.
PART NO.
DESCRIPTION
QACC-A088WRE0
FPWBFA341WRKZ
QSW-MA137WRE0
QSW-MA085WRE0
QSW-MA138WRE0
QSW-MA086WRE0
RTHM-A116WRE0
RTHM-A078WRE0
FH-DZA097WRKZ
RC-QZA278WRZZ
RMOTEA396WRZZ
RTRN-A627WRZZ
QSOCLA024WRE0
QSOCLA022WRE0
RLMPTA069WRE0
RMOTDA173WRE0
RMOTDA226WRE0
RTHM-A123WRZZ
RTHM-A096WRE0
RV-MZA310WRZZ
FDTCTA209WRKZ
QFS-CQ001YBE0
QFS-IA002WRE0
RR-WZA022WRE0
Power supply cord

Noise filter
1st. latch switch/ 2nd interlock relay control switch
1st. latch switch/ 2nd interlock relay control switch (Interchangeable)
Monitor switch
Monitor switch (Interchangeable)
Thermal cut-out 125 deg. C (MG)
Thermal cut-out 125 deg. C (MG) (Interchangeable)
High voltage rectifier assembly
High voltage capacitor
Fan motor
Power transformer
Oven lamp socket
Oven lamp socket (Interchangeable)
Oven lamp
Turntable motor
Turntable motor (Interchangeable)
Thermal cut-out 125 deg. C (OVEN)
Thermal cut-out 125 deg. C (OVEN) (Interchangeable)
Magnetron
AH sensor
Fuse 10A
High voltage fuse 0.75A
Monitor resistor 0.8ohm 20W
Q'TY
CODE
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AW
AN
AH
AF
AH
AF
AK
AK
AP
AT
AX
BN
AH
AG
AK
AX
AT
AK
AK
BG
AU
AE
AQ
AK
1
1
1
1
1
2
BB
AC
AC
BD
AL
AD
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
BC
AC
AC
AE
AD
AF
AA
AA
AA
AG
AK
AA
AA
AA
AA
AC
AC
AA
AA
AK
AM
AG
AS
AE
AA
1
1
1
1
1
1
1
1
1
1
1
AH
AD
AL
AP
AE
AF
AG
AL
AC
AE
AD
ELECTRIC PARTS
*
*
*
*
*
1- 1
1- 2
1- 3
1- 3
1- 4
1- 4
1- 5
1- 5
1- 6
1- 7
1- 8
1- 9
1-10
1-10
1-11
1-12
1-12
1-13
1-13
1-14
1-15
1-16
1-17
1-18
CABINET PARTS
222222-
1
2
3
4
5
6
FDAI-A218WRYZ
GLEGPA074WRE0
GLEGPA081WRFZ
GCABUA777WRPZ
GLEGPA080WRFZ
PPACGA178WREZ
Base plate
Foot
Leg
Outer case cabinet
Front leg
Cushion
3- 1
3- 1A
3- 1B
3- 1C
3- 1D
C1
C2
C3
C50-51
D1
IC2
Q1
R1
R2
R50
R51
R52
R53
R54
RY1
RY2
SP1
T1
VRS1
ZD1
DPWBFC114WRUZ
QCNCMA446DRE0
QCNCMA431DRE0
QCNCMA463DRZZ
QCNCMA237DRE0
VCEAB31VW108M
