Documente Academic
Documente Profesional
Documente Cultură
PREPARATION OF A MID TERM PLAN FOR EXISTING COAL MINES AND A MAIN
MINING PLAN FOR THE DEVELOPMENT OF THE NEW SIBOVC MINE
EUROPEAID/116986/D/SV/KOS
FINAL REPORT
Basic Investigations
VATTENFALL
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Ullrich Hhna
VEM
Team Leader, Senior Expert Mine Planning
Thomas Suhr
VEM
Senior Expert Computer-Aided Mine Planning Applications
Stephan Peters
Senior Expert Geology
DMT
Helmar Laube
VEM
Senior Expert Soil Mechanics
Page 2 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
List of Contents
1 Summary ........................................................................................ 10
2 Introduction.................................................................................... 20
2.1
2.2
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
5.5
Page 4 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Content of Tables
Tab. 3.1-1
Tab. 3.4-1
Tab. 3.5-1
Tab. 4.2-1
Tab. 4.4-1
Tab. 4.4-2
Tab. 4.5-1
INKOS)
Tab. 5.4-1
Tab. 5.5-1
Tab. 6.3-1
Tab. 6.4-1
Tab. 6.6-1
Tab. 6.6-2
Tab. 6.7-1
Tab. 7.2-1
Tab. 7.2-2
Tab. 7.2-3
Tab. 7.2-4
Tab. 7.2-5
Tab. 7.2-6
Tab. 7.2-7
Tab. 7.2-8
Tab. 7.2-9
Tab. 7.2-10
Tab. 7.2-11
Tab. 7.2-12
Tab. 7.2-13
Tab. 7.2-14
Tab. 7.2-15
Tab. 7.2-16
Tab. 7.2-17
Tab. 7.2-18
Tab. 7.2-19
Tab. 7.2-20
Tab. 7.2-21
Tab. 7.2-22
Tab. 7.2-23
Tab. 7.2-24
Tab. 7.2-25
Tab. 7.2-26
Tab. 7.2-27
Tab. 7.2-28
Tab. 7.2-29
Tab. 7.2-30
Tab. 7.2-31
Tab. 7.2-32
Tab. 7.2-33
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Tab. 7.2-34
Tab. 7.2-35
Tab. 7.2-36
Tab. 7.2-37
Tab. 7.2-38
Tab. 7.2-39
Tab. 7.2-40
Tab. 7.2-41
Tab. 8.3-1
Tab. 8.9-1
Contents of Figures
Fig. 2.1-1 Location Map of the Mines .................................................................................. 20
Fig. 4.1-1 Mining Concession Areas .................................................................................... 28
Fig. 4.2-1 Stratigraphic Standard Profile of the Kosovo Basin (KEK 2003) ....................... 29
Fig. 4.2-2 Geological Map of Kosovo. Limits of the Kosovo Basin are marked in red...... 31
Fig. 4.2-3 Coal seam in the western border area of the Sibovc field.................................... 32
Fig. 4.2-4 Seismic Location Map And Interpreted Structural Features............................... 35
Fig. 4.2-5
Tectonic Collapse Structure and Reverse Faulting on Seismic Lines 01 and
02, South of Hade............................................................................................................. 37
Fig. 4.3-1 Spacing of the active boreholes............................................................................ 40
Fig. 4.4-1 Lignite Thickness vs. Depth Plot ......................................................................... 46
Fig. 4.5-1
Arial photography showing the area of the D-Field with regularly aligned
collapse structures (more or less round holes) in consequence of former underground
mining. The highlighted area indicates zones with still stable galleries. ......................... 48
Fig. 4.5-2
Collapsed gallery of old underground mining.................................................. 49
Fig. 4.5-3 Coal fire at a base of a dump................................................................................ 51
Fig. 4.5-4 Coal fire in old mining structures......................................................................... 51
Fig. 4.7-1 Complemented Extract from Hydrogeological Map............................................ 55
Fig. 5.1-1 Potential Mining Fields ........................................................................................ 57
Fig. 5.4-1 Two Variants in the South-Field .......................................................................... 59
Fig. 5.4-2 Outside Dumps on the South-Field ...................................................................... 60
Fig. 6.5-1 Results of economic comparison of mining methods equipment alternatives ... 68
Fig. 6.6-1 Result of economic comparison of the four mining equipment variant............... 70
Fig. 6.6-2 Current mining RAC with loan for 80% main equipment with 6% interest ........ 71
Fig. 7.2-1 Var. 1.1 (Development from South to North) ...................................................... 77
Fig. 7.2-2 Var.1.2 (Mine Development from North to South).............................................. 81
Fig. 7.2-3 Development D-Field - Var.2............................................................................... 85
Fig. 7.2-4 Development South to North Var.3.1................................................................... 89
Fig. 7.2-5 Mine Development Var.3.1 (Northern Part) ........................................................ 92
Fig. 7.2-6 Mine Development Var.3.2 (Northern Part) ........................................................ 94
Fig. 7.2-7 Mine Development Var.4..................................................................................... 96
Fig. 8.2-1 Long term Distribution of monthly Precipitation............................................... 105
Fig. 8.2-2 Monthly Range of Precipitation ......................................................................... 106
Fig. 8.2-3 Daily Precipitation.............................................................................................. 107
Page 6 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.2-4
Fig. 8.2-5
Fig. 8.2-6
Fig. 8.3-1
Fig. 8.3-2
Fig. 8.3-3
Fig. 8.5-1
Fig. 8.8-1
Page 7 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
List of Abbreviations
a
bcm
bcm/h
EN
EnO
ESTAP
GWh
IPP
kt
mt
lcm
m
m
m
mbcm
mlcm
MME
mMSL
mt
NCV
OCM
RAC
sqm
TOR
TPP
TPS
`000 bcm
`000 lcm
year
bank cubic meter
bank cubic meter per hour
European Norm
Energy Office
Energy Sector Technical Assistance Project
Gigawatt-hours
International Power Provider
thousand tonnes
million tonnes
loose cubic meter
million
square meter
cubic meter
million bank cubic meter
million loose cubic meters
Main Mine Equipment (BWE, belt conveyor and spreader)
meter above Mean Sea Level
million tonnes
Net Calorific Value
Open Cast Mine
Real Average Costs
square meter
Terms of Reference
Thermal Power Plant
Thermal Power Station
thousand bank cubic meter
thousand loose cubic meter
Page 8 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Mean
Trim Mean (10%)
Standard Deviation
Variance
Coef. of Variation
Coef. of Skewness
minimum value
lower quartile; 25 percent of the values are smaller than this number
and 75 percent of the values are larger
middle data value, 50 percent of the data values are larger than this
number and 50 percent of the data are smaller than this number
upper quartile; 75 percent of the values are smaller than this number
and 25 percent of the values are larger than this number
maximum value
the value halfway between the minimum and maximum values
= (Minimum + Maximum) / 2
separation between the minimum and maximum value. Range = Maximum - Minimum
separation distance between the 25%-tile and 75%-tile.This shows the
spread of the middle 50 percent of the data, similar to standard deviation, though this statistic is unaffected by the tails of the distribution
Median Absolute Deviation is the median value of the sorted absolute
deviations. It is calculated by
1. computing the data's median value
2. subtracting the median value from each data value
3. taking the absolute value of the difference
4. sorting the values
5. calculating the median of the values
arithmetic average of the data
Trim Mean is the mean without the upper five percent and lower five
percent of the data, therefore, extreme value influence is removed. If
there are fewer than 20 data points, the minimum and maximum data
points are removed instead of the upper and lower five percent.
square root of the variance
If a "-1" is reported, the coefficient of skewness could not be computed. The coefficient of skewness is computed only for the Z values.
Page 9 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
1 Summary
According to the Terms of Reference the main goal of the study is:
To provide security, both in the technical and economic terms, of future electrical power
production in Kosovo, as defined in the White Paper1, through the guarantee of the coal
supply security and economical viability over the entire life of the existing power plants and
the new power plants (approximately 30 years).
The text of the Terms of Reference is attached as Appendix D.
As a result of the agreed final comments on the draft Main Mine Plan (MMP) of May 2005
the project documentation consists of:
Summary
Part I
Part II
Part III
Part IV
Appendices
While the Part I addresses different scenarios of mining developments the Parts II up to IV
deal with the chosen mining variant (which starts from the existing mines Mirash/ Bardh and
northwards within the Sibovc Concession Area).
The work for the Part I of the main mine plan was mainly focused on:
Evaluate options of future coal supply to the existing and new power plants,
compareing different mining equipment alternatives,
developing different opening-up scenarios and
assessing costs for various mining developments.
Page 10 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Captive mine (production out from only one mine) might have scale effects. Problems could
occur since the mining operator would be a monopoly supplier. One important question will
be: is this operator able to ensure the expected efficiency and able to provide the necessary
investments for the expansion of mine capacity?
Independent mines would be favourable in terms of compliance to a desired market economy
environment with competition as a main driving force: This would help to attract private investments to close the investment gap in the energy sector.
The decision is therefore decisively influenced by the fact, Whether the financial resources
can be made available.
Geology
In the first months of the project implementation major activities were undertaken to provide
additional geophysical exploration works, process new and existing geological and exploration data, making field observations and setting the geological database. More than 1000
boreholes were digitally recorded, digitised and validated to become part of the database. All
existing geological reports and interpretations were studied and screened as a basis for the
new geological model.
The 2D reflection seismic lines totals up to 10460 m.
Finally, a revised geological model was generated.
The geological setting is summarized as fallows:
The basement of the Kosovo Basin and the exposed surrounding areas are built up by Palaeozoic to Mesozoic crystalline rocks. The basin fill consists of Upper Cretaceous strata which
are unconformably overlain by Tertiary clays of Pliocene age in which lignite is interbedded.
Subordinated, Tertiary volcanites (andesite-dacite rocks) are distributed in Northeast of the
basin. The Pliocene sediments can generally be subdivided in coal unproductive areas in the
north and south and a coal productive central area. The central area, the Coal Kosovo Basin,
is extending over approximately 300 km. Simplified, the succession can be subdivided by
grey (altered to yellow clay within the weathering zone) on top, the underlying Lignite
Formation and at the bottom the green clay.
The geological and hydrological evaluation and interpretation was conducted over an area of
some 92 km2. It encompasses the mining concession areas of Sibovc, the D-Field and an open
acreage area to the south of the existing open cast mines, here introduced as the SouthField.
The structural model integrates all available sources as surface observations, borehole and
seismic data. The structural setting is shown on depth structure maps at Top and Base Lignite,
on a seam isochore map, overburden thickness and overburden-to-coal ratio maps. A coal
property distribution model for the coal properties as relevant for the mine plan, i.e. ash content, net calorific value and total sulphur, has been developed on length weighted borehole
averages and are presented on average maps. A generated 3D Block Model of the Net Calorific Value for the Sibovc Concession Area is described in the MMP- Part II.
In the Sibovc Concession Area the structural dip at top lignite is low with overwhelming values below 5. Steeper dipping is indicated along two SW-NE alignments which are believed
to represent erosional channels. The erosion is also seen on the depth structure map at Top
lignite, the isochore map and even expressed on the low CV map.
Page 12 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The mapped area is characterised by a NNW-SSE striking basin. Along the axis the seam
thickness reaches up to 70-80 m. The coal basin is delineated to the West by a series of stepping fault blocks which separate the Tertiary fill from the Mesozoic basement.
The lignite pinch-out to the NE appears to be a unconformal without recognized boundary
faults.
Cross-faults which strike roughly perpendicular to the basin axis are developed in the North
of Sibovc and to the South of Hade. There is clear evidence that subsidence and faulting took
already place during the lignite deposition.
The geological resources of the lignite deposit were computed in accordance with the UN
International Framework Classification for Reserves/Resources of 1997 (UNFC). The volumetric calculation of geological resources for the Sibovc, D-Field and South-Field resulted
in the following figures:
Sibovc
990 mt over an area of 19.7 km2
D-Field
395 mt over an area of 7.8 km2
Northern Part of South-Field
537 mt over an area of 8.0 km2
For the Sibovc Concession area the volumetric split according to the area-of-influence method
and structural uncertainties is reported in the Main Mining Plan Part II. Due to the wile hole
spacing in the South-Field the resources are mostly categorized as inferred.
For further seismic exploration work in context of opening-up the new Sibovc mine it is concluded that reflection seismic will detect and describe tectonic structures which would remain
ambiguous from the interpretation of borehole data alone. Due to the experienced signal deterioration outside maiden subsurface conditions it is recommended that future seismic surveys should be carried out before any mining activities in the areas of interest.
Page 13 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Page 14 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Alternatives of equipment
The evaluation of lignite fields has been provided for the Concession Areas of the Sibovc
Field and in addition to the D-Field and the area to the South of the Bardh-Mirage OCMs
(South-Field). The main findings substantiated the selection of the Sibovc mining field as
the most appropriate for the future coal supply of the new power plants.
D-Field has been recognised and considered as a very interesting option for the future supply
of the existing power plants.
After having analysed various main mining equipment solutions and mining methods the following four alternatives have been recognised as suitable:
1.
2.
3.
4.
An economic model was developed and used in order to compare the efficiency of the four
alternatives.
The main equipment has been planned and dimensioned, output capacity has been calculated
and the annual investment and operating costs were estimated for the mentioned alternative
mining methods.
Page 15 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Current Mining RAC Euro/t 2012 to 2041
8.00
7.72
7.42
7.21
6.76
7.00
10.00
6.00
9.00
RAC in /t Lignite
RAC in /t Lignite
5.00
4.00
8.00
7.00
3.00
6.00
2.00
5.00
1.00
4.00
0.00
Alternative 1
Personnel
Maintenance
Recultivation & Roads
Total
Alternative 2
Alternative 3
Power
Taxes & Royalties
specific Invest costs
Alternative 4
Fuel
Other
financing costs
4%
Alternative 1
6%
8%
Alternative 2
10%
12%
Alternative 3
15%
20%
Alternative 4
Page 16 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Variant 1.1
Variant 1.2
Var.1 is applicable, if the mine operator will take over the supply obligation for both the existing and the new lignite-fired power plants.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Var. 4
We recommend that the private investor for the new TPP (IPP) should get the license for the
Northern part of the Sibovc field according to the Variant 3.2.
Consequently, the question is raised, how KEK should organise the supply of the existing
power plants after the depletion of the remaining reserves in the existing mines. According to
the TOR future coal supply for the existing and the new TPP (IPP) should be ensured from
the Sibovc mining field. If closely following this requirement and considering the Hade resettlement situation as problematic KEK should develop a small mine into the Southern area of
Sibovc with shortened coal face, i.e. to bypass Hade. Variant 4 demonstrates that the Sibovc
field could be opened up from the Southwest part a small compact mine without the resettlement of the entire Hade village. Such mine would be sufficient to feed the existing power
plants. In this variant with bypassing of Hade, maximally up to approx. 10 mt/a could be
mined economically.
Alternatively, it might be useful to consider the Variant 2 for KEK (instead of moving into the
West part of Southern field of Sibovc) to go into the D-Field. The overburden : coal ratio
comes to 0.9 to 1 m/t by taking the ash dump into account. However, the excavation process
for the mining of D-Field has reserves for optimization. This for example refers to the coal
quality. The average heating value for the raw coal improves if coal horizons with especially
low quality will be cut off by selective mining. The overburden to be removed specifically
will not be higher in D-Field than in the South-West part of Sibovc. Due to the objective of
the study and the time available we have not been able to carry out more detailed investigation of the mine D-Field.
Environmental aspects
Having in mind that the whole district is historically influenced by mining and wider parts of
the landscape are determined by the mines and power plants all variants discussed are judged
to be feasible, if appropriate actions are taken to diminish the effects.
Combining the environmental aspects mentioned in this report a matrix is presented balancing
the degrees of impacts. A first judgement scale with 1 to 7 points is used describing the growing strength of impact between the variants. A balancing between the impacts themselves is
not performed.
Effect
Population Changes
Local Roads and Transportation
Water and Air
Flora, Fauna, natural Heritage
Soil, Natural Resources and land use
Sum
Var.1.1
1.2
3
3
1
2
3
12
4
4
2
3
4
17
Var.2
D-Field
1
1
6
1
1
10
3.1
3.2
6
6
3
6
7
28
5
5
4
5
6
25
7
7
5
4
5
28
SouthField
2
2
7
7
2
20
Following this ranking usage of D-Field (Variant 2) shows the smallest expected impact.
From the environmental point of view opening the Sibovc-Field with one mine (Variant 1)
Page 18 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
should be given the preference rather than working with two mines. Using the South-Field
seems to be minor suitable because of the developed and adjusted fauna and flora and the
need of canalling river Sitnica.
It was decided to elaborate a mining plan similar to Variant 1.1 for the Main Mine Plan for
new Sibovc mine (see Part II Technical Planing).
Page 19 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
2 Introduction
2.1 Allocation / Geographical Overview and Historical
Development
The Kosova lignite deposits are located between the cities of Mitrovica in the North and
Kaqanik in the South. The total estimated resources of Kosovos lignite deposits are approximately 10,000 Mt (Carl Bro; 2003), thus forming one of the largest lignite deposits in Europe.
As being one of at least four major deposits the Kosova Coal Basin covers about 85 km from
North to South with an average East West extension of 10 km. Hence the deposit comprises
some 850 km.
Fig. 2.1-1
Morphologicaly, the Kosova Coal Basin forms a extended valley where the differences in
elevation do not exceed 80 m. Around the river Sitnica stretches a central plane part followed
by a more hilly terrain nearing the mountains icavica Golesh and Sharr.
The basin is surrounded by an elevated relief with Kopaonik massive, Kozic, Zhegovc Lisic
in the East, Montenegro massive in the South and icavica, Golesh, Carnaleva as well as
Page 20 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Sharr mountains in the West and Northwest. The mountains around reach elevations from 900
to more than 1600 m.
The resources were discovered more than hundred years ago and the first small-scale utilisation was started in the 1920. According to more information first utilization started with underground mining in at least five locations. Underground exploitation was ongoing until the
year 1966 followed by large scale surface mining at Bardh and Mirash mines. Large-scale
utilisation was already decided in the 1950ties and the first mine Mirash started coal production in 1958. Power generation started at Thermal Power Plant Kosovo A (TPP A) in
1962. Kosovo A was extended in the period 1962 to 1975 to the current capacity. A second
Thermal Power Plant Kosovo B (TPP B) was commissioned in 1985. Coal exploitation from
surface mines in the first period mend that the overburden excavated had to be dumped outside the excavation holes. Hence, at least seven outside dumps were installed today surrounding the mines.
3)
4)
Page 21 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Kosovo A
A1
A2
A3
A4
A5
[MW]
800
65
125
200
200
210
[MW]
722
58
113
182
182
187
Kosovo B
B1
B2
678
339
339
618
309
309
Available Net
Power
[MW]
Start of Operation
30 - 40
0
130 - 145
120 - 145
135 - 150
1962
1964
1970
1971
1975
230 - 250
230 - 250
1983
1984
(Source: KEK)
Year
Due to the low availability and unreliable base load plants KEK needs to import peak power.
The increased net imports had to be paid for in cash very often. This led to inadequate supplies and frequent power outages. Real time balancing of the demand and supply is managed
partly by exports and imports and partly by planned and rotating load shedding.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The World Bank further wrote: Electricity produced using such low cost lignite should be
very competitive in SEE REM. The demand in SEE REM countries is expected to grow at 2%
per year calling for capacity additions of the order of 4.5 GW through 2012, thus providing
Kosovo an excellent market for exports. An export oriented 1000 MW unit in Kosovo could
generate export revenues of the order of Euro 224.25 million or 16.7% of its present GDP.
Other benefits to Kosovo would include increased royalties on lignite, corporate taxes on
profits, employment in the mines and power plant, and import of modern management and
methods. Thus energy sector could become an engine of growth instead of being a drain on
public resources as at present.
The Kosovarian Government (incl. Ministry of Energy and Mining) shares this view and so
one aim of the study is to help to proceed in the preparation of a new project to increase the
energy production based on lignite.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
orderly exploitation by two or more mining entities. Under financing from the European
Agency for Reconstruction (EAR) a study is expected to be carried out during 2004 to decide
on (a) the best method of operating the existing mines without jeopardizing the proposed new
mine, and (b) the optimal and rational mining plan for the new mine. The proposed mining
study must thus focus on how to enable KEK and at least two IPPs to have mining leases for
various parts of Sibovc and develop it in an orderly way. Such a course of action would obviate the need for price regulation of lignite. KEKs generating units with a public supply obligation would find it advantageous to have their own captive mines than having to buy lignite
from a private mine. Finally, if the private investment fails to materialize as discussed in the
earlier paragraphs, the fall back position would be supported by the development of KEKs
own part of the Sibovc mine. Thus the strategic approach to lignite mining should favour captive mines for power companies and multiple mining entities in Kosovo operating without the
need for price regulation.
The position of the World Bank in this matter seems very reasonable and leads to the main
questions of future development of Kosovo:
Is the direction of economic development of Kosovo towards market economy?
Will competition be considered as a main principle of the economy?
Will the attraction of private investments be approved as strategy to close the investment gap
in the energy sector?
If the Kosovo government gives positive answers to all three questions than an approach
would be recommended of having independent mines with the condition that the KEK Coal
Production Division remains able to operate in case of failing or postponing the private energy sector investment in Kosovo.
The TOR of our contract for the preparation of the Main Mine Plan for the Sibovc Field are
setting out that we have to develop one Main Mine Plan for the Sibovc Field for one mine
which ensures fuel supply to the existing and newly constructed power plants. It demands to
develop the Main Mine Plan for Sibovc according to the captive mine approach.
It seems to be clear that the license for the Sibovc South-Field should be given to KEK CDP
in order to enable KEK to expand mining operation from the existing mines without separate
opening-up and interruption of coal supply to the existing KEK TTPs. This would allow a
going concern approach for KEK and may simplify the approval procedure by selection of
approval scheme expanding the existing coal mines by the required reserves in the South of
the Sibovc field instead of developing a new green field project Sibovc South-Field. Such
a decision would ensure sustainability and viability of KEKs coal business.
The Sibovc North Field is available to be licenses for one IPP operator and could be developed completely independent.
Lets come back to the World Bank question Is it possible to enable KEK and at least two
IPPs to have mining licenses for various parts of Sibovc and develop it in an orderly way?
Yes, but not in same period of time. An operation of three coal mines in the Sibovc Field
(owned by KEK and two IPP operators) at the same time is in principle possible. But practically it would create massive interface problems and dependencies between the three mines,
increase land demand, decrease chances for a sustainable reclamation and post mining landscape and land use, so that this could not be recommended.
Page 24 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
2006 - 2011
2012
2013
2014 - 2024
> 2025
Lignite Demand
New 1000 MW
TPP (IPP)
Second new
TPP (follow
up of TPP B or
2. IPP)
Other Lignite
consumer
0.1
3
7
9
9
Total Coal
Demand
7-8
10
13.5
15.5
16
The coal demand scenario set out in table above bases on the following principles and assumptions:
For the time 2005 up to 2007 the production level already planned by KEK is applied.
Page 25 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The mid-term coal demand will be around 7.5 m t/a determined by the TPP abilities
(the operating time of the existing TPP B for calculation is about 7000 h/a, TPP A will
give few mid load support)
The service life time of the TPPs units will be 40 years (25 years and 15 year life expansion)
Kosovo will enter in South East European Regional Market
Construction of a new TPP C of 1000 MW by foreign investors for electricity supply
into REM (Regional Electricity Market); the start of production of the Thermal Power
Plant C is as soon as it is regarded as practically possible, i.e. 2012
TPP C will be established with two units of 500 MW power station boilers and turbines with 40 % net efficiency, operated at 7500 full load hours p.a.
The grid of the REM will be reinforced to allow power transmission
The dimensioning of the new Power Plants should be done under consideration of the
economical lignite mining potential
The variation of heating values over the Sibovc coal fields will be roughly considered
for the calculation of the amount to be supplied to the TPPs
After decommissioning of TPP B a new Power Plant (TPP D) will be established so
that the production level can be maintained (TPP B will be replaced by a new TPP D
so that the production level can be maintained.
This scenario meets the requirements of the mining potential (especially in the period up to
2013 which is the opening-up phase) helping to supply lignite at a low price.
The comparison of the different alternatives and mining variants (carried out in Part I) is
based on this mentioned coal demand
Page 26 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Tab. 3.5-1
Year
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
> 2025
Lignite
Demand
existing
TPP A
2.0
2.0
3.3
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
3.14
1.57
Lignite
Demand
existing
TPP B1+B2
5.0
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
2.65
New
TPP Kosovo
B3-B6
2.71
5.42
5.42
5.42
5.24
5.24
5.42
8.13
10.84
10.66
10.66
10.84
10.66
10.66
Page 27 of 120
New
IPP
C1 + C2
2.71
5.42
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
Other
Lignite
Consumers
Total
Coal Demand
0.1
0.1
0.1
0.3
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7.1
7.4
8.7
10.35
10.35
10.35
13.06
15.77
15.87
15.87
18.40
21.11
22.49
23.63
24.59
24.41
24.41
24.77
21.94
19.1 19.5
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
4 Geological Conditions
4.1 Introduction
The geological and hydrological evaluation and interpretation was conducted over an area of
some 92 km2 . It encompasses the mining concession areas of Sibovc, the D-Field and an
open acreage area to the south of the existing open cast mines, here introduced as the SouthField (Fig. 4.1-1).
Fig. 4.1-1
Page 28 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 4.2-1
Page 29 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Towards the West the lignite deposition is tectonically bounded by a series of predominantly
NNW-SSE striking faults. The eastern limit is characterized by sedimentological pinch-out.
Palaeozoic
The Palaeozoic formations are mainly build up by marble and schists. The schist is composed
of grey coloured shale, phyllites, phyllites mica-shale, quartzite, quartzite-phyllites and rare
amphibolite shale.
The crystalline series outcrop in the western periphery of the basin and are extending from the
River Brusnik to Shipitulla, whilst the outcrops in the eastern periphery reach from Grabovc
southward up to Ferizaj and Nerodime. In the northern section of the eastern periphery, near
the region of the River Llap strike outcrops of andesite and dacite occur, submerge in the region near Mitrivica and appear again on the surface in the eastern part of this town. Most of
the Palaeozoic succession within the frame of the Kosovo Basin are build up of crystalline
limestones, which are tectonically stressed, and therefore, their origin is difficult to determine.
Within the western part of the basin, the crystalline limestones appears as intermediate lenses,
which are sometimes silicated, and therefore, difficult to distinguish from phyllites quartzite.
Mesozoic
The lower part of the Mesozoic section consist of serpentinite and peridotite. It is covered by
Upper Cretaceous flysch and limestone. The outcrops of serpentinite are located in the western section of the Kosovo Basin, creating the Lubovec-Galic and the Golesh Massives. Towards the south, there are some further areas which show Serpentinite, but in these areas
within a frame of rudist limestone, flysch and shale. The quantity of serpintinite outcrops decreases eastbound.
Uppermost Cretaceous Flysch and limestones crop out within a NNW-SSE oriented area
along the main bounding faults of the Kosovo Basin.
Cenozoic
Besides the already mentioned clay and lignite deposits, Tertiary volcanic rocks from the
Miocene and Quaternary unconsolidated sediments as sands and gravel are present within the
Cenozoic.
The Tertiary volcanites (andesite-dacite rocks) are distributed in Northeast of the basin
(Kopaonik-Trepa zone).
The Pliocene sediments can generally be subdivided in coal productive/unproductive areas
Page 30 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 4.2-2
Geological Map of Kosovo. Limits of the Kosovo Basin are marked in red.
Southern area
unproductive
Northern area
unproductive
Central area
productive
The central area, the Coal Kosovo Basin, is spreading out at a surface of approximately 300
km. Simplified, the succession can be subdivided as follows:
Page 31 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 4.2-3
Page 32 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
Title/Contents
Date
2004
Digital
borehole
database,
EXCELSheets
CD-ROM
1997
Report
Paper
1997
Geological
Maps,
Profiles
Paper
1997
Elaborat
Rudarski Institut O klasifikaciji, kategorizaciji i proracunu reservi ugla
Beograd
eksploatacionog polja Sibovac kosovskog ugljenog
basena, Spisak crtanih profila buotina
Izvod
iz
Elaborata
Rudarski Institut
O klasifikaciji, kategorizaciji i proracunu reservi ugla
Beograd
eksploatacionog polja Sibovac, Kosovski Basen
Rezultatet e analizave laboratorike gjeomekanike pr
INKOS
kampionet e marrur nga shpimi SH-1 n lokacionin e
shpatit verior t M.S. Mirash-Bardh
KEK
Licence Concession Boundaries for Sibovc, Bardh,
Mirash, Mirash Southeast
Vojnografski
Topografska karta 1:25,000
Institut
Rehabilitation of Northern Slope System, KEK
DMT, Civil Engineering DiviMirash West Mine, Kosovo, Phase 2, Brief Interim
sion
Report No. 3
KEK
Topographic isohypses over Sibovc area
KEK
Lithological and Quality Borehole Data
1997
1997
Borehole
Paper
Logs,
Geology
and
Coal
Assays
Borehole
Paper
Inventory
List
with
coordinates
Report
Paper
2004
Report
Paper
2004
Paper
1970
Coordinate
Listings
Map
Paper
June 2004
Report
Paper
2001
1955-2004
Autocad 3D Digital
Description Paper
Sheets
Report
CD-ROM,
Tender
CD2
Page 33 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Lines01 and 07 are within the Sibovc area. The other lines are located on the pillar. Here, the
actual mine morphology was affecting the selected line configuration. The line locations are
shown in Fig. 4.2-4.
Line 01 is a SW-NE orientated profile along the road Bardh-Hade. It starts where the road
bends to the south at the northwestern edge of the Bardh mine and ends some 800 m NE of
Hade. It was expected that it would image and locate tectonic structures known from the
western slopes of Bardh and from the pillar area. Furthermore, it was used as a test to assess
the ability of the seismic to clearly identify sliding areas and surfaces.
Line 07 is a bended profile by running SW-NE in its southern half an then turning into S-N
direction following a small road that departs from the road Bardh-Hade. It should evaluate the
presence of possible faulting for an area which may be opened up during the early stages of
the planned Sibovc mine. Along the line coal fire areas have been recognised by surface
scouting.
Lines 02 to 06 and Line 08 are described comprehensively in the MMP Final Report for the
BardhMirash Open Cast Mines.
Page 34 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Data Quality
The processing results of the seismic lines reveal varying imaging quality of the reflections
regarding lateral continuity and amplitude behaviour. The physical causes affecting the
changes in seismic energy recording and absorption are described in the Seismic Acquisition
and Processing Report in Appendix A.
The geological interpretation showed that the reflection responses are very sensitive to shallow subsurface conditions. High seismic quality and resolution down to some 300-400 m below ground level could be obtained in sections which run along areas not affected by mining
operations or landslides. Within these intervals a detailed and certain interpretation at the top
and the base of the lignite seam could be carried out.
Geological Interpretation
The geological interpretation of the seismic profiles01 and 07 is shown on depth converted
sections in Annex I/4.4-1 .
Fig. 4.2-4 displays the location of the seismic lines and summarizes the interpreted structural
elements.
Fig. 4.2-4
Page 35 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The sections are two-times exaggerated in the vertical direction. The seismic traces are displayed as variable amplitudes with normal polarity. Hereby, red amplitudes indicate negative
reflection coefficients resulting from an interface with a higher impedance (the product of
density times velocity) in the hangingwall than in the footwall layer. Blue amplitudes are
from positive reflection coefficients.
The top of the lignite seam is expressed by a red reflector mainly created due to the drop in
density between the overburden clay and lignite. The definition at Base seam is generally
poorer due to the mixed lignite/clay bedding at the base of the seam.
Line 01
A clear signal is recorded at Top and Base lignite seam where no mining activities or advanced slide systems are known, i.e. north of the pillar near Hade.
Here, only weak internal reflection bands are developed. The underlying green clay shows a
dense succession of parallel bedding, likely expressing intercalations of coarser grained layers.
Directly to the south of Hade intensive faulting is visible on the seismic data. The fault geometries indicate mainly reverse faulting within a transpressional shear zone. At the intersection with line 02 a small grabenlike collapse structure is developed which is limited by very
steep dipping faults with a vertical displacement of some 20 m.
Fig. 4-5 displays the collapse structure at a larger scale and without exaggeration. A different
amplitude display is chosen to accentuate layer definitions.
In the overburden fill draping is present. It characterises synsedimentary faulting which might
much resemble the exposed situation in Mirash as it is documented in the MMP Final-Report
of Bardh-Mirash Open Cast Mines.
Currently, excavator E10B is digging along a fault plane which belongs to the SW-NE directed shear zone.
We understand the heavy faulting in the Mirash northern slope as the natural cause for its instability.
Page 36 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 4.2-5
Tectonic Collapse Structure and Reverse Faulting on Seismic Lines 01 and 02,
South of Hade
Further to west the seismic response at the seam boundaries is much weaker due to a loss of
seismic energy.
That corresponds with advanced sliding bodies are recognised on the surface on the Bardh
north slope.
Reflector unconformities are interpreted to define the slide surfaces.
The two bodies in the west of the profile are recognised on the surface.
The easternmost has not been detected so far. However, minor morphological lineaments support the existence of a further slide.
Page 37 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Line 07
Line 07 extents from virgin soil conditions in the north to a slide body that is already recognized on profile 01. The margin of the slide body coincides with a sharp drop in reflector response quality.
The slide body is known to be affected by underground coal fires. Due to the relatively weak
reflector definition within the lignite it could not be resolved whether resulting thickness irregularities or collapses are present.
The lines over the Sibovc area indicate that seismic surveys provide a high quality method
in exploration areas which are not affected by mining or advanced sliding.
Borehole name,
Y, X, Z (= collar elevation),
Overburden Thickness,
Lignite Thickness,
Interburden Thickness,
Bottom Overburden (= Top Lignite in mMSL),
Bottom Lignite (= Base Lignite in mMSL)
Overburden-To-Coal ratio.
Within this digital data set prefixes as Sb, Bm, Br or ML were added to the borehole names as
area identifiers. It was found that 57 boreholes represent duplicates due to using different prefixes for the same borehole. After removing the duplicates, 475 boreholes remained. Thereof
252 boreholes overlapped with the analog data set. For 223 boreholes no paper copies were
available.
Page 38 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
After merging the digital and analog data into an EXCEL-based database the available borehole data set summed up to 674 boreholes. For 451 holes paper copies were available, for 223
not.
On June-18-2004 KEK, Head of Engineering Department was requested to check the completeness of the borehole data set and to provide any further missing geological data. On June25-2004 borehole data from 64 additional boreholes were provided as well as 88 geological
and assay paper sheets for the already existing data set.
On July-01-2004 further 129 paper sheets for already implemented boreholes and for 2 additional boreholes were made available by KEK.
By July-01-2004 the data set encompassed 740 boreholes. Only for 4 boreholes paper sheets
were not available.
On July-12-2004 KEK delivered further 382 paper sheets containing structural descriptions
for boreholes mainly east of the railway track Belgrade-Skopje (East of 7507000, D-Field).
It provided data for 354 additional boreholes. 28 boreholes had been already recorded.
The data were digitally recorded between July-12-2004 and July-14-2004.
By July-14-2004 structural borehole data collection was defined as completed.
The complete borehole dataset consists of 1094 boreholes located between Northing
4721785.00 and 4729041.00 and between Easting 7499503.91 and 7513070.52, i.e. covering
an area of some 98 km2. Thereof, 19 boreholes were not considered for the geological model
for various reasons, leaving 1075 boreholes in the active borehole database.
Fig. 4.3-1 shows the locations and the spacing of the active boreholes.
Page 39 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 4.3-1
All available borehole data has completely been digitally recorded including assay data.
In order to overcome the complex borehole naming conventions, the boreholes were additionally named with sorting IDs from 1 to 2379. IDs from 1 to 674 comprise the boreholes that
were available by commencement date and are ordered by descending Northing and then by
ascending Easting. So, borehole 1 is in upper left map corner, borehole 674 in the lower
right corner. The available paper copies were sorted according to the sorting ID.
The additional borehole data delivered on 01-July and 12-July were addressed with IDs from
1000 and 2000 onwards and are sorted according to the data recording sequence.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
indicate only few erroneous outliners which do not significantly influence the calculated averages by borehole as used for the geological model.
4.3.3.2 D-Field
226 borehole data (lithological descriptions, assay data) were available for the area within DField Concession Area .
After applying the auditing methodology as described in chapter 3.6. one borehole was removed from the database. It was a duplicate.
A total of 105,399.70 m were drilled by these boreholes. The total depth is ranging between
9.80 m and 142.00 m with an average at 88.69 m. On the average the boreholes were drilled
to some five meters into the green clay. 41 holes were not drilled to the base of the seam.
The top of the seam has been encountered between 5 m and 76 m md with an average at 31.40
m. The base was penetrated between 8.8 and 138.3 m md with an average at 90.06 m. The
structural position for the top of the seam is between 472.40 and 581.10 mMSL with an average at 523.84 mMSL. The elevation for the base is between 533.8 and 596.10 mMSL with an
average at 555.05 mMSL.
Page 41 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The seam thickness is between 1.00 and 81.60 m. The average is at 58.17 m.
4.3.3.3 South-Field
65 borehole data (lithological descriptions, assay data) were available for the area within
South-Field Mining Concession Area .
One borehole was removed from the active database since the recorded surface elevation was
estimated 120 m too high.
A total of 27,731.7 m were drilled by these boreholes. The total depth is ranging between 11.8
m and 211.5 m with an average at 134.13 m. On the average the boreholes were drilled to
some five meters into the green clay. Six holes were not drilled to the base of the seam.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Therefore, it was necessary to generate a new database for the project tasks. It stores all available borehole data in EXCEL sheets and provides VBA functions for data filtering, calculations (as calculating length weighted borehole averages from assay data) and export function.
We recommend that KEK is adapting this database and maintaining it in the future.
Upon KEKs request and specifications the database content could easily be transferred to
their applications as in particular to DATAMINE.
Page 43 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The isochore thickness has been generated by applying a radial basis function with an anisotropy of 0.8 and a long axis directed to the NNW (340 azimuth).
The base of the seam has been generated by isochoring downwards.
The overburden, overburden-to-coal ratio and structural dip maps have generated by mathematical grid operations.
The faults have been mapped as vertical faults. This simplification has been made because the
chosen grid increment no significant improvement in volumetric calculation.
The structural cross-sections (Annex I/ 4. 6- 8) were generated from the SURFER structural
grids.
The sections have manually edited to show fault dips.
For the coal quality distribution grids which are not affected by faults a kriging algorithm
with SURFERs default linear variogram with the following specifications was used
.
The search parameters have been selected as shown below.
The structural and property grids have been exported to the mine planning software Microstation as GS ASCII grids. The format exchange does guarantee a 1:1 imaging of the grid data
among the software packages.
Page 44 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Page 45 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Tab. 4.4-1
Minimum:
Median:
Maximum:
Mean:
Minimum:
Median:
Maximum:
Mean:
Minimum:
Median:
Maximum:
Mean:
Fig. 4.4-1
Page 46 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
11.29
14.28
15.33
16.87
38.19
1748
7834
8296
8657
9683
0.69
0.95
1.07
1.19
2.93
Midrange:
Range:
Interquartile Range:
Median Abs. Deviation:
24.74
26.90
2.59
1.20
5716
7935
823
402
1.81
2.25
0.23
0.12
Mean:
Trim Mean (10%):
Standard Deviation:
Variance:
15.86
15.64
2.31
5.35
8146
8214
762
580561
1.09
1.08
0.20
0.04
Coef. of Variation:
Coef. of Skewness:
0.15
1.88
0.09
-1.72
0.18
1.66
Page 47 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 4.5-1
Arial photography showing the area of the D-Field with regularly aligned collapse
structures (more or less round holes) in consequence of former underground mining. The highlighted
area indicates zones with still stable galleries.
For the stabilisation of the galleries with a height of 2 m and width of 3 m was used a wooden
timber set support system. The parallel galleries had a distance of 20 m one to each other,
every 100 m a cross cut was excavated and they followed the given directions of the separations planes. The old roadways were driven parallel to the joint system within the mine. The
galleries were widened to caverns with intervals of 7-20 m and the coal was broken from the
roof. In the area Western of the overburden dump in the D-Field these caverns frequently collapsed forming more or less round craters, which show a regular alignment. Due to this method
sections of the galleries show a low stability and there is a potential danger of collapse of the
undermined levels under load if they are not already broken or refilled.
Page 48 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The dimension of the undermined area in has been calculated considering the following factors:
Calculation of the excavated coal during 1922 to 1966
Existing underground mining maps of the Mirash mine
Position of the old shafts
Fig. 4.5-2
Mapping of the outcrops of the gallery system and acquisition of data (gallery width,
distance e.g.)
Site visits of the for a specific delimitation of the underground mines
Determination of the mining methods by means of the characteristics of exposed galleries
Interpretation of aerial photographs for the acquisition of typical structures (patterned
alignment of collapse structures)
Interpretation of seismic investigations
Acquisition of the fault pattern
Acquisition of topographic elements and natural boundaries (old bed of the river Sitnitca, location of villages)
Extension regarding the maximum practicable distance between shafts and galleries
These points have been regarded for the purpose of compiling the geological model
how it is described in the attachments.
Page 49 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The underground mining was abandoned in 1922. Following table shows the overall coal production of the underground mine. There is no reliable documentation on the extension of the
old underground mine or the information is at least incomplete.
Coal production of old underground mining in the Kosovo Basin
"Kosovo"
"Krusevac"
"Sibovac"
Years 1952-1958
6.401.434 t
2.921.233 t
255.117 t
Tab. 4.5-1
Coal production of old underground mines within area investigated. (source: INKOS)
Partially, the exploitation fields of the old underground mining were limited by faults. Under
consideration of these production rates for the field Kosovo can be calculated an area of app.
5 km2 and 2 km2 for the field Sibovc. These production rates from the field Sibovac show
that the excavation only took place near the surface.
The largest distance between a shaft and the outermost galleries did not exceed 700 meters.
Annex I/4.7-1 shows the complete undermined area how it can be supposed under consideration of all aforementioned arguments and facts.
Page 50 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Areas which are affected by illegal (private) coal excavation are also potential locations of coal
fires. In most cases the small quarries and shafts were not refilled and therefore potential conditions for self combustion are given (see Figures below).
A secondary effect is the fritting of the clay in the seam roof. Due to the heat the material becomes dehydrated and oxidised and takes a red colour The characteristics (hardness) of the
fritted clay allow a use as gravel to improve the stability of transport roads within the mine
Fig. 4.5-3
Fig. 4.5-4
Page 51 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Inertisation
Burnout control
Page 52 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
observations when wells were observed, which came into being while excavating coal in an
elevation clearly above the water level of main drainage sump in Mirash mine.
Above the coal follows the overburden mainly consisting clay with subordinated silt or sand.
Characteristic are embedded layers with masses of snail shells. Near to the surface this grey
clay can change its appearance to a yellow clay what is explained to be a result of weathering with oxidation of the iron content within the material. The clay material generally habits
like an aquifuge but because of fissures and cracks reaching depths of 10 m to 15 m from the
surface water can penetrate the rock. Hence groundwater appears either when the fissures are
dug up by excavation or where those fissures are connected to better permeable layers within
the clay such as the snail shell layers or gravel layers. Following the resulting hydraulic conductivity depends on the locally different appearance of the clay and fissures.
The yellow clay horizon is frequently used to supply houses and smaller villages with water,
e.g. in the village of Hade and in the valley west of Lajthishte.
The observed water levels and the alteration in colour from grey to yellow indicate that this
groundwater horizon is directly fed by precipitation and it is assessed that groundwater predominately circulates near the surface.
Recent measurements on the quantity of groundwater and flow directions as well as expressive
maps of the groundwater table are not available. Reviewing older documents an D-Field
observations show that the quantity of groundwater descending the overburden at the mines is
rather small. At the slopes groundwater can be observed after rainy periods favoured in coarse
layers of the yellow clay and, along fissures, within the grey clay. Additional vadose water
horizons can appear within courser layers of the grey clay especially where it contains larger
amounts of snail shells. Locally the overburden is eroded to a thickness of meters or less and as
abandoned underground works with broken roofs give direct access to the surface, precipitation
can directly infiltrate the coal in larger areas whereby larger quantities of groundwater might be
produced.
Utilization of groundwater concentrates on private wells dug to depth of 10 to 15 m below the
surface within the overburden clay. Production quantities are shown by Rudaski Institute
(1985) with Q = 3 l/min to Q = 11 l/min with a maximum of Q = 54 l/min, which can be
judged as hydraulic conductivities in a range of kf = 10-9 m/sec to kf = 10-6 m/sec. Field observations in the surroundings of Lajthishte showed artificial wells, drilled some 5 m to 7 m
deep into the yellow clay, to serve as water supply for a village. Inhabitants described the
wells rather unproductive but sufficient for private purpose.
The quaternary deposits along the river Sitnica consist of coarser materials with sand and
gravel contents. Resulting the hydraulic conductivity can reach values up to kf = 10-4 m/sec or
even greater.
Because of the hydraulic properties of the clay and the topsoil developed to a Vertisol
(Smonitza) in case of rainfall an enriched surface run-off can be expected. To allow first assessments a run-off coefficient of 0.45 is chosen by Consultant.
The hydrogeological situation at the surface is presented by Rudarski Institut in 1996. The map
shows in brownish colour elevated and hilly plains with minor or no groundwater content as
well as in blue colours the valleys of the rivers with enriched groundwater occurrence.
Page 54 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
From the hydrogeological point of view a first differentiation is possible for the potential mining fields. The Sibovc-Field is nearly wholly located in less water bearing overburden. Besides
some minor waters the Sibovc river in the north of the field has to be diverted in an adequate
way before excavation. In the valley of Sibovc river artesian groundwater outflow was observed in harvest of 2004. Hence beside a well prepared diversion of the river additional drainage will be needed for the alluvial sediments in the valley. Furthermore protective measures
must be foreseen were the alluvial sediments of Sibovc river join the Alluvial sediments along
river Sitnica near the village of Hamidija. It is assessed that at least an apron cutting through
the permeable sediments and a dam will be needed to prevent water inflow from the river Sitnica.
The fields D and South reach the river valleys where enlarged groundwater inflow is expected.
Especially the South-Field will be excavated along the river Sitnica with diversion of the river
needed and opening up the rim of the mine for more than 3 km parallel to the river. Hence intensified leakage from the river to the mine will be created and adequate measures have to be
implemented to protect the mine in times of floods as half of the width of inundation area will
be lost.
Fig. 4.7-1
Page 55 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Borings executed with three drilling rigs for the examination of 2500 m of core material
each year. For a reliable geological prognosis, in any case the respective borings should
penetrate the whole seam till the lying green clay of the foot wall is reached. On demand (e.g. in the range of faults) the boring grid should be closer for obtaining more
structural information (recognition of small size structures).
Registration of the strike and dip of the seam. This allows a better planning of the excavation.
Determination of the coal quality on the basis of the samples from the new borings
Investigation of the whole future field by line seismics.
E-W orientated 2D seismic line investigation for the verification of the orientation and
throw of the faults
Hydrogeological evaluation in the boreholes
Geotechnical investigations including valuation of the parting plane texture.
The future fields are expected to show structures in the northern sections how they are known
from the actual mining areas. If such structures will be found, a detailed examination with borings should be made.
Page 56 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 5.1-1
5.2 Sibovc-Field
Location:
The Sibovc Field is situated to the North of the Bardh and Mirash mines. So it is near the capital of Kosovo Pristina and near to the existing power plant Kosovo B.
The field area is approximately 16 msqm.
It has a maximum mineable width (East-West extension) of 3.8 km and a length of about 6 km.
Area use:
The area of the Sibovc field is mostly used for agriculture. For a long time it has been known
that this lignite field is envisaged for excavation. Therefore, the people living in this area are
prepared for mining activities.
Previous plans included the mining from South to North whereby it was intended to develop
the field from the existing rim slope system of Bardh/ Mirash.
Small private coal openings exist which are used for local fuel use.
Degree of building:
The mining field is sparsely populated.
The main villages are:
Page 57 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Hade
Sibovc und
Lajthishte
The village of Shipitula is for the most part outside the field to be mined.
The resettlement of the before mentioned villages is the major obstacle for the exploitation.
There are no other restrictions for the coal mining.
5.3 D-Field
Location
D-Field lies in directly beside the power plant TPP Kosovo A and ca. 5.5 km away (straight
line) from the power plant B. In the West it borders the village of Dardhishte and in the South
the village of Polje (Fushe Kosove) including infrastructure like road and railway line, whereas
the seam thickness thins out to below the economic limit into East/North-East direction and in
parallel the coal quality changes to the worth..
There is existing a concession line which was also used for the comparison of the mining
fields.
A minimum distance between the villages was taken into consideration when choosing the
mine boundary with regard to the before mentioned concession line.
The area within the mine configuration comes to 6.7 msqm.
Area use
Already in the past coal was extracted on the territory of field B. The major part was mined in
underground mines. For example, 2.9 mt of coal were mined (Krusevac mine) between 1948
and 1966.
