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P.O.

Box 42768, Plot:2D-11/22,


Hamriyah free Zone, Sharjah U.A.E. Tel:+971(6)7489312
Fax:+971(6)7489310
Email: al fa r i s@ a c e- m e . c o m

ACE AL FARIS FZC


Hamriya Free Zone

FINITE ELEMENT ANALYSIS OF


GENSET ENCLOSURE
STRUCTURE

PROJECT: CUSTOM BUILT


SOUNDPROOF ENCLOSURE FOR
FG WILSON POBD159
WITH REFERENCE TO QUOTATION
NO: ACE/Q551C241/02

Prepared By:

Mr. Pawan Shetty

Date:

Checked By:

Mr. Valar Arumugam

Date:

Approved By:
Building structural engineering & fabrication, generator sound
proof enclosure, crane structural, pressure vessels, storage
tanks, process plant fabrication and installations, machining,
crane maintenances and engineering services, blast cleaning &
painting.

Date:

16/6/2014

ACE AL FARIS FZC

GENERAL SUMMARY:
The document reports about the work undertaken to calculate the Stress and
Deformation in the genset enclosure structure due to external loads.
Objective was to carry out the FEA stress analysis and to verify the maximum
Deformations and Stresses in the genset enclosure. Structural calculations were
performed for the genset enclosure structure considering the effect of dead loads
and imposed loads. Static Stress analysis was performed on the genset enclosure
structure considering the effect of dead loads and imposed loads.
Worst loading conditions were considered for analysis. The stress output will be
compared with the material yield point value to comment on the safe operation
behavior of complete unit as per BS 6399 Codes and standards, Code of practice
for the dead and imposed loads.
The solution projected here is based on the Finite Element program ANSYS 8.0;
the results give an idea about Von mises stress and maximum deflection.

ACE AL FARIS FZC

GEOMETRY & FE MODEL:


The FE model has been set up based on the GA drawing.

Nodes

ACE AL FARIS FZC

List of Nodes:
Node
no
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

0
1140.5
2281
3421.5
4562
5312.5
6063
7013
7888
9038
10275.5
11513
12750
0
1140.5
2281
3421.5
4562
5312.5
6063
7013
7888
9038
10275.5
11513
12750
0
1140.5
2281
3421.5
4562
5312.5
6063
7013
7888
9038
10275.5
11513
12750
0
1140.5
2281

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
1086
1086
1086
1086
1086
1086
1086
1086
1086
1086
1086
1086
1086
2364
2364
2364
2364
2364
2364
2364
2364
2364
2364
2364
2364
2364
3450
3450
3450

Orient
KP
LUGS
-

Node
no
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90

9038
10275.5
11513
12750
5062
5512.5
5062
5512.5
7888
7888
9038
9038
1130
2130
3130
4130
5130
6130
7130
8180
9287
10037
11037
12037
1130
2130
3130
4130
5130
6130
7130
8180
9287
10037
11037
12037
0
12750
7130
8180
9287
10037

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2270
2270
2270
2270

3450
3450
3450
3450
1086
1086
2364
2364
763
2688
763
2688
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Orient
KP
-

ACE AL FARIS FZC

43
44
45
46
47
48
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130

3421.5
4562
5312.5
6063
7013
7888
7122
8172
9172
10172
11172
12172
1156
2156
3156
4206
5206
6206
7122
8172
9172
10172
11172
12172
0
12750
3156
4206
7122
8172
1264
2264
3264
4264
5264
6264
7264
8264
9264
10264

0
0
0
0
0
0
0
0
0
0
0
0
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2270
2270
2270
2270
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875

3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
0
0
0
0
0
0
0
0
0
0

LUGS
-

91
92
93
94
95
96
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164

1156
2156
3156
4206
5206
6206
11264
12264
1264
2264
3264
4264
5264
6264
7264
8264
9264
10264
11264
12264
0
1140.5
2281
3421.5
4562
5312.5
6063
7013
7888
9038
10275.5
11513
12750
12750
12750
10190.5
10190.5
12750
9038
9038

0
0
0
0
0
0
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
2875
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
-2000
0
0
-2000
-2000
-2000

3450
3450
3450
3450
3450
3450
0
0
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
2364
1086
0
3450
0
2688
763

ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
ORI KP
LUGS
LUGS
ORI KP
ORI KP
ORI KP

ACE AL FARIS FZC

SECTION PROPERTIES:
I beam 250x250x72.4 (JIS)

UC 152x152x30

ACE AL FARIS FZC

RHS 100*50*4

SHS 125x125x5

ACE AL FARIS FZC

RHS 150x100x4

Boundary conditions:

ACE AL FARIS FZC

Loading conditions:

ACE AL FARIS FZC

LOAD DETAILS:
1.
2.
3.
4.
5.

Self-Weight automatically calculated by the Software.


Weight of genset (with oil and coolant) = 9810kg
Weight of radiator with coolant = 410kg
Weight of Splitter at Radiator end = 1668 kg
Weight of Splitter at Alternator end = 1292 kg

IMPOSED LOAD:
Lifting Dynamic Coefficient = 1.6

LOAD APPLICATION:
Sl
no

Load type

Members

Load

Self Weight

Structure

Ansys Program

Nodal

53,54,55,56,20,21,22,33,34,35

14754.24N (Engine & alternator)

Nodal

59,60

13734N (Radiator)

Elemental

106,104,107,56,59,60

3.50N/mm (Splitter)

Elemental

86,87,88,89,90,91

4.52N/mm (Splitter)

LOAD COMBINATIONS:
Combination

Name

Definitions

1c

combo1

(2+3+4+5)*1.6

OUTPUT RESULTS ON STRUCTURAL MEMBERS:


Equivalent Stress:
Sl no

Load Case

Maximum Stress (N/mm^2)

Minimum Stress (N/mm^2)

61.58 N/mm^2

-62.57 N/mm^2

Maximum Deflection:

Sl no

Load Case

Maximum Deflection (mm)

Minimum Deflection (mm)

5.27

ACE AL FARIS FZC

Reaction Forces on the lifting Lugs:

Maximum Principle stress:

ACE AL FARIS FZC

Maximum and minimum principle stress:

Von mieses stress distribution:

ACE AL FARIS FZC

Displacement vector sum:

ACE AL FARIS FZC

Deformation:

ACE AL FARIS FZC

CONCLUSION:
The maximum stress intensities reported are based on the structural analysis
performed using finite element analysis of genset enclosure structure. From the
Stress plots it is observed that the stress generated in the genset enclosure
structure are well within the allowable stress limits as per BS 6399 Codes and
standards, Code of practice for the dead and imposed loads. Stresses in the entire
genset enclosure structure are less than materials yield strength 250 MPa. The
safety factor in the entire structure is also within the limits. The deformation is
also found to be well within the limits. Hence the genset enclosure structure is
safe against any lifting condition.

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