RC-KZA087DRE0
VCEAB31VW106M
RC-KZA087DRE0
RSRCDA013DRE0
VHIBA4558//-6
VS2SB1238//-3
VRD-B12EF242J
VRD-B12HF681J
VRS-B13AA331J
RR-DZA285DRZZ
RR-DZA286DRZZ
VRN-B12EK182F
VRN-B12EK364F
RRLY-A076DRE0
RRLY-A113DRE0
RALM-A014DRE0
RTRNPA112DRE0
RH-VZA032DRE0
VHEHZ161///-1
Power unit
2-pin connector (CN-A)
2-pin connector (CN-B)
12-pin connector (CN-C)
3-pin connector (CN-F)
Capacitor
1000 uF
35V
Capacitor
0.1 uF
50V
Capacitor
10 uF
35V
Capacitor
0.1 uF
50V
Diode (S1NB10)
IC (BA4558)
Transistor (2SB1238)
Resistor
2.4k ohm
1/4W
Resistor
680 ohm
1/2W
Resistor
330 ohm
1W
Resistor
3.32k ohm 0.5% 1/4W
Resistor
3.57k ohm 0.5% 1/4W
Resistor
1.8k ohm
1% 1/4W
Resistor
360k ohm
1% 1/4W
Relay (OMIF-S-124LM)
Relay (DU24D1-1P(M)-R)
Buzzer (PKM22EPT)
Transformer
Varistor (10G471K)
Zener diode (HZ16-1)
PHOK-A118WRFZ
LBNDKA099WRW0
LFLG-A028WREZ
FANGKA211WRWZ
LANGRA055WRWZ
LANGRA056WRWZ
NFANJA046WREZ
LANG-A069WRPZ
LANG-A080WRWZ
PPACGA084WRF0
LANG-A081WRWZ
Latch hook
Capacitor holder
Bearing
Fan case assembly
Fan motor mounting angle
Bearing holder
Closs flow fan
Magnetron air guide A
Magnetron air guide B
TTM packing
Separate angle B
POWER UNIT PARTS
OVEN PARTS
4- 1
4- 2
4- 3
4- 4
4- 5
4- 6
4- 7
4- 8
4- 9
4-10
4-11
34
R-582D
REF. NO.
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
4-27
4-28
4-29
4-30
4-31
PART NO.
FOVN-A466WRTZ
GCOVHA419WRFZ
LANGQA526WRWZ
LANG-A077WRPZ
PCOVPA361WREZ
PCUSGA057WRP0
PCUSUA557WRPZ
PCUSUA556WRPZ
PCUSUA126WRE0
PPACGA179WREZ
PCUSUA409WRP0
PCUSUA376WRP0
PCUSGA548WRPZ
PCUSUA558WRPZ
PDUC-A761WRTZ
LANGFA200WRPZ
PCUSUA375WRP0
PCUSGA388WRP0
PCUSUA270WRP0
PCUSUA562WRPZ
DESCRIPTION
Oven cavity
Choke cover
Lamp angle
Magnetron thermal cut-out angle
Waveguide cover
Cushion
Cushion
Cushion
Cushion
Cushion
Cushion
Cushion
Cushion
Cushion
Exhaust duct
Support angle
Cushion
Cushion
Cushion
Cushion
Q'TY
CODE
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