At present, a considerable part of the area is used by KEK as ash disposal site. Furthermore,
opening-up masses from the Mirash mine were deposited on this area. The dumped material is
assessed to:
Ash Dump Dragodara
1.52 m sqm
Overburden Dump Dragodara
0.69 m sqm
The recovery of the old dumps interferes with the excavation of the deposit.
Degree of building
There are only few houses on coal D-Field.
It is envisaged to build a motorway right on the area of the D-Field. It seems that approximately 30 40% of the mineable lignite content will be lost due to this measure. In this case
the coal field will loose its attractiveness.
Page 58 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
5.4 South-Field
Location:
The South D-Fieldirectly borders on the existing Bardh and Mirash opencast mines in the
South.
In the West the mine boundary is formed by the village of Bardh and in the East the Sitnica
River (Variant 1) or the village of Kosovo Polje (Variant 2).
In Variant 1 the area covers more than 11 and in Variant 2 more than 14 m sqm.
Fig. 5.4-1
Page 59 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Most of the area is already owned by KEK and covered by the already mentions dumps (see
Figure below):
Fig. 5.4-2
These dumps comprise a total volume of 90 to 110 mm (slope angle ca. 6) of an entire area of
5.5 m sqm and an average dumping height of 20 to 30 m.
Soil-mechanical conditions:
The dump soil is very difficult to excavate. Besides the problems in the excavation and transportation process, there are considerable problems of static stability for the slopes to be built.
Gravel shall be available to stabilise in particular the working levels; this material is not available in the mines.
The following parameters depend on the chosen field boundary:
Tab. 5.4-1
10
10
Slope Angel Coal
22
22
Mass Overburden
m m
1100
1400
Mass Coal
Mt
370
500
Ratio Overb. to Coal
bcm/t
3.0:1
2:8
Page 60 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Degree of building
In any case, i.e. for both variants, resettlement of the villages of Lismir and Kuzmin is required.
In Variant 2, the river Sitnica had to be relocated additionally.
There are no other buildings which could have a relevant influence.
Criteria
Unit
Sibovc
D-Field
South-Field
900
280
500
0.85
0.90
2.8
[ kJ/kg ]
8312
7340
[%]
1.1
1.0
Land Use
Covering by dumped Masses
[m sqm ]
Agriculture
0.5
Hade, Sibovc,
Lajthishte
Resettlement of
Hade
KEK(Dumps)
2.2
similar to Sibovc
similar to Sibovc
KEK(Dumps)
5.5
few houses
Lismir, Kuzmin
Motorway
Currently hardly
competitive
Resettlement
Constrains
One of the important cost drivers is the ratio between overburden removal and coal extraction.
The figure below shows a survey. According to that the very North and the very South of Sibovc and the D-Field is most favourable. The centre of the Sibovc field is mineable but unfavourable for the opening up of the new mine.
Page 61 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The mining of the lignite field of Sibovc offers the best possibility to supply coal to a
new large power plant. In total it can provide coal for 2000 -2500 MW power plant capacity.
Valuation of D-Field:
D-Field is characterised by the low overburden thickness and the good overburden to coal ratio.
The average heating value is by 12 % lower and the filed is covered by outside dump masses
and ash dumps. The previous dumping of ash did not correspond to the standards and guidelines of the EU.
It has to be assumed that this dump should be either recovered or at least provided with a sufficient cover layer.
If the dumps will be carried out, the remaining overburden to coal ration will come from 0.72
to 1.0 bcm/t.
If the cost for relocating the ash disposal from its current location into the old workings of
Mirash will be covered by a third party, the mining costs are expected to be lower in comparison to the other mining fields. This is also valid considering the lower average heating value.
With regard to future land use it is possible to establish an attractive lake for recreation at reasonable costs not far away from Pristina (15 minutes).
In terms of sustainable development the D-Field offers the best post mining use of the
land. The environmental liability of the ash dump is eliminated and a recreational area
can be established. The building of a new power plant larger than 600 MW would not
be justified in particular due to the limited coal content. Either TPP B until end of lifetime or/and a smaller new TPP can be supplied.
The envisaged erection of a motorway impedes the economical use of the lignite deposit. Thats why it is requested to check whether it is possible to relocate the route
eastwards at least in the Southern part of the D-Field.
Valuation of South-Field
The main benefit of the Southern field is the fact that most of the areas are already property of
KEK. But more overburden has to be removed as the seam dips to the South. Another disadvantage of the South-Field is the increasing transport distance to the power plants TPP A und
TPP B.
Mining of the South-Field is the most expensive variant due to the unfavourable geological conditions, especially the relatively high overburden to coal ratio. It should
therefore be postponed.
Page 62 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Other mining methods are not regarded efficient compared to the above mentioned. Those
other methods include the excavation with draglines or Hydromonitors.
The latter is not suitable because of the compact clay material and the thickness of the overburden layer. Often applied direct dumping methods are restricted due to depth of the overburden
layer and the seam thickness.
The dragline technology is possible in principle.
It is the lowest cost waste removal equipment but restricted to:
Large deposits to ensure adequate strip length
Sufficient reserves to justify the capital expenditure
Gently dipping deposits, due to spoil instability
Simple geology and gentle terrain to ensure minimal changes in overburden thickness
along the strip and
Shallow deposits due to dump reach and height limitations
Due to the deposit parameters, draglines are not suitable as main winning equipment capacity
operation - in the Sibovc field. Deciding factors for this are the thickness of overburden and
coal
The important minimum values for the total benches (Sibovc deposit) are even in the first
years:
Overburden: 60 m
Coal:
60 m
The plan for cutting the general slope system includes 10 in the overburden and 22 in coal.
This would mean that the excavators have to handle the excavated masses too often and would
therefore not be profitable.
But they could be useful at least for special works (auxiliary work) if not applicable for the
capacity operation.
Page 63 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Definition of the working range for the comparison of the mining methods
The detailed comparison of mining methods which seem to be reasonable is made at the example of the extraction in the Northern part of Sibovc.
At this place, advantages are most likely to use alternative equipment like f. e. mobile equipment in contrary to the BEW-technology used at present. The reasons result from:
low overburden thickness
lower thickness of coal seam
larger distance of place of application of machines as against the present location
Page 64 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
50 % of main equipment
Auxiliary Equipment:
40 80 % of main equipment
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Other:
20 % of main equipment
- Maintenance costs:
The demand was determined on the basis of the performances of the equipment and the specific value.
It was considered that the higher demand for auxiliary
equipment requires higher maintenance costs in Alternatives
2, 3 and 4.
- Power:
Determination of costs on basis of output capacities. An additional demand of 5 Mio. kWh/a was estimated on the basis of
data of similar opencast mines.
- Fuel:
Determination of costs on the basis of use of equipment. Depending on the use of auxiliary equipment an additional demand of 5 Mio. kWh/a was estimated.
- Recultivation:
- Taxes & Royalties:
- Other costs / contingencies:
0.15 /t Lignite
0.30 cent/t Lignite.
0.30 cent/m+t
Page 66 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Page 67 of 120
Alternative 4
5.13
5.44
5.82
6.26
6.76
7.62
9.28
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
10.00
RAC in /t Lignite
9.00
8.00
7.00
6.00
5.00
4.00
4%
6%
Alternative 1
Fig. 6.5-1
8%
Alternative 2
10%
12%
Alternative 3
15%
20%
Alternative 4
Page 68 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Altern. 3
Altern. 4
9.0
9.0
(from 2010 on)
/t (lignite)
7.21
7.42
7.72
6.76
/t (lignite)
3.19
4.01
3.56
3.85
5.16
2.55
3.67
3.09
/tce
29.32
30.18
31.41
27.53
/tce
16.34
15.69
10.39
12.58
/tce
/tce
12.99
3.08
14.50
3.90
21.02
4.91
14.94
3.64
Tab. 6.6-2
The comparison of the alternatives shows that the operating costs in alternatives 1, 2 and 4 only
differ to a small extent.
Page 69 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
7.72
7.42
7.21
6.76
7.00
6.00
RAC in /t Lignite
5.00
4.00
3.00
2.00
1.00
0.00
Alternative 1
Personnel
Maintenance
Recultivation & Roads
Total
Fig. 6.6-1
Alternative 2
Alternative 3
Power
Taxes & Royalties
specific Invest costs
Alternative 4
Fuel
Other
financing costs
The investments are of greater influence on the alternatives. Due to the lead time of overburden
removal and the respective technology great differences result in the capital costs.
The lower bar chart illustrates an example for a financing 80 % of the main equipment with
bank credits via a term of 10 years with an interest rate of 6 %.
Page 70 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
7.61
6.84
7.00
6.58
6.37
6.00
RAC in /t Lignite
5.00
4.00
3.00
2.00
1.00
0.00
Alternative 1
Personnel
Fuel
Taxes & Royalties
Recultivation & Roads
Total costs
Fig. 6.6-2
Alternative 2
Alternative 3
Alternative 4
Power
Maintenance
Other
Invest costs Acquisition/Resettlement
Current mining RAC with loan for 80% main equipment with 6% interest
Regarding the aspect of a long-term cost-efficient supply of the power plants in Kosovo as well
as a necessary flexibility of the production, Alternative 4 shall be favoured.
Page 71 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
SchRs 650
2
E9M
E 10 M
SRs 1300
4
E8B
E9B
E 10 B
E8M
SRs 470
5
E5M
E6M
E3B
E4B
E6B
SRs 400
Refurbishment Annual
Program*
Maintenance*
m
m/a
each 6.5
0.45
6
7
each 6.5
0.45
6.5
5.5 - 6.5
5.5-6.5
7
0.8
out of order
under repair
out of order
heavy cracks
-
Page 72 of 120
0.8
Suitable
for Sibovc
Mine
X
X
X
X
X
X
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
E7M
SRs 315
(X)
5
E1M
E2M
E4M
E1B
E2B
SRs 250
out of order
out of order
Cracks
out of order
1
E 11 M
Type/Capacity
Quantity
Spreader
0.8
Refurbishment Annual
Program*
Maintenance*
m
m/a
each 4.5
Suitable
for Sibovc
Mine
A2Rs-B 5200
P3M
P4M
0.25
0.25
X
X
0.25
0.25
0.25
X
(X)
X
A2Rs-B 4400
P1B
P2B
P3B
A2Rs-B 2500
P1M
P2M
0.4
0.4
*estimation for comparing the variants
The excavators of the type SRs 470 / 400 are not suitable to operate as main mine equipment in
Sibovc. They do not fit into the technological scheme regarding the performance required (output of coal) and the slope heights of 20 25 m. Nevertheless the E 7M can be used as stand-by
machine for auxiliary works as far as it is required.
Necessary mechanical refurbishment of excavators and spreaders:
Corrosion protection of the complete excavator
Drive units for travelling drives and belt drives, example gearboxes, drums
Collecting and discharge units and sealing
lubrication systems complete
Refurbishment of steel construction
Electric refurbishment:
Complete renewal of the electrical system as follows:
Cable and cable run
Lighting
MV-switches
PLC-system
Drive controls (Converter)
Electric houses
Belt Conveyor
It would take 60 to 70% of the cost for new conveyor installations to lift the availability of the
conveyor lines to todays standard. In addition a big part of the current installations is below
Page 73 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
1800 mm width and therefore does not match the capacity of the refurbished excavators. In
summary we recommend to buy new conveyor lines including belt drive stations.
Page 74 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
No
Yes
No
Yes
One Mine
Can Hade be
resettled in
time?
Two Mines
No
Two Mines
one in Sibovc and
one in D-Field
Two Mines
in Sibovc
Yes
Var.1.1
Sibovc
from
South to
North
Var.1.2
Sibovc
from
North to
South
Var.2
D-Field
&
Sibovc
Page 75 of 120
Var.3
one in South
and the second mine in
N
Var. 4
one in Sibovc West
and the other
in East
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
For the mine development and the opening up of the Sibovc field six variants have been investigated. (Variant 3 in two sub-variants, i.e. Var.3.1 and 3.2).
For a single mine development two main variants have been compared:
Variant 1.1 Mining Sibovc from South to North
Variant 1.2 Mining Sibovc from North to South
In case of a two mines scheme the following principle variants have been assessed and evaluated:
Var. 2
Parallel mine development in Sibovc and D-Field
Var. 3.1
Parallel mine development in Sibovc (South) and Sibovc (middle)
Var. 3.2
Parallel mine development in Sibovc (South) and Sibovc (North)
Var. 4
Parallel operation of two mines along a South-North demarcation line
For selecting and evaluating different mining scenarios, criteria are used which have a decisive
influence on the production costs and investments.
These are:
1.
Geology incl. ratio overburden to coal
2.
Soil-mechanics / geotechnical safety
3.
Technology
(opening-up, transportation, dumping and equipment use)
4.
Coal supply / coal losses
5.
Coal quality
6.
Resettlement
7.
Auxiliary trades (not mining-related measures like road construction, etc.)
8.
Area demand / area use
9.
Environmental protection / ecology
10. Recultivation
11. Others /interfaces and permits
12. Risks
The coal shall be supplied to the new IPP, which will be located nearby the present power plant
B.
----------------------------------------Those coal losses are not considered which are due to interburden, unprofessional excavation and interface losses. They come to the same percentage regardless of the chosen scenario and are therefore hardly relevant for the comparison of variants.
Page 76 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 7.2-1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
A major advantage is the short transport way to the dump area Bardh/ Mirash and the saving of
a separate opening trench. Therefore the coal supply from Bardh/ Mirash can be compensated
without delay.
The following survey includes main criteria for evaluating the mining development.
Tab. 7.2-1
Geology
Soil mechanics
Technology
(opening-up, transport,
dumping,
equipment use)
Coal quality
Resettlement
Auxiliary trades
(road construction,
etc.)
Area demand / area
use
Equipment use:
Preferably BWEtechnology with the available large equipment (of KEK).
For overburden removal it is recommended to use the two existing SchRs 650. In
addition, a new machine with along boom should be procured.
In the local operation 4 excavators of the type SRs 1300 are planned.
(Coal demand appr. 15 mt/a)
Dumping is performed on short, direct way in the residual pit of Bardh/ Mirash.
For this variant, the shortest transport ways with regard to dumping exist.
Connection to coal supply possible without problem if Hade will be resettled in
time.
There will be not coal losses.
Coal quality especially in first years is very good but changes to the worse into
Northern direction in general.
Hade must be resettled as soon as possible. It is assumed that resettlement will be
finished mainly until 2008.
Other resettlements will be necessary at a later date.
The resettlement of Sibovc (main part) will only be requires after 2030.
Infrastructure (like road to Bardh, electric wiring etc.) has to be replaced right at
the beginning of the winning operation.
Areas are mostly agricultural areas.
Due to the envisaged mining of the Sibovc field, the users of the areas to be
claimed are already prepared for exploitation.
Concentration of the extraction work to one operating point (i.e. only one opencast mine with high capacity), which is moreover in an already influenced areas,
Page 78 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
10
Recultivation
11
Others /
interfaces
Permits
12
Risks
Tab. 7.2-2
Var.1.1
1
2
3
4
5
6a
6b
Sum
Overburden
Cumulative
Mbcm
86.6
340.7
516.6
628.0
670.3
760.6
763.4
763.4
Tab. 7.2-3
Development extraction of coal according to sectors. Variant 1.1
Var.
Area
Top
Bottom
Coal
Volume
Volume
1.1
Coal Sec- Seam
Seam
Thickness
Coal
Coal
tors
m m
+ MSL
+ MSL
M
mbcm
mt
Page 79 of 120
Coal
cumul.
mt
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
1
2
3
4
5
6a
6b
Sum
1.13
3.05
2.35
2.50
2.03
2.69
0.40
14.16
538
542
548
555
556
562
545
551
467
473
490
500
509
512
536
494
67.0
68.6
58.0
54.9
46.7
49.5
9.0
55.8
75.8
209.5
136.3
137.4
94.7
133.1
3.6
790.3
86.4
238.8
155.4
156.6
108.0
151.7
4.1
900.9
86.4
325.2
480.6
637.1
745.1
896.8
900.9
900.9
One of the most important factors to evaluate profitability of the mining-related activities is the
overburden removal to coal extraction. In Variant 1.1 it is the following:
Tab. 7.2-4
Var.1.1
1
2
3
4
5
6a
6b
Sum
The general tendency of the change of geological coal quality to the worse is illustrated by the
average values in the coal sectors.
Tab. 7.2-5
Var.1.1
1
2
3
4
5
6a
6b
Sum
NCV
kJ / kg
8490
8647
8364
8272
8024
8249
7100
8312
Ash
%
14.7
14.3
14.8
15.3
16.4
15.8
19.6
15.3
The heating value of the coal in Sector b is particularly low and characterized by a low seam
thickness. However, the overburden cover is low so that the ratio overburden to coal seams to
be attractive to win this area too. Otherwise there would result additional cost by leaving out
this area especially when using a BWE-technology (additional belt segments and drive stations).
Outside dump:
Within Sector 2 an additional outside dump shall be considered (OD Shipitulla) which is not
included in the above mass balance. The winning process shall be designed to maintain slopes
of ca. 8.
The area of the outside dump is 0.564 m m according to the available data.
Page 80 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
There are no other outside dumps worth mentioning that exist within the field boundaries of
Variants 1.
Fig. 7.2-2
Tab. 7.2-6
Geology
Soil-mechanics
Technology
(opening-up, transport,
dumping ,
equipment use)
With reference to the entire field, there is the same geological situation like in
Variant 1.1. But there are some cost-effective differences due to the time-delayed
effect.
For example, for the first 100 mt of coal in Var. 1.1 an overburden to coal ratio
of 1bcm:1 t is yielded, whereas in Var. 1.2 this ratio is only ca. 0.75 bcm : 1 t .
Due to the inclining layers, the development of the deposit from North to South
seems to me more (at least at the beginning) favourable. Altogether there are
slightly better geotechnical conditions.
Opening-up:
The opening in the North is done on virgin land used for agriculture. Equipment
has to be transported to this place.
Transport:
Transport distances coal to power plant are shorter in this variant.
Page 81 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Equipment use:
With the general development over the whole period in mind, BWEtechnology
was preferred.
At the beginning, overburden thickness is clearly lower, i.e. by 30 m (range from
10 to 70 m), whereas in Var. 1.1 on the average 45 m (range from about 40 to
120 m).
Therefore only 3 excavators are needed fro overburden removal on the Northern
part of the deposit (instead of 4 in the Southern part).
Irrespective of the choice of BWE-equipment with belt conveyor system it would
be in general simpler to start also with alternative equipment from the North as.
Reason for this are the missing low dependencies on the present production area
of KEK and the low cutting heights.
Coal quality
Resettlement
Auxiliary trades
(road construction,
etc.)
Area demand / area
use
Opening up masses are dumped via long transport distance in the residual pit of
m Bardh / Mirash. If inner dumping is started as soon as it will be technologically possible, dump masse for closing the residual pit of Bardh/ Mirash are
missing. It should then be considered how to finance the considerable excess
costs.
Connection of the coal supply is not linked to the resettlement of Hade.
But there are coal losses in the South of the deposit because the alternative of
recovering dump material would be more unfavourable from the present point of
view. The coal loss amounts to approximately 38 mt of coal, provided that the
adjacent area (residual area of Bardh/ Mirash) will not be dumped higher than the
roof of the coal seam (directed to the South with 7 inclining).
Especially in the first years, coal quality is poorer than with Var.1.1 and will get
better into Southern direction (see Sectors). The lower heating value shall be
mentioned here especially.
Apart from one safety pillar, Hade must not be resettled for the present.
Resettlement of (the entire) place of Hade will only be necessary far beyond
2030 from the point of view of excavating the Sibovc-field.
Instead, resettlement of Sibovc will be earlier.
Infrastructure included in Var.1.1 (like road to Bardh, electric cables etc.) can be
maintained for the present time.
Areas are mainly sued for agriculture.
Due to changed schedule of excavation of Sibovc, users of the areas to be
claimed are less prepared to exploitation.
Parts of the areas are already owned by KEK.
In the North of Sibovc, the mine boundary was drawn opposite the concession
line. Reason for this was a valuation process between coal loss and maintenance
of relatively valuable areas for ecological grounds.
10
Recultivation
Closure of the residual area of Bardh/ Mirash will be extremely expensive due to
the long transport distance.
The balance return of area to claim of area will depend to a large extend on the
decision about shaping the residual pit area of Bardh/ Mirash.
11
Others /
interfaces
Permits
12
Risks
At the end of the coal extraction there will only be one residual pit in the South
of the Sibovc deposit
Here also, interfaces to a second mining company do not exist.
Although it is the same deposit like in Variant 1.1, it will be more difficult to get
permits, because works will start in an area that has been virgin till today. The
permitting procedure has to be performed as a green field project.
a) Like for Var.1.1 the following applies:
Page 82 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
if the consumption of raw coal will be reduced considerably the basic design of
long benches would not be optimal and result in an increase in specific production costs. Effects, however, would not occur already when starting exploitation
but will become effective later on.
b) problems may occur with the possible start of coal output, since two basic
conditions must be given: 1. permits and 2. main extraction equipment must be
installed in-situ right in (and/or relocated) and sufficient coal has to be exposed.
Volume
Coal
Coal
cumul.
mt
13.4
120.2
228.7
122.7
197.3
180.6
862.8
mt
13.4
133.6
362.2
485.0
682.2
862.8
862.8
In Variant 1.2, the ratio overburden removal to coal extraction is in the first decisive years
(apart from the opening-up itself) better than in Variant 1.1, as is illustrated in the following:
Tab. 7.2-9
Overburden: Coal ratio. Variant 1.2
Var.1.2 Ratio Overburden: Coal
bcm/t
1
1.61
2
0.64
3
0.93
4
1.37
5
0.99
6
0.49
Sum
0.88
Page 83 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The general change to the worse of O : C from 0.85:1 to 0.88:1 bcm/t results from the coal
loss, which already becomes effective at the end of the mining activities in Sibovc.
The general tendency of the change of geological coal quality to the worse is illustrated by the
average values in the coal sectors.
Tab. 7.2-10
Var.1.2
1
2
3
4
5
6
Sum
NCV
kJ / kg
8050
8130
8106
8242
8618
8558
8306
Ash
%
16.5
16.2
16.1
15.1
14.4
14.3
15.4
7.2.2 Variant 2: Development in den Opencast Mine Field of Sibovc and D-Field
The general approach of Variant 2 is that parallel to the exploitation of Sibovc a second opencast mine of operated. In principle this could be KEK, its legal successor or even a new investor.
Position, content and the former use of the coal field area can lead to the consideration to assign exploitation of that field to KEK.
Analogue to var.1.2 works can start and the deposit can be exploited, respectively here in DField, irrespective of the development of the area Bardh/ Mirash or Sibovc.
The basic development is from West to East.
Page 84 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 7.2-3
The concept of the available mining development aims at an output capacity of 7 mt/a. This
means that there is enough fuel to supply to Power plant B.
Tab. 7.2-11
1
2
Geology
Soil-mechanics
Technology
(opening-up, transport,
dumping,
equipment use)
Apart from the material dumped on the field there are no geological problems.
With regard to the natural overburden, the requirements of the extraction are
simpler as against Sibovc due to the lower thickness to be removed. This also
applies to the coal to be mined. More problems are occurring due the former
underground mines and especially from, the dump massif which blocks the deposit.
Opening-up:
The Sibovc field is opened in the West of D-Field.
After a first pivoted advance mining is then continued in parallel operation.
Transport distance of coal to power plant is ca. 8.7 km (depending on the location of the newly built power plant) and/or 7.7 km to power plant B.
Equipment use:
Preferred alternative in this variant is BWEtechnology with available old
equipment.
Average overburden thickness is 30m (range 20 to 60m).
Due to the low overburden thickness only two excavators of the type SRs 1300
and/or SchRs 650 are sufficient.
In the coal operation three bucket wheel excavators of this size are planned.
Opening masses are dumped in the open pit room of Bardh/ Mirash. Afterwards
dumping shall be continued this way for making residual area safe.
Page 85 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Coal quality
6
7
Resettlement
Auxiliary trades
(road
construction,
etc.)
Area demand / area
use
Environmental protection/ ecology
8
9
10
11
Recultivation
Others /
interfaces
Permits
12
Risks
Tab. 7.2-13
Development mining according to sectors. Variant 2
Var.2
Area
Top
Bottom
Coal
Volume
Coal Sec- Seam
Seam
Thickness
Coal
tors
m m
+ MSL
+ MSL
M
mbcm
1
0.32
504
438
66.2
21.2
Page 86 of 120
Overburden.
cumulative
mbcm
46.8
84.2
134.7
201.8
201.8
Volume
Overburden
mbcm
46.8
37.4
50.4
67.2
201.8
Volume
Coal
Coal
cumul.
mt
24.2
mt
24.2
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
2
3
4
Sum
0.56
1.09
3.24
5.21
504
525
548
536
434
461
512
488
70.2
64.4
35.6
47.2
39.3
70.2
115.3
246.0
44.8
80.1
131.4
280.5
69.0
149.0
280.5
280.5
The ratio overburden removal to coal extraction is better in view to the geological conditions
than in the Sibovc field.
Tab. 7.2-14
Var.2
1
2
3
4
Sum
1.94
0.83
0.63
0.51
0.72
1.94
1.22
0.90
0.72
0.72
The above mentioned volumes still not contain the masses of the outside dump as well as the
masses from the ash dump.
These additional overburden masses lie within the Sectors 1 to 3 including also the beginning
of Sectors 4. The area is ca. 2.3 m m.
Assuming an estimated volume of 50 mbcm the overburden : coal ratio changes to the worse
from 0.72:1 to 0.90:1 bcm/t.
The general change of the geological coal quality to the worse from West to East can be shown
by the average values in the coal sectors.
Tab. 7.2-15
D-Field
1
2
3
4
Sum
NCV
kJ / kg
7791
7800
7427
7189
7341
Ash
%
19.2
19.0
20.2
21.4
20.8
Within the last 600 m of the Eastern field part (corresponds to 40 m t coal) the average heating
value is only 6900 kJ/kg. Especially in the North-East, low heating values and high ash contents are yielded.
The average coal quality for the whole field is about 7340 kJ/kg (see table). However, the excavation process for the mining of D-Field has potential for optimization. The heating value for
the raw coal supplies improves if coal horizons with especially low quality will be cut off by
selective mining. Even taking into account these coal losses the overburden to coal ratio of DField compares favourable to the South-West part of Sibovc.
The above mentioned statements regarding D-Field will not be valid if the newly envisaged
motorway blocks more than 25 or 30% of the lignite content.
Page 87 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
7.2.3.1 Variant 3.1: Separate Opening-up in the Middle of the Sibovc Field
Three advantages lead to the assumption to develop the new mine from the middle of the
field:
1. thickness of coal seam is higher than in the North of the field
2. coal quality is slightly better
3. transport distance to dump areas Bardh/ Mirash is shorter
Southern Part:
Since the Southern part will be developed from the existing boundary system it seems to be fair
to assign this part to KEK. The maximum technical extraction area is results from the openingup figure in the middle of the field.
Page 88 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 7.2-4
The borderline illustrated above implies the total exploitation of the deposit without any coal
losses.
This will only be possible when the company operating in the North will take this already into
consideration for the dump development, i.e. no high dumps in the border area.
Tab. 7.2-16
Main criteria for evaluating the mining development Var.3.1 (Southern Part)
1
2
Geology
Soil-mechanics
Technology
(opening-up, transport,
dumping,
equipment use)
Page 89 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
further mine advance, dumping shall be continued this way to help secure the
residual pit.
4
Coal quality
Resettlement
Auxiliary trades
(road construction,
etc.)
Area demand / area
use
9
10
11
Others /
interfaces
Permits
12
Risks
Connection to the coal supply without difficulties will be possible if Hade will be
resettled in time.
There will be no coal losses if the dump design will allow this in the Northern
part. But this means among others, to use a long-distance belt conveyor over a
long period for transporting overburden to the residual pit of Bardh/ Mirash for
closure. Apart from this, an unfavourable relief is shaped which would exist for
many years.
Probably, there will be a coal loss of at least 28 mt (coal stripe of 50m crest with
22 slope angle).
Especially in the first years, coal quality is very good but in general changes to
the worse into Northern direction.
Like in Variant 1.1 Hade has to be resettled very early. It is assumed that the
main part of the resettlement will be completed until 2008.
Like in Var.1.1:
Infrastructure (i.e. road to Bardh, electric cables etc.) must be changed right at
the beginning of the extraction operations.
Like in Var.1.1:
Areas are mostly agricultural areas.
Due to the envisaged mining of the Sibovc field, the users of the areas to be
claimed are already prepared for exploitation.
Parts of the areas are already property of KEK.
Splitting of extraction into two operating points within the Sibovc field increases
impacts to the environment.
See Var.1.1:
The closure of the residual pit of Bardh/ Mirash offers economical advantages
due to the short transport distance.
The balance return of area to claim of area is not so favourable than in Var.1.1
due to less overburden material. This can be balanced by enough overburden
masses from the second opencast mine.
At the end of the coal extraction there will only be two residual pits in the middle
and in the North of the Sibovc deposit.
Interfaces mainly exist by dumping operation in the area Bardh/ Mirash. Should
the occasion arise, there will be additional interfaces at the border of the two
mines and in case of supplies from one mine to the power plant unit of the other
(i.e. in case of delivery problems of a mine).
Getting of permits (operating permit) is more difficult because different interest
of two independent mining-power plant companies have to be tackled.
a) The risk of this variant is similar to that in Variant 1.1 and refers in the first
line to the resettlement of Hade right in time. If not, coal exposure will reduce
resulting in delivery problems to the power plant. The alternative to develop
mining only at the South-Western boundary line of the Sibovc field would be
simpler due to the lower capacity that is assigned to KEK.
However, this would mean specific extra costs for KEK.
b) The co-existence of two competing mining companies could lead to conflicts
as the economic activities of both companies may have different success. Unequal production costs in the mines and/or power plants, different salary and
perspectives for the personnel may lead to discontent or even disapproval which
in turn can have negative influence on the operating result.
Page 90 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Overburden
cumulative
mbcm
86.6
340.7
545.9
545.9
Tab. 7.2-18
Development extraction of coal according to sectors. Var.3.1(Southern Part)
Var.3.1 Area
Top
Bottom
Coal
Volume
Volume
Coal Sec- Seam
Seam
Thickness
Coal
Coal
tors
m m
+ MSL
+ MSL
M
mbcm
mt
1
1.13
538
467
67.0
75.8
86.4
2
3.05
542
473
68.63
209.5
238.8
3
2.96
548
491
57.46
170.0
193.8
Sum
7.14
544
480
63.75
455.2
518.9
Tab. 7.2-19
Var.3.1
1
2
3
Sum
Tab. 7.2-20
Var.3.1
1
2
3
Sum
Coal
cumul.
mt
86.4
325.2
518.9
518.9
NCV
kJ / kg
8490
8647
8348
8312
Ash
%
14.7
14.3
14.8
15.31
Northern Part:
The design of the new second opencast mine will be developed to meet the requirements of the
new independent power plant.
The opening up figure is designed at such a place where it does not affect the place of Sibovc
already during the opening up phase.
Page 91 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 7.2-5
Tab. 7.2-21
Main criteria for evaluating the mining development Var.3. (Northern part)
1
2
Geology
Soil-mechanics
Technology
(opening-up, transport,
dumping,
equipment use)
5
6
Coal quality
Resettlement
Auxiliary trades
(road
construction,
etc.)
Area demand / area
use
Environmental protection/ ecology
8
9
Dumping of initial masses into the open mine space of Bardh/ Mirash. Also in
case of further mine advance, dumping shall be continued to help secure residual
pit.
Opencast mine is developed parallel to new power plant. Problems are not expected.
No coal losses in the Northern part.
Coal quality is good but slightly changes into North.
Most problems are occurring due to the partial resettlement of Lajthishte already
during the opening-up phase. Resettlement of Sibovc must follow directly afterwards.
Not mining-related measures are already necessary during the opening phase.
Specific area demand is high due to separate opening-up in the middle of the
field.
Environmental impacts are very high.
Page 92 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
10
Recultivation
At the end of coal extraction, a residual pit remains in the North of Sibovc.
11
Others /
interfaces,
permits
Risks
12
Risks exist for the IPP operator if troubles among the miners will result in stop of
production in the whole mining area.
Overburden
cumulative
mbcm
62.0
124.3
214.7
217.5
217.5
NCV
kJ / kg
8326
8068
8249
7100
8123
Page 93 of 120
Ash
%
15.1
16.2
15.8
19.6
16.1
Coal
cumul.
mt
72.7
226.1
377.8
382.0
382.0
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
7.2.3.2 Variant 3.2: Separate opening in the North of the Sibovc Field
Variant 3.2 differ from Var.3.1 in the positions opening-up figure and development direction of
mining operation in the Northern part.
Development in the Southern part is not affected by that.
Main advantage of such a variant: no resettlements at the beginning in the Northern part.
Apart from this, pivoting lines correspond to those of Variant 1.2.
Fig. 7.2-6
Important difference is the output quantity and therefore the reduced use of excavators and
personnel.
This variant offers the chance to have more efficient operation by shovel/truck than with use of
BWE.
Tab. 7.2-26
Var.3.2
1
2
3
Sum
Tab. 7.2-27
Development extraction of coal according to sectors. Var.3.2
Var.3.2 Area
Top
Bottom
Coal
Volume
Coal Sec- Seam
Seam
Thickness
Coal
tors
m m
+ MSL
+ MSL
M
mbcm
Page 94 of 120
Overburden
cumulative
mbcm
21.6
98.9
310.9
310.9
Volume
Coal
Coal
cumul.
mt
mt
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
1
2
3a
3b
Sum
0.32
2.40
3.99
0.31
7.02
569
559
556
556
557
532
515
506
499
510
36.6
44.0
50.2
56.7
47.8
Tab. 7.2-28
Overburden: Coal ratio Var. 3.2
Var.3.2
Ratio Overburden: Coal
bcm:t
1
1.61
2
0.64
3
0.93
Sum
0.81
Tab. 7.2-29
Var.3.2
1
2
3a
3b
Sum
NCV
kJ / kg
8050
8130
8106
8106
8112
11.8
105.4
200.6
17.3
335.1
13.4
120.2
228.7
19.7
382.0
13.4
133.6
362.2
382.0
382.0
Ash
%
16.5
16.2
16.1
16.1
16.2
Page 95 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 7.2-7
Geology
Soil-mechanics
Technology
(opening-up, transport,
dumping,
equipment use)
Initial masses are dumped into the open pit area of Bardh/ Mirash. Also in case
of further mine advance, dumping shall be continued to help secure residual pit.
Connection to the coal supply does not depend of the resettlement of the village
centre of Hade.
There will be no coal losses, theoretically, if the dump design will allow this at
the West and/or East border of the two companies. But this requires a lot of coordination and possibly additional costs.
Page 96 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
5
6
7
9
10
11
12
Coal quality
Resettlement
Auxiliary trades
(road construction,
etc.)
Area demand / area
use
Overburden
cumulative
mbcm
26.6
83.0
185.1
284.9
346.2
371.3
464.5
464.5
Tab. 7.2-32
Development extraction of coal according to sectors. Variant 4 West
Var.4
Area
Top
Bottom
Coal
Volume
Volume
(West)
Coal Sec- Seam
Seam
Thickness
Coal
Coal
tors
m m
+ MSL
+ MSL
m
Mbcm
mt
1
0.40
543
467
67.0
26.9
30.6
2
0.75
548
473
75.0
56.0
63.9
3
0.84
547
477
69.6
58.1
66.2
4
0.86
544
475
69.6
59.7
68.1
5
1.08
547
486
61.3
66.3
75.6
6
1.16
555
501
54.6
63.4
72.3
7
3.09
559
515
44.2
136.7
155.8
Sum
8.18
552
495
57.1
467
532.4
Page 97 of 120
Coal
cumul.
mt
30.6
94.5
160.7
228.8
304.4
376.7
532.4
532.4
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Tab. 7.2-33
Var.4 (West)
1
2
3
4
5
6
7
Sum
Tab. 7.2-34
Var.4 (West)
1
2
3
4
5
6
7
Sum
NCV
kJ / kg
8490
8746
8830
8650
8250
8112
8100
8332
Ash
%
14.7
14.5
14.3
14.6
15
15.7
16.3
15.4
Geology
Soil-mechanics
Technology
(opening-up, transport, dumping,
equipment use)
Geological conditions in the first year more unsafe than in Southern part.
Same applies for soil-mechanical aspects.
Opening-up:
The field is opened-up in the South of a fault area. In this fault area, coal
thickness is on the average only 9 m.
Afterwards pivoted advance follows and then parallel operation until the mine
boundary in the South is reached. (= Northern mine boundary of Mirash)
The transport distance coal to power plant B is the shortest for all variants.
Equipment use:
Preferred use of BWEtechnology with new equipment.
4
5
Resettlement
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
8
9
10
11
Auxiliary trades
(road
construction,
etc.)
Area demand / area
use
Environmental protection / Ecology
Recultivation
Others /
interfaces
The specific degree of building of this mining field is the highest from all
variants. Both, Lajthishte and Hade are within the field.
Splitting of extraction into two operating points within the Sibovc field increases impacts to the environment.
As already mentioned: At the end of the coal extraction there will be two
residual pits in the South and North of the mining area.
Problematic interfaces establish at the mine boundaries of the opencast mines
The new mine requires a permit according to new standard.
12
Permits
Risks
There is a risk that the new permit process will last too long and delays the
exposure of the coal.
Another problem which is much more important is caused by the resettlement
measures.
It is assumed that the time needed for this will determine the date of commissioning of the new IPP.
Page 99 of 120
Overburden
cumulative
mbcm
29.0
135.8
280.4
299.0
299.0
Volume
Coal
Coal
cumul.
mt
18.8
116.7
177.2
55.8
368.5
mt
18.8
135.5
312.7
368.5
368.5
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Tab. 7.2-39
Var.4 (East)
1
2
3
4
Sum
NCV
kJ / kg
7290
8280
8374
8490
8285
Ash
%
19.1
15.6
14.4
14.7
15.2
------------------------------------------------The above mentioned data of all variants do not contain coal losses in the contact zones
to roof and floor strata as well as in the vicinity of geological structures.
For this 8% coal losses further are estimated.
Variant 1.1
Variant 1.2
Disadvantages of such a schemes would be that the technical possibilities for low cost production and high performance are principally there but problems could occur with motivation to
use such opportunities (in case of state own enterprise) or with profit maximization (in case of
private mining operator) since the mining operator would be a monopoly supplier.
The comparison of Variant 1.1 versus Variant 1.2 illustrates the most cost-effective influences:
Tab. 7.2-40
Variant 1.2
+
+
+
+
-
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Coal quality
Resettlements
Not mining-related substitute measures
Area balance
Environmental protection
Recultivation
Interfaces
Permits
Risks (except resettlement of Hade)
+
+
+
+
+
+
+
+
+
-
Variant 3.2
+
Variant 4
-
+
+
+
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Transport to dump
Transport coal to power plant
Coal quantity / coal losses
Coal quality
Resettlements
Not mining-related substitute measures
Area balance
Environmental protection
Recultivation
Interfaces
Permits
Risks (except resettlement of Hade)
Total +
+
+
+
+
+
+
-
+
+
+
+
+
+
+
-
+
+
+
+
+
+
11
+
+
+
11
The evaluation of the advantages and disadvantages leads to the clear result that Variant 3.1
and Variant 4 can be excluded from further comparisons. This is mainly owing to the considerable expenses involved in the resettlements (of Sibovc and Lajthishte). However Variant 4
demonstrates that the Sibovc field could be opened up from the South West part by a small
compact mine without the resettlement of the entire Hade village. Such mine would be sufficient to feed the existing power plant TPP B with approx. 7or 8 mt coal per annum.
The remaining comparison between Variant 3.2 and Variant 2 refers to the comparison between excavation in Sibovc (Northern part) and excavation of D-Field, because the second
opencast mine (in the South of the Sibovc field) can be shaped identically as alternative.
Variant 2, which includes the excavation of D-Field, is highlighted because there is removed a
problem site and the public interest in this case will also simplify the granting of permit.
Even if this is linked to the provision of financial means from the public hand this field only
offers a restricted coal supply basis for a new investor. This investor might only accept the private investments if the duration of the fuel supply will be guaranteed over a period of 40 years.
The envisaged motorway-route across the field would block the use of the coal field to a great
deal for several decades.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
8 Environmental Aspects
As this report represents a study to find the best fitting new mining field, in addition to the
technical selection the potential environmental impacts are to be addressed. This is done to
follow the requirements of EIA procedure enclosing the collection of knowledge about the environmental situation and expected effects as preparation for a Scoping Direction.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.2-1
The range of monthly precipitation can be described using the recorded values from the year
1979 to 2004. Figure above shows a wider range of monthly precipitation. For example within
the month of August a minimum of 5 mm (year 1992) stands against 184 mm (year 2002). The
average monthly precipitation is 56 mm. The figure shows that more than 80 mm precipitation
per month can appear all over the year.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.2-2
To show the variation in daily precipitation values for the years 2001 to 2004 were made available from the Hydrometeorological Institute of Kosova. High quantities of precipitation were
recorded with 44.5 mm on 11 April 2001 and 42.5 mm on 8 August 2002. The absolute recorded maximum was achieved on 5 September 1954 with 64.1 mm (INKOS; 1987).
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.2-3
Daily Precipitation
The Kosova basin is characterized by continental climate with dry and warm summers and indifferent winter temperatures depending on the influence of high-pressure areas from Siberia or
low-pressure areas from the Atlantic Ocean.
Reviewing data from the Hydro-Meteorological Institute as well as other documents describing
the mining area average annual temperature results in +10C. On a basis of the years 1979 to
1991 the range of temperatures is shown in figure below with minimum temperatures in January and maximum in July. Lowest Temperature ever measured counts 25.2C.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.2-4
Distribution of Temperatures
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.2-5
Monthly Temperatures
The wind is predominantly blowing from north and northeast with average velocity near 3 m/s.
Rudarski Institute in the year 1985 gave an overview about wind velocities and directions that
are repeated in following figure. The greatest wind velocity was recorded with 34.3 m/s blowing from the north.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.2-6
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.3-1
Catchment Areas
By now surface water quality data are available from the INKOS Institutes monthly measurements for the main run-offs Drenica and Sitnica. As basis for assessments on the effects of the
outlet from a future mine water drainage values from the years 2001 to 2003 for the river Sitnica upstream the existing mines can be presented.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.3-2
The parameters shown in the figure above are found adequate to represent the up to date quality of river water without effects of the mines.
The expected quality of drainage water without any treatment can be assessed using the quality
parameters from the water pumped out of Mirash mine. It has to be taken into consideration
that the sampling point does not always show the quality of pumped out water as thinning by
rainwater might have falsified the sample.
Fig. 8.3-3
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
The following table compares the values and shows, that the receiving river might be affected
mainly by sulphate and chloride as well as organic materials, if no purification will be foreseen. Concerning heavy metals or other trace elements no argumentation can be given by now
because those analytical results are lacking.
Tab. 8.3-1
pH value
El. Conductivity
Chloride
Sulphate
Hydrogen carbonate
Nitrate
KMnO4 Consumption
Minimum
Sitnica
Mirash
6.8
6.7
230
175
3
4.5
29
75
104
232
0
0
5
3
Average
Sitnica
Mirash
7.9
7.8
486
1,381
28
90
78
924
284
447
3.7
10.3
15
45
Maximum
Sitnica
Mirash
8.4
8.7
1,100
3,700
70
290
516
1,741
381
600
14
72
26
183
Following those results it is necessary to purify the mine water. At least settling ponds should
be implemented to diminish the load of soil and coal dust.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.5-1
Soil Map
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
also about the situation in the nearer and remote surroundings. Analyses for water and groundwater qualities and quantities, dust and noise emissions etc. should be reflected regularly leading to dynamic improvements on the entire environmental situation.
To achieve this, a close connection to official bodies is advised. Already in the phase of concrete planning for the new mining area a first monitoring system has to be implemented and
surveyed to document effects on air, soil ground and surface waters, neighbouring inhabitants
as well as the faunal and floral population. Hence a trained team is needed to assess the expected detailed effects, to prepare an adequate monitoring plan before opening up the mine and
develop this throughout the lifetime of the mine.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
and the railroad track at Fushe Kosove special flood prevention measures have to be implemented leading to an enlarged surface requirement at the populated outskirts of Fushe Kosove.
Local Roads and Transportation
In the areas of potential mining fields the roads from Grabovc to Kastriot (Obiliq) and Sibovc
to Kastriot (Obiliq) are assessed to be of major importance for regional transportation. Both
roads lead through the Sibovc-Field and have to be abandoned in the course of mining. The
difference for Variants 1, 3 and 4 can only be seen in the difference in time when abandoning
becomes necessary. Variant 2 with D-Field as well as South-Field does not affect roads of regional importance.
Water and Air
Emissions to water and air mainly depend on the size of the open mine. In Variants 1 and 2 as
well as South-Field only one mine is working while in Variants 3 and 4 there are two mines
working parallel in time. For the latter variants this will lead to increased dust emissions from
excavation and conveying activities.
As self ignited lignite burnings should be prevented at any new mining field there result no
specific differences between the variants even though self ignition might not be generally excluded.
Effects on waters result from the necessary mine drainage and social sewage from mine barracks and offices. In case of Sibovc-Field (var. 1, 3 and 4) excavation is performed in rather
watertight materials. Hence the quantities of water depend mainly on the precipitation. In Variant 2 (D-Field) as well as South-Field it is expected that leaking surface water and groundwater
from river Sitnica will decisively contribute to the drained quantities.
Flora, Fauna Natural Heritage
The three areas of concern contain different types of ecological habitats. The Sibovc-Field is
characterised by extensive but busy agricultural use. Areas unaffected by humans are rather
seldom. Hence useful plant varieties dominate the floral scene. Resulting from temporarily
unused or fallow land as well as minor bushes or wooded areas as well as mall creeks dividing
the landscape a reasonable diversity of floral elements is expected.
The South-Field is to the half of its area covered by overburden dumps. As this dumping area
is unused in a large extent for years an adopted natural environment came into being with different, small scaled habitats. Some areas mainly at the rims of the dumps are agricultural used.
The southern part of the South-Field is determined by the valleys of rivers Sitnica and Drenica
and mainly agricultural used. Hence the South-Field gives a wide range of habitats from wetlands to dry locations on a small floor space.
D-Field is characterised by the Dragodara ash dump (TPP A). As the surrounding is mainly
agricultural used without extensive bush, copse or tree occurrence the biological diversity is
judged rather poor compared to the other alternatives.
Soil, Natural Resources and land use
As described above and in chapter 4.2 the alternatives differ in their general soil appearance.
Sibovc-Field is characterised by clayey materials in a hilly shaped landscape forming a typical
Smonitza soil rather difficult to cultivate because of soil compression and enriched surface
Page 116 of 120
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
water run off in wet periods as well as deep reaching drying up in the summer time. Nevertheless the soil is described fertile but nearer information has to be inquired.
South-Field (Variant 2) holds a large area of spread soil materials where a top soil development
similar to the development outside the dumps is visible. As the soil is not as compact as the
natural grown, better hydraulic conductivities result and the top soil is intensively biological
loosened up. The slopes of the dumps are slowly creeping towards the surroundings and
thereby covering the grown soil. No polluting elements are mentioned to be contained in the
soil dumps. Hence it is judged that an ongoing and nearly unhindered agricultural use south to
the dumps will be possible in the future.
Depositing of soil and especially ash determines the surface of D-Field. The fly ash from the
dumping site influences the surroundings up to some hundred meters distance. This mainly
affects the usability of the farmland but no information is available by now concerning e.g. the
heavy metal or trace element contents of the ash.
Micro-Climate
Opening a surface mining field causes a depression in the surface. All alternatives of excavation will lead to a loss of elevated elements on the surface and wind velocity will increase. As
the mines will be artificially dewatered a change in evaporation rates will result which, in combination with the decrease in floral coverage, is assessed to lead to a decrease of evapotranspiration rates.
The influences for the three different fields are judged to be rather similar but detailed assessments will only be possible after conducting extensive measurements and computing models
for different climatic scenarios.
Phenol Deposits
The data inquiry on potential environmental risks gives indications of old neglected deposits of
fluid wastes containing phenol. These materials probably result from an abandoned gasification
plant at TPP Kosovo A, where remnants of this waste are still stored today.
In August 2004 two shafts of old underground workings at Mirash workshop were opened. A
specific chemically smell and some tar similar lumps at the rim of one shaft were observed.
Workers at the mine explained to have observed those fluids in the past at the northern slope,
where the slope cuts into underground workings.
Further investigations on the spatial spreading and the quantity of dumped waste led to no reliable results up to now. Interviews this neighbouring residents and former workers helped to
form a first idea. Two former underground workings might be affected with the Kosovo field
underneath the valley between Mirash mine and Lajthishte and the Krusevac South-Field to
TPP Kosovo A. As no maps are available showing the extension of the former mines a first
demarcation was carried out using aerial views, field observations on collapse structures and
interviews. Result is shown in following figure.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Fig. 8.8-1
which chemicals the original waste really comprised and if the contents is similar to the
stored remnants,
which alterations happened to the waste and
what quantities of original or altered materials are buried in the underground workings
this problem forms a potential risk when the coal is excavated (protection of miners and water)
and burned in a TPP (conglutination of equipment, generation of hazardous gases such as dioxins).
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
Tab. 8.9-1
Effect
Environmental Impact
Population Changes
Local Roads and Transportation
Water and Air
Flora, Fauna, natural Heritage
Soil, Natural Resources and land use
Sum
Var.1.1
1.2
3
3
1
2
3
12
4
4
2
3
4
17
2
D-Field
1
1
6
1
1
10
3.1
3.2
6
6
3
6
7
28
5
5
4
5
6
25
7
7
5
4
5
28
SouthField
2
2
7
7
2
20
Following this ranking usage of D-Field (Variant 2) shows the smallest impact to be expected.
Opening the Sibovc-Field with one mine (Variant 1) should be given the preference rather than
working with two mines from the environmental point of view. Using the South-Field seems to
be minor suitable because of the developed and adjusted fauna and flora and the need of canalling river Sitnica.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part I
Main Mining Plan for New Sibovc Mine Basic Investigations
PREPARATION OF A MID TERM PLAN FOR EXISTING COAL MINES AND A MAIN
MINING PLAN FOR THE DEVELOPMENT OF THE NEW SIBOVC MINE
EUROPEAID/116986/D/SV/KOS
FINAL REPORT
Main Mining Plan for New Sibovc Mine
Part II
Technical Planning
VATTENFALL
Ullrich Hhna
VEM
Team Leader, Senior Expert Mine Planning
VEM
Hans Jrgen Matern
Senior Expert Mining Operation
Thomas Suhr
VEM
Senior Expert Computer-Aided Mine Planning Applications
Stephan Peters
Senior Expert Geology
DMT
VEM
Helmar Laube
Senior Expert Soil Mechanics
Table of Contents
1 Summary Part II ............................................................................14
2 Introduction...................................................................................47
2.1
2.2
4.1
4.2
Introduction .............................................................................................................. 53
Sedimentology and Petrography of the Pliocene Lignite Deposit
in the Sibovc Area ................................................................................................... 55
Development of the Overburden Section ................................................................. 59
Geophysical Exploration Work Performed .............................................................. 60
Available Borehole Data .......................................................................................... 60
Coal Qualities from Borehole Data.......................................................................... 61
Sampling And Analysis Methods ............................................................................ 61
Geological Model ..................................................................................................... 64
Structural Model ...................................................................................................... 65
Coal Quality Distribution Model ............................................................................. 67
3D Block Model of Net Calorific Value Distribution ............................................. 68
Model Parameter and Methodology......................................................................... 68
Other Aspects influencing the Geological Situation ................................................ 72
Former Underground Mining................................................................................... 72
Uncontrolled Coal Fires........................................................................................... 75
Development and locations of coal fires.................................................................. 75
Counteractive measures ........................................................................................... 77
Prevention of coal fires ............................................................................................ 78
Geological Resource Assessment............................................................................. 78
Classification and Calculation Method.................................................................... 78
Lignite Resources..................................................................................................... 80
Further exploration for the new Sibovc Mine .......................................................... 81
4.3
4.4
4.5
4.5.1
4.5.1.1
4.6
4.6.1
4.6.2
4.6.3
4.6.3.1
4.7
4.7.1
4.7.2
4.7.2.1
4.7.2.2
4.7.2.3
4.8
4.8.1
4.8.2
4.9
General ..................................................................................................................... 82
Soilphysical Parameter ............................................................................................. 82
Soil mechanical Calculation Methods ...................................................................... 83
General Stability Factors .......................................................................................... 84
Soilmechanical Calculations for Border Slope Systems .......................................... 85
Soilmechanical Calculations for Advance Slope Systems ....................................... 86
Static Stability of Single Slopes ............................................................................... 86
Soilmechanical Calculations for Dumping Slope Systems ...................................... 88
Geotechnical Requirements to a Safe Operational Management ............................. 89
Preconditions ............................................................................................................ 90
General Remarks on Mine Development ................................................................. 93
Technological Equipment Parameter ....................................................................... 94
6.4
Capability / Capacity Calculation for MME ............................................................ 95
6.4.1
Capability of Excavators .................................................................................. 95
6.4.2
Capability of Belt Conveyors ......................................................................... 105
6.4.3
Capability of Spreaders .................................................................................. 109
6.5
Mine Planning ........................................................................................................ 110
6.5.1
Follow-up to mining in Bardh / Mirash.......................................................... 110
6.5.2
Excavation Boundary / Boundary Line .......................................................... 111
6.5.3
Conveyor Belts ............................................................................................... 115
6.5.4
Bench Design ................................................................................................. 116
6.5.5
Division of Cuts.............................................................................................. 117
6.5.6
Mass Calculation ............................................................................................ 120
6.5.7
Overburden Removal...................................................................................... 123
6.5.7.1 Excavation .................................................................................................. 123
6.5.7.2 Dumping ..................................................................................................... 129
6.6
Lignite Operation.................................................................................................... 130
6.7
Stockpile Operation ................................................................................................ 133
6.7.1
Stockpile TPP A ............................................................................................. 133
6.7.2
Stockpile TPP B ............................................................................................. 134
6.8
Opening-up Operation ............................................................................................ 139
6.8.1
Preparatory Works in the Year 2007/2008..................................................... 139
6.8.2
Mining Development in the Year 2009 .......................................................... 140
6.8.3
Mining Development in the Year 2010 .......................................................... 142
6.8.4
Mining Development in the Year 2011 .......................................................... 142
6.8.5
Mining Development in the Year 2012 .......................................................... 143
6.8.6
Mining Development in the Year 2013 .......................................................... 144
6.9
Regular Operation .................................................................................................. 144
6.9.1
Mining Development in the Period 2014 2018 ........................................... 144
6.9.2
Mining Development in the Period 2019 - 2023 ............................................ 145
6.9.3
Mining Development in the Period 2024 - 2028 ............................................ 146
6.9.4
Mining Development in the Period 2029 - 2033 ............................................ 146
6.9.5
Mining Development in the Period 2034 2038 ........................................... 147
6.10 Production Schedule............................................................................................... 148
9 Auxiliary Equipment...................................................................171
9.1
Assessment of Technical Status in the Existing Mines .......................................... 171
9.2
Auxiliary Equipment and Devices for the Sibovc Mine ........................................ 171
9.2.1
Maximal Demand of auxiliary Equipment ..................................................... 171
9.2.2
Yearwise Development of Auxiliary Equipment Fleet .................................. 173
9.3
Heavy Auxiliary Equipment for Sibovc Mine........................................................ 179
9.4
Draglines ................................................................................................................ 179
9.4.1
Transport Crawler........................................................................................... 180
9.4.2
Derricks .......................................................................................................... 181
9.5
Investment and Cost Calculation for Auxiliary Equipment ................................... 181
11 Mine Dewatering.........................................................................209
11.1
11.2
11.3
13 Resettlement................................................................................222
13.1 General Remarks / Situation................................................................................... 222
13.1.1
General Conditions......................................................................................... 222
13.1.2
Legal Resettlement Regulations ..................................................................... 222
13.2 Resettlement of Hade ............................................................................................. 223
13.2.1
Conditions / Situation in Hade ....................................................................... 223
13.2.2
Buildings in Hade ........................................................................................... 224
13.2.3
Valuation of Compensation............................................................................ 225
13.2.4
Locations for Resettlements of Hade ............................................................. 228
13.2.5
Resettlement Process ...................................................................................... 228
13.2.6
Resettlement Procedure .................................................................................. 229
13.2.7
Time Scheduling for Resettlement Measures................................................. 230
13.2.8
Status of the Hade Resettlement..................................................................... 231
13.3 Resettlement of Villages in the field Sibovc .......................................................... 232
13.3.1
Communities affected by Resettlement.......................................................... 232
13.3.2
Valuation of Compensation............................................................................ 234
13.3.3
Locations for Resettlements ........................................................................... 234
13.3.4
Time Scheduling for Resettlement Measures................................................. 235
13.4 Investment and Cost Calculation for Resettlement ................................................ 236
Content of Tables
Tab. 3.1-1
Tab. 3.1-2
Tab. 4.2-1
Tab. 4.2-2
Tab. 4.6-1
Tab. 4.6-2
Tab. 4.6-3
Tab. 4.7-1
Tab. 5.2-1
Tab. 6.1-1
Tab. 6.1-2
Tab. 6.1-3
Tab. 6.3-1
Tab. 6.3-2
Tab. 6.3-3
Tab. 6.4-1
Tab. 6.4-2
Tab. 6.4-3
Tab. 6.4-4
Tab. 6.4-5
Tab. 6.4-6
Tab. 6.4-7
Tab. 6.4-8
Tab. 6.4-9
Tab. 6.4-10
Tab. 6.4-11
Tab. 6.4-12
Tab. 6.4-13
Tab. 6.4-14
Tab. 6.4-15
Tab. 6.4-16
Tab. 6.4-17
Tab. 6.4-18
Tab. 6.5-1
Tab. 6.5-2
Tab. 6.5-3
Tab. 6.5-4
Tab. 6.5-5
Tab. 6.6-1
Tab. 6.6-2
Tab. 6.7-1
Tab. 6.7-2
Tab. 6.8-1
Tab. 6.8-2
Tab. 6.8-3
Tab. 6.8-4
Tab. 6.8-5
Tab. 6.8-6
Tab. 6.9-1
Tab. 6.9-2
Tab. 6.9-3
Tab. 6.9-4
Tab. 6.9-5
Tab. 6.10-1
Tab. 7.2-1
Tab. 7.2-2
Tab. 8.1-1
Tab. 8.1-2
Tab. 9.2-1
Tab. 9.2-2
Tab. 9.2-3
Tab. 9.2-4
Tab. 9.2-5
Tab. 9.4-1
Tab. 9.5-1
Tab. 9.5-2
Tab. 10.3-1
Tab. 10.4-1
Tab. 10.5-1
Tab. 10.5-2
Tab. 10.5-3
Tab. 10.5-4
Tab. 10.5-5
Tab. 10.5-6
Tab. 11.2-1
Tab. 11.3-1
Tab. 11.3-2
Tab. 11.3-3
Tab. 12.2-1
Tab. 12.5-1
Tab. 13.2-1
Tab. 13.2-2
Tab. 13.2-3
Tab. 13.3-1
Tab. 13.4-1
Tab. 13.4-2
Tab. 13.4-3
Tab. 13.4-4
Tab. 13.4-5
Tab. 13.4-6
Tab. 13.4-7
Tab. 13.4-8
Tab. 14.2-1
Tab. 14.3-1
Tab. 14.3-2
Tab. 14.3-3
Contents of Figures
Fig. 2-1
Fig. 4-1
Fig. 4-2
Fig. 4-3
Fig. 4-4
Fig. 4-5
Fig. 4-6
Fig. 4-7
Fig. 4-8
Fig. 4-9
Fig. 4-10
Fig. 4-11
Fig. 4-12
Fig. 4-13
Fig. 4-14
Fig. 5-1
Fig. 5-2
Fig. 5-3
Fig. 5-4
Fig. 5-5
Fig. 6-2
Fig. 6-3
Fig. 6-4
Fig. 6-5
Fig. 6-6
Fig. 6-7
Fig. 6-8
Fig. 8-1
Fig. 8-2
Fig. 8-3
Fig. 9-1
Fig. 10-1
Fig. 10-2
Fig. 10-3
Fig. 10-4
Fig. 10-5
Fig. 10-6
Fig. 10-7
Fig. 10-8
Fig. 10-9
Fig. 10-10
Fig. 10-11
Fig. 10-12
Fig. 10-13
Fig. 10-14
Fig. 10-15
Fig. 10-16
Fig. 10-17
Fig. 10-18
Fig. 10-19
Fig. 12-1
Typical vertical lithological sequence and Net CV distribution for the lignite
deposition in the Sibovc Concession Area, Borehole G1-XXXIII3...................... 55
Histogram for the Interburden Distribution by Lignite Seam
Thickness Increments of 20 m............................................................................... 57
Sibovc Concession Area, Lignite Seam Interburden Thickness[m].................... 57
Correlation Problems of Interburden Layers ......................................................... 58
Lignite Thickness vs. Depth Plot........................................................................... 66
Block Model of the Sibovc Mining Concession area. Explanation see below...... 68
Sibovc Block Model Master Definition ................................................................ 69
Compositing by elevation...................................................................................... 70
Collapse structures from former underground mining NE of Hade (arial
photograph)............................................................................................................ 73
Private coal mining near the western border of the Sibovc Field.......................... 76
Private coal mining area within the Sibovc Field.................................................. 76
Fritted, red colored clays in the hanging wall of the coal seam ............................ 77
Sibovc Concession Area, Ressource Classification .............................................. 79
Principal Scheme ................................................................................................... 84
Required general inclination of slopes with a safety factor of 1.2 ........................ 85
Sliding in the coal-uncovering cut......................................................................... 86
Geologically occurring weak zone in the overburden material............................. 87
Exposed parting plane with large polished surface ............................................... 87
Scheme of conveyor belts.................................................................................... 115
Scheme of working levels and equipment........................................................... 122
Workscheme / overburden SRs 1300.24 .......................................................... 124
Free-cut angle horizontal view ............................................................................ 125
Free-cut angle horizontal view ............................................................................ 126
Scheme calculation of block length..................................................................... 127
Work scheme coal excavator............................................................................... 131
Energy distribution system .................................................................................. 168
35 kV power supply coal extraction ................................................................. 169
35 kV power supply - overburden ....................................................................... 170
Scheme Esch 10/70.............................................................................................. 180
Mine office Bardh................................................................................................ 184
Mining Office (Gate 1) ........................................................................................ 185
Plan of Mine Office ............................................................................................. 186
Current Mine control centre Mirash .................................................................... 187
Survey workshops and warehouses ..................................................................... 194
New Central Auxiliary equipment workshop Bardh ........................................... 195
Mechanical workshop intervention ..................................................................... 195
Electrical workshop intervention Bardh .............................................................. 196
Electrical workshop Kosovomont ....................................................................... 197
Mechanical workshop Kosovomont 1 ................................................................. 197
Mechanical workshop Kosovomont 2 ................................................................. 198
Electrical and mechanical workshop ................................................................... 199
New warehouse Mirash ....................................................................................... 200
Warehouse idler and vulcanization...................................................................... 200
New central warehouse........................................................................................ 201
Electrical warehouse Bardh ................................................................................. 202
Mechanical warehouse Bardh.............................................................................. 202
Petrol Station Mirash........................................................................................... 203
Petrol Station Separation plant ............................................................................ 204
Plant scheme for wind erosion protection ........................................................... 220
Fig. 14-1
Fig. 14-2
List of Annexes
Annexes to Geology:
II/ 4.4-1
II/ 4.4-2
II/ 4.4-3
II/ 4.4-4
II/ 4.4-5
II/ 4.4-6
II/ 4.4-7
II/ 4.4-8
II/ 4.4-9
II/ 4.4-10
II/ 4.4-11
II/ 4.4-12
II/ 4.4-13 to 21
II/ 4.4-22 to 33
Annexes to Mining:
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
Part II
6.5-01
6.5-02
6.5-03
6.5-04
6.5-05
6.5-06
6.5-07
6.5-08
6.5-09
6.5-10
6.5-11
6.5-12
6.5-13
6.5-14
6.5-15
6.5-16
6.5-17
6.5-18
6.7-01
6.7-02
6.7-03
6.7-04
6.7-05
6.7-06
6.8-01
6.8-02
6.8-03
6.8-04
6.8-05
12.2.-01
12.3-01
1 : 2000
1 : 2000
1 : 2000
1 : 2000
1 : 2000
1 : 2000
1 : 2000
1 : 2000
1 : 2000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 5000
1 : 5000
1 : 5000
1 : 5000
1 : 5000
1 : 5000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
1 : 10000
List of Abbreviations
a
bcm
bcm/h
EN
EnO
ESTAP
GWh
IPP
kt
mt
lcm
m
m
m
mbcm
mlcm
MME
mMSL
mt
NCV
OCM
RAC
sqm
TOR
TPP
TPS
`000 bcm
`000 lcm
year
bank cubic meter
bank cubic meter per hour
European Norm
Energy Office
Energy Sector Technical Assistance Project
Gigawatt-hours
International Power Provider
thousand tonnes
million tonnes
loose cubic meter
million
square meter
cubic meter
million bank cubic meter
million loose cubic meters
Main Mine Equipment (BWE, belt conveyor and spreader)
meter above Mean Sea Level
million tonnes
Net Calorific Value
Open Cast Mine
Real Average Costs
square meter
Terms of Reference
Thermal Power Plant
Thermal Power Station
thousand bank cubic meter
thousand loose cubic meter
Mean
Trim Mean (10%)
Standard Deviation
Variance
Coef. of Variation
Coef. of Skewness
minimum value
lower quartile; 25 percent of the values are smaller than this number
and 75 percent of the values are larger
middle data value, 50 percent of the data values are larger than this
number and 50 percent of the data are smaller than this number
upper quartile; 75 percent of the values are smaller than this number
and 25 percent of the values are larger than this number
maximum value
the value halfway between the minimum and maximum values
= (Minimum + Maximum) / 2
separation between the minimum and maximum value. Range = Maximum - Minimum
separation distance between the 25%-tile and 75%-tile.This shows the
spread of the middle 50 percent of the data, similar to standard deviation, though this statistic is unaffected by the tails of the distribution
Median Absolute Deviation is the median value of the sorted absolute
deviations. It is calculated by
1. computing the data's median value
2. subtracting the median value from each data value
3. taking the absolute value of the difference
4. sorting the values
5. calculating the median of the values
arithmetic average of the data
Trim Mean is the mean without the upper five percent and lower five
percent of the data, therefore, extreme value influence is removed. If
there are fewer than 20 data points, the minimum and maximum data
points are removed instead of the upper and lower five percent.
square root of the variance
The Coefficient of Variation is calculated by dividing the standard deviation by the mean. If a "-1" is reported, the coefficient of variation
could not be computed.
The Coefficient of Skewness is calculated by
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
1 Summary Part II
Terms of Reference
According to the Terms of Reference (TOR), chapter 2.1 the main goal of the Main Mining
Plan for the New Sibovc Mine is:
to provide security, both in the technical and economic terms, of future electrical power
production in Kosovo, as defined in the White Paper, through the guarantee the coal supply security and economical viability over the entire life of the existing power plants and the
new power plants (approximately 30 years).
The Main Mining Plan has to contain all necessary facts, calculations and elements needed
to guarantee sufficient coal production for Kosovos energy demand. (TOR, chapter 2.3.2)
Thus, general geological aspects which do not affect the future coal production processes are
not contained.
As a result of the agreed final comments on the draft Main Mining Plan for New Sibovc Mine
of May 2005 the project documentation consists of:
Executive Summary of all Parts
Part I
Basic Investigations
Part II
Technical Planning
Part III
Environmental Impact Study
Part IV
Economical and Financial Analysis
Appendices
A, B, C and D
The project was conducted in two stages:
1st stage: In the first stage (Part I) it was focused on developing different scenarios of mine
development and to draw conclusions for the mining development of Sibovc on
that basis. The objective was to obtain information on alternative developments in
the mining sector and to make a decision on how to supply the power plants. In addition to the Sibovc Field, alternatives like Field D and the Southfield have
been evaluated.
2nd stage: The second stage (Part II, III and IV) was focused on the detailed mine planning of
coal extraction in Sibovc including determination of the required workforce and the
accruing investments and costs.
While the Part I addresses different scenarios of mining developments the Parts II up to IV deal
with the chosen mining variant (which start from the existing mines Mirash/Bardh and advances in Northern direction of the Sibovc field).
The work for the Part I of the main mine plan was mainly focused on:
survey possibilities of the future coal supply to the existing and new power plants,
compare different mining equipment alternatives,
Page 14 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Comparing the real average costs the alternative 4 turned out as most suitable. The performance of truck /shovel should be limited of the work for achieving a constant extraction performance of the BWEs. That means the trucks and shovels work in areas where peaks of overburden occur.
Opening up / Mine development
For the mine development and the opening up of the Sibovc field six variants have been investigated.
Var. 1
One single mine in Sibovc (as Var. 1.1 and 1.2)
Var. 2
Parallel mine development in Sibovc and Field D
Var. 3.1
Parallel mine development in Sibovc (South) and Sibovc (middle)
Var. 3.2
Parallel mine development in Sibovc (South) and Sibovc (North)
Var. 4
Parallel operation of two mines along a South-North demarcation line
Page 15 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Var.1 is applicable, if the mine operator will take over the supply obligation for both the existing and the new lignite-fired power plants. While Variant 1.1 is a development from South to
North the Variant 1.2 starts in the very North.
The comparison between advantages / disadvantages favour Var.1.1 (against Var.1.2) provided
the total resettlement can be done up in time.
Two mine scenarios were discussed and despite of certain advantages of it regarding the attraction of private investors it was not given preference. Hence the Main Mine Plan Sibovc consists of a mining development beginning in Bardh/Mirash and heading in Northern direction.
Page 16 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Year
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
SUM
Lignite
Demand
existing
TPP A
Lignite
Demand
existing
TPP B1+B2
1.8
2.0
2.0
3.3
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
3.14
1.57
5.0
5.0
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
2.65
56.56
102.7
New
TPP Kosovo
B3-B6
2.71
5.42
5.42
5.42
5.24
5.24
5.42
8.13
10.84
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
246.4
New
IPP
C1 C3
2.71
5.42
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
176.7
Other
Lignite
Consumers
0.1
0.1
0.1
0.1
0.3
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
14.0
Total
Coal Demand
6.9
7.1
7.4
8.7
10.35
10.35
10.35
13.06
15.77
15.87
15.87
18.40
21.11
22.49
23.63
24.59
24.41
24.41
24.77
21.94
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
596.45
b) Resettlement
This issue was discussed with the responsible authorities including the beneficiary and
the European Agency. Resulting from these discussions a decision was made to assume
the timely resettlement of Hade for the Main Mine Plan.
Page 17 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
c) Number of mines
Considerations regarding a possible second mine are not subject of the second part of
the study.
d) Mine development scenario
Subject of the Main Mine Plan is the development of the Sibovc coal field from the existing opencast mines of Bardh / Mirash. This shall be carried out with a long bench in
parallel operation from the south to the north. The opencast mine Sibovc will supply
coal to all customers.
The assessed output of coal from the existing mines (Bardh/ Mirash) and the coal haulage required from the new mine is shown as follows:
Year
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
Sum
Coal from
Bardh
Mt
6.9
7.1
7.4
8.7
7.9
3.2
2.5
43.7
Mirash
Sum = Demand of
Coal
mt
6.9
7.1
7.4
8.7
10.35
10.35
10.35
13.06
15.77
15.87
105.85
One essential principle for granting a license for coal extraction is:
The purpose of coal production is to ensure the short-term, mid-term and long-term fuel supply
for the existing and future power plants with lignite. Therefore the licenses for coal mining
should be compliant to the power generation licenses. The mining licenses should provide sufficient security of supply in term of coal quantities. The new investor should be able to receive
a mining license over the total amount of mineable coal necessary over the total life time of the
power plant to be supplied.
License for Sibovc:
In the case of new TPPs with 40 years life time and annual coal demand of 19 m t/a the total
mineable coal reserves dedicated to the license would be 760 mt. To supply the existing TPPs
Kosovo A and B with fuel till their decommissioning a license over max. 140 m t mineable
reserves would be necessary in addition to the remaining reserves in the existing coal mines
Bardh and Mirash. Due to the mineable amount of coal in Sibovc the following can be provided:
Existing power plants and other consumer
140 mt
New power plants (TPP B3 B6)
430 mt
New power plants (TPP C1 C3 = IPP)
260 mt (remaining coal content).
Page 18 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Geological Setting
The fill of Kosovo Basin in the Sibovc Concession Area consists of Upper Cretaceous strata
which are unconformably overlain by Tertiary clays in which lignite is interbedded.
The Sibovc area was site of luxuriant vegetation growth that finally became overwhelmed by
sedimentation and led to the formation of substantial stratiform lignite deposits of up to 90 m
seam thickness. The average thickness is about 50 m.
Towards the West the lignite deposition is tectonically bounded by the development of a series
of predominantly NNW-SSE striking faults. The geological work for the Main Mining Plan for
New Sibovc Mine reveals that the tectonic movements were already active during the lignite
formation and controlled the deposition of organic material and anorganic clay.
The eastern limit is characterized by sedimentological pinch-out.
The bottom of the lignite prone Pliocene sequence is formed by massive green clay. Intercalation of lignite and clay with varying lignite content and subordinated ash layers are developed
in the basal part of the overlying Lignite Formation. The middle and upper part of the Lignite
Fm. is built by a frequently massive lignite seam. Intercalations of clay layers generally decrease upwards. Within the seam section generally Net CV is increasing upwards. Occasionally, the hanging wall contact of the Lignite Seam is gradually with a development of a thin
transition from lignite to the grey clay.
The terms Lignite Fm. and Lignite Seam were introduced for the Main Mining Plan for the
New Sibovc Mine in order to define vertical upper and lower mining boundaries. Hereby, Lignite Fm. represents the litho-stratigraphic interval between the overlying massive grey clay and
the bottom massive green clay. The lignite seam is defined for the section where the Interburden-to-Coal ratio is below 50% and the thickness of an individual clay interburden layer is below 5 m.
The distribution of interburden layers that are larger than 0.5 m has been recorded for the boreholes in the Sibovc Concession Area
Within the Lignite Seam interburden layers constitute 6.9% of the gross seam thickness
whereby 53% are represented by layers under 1 m thickness. 30% are between 1 and 2 m, 17%
are thicker than 2 m. The vertical distribution shows an increasing trend from top to bottom
seam.
Outside the Lignite Seam but still within the limits of the stratigraphic unit of the Lignite Formation the interburden volume is 65%.
Maps of the interburden thickness distribution show a patchy distribution of high thickness
values without any clear directional trends. Most of the high contour areas are generated by
only one borehole recording.
We can not distinguish whether the scattered and patchy contour pattern is caused by inconsistent qualities of borehole descriptions and/or by geological reasons, i.e. the clay intercalation
has a very limited extent below the borehole spacing.
Regardless of the causes it is obvious that a correlation of the interburden between the boreholes and a subsequent generation of predictive model cannot be realized.
Page 19 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Petrographic analysis describe the lignite as xylit rich with small or big marshy coaly clay The
medium content of the clay is 35-40%, and it appears in the form of independent grains or almost linked with organic material. Pyrite appears in the form of spherical impregnations grainsize around 25 microns.
The Lignite Formation is overlain by grey clay which is partially described as marly or sandy.
Layers with abundant fossil content are frequently mentioned but the borehole descriptions do
not allocate the depths of these.
Sporadically sand layers of up to several meters thickness occur apparently concentrated along
the morphological highs. They may have been deposited as aeolian sands. However, detailed
descriptions of the sedimentological texture are missing.
Sand in the immediate hangingwall of the lignite has been only recorded in one borehole along
the generated detailed cross-sections across the Sibovc Concession Area.
In the river cuts of the Sitnitca and the Sibovc River no direct lignite-to-sand contact has been
recorded in the boreholes. However, such setting cannot generally be excluded due to the limited areal extent of the sand bodies.
The uppermost 10 m describe the weathering zone and consist of yellow clay (i.e. the weathering product of the grey clay) and of generally 2-3 m humus.
Geological Modelling
443 borehole data (lithological descriptions, 334 with coal quality assays) were available for
the area within Sibovc Concession Area
Until the introduction of the regulation on classification and categorization of the hard raw
minerals (Official gazette no.53 of 19/10/1979) the sampling intervals for coal analyses had not
been uniform and been ranging between 0.50 and 26 m, commonly between 5-10 m. Large
sample intervals (over 15m) are quite rare and include mainly the lowest parts of the coal seam,
where the volume of interburden intercalations thicker than 0.50m increase. These intercalations are mainly removed from the quality analysis. The boreholes drilled after October
1979 have testing intervals between 4.0-15.0m, often 10.0m.
Drilling with bentonite and water mud may have influenced substantially the natural moisture
content of the coal as a consequence of the artificial increase of water.
A detailed geological model has been generated for the Lignite Seam. It integrates all available
sources as surface observations, borehole and seismic data. The results are documented on
1:10,000 maps and 1:5,000 cross-sections.
For the Net Calorific Value Distribution, a 3D Block Model has been generated by using SURPAC.
The block model provides comprehensive information to characterise the Lignite deposit
within the Sibovc concession area. The following table summarizes splits by various categories
and cut-offs.
Page 20 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Percentage of Total
Seam Volume
(990 mio tons)
Category
Average
(kJ/kg)
1. 1000 kJ Increments
3000-4000
0.0
4000-5000
0.1
5000-6000
0.6
6000-7000
5.8
7000-8000
23.4
8000-9000
48.1
9000-10000
21.5
10000-11000
0.5
Total
100.0
2. Cut-off 5400 kJ
<5400
0.2
=>5400
99.8
3. Minimum Input for TPP A (6270 kJ/kg)
<6270
1.2
=>6270
98.8
4. Minimum Input for TPP B (6720 kJ/kg)
<6720
3.5
=>6720
96.5
5. KEK Classification Scheme
0-5440
0.2
5440-6700
3.2
6700-7950
24.5
7950-9210
58.2
9210-11000
13.9
Total
100.0
3798
4639
5668
6675
7600
8510
9350
10113
8359
4953
8365
5802
8390
6289
8435
4974
6352
7478
8574
9525
8359
Historical underground mining uncontrolled coal fires affect the development of the new Sibovc Mine.
Old underground structures have been detected in the southeastern part of the Sibovc field and
are connected with the old mining structures which are currently exposed along the coal cuts in
Mirash West and on the Mirash northern slope. The galleries probably reach to a zone about 2
km at North of the Village of Hade.
The documented coal mining using galleries and shafts reach back to 1922.
Underground mining was abandoned in 1966. The following table shows the overall coal production of the underground mine. There is no futher reliable documentation on the extension of
the old underground mine or the information is at least incomplete.
Coal production of old underground mining in the Kosovo Basin
"Kosovo"
"Krusevac"
"Sibovac"
Years 1952-1958
6.401.434 t
2.921.233 t
255.117 t
Page 21 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Partially, the exploitation fields of the old underground mining were limited by faults. Under
consideration of these production rates for the field Kosovo can be calculated an area of app.
5 km2 and for the field Sibovac of at least 2 km2. The minor production rates from the field
Sibovac show that the excavation only took place near the surface.
The evaluation of all available information proves the assumption that the extension of the galleries in a northward direction may be larger than supposed.
Within a wide area a large amount of lignite in the Kosovo open pit mines is affected by spontaneous combustion which occurs in all locations where the coal is exposed to air or air can
penetrate the underground and reach the coal
Self-ignition is the consequence of the oxidation of coal, a process which is producing heat
energy. If the energy production exceeds the amount of energy removed from the system, the
coal will reach its ignition temperature, eventually.
In a first phase coal fires take place within weakness zones like joints or slope failures or old
mining structures, where enough oxygen can reach the surface of the coal and the heat is enclosed. The fire can be boosted by released methane. In the following stage the complete hanging layer is influenced by the heat. About 60% of total coal fires are concentrated near or
within the roof strata, where the coal shows the best quality and discharges a great amount of
energy. Old galleries from the ancient underground coal mining facilitate supplementary ventilation and therefore best conditions for oxygen inflow are given. Burned out galleries result in
large cavities and therefore decrease stability of the slopes. The experiences from the BardhMirash mine proved that a lot of fires Bardh Mine were associated with slide faults and occurred also in other parts of the mine which remain exposed to air for a longer period as slopes
(especially the central pillar in front of the face between the actual excavation areas) and
dumped coal masses. Frequently the coal fires begin at the base of the dumps and affect the
whole dump until it is burned out.
The geological and geotechnical conditions in the future Sibovc Mine will be comparable due
to also existing remains of the old underground mining. It is assumed that the potential danger
for coal fires will be high as in the Bardh-Mirash mine.
Further complications could result of the fact that the area of the future Sibovc mine was affected by illegal (private) coal mining. Due to the morphology and geology in the western part
of the Sibovc Field the coal can be excavated without use of heavy equipment. Some valleys
cut the overburden nearly completely facilitating the excavation only by manpower without
excavators. Numerous small quarries and open shafts prove the extensive private coal excavation. In the most cases the quarries and shafts are not refilled and remain exposed for a long
period. This fact and the unascertainable distribution of the private excavation localities retrieve an unpredictable potential of coal fire development in the future.
The following counteractive measures could be advisable:
Inertisation
Page 22 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Prevention of coal fires is synonymous with the avoidance of the contact of coal and oxygen.
The most problematic locations of oxygen entry are the underground corridors.
Cut old galleries have to be protected against ventilation. If an excavator hits a gallery, the entry should be closed as soon as possible with adapted material (clay or other impermeable material) to prevent further oxygen entry. These actions have to be taken permanently during the
excavation process.
Collapsed old galleries near the surface or shafts have to be inspected if oxygen can penetrate
somewhere and where appropriate, openings need to be filled. In this context the underground
mining map (Annex I/ 4.7- 1) e information where to aspect potential fires in the future.
Self combustion and fires near the surface can be avoided minimising a permanent contact of
the coal with atmospheric oxygen. Dumped coal should be sealed and the sealing should be reg
ulary controlled for dehydration and crack formation. Slide faults can cause deep and complexcracks and are often the origin of coal fires within the Bardh Mine, which are very difficult to
extinguish. Therefore it is essential to prevent land slides.
Generally, the length of the excavation front has to be adapted to the yearly coal output. Thus,
the time of exposition of the excavation front can be reduced.
In the 1st halfyear of 2006 a project will be started by EAR for fire fighting in the Kosovo Coal
Mines.
Geological Resource Assessment
The geological resources of the lignite deposit were computed in accordance with the UN International Framework Classification for Reserves/Resources of 1997 (UNFC).
The lignite resources were classified applying the area-of-influence method with the following
distances between points-of-observation:
Measured
Indicated
Inferred
Borehole distance
<= 250 m
250 - 500 m
> 500 m
radius of area-of-influence
<=177 m
177 - 354 m
> 354 m
According to the classification scheme 94% of the total area is classified as measured resources, the remaining 6% as indicated resources.
The resource calculation is bounded to the concession areas of Sibovc. Losses of resources due
to underground mine workings in the upper part of the seam in some isolated areas are not yet
estimated since no accurate volume estimates are available yet.
A specific gravity of 1.14 g/cm was applied in order to calculate the tonnage of lignite resources. This value is in accordance with former assumptions and allows a comparison of resource figures with various former studies.
Page 23 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The volumetric calculation of geological resources for the Lignite Seam within the Sibovc
Concession Area resulted in a total of 990 mt over an area of 19.7 km2. 931 mt (i.e. 94%) are
classified as measured, 59 mt as indicated.
The resource estimate includes the seam interburden since these intervals were chemically not
evaluated and a correlation of the interburden between the boreholes and a subsequent generation of predictive model could not be realized.
The volume of not mineable interburden is considered as the main uncertainty in the resource
assessment.
Further uncertainties in the resource estimate exist on the narrow fault blocks in the West of the
Sibovc Concession Area. Here, uncertainties exist in the extent and size of faults which have
controlled the seam development.
Soil-mechanical Parameters
For the determination of geotechnical parameters, all available data have been used (also from
previous explorations) and also data which have been identified in the framework of the Main
Mining Plan for New Sibovc Mine.
To achieve a short-term improvement of the knowledge about the geological/soil-physical
situation or the area of the Northern head slope of the Bardh opencast mine (towards the Sibovc field), 9 boreholes were drilled in 2003/2004 down to the floor of the coal seam. All drillings were sampled; the samples were and/or are still analysed in the laboratories of KEK, DMT
and GMB to their soil-physical properties.
The calculation methodology after BISHOP as yet apllied by KEK/INKOS does not reflect the
actual conditions and is therefore not suited to guarantee a soil-mechanically safe operational
management. The soil-mechanical recalculations were carried out by adopting the calculation
method of BOROVICKA for circular cylindrical and polygonal sliding surfaces and the sliding
block method.
Analysis results of the core samples from the drilling made by the laboratories of GMB und
KEK show the following parameter
Soil-physical parameter
c
(kN/m)
()
(kN/bcm)
Gray and yellow clay Overburden 14.3
16.2
17.5
2)
(16)
(30)
(17.5)
Coal seam
40
50
12.2
Green Clay (floor strata)
14
16
17.5
2)
(16)
(30)
(17.5)
Geological Layers
R
(kN/m)
8
(8)
8
(8)
1)
cR
(kN/m)
5
(10)
5
(10)
1)
Based on the analysis of available reports of the soil mechanical laboratory tests performed on
samples from the drill holes SH 3, SH 4 und SH 5 the coefficient k (coefficient of water permeability) is:
Overburden (grey und yellow clay)
k = 4 * 10-10 2.6 * 10-11
Green clay (floor strata)
k ca. 4 * 10-11
Page 24 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
To ensure both a geotechnical safe and efficient opencast mine operation the following safety
factors are regarded necessary from soil-mechanical aspects for the specific objects.
Single slopes
Partial slope systems
Total system
Objects to be protected
Si > 1.05
Si > 1.20
Si > 1.20
Si > 1.30
Experiences, a. o. from the Mirash and Bardh opencast mines are used to dimension the Border
Slope System.
Based on the static stability investigations the following general inclinations for the slope systems were determined, among others t o ensure static stability of partial slope systems and the
entire slope system. The soil-mechanical calculations base on the safety factor of Si > 1.20.
G, coal < 22
G, overburden < 10
In order to prevent coal fires during the lifetime of the coal slope and the connected
endangering of the static stability of the coal head slope and
the resulting pollution
the following can be done:
In the overburden operation a general slope angle of 15... 20 shall be produced by the
large equipment. Directly afterwards, the general slope angle of < 10 shall be produced by
means of crawlers.
It is known from practical soil-mechanical experiences in the existing opencast mines that
slides may occur at the single slopes.
Considering the above mentioned soil-physical parameter the following slope angles erf are
required in dependence on the slope height hB. This ensures the static stability of the single
slopes against slides on circular cylindrical and polygonal directed sliding surfaces in the long
run:
0 m <hB < 10 m
10 m < hB < 15 m
15 m < hB < 20 m
erf < 65
erf < 40
erf < 30
An angle of 30 cannot be cut into the side slope by the existing excavators. The slope remains
stable during the excavation process. However the slope stability reduces during the weeks
especially under unfavourable climatic conditions (rainfalls and variations in temperature).This
means that the presence in direct proximity to the slope has to be limited to the operationally
required extent in any case. Therefore operating instructions have to be formulated in accordance with the actual conditions.
Excavation and the subsequent transportation on a belt conveyor to the spreader cause changing of the soil-physical properties of the clay.
Page 25 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Taking into account the following changed soil-physical calculation parameter for the material
to be dumped
Angle of effective internal friction
= 14
Effective cohesion
c = 10 kN/m
Specific weight of earth-moist soil
= 17.5 kN/m
and carrying out static stability calculation on the basis of these values the following results are
obtained:
Assuming the dump slope angle of 30 is achieved the dump will have a static stability of
Si 1.0 with a height of hdump 12 m. A further increase in height of the dump will lead to
slope failure. This slope failure will result in formation of shear planes (so-called polished surface planes). The material strength will decrease to residual shear strength in these shear
planes. The dump flows out and settles below a slope angle of 6... 8.
The following measures for a safe operational management are proposed:
1) A detailed and continuously updated geological model which is approved by the responsible geologist must exist for the opencast mine operation (illustration in maps,
sections and reports).
2) Each opencast mine requires data on the hydrological situation (f. e. location and direction of aquifers, data on the level of existing ground-water level; data have to be
recorded in written form).
3) Actual soil-physical parameters are required for the important geological layers in
the roof and floor of the coal seam. These parameters shall be continuously verified.
Soil samples shall be investigated in a recognized soil-physical laboratory. The result shall be laid down in written form
4) The position of the mine is to be recorded in a layout plan in regular periods (results
from flights of terrestrial surveying).
5) Due to the advancing mining slopes it is necessary to keep at least three representative geological profiles in which the achieved mining position have to be recorded
in regular periods. Profiles shall be at right angle to the bench.
6) Position and progress of the head slopes shall be planned forward looking. The
planed geometries shall be illustrated at least by one advance cut through the respective head slope. The cuts shall be in right angle to the head slope system.
7) The track lines of all cuts shall be entered into the a. m. layout plan.
8) A geotechnical expert shall prepare soil-mechanical static stability investigations
for
a) all single slopes of the mine, including the advancing slopes as well as the head
slopes and
b) the total slope system (containing also the partial systems).
Resulting from the investigations on the static stability, specifications shall be formulated for the safe shaping of the single slopes and the entire slope system (including partial systems) with the specific technological conditions in mind. The results shall be set out in written form (experts report).
9) These experts reports shall be justified to representatives of the opencast mine, the
justification shall be recorded in a minutes.
10) A geotechnical specialist is needed for the opencast mine, who, among others, supervises the implementation of the requirements from the a.m. geotechnical expert
reports and the necessary measures for a safe geotechnical operational management.
Page 26 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
11) The geotechnical specialist shall perform regular inspections (at least twice or three
times a week, or if required). These inspections shall be recorded (protocol).
12) A control and supervision regime shall be elaborated for the mines. This document shall contain all specific operational points which shall control and supervise
continuously the geotechnical conditions. The kind of control and the required reaction in case of deviations from the specifications shall be documented.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The following normal- and maximum capacities have been calculated for the planning of Sibovc:
1)
Normal daily
capacity
Maximum daily
capacity
Normal weekly
capacity
Maximum
weekly capacity
Normal
monthly capacity
Maximum
monthly capacity
Normal annual
capacity
Maximum annual capacity
Operating VE
time
new
BWE
with
1560
bcm/h
Tb
VE
1,000
bcm
h
19.2
29.95
with:
1950
bcm/h
VE
VE
SchRs
650
with:
800
bcm/h
VE
with:
1,000
bcm/h
VE
VE
SRs
1300
with:
700
bcm/h
VE
with:
850
bcm/h
VE
1,000 bcm
1,000 bcm
1,000 bcm
1,000 bcm
1,000 bcm
37.44
15.36
19.2
13.44
16.32
21.6
33.70
42.12
17.28
21.6
15.12
18.36
110.4
172
215
88
110
77
94
128.2
200
250
102
128
89
109
385
600
750
308
385
270
327
484
755
944
387
484
338
411
4,266
6655
8318
3413
4266
2986
3626
5,474
8540
10670
4380
5474
3832
4653
The long-term planned overall capacity for the overburden operation is shown in the below
table:
Capability of Bucket Wheel Excavators in Overburden Operation
Reliable assumption
VE
SRs 1300
SRs 1300
New BWE
SchRs 650
SUM
m bcm/a
3.6
3.6
8.3
4.3
19.8
Maximum assumption
In
4.6
4.6
10.6
5.4
25.2
The listed equipment is therefore in principle capable of meeting the required coal supply of
19.1 to 24.8 mt per year (Ratio Overburden to Coal is 1.17 m:1 t).
Page 28 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The results for the pit system (up to the place of delivery power station) as nominal capacity
are:
Capability of Bucket Wheel Excavators in the Pit System
Reliable assumption
VE
m t/a
SchRs 650
SRs 1300
SRs 1300
New SchRs 650 /SRs 1300
SUM
5.9
5.0
5.0
5.0
20.9
Maximum assumption
in
7.3
5.9
5.9
5.9
25.0
Page 29 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Except the new A2Rs B 8000, the available spreaders will be used for saving costs. These
spreaders are the bottleneck in the conveying chain. Measures to stabilise / increase the capability should therefore be included in the refurbishment.
Mine Planning
The following was taken into consideration when the excavation boundary (upper edge of first
level) was established:
a)
Course of concession line
b)
Permissible approach to villages
c)
Thickness of mineable coal seam at the boundary
d)
Necessary general inclination from geotechnical point of view
e)
Necessary minimum profile from technological point of view
f)
Requirements to bench lengths which are meaningful from technological point
of view
g)
Ecological aspects
Bench Design
Position of benches
The Sibovc field shows a varying thickness and a varying inclination of the bench and of the
roof and floor of the seam. The benches must follow these inclinations with the least possible
mining loss.
4 levels are needed for overburden removal with the 4th level (Overburden Level 4) provided
as a mixed level for both overburden and coal mining.
Coal mining is also implemented in 4 levels.
Admissible inclination of benches
The inclination possible to be managed by the machines is 1:33 for excavator operation. For
the inclination of the benches inclinations of 1:40 were chosen in order to be able to follow the
big inclinations of the terrain, roof and floor.
Taking inclination for water drainage into consideration
The planned inclinations provide water drainage. The minimum inclination should not be less
than 1:150. A drainage ditch must be provided on the benches and pump stations shall be provided in the deep positions of the benches.
Slope heights
For the machines SRs 1300 and SchRs 650 slope heights of ca. 20 m have been planned. The
new BWE operates with an average slope height of about 25 m. Greater slope heights can be
carried out using the ramp excavation und interim bench.
Division of Cuts
During the period under review until 2038 there will mostly be parallel operation with varying
advance at the ends of the bench according to the shape of the field. Overburden Levels 2 and 3
will be operated in parallel until the end of the field is reached. For the Overburden Level 1 and
for the coal levels a turning point will be established north of Lajthisht (after 2045). Then the
excavation of the field can be completed by turning round clockwise.
Page 30 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 31 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sum
45,054
0
0
4
656
45,058
656
55,661
0
0
739
5,684
56,400
5,684
100,137
0
0
1,114
9,321
101,251
9,321
132,603
0
0
1
4,383
132,604
4,383
166,865
0
0
264 17,034
167,129 17,034
105,633
0
0
2,891 23,404
108,524 23,404
59,518
0
0
3,219 30,139
62,737 30,139
84,014
0
0
2,560 18,789
86,574 18,789
749,485
0
0
0
0
0
10,792 109,410
760,277 109,410
0
0
0
0
7
408
10
0
425
0
1,447
1,209
2,656
0
1,896
1,925
11,018
11,018
23,261
23,261
84,649
84,649
110,760
3,821 110,760
0
2,035
1,327
123,282
3,362 123,282
11
1,688
9,536
99,986
11,235 99,986
401
2,355
11,218
138,839
13,974 138,839
332
2,302
13,294
128,596
15,928 128,596
751
0
12,131
0
38,519
0
0 720,391
51,401 720,391
Page 32 of 257
Sum
Overburden
10m
45,054
0
0
4
45,058
55,668
408
10
739
56,825
100,137
1,447
1,209
1,114
103,907
132,603
1,896
1,925
1
136,425
166,865
2,035
1,327
264
170,491
105,644
1,688
9,536
2,891
119,759
59,919
2,355
11,218
3,219
76,711
84,346
2,302
13,294
2,560
102,502
750,236
12,131
38,519
10,792
811,678
Sum
Coal
O :C
10t
11,674
11,674
3.86 : 1
28,945
28,945
1.96 : 1
93,970
93,970
1.11 : 1
115,143
115.143
1.18 : 1
140.316
140.316
1.22 : 1
123.390
123.390
0.97 : 1
168,978
168,978
0.45 : 1
147,386
147,386
0.70 : 1
829,802
829,802
0.98 : 1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 33 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
will be repeated until the required bench height is reached. At the same time the general inclination of < 10 necessary from a geotechnical point of view must be kept.
Mining Development in the Year 2009
The overburden removal of the development will continue in 2009 until the utilization of the
opencast machines starts.
Until use of Excavator E8B SRs 1300, Excavator E8M SRs 1300 will work in Overburden
Le-vel 1. Afterwards, the excavator is shifted to Coal Level 2.
The excavator in Overburden Level 1 will work exclusively at the eastern wing of the belt
conveyor system. The residual overheights above Level 1 at the eastern wing will be removed
by Truck and Shovel.
The mine equipment from the Bardh/Mirash mines will also stop working step by step. They
will be refurbished basically and travel to their new operation positions.
The use of the machines is planned as follows:
-
In the first coal level the major part shall be removed by the efficient mine excavator.
The operation position in the northern slope of the Bardh/Mirash mines will be prepared using
bulldozers and Truck and Shovel. The mining direction will be the same as with all the other
levels west-east. A belt wagon BRs 1600 will be used in Level 1 for the removal of the mine
overburden.
-
Page 34 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The coal levels will still work with a shortened bench so that the full capacity cannot
be reached.
Mining Development in the Year 2011
The use of Truck and Shovel for supporting Overburden Level 1 will continue.
In the Overburden Level 1 the excavator will start to work alternately at the western
and eastern wing of the divided belt conveyor system.
In the other overburden levels there will be a regular operation.
In the coal extraction all levels will still work with shortened benches.
Mining Development in the Year 2012
The use of Truck and Shovel for supporting Overburden Level 1 will continue.
In the overburden levels the overburden machines will continue to work as planned.
At the end of 2012 the bench in Coal Level 1 will be extended into the direction of the
western boundary line. The other levels will still work with a shortened bench.
Mining Development in the Year 2013
The use of Truck and Shovel for supporting Overburden Level 1 will continue.
In the overburden levels the overburden machines will continue to work as planned.
In 2013 the Coal Level 1 will have reached its planned bench in the area of the western boundary line. In Level 2 the cutting of the bench and the bench extension into the direction of the western boundary line will have started by which a regular operation in the main
excavation levels of the coal is possible. By this the development operation for the mine can
be regarded as finished.