BE
AK
AC
AC
AD
AA
AC
AC
AC
AN
AC
AF
AK
AC
AL
AD
AH
AK
AG
AB
1
1
1
1
1
1
1
1
1
1
1
2
5
4
1
1
1
1
2
1
1
2
AS
AG
BH
AM
AR
AQ
AR
AE
AC
AD
AD
AD
AA
AA
AC
AC
AE
AK
AA
AT
BL
AA
1
1
1
1
1
1
1
1
1
1
1
AP
AX
AV
AN
AF
AG
AF
AC
AC
AC
AB
5
2
11
4
2
2
6
2
2
1
7
4
8
2
1
2
AA
AA
AA
AC
AC
AB
AA
AB
AA
AA
AA
AA
AA
AA
AC
AA
DOOR PARTS
5- 1
5- 2
5- 3
5-3-1
5- 4
5- 5
5- 6
5- 7
5- 8
5- 9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
FDORFA343WRTZ
PSHEPA735WREZ
FPNL-A046WRKZ
PSHEPA755WREZ
GWAKPA738WRTZ
JHNDPA193WRTZ
LANGKA941WRPZ
LSTPPA193WRFZ
MSPRTA187WRE0
LHLD-A226WRFZ
PCOVPA367WRWZ
LX-EZA059WREZ
XCPSD40P08000
XEPSD30P08XS0
PCUSGA545WRPZ
PCUSUA559WRPZ
PCUSUA445WRP0
PSHEPA672WRE0
XEPSD40P16000
FW-VZA265DREZ
DPWBFC129WRKZ
XCPSD40P06000
Door panel
Sealer film
Door screen assembly
Key sheet
Door frame
Handle
Handle mounting angle
Latch head
Latch spring
LCD holder
PWB cover
Special screw
Screw : 4mm x 8mm
Screw : 3mm x 8mm
Cushion
Cushion
Cushion
LED sheet
Screw : 4mm x 16mm
12-pin wire harness
CPU unit
Screw : 4mm x 6mm
6- 1
6- 2
6- 3
6- 4
6- 5
6- 6
6- 7
6- 8
6- 9
6-10
6-11
FROLPA095WRKZ
NTNT-A099WRE0
FW-VZB819WREZ
TINSZA038WRRZ
TCADCA703WRR0
FW-VZB812WREZ
FW-VZB802WREZ
TLABSA078WRR0
TCAUHA214WRR0
TSPCNC997WRRZ
LHLDWA011WRE0
Turntable support
Turntable tray
Main wire harness
Instruction book
Cookbook
Switch harness
T.T. motor harness
L mark label
K caution label
Rating label
Purse lock M
7- 1
7- 2
7- 3
7- 4
7- 5
7- 6
7- 7
7- 8
7- 9
7-10
7-11
7-12
7-13
7-14
7-15
7-16
XHPSD40P08K00
XBPSD40P08K00
XOTSD40P08000
LX-EZA057WREZ
LX-CZA073WRE0
XHPSD30P08XS0
XHTSD40P08RV0
XHBWW30P08000
LX-CZ0052WRE0
XHPSD30P06000
XHTSD40P08000
LX-EZA060WREZ
XOTSD40P12RV0
XOTSE40P08000
LX-CZA070WRE0
XHTSD40P06000
Screw :
Screw :
Screw :
Special
Special
Screw :
Screw :
Screw :
Special
Screw :
Screw :
Special
Screw :
Screw :
Special
Screw :
MISCELLANEOUS
SCREWS,NUTS AND WASHERS