Mining Development in the Period 2014 2018
The use of Truck and Shovel for supporting Overburden Level 1 will continue.
In Overburden Level 1 the pivoting of the west and eastern wings of the belt conveyor system
will almost be finished. Levels 2 to 4 will develop as planned. The head conveyors of Level 1
and 2 will still be on one bench.
The Coal Levels 1 to 4 will reach their planned benches. In 2016 a newly built excavator SRs
1300 or equivalent will be used for Level 4. The excavator will mostly work in the west part
of the deposit. In the east the belt conveyor system will be moved to the height of Level 3.
Both bench conveyors will charge to one head conveyor system.
Mining Development in the Period 2019 2023
The use of Truck and Shovel for supporting Overburden Level 1 will continue.
In Overburden Level 1 the bench will finally be straightened. In the west part there is a rise
within the area of the hill of Shipitull in all levels. Owing to the increased cut height the ramp
Page 35 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
excavation will have to start. The bench between Level 1 and 2 is divided so that the head
conveyors will be separated in future.
The Coal Levels 1 to 4 will continue their normal work on their planned benches.
Mining Development in the Period 2024 - 2028
The use of Truck and Shovel for supporting Overburden Level 1 will continue. The major part
of the mass extraction will be carried out during the period under review.
In the Overburden Level 1 both belt conveyor systems will be pivoted separately. There will
be a greater advance at the beginning and the end of the bench compared to the middle by
which the shape of the terrain will adapt to the valley of Sibovc. The other overburden levels
will pivot normally. In the west the benches will rise in the area of the hill of Shipitull. The
Overburden Level 2 will reach the highest area of the hill.
The coal levels will develop as planned. Towards the end of the period under review a new
inclined conveyor system will be used for the coal transport. From this time the Coal Levels 1
and 2 will be on the same height so that one head conveyor can be used. At that time the distribution station within the area of the inclined conveyor of the Overburden/Coal Level 4 will
also be rebuilt to fit the new inclined conveyor system.
Mining Development in the Period 2029 - 2033
The use of Truck and Shovel to support Overburden Level 1 will come to an end during the
period under review.
During the period under review the excavation in the Overburden Level 1 immediately at the
valley of Sibovc will finish.
The other overburden levels will leave the hilly area of the village of Shipitulle.
The coal levels will develop as planned. Coal Levels 3 and 4 will finally be converted to the
new inclined conveyor system, too, and continue to charge to one head conveyor system.
Mining Development in the Period 2034 2038
Overburden will only be excavated in the Overburden Levels 2, 3 and 4. The Overburden
Level 2 will end on the main part of the bench in the valley of Sibovc and will continue on a
shorter bench in the west part in order to resume the excavation with a new cut in the north of
Sibovc at a later time.
Towards the end of the period under review the third overburden level will also reach the valley of Sibovc. After 2038 the mining direction will have to change from west-east to eastwest.
The coal levels will develop as planned. In the Coal Level 3 the removal of overburden from
the floor will become more and more necessary owing to the course of the bench.
Page 36 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
m bcm/a
3.6
3.6
8.3
4.3
19.8
4.6
4.6
10.6
5.4
25.2
Page 37 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The nominal capacity for the coal excavation in Sibovc amounts to:
Reliable assumption
VE
m t/a
SchRs 650
SRs 1300
SRs 1300
New SchRs 650 /SRs 1300
SUM
5.9
5.0
5.0
5.0
20.9
Maximum assumption
in
7.3
5.9
5.9
5.9
25.0
Owing to the overburden to coal ratio of 1.2 m : 1 t, this equipment complex is suited for the
long-term operation of Sibovc.
Development of employees
The following tables and graph give a survey on the staffing:
Year
Sibovc per 01.01.
+ new staff from
Mirash/Bardh
- Fluctuation
+ newly employed/recruited
Average of the year
Sibovc per 31.12.
2007
01.01.
0
2009
31.12. 01.01.
1370
31.12.
500
870
630
10
10
10
10
10
10
250
1150
500
Year
Sibovc per 01.01.
+ new staff from
Mirash/Bardh
- Fluctuation
- redundancy to market
Average of the year
Sibovc per 31.12.
2008
31.12. 01.01.
500
2010
01.01.
2000
1685
1370
2011
31.12. 01.01.
2110
2000
2012
31.12. 01.01.
2800
31.12.
160
765
40
50
0
2055
75
0
2455
55
85
2750
2110
Page 38 of 257
2800
2700
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Administration
Main Equipment+Belt
Conveyor
Auxiliary Equipment
Workshops
Other
SUM Personnel
2012
2013
2014
270
1125
20152022
260
1090
20232032
270
1100
20332036
250
1080
20372038
250
1040
280
1220
275
1180
370
590
240
2700
370
570
235
2630
365
560
230
2550
360
530
210
2450
360
550
220
2500
360
510
200
2400
360
500
200
2350
3000
2500
2000
1500
Sibovc
Employees in
Mirash / Bardh per 01.01.
Employees in Sibovc
per 01.01.
Staff per 01.01. - all Mines
Mirash / Bardh
1000
500
0
2006
2007
2008
2009
2010
2011
2012
Year
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The optimal stock on auxiliary equipment in case of maximum production is shown in a Table
below.
Type
Dozer
Pipelayer
Wheel Dozer
Wheel Loader 17t
Wheel Loader
Excavator Loader
Telescope Crane 90t
Telescope Crane 60t
Telescope Crane 45t
Telescope Crane 30t
Forklift 2t
Forklift 5t
Truck payload 12t, 3-axle
Truck with hydraulic crane
Truck with lifting Platform
Dump Truck
Cable reel Trailer
Low Bed Trailer
Fuel Truck
Lubrication Truck
Tractor
Hydraulic Backhoe (crawler)
Hydraulic Backhoe (wheel)
Grader
Trench Cutter
Single Drum Roller
Jeep
Pick-up
Jeep 12 seats
Personnel Transporters (36
Minibus
Ambulance
Fire Fighting Truck
Drilling Machine
Workshop Container
Mobile Workshop
Mobile Lightings
Winding Support Drum
Vulcanisation Set
Diesel Generator
Water Truck
Spraying Galleries
Pumps
[ kW ]
230 - 300
180
250
180
120
Overb.
10
3
3
1
340
270
270
200
130
130
230
60t
180
1
1
200
180 - 200
1
1
1
2
160
150
100
75
100
140
1
3
2
1
4
1
2
1
3
3
2
1
4
1
0.5
2
1
2
1
1
2
1
4
10
Page 40 of 257
7
9
1
2
3
1
2
2
total
22
5
2
8
2
2
1
1
1
3
2
2
3
7
2
2
1
2
2
1
2
5
2
2
1
1
17
15
2
9
2
2
1
3
1
2
6
1
2
4
1
4
10
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The establishment of the auxiliary equipment fleet will be adjusted to the development of capacity in the opencast mine. The first auxiliary machines have to be put in operation already
before the heavy-duty equipment will start work to prepare their starting position
The mobile auxiliary equipment has a smaller economic service life compared to the main
equipment. Depending on the type of equipment and the conditions of use this time varies between 3 and 12 years.
For special works, linked with large mass movements, the application of draglines has been
foreseen. These machines can be variably used at reasonable costs and they can be shifted
within the mine with low expenses.
A transport crawler is required for the shifting of the belt driving station and other heavy assemblies up to a weight of 350 t. Such a transport crawler is available in the existing mines
Bardh and Mirash. The transport crawler, financed by the EAR was delivered in 2003 and is
in a good technical status. Thats why a general rehabilitation is not foreseen before recommissioning in the Sibovc mine.
For further auxiliary equipment the total cost estimate is as follows:
The investments/reinvestments for auxiliary equipment amount to 133 MEUR until 2038.
About 26.5 MEUR are for initial investments, for rehabilitation measures of the heavy auxiliary equipment 2.1 MEUR and a sum of 104.1 MEUR for replacement investments. The replacement investments include a sum of 13.5 MEUR for the purchase of 3 new draglines.
Yearwise Investments for auxiliary Equipment in m:
Year
Investments
07
5.7
08
6.4
09
10.2
10
1.8
11
1.2
12
3.3
13
1.1
14
3.5
15
5.9
16
2.2
17
4.0
Year
Investments
18
2.5
19
3.6
20
4.5
21
7.2
22
1.8
23
1.5
24
3.6
25
2.7
26
3.4
27
11.6
28
6.9
Year
Investments
29
1.8
30
2.8
31
7.8
32
5.1
33
8.8
34
1.6
35
0.4
36
2.9
37
3.3
38
3.5
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The following construction measures are required for preparing the development of the lignite
opencast mines as well as for securing the auxiliary processes:
The determination of the investment costs for infrastructure for the Sibovc mine base on the
assumption that the costs for the basic rehabilitation of the buildings and facilities which can
be used for this mine are already contained in the scope of investment of the Mid Term Plan.
Lease costs for workshops, warehouses, offices and washrooms
Infrastructure and 20072009- 201420192024Surface Facilities
2008
2013
2018
2023
2028
[T]
[T]
[T]
[T]
[T]
Mine roads (gravel)
2.806
7.015
7.015
7.015
7.015
Mine roads (as800
250
250
250
250
phalt)
Subtotal roads
3.606
7.265
7.265
7.265
7.265
Erection yards
200
500
500
500
500
Workshops
and
2.040
5.100
5.100
5.100
5.100
Warehouses
Mine offices
1.750
4.375
4.375
4.375
4.375
Washrooms
and
1.426
3.564
3.564
3.564
3.564
Sanitary facilities
Total
9.022
20.804
20.804
20.804
20.804
20292033
[T]
6.391
20342038
[T]
3.895
20072038
[T]
41.152
250
250
2.300
6.641
500
4.145
500
43.452
3.200
5.100
5.100
32.640
4.375
4.375
28.000
3.564
3.564
22.810
20.180
17.684 130.102
Mine Dewatering
The Kosova Basin includes a developed hydrological network with the main collector given
by the river Sitnica. This river crosses the basin from south to north and drains off 80 % of the
accumulating surface water northward.
In the past years opencast mine dewatering was not sufficient due to the bad condition of the
auxiliary equipment fleet. This lead to problems in the production process, since passing of
the working benches and the mine access roads could not be guaranteed. However, drainage
in Sibovc shall be improved as against the present status.
The following works shall be realised for a sufficient dewatering:
Planned installation of main collecting ditches from the working levels and dump
surfaces to the main drainage plants with continuous adjustment to the mining position
Establishment of the drainage of rainwater on all working levels
Discharging of permanent water accumulations on the dumps
Drainage of dammed up water at the slope foot of the inside dumps
Page 42 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The costs were determined on the basis of length and number of drainage ditches.
Basic prices are:
70 / m channel (concreted)
7 / m channel (not concreted)
Due to the opencast mine advance (100 120 m per annum) there have to be installed the
ditches for those lengths 1.5 times per year. These are 41.25 km per year. The annual expenses come to 288.7 T/a.
Length of Channels and Costs
Up to
2013
of 115
on km
Length
ditches
benches
Length in km/a
19
20142018
127
km
20192023
147
km
20242028
164
km
20292033
164
km
20342038
135
km
25.4
29.4
32.8
32.8
27.0
Ditches in km/a
28.5
38.1
44.1
49.2
49.2
40.5
Price in 1000
199.5
266.7
308.7
344.4
344.4
283.5
SUM
Average
852
km
27.5 km
27.5
1278
km
8950
41.25
288.7
Page 43 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Measures
Production of Coal in t
Claim of land in ha
Return of areas in Sibovc
20142018
20192023
20242028
Sum
0.15
271
0
46.28
137
0
93.74
102
0
121.81
140
0
98.74
183
38
96.09
89
42
96.09
236
132
552.9
1158
212
0.4
0.3
0.4
0.5
0.3
0.5
2.4
0.5
0.1
16.6
33
0.2
17.9
32
0.1
5.9
15
0.1
13.0
14
0.1
18.6
25
3.5
0.4
1.0
19.6
91.6
36
112
* escalated
The main part is reserved for the provisions needed for the final shaping. This amount to be
provided for the shaping of the post-mining landscape (until handing over and release from
the mining authority) will come to about 0.15 /t coal.
Resettlement
The resettlements and especially the resettlement of Hade village with its 2500 heads population have great influence to the future mining development. On the entire Sibovc field live
approximately 5700 people in four villages and separate settlements. Hade is the largest village. There are two resettlement cases of Hade village: (a) the emergency evacuation of people living in the dangerous zone close to the unstable Northern slope of the existing Bardh and
Mirash mines; (b) the resettlement of the remaining larger part of Hade outside the endangered zone.
The (a) emergency resettlement has been started in 2002. This partial resettlement of village
Hade was unavoidable since public safety must be ensured and the safety zone must be used
for the final rehabilitation of the unstable Northern slope of the existing mines. Now, (June
2005) it is almost finished.
The (b) resettlement of the larger remaining part of Hade has not been started yet. There are
doubts that such resettlement could be undertaken by using emergency procedure. In the
worst case such action might disturb the public acceptance for new lignite mining activities in
Kosovo.
A democratic socially acceptable resettlement procedure of the Hade village compliant to EU
standards would take at least 8 years. Bad practise by the mining enterprise in the past caused
a loss of trust by the villagers. There are still ongoing court challenges against KEK from prePage 44 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
m
1.02
0.21
0.02
2.1
3.35
(inside villages)
(outside villages)
m
4.19
0.98
0.09
0.75
6.01
m
0.82
0.94
0.31
1.50
3.57
Sum
m
6.03
2.13
0.42
4.35
12.93
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Environmental aspects
The investigations did not indicate any obstacles to use the Sibovc coal field as fuel supplier
for the existing or new planned power plants. The environmental impact is described in Part
III of the Main Mining Plan.
Page 46 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
2 Introduction
2.1 Allocation and Geographical Overview
The geological evaluation and interpretation for Part II Main Mining Plan for New Sibovc
Mine Technical Planning was conducted for the Sibovc Licence Area which covers some
19.7 km2 (Fig. 2.1-1).
According to the Terms of References (TOR), chapter 2.1 the main goal of the Main Mining
Plan for the New Sibovc Mine is:
to provide security, both in the technical and economic terms, of future electrical power
production in Kosovo, as defined in the White Paper, through the guarantee the coal
supply security and economical viability over the entire life of the existing power plants and
the new power plants (approximately 30 years).
The Main Mining Plan has to contain all necessary facts, calculations and elements
needed to guarantee sufficient coal production for Kosovos energy demand. (TOR, chapter 2.3.2)
Thus, general geological aspects which do not affect the future coal production processes are
not contained. These can be found in Part I Main Mining Plan for New Sibovc Mine Basic
Investigations and in the Elaborat O klasifikaciji, kategorizaciji i proraunu reservi ugla
eksploatacionog polja Sibovac kosovskog ugljenog basena, Knjiga I, Tekst (Rudarski Institute 1997)
Page 47 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 2.1-1
Morphologically the Kosova Coal Basin forms a extended valley where the differences in
elevation do not exceed 80 m. Around the river Sitnica stretches a central plane part followed
by a more hilly terrain nearing the mountains icavica Golesh and Sharr.
The basin is surrounded by an elevated relief with Kopaonik massive, Kozic, Zhegovc Lisic
in the East, Montenegro massive in the South and icavica, Golesh, Carnaleva as well as
Sharr mountains in the West and Northwest. The mountains around reach elevations from 900
to more than 1600 m.
The Sibovc Concession Area follows to the West roughly the limit of the lignite deposition;
towards the North it extents to 4729000 Northing; in the Northeast it is defined by a Northwest-Southeast aligned diagonal in the main flow direction of the Sitnitca and is bend in the
Southeast to a southernly direction along the border of the decoaled Brand mine; the southern
boundary is long the Bardh-Mirash concession boundaries.
Page 48 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 49 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Year
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
SUM
Lignite
Demand
existing
TPP A
Lignite
Demand
existing
TPP B1+B2
1.8
2.0
2.0
3.3
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
3.14
1.57
5.0
5.0
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
2.65
56.56
102.70
New
TPP Kosovo
B3-B6
2.71
5.42
5.42
5.42
5.24
5.24
5.42
8.13
10.84
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
246.40
Page 50 of 257
New
IPP
C1 C3
2.71
5.42
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
176.70
Other
Lignite
Consumers
Total
Coal Demand
0.1
0.1
0.1
0.1
0.3
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
14.00
6.9
7.1
7.4
8.7
10.35
10.35
10.35
13.06
15.77
15.87
15.87
18.40
21.11
22.49
23.63
24.59
24.41
24.41
24.77
21.94
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
596.45
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The coal demand scenario set out in table above bases on the following principles and assumptions:
For the time 2005 up to 2007 the production level already planned is applied, that
means 6.9 up to 7.4 mt/a will be provided.
The geological reserves of the existing mines come to about 43.7 mt (mineable). This
is calculated from 2005 on (see Mid Term Plan).
Kosovo will export energy based on lignite (so it will enter in South East European
Regional Market)
Construction of new TPPs (7*350 MW-units) mainly for electricity supply into REM
(Regional Electricity Market). The start of production of new Thermal Power Plants is
2012
The grid of the REM will be reinforced to allow power transmission
The assessed output of coal from the existing mines (Bardh/Mirash) and the coal haulage required from the new mine(s) is shown as follows:
Tab. 3.1-2
Year
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
Sum
Coal from
Bardh
Mt
6.9
7.1
7.4
8.7
7.9
3.2
2.5
43.7
Mirash
Page 51 of 257
Sum = Demand of
Coal
mt
6.9
7.1
7.4
8.7
10.35
10.35
10.35
13.06
15.77
15.87
105.85
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 52 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
4 Geological Conditions
4.1 Introduction
The basement of the Kosovo Basin in the Sibovc Concession Area and the exposed surrounding areas to the West are built up by Palaeozoic to Mezozoic crystillane rocks (Fig. 4.1-1).
The basin fill consists of Upper Cretaceous strata which are unconformably overlain by Tertiary clays in which lignite is interbedded.
The Sibovc area was site of luxuriant vegetation growth that finally became overwhelmed by
sedimentation and led to the formation of substantial stratiform lignite deposits of up to 90 m
seam thickness.
Towards the West the lignite deposition is tectonically bounded by the development of a series of predominantly NNW-SSE striking faults. The geological work for the Main Mining
Plan for New Sibovc Mine reveals that the tectonic movements were already active during the
lignite formation and controlled the deposition of organic material and anorganic clay (Annex
II/4.4-12).
These findings differ to the previous geological model (Rudarski Institute 1997) which assumes purely post depositional tectonic movements. Thus, in that model depth differences at
top or base of the Lignite Formation and thickness variations were attempted to explain by
extensive faulting.
The eastern limit is characterized by sedimentological pinch-out.
The characteristic development of the overburden section is shown on the two cross-sections
in Annex II/4.4-12.
Page 53 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.1-1
Page 54 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
4.2 Sedimentology and Petrography of the Pliocene Lignite Deposit in the Sibovc Area
A characteristic vertical development for the Pliocene lignite deposition is shown in Fig. 4.2-1
for borehole G1-XXXIII3.
Fig. 4.2-1
Typical vertical lithological sequence and Net CV distribution for the lignite deposition in the Sibovc Concession Area, Borehole G1-XXXIII3.
Overlying the massive footwall green clay interbedded lignite and clay with varying lignite
content and subordinated ash layers are developed and form the basal part of the Lignite Formation. The middle and upper part of the Lignite Fm. is built by a frequently massive lignite
seam with generally upwards decreasing intercalation of clay layers. Within the seam section
generally Net CV is increasing upwards. Occasionally (as in the shown borehole) the hangingwall contact of the Lignite Seam is gradually with a development of a thin transition from
lignite to the grey clay.
The terms Lignite Fm. and Lignite Seam were introduced for the Main Mining Plan for
New Sibovc Mine in order to define vertical upper and lower mining boundaries. Hereby, the
Lignite Fm. represents the litho-stratigraphic interval between the overlying massive grey clay
and the bottom massive green clay. The lignite seam is defined for the section where the Interburden-to-Coal ratio is below 50% and the thickness of an individual clay interburden layer
is below 5 m.
Page 55 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
It should already be mentioned here, that clay intercalations more than 0.50 m have been
mainly removed from the [coal quality] samples (Rudarski Institute 1997). Consequently,
main properties as Net CV are not known.
The distribution of interburden layers that are larger than 0.5 m has been recorded for the
boreholes in the Sibovc Concession Area (Appendix B, Table 4.2-1), which is summarized
Tab. 4.2-1 and Fig. 4.2-2.
Tab. 4.2-1
Seam Increments
Interburden
Layers
0.5 to <1.0m
Interburden
Layers
1.0 to <2.0m
Interburden
Layers
=>2.0m
Cumulative
Thickness
[m]
Interburden to
Coal Ratio [%]
Slice 0 to <20m
127
66
43
327.6
4.1
Slice 20 to <40m
169
81
47
361.1
5.3
Slice 40 to <60m
195
124
68
536.6
11.3
76
54
26
207.3
12.9
567
325
184
1432.6
6.9
252
277
296
1611.6
65.4
Slice >60 m
Page 56 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.2-2
Within the Lignite Seam interburden layers constitute 6.9% of the gross seam thickness
whereby 53% are represented by layers under 1 m thickness. 30% are between 1 and 2 m,
17% are thicker than 2 m.
The vertical distribution shows an increasing trend from top to bottom seam. The 0-20 m slice
has only 4% interburden increasing to 13% for the deepest interval.
Outside the Lignite Seam but still within the limits of the stratigraphic unit of the Lignite
Formation the interburden volume is 65%. This figure stresses the undertaken necessary mining boundary definitions for the mineable Lignite Seam against the stratigraphic unit.
The interburden thickness has been mapped for the Lignite Seam Fig. 4.2-3 and Annex II/4.44 and for the 20 m increments (Annexes II/4.4-5 to 8).
Fig. 4.2-3
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Already on Fig. 4.2-3 which displays lumped interburden layers regardless their stratigraphic
position a patchy distribution of high thickness values without any clear directional trends can
be observed. Most of the high contour areas are generated by only one borehole recording. As
expected that is even more pronounced on the maps for the 20 m slices.
We can not distinguish whether the scattered and patchy contour pattern is caused by inconsistent qualities of borehole descriptions and/or by geological reasons, i.e. the clay intercalations have a very limited extent below the borehole spacing.
Regardless of the causes it is obvious that a correlation of the interburden between the boreholes and a subsequent generation of predictive model cannot be realized.
The following figure illustrates the correlation problems between boreholes which are actually
closer spaced than on the average.
Fig. 4.2-4
A
B
C
We understand the produced interburden distribution map as guidelines to indicate the possibility of the development of interburden layers. A predictive model could only be generated
Page 58 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
during accurate recording of the geological situation during the movement of the excavation
front and by gathering closer spaced additional boreholes.
Petrography analyses of the coal
(compiled from Rudarski Institute 1997)
Reliable petrographic analysis is available from three boreholes. They qualify the lignite as
xylit rich with small or big marshy coal proslojcima. The medium content of the clay is 3540%, and it appears in the form of independent grains or almost linked with organic material.
The pyrite appears in the form of spherical impregnations grain-size around 25 microns.
The following table shows the results of quality and quantity of the analysis.
Borehole
DJ4-XXXXIV
DJ4-XXXXIV
DJ4-XXXXIV
DJ4-XXXIII4
DJ4-XXXIII4
DJ4-XXXV
DJ4-XXXV
From (md)
7.6
19.8
24.2
44.5
48.0
6.7
24.1
To (md)
7.8
20.0
24.5
44.7
48.2
6.8
24.4
Material and
Sample No.
Volume %
______________________(1)____(2)_____(3)_____(4)_____(5)____(6)_____(7)____________
Tekstinit
9.5
31.5
35.5
20.5
18.5
16.0
32.5
Ulminit
6.0
18.0
17.5
17.0
21.0
5.5
18.0
Atrinit
11.0
11.5
12.5
11.5
12.5
12.0
11.0
Densinit
2.5
2.0
5.0
3.5
4.5
0.5
3.0
Gelinit
0.5
1.0
1.5
2.5
2.0
0.5
Liptinit
2.0
3.0
4.5
4.0
3.5
4.5
3.5
Inertinit
3.5
3.5
2.0
1.0
2.5
1.5
Clay
63.5
28.5
21.5
49.5
34.5
59.0
26.5
Pyrite
1.5
1.0
0.5
1.0
0.5
3.5
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The Lignite Formation is overlain by grey clay which is partially described as marly or sandy.
Layers with abundant fossil content are frequently mentioned but the borehole descriptions do
not allocate the depths of these.
Sporadically sand layers of up to several meters thickness occur apparently concentrated
along the morphological highs. They may have been deposited as aeolian sands. However,
detailed descriptions of the sedimentological texture are missing.
Sand in the immediate hangingwall of the lignite has been only recorded in one borehole
along the cross-sections (SbDJ6XXXIII0).
In the river cuts of the Sitnitca and the Sibovc river no direct lignite-to-sand contact has been
recorded in the boreholes. However, such setting cannot generally be excluded due to the limited areal extent of the sand bodies.
The uppermost 10 m describe the weathering zone and consist of yellow clay (i.e. the weathering product of the grey clay) and of generally 2-3 m humus.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
A total of 217,395.30 m were drilled by these boreholes. The total depth is ranging between
6.80 m and 200.50 m with an average at 103.26 m. On the average the boreholes were drilled
to some five meters into the green clay. 41 holes were not drilled to the base of the seam.
The top of the seam has been encountered between 2.30 m and 137 m md (measured depth)
with an average at 43.85 m. The base was penetrated between 3.00 and 193.20 m md with an
average at 93.20 m. The structural position for the top of the seam is between 494.60 and
623.10 mMSL (meter above mean sea level) with an average at 550.28 mMSL. The elevation
for the base is between 530.90 and 663.30 mMSL with an average at 594.00 mMSL.
The seam thickness is between 0 and 93.30 m. The average is at 51.07 m.
Drillhole locations, depths and thickness for the Lignite Fm. and Lignite Seam are given in
Appendix B:Tab. App-B-4.5-1 of the Main Mining Plan for New Sibovc Mine.
Page 61 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Drilling with bentonite and water mud may have influenced substantially the natural moisture
content of the coal as a consequence of the artificial increase of water. However, part of the
moisture from the sample was removed by evaporation process depending upon prevailing
weather conditions since the recovery of the sample from the drillcore up to the start of sample preparation in the lab was consuming indefinite time intervals.
Coal samples acquired from the geological exploration drills include several examination
processes: not fully technical analyses, fully technical analyses, chemical analyses of the coal
and ash, as well as ash solubility.
The not-fully technical analyses imply the determination of the moisture content (V), ash content (P), combustion material (S.m.) and lower heating value. Moisture, ash, and combustion
material are stated as percentage, while the heating value is shown in KJ/kg.
The fully technical analyses include moisture content, ash content, fixed Carbon volatile matter, combustion material, total sulphure, sulphure in the ash, and lower heating value. All
mentioned parameters are shown in percents except the heating value which is shown in
Kcal/kg, respectively in KJ/kg.
Chemical analyses of the coal and ash include the determination of the SiO2, Al2O3, Fe2O3,
CaO, MgO, SO3, TiO2, Ns2O, and K2O.
All mentioned analyses are determined on the basis of the following standards:
FULL TECHNICAL ANALYSIS
Moisture
Ash
Remaining coke
Volatile material
Combustion material
Bottom heating value
Total sulphide
Sulphide in the ash
Combustion sulphide
gravimetric method
gravimetric method
gravimetric method
gravimetric method
calculation method
calorimeter bomb
gravimetric method
gravimetric method
calculation method
JUS.B.H8.311
JUS.B.H8.312
JUS.B.H8.317
JUS.B.H8.317
JUS.B.H8.318
JUS.B.H8.315
JUS.B.H8.313
gravimetric method
gravimetric method
gravimetric method
gravimetric method
gravimetric method
gravimetric method
photometric method
hot-photometric method
hot-photometric method
Page 62 of 257
JUS.B.H8.360
JUS.B.H8.362
JUS.B.H8.364
JUS.B.H8.365
JUS.B.H8.366
JUS.B.H8.369
JUS.B.H8.363
JUS.B.H8.368
JUS.B.H8.368
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Besides the described methods for the above mentioned parameters spectrophotometric
atomic absorption and hot atomic absorption methods were also applied.
Page 63 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
II/4.4-1
II/ 4.4-2
II/ 4.4-3
II/ 4.4-4
II/ 4.4-5
II/ 4.4-6
II/ 4.4-7
II/ 4.4-8
II/ 4.4-9
II/ 4.4-10
II/ 4.4-11
II/ 4.4-12
I/ 4.6-1
I/ 4.6-2
For the Net Calorific Value Distribution a 3D Block Model has been generated (see chapter
4.6.3).
The applied Methodology during the Modelling is described in Main Mining Plan for New
Sibovc Mine Part I
Page 64 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 65 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.6-1
The following table provides structural characterisation data for the evaluated areas:
Tab. 4.6-1
Page 66 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc Concession Area, Average Coal Qualitiesfor the Lignite Seam from Geological
Model Grid
11.29
14.28
15.33
16.87
38.19
1748
7834
8296
8657
9683
0.69
0.95
1.07
1.19
2.93
Midrange:
Range:
Interquartile Range:
Median Abs. Deviation:
24.74
26.90
2.59
1.20
5716
7935
823
402
1.81
2.25
0.23
0.12
Mean:
Trim Mean (10%):
Standard Deviation:
Variance:
15.86
15.64
2.31
5.35
8146
8214
762
580561
1.09
1.08
0.20
0.04
Coef. of Variation:
Coef. of Skewness:
0.15
1.88
0.09
-1.72
0.18
1.66
Page 67 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.6-2
Block Model of the Sibovc Mining Concession area. Explanations see below.
The Sibovc Block Model is a spatially-referenced database that provides a multitude of querying and reporting possibilities. Information contained in the Block Model may be retrieved as
text reports or may be accessed interactively supplying colour coded representations. Records
in the Block Model are related to discrete volume elements or blocks.
Each block of the Sibovc Block Model assumes values for each of the coal quality parameters,
(net calorific value, ash content and total sulphur content). These values were applied to the
entire volume represented by each block. Fig. 4.6-3 gives a summary of the Sibovc Block
Model Master definition, and its details of the attribute types (coal quality parameters).
Page 68 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.6-3
A block size of 50m x 50m x 10m has been selected to consider borehole spacing and previous
grid modelling concepts. Sub-blocking has been performed to enable creation of smaller blocks
of 25m x 25m x 5m, if necessary. The chosen parameters allow the model to more effectively
represent the various constraints which are applied during the course of modelling. Constraints
are spatial delimitations which determine the shape of the Block Model and the ranges which
have to be filled by interpolating values. The Sibovc Block Model Master has been constrained
by the Structural Model which contains information of
Sibovc concession area (polygonal line string file)
Seam base (surface digital terrain model, DTM file)
Seam top (surface digital terrain model, DTM file)
Interburden boreholes, i.e. assigned gaps in sampling (23 solids 3DM file)
Topography with mining situation of 2012 (surface digital terrain model, DTM file)
Fault west1 (vertical surface digital terrain model, DTM file)
In preparation for populating the Sibovc Block Model with data, elevation composites of sample data taken from the coal table of the Geological Database have to be produced. For this
reason an elevation range of 430,620,10 was specified with an extent of 5 and a type of +/-
(Fig. 4.6-4). This means between 430m and 620m (above mean sea level) a composite was
formed for every 10m. The usage of +/-method ensures that a range of 5m is applied both
below and above the nominal elevation. The resulting grades are weighted by length and stored
in 20 string files (one string file for each nominal elevation).
Page 69 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.6-4
Compositing by elevation
(with a range of elevation between 430 and 620,stepwidth 10 m, an extent of 5 and a
type of +/-; see text for further explanation).
The 20 string files which store the elevation sample data were used to estimate values of each
appropriate block of the Block Model based on the weighted values of data points closest to the
central point of the blocks. In this case the weighting is the result of kriging the data points to
provide the best linear unbiased estimator. The required variogram parameters have been developed from a Geostatistical study. Variogram model / kriging run parameters and additional
search parameters have been used to estimate values for each coal quality parameter (net calorific value, ash content, total sulphur content):
900
005
For the nugget a value of 0 has been used to ensure that the estimated values are not dampened
and the input sample values are not diluted by kriging interpolation.
Page 70 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
An interpolation was made considering the fault west 1 (Fig. 4.6-2) separating the Sibovc concession area into two subranges, the Sibovc west and the Sibovc east one. The suggested vertical dislocation of the coal seam along fault west1 substantially affects the interpolation. Therefore the interpolation has been processed separately in the two subranges.
The block model provides comprehensive information to characterise the Lignite deposit
within the Sibovc concession area. The following table Tab. 4.6-3 summarizes splits by various
categories and cut-offs. The horizontal sections are included in Appendix B of the Main Mining Plan (Geological Database).
Tab. 4.6-3
Category
Percentage of Total
Seam Volume
(990 mio tons)
1. 1000 kJ Increments
3000-4000
0.0
4000-5000
0.1
5000-6000
0.6
6000-7000
5.8
7000-8000
23.4
8000-9000
48.1
9000-10000
21.5
10000-11000
0.5
Total
100.0
2. Cut-off 5400 kJ
<5400
0.2
=>5400
99.8
3. Minimum Input for TPP A (6270 kJ/kg)
<6270
1.2
=>6270
98.8
4. Minimum Input for TPP B (6720 kJ/kg)
<6720
3.5
=>6720
96.5
5. KEK Classification Scheme
0-5440
0.2
5440-6700
3.2
6700-7950
24.5
7950-9210
58.2
9210-11000
13.9
Total
100.0
Page 71 of 257
Average
(kJ/kg)
3798
4639
5668
6675
7600
8510
9350
10113
8359
4953
8365
5802
8390
6289
8435
4974
6352
7478
8574
9525
8359
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 72 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.7-1
For the stabilisation of the galleries with a height of 2 m and width of 3 m was used a wooden
timber set support system. The parallel galleries had a distance of 20 m one to each other,
every 100 m a cross cut was excavated and they followed the given directions of the separations planes. The old roadways were driven parallel to the joint system within the mine. The
galleries were widened to caverns with intervals of 7-20 m and the coal was broken from the
roof.
Due to this method sections of the galleries show a low stability and there is a potential danger
of collapse of the undermined levels under load if they are not already broken or refilled.
In the area North-Western of Hade these caverns frequently collapsed forming more or less
round craters, which show a regular alignment (Fig. 4.7-1).
The dimension of the undermined area in the Sibovc Field has been calculated considering the
following factors:
Calculation of the excavated coal during 1922 to 1966
Existing underground mining maps of the Mirash mine
Position of the old shafts
Site visits of the Sibovc Field for a specific delimitation of the underground mines
Page 73 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The underground mining was abandoned in 1966. The following table shows the overall coal
production of the underground mine. There is no futher reliable documentation on the extension of the old underground mine or the information is at least incomplete.
Coal production of old underground mining in the Kosovo Basin
"Kosovo"
"Krusevac"
"Sibovac"
Years 1952-1958
6.401.434 t
2.921.233 t
255.117 t
Tab. 4.7-1
Coal production of old underground mines within area investigated. (source: INKOS)
Partially, the exploitation fields of the old underground mining were limited by faults. Under
consideration of these production rates for the field Kosovo can be calculated an area of app.
5 km2 and for the field Sibovac of at least 2 km2. The minor production rates from the field
Sibovac show that the excavation only took place near the surface.
The evaluation of all available information proves the assumtion that the extension of the galleries in a northward direction may be larger than supposed.
In the past inhabitants noticed noises from the underground (hammering, picking) about 2 km
in the North of the Village of Hade. Nearby there was probably a shaft, which could have functioned as entrance to the underground mine system. This shaft strengthens the presumption of
such a large extension. The largest distance between a shaft and the outermost galleries did not
exceed 700 meters for technical reasons.
Annex I/4.7-1 shows the complete undermined area how it can be supposed under consideration of all aforementioned arguments and facts.
Page 74 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 75 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.7-2
Private coal mining near the western border of the Sibovc Field
Fig. 4.7-3
Page 76 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 4.7-4
Fritted, red colored clays in the hanging wall of the coal seam
Inertisation
Burnout control
Page 77 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Measured
Indicated
Inferred
Borehole distance
<= 250 m
250 - 500 m
> 500 m
radius of area-of-influence
<=177 m
177 - 354 m
> 354 m
A limitation of the inferred resource area is established by the concession boundary or the
structural boundaries of the coal basin. The resulting classification for the Sibovc Concession
Area is shown in Fig. 4.8-1.
Page 78 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
4729000
Lignite Pinch-out
4728000
TPP B
Lajthisht
4727000
Sibovc
Janjina Voda
4726000
Palaj
4725000
Indicated
Spacing 250-500
Hade
Outside
Dump
4724000
177
Mesozoic
Outcrop
Measured
Spacing <=250
4723000
Outside
Dump
Dump
7500000
0
Fig. 4.8-1
7501000
7502000
7503000
7504000
7505000
The Sibovc Concession Area is relatively dense sampled by boreholes. Main parts are covered
by a regular North-South, West-East orientated 250x250 m borehole spacing. Infill drilling
took place mainly South of the village Sibovc and between Hade and Palaj. Along the northeastern concession boundary ehere the seam thickness decreases to less than 30 m the spacing
is larger than 250 m but still below 500 m.
According to the classification scheme 94% of the total area are classified as measured resources, the remaining 6% as indicated resources.
No cut-off for minimal thickness of the seam is required as the lignite seam is always well
above the technical mineability. Also a cut-off for the thickness of partings was not applicable
for the evaluated concession areas. The boundaries of the seam at the top and the floor are
lithologically defined and also established by the sampled seam section.
The calculation of resources defines solely geological resources or in-situ-resources. The
resource figures are not considering any factors based on the mineability, such as mining losses
or dilution.
Page 79 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The resource calculation is bounded to the concession areas of Sibovc. Losses of resources due
to underground mine workings in the upper part of the seam in some isolated areas are not yet
estimated since no accurate volume estimates are available yet.
A specific gravity of 1.14 g/cm was applied in order to calculate the tonnage of lignite resources. This value is in accordance with former assumptions and allows a comparison of resource figures with various former studies.
Page 80 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Detailed lithological and structural recording of outcrop setting during progressing excavation process including detailed description of interburden layers,
Borings executed with three drilling rigs for the examination of 2500 m of core material
each year. For a reliable geological prognosis, in any case the respective borings should
penetrate the whole seam till the lying green clay of the foot wall is reached. On demand (e.g. in the range of faults) the boring grid should be closer for obtaining more
structural information (recognition of small size structures),
Registration of the strike and dip of the seam. This allows a better planning of the excavation,
Determination of the coal quality on the basis of the samples from the new borings,
Investigation of the whole future field by line seismics,
E-W orientated 2D seismic line investigation for the verification of the extent and
throw of the faults,
Hydrogeological evaluation in the boreholes,
Geotechnical investigations including valuation of the parting plane texture.
Page 81 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
5 Soil-mechanical Parameters
5.1 General
For the determination of geotechnical parameters, all available data have been used (also from
previous explorations) and also data which have been identified in the framework of the Main
Mining Plan for New Sibovc Mine.
To achieve a short-term improvement of the knowledge about the geological/soil-physical
situation or the area of the Northern head slope of the Bardh opencast mine (towards the Sibovc field), 9 boreholes were drilled in 2003/2004 down to the floor of the coal seam. All drillings were sampled; the samples were and/or are still analysed in the laboratories of KEK, DMT
and GMB to their soil-physical properties.
The soil-physical investigation results of the a.m. 9 boreholes can also be used for the establishment of a soil-mechanical model and the specific static stability calculations for Sibovc due
to the analogue geology of the coal fields.
Update of soil-mechanical slope calculations and geotechnical safety concept
The original soil-mechanical calculations by KEK / INKOS base on the calculation method
according to BISHOP. The soil-mechanical parameters for the top overburden and coal used in
the former calculation originate from the exploration report dating back to nineteen seventies.
Newer findings and investigations were not available. No information was available about the
strength parameters of the underclay.
The calculation methodology after BISHOP does not reflect the actual conditions and is therefore not suited to guarantee a soil-mechanically safe operational management. The soilmechanical recalculations were carried out by adopting the calculation method of
BOROVICKA for circular cylindrical and polygonal sliding surfaces and the sliding block
method. To compensate the missing soil-physical properties it was necessary to make assumptions and derive the relevant parameters on the basis of experience with similar material.
Soil-mechanical expert opinion about the static stability of the advancing slope system
in the Bardh mine in Kosovo dated 06.12.2002
1. Supplement dated 09.01.2003 to the Soil-mechanical expert opinion about the static
stability of the advancing slope system in the Bardh mine in Kosovo dated 06.12.2002
2. Supplement dated 23.01.2003 to the Soil-mechanical expert opinion about the static
stability of the advancing slope system in the Bardh mine in Kosovo dated 06.12.2002
Page 82 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
First intermediate analysis results of the core samples from the drilling made by the laboratories of GMB und KEK show a partly conformity with the previously used soil-physical calculation parameter.
The following table contains the soil-physical parameters which were bases for the soilmechanical calculations of the slopes and slope systems. The figures in brackets represent the
analyses of the laboratory samples of the three drillings SH 3, SH 4 and SH 5 for comparison.
Tab. 5.2-1
Soil-mechanical Parameters
Soil-physical parameter
Geological Layers
c
(kN/m)
()
(kN/bcm)
Gray and yellow clay Overburden 14.3
16.2
17.5
2)
(16)
(30)
(17.5)
Coal seam
40
50
12.2
Green Clay (floor strata)
14
16
17.5
2)
(16)
(30)
(17.5)
R
(kN/m)
8
(8)
8
(8)
1)
cR
(kN/m)
5
(10)
5
(10)
1)
1) The residual shear strength (i.e. the residual strength against shearing after extended
shearing, > 15%)
2) The figures in brackets represent the soil physical investigations of the soil samples
from drillings SH3, SH4 and SH5. They represent a partial result originating from statistical evaluations. These values show a good conformity with the previously used
soil-physical parameters. The tendency noticed is that the parameters of the three drillings show more favourable values. Therefore the soil-mechanical investigation results
are more on the safe side.
Based on the analysis of available reports of the soil mechanical laboratory tests performed on
samples from the drill holes SH 3, SH 4 und SH 5 the coefficient k (coefficient of water permeability) is:
Overburden (grey und yellow clay)
k = 4 * 10-10 2.6 * 10-11
Green clay (floor strata)
k ca. 4 * 10-11
Page 83 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 5.3-1
Principal Scheme
The static stability calculation consider both circular cylindrical sliding surfaces (KZP) and
geologically occurring plain, possibly polygonal directed weak zones (VG) in the cohesive
layers of the overburden and the floor.
If location and direction of fissures in the coal and geological faults in the overburden are
known they are not taken into account for the static stability calculations.
Single slopes
Partial slope systems
Total system
Objects to be protected 1)
Si > 1.05
Si > 1.20
Si > 1.20
Si > 1.30
1) Theses are objects to be considered within the framework of static stability calculations as for example roads, rivers, buildings nearby the upper surface edge and the used
large opencast mine equipment
Page 84 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 5.5-1
G,coal < 22
G,overburden < 10
The above defined angels are valid for an overburden and coal thickness of 70
m.
In order to prevent coal fires during the lifetime of the coal slope and the connected
endangering of the static stability of the coal head slope and
the resulting pollution
the following can be done:
In the overburden operation a general slope angle of 15... 20 shall be produced by the
large equipment. Directly afterwards, the general slope angle of < 10 shall be produced by
means of crawlers.
Page 85 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 5.7-1
These slides are caused by single slopes that are too high and cut too steep.
Polygonally directed weak zones with low strengths (polished surfaces) are occurring in certain
areas which are predestined for the formation of slides (see picture below).
Page 86 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 5.7-2
Fig. 5.7-3
Page 87 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Another important factor for reducing the static stability is the jointing of the top clay. Partly,
these joints act as available sliding surfaces on which the slopes fail suddenly, unexpectedly
and rapidly.
Considering the above mentioned soil-physical parameter the following slope angles erf are
required in dependence on the slope height hB. This ensures the static stability of the single
slopes against slides on circular cylindrical and polygonal directed sliding surfaces in the long
run:
0 m <hB < 10 m
10 m < hB < 15 m
15 m < hB < 20 m
erf < 65
erf < 40
erf < 30
An angle of 30 cannot be cut into the side slope by the existing excavators. The slope remains
stable during the excavation process. However the slope stability reduces during the weeks
especially under unfavourable climatic conditions (rainfalls and variations in temperature).This
means that the presence in direct proximity to the slope has to be limited to the operationally
required extent in any case. Therefore operating instructions have to be formulated in accordance with the actual conditions.
Page 88 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 89 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
2005
2006
2007
2008
2009
2010
2011
SUM
Coal to
TPP A incl.
run-of-mine coal
1.6
1.8
2.1
3.4
5.05
5.05
5.05
56
Coal to
TPP B
Coal from
Mirash/Bardh
SUM
Coal from Sibovc
5.3
5.3
5.3
5.3
5.3
5.3
5.3
56
6.9
7.1
7.4
8.7
7.9
3.2
2.5
77
0
0
0
0
2.45
7.15
7.85
161
Further more, the following coal output from the new opencast mine is scheduled on the basis
of the power plant planning defined by the Ministry for Energy and Mining:
Page 90 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.1-2
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
SUM (2012-2038)
Coal to
TPP A and
other Consumer
5.05
5.05
5.15
5.15
5.15
5.15
3.64
2.07
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
271
SUM (2005-2038)
69.96
Coal to
TPP B
(B1 B6)
8.01
10.72
10.72
10.72
10.54
10.54
10.72
13.43
16.14
15.96
15.96
16.14
13.31
Coal to
additional
TPP
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
2.71
5.42
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
1965
1533
349.79
176.7
SUM
Coal from Sibovc
13.06
15.77
15.87
15.87
18.40
21.11
22.49
23.63
24.59
24.41
24.41
24.77
21.94
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
1555
552.75 Sibovc + 43.7
= 596.45 from all Mines
Page 91 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Special attention was paid to an earliest possible release of equipment that was intended for a
further use in the follow-up field. These machines can only be released for rehabilitation from
mid of 2007 which is mainly due to their low present capacity.
The table below illustrates the utilization time of the single machines according to Quarters.
The belt wagons are released parallel with the coal excavators. The coal excavators are decommissioned stepwise within the period from 2009 to 2011 according to the declining capacity in the Mirash/Bardh mines (see Mid Term Plan).
Tab. 6.1-3
E1M
E2M
E3M
E4M
E5M
E6M
E7M
E8M
E9M
E10M
E1B
E2B
E4B
E6B
E7B
E8B
E9B
E10B
P1M
P3M
P4M
P1B
P2B
P3B
2006
2007
2008
2009
2011
2010
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X
X X X X X X
X X X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X X X X X X X X X X X X X X X X X
X
X
X X X X X
X X X X X X X X X X X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X
X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X X X X X
X X X X X X
X X X X X X X
X
X X X X X
X X X X X X X X X X X X X
X
X
X X X X X X X X X X
X X X X X X
The equipment used in the mining field shall be refurbished after releasing. This measure aims
at achieving a considerable increase in the hourly capacity and reliability. Such a refurbishment
will last at least for 6 months (incl. acceptance of extra costs). It would be advisable to calculate 8 to 9 months, since then only normal costs are incurred.
The following utilization times were taken as basis:
Page 92 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
1. SchRs 650
2. SRs 1300.26
3. SRs 1300.24
4. SchRs 650
5. SRs 1300.24
6. SRs 1300.24
E 9M
E 8M
E 9B
E 10M
E 8B
E 10B
Page 93 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Dumping of power plant ash in the mines lies in the responsibility of the power plants and is
not included within the framework of this Main Mining Plan for New Sibovc Mine.
SchRs 650
(E 9M, E10M)
SRs 1300.24
(E8B, E9B and E10B)
SRs 1300.26
(E 8M)
New BWE
Tab. 6.3-2
Type
m
141
m
24
M
36
m
10.56
Mid of
bucket
wheel to
mid of
excavator
m
36
125
22
32
36.5
82.5
135
22
32
36.96
92
ca. 150
ca. 25
ca. 40
ca. 12
ca. 44
ca. 100
Mid of
excavator
to mid of
discharge
chute
m
90
Block width
m
45 1)
SchRs 650
28
5
(E 9M, E10M)
SRs 1300.24
26 (24)
5
37
(E8B, E9B and E10B)
37 / 45
SRs 1300.26
26
5
New BWE
ca. 32
ca. 3 (5)
ca. 43 1)
1) in case of shifting operation /reconstruction of belt conveyor every 2 blocks
Page 94 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.3-3
Type
SchRs 650
(E 9M, E10M)
SRs 1300.24
(E8B, E9B and
E10B)
SRs 1300.26
60
1 : 25
1 : 25 1)
1 : 20
80
1 : 33
1: 20
1 : 20 or
1 : 33
1 : 20
80
ca. 80
1: 20 or
1 : 33
1: 20 or
1 : 33
1 : 20
New BWE
1 : 33
1 : 20
1 : 33
1 : 20
or equivalent
1 : 20
1)
as resulting inclination
Page 95 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
VE = Ve * Tb
Tb = TbA * EtaTA
Ve = Vth * EtaB
Subdivision of T
Tb = Tk - Tp -Ts
or
Tb = Tk * EtaT
or
Ve = Vtheo * fload
Ts = Tb * s
Ts = TbA * sA
TbA = Tk -Tp
Tb =Tb1+Tb2+Tb3+Tb4
T b1
planned
High Cut
T b2
Deep Cut
T p1
Working time r egime
(shift use)
T b3
special oper ation
(reduced perfor mance)
T p2
T b4
double r emoved
masses
Tran sport
T p3
Planned Maint e nance
Fig. 6.4-1
Page 96 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Vth = Vbu x nd x 60
Tab. 6.4-1
Typ
Vbu
lcm
nbu
-
Ubu
1 / min
Number
of bucket
discharges
nd
1 / min
Calculated
theoretical
digging
Capacity
Vth(calc)
lcm/h
Theoretical
Capacity according
documentation
Vth
lcm/h
SchRs 650
(E 9M, E10M)
SRs 1300.24
(E8B, E9B and E10B)
original
currently
SRs 1300.26
original
currently
New BWE
0.65
21
5.15
108
4212
4212
0.52
18
128.6
4011
4000
0.52
0.52
0.52
1.3
21
23
23
18 - 21
7.14
/5.857
7.5
5.857
7.5
ca. 4.28
157.5
134.7
172.5
ca. 77
4914
4203
5382
6000
0.63
14
6.5
91
3440
4200
6000
3500
The mineable solid and compact masses are of special practical interest. In order to take this
into account the loosening of the excavated material (overburden or coal) inside the digging
tool has to be considered. This value mainly depends from the excavated material itself and to
a certain extent from the form of the cut (kind of excavation) and the bucket form.
For the conditions in Sibovc the following can be applied:
Tab. 6.4-2
Type
SchRs 650
(E9M,E10M)
SRs 1300.24
Theoretical
Capacity
Vtheo
bcm/h
2700
t/h
2800
2580
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
(E8B,E9B,E10B)
SRs 1300.26
(E 8M)
New BWE
Comparison:
SRs1300 Germany
(Clay)
Coal
Overburden
(Clay)
Coal
Overburden
Coal
4200
ca.6000
Overburden
3500
Coal
3500
(1.52-1.55)
(1.4)
(1.52-1.55)
(1.4)
(1.52-1.55)
(1.4)
1.7
1.55
2680
2700
1.7
1.55
2800
ca. 3900
1.7
1.55
ca. 4000
2260
(1.52-1.55)
1.7
2350
Please note: the loosening factors vary and cannot be calculated
safely. Therefore the theoretical capacity (in bcm/h or t/h) is a round
value.
Vtheo
SchRs 650
bcm/h
2700 bcm/h
SRs 1300.24
2580 bcm/h
Currently
Plan Mid term
Min MMP
Max MMP
Currently (2004)
Page 98 of 257
Load factor
Effective
Capacity *
fload
Ve
%
23%
27%
30%
37%
18%
bcm/h
615 bcm/h
740 bcm/h
800 bcm/h
1000 bcm/h
470 bcm/h
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
(E8B,E9B,E10B)
2700 bcm/h
SRs 1300.26
22%
27%
33%
15%
575 bcm/h
700 bcm/h
850 bcm/h
400 bcm/h
21%
26%
31%
40%
50%
575 bcm/h
700 bcm/h
850 bcm/h
1560 bcm/h
1950 bcm/h
Average*
Max
53%
66%
1200 bcm/h
1500 bcm/h
* round values
(E 8M)
New BWE
3900 bcm/h
Comparison
SRs 1300 Germany
2260 bcm/h
The comparison with bucket wheel excavators in Germany reveals that further capacity increases would be possible in case of good working conditions. This cannot be assumed for the
conditions in Kosovo within the period under review. Additionally, a relatively high portion of
ramp excavation is to be accomplished in Sibovc which lowers the excavator effects.
It was considered that selective mining / quality management will slightly reduce the excavator
effect in the coal operation.
Tab. 6.4-4
Type
Vtheo
Load factor
Effective
Capacity
fload
Ve
%
43%
54%
37%
t/h
1200 t/h
1500 t/h
1000 t/h
SchRs 650
t/h
2800 t/h
SRs 1300.24
2680 t/h
Min MMP
Max MMP
Min MMP
2800 t/h
Max MMP
Min MMP
45%
36%
1200 t/h
1000 t/h
Max MMP
43%
1200 t/h
Average
Max
76%
89 %
1800 t/h
2100 t/h
(E8B,E9B,E10B)
SRs 1300.26
(E 8M)
Comparison
SRs 1300 Germany
2350 t/h
The human factor plays an important role for the loading factor. For the long-term planning it
is assumed that
qualified / experiences personnel is employed
the personnel is better motivated than presently and
losses due to missing spare parts or bad work organisation will be reduced
Page 99 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
VE = Ve x Tb
VE = Ve x Tk x T
Tk = Tb + Ts + Tp
VE = Ve x (Tk-Tp) x TA
The table below which contains the range of planned operating time assumes the following
premises:
The calendar time of 8,760 h per year is assumed as potential working time
a 3-weeks general repair is scheduled
per working week, two shifts are reserved for short maintenance / inspection /
function tests and shifting operation
Unscheduled stops/accidents are taken into account with 5% - 7% of the possible
working time (Tk Tp)
Handing over of shifts is performed on the equipment
It is furthermore differentiated between a so-called normal and maximum capacity. This enables consideration of influencing factors like:
Meteorological conditions (stop due to fog, continuous rain, extreme freeze and
wind)
Utilization of shift working time (usual rate is 80% -90%)
Time needed for auxiliary works / smaller shifting operations and transports
Human factor (efforts of personnel / work organisation) and
Reserve time.
All these influences are also taken into account for the so-called maximum capacities. In case
of a lot of unfavourable factors occurring exceptionally in one year, the achievable operating
time reduces towards the normal value.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Validity
Calendar
time
Tk
h
24
Normal-daily
capacity
Maximum daily
capacity
Normal weekly 168
capacity
Maximum
weekly capacity
730
Normal
monthly capacity
Maximum
monthly capacity
Normal annual 8760
capacity
Maximum annual capacity
Avail
able
work
ing
time
TbA
h
24
Downtimes
(additional)
Operating time
Temporal
rate
of
utilization
Tadd
h
4.8
Tb
h
19.2
T
%
80
24
2.4
21.6
90
110.4
65.7
128.2
76.3
385
52.7
134.4 24
151.2 23
480
95
557
73
4620
354
5808
334
Function tests,
shift change
Smaller down-times
Reserve
Like daily, otherwise
additional:
2 * 8 h/week
for repair / maintenance
or reserve and 7% / 5%
unscheduled down-time
as week but in addition:
shifting/
66.3
48.7
62.5
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Basing on the above mentioned down-times /operating times the following normal- and maximum capacities result for the planning of Sibovc:
Tab. 6.4-6
1)
Normal daily
capacity
Maximum daily
capacity
Normal weekly
capacity
Maximum
weekly capacity
Normal
monthly capacity
Maximum
monthly capacity
Normal annual
capacity
Maximum annual capacity
Operating VE
time
new
BWE
with
1560
bcm/h
Tb
VE
1,000
bcm
h
19.2
29.95
with:
1950
bcm/h
VE
VE
SchRs
650
with:
800
bcm/h
VE
with:
1,000
bcm/h
VE
VE
SRs
1300
with:
700
bcm/h
VE
with:
850
bcm/h
VE
1,000 bcm
1,000 bcm
1,000 bcm
1,000 bcm
1,000 bcm
37.44
15.36
19.2
13.44
16.32
21.6
33.70
42.12
17.28
21.6
15.12
18.36
110.4
172
215
88
110
77
94
128.2
200
250
102
128
89
109
385
600
750
308
385
270
327
484
755
944
387
484
338
411
4,266
6655
8318
3413
4266
2986
3626
5,474
8540
10670
4380
5474
3832
4653
1) after Refurbishment
There is only a low interdependence between the systems due to the relatively low number of
machines and the mine development planned in detail resulting in a very low reduction the
overall of capacity (low system interdependence).
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The long-term planned overall capacity for the overburden operation is show in the below table:
Tab. 6.4-7
Reliable assumption
VE
m bcm/a
3.6
3.6
8.3
4.3
19.8
SRs 1300
SRs 1300
New BWE
SchRs 650
SUM
Maximum assumption
In
4.6
4.6
10.6
5.4
25.2
The listed equipment is therefore in principle capable of meeting the required coal supply of
19.1 to 24.8 mt per year (Ratio Overburden to Coal is 1.17 m:1 t).
Operating
time
1)
Normal daily
capacity
Maximum
daily capacity
Normal weekly
capacity
Maximum
weekly capacity
Normal
monthly capacity
Maximum
monthly capacity
Normal annual
capacity
Maximum annual capacity
1200 t/h
VE
1000 t
23.0
SchRs
650
with
1200 t/h
VE
1000 t
23.0
1500 t/h
VE
1000 t
28.8
3*
SRs 1300
SchRs 650
min
VE
1000 t
80
21.6
25.9
25.9
32.4
90
110
110.4
110
132
132
165
462
561
128.2
128
153
153
192
537
651
385
385
462
462
577
1617
1963
484
484
580
580
726
2032
2466
4266
4260
5120
5120
6399
17900
21759
5474
5470
6560
6560
8211
22970
27891
Tb
h
19.2
SRs
1300
with:
1000 t/h
VE
1000 t
19.2
21.6
and 1*
max
VE
1000 t
97.8
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
When using three excavators in the coal operation with capacities of excavators of the type S
SRs 1300 and one excavator of the type SchRs 650 it would be theoretically possible to extract
up to 27.9 m t coal and 25 mt, respectively, when taking into account inter-dependencies.
This means that one excavator has to be purchased because only three bucket wheel excavators
from the Mirash / Bardh mine are available for the coal operation in Sibovc. This can be other
SRs 1300 or an excavator like the SchRs 650. Only three coal excavators would not meet the
demanded capacity and in case of an accident in the coal operation reduced output would result
for a limited period.
The alternative deployment of an available excavator of the type SRs 400 as a fourth machine
would not fill this gap.
[Reason: The annual output capacity of such an excavator of the SRs 400 type is
under the given conditions between 2.6 to 3.3 m t/a.
Calculation: Vth
= 2600 lcm/h
Vtheo = 1530 t/h
fload = 0.4
Ve
= 612 t/h
Tb
= 4266 5474 h/a
VE
= 2.6 3.3 mt/a
The before mentioned data are annual specifications which are only valid if the supply in every
single week would be guaranteed. Reduced supplies of coal even in such small units of time
like weeks will inevitably result in losses of the annual output capacity.
The variations in the output during the year shall be taken into account for the entire system.
The more uneven the possible coal supply to the consumers, the more unscheduled additional
stops will occur. Comparisons with other brown coal districts show that further approximately
10-15% which will be lost. That applies to normal basic load operation without unusual requirements to the quality management. This is accepted for Sibovc.
The following results for the pit system (up to the place of delivery power station) as nominal
capacity:
Tab. 6.4-9
Reliable
assumption
VE
m t/a
SchRs 650
SRs 1300
SRs 1300
New SchRs 650 /SRs 1300
SUM
5.9
5.0
5.0
5.0
20.9
Maximum
assumption
in
7.3
5.9
5.9
5.9
25.0
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
me = V e x l
Ve = A x vc x fi x 3600
Ve = we* x we x (390 + 725* tan ) x vc x fi
we = 0.9 x wc - 0.05
l density of the conveyed material, loose
Ve effective conveying capacity on the belt
A bulk surface of the conveyed material
vc speed of the belt conveyor
fi factor considering belt inclination
we effective belt width
wc belt width
. angle of repose
in t/lcm
in lcm/h
in m
in m/s
in m
in m
in
Material
Overburden, dry
Overburden, wet
Coal
Bulk density
t/lcm
1.6 1.7
1.7 1.8
0.75
Angle of repose
15
4
15
Maximum inclination
17
10 - 15
18 - 20
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.4-11
Inclination c
fi
0
1
12
0.97
15
0.93
18
0.89
20
0.85
22
0.84
25
0.78
Angle
of repose
Bulk
surface
Belt
inclination
A
m
0.2670
0.3017
10
0.3545
15
0.4000
0
10
15
0
10
15
0
10
15
0
10
15
Factor Conveying
capacity, loose
fi
1.00
0.98
0.93
1.00
0.98
0.93
1.00
0.98
0.93
1.00
0.98
0.93
Belt speed
1.00 m/s
961.311
1086.274
1276.417
1440.150
in
vc
5.24 m/s
5,037
4,936
4,684
5,692
5,578
5,293
6,688
6,554
6,220
7,546
7,395
7,018
lcm/h
5.85 m/s
5,624
5,511
5,230
6,355
6,228
5,910
7,467
7,318
6,944
8,424
8,255
7,834
6.55 m/s
6,296
6,170
5,855
7,115
6,973
6,617
8,360
8,193
7,775
9,433
9,244
8,772
To illustrate the conveying capacity in bank condition, the loosening factor 1.4 lcm/bcm is
considered for the overburden in Sibovc:
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.4-13
Angle
of repose
Bulk
surface
Belt
inclination
A
m
0.2670
0.3017
10
0.3545
15
0.4000
0
10
15
0
10
15
0
10
15
0
10
15
Tab. 6.4-14
Factor Conveying
capacity, loose
fi
1.00
0.98
0.93
1.00
0.98
0.93
1.00
0.98
0.93
1.00
0.98
0.93
Belt speed
1.00 m/s
961.311
1086.274
1276.417
1440.150
in
vc
5.24 m/s
3,598
3,526
3,346
4,066
3,984
3,781
4,777
4,681
4,443
5,390
5,282
5,013
bcm/h
5.85 m/s
4,017
3,936
3,736
4,539
4,448
4,221
5,333
5,227
4,960
6,017
5,896
5,596
6.55 m/s
4,497
4,407
4,182
5,082
4,981
4,726
5,971
5,852
5,554
6,739
6,603
6,266
Angle
of repose
Bulk
surface
Belt
inclination
Factor Conveying
capacity, loose
A
m
fi
-
Belt speed
1.00 m/s
vc
5.24 m/s
5.85 m/s
6.55 m/s
0.3318
0.4970
1.00
0.98
0.93
1.00
0.98
0.93
1194.375
15
0
10
15
0
10
15
6,258
6,133
5,820
9,376
9,188
8,720
6,987
6,847
6,498
10,467
10,258
9,734
7,823
7,666
7,275
11,720
11,485
10,900
1789.306
in
lcm/h
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.4-15
Angle
of repose
Bulk
surface
Belt
inclination
Factor Conveying
capacity, loose
A
m
fi
-
Belt speed
1.00 m/s
vc
5.24 m/s
5.85 m/s
6.55 m/s
0.3318
0.4970
1.00
0.98
0.93
1.00
0.98
0.93
853.125
15
0
10
15
0
10
15
4,470
4,381
4,157
6,697
6,563
6,228
4,991
4,891
4,641
7,476
7,327
6,953
5,588
5,476
5,196
8,371
8,203
7,786
1278.076
in
bcm/h
Angle
of repose
Bulk
surface
Belt
inclination
Factor Conveying
quantity me
A
m
fi
-
Belt speed
1.00 m/s
vc
5.24 m/s
5.85 m/s
6.55 m/s
15
0.4000
0
10
12
20
1.00
0.98
0.97
0.85
1080.112
5,660
5,547
5,490
4,811
6,318
6,191
6,128
5,370
7,075
6,933
6,862
6,014
in
t/h
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.4-17
Angle
of repose
Bulk
surface
Belt
inclination
Factor Conveying
quantity me
A
m
fi
-
Belt speed
1.00 m/s
vc
5.24 m/s
5.85 m/s
6.55 m/s
15
0.4970
0
10
12
20
1.00
0.98
0.97
0.85
1341.980
7,032
6,891
6,821
5,977
7,850
7,693
7,614
6,672
8,790
8,614
8,526
7,471
in
t/h
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.4-18
Vth 1)
planned
Ve
(> 1 d)
E 8M SRs 1300
lcm/h
4,200
bcm/h
850
lcm/h
1,300
Ve
peak,
estimated
(15 min)
lcm/h
4,000
E 9B SRs 1300
4,000
850
1,300
4,000
new BWE
6,000
1,950
2,960
6,000
E 9M SchRs 650
4,212
1,000
1,530
4,200
Volume Stream
of Excavator
Belt
System
1800
mm
1800
mm
2000
mm
1800
mm
Volume
Stream
of Belts
2)
Spreader
lcm/h
4,684
7,546
4,684
7,546
5,820
8,720
4,684
7,546
Nominal
Capacity
Spreader
1)
lcm/h
P 4M
5,200
P 1B
5,000
new
A2RsB
8,000
P 3M
5,200
1) Nominal capacity
2) With 5.24 m/s. Depends on inclination of belt and bulk material. Misalignment of belt reduces
capacity additionally.
thereof
Coal [ mt ]
thereof
thereof
Bardh
Mirash
Southeast
(Reserve)
6.9
2.0
4.9
0.5
2.6
7.1
0.35
6.78
2.4
1.4
7.4
1.36
6.04
3.2
3.2
0.8
8.7
3.45
5.25
0.5
2.1
7.9
3.08
4.85
0.8
0.8
3.2
0.28
2.91
2.5
2.51
56.8
31.1
25.7
41.4
8.7
6.7
43.7
10.5
33.2
total
Bardh
Mirash
2005
14.4
6.9
7.5
12.0
0.5
1.9
2006
18.2
9.0
9.2
13.0
2.6
2007
14.1
7.9
6.2
10.3
2008
7.2
5.7
1.5
2009
2.1
1.6
2010
0.8
2011
total
0.5
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
In the first three decades of mining the advance is ca. 110 m/a.
When the geotechnical specifications of the slope design are followed, there is then no noteworthy danger of a spontaneous ignition for the normal side slope in the selected parallel operation.
As far as the geotechnical specifications for slope design are kept, there is no relevant danger
of spontaneous ignition for the normal side slope in the chosen parallel operation.
For f) Ecological aspects
It is recommended to consider the boundary line in the north of the deposit compared to the
original boundary (see chapter 9).
For g) Necessary minimum profile from technological point of view
In addition to that minimum distances have been taken into consideration owing to the constructive dimensions of the excavation machines.
The slope design is specified in the annexes:
Schemes of Westbank
Scheme of Westbank Part 1 (Annex 6.5-1):
Part 1 is the scheme of the area with an overburden thickness of < 40 m. The head convey-ors
for Overburden 1 and 2 are positioned on one level. The coal is up to the height of Overburden
Level 3 so that there is a general inclination of 22o for the coal slope.
Along the upper edges of the berms a drainage ditch and embankment are provided. Within the
area of the belt conveyor system there is a sand-washed gravel road (4 m wide with passing
places).
Scheme of Westbank Part 2 (Annex 6.5-2):
Part 2 is the scheme of the area with an overburden thickness of < 80 m. The head convey-ors
for Overburden 1 and 2 are positioned on one level. The cut height of the single levels is increased by ramp excavation.
Here, too, a drainage ditch and embankment are provided along the upper edges of the berms.
The same applies to the sand-washed gravel road (4 m with passing places).
Scheme of Westbank Part 3 (Annex 6.5-3):
Part 3 is the scheme of the area with an overburden thickness of > 80 m. The cut height of the
single levels is increased by ramp excavation. Overburden 1 and 2 are divided into two berms.
Drainage ditch, embankment and sand-washed gravel road are also provided.
Schemes of Eastbank
Scheme of Eastbank Part 1 (Annex 6.5-4):
Eastbank Part 1 is the scheme of the area with an overburden thickness of < 20 m and a coal
thickness of 40 und 60 m. The head conveyor for Overburden 3 ends on the grass. The head
conveyor for Overburden/Coal Level 4 positioned one level below is equipped with a distribution station above the inclined coal conveyor to distribute coal and overburden..
The head conveyors for Coal Level 1 and 2 run on separate benches. The Coal Levels 3 and 4
charge to one head conveyor.
Page 113 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Along the upper edges of the berms a drainage ditch and embankment are provided. Within the
area of the belt conveyor systems asphalt/concrete roads are provided (4 m wide with passing
places).
Scheme of Eastbank Part 2 (Annex 6.5-5):
Eastbank Part 2 is the scheme of the area with an overburden thickness of 2040 m and a coal
thickness of 2040 m. The head conveyors for Overburden 3 and 4 are placed on separate
levels. The head conveyor for Overburden/Coal Level 4 is equipped with a distribution station
above the inclined coal conveyor to distribute coal and overburden.
The Coal Levels 1 and 2 come together on one bench. Therefore the coal is charged to one
head conveyor. The Coal Levels 3 and 4 also charge to one head conveyor.
Along the upper edges of the berms a drainage ditch and embankment are provided. Within the
area of the belt conveyor systems asphalt/concrete roads are provided (4 m wide with passing
places).
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 6.5-1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
For the machines SRs 1300 and SchRs 650 slope heights of ca. 20 m have been planned. The
new BWE operates with an average slope height of about 25 m. Greater slope heights can be
carried out using the ramp excavation und interim bench excavation (annex 6.5-8).
During ramp excavation the main machine cuts a ramp of 810 m thickness above the level of
the belt conveyor system. The loading unit continues to travel on the level of the belt conveyor
system. The slope height above the ramp is 20 m. The ramp is excavated in a second block.
During interim bench excavation the excavator is moved to the other side of the belt conveyor
system (remove segments, remove belt and safeguard with soil for travelling of machine, travelling of machine, close belt conveyor system again). The excavator travels over a ramp to an
auxiliary bench which can be positioned ca. 8 m below the bench. The loading unit remains on
the level of the belt conveyor system.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
to be excavated. Excavation and dumping will be carried out by Truck and Shovel. Dumping
will be carried out within the area of the active dumping benches. In the beginning dumping
will also be possible in the eastern part of the Mirash mine.
Mine overburden: After the mine excavators and belt wagons have dumped the residual overburden of the mine (overburden and interburden) behind the belt conveyor system it will be
excavated and transported by Truck and Shovel. This applies in particular for Levels 1 and 2.
From Level 3 it might be possible to dump the overburden on the floor by removing it and
dumping it twice. In Level 4 the residual overburden (interburden and underburden) will be
dumped onto the floor in general.
Overburden levels
Overburden Level 1 (E8B SRs 1300) Annex II/ 6.5-11
The first level starts at the village of Hade. The bench cannot follow the inclination of the valley west of Hade. Therefore the first level starts with two conveyors that will be constructed in
a V shape at the valley side. The excavation is implemented in east-west direction.
Overburden Level 1 will end in front of the valley with the village of Sibovc in 2032.
Areas above Overburden Level 1 will be excavated using Truck and Shovel.
Excavator E8B SRs 1300 will only be available from June 2009. Till then, excavators E9M
SchRs 650 and E8M SRs 1300 will be used. E9M SchRs 650 will work in the overburden
Level 1 within the period from April July 2008 and transported afterwards to the Overburden/Coal Level 4. E8M SRs 1300 will work in the Overburden Level 1 from May 2008 to May
2009 and shifted to Coal Level 2 afterwards. Because of the higher digging forces as compared
to E8B this excavator is better suited for working in the coal operation.
Overburden Level 2 (E9B SRs 1300) Annex II/ 6.5-12
West of Hade the bench ends on the grass and rises from here to the hill of Hade. Just as Level
1, Overburden Level 2 does also not reach the east boundary line. Excavation is implemented
in east-west direction. Within the area of the west boundary line the bench will be brought together with Level 1 over a larger area so that both head conveyors can be positioned on one
bench. The conveyors will only be separated at the rise of the hill of Shipitull.
Overburden Level 2 also ends in front of the valley of Sibovc. Behind the valley there will be a
new cut and the hilly area will be excavated. Areas above the possible cut height of Level 2
will be excavated using Truck and Shovel.
Overburden Level 3 (new BWE) Annex II/ 6.5-13
The entire bench is being excavated in the main overburden level. Discharge is carried out up
to the village of Lajthisht in west-east direction. Parts of Overburden Level 3 end in the valley
of Sibovc. From this time (after 2038) the direction of mining will be changed into east-west
direction up to the end of the Sibovc field.
Overburden/Coal Level 4 (E9M SchRs 650) Annex II/6.5-14
The bench cannot follow the big changes of inclination of the seam roof. Therefore Level 4 is a
mixed level for both overburden and coal. Thus the bench is as far below the coal roof as possible. The discharge is carried out in west-east direction during the entire operation time of the
opencast mine. For the respective inclined coal conveyor a distribution drive station is set up
above the inclined conveyor from which the coal can be charged to the inclined conveyor and
Page 118 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
the overburden to the overburden belt conveyor system and then to the spreader. The average
share of coal is one third of the masses excavated on Level 4.
Coal Levels
Coal Level 1 (E10M SchRs 650) Annex II/ 6.5-15
Level 1 is the main coal extraction level. Partly occurring roof overburden and interburden are
dumped by the excavator behind the belt conveyor system and then discharged by Truck and
Shovel. A band wagon BRs 1600 is necessary for dumping.
The transport is carried out in west-east direction as is the case for all coal levels, and then via
the head belt conveyor system to the inclined belt conveyors. From here the coal goes to the
power plants.
An old underground mine exists in the south-western part of the Sibovc field. This mine may
affect the excavation process. The influences were considering the equipment parameters.
Coal Level 2 (E8M SRs 1300) Annex II/ 6.5-16
Level 2 starts the excavation on an independent bench. After an advance of 1100 m the bench
is brought together with the one of Level 1 in the eastern area so that both belt conveyor systems on the head bench charge to one head conveyor. The overburden of the mine which was
dumped by the excavator on a belt wagon BRs 1600 before will be discharged by Truck and
Shovel as far as possible on Level 2, too.
Coal Level 3 (E10M SRs 1300) Annex II/ 6.5-17
In the eastern part of the deposit the bench goes near the floor. From about 2030 it will be necessary to remove and dump also the overburden of the floor in order to allow the course of the
bench which also requires a belt wagon BRs 1600. The machines on Level 3 use the same belt
conveyor system as Level 4.
Coal Level 4 (new SRs 1300 or similar machine) Annex II/ 6.5-18
Level 4 will mainly be positioned in the western part of the deposit. Because it does not spread
so widely in the first years the excavation can also be carried out by the excavator of Level 3
which works in interim bench excavation.
From 2016 the use of a new machine such as SRs 1300 or a similar machine will be necessary.
The coal below the bench can be excavated in interim bench excavation. It is supposed that
70% of the coal can be excavated from below Level 4. After 2038 Coal Level 4 will be closed.
Capacity compensation
On the levels where the benches are brought together at the boundary line the machines can
help each other if capacity is needed. This applies in particular to Overburden Levels 1 and 2,
Coal Levels 1 and 2 as well as 3 and 4. Overburden Level 2 can be used to compensate the
capacity distribution of the excavators regarding the varying thickness of the coal. Appropriate
adaptations are possible for short- and medium-term planning.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.5-2
Section
Sum
45,054
0
0
4
656
45,058
656
55,661
0
0
739
5,684
56,400
5,684
100,137
0
0
1,114
9,321
101,251
9,321
132,603
0
0
1
4,383
132,604
4,383
166,865
0
0
264 17,034
167,129 17,034
105,633
0
0
2,891 23,404
108,524 23,404
59,518
0
0
3,219 30,139
62,737 30,139
84,014
0
0
2,560 18,789
86,574 18,789
749,485
0
0
0
0
0
10,792 109,410
760,277 109,410
0
0
0
0
7
408
10
0
425
0
1,447
1,209
2,656
0
1,896
1,925
11,018
11,018
23,261
23,261
84,649
84,649
110,760
3,821 110,760
0
2,035
1,327
123,282
3,362 123,282
11
1,688
9,536
99,986
11,235 99,986
401
2,355
11,218
138,839
13,974 138,839
332
2,302
13,294
128,596
15,928 128,596
751
0
12,131
0
38,519
0
0 720,391
51,401 720,391
Sum
Overburden
10m
45,054
0
0
4
45,058
55,668
408
10
739
56,825
100,137
1,447
1,209
1,114
103,907
132,603
1,896
1,925
1
136,425
166,865
2,035
1,327
264
170,491
105,644
1,688
9,536
2,891
119,759
59,919
2,355
11,218
3,219
76,711
84,346
2,302
13,294
2,560
102,502
750,236
12,131
38,519
10,792
811,678
Sum
Coal
O :C
10t
11,674
11,674
3.86 : 1
28,945
28,945
1.96 : 1
93,970
93,970
1.11 : 1
115,143
115.143
1.18 : 1
140.316
140.316
1.22 : 1
123.390
123.390
0.97 : 1
168,978
168,978
0.45 : 1
147,386
147,386
0.70 : 1
829,802
829,802
0.98 : 1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 6.5-2
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 6.5-3
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The machine starts with the excavation of the top slice. The slice height of the top slice is 0.7
times the bucket wheel diameter. By moving the machine by the cutting depth each the slice is
excavated cut by cut until the crawler has reached the foot of the working slope. The block
length to be reached by this results from the dimensions of the machines, the slope angle and
the cutting height. The excavator then travels back to the beginning of the slice positioned below and excavates with the same block length. The normal slices have a height of 0.5 times the
bucket wheel diameter. The bottom slice is at the same time the level on which the excavator
operates. For a more exact excavation of this level the slice height must be limited to 0.25
times the bucket wheel diameter and is to be excavated with the help of an instructor.
Furthermore, the slice height of 0.25 dA improves the free-cut angle in the lowest slice, because
in the lower part the width of the boom construction decreases and therefore the free-cut angle
reduces, too.
Fig. 6.5-4
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
0.5d A
0.25d A
Fig. 6.5-5
The side slope shall be carried out by various slewing operations of the bucket wheel boom
during the excavation of the single slices. The top slice will be excavated to the maximum using an angle of 90. The slewing angles will be calculated on the basis of the slope height, the
single slice heights and the side slope angle and must be provided for a safe slope design.
Excavator SRs 1300 is used as an example for the calculations. The parameters for the other
excavators will then be specified accordingly.
Slope calculations for bucket wheel excavator SRs 1300.24:
Fixed values:
Bucket wheel diameter
Boom length
Pivot point from axis
Height of pivot point
Half crawler length
9.0
37.56
2.04
12.09
12.5
m
m
m
m
m
= da
= lR
= lRA
= hRA
= 0.5 lRaup
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
lVS
vRa up
Fig. 6.5-6
lVS
(slope height)
48o
40o
= hS
= hS
bS = hS / tan
(slice width)
(slewing angle)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.5-3
Slice
height hS
Height of wheel
axle hRad
Slice
width bS
6.3 m
4.5 m
4.5 m
2.4 m
2.3 m
20.0 m
18.2
13.7
9.2
6.8
4.5
4.5
4.5
2.4
2.3
Tab. 6.5-4
Slewing
angle
39.1
39.57
39.49
39.23
38.8
90
61
50
45
41
Machine parameters
Slope geometry
Calculation
Wheel boom
horizontal lRh
10.56
35.5
1.4
13.9
12.5
40
40
M
M
M
M
M
o
o
o
Slope angle
45
23 M
Block length
Slice height
= da
= lR
= lRA
= hRA
= 0.5 lRaup
11.0 M
=
= hB max
= lVS
Slewing angle
7.4
90
5.0
59
5.0
47
2.6
42
(= 0.25 da)
(= 0.25 dA)
(= 0.25 dA)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.5-5
Slope geometry
Calculation
12.0
41.0
3.0
13.14
15.91
40
40
m
m
m
m
m
= da
= lR
= lRA
= hRA
= 0.5 lRaup
o
o
o
Slope angle
45
27 m
=
= hB max
Block length
8 m
Slice height
Slewing angle
8.4
90
6.5
56
6.5
43
3.6
37
= lVS
( = 0.25 da)
6.5.7.2 Dumping
To provide the stability of the dump slopes as a whole a minimum general inclination value
must be kept (item 5.7). From a general inclination of 6 the slope starts to flow out. To provide sufficient safety a general inclination of < 5 is specified for planning purposes.
In order to achieve a safety towards flowing-out of the cohesive soil for the single slopes, the
heights of the single slopes have to be limited.
The soil types of the Sibovc mine stand safely up to a slope height of 12 m with a stability of
1.0 with the assumed geophysical parameters taken into consideration. When the slopes are
higher, flowing-out of the slope up to half the slope height with an inclination of 68o is
possible.
Therefore the slope geometry is designed as provided in Annex 6.5-9.
The spreaders are positioned on the deep dumping side where they can provide a sufficient
foreland for the deep dumping.
In the high cut slope a flowing-out of the slope must not be allowed because otherwise the
belt conveyor system is in danger. Therefore the height of the high cut slope is limited to 8 m.
Owing to the boom length of the spreaders A2RsB 4400.60 (58 m) and A2RsB 5200.55 (54 m)
a block width of ca. 20 m is possible. The block width of the high dumping also determines the
block width of the deep dumping and thus the move width of the belt conveyor sys-tem. The
spreader travels very close to the belt conveyor system (21 m from the sleeper edge of the belt
conveyor system to the outside edge of the crawler track).
For the deep dumping the spreader travels on a wide track (35 m). The deep dumping slope can
be established with the maximum permissible height of 12 m. Therefore a flowing out of the
slope must be taken into consideration for which a natural flowing-out up to an inclination of
Page 129 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
6 up to half the slope is assumed. The space required for this is 50 m. Another 10 m are assumed as a safety distance up to the next deeper spreader slope. This slope system is considered the minimum slope system in order to comply with the general inclination of the dumping
system with an angle of 5.
The single heights of the slopes must be kept. If the slopes begin to move, slided faces are created which are more unstable afterwards.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 6.6-1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The basic principles established for the slice excavation apply to the coal, too. In coal mining
slope angles of 65 have been assumed so that the following block lengths and divisions of cuts
are possible:
Tab. 6.6-1
Machine parameters
Slope geometry
Calculation
= da
= lR
= lRA
= hRA
= 0.5 lRaup
o
o
o
65
25 m
= hB max
Block length
17 m
= lVS
Slice height
Slewing angle
7.4 m
90
5.0 m
69
5.0 m
62
2.6 m
59
(= 0.25 dA)
20.0 m
Machine parameters
Slope geometry
Calculation
m
m
m
m
m
Slope angle
Sum:
Tab. 6.6-2
10.56
35.5
1.4
13.9
12,5
40
40
8.4
37.56
2.04
12.09
12.5
54
46
m
m
m
m
m
= da
= lR
= lRA
= hRA
= 0.5 lRaup
o
o
o
Slope angle
65
22 m
= hB max
Block length
18 m
= lVS
Slice height
Slewing angle
Sum:
5.5 m
90
4.0 m
70
4.0 m
63
4.0 m
58
2.5 m
20.0 m
56
(= 0.25 dA)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Blocks
3, 4 and 5
Separation A
TPP A
T
Blocks
1, 2 and 3
SHT-2b
Mirash-West
Mirash-Southeast
SHT-15
SHT-5.13
MK 2
MK 1
T ..... Truck Loading Point
... Active Belt Conveyors
... Passive Belt Conveyors
Fig.: 6.7-1
Scheme Stockpile A
The stockpile provides the respective coal quantities and qualities for the power plant TPP A
and other consumers (heating purposes).
It consists of four parallel arranged stockpile sections (at surface) with a maximum total volume of 560000 t. The total filling for a continuous handling amounts to 400000 t.
The stockpiles are equipped with 2 combined stacker-reclaimers of the company TUSLA (MK
1 and MK 2), whereby each of the machines operates 2 stockpile sections. The capacity of one
machine is 1,800 t/h both for stacking and reclaiming. Due to the combined stacker-reclaimer
operation the following functions can be fulfilled:
stacking
reclaiming
by-pass operation
Page 133 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
t
es
W
sh
ri a h
M ard
B
Fig.: 6.7-2
TPP B
The coal is transported via two stationery belt conveyors to the stockpile.
MK B
MK A
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
After crushing to a grain size of 30 mm the coal can be directly transported to the power plant
and the Stockpile for stacking, respectively.
The Stockpile consists of four parallel arranged stockpile sections (at surface) with a maximum
total volume of 500000 t. The optimal total filling for a continuous handling amounts to
350000 t.
For a daily coal demand of ca. 10,000 t per block the coal reserves will last for 18 days in case
of optimal filling level and a relatively high demand.
According to the planned performance the yearly average coal demand for TPP B1+B2 in future is 5.3 mt or 15 kt per day. Hence on average the coal will be sufficient for 23 days.
The stockpiles are equipped with 2 combined stacker-reclaimers of the company MAN (MK A
and MK B), whereby each of the machines operates 2 stockpile sections. The capacity of one
machine is 1,800 t/h both for stacking and reclaiming.
The two machines can supply coal to both of the blocks. Furthermore it is also possible to directly supply coal to the power plant blocks from the mine without intermediate stacking. In
this process, too, the combined stacker-reclaimer equipment is integrated in the mass flow.
So it will be possible to blend a homogenous coal quality in a sufficient manner.
Extension of capacity
The construction of new power plant units requires an extension of the capacity of the
stacker-reclaimers. The construction and, most of all, the concrete technical specification of
these machines depend on the local conditions, the boiler design and mostly on the operation
(utilization time) of the single power plant units. Financing and tendering shall therefore be
done in parallel with the power plant.
The following applies to the dimensioning:
TPP B3 to B6
Period:
2013 to 2018
from 2020
Annual demand:
5.24 mt
10.66 mt
Relevant daily demand
(Dimensioning)
18 kt/d
36 kt/d
Total operating time
19.2 h/d
19.2 h/d
Time needed to empty stockyard (40%)
7.68 h/d
7.68 h/d
Necessary hourly capacity
2,350 t/h
4,700 t/h
A total of 2,350 t/h or from 2020 about 4,700 t/h are necessary for the system.
For dimensioning the single machines the number (position, alternatives) and utilization shall also be taken into consideration.
In the case of a failure of one machine it should be possible to cover the normal consumption of the power plant with increased efforts (organisation of operational process), i.e. the following applies to the two new units:
Annual demand:
5.24 mt
Daily average
14.36 kt/d
Time needed to empty stockyard
10 h/d
Necessary hourly capacity
1,436 t/h
Widening factor
1.25
Theoretical capacity
1,800 t/h (single machine)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Therefore in the second step of the TPP B four machines with 1,800 t/h each should be available (in addition to the already existing stacker of TPP B1+2).
They can be used for normal repairs but also for special requirements regarding the coal quality management at times. When three reclaimers are in operation the newly built power plant
can be supplied with 3x1,436 t/h =4300 t/h or 33 kt/d. The average demand of all four new
power plant units amounts to 10.84 mt/a / 365 d/a = 30 kt/d.
Remote belt conveyor system to TPP Kosovo B
The planned consumption amounts to a total of 15.5 to 16.64 mt/a. The 16.64 mt occur only in
2 years. Because the power plant works with 4 units in base load operation (moderate fluctuations), the following can be assumed for dimensioning:
relevant annual demand TPP B
ca. 16 mt/a.
relevant monthly demand
ca. 1.48 mt/month
relevant weekly demand
ca. 350 kt/week
relevant daily demand of TPP B
ca. 56 kt/d
technical/organisational availability
21.6 h/d
supply time from the mine at 80%
17.28 h/d
necessary charge to belt conveyor systems
3,240 t/h
number of belt conveyor systems
2
The dimensioning of the single belt conveyor systems must include planned downtimes and
technical breakdowns for which the coal consumption per week is a decisive criterion. We propose to make a supply by one belt conveyor system possible for one week. Because this will be
a rather rare occasion, the following is provided for calculation:
relevant annual demand TPP B
ca. 16 mt/a.
relevant weekly demand
350 kt/week
72%
utilization of time etaT ( T)
supply time
121 h/week (17.28 h/d)
necessary supply of belt conveyor system
ca. 2,890 t/h
widening factor
1.25
theoretical capacity per belt conveyor TPP B
ca. 3,600 t/h
The theoretical capacity of the two belt conveyor to TPP B1 to 6 should also amount to 3,600
t/h (each) or 7,200 t/h in total.
Using both systems results in 5,780 t/h.
The daily demand of the power plant of 56 kt can then be supplied, if necessary, in 10 operating hours.
Remote belt conveyor system to IPP
The commission of an additional TPP (IPP) is planned for the year 2016. From 2018 the demand per year will be 8.1 mt.
relevant weekly demand IPP
180 kt/week
72%
utilization of time etaT ( T)
supply time
121 h/week (17.28 h/d)
Page 136 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Potential of mine
Requirement of
TPP B1 to B6
16 mt/a 1)
ca. 56 kt/d
17.28 h/d 1)
3,240t/h
2,600 t/h
Requirement of IPP
8.1 mt/a 1)
ca. 28 kt/d
17.28 h/d 1)
1,620 t/h
1,300 t/h
22 kt/d
ca. 44 kt/d
3,750 t/h
additional conv. belt
capacity
10.66 mt/a
8.1 mt/a
29.2 kt/d
22.2 kt/d
1) not necessarily at the same time
Interpretation:
As the table shows, the whole system adds up (the isochronous annual requirement of 24 mt
merely occurs in 4 years). The important thing is that the potential of the mine of max. 103 kt/d
faces a demand of 84 kt/d (+ run-of-mine coal). This is acceptable. It must also be taken into
consideration that there is a more uniform demand from the power plant compared to the excavation in the opencast mine or, in other words, the utilization time of the opencast machines is
shorter than the operating time of the boilers.
With respect to the maximum hourly demand the mine capacity seems to be a bit tight. Since a
peak demand can be compensated from the stockyards and the high demand does not occur
over the entire operating time of the mine, the opencast mine should not be dimensioned any
bigger.
In single cases the excavator E8M can be used for coal mining in addition to the other machines.
Inclined conveyor system, distribution and charging belts to the power plant
The distribution of the coal starts on the inclined conveyors. The inclined conveyors and the
other charging conveyors are provided twice which helps to ensure the supply of the power
plants also in case of repair or breakdown of a belt conveyor system.
Page 137 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
In order to be able to charge to both conveyors, the charging stations (last head conveyor, inclined coal conveyor and transfer conveyor to the connection conveyors to the power plant)
shall be equipped with a distribution device which can be used to charge on one discharging
conveyor each.
So there are three belt conveyor systems which supply the power plant. They change with the
reconstruction of the inclined conveyor system:
The first inclined conveyor system is installed in the transfer area from Bardh to
Mirash. The existing conveyor routes will be used further on and replaced by new belt equipment. After charging to the inclined conveyors these charge to a double intermediate conveyor
up to the distribution point for the power plants TPP A and TPP B.
When the inclined conveyor system will be reconstructed in 2026, the new inclined
conveyors will charge to about the middle of the present connection conveyors to the power
plant TPP B. The conveyors will be separated at the transfer point. The southern part of the
former charging conveyors to the power plant TPP B will be changed in the conveying direction and will become the intermediate conveyor to the location of the power plant TPP A. The
connection conveyor to the location of the power plant TPP A remains as it is.
The third inclined conveyor system will be constructed shortly after the end of the period under review in 2039 at the inflection point of the eastern boundary line of the Sibovc
mine. The basic arrangement of the belt conveyor system will remain unchanged. The connection conveyors to the power plant TPP B will be shortened and the inter-mediate conveyors to
the location of TPP A will be extended.
There will be the following belt lengths:
Tab. 6.7-2
Name
Inclined conveyors
Intermediate conveyors
Connection conv. TPP A
Connection conv. TPP B
Sum
Length
2
2
2
2
Name
Inclined conveyors
Intermediate conv. TPP
A
Connection conv. TPP A
Connection conv. TPP B
Sum
2009 to
x
x
x
x
700
280
3,300
2,600
6,880
2026 to
Length
2 x
2 x
2 x
2 x
2026
m
m
m
m
m
2039
850 m
1,260
3,300
2,040
7,450
Number of
drive stations
2 pcs.
2 pcs.
4 pcs.
2 pcs.
10 pcs.
m
m
m
m
Number of
drive stations
2 pcs.
2
4
2
10
pcs .
pcs.
pcs.
pcs.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Name
Inclined conveyors
Intermediate conv.TPP
A
Connection conv. TPP A
Connection conv. TPP B
Sum
2039 till
Length
2 x
2 x
2 x
2 x
end
780 m
2,140
3,300
1,160
7,380
m
m
m
m
Number of
drive stations
2 pcs.
2
4
2
10
pcs.
pcs.
pcs.
pcs.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The mine equipment from the Bardh/Mirash mines will also stop working step by step. They
will be refurbished basically and travel to their new operation positions.
The use of the machines is planned as follows:
-
In the first coal level the major part shall be removed by the efficient mine excavator.
The operation position in the northern slope of the Bardh/Mirash mines will be prepared using
bulldozers and Truck and Shovel. The mining direction will be the same as with all the other
levels west-east. A belt wagon BRs 1600 will be used in Level 1 for the removal of the mine
overburden.
-
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 6.8-3
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
In Overburden Level 1 the pivoting of the west and eastern wings of the belt conveyor system
will almost be finished. Levels 2 to 4 will develop as planned. The head conveyors of Level 1
and 2 will still be on one bench.
The Coal Levels 1 to 4 will reach their planned benches. In 2016 a newly built excavator SRs
1300 or equivalent will be used for Level 4. The excavator will mostly work in the west part of
the deposit. In the east the belt conveyor system will be moved to the height of Level 3. Both
bench conveyors will charge to one head conveyor system.
Page 144 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
In Overburden Level 1 the bench will finally be straightened. In the west part there is a rise
within the area of the hill of Shipitull in all levels. Owing to the increased cut height the ramp
excavation will have to start. The bench between Level 1 and 2 is divided so that the head conveyors will be separated in future.
The Coal Levels 1 to 4 will continue their normal work on their planned benches.
Parameters for the period under review
Tab. 6.9-2
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
In the Overburden Level 1 both belt conveyor systems will be pivoted separately. There will be
a greater advance at the beginning and the end of the bench compared to the middle by which
the shape of the terrain will adapt to the valley of Sibovc. The other overburden levels will
pivot normally. In the west the benches will rise in the area of the hill of Shipitull. The Overburden Level 2 will reach the highest area of the hill.
The coal levels will develop as planned. Towards the end of the period under review a new
inclined conveyor system will be used for the coal transport. From this time the Coal Levels 1
and 2 will be on the same height so that one head conveyor can be used. At that time the distribution station within the area of the inclined conveyor of the Overburden/Coal Level 4 will
also be rebuilt to fit the new inclined conveyor system.
Parameters for the period under review
Tab. 6.9-3
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
During the period under review the excavation in the Overburden Level 1 immediately at the
valley of Sibovc will finish.
The other overburden levels will leave the hilly area of the village of Shipitulle.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The coal levels will develop as planned. Coal Levels 3 and 4 will finally be converted to the
new inclined conveyor system, too, and continue to charge to one head conveyor system.
Parameters for the period under review
Tab. 6.9-4
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
Overb. [10m]
Coal [10t]
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Production Schedule
Truck
Overb.
10m
1,600
825
976
567
136
136
580
600
600
600
579
560
560
560
560
560
696
763
763
763
763
763
763
472
0
0
0
15,740
Level 1
Overb.
10m
2,602
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
2,606
0
0
0
0
0
0
22,300
Overburden Levels
Level 2
Level 3
Overb.
Overb.
10m
10m
2,230
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,460
4,720
4,286
4,286
4,367
4,327
3,777
3,128
516
429
125,727
2,273
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
9,090
7,542
8,220
8,220
8,374
8,297
7,242
6,084
5,573
4,635
257,348
Coal Levels
Level 4
Overb.
10m
2,767
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,150
4,470
4,302
4,302
4,383
4,342
3,790
3,223
5,006
4,164
127,897
Coal
10t
146
337
1,268
2,247
2,247
2,102
2,095
2,095
2,095
1,411
751
751
751
751
751
1,817
2,336
2,336
2,336
2,336
2,336
2,336
2,929
3,625
3,625
3,693
3,659
3,625
3,616
3,409
3,473
67,286
Level 1
Overb.
10m
0
0
38
105
119
97
97
115
138
146
133
138
137
137
141
128
110
110
110
112
111
122
137
137
139
138
137
139
191
195
3,557
Coal
10t
Level 2
Overb.
10m
708
1,970
2,629
5,685
6,306
4,942
4,942
5,850
7,068
7,608
7,411
7,722
7,664
7,664
7,874
7,155
6,122
6,122
6,122
6,254
6,188
6,546
7,022
7,022
7,154
7,088
7,022
7,020
6,979
7,111
186,972
0
0
21
58
74
75
75
89
108
116
112
117
116
116
104
81
69
69
69
71
70
213
377
377
384
380
377
372
249
254
4,593
Coal
10t
912
2,538
1,896
3,234
4,124
4,213
4,213
4,987
6,025
6,439
6,125
6,382
6,334
6,334
5,548
4,154
3,554
3,554
3,554
3,630
3,592
3,574
3,593
3,593
3,660
3,626
3,593
3,588
3,468
3,533
123,569
Level 3
Overb.
10m
0
0
12
34
51
64
64
76
92
132
235
245
243
243
206
147
126
126
126
128
127
624
1,193
1,193
1,215
1,204
1,193
1,191
1,140
1,162
12,590
*
Coal
10t
Level 4
Overb.