4mm x
4mm x
4mm x
screw
screw
3mm x
4mm x
3mm x
screw
3mm x
4mm x
screw
4mm x
4mm x
screw
4mm x
8mm
8mm
8mm
8mm
8mm
8mm
6mm
8mm
12mm
8mm
6mm
35
R-582D
REF. NO.
7-17
PART NO.
DESCRIPTION
XOTSD40P12000
Q'TY
CODE
AA
Screw : 4mm x 12mm
HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
DOOR PROTECTION SHEET
PACKING AND ACCESSORIES
TOP PAD ASSEMBLY

FPADBA426WRKZ
SPADPA178WRE0
PLASTIC BAG
SSAKHA032WRE0
CABINET COVER
FORM SHEET
SPAKHA016WREZ
SPAKHA015WREZ
6- 4 INSTRUCTION BOOK
6- 5
& PRINTING MATTER

BOTTOM PAD ASSEMBLY
6- 2
TURNTABLE TRAY
FPADBA427WRKZ
6- 1 TURNTABLE SUPPORT
TRAY PACK
INTO THE
OVEN CAVITY
SPADFA481WREZ
Not replaceable items.
36
PACKING CASE
SPAKCD499WREZ
R-582D
OVEN AND CABINET PARTS

A
7-13
7-8
2-4
4-23
1-15
7-5
7-14
4-26
4-17
7-13
4-30
4-22
1-1
1-13
4-12
4-24
7-14
C
4-28
7-3
4-29
4-27
4-17
4-18
6-9
7-3
7-3
6-10
7-13
4-11
4-19
7-3
7-16
4-14
7-3
7-11
7-3
1-10
7-5
4-15
A
4-16
4-10
6-8
7-10
1-11
7-12
1-12
7-9
7-7
4-9
4-20
1-5
7-7
1-8
1-14
7-1
7-7
7-3
4-4
7-11
1-3
1-4
4-1
7-11
4-7
7-2
1-3
4-25
2-5
7-4
4-21
4-6
7-7
7-3
1-16
7-17
2-6
1-6
7-1
7-6
4-2
1-9
6-2
4-8
4-3
4-5
7-17
2-6
7-16
1-2
7-1
1-7
7-7
1-1
1-17
2-3
1-18
G
3-1
7-1
7-15
6-1
4-31
2-2
2-1
37
R-582D
5-13
DOOR PARTS
5-13
A
5-20
5-10
5-11
5-9
5-17
5-12
5-14
4-13
5-13
5-2
5-11
5-12
5-12
5-1
5-21
C
5-12
5-6
5-19
5-21
5-18
5-15
5-4
5-16
5-7
5-8
E
5-3-1
MISCELLANEOUS
5-3
5-5
6-3
Actual wire harness may be different from illustration.

6-6
G
6-11
6-7
2000SHARP CORP. (0S0.050E) Printed in Japan
38

Horno de Microondas Sharp r582dpr

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R-582D

Sensor Instant Reheat

In interests of user-safety the oven should be restored to its

GENERAL IMPORTANT INFORMATION

TOUCH CONTROL PANEL

Servicing and repair work must be carried out only by trained

Cooking Cavity Dimensions

TOUCH CONTROL PANEL

1. SENSOR MENU PADS

opened after the cooking cycle has been interrupted,

Closing the door activates all door interlock switches

MONITOR SWITCH CIRCUIT

Figure O-1 on page 28

MICROWAVE COOKING CONDITION

MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW

When the microwave oven is preset for variable cooking

1. Rated voltage is supplied to the primary winding of the

1st. latch switch

2nd. interlock relay

NOTE: The ON/OFF time ratio does not exactly correspond

SENSOR COOKING CONDITION

The circuits to the power transformer, fan motor and

POWER OUTPUT REDUCTION

An example of how sensor works:

After 100% power cooking mode is carried out for more

2. Heat potatoes. Moisture and humidity is emitted rapidly.

3. Sensor detects moisture and humidity and calculates

FUNCTION OF IMPORTANT COMPONENTS

DOOR OPEN MECHANISM

2nd. Interlock Relay

MAGNETRON THERMAL CUT-OUT

Figure D-1. Door Open Mechanism

1ST. LATCH SWITCH AND 2ND. INTERLOCK

1. When the oven door is closed, the contacts (COM-NC)

MONITOR RESISTOR 0.8 20W

HIGH VOLTAGE FUSE

OVEN THERMAL CUT-OUT

1) Disconnect the supply.

1) Reconnect all leads removed from components

WARNING: AGAINST THE CHARGE OF THE

Microwave ovens should not be run empty. To test for

The high-voltage capacitor remains charged about

IMPORTANT: If the oven becomes inoperative because

Home fuse blows when power

Display does not show anything when power supply cord

Oven or any electrical parts

AH sensor does not end during Sensor Cooking condition.

P (W) = 4.187 x V x T / t + 0.55 x mc (T2-T0)/t

Room temperature .................. To = 21C

Heat up for 44 sec.

POWER TRANSFORMER TEST

CARRY OUT 3D CHECKS.

HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

HIGH VOLTAGE RECTIFIER TEST

CARRY OUT 4R CHECKS.

HIGH VOLTAGE RECTIFIER

NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF

CARRY OUT 3D CHECKS.

CARRY OUT 3D CHECKS.

COM; Common terminal

Normally close terminal

THERMAL CUT-OUT TEST

CARRY OUT 3D CHECKS.

Temperature of "ON" condition