10m
Coal
10t
Sum
Overb.
10m
1,600
10,695
433
0
60
23,136
1,206
0
167
22,727
938
0
140
22,368
1,639
1
255
22,493
2,645
75
594
23,059
3,586
196
1,033
23,192
3,586
196
1,033
23,192
4,245
232
1,223
23,272
5,129
280
1,478
23,358
5,801
305
1,891
23,419
6,545
310
2,798
23,509
6,819
323
2,915
23,542
6,768
321
2,893
23,536
6,768
321
2,893
23,536
6,730
263
2,801
23,571
5,908
178
2,386
23,457
5,055
153
2,042
23,380
5,055
153
2,042
23,380
5,055
153
2,042
23,380
5,164
156
2,086
23,390
5,109
154
2,064
23,385
4,472
97
1,590
22,719
3,799
34
1,072
23,008
3,799
34
1,072
21,154
3,871
34
1,092
18,897
3,835
34
1,082
18,722
3,799
34
1,072
16,548
3,824
32
1,062
14,169
4,432
0
822
12,675
4,515
0
838
10,839
130,532
4,067
44,538
659,308
until start new SRs 1300, excavation with E10B
Sum
Coal
10t
0
146
2,450
7,150
7,850
13,060
15,770
15,870
15,870
18,400
21,110
22,490
23,630
24,590
24,410
24,410
24,770
21,940
19,110
19,110
19,110
19,470
19,290
19,110
19,110
19,110
19,470
19,290
19,110
19,110
19,110
19,470
552,897
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
b) Electrical Equipment
The technical condition of the electrical equipment on the bucket wheel excavators of the type
SRs 1300 and SchRs 650 is characterized by
Year of construction,
Operation years in the mines/pits including maintenance and
Rehabilitation measures of selected electrical equipment in the years 2001 to 2005
The electrical equipment and electronic devices of the excavators as:
6kV-bench cable und cable drums,
Medium voltage systems 6kV AC with battery plant 110V DC,
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Logic control (relay- or PLC-Systems) and low voltage systems 230V/400V AC including lighting technology;
Drive systems (400V AC-motors, travel- und slewing gear with rectifier DC),
Limit switches, buttons, local-control-boxes,
Cable and cable run and
Cabins und electric houses
are corresponding with the state of the art of the 80 years.
The electrical equipment still in operation does not correspond any longer to the valid European standards. Especially preventive measures for persons and plants in accordance with the
standard DIN VDE 0100 are in no way given, e.g.:
The roofs and windows of the electrical houses are leaky during precipitation (rain and
snow).
The electrical plants like for example switch cabinet cubicles and electrical operation
rooms and terminal boxes of 6 kV-incoming supply and motors are not locked and/or
not equipped with safe locking system.
The low voltage switch systems do not have shock protection.
The medium voltage switch systems are not sufficiently equipped with arc shield.
The 6 kV-high-voltage terminal boxes have no sufficient arc voltage protection and
they are in a very bad technical repair.
Most of the high -voltage protective relays are defective.
The medium- and low-voltage systems at the bucket wheel excavators no longer correspond no
to the valid European Norms and therefore the latest state of the art.
In addition, electrical as well as electronic safety equipment, buttons, synchros and local control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
indicating safe operating and status condition (monitoring in the excavator operator cabin.
The cables and cable routes have been strongly due to environmental impacts (e.g. ozone) and
technological conditions (e.g. contamination, mechanical cramping and distortion of cables).
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the mechanical
part of the brake are mainly not functioning and/or partly not reliable in their function. In line
with this the electrical drives are not applicable for a safe operation.
In the years 2000 to 2003, mainly material for the most urgent repairs in the opencast mines
was purchased by the Consultants of the EAR, so for example high- and low-voltage cables,
6kV-protection relays and circuit-breakers, switchgears in container design for power supply
and belt conveyors and spare motors.
The bucket wheel excavators of the type SRs 1300 are distinguished according to the carried
out retrofitting measures as follow:
Main cabin new in ergonomic shape (to be accomplished in 2005)
travel gear drive and slewing gear drive with 3-phase current motors and frequency
converter,
PLC (Programmable Logic Controller),
Limit switch (end position, lever arm, pull cord),
Lubrication plant;
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The bucket wheel excavators of the type SchRs 650 (manufactured in 1986 and 1987) are
equipped with a PLC System and rectifier (DC technology) and are mostly worn out. Original
spare parts and building elements are not available for those obsolete machines.
Mechanical engineering
Mechanical engineering can be evaluated similar to the condition of the main bearing- and auxiliary structure. Main assemblies such as pulleys and gearboxes are not grease- and/or oilproof. To a large extent the brake systems at the drives are missing and/or inefficient. Clutches
are not covered. Wear parts like crawler base pads and buckets exceeded the wear limit. The
central lubrication plants are not functioning. Side sealings and scrapers are ineffective and/or
missing. Due to the critical state of the e-plants a numerous limit switches are not in function.
Until decommissioning of these devices (devices will not be used in the new opencast mine
field) continuous restrictions in the equipment availability have to be taken into account which
are only hardly calculable and which incur high running maintenance costs.
b) Electrical Engineering
The condition of each of these excavators can be assessed as equally bad because they are
the oldest opencast mining machines (1965- 1978). Repairs and rehabilitation measures for the
electrical equipment have not been carried out so far.
These machines will not be used in the new opencast mine field. According to the present
planning these opencast mine machines will be in operation until 2011 or will be replaced by
released overburden excavators.
The electrical equipment in the E-houses like the high- and low-voltage systems is in a bad
condition. They do not comply with international standards and are a considerable danger for
the personnel.
The plants should be stabilized in short-term within the framework of running maintenance to
such an extent that it will be possible to operate the devices with justifiable risk until decommissioning. The main components of the electrical equipment shall then be replaced within the
scope of complex maintenance measures.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Conclusion: Under consideration of the equipment condition, but mainly due to the too low
capacity potential (regarding output quantity and stripping performance), it is not foreseen to
use the excavators of the type SRs 470 / 315 in the Sibovc Field. Furthermore this has advantages regarding warehouse management and interchangeability.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
In addition, electrical as well as electronic safety equipment, buttons, synchros and local control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
indicating safe operating and status condition (monitoring in the excavator operator cabin.
The cables and cable routes have been strongly due to environmental impacts (e.g. ozone) and
technological conditions (e.g. contamination, mechanical cramping and distortion of cables).
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the mechanical
part of the brake are mainly not functioning and/or partly not reliable in their function. In line
with this the electrical drives are not applicable for a safe operation.
The electrical equipment at the belt tripper car are totally worn out and do not correspond to
the valid European standards. Especially preventive measures for persons and plants in accordance with the standard DIN VDE 0100 are in no way given.
The electrical equipment on the belt conveyor and the mobile transfer conveyor should be stabilized in short-term within the framework of running maintenance to such an extent that it will
be possible to operate the devices with justifiable risk until reconstruction and/or decommissioning.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Until a general mechanical reconstruction for a medium- and/or long-term deployment of these
devices continuous restrictions in the equipment availability have to be taken into account
which are only hardly calculable and which incur high running maintenance costs.
b) Electrical Engineering
The electrical equipment has been in operation since the nineteen 80ies.
It can be characterized as follows:
The electrical equipment still in operation does not correspond any longer to the valid European standards. Especially preventive measures for persons and plants in accordance with the
standard DIN VDE 0100 are in no way given, e.g.:
The roofs and windows of the electrical houses are leaky during precipitation (rain and
snow).
The electrical plants like for example switch cabinet cubicles and electrical operation
rooms and terminal boxes of 6 kV-incoming supply and motors are not locked and/or
not equipped with safe locking system.
The low voltage switch systems do not have shock protection.
The medium voltage switch systems are not sufficiently equipped with arc shield.
The 6 kV-high-voltage terminal boxes have no sufficient arc voltage protection and
they are in a very bad technical repair.
Most of the high -voltage protective relays are defective.
The medium- and low-voltage systems at the bucket wheel excavators no longer correspond no
to the valid European Norms and therefore the latest state of the art.
In addition, electrical as well as electronic safety equipment, buttons, synchros and local control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
indicating safe operating and status condition (monitoring in the excavator operator cabin.
The cables and cable routes have been strongly due to environmental impacts (e.g. ozone) and
technological conditions (e.g. contamination, mechanical cramping and distortion of cables).
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the mechanical
part of the brake are mainly not functioning and/or partly not reliable in their function. In line
with this the electrical drives are not applicable for a safe operation.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
idlers are worn. Continuous replacement is necessary. For a long-term operation it is necessary
to systematically replace the belt drives by a new generation. This replacement should be carried out parallel with an electrical reconstruction.
Due to their lifetime and continuous repair, crushers are in a condition ready for operation.
Reserve assemblies are urgently required to reduce repair times and unexpected downtimes.
Owing to their lifetime, a number of material guidance systems is to a great extend worn out;
the most frequent occurring damage is leakage at the seam joints and transfer points. Almost all
sealings at chutes, transfer points and material guidance systems are insufficiently effective. To
continue ling-term operation continuous replacement of sealing elements is necessary which
have to be standardized according to installation places.
A dust reduction system for all transfer points is at present planned, financed by EAR funds.
Electrical Engineering:
The electrical equipment of Stacker/Reclaimer A was completely rehabilitated in 2004 and has
been in a good condition since then. A similar measure for rehabilitating the electrical equipment will be implemented for Stacker/Reclaimer B in May 2005. Reserve assemblies are available (stored) for both of the equipment so that in case of electrical failures a direct replacement
of defective assemblies can be carried out.
The electrical equipment on the belt conveyors are very frequently subject to breakdowns owing to their service life.
The electrical equipment on the belt drive station should be stabilized in short-term within the
framework of running maintenance to such an extent that it will be possible to operate the devices with justifiable risk until a necessary reconstruction.
Stockpile Separation Plant A
a) Steel Construction and Mechanical Engineering
Reserve assemblies of mechanical engineering are missing for both of the devices
Stacker/Reclaimer 1 and 2. In case of assembly breakdown downtimes have to be taken into
account until completion of the repair. For continuing a medium-term operation restrictions in
equipment availability and high running costs for the maintenance are to be considered.
At the drive stations of the belt conveyors the drives are highly susceptible to failure due to
their lifetime. Brake systems and protective covers are missing; lubrication plants are partially
not functioning. Drums are highly worn out and mostly have no rubber coating. A lot of idlers
are worn. Continuous replacement is necessary. For continuing a medium-term operation restrictions in equipment availability and high running costs for the maintenance are to be considered.
Due to their lifetime and continuous repair, crushers and vibration screens are in a condition
ready for operation. Reserve assemblies are urgently required to reduce repair times and unexpected downtimes.
Owing to their lifetime, a number of material guidance systems is to a great extend worn out;
the most frequent occurring damage is leakage at the seam joints and transfer points. Almost all
sealings at chutes, transfer points and material guidance systems are insufficiently effective. To
continue ling-term operation continuous replacement of sealing elements is necessary which
have to be standardized according to installation places.
A dust reduction system for all transfer points is at present planned, financed by EAR funds.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
b) Electrical Engineering
According to the present planning, the two machines will be in operation until decommissioning of Power Plant Kosova A. The condition of the entire E-equipment of both
Stacker/Reclaimer is to be assessed unsatisfactory. For a medium-term operation, restrictions
in the equipment availability and high running costs for maintenance have to be taken into account.
The electrical equipment still in operation does not correspond any longer to the valid European standards. Especially preventive measures for persons and plants in accordance with the
standard DIN VDE 0100 are in no way given e.g.:
The low voltage switch systems do not have shock protection.
The medium voltage switch systems are not sufficiently equipped with arc shield.
The 6 kV-high-voltage terminal boxes have no sufficient arc voltage protection and
they are in a very bad technical repair.
Most of the high -voltage protective relays are defective.
The medium- and low-voltage systems at the bucket wheel excavators no longer correspond no
to the valid European Norms and therefore the latest state of the art.
In addition, electrical as well as electronic safety equipment, buttons, synchros and local control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
indicating safe operating and status condition (monitoring in the excavator operator cabin.
The cables and cable routes have been strongly due to environmental impacts (e.g. ozone) and
technological conditions (e.g. contamination, mechanical cramping and distortion of cables).
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the mechanical
part of the brake are mainly not functioning and/or partly not reliable in their function. In line
with this the electrical drives are not applicable for a safe operation.
According to information of personnel there are only rare spare parts available for the converters of slewing- and travelling gear. The E house is partly without isolation and air conditioning
system which causes temperature problems in the summer season.
The electrical locking system Excavator-Belt conveyor is also in a bad repair (cable drums
defective) or partly not functioning.
The 6 kV-incoming feeder is needed to be completely overhauled (strongly twisted feeder, cable drums are defective).
The electrical equipment on the belt drive station should be stabilized in short-term within the
framework of running maintenance to such an extent that it will be possible to operate the devices with justifiable risk until decommissioning.
The expenses of Stacker/Reclaimer and belt conveyor system shall be within the following
scope:
Spare parts for MV- and LV-plants (e.g. protection relays, relays, circuit breakers, motors, electronic assemblies)
Control devices (e.g. limit switches, buttons, switches, terminal boxes, local control
boxes)
Thrustors and parts of the mechanical brake
Cables and lighting equipment
Rehabilitation of the 6 kV-bench terminal boxes
Rehabilitation of E-houses at selected areas (e.g. roofs, doors)
Page 157 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Type
E9M
SchRs 650
E10M
SchRs 650
E8M
SRs 1300
E9B
SRs 1300
E10B
SRs 1300
E8B
SRs 1300
Measures
Replacement of hoisting ropes wheel boom
Refurbishment of lubrication plants FW
Replacement of worn out assemblies
Replacement of hoisting ropes wheel boom
Refurbishment of lubrication plants FW
Replacement of worn out assemblies
Installation twin drive wheel belt
Horizontal alignment of drivers cabin
Overhaul of wheel boom hoist
Replacement of worn out assemblies
Replacement of bucket wheel drive
Replacement of worn out assemblies
Replacement/Renewal of the Main Control Cabin
and electrically drive for travel gear drive and slewing drive (with converter)
Replacement of bucket wheel drive
Replacement of worn out assemblies
Replacement/Renewal of the Main Control Cabin
and electrically drive for slewing drive (with converter)
Replacement of bucket wheel drive
Replacement of worn out assemblies
Replacement/Renewal of the Main Control Cabin
and electrically drive for travel gear drive
Year
Not fixed
Not fixed
Not fixed
2005
2005
2006
The expenses for running maintenance per excavator up to a complete reconstruction amount
to average 0.380 MEUR per year.
Necessary Expenditure of the Rehabilitation Needs for Electrical Equipment
A concept including the necessary demand for new technical equipment for the mentioned
bucket wheel excavators shall be planned by the engineering personnel taking into account
safety- and cost-relevant aspects. The planning document is to be provided until June 2005.
The budget should be available before December 2005. The selected electrical rehabilitation
measures for the excavators represent minimum requirements which are needed till the end of
the operation.
Page 158 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Spare parts according to priorities for excavators of the type SRs 1300 comprise:
Spare parts for MV- and LV-plants (e.g. protection relays, relays, circuit breakers, motors, electronic assemblies)
Control devices (e.g. limit switches, buttons, switches, terminal boxes, local control
boxes)
Thrustors and parts of the mechanical brake
Cables and lighting equipment
Rehabilitation of the cable drums and 6 kV-bench terminal boxes
Rehabilitation of E-houses at selected areas (e.g. roofs, doors)
Necessary expenses [related to 3 years]:
max. 0.60 MEUR
Spare parts according to priorities for excavators of the type SchRs 650 comprise:
Exchange of the PLC Systems from type S 5 on S 7
Selected spare parts for MV- and LV-plants
Selected spare parts for control units
Cables and lighting equipment
Motors and thrustors
Necessary expenses:
min. 0.40 MEUR
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Low-voltage plant
High-voltage plant
Slewing and travelling gear
0.12 MEUR
0.22 MEUR
0.20 MEUR
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
0.40 MEUR.
The scope of expenditures for the belt conveyor plants shall comprise the following:
Spare parts for MV- and LV-plants (e.g. protection relays, relays, circuit breakers, motors, electronic assemblies)
Control devices (e.g. limit switches, buttons, switches, terminal boxes, local control
boxes)
Thrustors and parts of the mechanical brake
Cables and lighting equipment
Rehabilitation of the 6 kV-bench terminal boxes
Motors
Necessary Expenses [related to 5 years]:
0.80 MEUR.
A dust reduction system for all transfer points to be financed by EAR is planned at present and
it is expected that installation for Plant B will be in 2005 and for Plant A in 2006. After decommissioning of Power Plant A the dust reduction system can be dismounted and installed
then at other necessary transfer points.
E9M
SchRs 650
[1519-21]
E10M
SchRs 650
[1516-18]
E8M
Type
SRs 1300
[19020]
Measures
Complete corrosion protection;
Reconstruction bucket wheel head;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement of travel gear units;
Rehabilitation of steel construction;
Complete corrosion protection;
Reconstruction bucket wheel head;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement of travel gear units;
Replacement of scraper- and sealing systems;
Complete corrosion protection;
Reconstruction bucket wheel head;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement ball track and ring gear excavator superstructure;
Rehabilitation of steel construction;
Year
III/2007 up
to at the end
of I/2008
III/2008 up
to at the end
of I/2009
II/2007 up to
II/2008
EAR-Project: EuropeAid/116986/D/SV/KOS
E8B
E10B
E9B
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
IV/2007 up
to II/2008
I/2009 up to
III/2009
IV/2008 up
to II/2009
For the establishment or the procurement of a conveying line with an operating life greater than
10 years a new investment is recommended comprising all modern elements of the conveying
engineering adjusted to the technical standard of the reconstructed opencast mining equipments
Page 163 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
(excavators, spreaders and information and instrumentation and control). The advantages lie in
a high reliability and low maintenance costs compared to reconstructed equipment. Because
after the development of the first opening up figure the distances to bridge are lager than conveyor belts are available, new investments shall be developed in advance and planned technically compatible.
Spreader
It is intended to only use the large spreaders with a capacity of 5000 lcm/h in the new mine. or
the use in the new mine. Spreaders of smaller capacity have to be scrapped. Before the spreaders are re-used again, they have to be rehabilitated with the following key issues:
Complete electrical reconstruction
Complete corrosion protection
Steel construction refurbishment
Refurbishment of travelling gears
Overhaul of conveyor systems
Replacement of belt cleaner and sealing systems
Complete electrical reconstruction including crawler-mounted cable reel car
Belt Wagon
Only the belt wagons of the type BRs 1600 are foreseen to operate in the Sibovc field.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 8.1-1
Capacities
Designation
2012
2013 - 2015
2020 - 2023
> 2025
Prod. Energy
610 MW
678 MW
350 MW
0
0 MW
1.71 t/MWh
7.5 mMWh
610 MW
678 MW
700 MW
0
0 MW
1.67 t/MWh
9.2 mMWh
0
678 MW
1,400 MW
1,050 MW
680,45 MW
1.57 t/MWh
15.3 mMWh
0
0
1,400 MW
1,050 MW
2,45 MW
1.55 t/MWh
12-12.2 mMWh
Demand Coal
Coal Demand TPPs
13.1 mt
12.8 mt
15.8 mt
15.4 mt
24.4 24.8 mt
23.9 24.3 mt
19.1 19.5 mt
18.6 19 mt
Production OCM
(all Mines)
thereof Bardh/Mirash
Necessary Energy demand installed (high
efficiency)
Installed for OCM
required continuously
35.6 mt
38.9 39.1 mt
48.1 49.2 mt
42.6 38 mt
85 MW
100 MW
150 MW
120 MW
100 MW
40-50 MW
115 MW
55-60 MW
160 MW *
75 MW *
120 MW
60 MW
TPP A
TPP B1+B2
TPP B3-B6
TPP C (IPP)
SUM TPP
Factor TPPs
*only temporary
The required installed capacity for the devices is estimated as following:
Tab. 8.1-2
Description
Operating
time
E 8M
E 9B
New
E 9M
SRs 1300
SRs 1300
BWE
SchRs 650
Year
2008 - 2038
2008 - 2038
2008 - 2038
2008 - 2038
P 4M
P 1B
new
P 3M
A2Rs B-5200
A2Rs B-4400
A2Rs B-8000
A2Rs B- 5200
2008 - 2038
2008 - 2038
2008 - 2038
2011 - 2038
800
800
1,200
800
1
1
1
1
5,000
5,000
5,000
5,000
2009 - 2038
2009 - 2038
2009 - 2038
2016 - 2038
1,700
1,650
1,650
1,650
1
1
1
1
5,000
5,000
5,000
5,000
2008 - 2038
1,600
26 km
6,000
Number
of Equipment
Operating
hours
1
1
1
1
5,000
5,000
5,000
5,000
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
2009 - 2038
1,600
27 km
6,000
TPP A
with 2 Stacker / Reclaimer
TPP B1 + B2
with 2 Stacker / Reclaimer
TPP B (B3 B6)
with 4 Stacker / Reclaimer
New TPP (IPP)
with 2 Stacker / Reclaimer
2008 - 2019
800
6,000
2008 - 2024
800
6,000
2012 - 2038
1,600
2016 - 2038
(800)
(2)
6,000
Mine Office
Workshop
Warehouse
other
2008 - 2038
2008 - 2038
2008 - 2038
2010 - 2038
300
800
250
250
1
1
1
1
3,500
6,000
4,000
4,000
This capacity will be sufficient to supply power to two opencast mine machines with the attached conveyor systems and an assembly yard and/or corresponding auxiliary facilities.
Phase 2:
Extension of the 110/35 kV Power Supply
New construction of a 110 kV / 35 kV transformer station for Sibovc with a capacity of 3 x
31.5 MVA including a 110 kV overhead line
Estimated Costs: 7.0 m
Phase 3:
35 kV Power Supply with 6 kV distribution:
- Completion of 4 x 35/ 6 kV each of 2 x 8 MVA Power Stations
- Installation of a uniform SFT-Technology (transportable units)
- 6 kV bench cables with clamp cable boxes and cable trestles
Estimated Cost: 4.0 m
An overview of the energy distribution system for the new mine Sibovc is shown in the figure
below:
Page 167 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 8.2-1
For an overview of the 35 kV power supply (coal) see the following schema:
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 8.2-2
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 8.2-3
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
9 Auxiliary Equipment
9.1 Assessment of Technical Status in the Existing Mines
A complete auxiliary equipment fleet is available in the Bardh and Mirash mines. In 2000/2001
and 2004 an extensive rehabilitation of the auxiliary equipment fleet was realized with the help
of KfW and EAR funds. Some of the old equipment have been commissioned in the 80s and is
more than 20 years old. Nevertheless, the predominant part of the auxiliary equipment is in a
strong technical status.
From 2007 overburden production in the Bardh and Mirash mines will considerably decline.
First overburden lines will be put out of operation; the number of operation points will be reduced. In the existing mine, coal production will go on with full capacity until 2008 and in
2009 and 2011 with reduced capacity. Parallel with the decline in capacity, a part of the auxiliary equipment can be put out of operation. At the time of decommissioning a part of the auxiliary equipment will have exceeded its normative service life. Prolongation of the normative
service life is not recommended due to the difficult conditions and the rather poor maintenance.
Moreover, the further use of selected auxiliary equipment is intended for recultivation-, securing and wrapping measures over the year 2011. Substitute investments for worn out auxiliary
devices are not planned within the medium-term planning.
The result is, that a take-over of auxiliary equipment from the existing fleet for a further use in
the Sibovc mine will not be possible or only in to limited extent. The further plans for the Sibovc mine assume a complete new auxiliary equipment fleet.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 9.2-1
Dozer
Pipelayer
Wheel Dozer
Wheel Loader 17t
Wheel Loader
Excavator Loader
Telescope Crane 90t
Telescope Crane 60t
Telescope Crane 45t
Telescope Crane 30t
Forklift 2t
Forklift 5t
Truck payload 12t, 3-axle
Truck with hydraulic crane
Truck with lifting Platform
Dump Truck
Cable reel Trailer
Low Bed Trailer
Fuel Truck
Lubrication Truck
Tractor
Hydraulic Backhoe (crawler)
Hydraulic Backhoe (wheel)
Grader
Trench Cutter
Single Drum Roller
Jeep
Pick-up
Jeep 12 seats
Personnel Transporters (36
Minibus
Ambulance
Fire Fighting Truck
Drilling Machine
Workshop Container
Mobile Workshop
Mobile Lightings
Winding Support Drum
Vulcanisation Set
Diesel Generator
Water Truck
Spraying Galleries
Pumps
[ kW ]
230 - 300
180
250
180
120
Overb.
10
3
3
1
340
270
270
200
130
130
230
60t
180
1
1
200
180 - 200
1
1
1
2
160
150
100
75
100
140
1
3
2
1
4
1
2
1
3
3
2
1
4
1
0.5
2
1
2
1
1
2
1
4
10
7
9
1
2
3
1
2
2
total
22
5
2
8
2
2
1
1
1
3
2
2
3
7
2
2
1
2
2
1
2
5
2
2
1
1
17
15
2
9
2
2
1
3
1
2
6
1
2
4
1
4
10
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 9.2-2
Type
Coal Output
[mt]
Overburden
[mbcm
Dozer
Pipelayer
Wheel Dozer
Wheel Loader 17t
Wheel Loader
Excavator Loader
Telescope Crane 90t
Telescope Crane 60t
Telescope Crane 45t
Telescope Crane 30t
Forklift 2t
Forklift 5t
Truck payload 12t, 3Truck with hydraulic
Truck with lifting PlatDump Truck
Cable reel Trailer
Low Bed Trailer
Fuel Truck
Lubrication Truck
Tractor
Hydraulic Backhoe
Hydraulic Backhoe
Grader
Trench Cutter
Single Drum Roller
Jeep
Pick-up
Jeep (12 seats)
2007
0
1.6
1
Minibus
Ambulance
Fire Fighting Truck
Drilling Machine
Workshop Container
Mobile Workshop
Mobile Lightings
Winding Support Drum
Vulcanisation Set
Diesel Generator
Water Truck
Spraying Galleries
Pumps
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2008
0.1
10.7
7
1
1
3
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
5
5
1
3
1
1
1
2
1
1
2
1
1
2
1
2
3
2009
2.4
23.2
15
4
2
6
2
2
1
1
1
2
2
2
2
5
2
2
1
2
2
1
2
4
2
2
1
1
12
10
2
6
2
2
1
3
1
2
4
1
2
3
1
3
7
2010
7.1
22.7
17
4
2
7
2
2
1
1
1
3
2
2
3
6
2
2
1
2
2
1
2
4
2
2
1
1
14
12
2
7
2
2
1
3
1
2
5
1
2
4
1
4
8
2011
7.8
22.4
18
4
2
7
2
2
1
1
1
3
2
2
3
6
2
2
1
2
2
1
2
4
2
2
1
1
14
12
2
7
2
2
1
3
1
2
5
1
2
4
1
4
8
2012
13.1
22.5
22
5
2
8
2
2
1
1
1
3
2
2
3
7
2
2
1
2
2
1
2
5
2
2
1
1
17
15
2
9
2
2
1
3
1
2
6
1
2
4
1
4
10
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The mobile auxiliary equipment has a smaller economic service life compared to the main
equipment. Depending on the type of equipment and the conditions of use this time varies between 3 and 12 years. Partly, longer service life may also be possible. Thereafter, the auxiliary
equipment is technically worn out and shall be replaced. When using the equipment it shall be
assumed that a new and technically improved generation may be available on the market. A
technical specification of these equipments for the planning of Sibovc seems to be not useful.
The following service life was assumed for the single auxiliary equipment classes:
Pumps
Cars and Busses
Ancillary Equipment
Dozer, Wheel Loader, Trucks
Special Trucks, Drilling Machine
Backhoes, Grader
Temporarily used Equipment
3 Years
6 Years
6 Years
6 Years
8 Years
8 Years
10 20 Years
The following tables illustrate the number of the auxiliary equipment to be purchased annually.
The bold number show the initial purchased machine up to completion of the auxiliary equipment fleet; the other numbers (from 2013) are replaces equipments.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 9.2-3
Type
Dozer
Pipelayer
Wheel Dozer
Wheel Loader 17t
Wheel Loader
Excavator Loader
Telescope Crane 90t
Telescope Crane 60t
Telescope Crane 45t
Telescope Crane 30t
Forklift 2t
Forklift 5t
Truck payload 12t, 3-axle
Truck with hydraulic
Truck with lifting PlatDump Truck
Cable reel Trailer
Low Bed Trailer
Fuel Truck
Lubrication Truck
Tractor
Hydraulic Backhoe
Hydraulic Backhoe
Grader
Trench Cutter
Single Drum Roller
Jeep
Pick-up
Jeep (12 seats)
Personnel Transporters
Minibus
Ambulance
Fire Fighting Truck
Drilling Machine
Workshop Container
Mobile Workshop
Mobile Lightings
Winding Support Drum
Vulcanisation Set
Diesel Generator
Water Truck
Spraying Galleries
Pumps
200
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
08
6
1
2
1
1
09
8
3
1
3
1
1
1
1
1
1
3
1
1
10
2
11
1
12
4
1
1
13
1
1
1
14
6
15
8
2
1
1
3
1
1
16
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
17
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
4
1
2
1
7
5
1
3
1
1
1
1
1
1
1
1
1
1
3
1
2
1
1
2
2
3
3
1
1
1
1
1
1
1
3
1
6
1
1
1
4
1
1
1
1
2
2
7
5
1
1
1
4
4
1
1
2
1
1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 9.2-4
Type
Dozer
Pipelayer
Wheel Dozer
Wheel Loader 17t
Wheel Loader
Excavator Loader
Telescope Crane 90t
Telescope Crane 60t
Telescope Crane 45t
Telescope Crane 30t
Forklift 2t
Forklift 5t
Truck payload 12t, 3-axle
Truck with hydraulic crane
Truck with lifting Platform
Dump Truck
Cable reel Trailer
Low Bed Trailer
Fuel Truck
Lubrication Truck
Tractor
Hydraulic Backhoe (crawler)
Hydraulic Backhoe (wheel)
Grader
Trench Cutter
Single Drum Roller
Jeep
Pick-up
Jeep (12 seats)
Personnel Transporters
Minibus
Ambulance
Fire Fighting Truck
Drilling Machine
Workshop Container
Mobile Workshop
Mobile Lightings
Winding Support Drum
Vulcanisation Set
Diesel Generator
Water Truck
Spraying Galleries
Pumps
18
4
19
1
1
1
20
6
1
2
1
21
8
3
1
3
1
22
2
23
1
1
1
24
4
1
25
1
1
1
26
6
27
8
28
2
2
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
3
1
1
1
3
3
1
1
1
4
4
1
1
1
7
5
1
2
2
4
4
1
2
1
7
5
1
1
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
6
1
1
1
1
1
1
1
1
1
3
1
6
1
1
1
1
1
1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 9.2-5
Type
Dozer
Pipelayer
Wheel Dozer
Wheel Loader 17t
Wheel Loader
Excavator Loader
Telescope Crane 90t
Telescope Crane 60t
Telescope Crane 45t
Telescope Crane 30t
Forklift 2t
Forklift 5t
Truck payload 12t, 3-axle
Truck with hydraulic crane
Truck with lifting Platform
Dump Truck
Cable reel Trailer
Low Bed Trailer
Fuel Truck
Lubrication Truck
Tractor
Hydraulic Backhoe (crawler)
Hydraulic Backhoe (wheel)
Grader
Trench Cutter
Single Drum Roller
Jeep
Pick-up
Jeep (12 seats)
Personnel Transporters
Minibus
Ambulance
Fire Fighting Truck
Drilling Machine
Workshop Container
Mobile Workshop
Mobile Lightings
Winding Support Drum
Vulcanisation Set
Diesel Generator
Water Truck
Spraying Galleries
Pumps
29
1
30
4
31
1
1
1
32
6
1
2
1
33
8
3
1
3
1
34
2
35
1
36
4
1
37
1
1
1
38
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
4
1
2
1
7
5
1
1
1
1
1
2
1
1
1
1
1
6
1
1
1
3
3
3
3
1
1
1
3
3
2
1
1
1
1
4
4
1
2
1
1
1
1
6
1
6
1
1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Bucket Volume
Boom Length
Max. Cutting Height
Max. Cutting Depth
Ground Pressure
Service Weight
Installed Power
Time per Pass
10 m
70 m
34
30
26
22
17
12
Operation
Transport
135
35 m
30 m
25 m
20 m
15 m
10 m
0.94 kp/cm
1.49 kp/cm
767 t
1,460 kW
54 s
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 9.4-1
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
9.4.2 Derricks
Large cranes will be needed for the assembly of the heavy equipment of the new opencast mine. Two Derrick cranes from the 70ies are still available on the assembly yard/stockyard
nearby Bardh. It is not sure if the equipment is ready for operation.
Parallel to mobile cranes for the assembly of the equipment to be purchased it will be required
to use also Derricks or equivalent machines. The rehabilitation of the available Derricks shall
be checked. Investments of at least 0.1 MEUR are necessary for each of the Derricks.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 9.5-1
Type
Dozer
Pipelayer
Wheel Dozer
Wheel Loader 17t
Wheel Loader
Excavator Loader
Telescope Crane 90t
Telescope Crane 60t
Telescope Crane 45t
Telescope Crane 30t
Forklift 2t
Forklift 5t
Truck payload 12t, 3-axle
Truck with hydraulic crane
Truck with lifting Platform
Dump Truck
Cable reel Trailer
Low Bed Trailer
Fuel Truck
Lubrication Truck
Tractor
Hydraulic Backhoe
Hydraulic Backhoe (wheel)
Grader
Tab. 9.5-2
Investment
41.0
8.9
3.4
9.0
2.3
1.0
2.0
1.9
1.7
3.2
0.2
0.3
2.0
3.5
1.3
3.0
0.4
0.9
1.1
0.6
1.4
3.0
1.2
1.1
Type
Trench Cutter
Single Drum Roller
Jeep
Pick-up
Jeep 12 seats
Personnel Transporters
Minibus
Ambulance
Fire Fighting Truck
Drilling Machine
Workshop Container
Mobile Workshop
Mobile Lightings
Winding Support Drum
Vulcanisation Set
Diesel Generator
Water Truck
Spraying Galleries
Pumps
Investment
0.8
0.3
3.1
2.6
0.4
3.9
0.4
0.2
0.4
4.8
0.2
1.3
1.2
0.4
0.6
0.6
0.1
0.1
1.5
15.1
0.4
0.1
Year
Investments
07
5.7
08
6.4
09
10.2
10
1.8
11
1.2
12
3.3
13
1.1
14
3.5
15
5.9
16
2.2
17
4.0
Year
Investments
18
2.5
19
3.6
20
4.5
21
7.2
22
1.8
23
1.5
24
3.6
25
2.7
26
3.4
27
11.6
28
6.9
Year
Investments
29
1.8
30
2.8
31
7.8
32
5.1
33
8.8
34
1.6
35
0.4
36
2.9
37
3.3
38
3.5
For auxiliary equipment, the running cost for service fluids and maintenance shall be taken into
calculation. These were determined on the basis of specific parameter.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.2-1
60 employees
55 employees
85 employees
50 employees
250 employees
The administration department is located in the office building of the daily facilities of Bardh.
This office building includes among others a canteen, a large-size meeting room as well as toilets and a washroom. The building was reconstructed in the past years.
On an office area of ca. 550 m 55 employees can work.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The single-floor building of the main administration complex of the mines have a total area of
ca. 915 m including the canteen. About 85 employees can work on the ca. 730 m office area.
This building consists of a light-weight timber construction (barracks) and is rather inappropriate for an expected residual life of 20 years.
Fig. 10.2-2
To centralize the administration a new office building for ca. 150 employees is assumed useful
for the opencast mine of Sibovc. This building shall be erected new or leased. The price for a
new building would come to 4.70 m . The investment appraisal bases on leasing of the building.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
14,18 m
reception
restrooms
secretary
pool
25,00 m
washroom
10,82 m
Mine Office
canteen
coffee shop
meeting room
10,82 m
27,72 m
10,82 m
49,36 m
Fig. 10.2-3
The above layout plan is an example for an office building in modular design. According to the
number of personnel to be accommodated those buildings can be constructed up to a height of
3 floors and/or extended by modules. This design can be used for a lifetime of up to 30 years,
smaller units consisting of only few modules can be moved flexibly.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.2-4
For the Sibovc mine, a new control centre including the corresponding technical equipment
shall be constructed.
A sum of ca. 150,000 (incl. control centre Hard- and Software) shall be planned.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Road construction
Designation
Mine operating
roads,
each on 4
working
levels
Access
roads
Municipal
roads
Length
of the
road [m]
Wide of
the road
[m]
Type
of road
Planned
utilisation
(years)
<3
Excavator bench
3,000
Dump bench
1,500
<3
gravel
Head conveyor
2,000
>3
>3
asphalt with
passing places
asphalt
>3
asphalt
Main accesses
each 5,000m in
intended for a
2008, 2011, 2014,
long-term use
2017
Connecting roads Corresponding to
between the loca- the dislocation of
tions
locations
gravel
Plant roads
Parallel to the belt conveyor systems, construction of plant roads 4 m wide are planned as
gravel roads on the single working levels. In case of a lifetime greater than 3 years, these roads
will be covered by an asphalt cover.
The roads constructed in Macadam-design (First layer 16 cm chippings with grain size 60-90
mm; Second layer 9 cm chippings with grain size 30-60 mm) in the Bardh and Mirash mines in
2004 have not proved successful on the existing subsoil (clay) and the difficult dewatering
conditions.
Therefore, the gravel roads on cohesive soils shall be constructed as follows:
10.00 cm
20.00 cm
30.00 cm
1 layer
60.00 cm
gravel base
gravel base
anti-freeze layer
Geovlies-mats
Sum
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
A unit price of 12.00-16.00 /m shall be calculated for the cost determination of the gravel
roads. Because an amount of ca. 50 % of the gravel material can be recovered the specific price
will come to 9.45 / m.
The following system of operating roads will be required in the opencast mine (depending on
the bench lengths):
Excavator bench on 4 working levels, ca. 3 km long and 4 m wide (gravel)
Dump bench on 4 working levels, 1.5 km long and 4 m wide (gravel)
Head conveyor on 4 working levels, ca.2 km long and 4 m wide with passing places
(asphalt)
Owing to the opencast mine advance and the connected shifting operations, about 27 km of
gravel roads have to be built (until 2032). From 2033 to 2038, only 20 km of gravel roads will
have to be built per year.
The main accesses along the head conveyors are made of asphalt. At the beginning of the opening of the mines about 8 km have to be constructed. During regular operating, these roads will
be extended on each working level by 100 - 120 m (totally about 0.5 km per year).
Access roads
Roads and main accesses intended for long-term use (lifetime >3 years) shall be furnished as
asphalt roads with the following layers:
4.00 cm
4.00 cm
8.00 cm
20.00 cm
44.00 cm
80.00 cm
bitumen surface
bitumen binder layer
bituminous base
gravel base
antifreeze layer
Total
0/11 mm
0/16 mm
0/32 mm
0/56 mm (compaction EV2 > 180 MN/m)
0/32 mm
Due to opposing traffic the roads shall be 6 m wide. Costs will arise at an amount of 25.00 /m
(construction mainly with local contractors).
Due to the opencast mine advance, the access roads are integrated in the cost model as follows:
2008
5 km Asphalt road
2011
5 km Asphalt road
2014
5 km Asphalt road
2017
5 km Asphalt road
From 2018, expenditures for asphalt road construction are calculated including a distance of
5 km every 5 years.
For road construction the existing building materials (limited availability of broken brick, ash
concrete) can be used. In any case a geotextile and a drainage layer shall be used in the upper
layers because it can be water-absorbing depending on the firing temperature.
Page 190 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Workshop (small) and yard Bardh (south-western slope Bardh), also the vulcanizing
facility of the Bardh operation is located here
Workshop and yard Mirash (Northern slope Mirash West, surface site of old underground mine)
Workshop and yard Kosovomont (Mirash Brand Field)
Rubber tired vehicles yard (Mirash gate)
Workshop separation plant
Mechanical workshop Bardh (South of Bardh village, large construction cranes for
main mine equipment on site), also the idler repair facility of the Bardh operation is located here
Electrical workshop Bardh, also a second building for electrical rehabilitation is at the
same location (Western slope Bardh)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Basing on the prepared maintenance concept for the Bardh and Mirash opencast mines the following available capacities will be rehabilitated and made available for Sibovc:
From these 24 locations with support functions in a first business reengineering effort 11 locations will remain. These are:
Auxiliary equipment workshops:
(1) New Central Auxiliary equipment workshop including warehouse (Bardh Southwestern slope) - completion in 2005
Main equipment workshops:
(1) Mechanical workshop Intervention (South of Bardh village)
(2) Electrical workshop Intervention (Western slope Bardh)
(3) Electrical workshop Kosovomont
(4) Mechanical workshop Kosovomont
(5) Workshop separation plant
Warehouses:
(1) Warehouse Bardh (Western slope Bardh)
(2) Fuel station Mirash (Northern slope Mirash West)
(3) New warehouse Mirash (currently under construction at the Mirash office building)
completion in 2005
(4) New central warehouse at Kosovomont
(5) Idler repair workshop separation plant
For implementing an effective maintenance, a central inventory management including a EDPsystem for acquiring, keeping and managing the inventory is planned. For registering the material it will be necessary to introduce a code system.
The following table summarizes all existing buildings of the single departments of KEK which
will be used in future.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 10.4-1
Building
Designation
Auxiliary equipment
New central aux. Workshop
Workshop
Mechanical workshop Intervention
Electrical workshop intervention
Main equipment
workshops
Electrical workshop
Mechanical workshop
Warehouses
SEPARATION DEPARTMENT
New warehouse
M.S. "MIRASHI"
SEPARATION DEPARTMENT
M.S. "BARDHI"
M.S. "BARDHI"
MAINTENANCE
DEPARTMENT "KOSOVAMONT"
MAINTENANCE
DEPARTMENT "KOSOVAMONT"
M.S. "BARDHI"
M.S. "MIRASHI"
Office Building
M.S. "MIRASHI"
Office Building
M.S. "BARDHI"
Mining Office
Petrol Station
KEK Gate 01
MAINTENANCE
DEPARTMENT "KOSOVAMONT"
M.S. "MIRASHI"
Petrol Station
SEPARATION DEPARTMENT
M.S. "BARDHI"
M.S. "BARDHI"
MAINTENANCE
DEPARTMENT "KOSOVAMONT"
SEPARATION DEPARTMENT
Mine Offices
Washrooms and
Sanitary Facilities
M.S. "BARDHI"
M.S. "BARDHI"
MAINTENANCE
DEPARTMENT "KOSOVAMONT"
MAINTENANCE
DEPARTMENT "KOSOVAMONT"
M.S. "BARDHI"
Mechanical workshop
Electrical and mechanical workshop
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The planned site of the workshop- and stockyard complex is illustrated in the following picture:
Workshop
Leshkoshiq
TPP A
Hade
Nakarade
Lismir
Bardh
Fig. 10.4-1
Fushe
Kosove
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-2
Fig. 10.4-3
For a later use as workshop it is necessary to install the already planned heating and to reconstruct the sanitary facilities. The outside area of the workshop includes a large unpaved storage
area with 2 large Derrick-cranes.
At this place it will be possible to assemble the new equipment system (new BWE). To be able
to carry out this assembling work it is required to rehabilitate the available Derricks. For this,
investments of 0.1 m per Derrick were calculated (see under item Auxiliary Equipment). Additionally another 0.1 m are required to maintain the existing plant.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-4
The building is heated. The toilets are reconstructed at present. It can be assessed that the
building is in a relatively good condition.
Electrical workshop Kosovomont
The workshop complex Kosovomont is 3 km away from the opencast mine nearby the place of
Palaj.
The Electrical workshop Kosovomont belongs to the future Central Workshop of the opencast
mines. In 2004, the existing hall was extended by a built-on structure for expanding the repair
capacities. In the same year, the entire heating system of the hall including the heating pipelines from Kosovo B power plant were overhauled and/or refurbished.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-5
It is intended to extent the mechanical workshop of the Kosovomont site as future Central
workshop for the opencast mine Sibovc. On an area of ca. 10,000 m the necessary departments
for the central workshop are located in 3 naves; among others metal cutting, (lathing, milling,
drilling), grinding shop, welding shop, hardening shop Since 2002, considerable investments
have been made for modernising the machine park (a. o. CNC-control for milling machines,
drilling equipment and gear milling machine).
Fig. 10.4-6
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The building condition is assessed well. The heating of the halls was overhauled and/or completely renewed in 2004.
The internal transportation in the hall is made via floor-controlled hall cranes and two railway
tracks which are connected to the separate warehouse and the building for sandblasting/corrosion protection.
The hall complex has a massive three-floor extension with office workplaces for the technical
work preparation and administration. In the ground floor there is the changing room for ca. 200
employees.
Fig. 10.4-7
In front of the office extension of the hall complex there is a gravel-paved parking area (ca. 35
m x 50 m) for 2 new workshop mobiles, 2 new workshop trailers as well as 1 Unimog and one
90t-crane. Outside the building of the mechanical workshop there is a storage ground with portal crane. The blasting plant (including corrosion protection) is not in operation at present.
The Mid Term Plan contains a description of the necessary measures to be taken for further
operation. The available document assumes, that these measures will be realised until the beginning of operation in the Sibovc-Field (see Mid Term Plan).
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-8
In 2004, the production capacities of electrical and mechanical maintenance of Kosovo A and
B were brought together and concentrated in the electrical and mechanical workshop at the site
of the Separation plant. Here, repair capacities are concentrated for idlers and vulcanization as
well as the refurbishment of old gears and couplings of the mines and power plants.
The massive building (length 49.4 m x width 23.0 m x height 6.2 m) with overhead light is
heated and in a good repair. In this building there are the electrical and mechanical workshops
as well as changing facilities for originally 500 employees with separate washing facilities as
well as 20 shower installations with warm water connection.
10.4.3 Warehouses
New warehouse Mirash
The warehouse at Mirash (area ca. 1,800 m) is located in the area of the daily facilities of
Mirash. The outdoor facilities and a paved road shall be finished in 2005.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-9
Fig. 10.4-10
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
partly roofed at present. To complete the building, about 2 m are planned within the period of
the Mid Term Plan.
Fig. 10.4-11
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-12
Fig. 10.4-13
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-14
The Mirash petrol station has three tap connections, the tanks having a content of (total content
126,038 l):
V 1 47,721 l
V 2 47,804 l
V 3 30,513 l
Daily consumption is ca. 6,000 l Diesel for vehicles of Bardh and Mirash opencast mines as
well as Kosovomont.
A petrol station and a lubricants warehouse belong to the Separation plant and supply all vehicles and auxiliary equipment of Separation plant and Kosova B.
The three available tanks have a content of:
V 1 10,000 l
V 2 20,000 l
V 3 10,000 l
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig. 10.4-15
Both of the petrol stations neither meet the environmental requirements (no oil separators,
missing tank pits) nor will be applicable for the long-term operation of Sibovc.
Instead a new petrol station shall be planned and installed in the area of the new central auxiliary equipment workshop in Bardh. The sum to be calculated for this is ca. 250 000 .
The new petrol station shall have two pieces of tanks with a content of 50 000 l each for Diesel
fuel and piece of tank for petrol. The investment appraisal contains: roof for petrol station,
building, foundation working for site pavement, canalization with separation units, automatic
tank appliance with card reader, telephone connection, power supply and lightning protection.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 10.5-1
Surface facilities
2005-2008
Price in []
Workshops
New central Auxiliary equipment workshop
Mechanical workshop intervention
Electrical workshop intervention
Electrical workshop Kosovomont
Mechanical workshop Kosovomont
Electrical and mechanical workshop Separation plant
Subtotal Workshops
Warehouses
New warehouse Mirash
Warehouse idler and vulcanization Separation plant
New central warehouse Kosovomont
Warehouse for workshops Kosovomont
Warehouse electrical Bardh
Warehouse mechanical Bardh
Subtotal Warehouses
Washrooms and sanitary facilities
Western slope Bardh
Mechanical workshop Intervention
Mechanical workshop Kosovomont
Electrical workshop Kosovomont
Electrical and mechanical workshop Separation plant
Subtotal Washrooms and sanitary facilities
Total
1,260,000
448,000
25,000
20,000
985,000
50,000
2,788,000
30,000
0
2,000,000
0
25,000
5,000
2,060,000
180,000
80,000
120,000
120,000
360,000
860,000
5,708,000
40,000
750 T
750 T
750 T
750 T
600 T
600 T
600 T
600 T
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Mine Offices
Computer equipment +Server 200 employees:
200 employees 1,500 / 3 years
per year
100,000
1 piece
150,000
1 piece
250,000
Tab. 10.5-2
Infrastructure and
Surface Facilities
20072008
20092013
20142018
20192023
20242028
20292033
[T]
750
[T]
750
[T]
1,500
[T]
600
[T]
600
[T]
600
[T]
600
[T]
5,400
80
200
200
200
200
200
200
1,280
200
0
500
150
500
0
500
0
500
0
500
0
500
0
3,200
150
Washrooms and
sanitary facilities
Petrol station
250
250
1,030
1,850
2,200
1,300
1,300
1,300
1,300
10,280
Workshops and
Warehouses
Mine offices
Mine control centre
Total
200342038
20072038
b) Operating costs
The investment appraisal for Sibovc includes costs in the amount of the leasing costs for the
required spaces for Administration, Workshops and Warehouses, Washrooms and Sanitary
Facilities.
Assumptions for the cost calculation of operating costs infrastructure
Mine Roads:
2008
2009-2038
2007-2032
2033-2038
Assembly yards:
2007-2038
800 T
50 T
1,403 T
779 T
100 T
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Mine Offices:
The calculation of the required office workplace space bases on an average demand of a total
area of 31.90 m per workplace (15.3 m office area and 16.6 m partly area for equipment
rooms, floors and toilets).
Tab. 10.5-3
Lease prices
Sum
lease per
workplace
/ per month
Sum
lease per
workplace
/ per year
Description
Lease
prices
/ m
Surface
[m]
Office space
6.80
15.30 m
104.04
1,248.48
2.30
16.60 m
38.18
458.16
Cleaning
0.10
31.90 m
3.19
38.28
31.90 m
145.41
1,744.92
1,750.00
From totally 2,500 employees of the Sibovc opencast mine, ca. 500 employees require and
office workplace in the administration.
Ca. 500 office workplaces
1,750 / lease for workplace
per year:
875,000
Surface
[m]
No.
Designation
1
2
3
4
5
6
7
8
9
10
11
12
2,000
10,000
4,500
1,140
2,450
1,500
1,900
880
350
1,780
5,000
1,600
33,100
Page 207 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 10.5-5
Lease
price/
/ m
Description
Workshops heated
Warehouses, not heated
Surface
[m]
3.50
0.80
Sum
lease
/ per month
21,590
11,510
Sum
lease
/ per year
75,565
9,208
906,780
110,496
84,773
1,017,276
per year
1,020,000
33 / workplace
396 / workplace
712,800
Infrastructure and
Surface Facilities
20072008
20092013
20142018
20192023
20242028
20292033
20342038
20072038
[T]
2.806
800
3.606
200
[T]
7.015
250
7.265
500
[T]
7.015
250
7.265
500
[T]
7.015
250
7.265
500
[T]
7.015
250
7.265
500
[T]
6.391
250
6.641
500
[T]
3.895
250
4.145
500
[T]
41.152
2.300
43.452
3.200
Workshops and
Warehouses
2.040
5.100
5.100
5.100
5.100
5.100
5.100
32.640
Mine offices
1.750
4.375
4.375
4.375
4.375
4.375
4.375
28.000
Washrooms and
Sanitary facilities
1.426
3.564
3.564
3.564
3.564
3.564
3.564
22.810
Total
9.022
20.804
20.804
20.804
20.804
20.180
17.684 130.102
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
11 Mine Dewatering
11.1 General Information
The Kosova Basin forms a smoothly shaped plain that is bordered by hills and mountains. This
basin includes a developed hydrological network with the main collector given by the river
Sitnica. This river crosses the basin from south to north and drains off 80 % of the accumulating surface water northward. Major tributary rivers in the vicinity of the site are river Drenica
in the west and river Lab in the east. The Sitnica run-off of water varies between a minimum of
0.5 1.5 m/sec and a maximum of 50 120 m/sec with an average of 5 10 m/sec. In flooding periods, the course of the river reaches a width of up to 1000 m in the flooding areas. On 3
May 1958 a maximum run-off for river Sitnica near to the mines was measured with 90.3
m/sec.
Because not being available the usual basis to assess the quantities of water discharged by
tributary rivers and creeks was prepared as catchment area map shown in following figure.
Using run-off coefficients allows first assessments on the quantities of water to be delineated
when opening up a mining field. The following figure shows in different colours and numbers
a subdivision into different drainage areas when the mine develops towards the north.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Fig.: 11.1-1
Catchment Areas
Starting the mining activities from the existing mines in the south means that the current drainage areas of Bardh and Mirash mines (1000 in the figure) have to be drained further on. The
area 300 will be excavated from the downstream resulting in an early additional drainage area
Page 210 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
of about 3.6 km with the run-off directed towards the mine face. Using the precipitation values
mentioned above will result in some 90000 m of water to be drained per month and a peak
water yield of 104000 m/day with a precipitation of 64 mm/d. Excavation in the areas east
(200) and west (500) will shrink those drainage areas from aside resulting in normal increasing
mine drainage needs in the course of excavation.
Further development into the north will affect the drainage areas of Sibovc River (400) and
river Sitnica (100) in both cases from an upstream position. Special drainage will be needed as
soon as the Sibovc River itself is reached by the excavation. At that point in time first a deviation of the tributary run-off in the southwest toward the north will be needed and later on a total deviation of Sibovc River is recommended to allow discharge from the catchment area west
to the mine. Perhaps parts of the existing Iper-Lepens water canal can be used for this future
deviation.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
collecting ditches of the main dewatering. These ditches along the working levels shall be renewed regularly according to the opencast mines advance.
The ditches shall be produced by means of the available auxiliary equipment, like universal
excavators, dozers and wheel loaders. A massive development of the ditches and equalizing
basins is not envisaged. The following regular ditch profile is proposed regardless of the size of
the catchment area:
Bed width
Ditch depth
Gradient
Inclination of the ditch slope
0.5 m (effective)
0.5 - 1.0 m (effective)
min. 1 : 200
ca. 45 (in cohesive material)
Another important point is the production of ditches along the access roads into the opencast
mine. Hereby, the removal of the backwater is of special importance to increase the lifetime
and improve the conditions of the accesses. Along ramps with a larger downward gradient,
wooden weirs shall be inserted in the road ditches to reduce the flow velocity of the water and
therefore the mass discharge from the road subsoil.
Apart from the production of the ditches special importance shall be also attached to the clearing of working levels and the maintenance of the ditch systems. Flat and slightly grading working levels simplify the water supply to the installed ditches. Parallel to this the ditch systems
shall be maintained permanently. It suggested establishing a mobile group for these works, so
that damages at the ditches can be recognized and repaired.
Central Drainage Plants / Pump Sumps
The surface dewatering by ditches accumulates the rainfall water in the pump sumps and pump
it out in case of excess of the storage capacity.
The storage capacity of the sumps was dimensioned to accumulate as maximum the rainfalls of
one day.
The pumps were designed in that way that they could master a maximum of two-day rainfalls
under consideration of the accumulation capacity of the pump sumps. One additional pump per
pump sump should be reserved in the number of pumps which are required for the pumpage of
surface water.
The drainage basins shall be produced in deep cut excavation with the help of main equipment.
Pumps
The great main drainage systems of the mine shall be equipped with 5 powerful high-pressure
pumps each according to the following basic principle:
Pumps 1+2:
normal operation
Pump 3 + 4:
support of pumps 1 and 2 in case of heavy rainfall
Pump 5:
reserve
The change-over to high-pressure pumps is due to the increasing lifting height (max. 130 150
m). There are recommended pumps with a capacity of 180 m/h (90 kW) each. In order to specify the pumps it is necessary to know the quality of the water to be pumped.
Page 212 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Additionally, so-called Sffel-pumps (for lifting height up to 25m) are required. These will
be applied on the working benches at the excavation site and on the dumping site.
Therefore, procurement of 5 new pumps each with 180 m/h will become necessary for the
main drainage systems. Moreover, 15 smaller pumps are proposed.
Tab. 11.2-1
Pump Capacity
Sffel - pumps
Overburden 1 -4
Duming Site 1-4
Coal
Stockpile
Sum
4
4
4
3
15
High-pressure Pumps
[m/h ]
1 * 180
2 * 180
2 * 180
0
5 * 180
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Number of
the channel 1)
CO-1 (Overburden)
CO-2
CO-3
CO-4
CC-1 (Coal bench)
CC-2
CC-3
CC-4
CS-1 (Dumping Site)
CS-2
CS-3
CS-4
Total
1)
Length of
the channel (km)
3.0
2.8
3.1
2.9
2.6
2.5
2.3
2.3
1.4
1.4
1.6
1.6
77
Price in
1000
Type of
the channel
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
Not concreted
192.5
C Channel
O Overburden
C Coal
S Spreader
E East
W West
Especially in autumn and spring, these not concreted channels shall be maintained. During one
calendar year, they have to be installed new due to the block-wise advance of the slope systems.
Due to the opencast mine advance (100 120 m per annum) there have to be installed the
ditches for those lengths 1.5 times per year. These are 41.25 km per year. The annual expenses
come to 288.7 T/a.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 11.3-2
Length of Channels
Up to
20142013
2018
115 km 127 km
Length of ditches
on benches
Length in km/a
19
25.4
20192023
147 km
20242028
164 km
20292033
164 km
20342038
135 km
29.4
32.8
32.8
27.0
Ditches in km/a
28.5
38.1
44.1
49.2
49.2
40.5
Price in 1,000
199.5
266.7
308.7
344.4
344.4
283.5
SUM
Average
852 km
27.5 km
27.5
1278
km
8950
41.25
288.7
Price of Channels
Number of
the channel
CE-1 (head wall East)
CE-2
CE-3
CE-4
CW-1 (head wall West)
CW-2
CW-3
CW-4
CW-5
CW-6
CW-7
Total
Length of
the channel (km)
2.8
2.4
1.5
1.3
2.8
2.4
1.5
1.3
0.5
0.5
0.5
17.5
Price in
1000
Type of
channel
concreted
concreted
concreted
concreted
concreted
concreted
concreted
concreted
concreted
concreted
concreted
1,225
These channels will be developed parallel with the advance of the opencast mine (in steps)
The annual development / extension come to ca. 1.2 km. Annual costs are incurred of ca.
84,000 .
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Period
land use
ha
2007-2008
2009-2013
2014-2018
2019-2023
2024-2028
2029-2033
2034-2038
Sum
of it building land
ha
271.0
137.0
102.0
140.0
183.0
89.0
236.0
1158.0
27.500
11.169
0.000
2.049
11.854
16.030
7.908
76.510
of it farmland
ha
243.500
125.831
102.000
137.951
171.146
72.970
228.092
1,081.490
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
After depletion of the existing mines of Bardh and Mirash, large residual pits remain. The establishment of larger final areas within the operating period of the opencast mines will not be
possible. This is due to the low overburden: coal ratio as well as in the material properties of
the overburden. The following residual pits will remain in the area of the opencast mines:
A wide and deep residual pit in the western area of the mining field (mining area of
the Bardh opencast mine and the western part of the Mirash opencast mine)
A landfill site in the former Mirash-Brand mining field in the responsibility of the
KTA
The ash dump in the former Mirash-East mining field in the responsibility of KEK
An almost closed dump area in the eastern parts of the Mirash opencast mine, which
borders the landfill site. In the areas directly contacting the landfill site there are installed large corridors due to the flat slope angle.
It is envisaged that the coal mining is continued in the follow-up field of Sibovc after depletion
of the existing opencast mines. This opencast mine will be developed from the northern rim
slope system of the existing opencast mines. It is planned to use this overburden masses to fill
the depleted area of the existing mines. This offers optimal opportunities for shaping the final
areas. Moreover, outside dumps can be avoided.
As it is mentioned in the Mid Term Plan the existing mines are responsible to shape the residual pit safely until the residual area is closed finally by the follow-up mine. The following
measures will be taken:
The natural overburden slopes along the southern rim slope system shall be shaped
safely.
The coal slopes along the southern rim slope system shall be flattened and covered
by overburden material. This measure serves the extinguishing of existing and/or
the prevention o new coal fires. A corresponding dumping technology of the overburden masses of Sibovc helps to reducing the expense for those measures considerably.
The seam floor shall be continuously covered by cohesive overburden material.
This measure also serves the prevention / extension of further coal fires and can be
further optimized by a selective dumping of the overburden material from Sibovc.
The drainage of the residual area shall be continued. This refers to the main drainage system on the lowest floor level and the drainage from the southern rim slope
system by means of suitable drainage ditches. Those ditches shall be installed on all
berms of the southern rim slope system. Extension of the ditches will not be required. A collection basin shall be installed at the deepest point of each of the berms
from which the water is fed by pipelines and/or collection ditches to the main drainage system. After dumping of the main drainage system by masses from the Sibovc
mine, a new drain-age system shall be installed and operated.
After closure of the residual area by spreading the overburden material from the Sibovc mine,
the areas shall be intended for agricultural use to provide substitute areas for claimed ones.
Connection of the dump area at the same surface level is recommended for the large residual
pit in the west of the mining field, without re-shaping the former hillside near Hade. The final
dump surface should be slightly inclined to enable good access conditions for agricultural machines as well as a natural drainage into the direction of the Sitnica and Drenica-Rivers.
Page 217 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The final shaping of the eastern dump side is only possible after decommissioning of the storage sites. Both storage sites are planned with an operating period of at least 15 years. Only afterwards, a complete closure of the marginal corridors will be possible. This can be accomplished both with the overburden from Sibovc and the recovery of the ash dump of TPP A. The
preferred alternative is the recovery of the ash dump of TPP A on the mining field D for refilling the marginal corridors. The basic sealing for the masses to be installed is provided by the
inside dump masses. The masses lying below the ash on the outside dump can be used as final
cover layer and/or as recultivation layer. Due to the long period until a final shaping of this
area, an interim solution is recommended comprising to partly fill the corridors depending on
the set-up of the ash dump.
The concept for the post-mining landscape contains the following aspects:
Demand for uses (agriculture, forestry, building site )
Area use is dependent on the available soils (quality)
Possibilities for shaping by means of the used equipment
Cost/benefit
Due to the large quantity of minable coal, it will not be possible to fill up the entire opencast
mine. Therefore, a lake will be established in the north of the Sibovc field. To return as much
areas as possible, the final surface shall be as deep as possible with regard to the surrounding
terrain. In line with this, two connecting points to the existing rivers are of importance. In the
southeast of Bardh, directly at the Bardh village there should be maintained a surface height of
550 mMSL. In the northeast of Sibovc there is a run-off to the Sitnica River with a height of
540 mMSL. The boundary of the residual lake is south of the villages of Sibovc und Lajthisht.
The water table of this lake will be at ca. 535 mMSL (ca. 5 m below surface level). The slope
to the residual lake will have a general inclination of 1 : 6. Single slopes will be flattened to
inclina-tions of 1 : 7 (8o).The wave breaking area of the residual lake will be protected against
erosion by means of rock fill.
Main aim for shaping the post-mining field is to provide a high share of areas which allow for
an agricultural use. In general, the dump area shall represent a high-value landscape element in
which agricultural use and habitat for local fauna and flora will exist in parallel.
Bases for achieving these goals:
Ensuring a maximum possible inclination of 1 : 20 (3), maximum 1 : 12.5 (4.5),
which allow for a cultivation with agricultural machines
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
To ensure minimum inclinations of 1 : 200 even after completion of settlements in the field, an
inclination of 1 : 150 will be planned. Considering this inclination the terrain rises from the
future residual pit in the north into southern direction and from the river connection at Bardh in
the south-west into northern direction. Therefore the terrain lies below the original surface especially in the area of the hill nearby Hade. The connection to the natural terrain is ensured.
Lateral slopes have a general inclination of 10 according to the mine planning. The single
slopes shall be flattened to an inclination of 1 : 7 (8) and planted with trees and shrubs. All
areas with coal shall be covered by a sufficient amount of overburden.
b) Soil Improvement Measures
The areas are flattened after dumping to be prepared for recultivation. The final shape of the
surface should both consider a smoothly wavy structure and the free discharge of the water.
After the levelling works have been finished, deep ploughing shall be carried out with a penetration depth of 0.5 m. That applies in particular to surfaces which were finished during rainy
seasons. In principle, soil-improving measures are necessary only in to limited degree for the
agricultur-ally used surfaces because the available overburden material is rather fertile.
To raise the yield it is possible to apply fertilising measures like manure, slurry or mineral fertilizer.
c) Interim Greening and Erosion Protection Measures
For the later management it is assumed that the plots will have an average size of approx. 5 10 hectares. Provided that there is a rectangular sketch this corresponds to a dimension of 500
* 150 m. A windbreak belt shall be installed between the individual plots with a width of
approx. 5m. Its function comprises both erosion protection and a natural boundary between the
plots. A multi-line arrangement of different wood is recommended, as it is represented in the
following illustration.
This system can also be realised along the farm roads.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
3.50 m
Fig. 12.4-1
Fast-growing tree species are especially suitable as windbreak belts, like for example poplars
or robinias (Robinia Rectissima) and bushes. An integration of fruit trees is possible as well.
It is suggested to install stone fruit meadows and/or carry out afforestation for steeper areas,
where farming by means of machines will not be possible.
d) Irrigation and Dewatering Measures
Along the windbreak belts, paths and roads, ditches shall be installed for surface drainage. The
size of the ditches shall be chosen according to the respective catchment area.
The following standard values shall be considered:
Bed width
Ditch depth
Gradient
Inclination of the ditch slope
In suitable distances these ditches shall be widened to storage basins in order to be able to store
the water for a limited period of time in case of heavy rainfalls. The single ditches shall be finally connected to collecting ditches discharging the yielded rainwater from the outside dump
with a steeper gradient. These ditches shall be installed in a solid construction. The flow velocity of the water shall be reduced by means of check dams and stilling basins. An open ditch
with downward gradient towards the Sitnica-River shall be installed at the floor point of the
outside dump.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
In suitable distances these ditches shall be widened to storage basins in order to be able to store
the water for a limited period of time in case of heavy rainfalls. The single ditches shall be finally connected to collecting ditches discharging the yielded rainwater from the outside dump
with a steeper gradient. These ditches shall be installed in a solid construction. The flow velocity of the water shall be reduced by means of check dams and stilling basins. An open ditch
with downward gradient towards the Sitnica-River shall be installed at the floor point of the
outside dump.
Measures
Production of Coal in mt
Claim of land in ha
Return of areas in Sibovc
Preparation of areas incl.
interim greening
Planting
(handing over of areas)
Other
Provisions *
Total in m
20142018
20192023
20242028
Sum
0.15
271
0
46.28
137
0
93.74
102
0
121.81
140
0
98.74
183
38
96.09
89
42
96.09
236
132
552.9
1,158
212
0.4
0.3
0.4
0.5
0.3
0.5
2.4
0.5
3.5
0.1
16.6
17.7
0.2
17.9
19.4
0.4
19.6
22.5
1.0
91.6
98.5
0.02
0.02
0.1
5.9
6
0.1
13.0
13.1
0.1
18.6
18.7
* escalated
Investments for auxiliary equipment are already included in chapter 13 Auxiliary Equipment.
Additional investments are:
Levelling
Interim greening
Soil preparation / nutrient enrichment
Road construction (farm roads with 60 cm bed depth, 3 m wide)
Others
Sum
620 / ha
160 / ha
490 / ha
630 / ha
190 / ha (+ 10 %)
2,090 /ha
The main part is reserved for the provisions needed for the final shaping. This amount to be
provided for the shaping of the post-mining landscape (until handing over and release from the
mining authority) will come to about 0.15 /t coal.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
13 Resettlement
13.1 General Remarks / Situation
13.1.1 General Conditions
Mainly large families with own agricultural enterprises are living in the concerned area of Sibovc, whose main incomes are secured by the production and sales of agricultural products.
The social conditions of the population in this area are complicated and can be compared with
the average living conditions in the Kosovo. The average net wages are about 150-200 /
month. According to LSMS (Living Standard Measurement Survey 2000), 12 per cent of population in Kosovo is extremely poor and another almost 40 per cent is poor. The average net
wages are higher for men than for women and higher in the private sector than in the public
sector (LSMS 2000).
The most important forms of land use are agriculture and forestry. However their importance is
decreasing. Approximately 60 % of the population living in the region are farmers and have
own land adjacent to their homes. Nevertheless, the development of the mining industry has a
social effect, too. It provides jobs with higher and securer income than it is possible by the cultivation of own land. For some families, agriculture remains the most important income source
now as before. But in the majority of households, one family member is employed with KEK.
The resettlement of the villages will change the rural structure with regard to the number and
size of agricultural enterprises. Resettlers, whose income does not to 100% originate from agriculture, are more easily ready to move to a prepared resettlement site with infrastructure or to
build a big house without farmlands at a decentral site.
Some resettlers use the resettlement effect to separate from the large family (extended family).
For example, two-room flats in the town are offered to adult family members using this occasion to set up a family. The presently frequent family size of 10-12 members will reduce to a
family size of 5-7 members.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The Special Representative of the UN-Secretary-General decided about the evacuation of theHade village and related government decisions on a zone of special interest and property assessment criteria which are included in the Executive decision No. 2004/28 from the
18th of Nov 2004:
(1)
The villages of Hade/Ade, Sibovc/Sibovac, Leskovcic/Leskovcic and Crkvena
Vodic/Crkvena Vodica in the Obiliq/ Municipality are recognized as constituting a zone of
special interest for the economy of Kosovo.
(2)
Effective as of the date of signature of the present Executive Decision, no further construction activities shall be undertaken in the villages constituting the zone of special interest
for the economy of Kosovo.
(3)
In the event that economic considerations warrant mining activities in the zone of special interest for the economy of Kosovo, natural and legal persons whose validly registered
property rights may be affected by such mining activities shall be entitled to reasonable compensation based on the assessment criteria for property in the villages concerned as established
by the Government of Kosovo.
The decision to declare the concerned areas as zone of special national interest provides the
legal basis for the claim of the areas in the Sibovc field for mining and for the resettlement of
the mentioned villages.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 13.2-1
Designation
Houses
Auxiliary objects
Houses waiting to be finished
House bases
Burned objects (damaged by war)
Service facilities (stores)
Muslim Mosque
School
329
29
5
11
118
5
1
1
Despite the forthcoming resettlement, new houses have been built. At the time of inventory
taking by KEK 330 built-up plots were counted. Now there are about 700 houses thereof 111 in
the safety zone.
In the annual budget of the Government of Kosovo for 2004, funds were made available for
emergency resettlement, which were not called due to the slow return of the questionnaires
submitted to the affected people.
However, the resettlement of the safety zone of Hade shall be completed within the 1st halfyear of 2005.
Property Situation
According to information of the Kosovo land registry dated February 2005 there are 708 builtup estates in Hade.
The estates affected by resettlement are mainly private property.
The food stores were established by private initiative and will be compensated as such.
The compensation of Serbian property located within the cadastral district of Hade has to be
negotiated with the relevant owner.
State property in Kosovo is administered by KTA - Kosovo Trust Agency.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The mosque has a base area of approx. 16m x 12m. The construction method is the same as
applied for the residential buildings, only the used building materials are of higher quality.
The safety zone (emergency resettlement) between the high-voltage transmission line located
at the mine edge in northern direction to the east-west main road comes to approx. 500 m.
Therefore the mosque is part of the safety zone.
The cemetery of Hade is located in the northern area of the village. The land swap of a cemetery is property of the municipality. It assigns adequate areas to individual families and/or road
sections within the cemetery area.
Each family carries out grave maintenance and cares for the surroundings itself.
A cemetery hall does not exist at the Muslim cemetery. The prayer for the dead is given in the
mosque and/or at the grave.
Construction method and current condition of the buildings
The residential buildings are usually constructed by the house owners on their own and/or by
smaller building firms using domestic building materials.
The carcass (rough building) consists of a reinforced concrete skeleton which is filled with red
bricks. Usually brick ceilings are used. The two-storey residential buildings mostly have a
quadratic base area with the dimensions of 9 x 9 m. The reinforced concrete skeleton construction method is used for the reason of loamy to clayey subsoil which dries out in summer up to
10 m deep, then forming fissures in the earth surface. In autumn these fissures fill with water
and mud. Due to the alternation of frost and thaw in extremely cold winters, the subsoil is permanently loosened requiring reinforced concrete framework foundation with anchored skeleton.
Agriculturally used buildings (sheds for cows and small domestic animals as well as barns) are
to be considered separately. Obviously, the farms are relatively small (mostly 1-3 cows) because large sheds are not existing. Stockpiling of hay is carried out in the form of hay barns
and/or in one-storey, massive buildings with walls on three sides (also reinforced concrete
skeleton with brickwork and light roof covering).
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
(1)
Criteria for evaluation of the constructed buildings in the village Hade based on the following parameters:
Real calculation of the construction price on the level of the market cost of
construction of Kosova
Executed contracts of MESP for construction of the residences.
In analysis of above listed parameters a price of 350 /m for turn-key condition residential
properties was established. In case of only partial construction this price will be multiplied with
a factor reflecting the level of completion.
(2)
Criteria for evaluation of the construction land and agricultural land based on the following parameters:
Transaction contracts in two municipalities: Fush Kosov and Kastriot (Obiliq)
signed after June 1999.
KEK compensation contracts towards persons of the same category.
The real market price for the category and position as village Hade and the possibility of buying under the similar conditions.
In analysis of above listed parameters a price of 23 /m for residential sites was established.
Agricultural property was divided in 9 categories as listed below:
Class I
5.00 /m
Class II
4.75 /m
Class III
4.50 /m
Class IV
4.25 /m
Class V
4.00 /m
Class VI
3.75 /m
Class VII
3.50 /m
Class VIII
3.25 /m
Infertile land
3.25 /m
The evaluation of the crop considers both the crop itself and the category of agricultural property.
Based on experience of former programs the working group decided to multiply the total compensation with a resettlement factor of 1.1.
When establishing the criteria for the economic and business buildings a social coefficient is
not taken into calculation (for instance the loss of working position). The special commission
should consider this issue.
The criteria for the differentiation between the construction and agricultural land are based on
the Cadastre Law. Construction land is the area of the construction registered in cadastre
documents + 500 m construction land.
Questionnaires were distributed to the inhabitants of the safety zone in order to determine the
resettlement wishes and types of compensation. The questionnaires identified four options for
the residents of Hade:
Page 226 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
According to the report of Ministry for environment and regional planning, only 24 questionnaires were returned until 01.03.2005. These 24 families have the following requests:
6 families: a flat within the city of Obiliq and financial compensation of the property in form of money
15 families: financial compensation of the property in form of money
3 families: resettlement to countryside (compensation in form of plots)
The people living in the emergency zone have two temporary options:
Those who find a flat for rent, will be subsidized for an agreed period of time and
expenses covered for the time it takes to develop permanent housing sites (6 months
to a year)
Those who cannot find a flat for rent, will be resettled to a new collective shelter
(two multi-family apartment houses), until permanent housing will be available;
thereafter the shelters will be used for emergency use.
For the further resettlement of the village of Hade, the compensation process for the affected
people shall be arranged as follows:
Evidence of property by the Cadastre office
Determination of the land price, house price, price of the garden and farmland by
experts of the Governmental commission
Preparation of an offer for resettlement according to the evaluation of the questionnaire by the commission
When the offer is accepted, the compensation will be carried out as set out in the offer. If no agreement can be achieved, legal proceedings will be taken to clarify the
amount of compensation
According to statements of the representative of the Real Estate Department of KEK, the following offer has been submitted to the affected people:
Cash compensation for house and land
House (same value as the existing one) with a 500m land swap
Private-property flat
The people are meeting these promises of KEK with mistrust as some legal proceedings on
non-fulfilled promises are still pending.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
As quick as possible, further campaign shall be organised and realised by the mining company
and the Governmental Committee to inform the inhabitants about the timing for resettlement,
the compensation principles and standards, compensation options and their implications and
the support of the mining company.
A new census of inhabitants using direct interviews shall be conducted. The results shall be
recorded in a data base and linked with the information about the properties.
The questionnaires shall obtain reasonable data about household income sources and levels.
Within interview process, each household shall be offered a binding proposal with regard to the
resettlement options.
An additional recommendation of the World Bank Mission is the introduction of the GIS as
main element of the resettlement and data management.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
2005-2006
2005-2009
2005
2005-2007
2006-2007
2005-2008
2009
End of
2009
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The Government Working Group of the MESP has determined the compensation for totally
117 owners according to the agreed upon criteria as follows:
Tab. 13.2-3
Description
Compensation in
Buildings
Building land
Agricultural land
Resettlement coefficient
Total
4,178,081
940,268
120,492
523,884
5,762,725
Since inhabitants of Hade do not agree with the compensation criteria, there are totally 80 judicial complaint procedures.
Bad practise by the mining enterprise in the past caused the loss of trust by the villagers. There
are still ongoing court challenges against KEK from previous unsatisfactory resettlements of
removed Southern parts of Hade village.
The total area of Hade is ca. 491.2 ha. Until 28.06.2004 the Cadastre office registered the area
of the safety zone with ca. 30.5 ha and 300 buildings.
Until 26.08.2004 the following state of work regarding the surveying of the estates was reported by the Cadastre office to the Ministry for environment and regional planning:
196 households with residential buildings
Page 231 of 257
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The surveying of the remaining households for the Cadastre office started in Hade at
07.02.2005. About 115 households outside the safety zone were recorded so far.
During the past months, the decisive steps for preparing the resettlement were decided upon by
the government to provide the basis for continuing coal mining in the Sibovc field.
At present, it is important to allocate the financial means and to take practical organisational
steps of the resettlement for the entire village of Hade.
The compensation of Serbian property located within the mining field (former Serbian settlement) has to be negotiated with the corresponding owner.
Upon written application and several requests the Kosovo Cadastre office submitted only information about the number of built-up estates in the concerned villages in the mining field of
Sibovc (as of February 2005). This list is the basis or determining the estimated costs of the
resettlement.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Lajthishte (Leskovic)
The village Lajthisht-a is located in the eastern part of the mining area of the deposit Sibovc
and is to be completely resettled.
It has approx. 85 houses with about 595 inhabitants (according to Cadastre office: 85 plots with
buildings)
The village has a one-storey primary school (base area of approx. 20m x 8m) with 8 classes.
Opposite the school there is a food store.
95% of the Kosovo land has been reconstructed after the war. The latter and the newly built
houses are in a good condition. Only the fence walls (mostly brickwork) have not been reconstructed yet.
Some destroyed houses, formerly inhabited by Roma, have not been reconstructed yet.
The road to Crkvena Vodica passing the southern outskirts has been asphalted this year.
The cemetery of Leskovcic is located in west of the village, at the new road to Crkvena Vodi.
South of the road from Leskovcic to Crkvena Vodica there are approx. 6 residential real estates, which are not included in a map of 1979. In the north of the road there exists a built-up
residential real estate.
Sibovc
The following groups of houses belong to the sparse settlement Sibovc:
Bregovinska Mahala
Barbatoska Mahala
Muhicku Mahala
Spasina Mahala
Michanska Mahala
Nicak
Kelmendi
Megjuani
Curilo
Bregovinska and Barbatoska form the centre of the sparse settlement consisting of approx. 200
to 300 houses (about 1,700 inhabitants).
Also a school (8 classes, dimensions approx. 56m x 30m) with nursery school (300 pupils) and
a doctors office (9m x 10m) exist there.
Opposite the school there is a food store.
Muhicku Mahala, Spasina Mahala and Michanska Mahala (individual groups of houses) are
situated in the centre of the mining field Sibovc in the south of Bregovinska and Barbatoska.
The cemetery of the centre of Sibovc is located in the east of the village Barbatoska Mahala.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The groups of houses of Nicak are located at the west mining boundary, close to the iqavica
Mountains.
The cemeteries of the groups of houses of Kelmendi and Megjuani are situated in the proximity of Nicak.
The group of houses of Curilo existing in the northern area of the mining field comprises about
6 residential real estates.
According to information from the administration of Obiliq, the following belong to the Sibovc area:
- Approx. 135 residential buildings (families) with approx. 945 inhabitants (according to
Cadastre office 135 plots with buildings)
- A primary school with approx. 200 pupils in Bregovinska
- A doctors office in Bregovinska
- 1 mosque in the group of houses of Megjuani (Midanska)
- The village has three food stores
- 6 cemeteries:
- main village cemetery (village centre) Barbatoska
- Serbian cemetery
- cemetery of the Kelmendi group of houses
- cemetery of the Megjuani group of houses
- The new cemetery of the Megjuani group of houses was built in 2003
- Cemetery of the martyrs and victims of war
Before the war, there was still a group of houses with Serbian population which does not exist
any longer.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
According to the development of the opencast mine, it will not be necessary to resettle the villages at the same time and to only one site.
A possible option could be to perform resettlement in several stages which has to be adjusted
to the real opencast mine advance.
Measure
Minimum Period
1 year
Installation of a consulting office as local contact partner for technical and social 5 years
assistance of residents)
Questionnaires with criteria (interviews about individual plans, wishes, doubts and 1 year
participation possibilities)
Preparation of an offer for an socially acceptable resettlement on the basis of the 9 months
results of inventory taking and interviews
Identification of sites, area acquisition and establishing of legal planning prerequi- 1 year
sites for the development of the joint resettlement site; start of development works
Inventory taking, contract negotiations and conclusion of notary contracts for land 1 - 2 years
swap with the private owners
Structural building measures for private owners, collective housing (apartments) 1 year
and council housing
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
One of the bases for the following cost estimation is the unit price for the buildings and the
land compensation laid down by the Intergovernmental Committee in July 2004.
According to an analysis of documents handed over with the letter dated 01.03.2005 the following compensations were paid to 117 property owners in the safety zone of Hade:
4,178,081
940,268
120,492
523,884
5,762,725
The following average values result for the safety zone of Hade:
Average compensation per built-up estate
Average compensation for building land:
Average compensation for farmland:
Average size of estates safety zone Hade
50,000
360 m
240 m
600 m
A lot of owners do not agree with these compensations so that legal proceedings can be expected. Among others, this is one reason why a sum for compensation of 90,000 will be assumed for the cost estimation of the remaining estates of Hade.
The following assumptions were made for the compensations of the villages of Leskovcic, Janina Voda and Sibovc with regard to the resettlement time and the maintenance of value to be
expected:
Average compensation per built-up estate:
100,000
Average compensation for building land:
500 m
Average compensation for farmland:
2000 m
Average size of estates:
2500 m
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
The number of estates to be resettled was taken from the documents handed over by the Cadastre office in February 2005 and summarized in the following tables. The remaining number of
estates for Hade results from the difference of 708 built-up estates and 111 families. The number of the estates of Sibovc is yielded from the 40% occupation of areas until 2038 (total number 135 built-up estates).
Tab. 13.4-2
2007-2009
[No.]
597
[No.]
2,500
Land
claim
[m]
358,200
2027-2037
85
850
42,500
170,000
2027
70
3,500
14,000
2009-2032
54
743
540
3,960
27,000
108,000
723,200
Investments
Payment
Houseper
holds
household
[/No.]
[]
90,000 53,730,000
76,200 45,491,400
13,800
8,238,600
100,000
8,500,000
78,500
6,672,500
11,500
977,500
10,000
850,000
100,000
700,000
78,500
549,500
11,500
80,500
10,000
70,000
100,000
5,400,000
78,500
11,500
10,000
4,239,000
621,000
540,000
68,330,000
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Public Facilities
The following financial means shall be planned for compensation of public facilities (substitute
measures):
Tab. 13.4-3
Landwithdrawal
Payment
per
landwithdrawal
[]
[m]
Hade (residual area)
Primary school
Evacuation of the graveyard
Leskovic
Primary school
Evacuation of the graveyard
Sibovc-Bedding settlement
Primary school
Mosque
Ambulance
Evacuation of 6 graveyards
Total
Investments
Payment
Total buildper buildings with
ing
land withdrawal
[/No.]
[]
2007
2009
4,000
4,000
92,000
13,000
800,000
120,000
892,000
133,000
2027
2035
2,000
3,000
46,000
9,750
100,000
60,000
146,000
69,750
2019
2019
2019
2019-2031
10,000
400
500
18,000
41,900
230,000
9,200
11,500
68,500
469,950
800,000
200,000
200,000
600,000
2,880,000
1,030,000
209,200
211,500
658,500
3,349,950
Investments
Allocated to the villages
Year of the
resettlement
Infrastructure
2007-2009
2027-2037
2009-2032
2027
[]
2,985,000
425,000
270,000
35,000
3,715,000
Demolition
[]
870,800
360,000
151,200
19,000
1,401,000
Social and
technical
assistance
[]
332,800
200,000
332,800
31,200
896,800
Total
[]
4,188,600
985,000
754,000
85,200
6,012,800
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Power supply (80,000 for a man-sized substation 2x630 KVA, 45,000 / km disassembly and assembly of medium-voltage overhead transmission line)
Water supply (120,000 for drinking water DN 200)
Road construction (150,000 / km asphalt road from Janina Voda via Leskovcic to Sibovc, 58,440 / km for gravel roads in the villages).
Tab. 13.4-5
Investments
Year of
resettlement
Power
supply
[]
170,000
170,000
305,000
45,000
690,000
2007-2009
2027-2037
2009-2032
2027
Water
supply
Roads
[]
240,000
240,000
600,000
60,000
1,140,000
[]
409,080
533,760
592,200
208,440
1,743,480
Total
[]
819,080
943,760
1,497,200
313,440
3,573,480
Claim of farmland
Investments
Land use
2007-2008
2008-2013
2013-2018
2018-2023
2023-2028
2028-2033
2033-2038
Total
[ha]
271.000
137.000
102.000
140.000
183.000
89.000
236.000
1,158.000
Land use
villages
[ha]
27.500
11.169
0.000
2.049
11.854
16.030
7.908
76.510
Total
Farmland
Price
[ha]
243.500
125.831
102.000
137.951
171.146
72.970
228.092
1,081.490
[ /ha]
47,500
47,500
47,500
47,500
47,500
47,500
47,500
[ ]
11,566,250
5,976,973
4,845,000
6,552,673
8,129,435
3,466,075
10,834,370
51,370,775
The table below gives a summary of the compensation sums to be expected in connection with
re-settlement and land purchase.
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 13.4-7
Investments
()
45,491,000
Total costs
per village
()
59,762,680
8,238,600
800,000
92,000
120,000
13,000
870,800
332,800
2,985,000
819,080
6,672,500
977,500
850,000
100,000
46,000
10,644,510
60,000
9,750
360,000
200,000
425,000
943,760
549,500
80,500
70,000
19,000
31,200
1,098,640
35,000
313,440
4,239,000
9,760,400
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
621,000
540,000
800,000
230,000
200,000
9,200
200,000
11,500
600,000
58,500
151,200
332,800
270,000
1,497,200
51,370,775
132,637,005
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Tab. 13.4-8
Year
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
Total
Landclaim
thereof
Infrastructure outside villages
Hade
Leskovcic Janina Voda Sibovc
Farmland
Hade
LeskovcicJanina Voda Sibovc Farmland
Hade
LeskovcicJanina Voda Sibovc
Total
[ha]
[ha]
[ha]
[ha]
[ha]
[ha]
[m]
[m]
[m]
[m]
[m]
[m]
[m]
[m]
[m]
[m]
135.000
13.800
121.200
22.212
5.757
0.307
28.276
136.000
13.700
122.300
22.052
5.809
0.307
28.16
27.400
9.120
2.049
16.23
14.680
1.033
0.77
0.205
0.187
16.876
27.400
27.400
1.302
1.302
27.400
27.400
1.302
1.302
27.400
27.400
1.302
1.302
27.400
27.400
1.302
1.302
20.400
20.400
0.969
0.969
20.400
20.400
0.969
0.969
20.400
20.400
0.969
0.969
20.400
20.400
0.969
0.969
20.400
20.400
0.969
0.969
28.000
2.049
25.95
1.033
1.233
0.187
2.453
28.000
28.000
1.330
1.330
28.000
28.000
1.330
1.330
28.000
28.000
1.330
1.330
28.000
28.000
1.330
1.330
36.600
2.049
34.55
1.033
1.64
0.187
2.86
36.600
36.600
1.739
1.739
36.600
2.049
34.55
1.033
1.64
0.187
2.86
36.600
1.980
1.750
32.870
0.883
0.785
1.56
0.086
0.313
3.629
36.600
1.977
2.049
32.574
0.882
1.033
1.547
0.086
0.187
3.735
17.800
1.977
15.823
0.882
0.752
0.086
1.719
17.800
1.977
2.049
13.774
0.882
1.033
0.654
0.086
0.187
2.842
17.800
1.977
2.049
13.774
0.882
1.033
0.654
0.086
0.187
2.842
17.800
1.977
2.047
13.776
0.882
1.032
0.654
0.086
0.187
2.84
17.800
1.977
15.823
0.882
0.752
0.086
1.719
47.200
1.977
45.223
0.882
2.148
0.086
3.116
47.200
1.977
45.223
0.882
2.148
0.086
3.116
47.200
1.977
45.223
0.882
2.148
0.086
3.116
47.200
1.977
45.223
0.882
2.148
0.086
3.116
47.200
47.200
2.242
2.242
1,158.000
36.620
21.750
1.750
16.390 1,081.490
58.944
9.70
0.785
8.263
51.371
0.819
0.944
0.313
1.497 132.637
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Support functions
28
Engineering department
59
Maintenance department
443
The present CPD (Coal Production Department) structure has three parallel arranged production units:
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
<= 40
41 - 46
18%
35%
23%
47 - 52
>= 53
24%
Fig. 14.1-1
Age structure
The above figures illustrate that almost half (47%) of the total workforce of KEK is within the
age group 41 52 years. 35% of the employees are younger than 40 years and about 18% (ca.
660 employees) are older than 53 years.
The age structure shows the relevant share of personnel at an age of over 40 years. Other than
in the opencast mines of Kosovo, the degree of knowledge and experience of this age group is
usually excellent in comparable mining companies. This is a considerable disadvantage for the
labour efficiency.
Current Qualification
As it is described in the Mid Term Plan regarding the degree of qualification, about 50% of the
employees have an average industrial training. Almost 1500 employees (40%) have only a lowgrade training and/or no qualification. Only ca. 10% of the employees have graduated at a
technical college or a university.
It must be considered that between 1990 and 1999/2000the main part of the staff was not employed in the mines and the deficits in the professional experience can be attributed to this.
Furthermore, the Embargo resulted in a limited access to modern technologies and even today
the lack of financial means makes it difficult to get or use state of the art technology.
Owing to this, specific higher number of personnel is required. The lower income balances the
involved cost increase.
Improving qualification
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Qualification Measures
It is extremely important to develop a skilled and motivated workforce with the ambition to run
a world class operation. Therefore a strategy of training and developing human resources is
planned. The training programs are suggested for the next years and refer to:
Management qualification
Dispatcher
Mechanical maintenance
Environmental issues
A focus on business rather than production, as KEK evolves from a state run entity into
a profitable enterprise
Increased level of commissioning and decommissioning of equipment and infrastructure components in the course of the merger of the two mines
The structures and a description of the units are also given in the Mid Term Plan.
Adaptation of the employment of staff
Currently, the overall productivity is 1,700 tons of products per man and year (3,698 persons).
As already mentioned there are various reasons for this. A comparison to some benchmark
mines reveals:
Tab. 14.2-1
Benchmark mining
Name
Eagle Butte (US)
Jnschwalde (GER)
Foundation Coal (US)
Burton (AUS)
VEM (GER)
Cumberland (US)
Kingston (US)
Bogatyr (KAZ)
CPD (Kosovo)
Technology
Remarks
Mine only
Mine only
Organization
Mine only
Organization
Mine only
Mine only
Mine only
Division
[mt/a]
16
16
60
6
60
6
0.8
25
6
Production
Staff [t/man]
400
40,000
550
30,000
4000 15,000
400
15,000
5,000 12,000
550
11,000
100
8,000
5,000
5,000
3,700
1,700
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
A comparison of figures only between mines and mining organizations can lead to misjudgement. Geology and Technology as well as product quality vary in a wide range but are of
great importance.
However - the only common ground for all coal mines is the market, either for the coal itself or
its refined product, electricity. And from that perspective it makes sense to compare productivities in coal mines, because productivity is one of the most important factors for production
cost.
As already mentioned in the Mid Term Plan: when comparing productivities it has to be considered:
What additional manpower is hidden within the budget line external services, i.e. how
many contractors are working on the site?
What part of the value chain is covered by the operation itself? Examples for activities
upstream the mining processes are overhauls, repair and maintenance as well as other
services including transport, catering and medical. Downstream activities include coal
preparation, coal storage in stockpiles and coal delivery with conveyor, truck, rail or
barges.
Also the ratio of waste to product within the raw production has an impact on productivity. In opencast mines this means the overburden to coal ratio, underground the percentage of reject.
overstaffing in the other industries and in the other trades and therefore specific staff
reductions
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
An appropriate personnel policy in the company shall assist the process of improving the labour efficiency. This includes for example:
Year
Mirash / Bardh per 01.01.
- Fluctuation
- Employees for Sibovc
Mirash / Bardh per 31.12.
2007
01.01.
3420
140
500
110
870
2010
01.01.
1070
2009
31.12. 01.01.
1800
2780
Year
Mirash / Bardh per 01.01.
- Fluctuation
- Employees for Sibovc
Mirash / Bardh per 31.12.
2008
31.12. 01.01.
2780
100
630
1800
2011
31.12. 01.01.
850
60
160
1070
2012
31.12. 01.01.
45
40
765
850
31.12.
31.12.
5
40
45
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Employees in Sibovc
Year
2007
01.01.
0
2008
31.12. 01.01.
1370
31.12.
500
870
630
10
10
250
10
10
1150
10
10
1685
500
Year
1370
2010
2009
31.12. 01.01.
500
01.01.
2000
2000
2011
2012
31.12. 01.01.
2110
31.12. 01.01.
2800
31.12.
160
765
40
50
0
2055
75
0
2455
55
85
2750
2110
2800
2700
3000
2500
2000
1500
Sibovc
Employees in
Mirash / Bardh per 01.01.
Employees in Sibovc
per 01.01.
Staff per 01.01. - all Mines
Mirash / Bardh
1000
500
0
2006
2007
2008
2009
Year
Fig. 14.3-1
Employees in Sibovc
2010
2011
2012
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
It is shown that there will be no need for redundancy of personnel by terminations. A few reductions will result from employees entering the retirement age and/or personal terminations.
The year 2008 will be problematic. In this year, the synergy potential with the Mirash / Bardh
mines shall be used completely. This means, among others, that the administration staff shall
work both for the existing mines and the future Sibovc mine to a certain degree. The same applies for the maintenance department.
The following gives a survey on the staffing in Sibovc:
Tab. 14.3-3
Number of employees
Administration
Main Equipment+Belt
Conveyor
Auxiliary Equipment
Workshops
Other
SUM Personnel
2012
2013
2014
270
1,125
20152022
260
1,090
20232032
270
1,100
20332036
250
1,080
20372038
250
1,040
280
1,220
275
1,180
370
590
240
2,700
370
570
235
2,630
365
560
230
2,550
360
530
210
2,450
360
550
220
2,500
360
510
200
2,400
360
500
200
2,350
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc
Organizational Structure
Status: 15.04.2005
Mining
Chart 1
Mining
Strategic Planning *
General Service
Secretary Mining
Finance
Personnel Affairs
Legal Affairs
Coordination
IT / Telecom.
Public Relations
Library
Mine Service
Mining Production
Mine Maintennance
* small group
Legend:
1)
Summary
1) Structure
2) Manpower
2)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc
Organizational Structure
Status: 15.04.2005
Finance
Chart 2
Finance
Accounting Department/
Accountancy
Finance
Credits/Investments
Mining Unit-Planning
Management Planning
Accounting
Balance Sheet & Financial
Credit Processing
Accounting
Investments & Assets
Aux. Euipm./Vehicles
Infrastructure
Investments
Taxes
Systems Engineering
Insurance
Materials
Controlling
Internal and Subsidiary
Legend:
1)
1) Structure
2) Manpower
Summary
2)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc
Organizational Structure
Status: 15.04.2005
Chart 3
Civil Engineering
Secretary
Mine Planning
Systems Engineering
Maintenance Planning
Building Management
Mining Technology
Reclamation
Landscaping
Planning
Maintenance / Workshop
Civil Engineering
Geotechnic
Soilmechanics
Mechanical Engineering
Site Management
Environmental Protection
for Mining Sector
Water Management
Hydrology
Electrical Engineering
Legend:
1)
1) Structure
2) Manpower
Summary
2)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc
Organizational Structure
Status: 15.04.2005
Personnel Affairs
Chart 4
Personnel Affairs
Applied Ergonomics
Human Resources
Development
Coordination
( Reports)
Executive Personnel
Administration
Personnel Strategy
OCM Sibovc
Production
Principles/Regulations
Dangerous Substances
Revitalisation
Other
Legend:
1)
1) Structure
2) Manpower
Summary
2)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc
Organizational Structure
Status: 15.04.2005
Mine Service
Chart 5
Mine Service
Civil Engineering
Drilling/Exploration
Dewatering &
Water Purification
Legend:
1)
Summary
1) Structure
2) Manpower
2)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc
Organizational Structure
Status: 15.04.2005
Mine Production
Chart 6
Mining Production
Dispatcher
Coordin. Mining Prod.
Operative Planning
Mine Secretary
Operative Management
Auxiliary/Ancillary
Operation
Operative Maintenance
Fault Clearance
Overburden Removal
Auxiliary
Equipment Operation
Mechanical
Main Equipment
Dewatering
Operative Planning
Aux. / Anc. / Service
Lignite Mining
Ancillary
Equipment Operation
Electrical
Main Equipment
Summary
Stockpiling
Auxiliary / Ancillary
Maintenance
Crushing
Stacking & Reclaiming
Legend:
1)
1) Structure
2) Manpower
Operative Maintenance
Technology
2)
Workshop Mine
(small capacity)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Sibovc
Organizational Structure
Status: 15.04.2005
Mine Maintenance
Chart 7
Mine Maintenance
Secretary M. Maintenance
Planning / Design
Maintenance / Workshop
Workshop
Central Maintenance
Electrical
Mechanical
Legend:
1)
1) Structure
2) Manpower
Summary
2)
EAR-Project: EuropeAid/116986/D/SV/KOS
Part II
Main Mining Plan for New Sibovc Mine Technical Planning
Page 257
FI NAL R E PO RT
VATTENFALL
Ullrich Hhna
VEM
VEM
Thomas Suhr
VEM
Stephan Peters
DMT
Helmar Laube
VEM
DMT
Page 2
EUROPEAID/116986/D/SV/KOS
EUROPEAID/116986/D/SV/KOS
List of Contents
1 Summary .........................................................................................7
2 Introduction.....................................................................................9
2.1
2.2
3.2
3.3
3.4
Temperature.................................................................................................................. 19
4.2
Wind ............................................................................................................................. 20
4.3
Precipitation.................................................................................................................. 20
4.4
5 Soils...............................................................................................26
6 Hydrogeological Situation ............................................................27
7 General Environmental Impacts of Lignite Open Pit Mining .......30
8 Noteworthy Side Issues.................................................................31
8.1
8.2
8.3
8.4
8.5
9.2
9.2.1
Ecological Resources............................................................................................ 47
9.2.2
9.2.3
9.3
9.4
Migitating Measures..................................................................................................... 57
Page 3
EUROPEAID/116986/D/SV/KOS
9.5
9.6
9.7
Principles ...................................................................................................................... 62
11.2
11.3
Concept of Post-Mining Use for the Fields Bardh, Mirash and Sibovc....................... 63
12.2
12.3
Tables
Tab. 2.2-1
Tab. 2.2-2
Tab. 2.2-3
Tab. 3.3-1
Tab. 4.3-1
Tab. 4.4-1
Tab. 8.1-1
Tab. 8.5-1
Tab. 9.1-1
Tab. 9.2-1
Tab. 9.2-2
Tab. 9.2-3
Households and other Facilities in the Village Hade, status 2003 ....................... 49
Tab. 9.3-1
Tab. 9.3-2
Schedule of resettlement....................................................................................... 55
Page 4
EUROPEAID/116986/D/SV/KOS
Figures
Fig. 2-1:
Fig. 3-1:
Fig. 4-1:
Fig. 4-2:
Fig. 4-3:
Fig. 4-4:
Fig. 4-5:
Fig. 4-6:
Daily Precipitation.................................................................................................... 22
Fig. 4-7:
Fig. 4-8:
Characteristic water quality values for the river Sitnica (INKOS Institute) ............ 24
Fig. 4-9:
Fig. 5-1:
Fig. 6-1:
Bottom of yellow Clay (Redrawn from Rudarski Institut, Map 1.01.4375; 1985) .. 28
Fig. 6-2:
Fig. 8-1:
Fig. 8-2:
Fig. 8-3:
Mirash (West and Northern Slope) with underground mining structures (blue)...... 33
Fig. 8-4:
Fig. 8-5:
Fig. 8-6:
Fig. 9-1:
Fig. 9-2:
Fig. 9-3:
Fig. 9-4:
Fig. 9-5:
Fig. 11-1:
Maps
Scale
Map No. 1
Territorial Requirements
1 : 10,000
Map No. 2
Aerial view
1 : 10,000
Page 5
EUROPEAID/116986/D/SV/KOS
List of Abbreviations
a
k~
m~
m
m
t
bcm
bcm/h
`000 bcm
mbcm
lcm
`000 lcm
mlcm
GWh
mMSL
MW
EN
EnO
ESTAP
IPP
MME
OCM
TPP
TPS
year
kilomillion
square meter
cubic meter
tonne
bank cubic meter
bank cubic meter per hour
thousand bank cubic meter
million bank cubic meter
loose cubic meter
thousand loose cubic meter
million loose cubic meters
Gigawatt-hours
meter above Main Sea Level
mega watt
European Norm
Energy Office
Energy Sector Technical Assistance Project
International Power Provider
Main Mine Equipment (BWE, belt conveyor and spreader)
Open Cast Mine
Thermal Power Plant
Thermal Power Station
Page 6
EUROPEAID/116986/D/SV/KOS
1 Summary
The existing coal mines Bardh and Mirash, west of Pristina, will be exhausted within the next
years. A new deposit, adequate for long term supply of the thermal power plants in Kosovo, has
to be identified and developed.
The Main Mining Plan for New Sibovc Mine describes how the future lignite mine can be
operated to serve the existing power plants as well as power plants to be erected in future for a
lifetime of 30 years. This description follows the demand of coal presented by the Energy Ministry in the year 2005.
Resulting from this the mining activities will have a large scale effect on the environment. The
Environmental Study serves as a baseline description for the expected effects.
Alternative locations are discussed for coal extraction prior to the implementation of the Main
Mining Plan resulting in the location of D-field, east of the river Sitnica, to be the most favourable alternative to feed the existing power plants from the environmental point of view.
Among the other alternatives the development of the Sibovc field from the south to the north
ranked second best.
Subject of the Main Mining Plan is the excavation of overburden soil and lignite in the
neighbourhood of the existing open pit coal mines. Excavations will be performed using diesel
driven truck and shovel technologies as well as electrically driven bucket wheel and belt conveyor technologies. Mining activities will start from the existing mines using already exploited
areas for dumping the overburden material.
The Sibovc Field is situated north of the operating Bardh and Mirash mines. It is near the capital
of Kosovo, Pristina, and near to the existing power plant Kosovo B.
The field covers an area of approximately 16 km with a maximum mineable width (east-west
extension) of 3.8 km and a length of about 6 km. Until the year 2038 an area of about 11.6 km
will be needed to deliver about 553 million tonnes of lignite coal from a coal seam with a thickness up to 80 m.
The anticipated environmental effects concern, first of all, the movement of soil resulting in a
loss of surface area and living space. During operation of the mine a large void compared to the
existing mines, will be visible with completed backfill areas giving the landscape a changed appearance.
Surface waters to be affected are mainly small and of non perennial flow. The river Sitnica will
not be affected, as clayey sediments with sufficient thickness protect it from the mine. In the
final stage of mining the Sibovc River, perennial flowing, might be affected as clayey and loamy
sediments are only of minor thickness in the north-western edge of the mine.
Because of the characteristics of the overburden the impact on groundwater will be minor. Significant groundwater utilization is not known in the area. Influences on neighbouring utilizations
can be excluded.
This Environmental Study attempts to follow in general the applicable EU directives on environmental impact assessment, mainly Directive 85/337/EEC. However, there is a general lack of
baseline studies, local experts opinions, pertinent documents or other information, e.g. allowing
any specific assessment on influences on fauna and flora. Regarding this aspect additional investigations are needed to describe the floral and faunistic inventory of the mining field.
In case of proper operation and a coal demand adequate to the mining technology the mine will
become one of the most important employers of the region with up to 2,500 employees. Upon
Page 7
EUROPEAID/116986/D/SV/KOS
completion of backfilling areas farmable land can be returned to the inhabitants mitigating the
effects of resettlements required.
Resettlement will be needed as a consequence of the development of the mine. Approximately
5,700 persons representing some 740 households will have to be moved, with the most important
resettlement affecting the village of Hade until the year 2009.
With the objective to improve knowledge on the environment and to allow control on the environmental impact adequate monitoring activities shall be set up concerning air and water quality
measurements as well as the purification of drainage water and the utilization of humus enriched
top soil layers.
Not directly connected with the mining activities but environmentally very beneficial will be
depositing the ash from the power plants into the mines. The geological circumstances generally
favour this way of disposal.
To start the Environmental Impact Assessment process the Environmental Authorities require a
specific applicant for the Main Mining Plan. Following the legal regulations it will be the duty of
the future applicant to update this Environmental study, to file it with the Ministry and to obtain
the official Scoping Opinion.
Page 8
EUROPEAID/116986/D/SV/KOS
2 Introduction
To obtain extensive and independent energy supply for Kosovo currently there is no alternative
but the excavation and combustion of lignite coal. The existing lignite coal mines of Bardh and
Mirash will be exhausted in the near future. Therefore a new mining field close to the existing
power plants is needed able to feed the power plants at least for the next 30 years.
Geological investigations and modelling showed the Sibovc field to be able to deliver the fuel
needed for the next thirty years.
All geological and technical basics of the project are described in the parts I and II of this report.
Processing of technical mine planning and Environmental Impact Assessment on the Main Mine
Plan had to be performed after December 2004 and parallel in time to meet the time schedule of
the project. This Environmental Assessment reflects information available on the area of concern
and focuses on basic needs for further investigations and monitoring activities which are mentioned as a requirement in the pertinent chapters.
Page 9
Fig. 2-1:
Location Map
Page 10
EUROPEAID/116986/D/SV/KOS
EUROPEAID/116986/D/SV/KOS
TPP
Gross Power
Net Power
Available Net
Power
Start of Operation
[MW]
[MW]
[MW]
Year
Kosovo A
800
722
A1
65
58
30 - 40
1962
A2
125
113
1964
A3
200
182
130 - 145
1970
A4
200
182
120 - 145
1971
A5
210
187
135 - 150
1975
Kosovo B
678
618
B1
339
309
230 - 250
1983
B2
339
309
230 - 250
1984
(Source: KEK)
Due to the low availability and unreliable base load plants KEK needs to import peak power.
The increased net imports had to be paid for in cash very often. This led to inadequate supplies
and frequent power outages. Real time balancing of the demand and supply is managed partly by
exports and imports and partly by planned and rotating load shedding.
On the basis of the targets set by the Ministry for Energy and Mining (from 2009 onwards), coal
demand figures were defined using following principles and assumptions:
For the time 2005 up to 2007 the production level already planned is applied, that means 6.9
up to 7.4 mt/a will be provided.
The geological reserves of the existing mines total about 43.7 mt (mineable). This is calculated from 2005 onward (see report Mid Term Plan).
Kosovo will export energy based on lignite (so it will enter in South East European Regional
Market).
Construction of new TPPs (350 MW-units) for electricity supply into REM (Regional Electricity Market); the start of full production of the new Thermal Power Plants is 2016.
The grid of the REM will be reinforced to allow power transmission.
Page 11
Tab. 2.2-2
Year
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
SUM
EUROPEAID/116986/D/SV/KOS
Lignite
Demand
existing
TPP A
1.8
2.0
2.0
3.3
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
3.14
1.57
805
Lignite Demand
existing TPP
B1+B2
5.0
5.0
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
5.3
2.65
213
New TPP
Kosovo
B3-B6
2.71
5.42
5.42
5.42
5.24
5.24
5.42
8.13
10.84
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
10.66
10.66
10.66
10.66
10.84
1874
Page 12
New IPP
C1 + C2
2.71
5.42
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
8.13
7.95
7.95
7.95
8.13
1533
Other
Lignite
Consumers
Total
Coal
Demand
0.1
0.1
0.1
0.1
0.3
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
140
6.9
7.1
7.4
8.7
10.35
10.35
10.35
13.06
15.77
15.87
15.87
18.40
21.11
22.49
23.63
24.59
24.41
24.41
24.77
21.94
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
19.29
19.11
19.11
19.11
19.47
1739
EUROPEAID/116986/D/SV/KOS
The assessed output of coal from the existing mines (Bardh / Mirash) and the coal production
required from the new mine is shown as follows:
Tab. 2.2-3
Year
Coal from
Mirash / Bardh
Coal from
new Mines
Sum
(Demand of Coal)
mt
mt
mt
2005
6.9
6.9
2006
7.1
7.1
2007
7.4
7.4
2008
8.7
8.7
2009
7.9
2.45
10.35
2010
3.2
7.15
10.35
2011
2.5
7.85
10.35
2012
13.06
13.06
2013
15.77
15.77
2014
15.87
15.87
374
397
Sum
77
Page 13
EUROPEAID/116986/D/SV/KOS
Fig. 3-1:
Page 14
EUROPEAID/116986/D/SV/KOS
Page 15
EUROPEAID/116986/D/SV/KOS
Field South
Location:
The South Field directly borders the existing Bardh and Mirash opencast mines in the south.
Two variants of exploiting the field were examined with the mine boundary being formed by
the village of Bardh to the west and to the east by the Sitnica River (variant 1) or by the village of Fuche Kosove (variant 2).
In variant 1 the area covers more than 11 million m and in variant 2 more than 14 million m.
Area use:
Most of the area is owned by KEK and covered by dumped overburden masses. These dumps
comprise a total volume of 90 to 110 million m (slope angle ca. 6) of an entire area of 5.5
million m and an average dumping height of 20 to 30 m.
Residential areas:
In any case, i.e. for both variants, resettlement of the villages of Lismir and Kuzmin is required. In variant 2, the river Sitnica has to be relocated additionally. There are no other
buildings with relevant influence.
Criteria
Unit
Sibovc
Field D
Field South
[ mt ]
900
280
500
[ m/t ]
0.85
0.90
2.8
[ kJ/kg ]
8312
7340
similar to Sibovc
[%]
1.1
1.0
similar to Sibovc
Land Use
Agriculture
KEK (Dumps)
KEK (Dumps)
[m m ]
0.5
2.2
5.5
Hade, Sibovc,
Lajthishte
few houses
Lismir, Kuzmin
Resettlement
One of the important cost drivers is the ratio between overburden removal and coal extraction.
The figure below shows a survey. According to that the very North and the very South of Sibovc
and the Field D are most favourable. The centre of the Sibovc field is mineable but unfavourable
for the opening up of the new mine.
Page 16
EUROPEAID/116986/D/SV/KOS
Page 17
EUROPEAID/116986/D/SV/KOS
Var. 2
Var. 3.1
Var. 3.2
Var. 4
Page 18
EUROPEAID/116986/D/SV/KOS
4.1 Temperature
Average annual temperature is about +10C. For the years 1979 to 1991 the range of temperatures is shown in the following figure with minimum temperatures in January and maximum in
July. Lowest temperature ever measured is 25.2C.
25 C
d a ta so u rce : T h e H yd ro m e te o ro lo g ica l In stitu te o f K o so vo
20 C
temperature
15 C
10 C
5 C
0 C
-5 C
-10 C
J
Fig. 4-1:
m on th
temperatue in C
20
15
10
5
0
-5
H ig h e s t r e c o r d e d
-1 0
A v e r a g e h ig h
A v e ra g e
-1 5
A v e r a g e lo w
-2 0
L o w e s t re c o rd e d
-2 5
1
Fig. 4-2:
m o n th
Page 19
11
EUROPEAID/116986/D/SV/KOS
4.2 Wind
The wind is predominantly blowing from north and northeast with an average velocity near 3
m/s. The Rudarski Institute in the year 1985 gave an overview on wind velocities and directions
shown in the following figure. The greatest wind velocity was recorded at 34.3 m/s blowing
from the north.
Fig. 4-3:
Currently air quality in the Sibovc field is negatively affected by private traffic, private heating
and seasonal burning of dry farm land. Main air polluter are the power plants Kosovo A and B in
case filter systems are not working properly.
4.3 Precipitation
Data on precipitation were collected from different sources. The Hydro-Meteorological Institute
of Kosovo produced a study in the year 1999 showing the monthly average for a period of 25
years (25 years average). The Institute provided also monthly values for the years 1979 to 1995.
By adding values for the years 2001 to 2004 this data base was widened to cover a period of 25
years (1979 2004). The data base was completed by an existing evaluation for the period 1948
to 1978.
The average annual precipitation amounts to about 600 mm. Minimum precipitation is described
by the 1990 data at 372 mm. Using monthly values maximum annual precipitation was recorded
at 1010 mm in the year 1995. A higher value of 1028 mm has been presented by the Rudarski
Institute (1985) but the year of appearance is lacking in the document.
Following figure shows the variation of average monthly precipitation. Statistically precipitation
is rather evenly distributed with lower values from January to March and higher values throughout summer and autumn.
Page 20
EUROPEAID/116986/D/SV/KOS
80 mm
70 mm
precipitation
60 mm
50 mm
40 mm
30 mm
20 mm
10 mm
0 mm
I
II
III
IV
25 year average
Fig. 4-4:
VI
VII
VIII
month
average 1948 - 1978
IX
XI
XII
The range of monthly precipitation can be described on the basis of values recorded from the
year 1979 to 2004. The average monthly precipitation is 56 mm. The following figure shows the
range of possible monthly precipitation. For example within the month of August a minimum of
5 mm (year 1992) was recorded versus a maximum of 184 mm (year 2002). The figure also
shows that more than 80 mm of precipitation per month are possible all over the year.
200 mm
184
180 mm
166
161,5
155,4
160 mm
142
140 mm
128
120 mm
precipitation
126
119,9
117,4
97,1
100 mm
92
80,2
80 mm
62
58
60 mm
58
54
54
50
49
48
48
44
38
38
40 mm
30
29
20 mm
12,1
6
1
1,5
0,9
1,8
0 mm
I
II
III
IV
Fig. 4-5:
VI
VII
month
average 1979 - 2004
VIII
XI
XII
Page 21
IX
EUROPEAID/116986/D/SV/KOS
The variation of daily precipitation values for the years 2001 to 2004 has been made available
from the Hydrometeorological Institute of Kosova. High quantities of precipitation were recorded with 44.5 mm on 11 April 2001 and 42.5 mm on 8 August 2002. The absolute maximum
recorded was achieved on 5 September 1954 with 64.1 mm (INKOS; 1987).
45 m m
40 m m
35 m m
precipitation
30 m m
25 m m
20 m m
15 m m
10 m m
5 mm
0 mm
1 1 /0 0
Fig. 4-6:
5 /0 1
1 1 /0 1
5 /0 2
d a te
1 1 /0 2
5 /0 3
1 1 /0 3
5 /0 4
Daily Precipitation
For assessment of precipitation intensities an older table from the Hydrometeorological Institute
of the Republic of Serbia (Belgrade 1990) Report on climatic conditions and parameters for the
region that accommodates the Kosovo coal deposit is quoted below.
Tab. 4.3-1
mm
Repetition
(years)
1
2
5
10
50
100
1000
m/(s km)
Repetition
(years)
1
2
5
10
50
100
1000
Duration
15 min
30 min
1h
2h
8h
16 h
24 h
5.52
12.09
16.5
19.17
25.5
28.29
37.8
4.36
16.12
22.00
25.56
34.00
37.72
50.40
8.65
18.94
25.85
30.00
39.95
44.32
59.22
9.66
21.16
28.88
33.48
44.63
49.50
66.15
Duration
12.88
28.21
38.50
44.73
59.50
66.00
88.12
15.64
34.26
46.75
54.32
72.25
80.15
107.10
18.40
40.30
55.00
63.90
85.00
94.30
126.00
15 min
30 min
1h
2h
8h
16 h
24 h
6.13
13.43
18.33
21.33
28.33
31.43
42.00
4.08
8.95
12.22
14.20
18.80
20.95
28.90
2.40
5.26
7.18
8.33
11.10
12.31
16.45
1.34
2.93
4.00
4.65
6.19
6.87
9.18
0.44
0.98
1.34
1.55
2.06
2.29
3.06
0.27
0.59
0.82
0.95
1.25
1.40
1.85
0.22
0.47
0.64
0.74
0.98
1.10
1.45
Page 22
EUROPEAID/116986/D/SV/KOS
Fig. 4-7:
Catchment Areas
Surface water quality data are available from the INKOS Institutes monthly measurements for
the main catchments, Drenica and Sitnica. The measurements compiled for the years 2001 to
2003 can be taken as baseline data to assess the impact of any future mine drainage.
Page 23
Fig. 4-8:
EUROPEAID/116986/D/SV/KOS
Characteristic water quality values for the river Sitnica (INKOS Institute)
The parameters shown in the figure above are found adequate to represent the up to date quality
of river water without effects of the mines.
The expected quality of mine drainage water without any treatment can be assessed using the
quality parameters from the water pumped out of the Mirash mine. It has to be taken into consideration that the sampling point does not always represent the quality of pumped mine water
since dilution by rainwater might have influenced the sample.
Fig. 4-9:
Page 24
EUROPEAID/116986/D/SV/KOS
The subsequent table compares the values of the Sitnica river with those of the Mirash mine.
Any river receiving mine water discharge might be affected mainly by sulphate and chloride as
well as organic materials, if no purification of mine water is foreseen. With reference to heavy
metals or other trace elements no statements are possible to date because analytical data are not
available on these parameters.
Tab. 4.4-1
Minimum
Units?
Average
pH value
Maximum
Mirash
Sitnica
Mirash
6.8
6.7
7.9
7.8
8.4
8.7
230
175
486
1,381
1,100
3,700
El. Conductivity
S/cm
Chloride
mg/l
4.5
28
90
70
290
Sulphate
mg/l
29
75
78
924
516
1,741
Hydrogencarbonate
mg/l
104
232
284
447
381
600
Nitrate
mg/l
3.7
10.3
14
72
15
45
26
183
The above concentrations indicate a potential need for mine water treatment depending on the
quantity of mine water discharge and the quality and quantity of the receiving stream. (As a
minimum standard settling ponds should be implemented to reduce the load of suspended solids
and coal dust. Belongs to remediation!)
Page 25
EUROPEAID/116986/D/SV/KOS
5 Soils
A general description of types of soils is given with the Soil map of SAP Kosovo, scale
1:50,000 (N. Povicevic et al., Institute for development of water resources, Belgrade; 1974). An
update of soil classification on FAO standards was presented by the agricultural faculty of Pristina University allowing the Consultant to redraw the soil map. Following figure shows the
situation for the potential mine fields as well as their surroundings.
A hard copy of investigations on soil qualities is apparently available at the community of
Obiliq. Unfortunately, the community was not able to hand over any information. Therefore the
agricultural values of the land can not be presented in this report but, if needed in future, have to
be requested again.
Fig. 5-1:
Soil Map
Page 26
EUROPEAID/116986/D/SV/KOS
6 Hydrogeological Situation
The hydrogeological situation of the area is defined by three main hydrogeological layers. The
basis is given by an aquiclude formed by the green clay consisting of clay and silt with a general thickness of more than 100m.
The overlaying lignite coal with a thickness up to 70m is generally described not to be good
permeable but; because of fissures and cracks within the coal; groundwater can circulate
whereby the coal layer has to be recognized as an aquifer. This fact can be underlined by field
observations when wells were observed, which came into being while excavating coal in an elevation clearly above the water level of main drainage sump in Mirash mine.
Above the coal follows the overburden mainly consisting of silt and clay with partially appearance of sand and gravel layers. Characteristic are embedded layers with masses of snail shells.
Near to the surface this grey clay can change its appearance to a yellow clay what is explained to be a result of weathering with oxidation of the iron content within the material. The
clay material generally habits like an aquifuge but because of fissures and cracks reaching
depths of 10 m to 15 m from the surface water can penetrate the rock. Hence groundwater appears either when the fissures are dug up by excavation or where those fissures are connected to
better permeable layers within the clay such as the snail shell layers or gravel layers. Following
the resulting hydraulic conductivity depends on the locally different appearance of the clay and
fissures.
The yellow clay horizon is frequently used to supply houses and smaller villages with water,
e.g. in the village of Hade and in the valley west of Lajthishte.
Due to the lack of decent borehole descriptions an overall differentiation in the overburden clay
between the yellow and grey clay was not possible on that way. This effects as well the spatial
hydrogeological differentiation.
Information about the spreading of yellow clay strata can be given using a map presented by
Rudarski Institut (1985) which shows the elevation of the bottom of yellow clay for the area
west of Hade village.
The map gives an impression about the altitude of the basis of yellow clay. The bottom generally
follows the surface with the alteration zone reaching down to 12 m depth. This again pleads for
weathered grey clay with the precipitation leading to oxidization of the iron content within the
soil forming the typical yellow colour. The elaborate furthermore shows that at least in September 1985 a groundwater level was observable with groundwater covering up to 10 m of the yellow clay. It can be suggested that these facts can be found in other areas as well, where Pliocene
clay reaches near the surface. The observed water levels and the alteration in colour from grey to
yellow indicate that this groundwater horizon is directly fed by precipitation and it is assessed
that groundwater predominately circulates near the surface.
Page 27
Fig. 6-1:
EUROPEAID/116986/D/SV/KOS
Bottom of Yellow Clay (Redrawn from Rudarski Institut, Map 1.01.4375; 1985)
Recent measurements on the quantity of groundwater and flow directions as well as expressive
maps of the groundwater table are not available. Reviewing older documents and field observations show that the quantity of groundwater descending the overburden at the mines is rather
small. At the slopes groundwater can be observed after rainy periods favoured in coarse layers of
the yellow clay and, along fissures, within the grey clay. Additional vadose water horizons
can appear within courser layers of the grey clay especially where it contains larger amounts of
snail shells. Locally the overburden is eroded to a thickness of meters or less and as abandoned
underground works with broken roofs give direct access to the surface, precipitation can directly
infiltrate the coal in larger areas whereby larger quantities of groundwater might be produced.
Page 28
EUROPEAID/116986/D/SV/KOS
Fig. 6-2:
Page 29
EUROPEAID/116986/D/SV/KOS
Page 30
EUROPEAID/116986/D/SV/KOS
Page 31
Fig. 8-2:
EUROPEAID/116986/D/SV/KOS
(Mirash 7/2004)
Due to this method sections of galleries show a low stability and there is a potential danger of
collapse of undermined levels under load if the galleries are not already collapsed or refilled.
The dimension of the undermined area has been assessed considering the following factors:
The underground mining method was abandoned in 1966. Following table shows the overall
coal production of the underground mines. However, there is no reliable documentation on the
extension of the old underground mines or the information is at least incomplete.
Page 32
Tab. 8.1-1
EUROPEAID/116986/D/SV/KOS
Coal production of old underground mining in the Kosovo Basin (Source: KEK)
"Kosovo"
"Krusevac"
"Sibovac"
Years 1952-1958
6.401.434 t
2.921.233 t
255.117 t
Partially, the exploitation fields of the old underground mining were limited by faults. Considering the total production yields an area of app. 5 km2 for the Kosovo mine field and an area of
app. 5 km2 for the Sibovac mine field. The minor production rates from the field Sibovac
demonstrate that the excavation only took place near the surface.
Fig. 8-3:
Mirash (West and Northern Slope) with underground mining structures (blue)
In the past inhabitants noticed noises from the underground (hammering, picking) about 2 km to
the North of Hade. Nearby there was at least one shaft, which could have functioned as entrance
to the underground mine system. This shaft supports the presumption of such a large extension.
The reports revealed that the extension of the old underground structures may be larger than
supposed.
The largest distance between a shaft and the outermost galleries did not exceed 700 meters.
Page 33
EUROPEAID/116986/D/SV/KOS
Fig. 8-5: Coal fire near a fault with burnt out zones
in the seam
Page 34
EUROPEAID/116986/D/SV/KOS
Fig. 8-6:
Page 35
EUROPEAID/116986/D/SV/KOS
Page 36
EUROPEAID/116986/D/SV/KOS
variants 1, 3 and 4 can only be seen in the difference in time when abandoning becomes necessary. Variant 2 with Field D as well as field South would impact no roads of regional importance.
Water and Air
Emissions to water and air mainly depend on the size of the open mine. In variants 1 and 2 as
well as field South only one mine is working while in variants 3 and 4 there are two mines working parallel in time (surface in km?). For the latter variants this will lead to increased dust emissions from excavation and conveying activities.
As self ignited lignite burnings should be prevented at any new mining field there should be no
specific differences between the variants even though self ignition might not be generally excluded.
Effects on waters result from the necessary mine drainage and sewage from mine facilities and
offices. In case of field Sibovc (var. 1, 3 and 4) excavation is performed in rather watertight materials. Hence the quantities of water depend mainly on the precipitation. In variant 2 (Field D)
as well as field South it is expected that leaking surface water and groundwater from river Sitnica will decisively contribute to the quantities to be discharged.
From the hydrogeological point of view a first differentiation is possible for the potential mining
fields. The field Sibovc is nearly wholly located in less water bearing overburden. Besides some
minor waters the Sibovc river in the north of the field has to be diverted in an adequate way before excavation. In the valley of Sibovc river artesian groundwater outflow was observed in harvest of 2004. Hence beside a well prepared diversion of the river additional drainage will be
needed for the alluvial sediments in the valley. Furthermore protective measures must be foreseen were the alluvial sediments of Sibovc river join the Alluvial sediments along river Sitnica
near the village of Hamidija. It is assessed that at least an apron cutting through the permeable
sediments and a dam will be needed to prevent water inflow from the river Sitnica.
The fields D and South reach the river valleys where enlarged groundwater inflow is expected.
Especially the field South will be excavated along the river Sitnica with diversion of the river
needed and opening up the rim of the mine for more than 3 km parallel to the river. Hence intensified leakage from the river to the mine will be created and adequate measures have to be implemented to protect the mine in times of floods as half of the width of inundation area will be
lost.
Flora, Fauna, Natural Heritage
The three areas of concern contain different types of ecological habitats. The field Sibovc is
characterised by extensive and busy agricultural use. Areas unaffected by humans are rather seldom. Hence useful plant varieties prevail the floral scene. A reasonable diversity of floral elements is expected as a result of temporarily unused or fallow land as well as existing minor bush
or wooded areas and small creeks dividing the landscape. .
The field South is covered by overburden dumps to about 50 % of its total area. This dumping
area is to a large extent out of use for a number of years providing grounds for natural succession of flora and fauna resulting in a variety of small scaled habitats. Some areas mainly at the
rims of the dumps are used for agricultural purposes. The southern part of the field South is
characterised by the valleys of the rivers Sitnica and Drenica and mainly used for agriculture.
Page 37
EUROPEAID/116986/D/SV/KOS
Hence the field South entails a wide range of habitats from wetlands to dry locations varying at
small scale.
Field D is characterised by the Dragodan ash dump (TPP A). As the surrounding is mainly used
for agricultural purposes there is no extensive bush, copse or tree occurrence and the biological
diversity is judged rather poor compared to the other alternatives.
Information on locations to be looked upon as Natural Heritage was given by the Institute for
Nature and Environmental Protection of Kosova. Following a report from October 2003 following locations have to be named. All locations are situated within or near to the Sibovc field:
-
One tree (Tilia sp.) , some 200 years old, in the settlement Nicakeve near Sibovc (internal
coordinates x 0499173, y 4725381)
A group of trees (3x Quercus sp., 1x Quercus cerris), aged up to 300 years, in the settlement
of Megjuaneve near Sibovc (internal coordinates x 0500846, y 4725051)
Page 38
EUROPEAID/116986/D/SV/KOS
Phenol Deposits
Because up to now it is unknown,
which chemicals really constitute the original waste and if the contents is similar to the stored
remnants,
which alterations happened to the waste and
what quantities of original or altered materials are burried in the underground workings,
this problem forms a potential risk when
coal exploitation takes place in the southeastern part of Sibovc field as well as within the Dfield.
1.1
1.2
3.1
3.2
Field
South
2
Field D
1
Resettlement
Sum
12
17
10
28
25
28
20
Effect
Following this ranking exploitation of Field D (variant 2) shows the relatively lowest impact to
be expected. From the environmental point of view opening the field Sibovc with one mine
(variant 1) should be given the preference rather than working with two mines. Using the field
South appears to be less favourable because of the fauna and flora developed and adjusted already and the need of diverting and channelling the river Sitnica.
Page 39
EUROPEAID/116986/D/SV/KOS
Page 40
Fig. 9-1:
EUROPEAID/116986/D/SV/KOS
Size of Operation:
The technical procedure of opening up and developing the mine is described in part one of this
report. Excavation will start in the year 2008 leading to following demand for surface area.
Tab. 9.1-1
Year
Demand (km)
Accumulated (km)
2007
1.5
1.5
2008
1.4
2.9
2009 - 2013
4.3
2014 - 2018
5.3
2019 - 2023
6.7
2024 - 2028
8.5
2029 - 2033
9.4
2034 - 2038
11.6
Open cast mining requires removal of soil, overburden and exploitation of the coal seam with a
total thickness of up to 70 m. Main mining equipment will consist of eight bucket wheel excavators, connected belt conveyors, spreaders and auxiliary equipment like draglines, dozers and
maintenance vehicles. For part of the excavation shovel and truck technologies will be applied.
Hence the mined area temporarily will appear as a huge hole with depths of more than 150 m.
For detail information please refer to part mining technologies of this report.
Page 41
EUROPEAID/116986/D/SV/KOS
Fig. 9-2:
Distribution of Soils
Within the future mine Vertisol soil types predominate, covering 89.6 % of the area. Pseudogley
covers the remaining 10.4 % of surface area.
Page 42
Tab. 9.2-1
EUROPEAID/116986/D/SV/KOS
Type
Vertisol
Subtype
Area
Calcic
8.23 km
Dystric
0.03 km
Eutric
3.86 km
Pseudogley
1.40 km
Following the Lecture Notes on the Major Soils of the World (FAO; 2001) Vertisols are
churning heavy clay soils with a high portion of swelling 2:1 lattice clays. Parent materials can
be sediments that contain a high content in smectitic clay. The environmental conditions that
lead to the formation of a vertic soil structure are also conducive to the formation of suitable
parent materials:
Rainfall must be sufficient to enable weathering but not so high that leaching of basic components occurs.
Dry periods must allow crystallization of clay minerals that form as weathering products of
rock or sediments.
Drainage must be hampered to the extent that leaching and loss of weathering products are
limited.
High temperatures, finally, promote weathering processes. Under such conditions smectite
clays can be formed in the presence of silica and basic cations - especially Ca2+ and Mg2+ - if
the pH of the soil is above neutral.
Vertisols with strong pedoturbation have a uniform particle size distribution throughout the
solum but texture may change sharply where the substratum is reached. Dry Vertisols have a
very hard consistence; wet Vertisols are (very) plastic and sticky. It is generally true that Vertisols are friable only over a narrow moisture range but their physical properties are greatly influenced by soluble salts and/or adsorbed sodium.
The combined processes of rock weathering, breakdown of primary minerals and formation of
secondary minerals, and transport of soil components produce the typical catenary differentiation with yellow or reddish, well-drained soils on higher positions, and black, poorly drained
soils in depressions.
These soils form deep wide cracks from the surface downward when they dry out, which happens in most years. Infiltration of water in dry (cracked) Vertisols with surface mulch or a fine
tilth is initially rapid. However, once the surface soil is thoroughly wetted and cracks have
closed, the rate of water infiltration becomes almost zero. (The very process of swell/shrink implies that pores are discontinuous and non-permanent.) If, at this stage, the rains continue (or
irrigation is prolonged), Vertisols flood readily. The highest infiltration rates are measured on
Vertisols that have a considerable shrink/swell capacity, but maintain a relatively fine class of
structure. Not only the cracks transmit water from the (first) rains but also the open spaces between slickensided ped surfaces that developed as the peds shrunk. The combined processes of
rock weathering, breakdown of primary minerals and formation of secondary minerals, and
transport of soil components produce the typical catenary differentiation with yellow or reddish,
well-drained soils on higher positions, and black, poorly drained soils in depressions.
Data on the water holding capacity of Vertisols vary widely, which may be attributed to the
complex pore space dynamics. Water is adsorbed at the clay surfaces and retained between crystal lattice layers. By and large, Vertisols are soils with good water holding properties. However,
Page 43
EUROPEAID/116986/D/SV/KOS
a large portion of all water in Vertisols, and notably the water held between the basic crystal
units, is not available to plants. The soil's moisture content decreases gradually from more than
50 percent in the upper 20 cm layer to 30 percent at 50 cm depth. Below 100 cm, the soil moisture content remains almost invariant throughout the year.
Tillage is difficult, except for a short period at the transition between the wet and dry seasons.
Vertisols are productive soils if properly managed.
The valley south to Lajthishte is characterized by Pseudogley. (This expression is no longer in
use at FAOs nomenclature, where they are characterized as Planosols). Deriving from clayey
alluvial and colluvial deposits the valley forms a seasonally wet area with light forest and grass
vegetation. It has to be marked that this valley was subject of underground coal mining with
shallow clay overburden what obviously resulted in groundwater lowering inside the coal seam.
Backwater can slowly leach through the meagre, low permeable overburden clay leading to a
accelerated drying after precipitation compared to the Vertisol soil.
Surface waters
The Sibovc field covers six catchment areas of minor surface watercourses, four of them flowing
towards the river Sitnica in the east and two flowing towards the river Drenica in the west.
Following figure shows the catchment areas effected as well as the watercourses. To identify the
areas numbers were assigned as shown in the figure. Area 100 represents the valley of the
river Sitnica itself. The watercourses within areas 200, 300, 500 and 600 start within the
potential mining field. These run-offs are not perennial. They depend directly on the intensity of
precipitation and function mainly as surface drainages. The watercourse for catchment area
400 is the Sibovc river, which flows into the mining area from the west and leaves it to the
east towards the river Sitnica. The Sibovc river is discharging water throughout the year. Flow
measurements for the above mentioned tributaries to the river Sitnica are not available.
Page 44
Fig. 9-3:
Page 45
EUROPEAID/116986/D/SV/KOS
EUROPEAID/116986/D/SV/KOS
Groundwater
Predominant part of the mining area is covered by grey clay which appears as yellow clay when
it is weathered near to the surface. As groundwater monitoring wells do not exist in the regional
groundwater situation is described using older information and analogous conclusions from the
existing mines. Occurrence of groundwater directly depends on the intensity of precipitation.
The groundwater flow generally follows the morphology in downhill direction with the main
groundwater flow within the weathered loamy materials close to the surface. This upper
groundwater horizon is estimated to reach some 10 m to 15 m beneath the surface. Sandy layers
at different positions within the overburden clay contain groundwater either fed directly by precipitation in case they crop out to the surface or are fed by leakage through cracks in the overlying clay. As those sandy layers are typically limited in extension they do not considerably contribute to the groundwater flow and, if at all, could only be used as a minor water supply source.
The general situation is shown in a map by the Rudarski Institut (1996). The bold arrow in the
map (Fig. 9-4) shows the expected main groundwater flow direction within the coal, the thinner
arrows indicate the flow directions within the overburden clay. This map confirms the assessment, that the groundwater flow within the overburden clay is dominated by the morphological
situation.
Fig. 9-4:
Page 46
EUROPEAID/116986/D/SV/KOS
The poor presence of groundwater in the overburden clay is also represented by the surface runoffs falling dry throughout the summer. Some groundwater infiltration might happen through the
Alluvial deposits along the Sitnica and Sibovc rivers and contribute to the base flow. As in both
cases the Alluvial deposits consist of silty and loamy sediments deriving from re-deposited older
materials from the surroundings, mainly grey clay, the quantities of infiltrating water are estimated to be rather small.
Within the coal seam groundwater mainly flows along cracks and fissures. Coal crops out especially in the valley of the Sibovc river in the north of the field and could provide for some recharge area. Existing mines in the south drain the coal layer. As the pumping rates of the mines
do not allow detailed assessment of the quantities of groundwater drained, no direct assessment
on the quantities of groundwater flow is possible. It is judged that only minor quantities of
groundwater migrate within the coal seam.
one tree (Tillia sp.), some 200 years old, in the settlement Nicakeve near Sibovc (internal
coordinates x 0499173, y 4725381);
a group of trees (3x Quercus sp., 1x Quercus cerris), aged up to 300 years, in the settlement of
Megjuaneve near Sibovc (internal coordinates x 0500846, y 4725051).
Page 47
EUROPEAID/116986/D/SV/KOS
The Sibovc field contains a geological reserve of ca. 990 mt and covers an area of 19.7 km. To
meet the demand for run-off-mine coal at an amount of 553 mt, the area claimed for mining will
extend to 11.58 km within the period until 2038 (see following table):
Tab. 9.2-2
Period
land use
thereof farmland
ha
ha
ha
2007-2008
271.0
27.500
243.500
2009-2013
137.0
11.169
125.831
2014-2018
102.0
0.000
102.000
2019-2023
140.0
2.049
137.951
2024-2028
183.0
11.854
171.146
2029-2033
89.0
16.030
72.970
2034-2038
236.0
7.908
228.092
Sum
1158.0
76.510
1.081.490
Page 48
EUROPEAID/116986/D/SV/KOS
Following villages and/or groups of houses are located within the mining field Sibovc:
Hade;
Lajthishte;
Sibovc (sparse settlements) with different districts (Bregovinska, Barbatoska, Muhicku,
Spasina, Midanska, Nicak, Kelmendi, Megjuani and Curilo)
Where resettlement will be needed mainly private properties will be affected.
The school and the doctors office in Barbatoska are located on municipal land. Land compensation is planned to be provided within the municipality of Obiliq.
The food stores were set up by private initiative and will be compensated as such.
The compensation of Serbian property located within the mining field (former Serbian settlement) has to be negotiated with the corresponding owner.
Upon written application and several requests the Kosova Cadastral Agency submitted only information about the number of built-up estates in the concerned villages in the mining field of
Sibovc (as of February 2005). This list is the basis for determining the estimated costs of the
resettlement.
Hade
The village of Hade has a population of about 2500 inhabitants and is located at the north edge
of the Bardh / Mirash mine, above a steep slope endangered by sliding. In the interest of public
safety and lignite supply security, a part of the village has to be resettled before the planned mining works and safety measures can be continued.
All inhabitants of Hade, especially the families living close to the mine rim, have been in-formed
about the necessity of a resettlement. This zone was declared a safety (emergency) zone and the
originally 65 families (now numbering 118) have been ordered by UNMIK in March 2004 to
vacate the zone by December 2004.
Last registration of property of the village Hade (dated 22.05.2003), enforced by the Independent Housing Inspection Team (IHIT), resulted with total number of:
Tab. 9.2-3
Designation
Total number
Houses
Auxiliary objects
Houses waiting to be finished
Housing foundations
Burned objects (damaged by war)
Service facilities (stores)
Muslim Mosque
School
329
29
5
11
118
5
1
1
Despite the forthcoming resettlement, new houses have been built. At the time of inventory taking by KEK 330 built-up plots were counted. Now there are about 700 houses thereof 111 in the
safety zone of he existing mines.
Page 49
EUROPEAID/116986/D/SV/KOS
In the annual budget of the Government of Kosovo for 2004, funds were made available for
emergency resettlement, which were not called due to the slow return of the questionnaires submitted to the people affected.
However, the resettlement of the safety zone of Hade shall be completed within the 1st half of
2005.
According to information of the Kosovo land registry dated February 2005 there are 708 built-up
estates in Hade.
The estates affected by resettlement are mainly private property. The food stores were established by private initiative and will be compensated as such. The compensation of Serbian property located within the cadastral district of Hade has to be negotiated with the relevant owner.
State property in Kosovo is administered by KTA - Kosovo Trust Agency.
The school building of Hade was built after the war and is a two-storey building with hipped
roof. A sport yard belongs to the school grounds. Lunch facilities (school canteen) are not available there.
The mosque has a base area of approx. 16m x 12m. The construction method is the same as applied for the residential buildings, only the building materials used are of higher quality.
The safety zone (emergency resettlement) between the high-voltage transmission line located at
the mine rim in northern direction to the east-west main road comes to approx. 500 m. The
mosque is located within the safety zone.
The cemetery of Hade is located in the northern area of the village. The land swap of a cemetery
is property of the municipality. It assigns adequate areas to individual families and/or road sections within the cemetery area. Each family carries out grave maintenance and cares for the surroundings. A cemetery hall does not exist at the Muslim cemetery. The prayer for the dead is
given in the mosque and/or at the grave.
Lajthisht
The village of Lajthisht is located in the eastern part of the mining area of the deposit Sibovc
and will need be completely resettled.
It consists of approx. 85 houses with about 595 inhabitants (according to Cadastre office: 85
plots with buildings). The village has a one-storey primary school (base area of approx. 20m x
8m) with 8 classes. Opposite the school there is a food store. 95% of Kosovo has been reconstructed after the war. The re-constructed as well as the newly built houses are in a good condition. Only the fencing walls (mostly brickwork) have not been reconstructed yet. Some destroyed houses, formerly inhabitated by Roma, have not been reconstructed yet.
The road to Palaj passing the southern outskirts has been asphalted this year.
The cemetery of Lajthisht is located west of the village, at the new road to Palaj. South of the
road from Lajthisht to Palaj there are approx. 6 residential real estates, which are not included
in a map of 1979. North to the road a new residential real estate is under construction.
Page 50
EUROPEAID/116986/D/SV/KOS
Sibovc
The following groups of houses belong to the sparse settlement of Sibovc:
Bregovinska Mahala
Barbatoska Mahala
Muhicku Mahala
Spasina Mahala
Michanska Mahala
Nicak
Kelmendi
Megjuani
Curilo
Bregovinska and Barbatoska form the centre of the sparse settlement consisting of approx. 200
to 300 houses (about 1,700 inhabitants). Also a school (8 classes, dimensions approx. 56m x
30m) with nursery school (300 pupils) and a doctors office (9m x 10m) exist there. Opposite the
school there is a food store.
Muhicku Mahala, Spasina Mahala and Michanska Mahala (individual groups of houses) are
situated in the centre of the mining field Sibovc in the south of Bregovinska and Barbatoska.
The cemetery of the centre of Sibovc is located in the east of the village Barbatoska Mahala.
The groups of houses of Nicak are located at the western mining boundary, close to the iqavica
Mountains.
The cemeteries of the groups of houses of Kelmendi and Megjuani are situated in the proximity
of Nicak.
The group of houses of Curilo existing in the northern area of the mining field comprises about 6
residences.
According to information from the administration of Obiliq, the following belong to the Si-bovc
area:
- Approx. 135 residential buildings (families) with approx. 945 inhabitants (according to Cadastre office 135 plots with buildings)
- A primary school with approx. 200 pupils in Bregovinska
- A doctors office in Bregovinska
- 1 mosque in the group of houses of Megjuani (Midanska)
- The village has three food stores
- 6 cemeteries:
- main village cemetery (village centre) Barbatoska
- Serbian cemetery
- cemetery of the Kelmendi group of houses
- cemetery of the Megjuani group of houses
- The new cemetery of the Megjuani group of houses was built in 2003
- Cemetery of the martyrs and victims of war
Before the war, there was still a group of houses with Serbian population which does not exist
any more.
Page 51
EUROPEAID/116986/D/SV/KOS
Page 52
EUROPEAID/116986/D/SV/KOS
collected at the low points in the mine and pumped out. Using the precipitation values mentioned in chapter 4.4 will result in some 90,000 m of water to be drained per month and a peak
water yield of 104,000 m/day based on a maximum precipitation rate of 64 mm/d. Water discharge towards the river Drenica will not significantly change the water quantities arriving at the
river. Problematic is the change of water quality combined with this mine drainage as enrichments in chloride, sulphate, turbidity and suspended solids will take place. Compared to the
current situation it will be necessary to have at least the turbidity and suspended solids to be settled before the outlet towards the river. Once the catchment area 300 is excavated the mining
will develop in line with the run-off directions of the neighbouring catchment areas and therefore only minor additional quantities of water deriving from the the slopes will arrive at the
mine.
Interactions between the river Sitnica and the mine caused by enlarged leakage water inflow are
generally judged to be insignificant because of the distance between them and the presence of
clayey and loamy overburden materials preventing enriched groundwater flow.
In the later stages of mining special attention must be given to the Sibovc river at the northwestern edge of the mine. In that position (between the villages Sibovac and Bregovinska Mah.
in Map 1) only some five meters of overburden with sandy clay and a material called Porcelanit
Brand separate the river from the coal seam. Following sketch illustrates the situation.
Fig. 9-5:
Page 53
EUROPEAID/116986/D/SV/KOS
Groundwater
Even though groundwater not directly associated with precipitation, i.e. groundwater in depth
greater than some 20 m below the surface, is assessed to exist only in minor quantities it will be
affected in future. Starting mining from the south will slowly move the receiving point for
groundwater from existing mines towards the north. This will lead to a lowering of the groundwater table in the forefield of the mine. The groundwater is bound to coarser layers within the
overburden clay at depth beyond the reach of any flora on the surface. Since no groundwater
utilization is known in the area, only the physical effect of groundwater lowering, e.g. impact on
slope stabilities, has to be taken into consideration. Adequate monitoring systems are needed to
allow further continuous assessment.
Ecological Resources
A specific assessment on influences on fauna and flora is presently not feasible because of lack
of competent local experts opinions, concerning documents or other information. For this report
only some general statements are possible:
the uniformity of the landscape and flora at and north of the Sibovc field with actual predominant agricultural use will provide space for animal retreat and conservation of floral variety in the north.
as the mining activities concentrate on the area less overgrown by bushes and trees the effects
on fauna and flora are judged to be acceptable.
Nevertheless additional investigations are needed to describe the floral and faunistic inventory of
the mining field. At least a period of twelve month will be needed for a standard biological survey in the field before adequate baseline data become available for proper assessments. It is recommended to carry out these investigation together with the University of Pristina, as manifold
questions in an enlarged area are to be answered by local experts in limited time.
Economic development
Kosovo is in need to secure lignite excavation for electrical power production. As infrastructure
for power generation (TPP A and B) are stationary and not movable to other locations without
larger environmental damages, exploitation of the Sibovc field is the solution with least effects.
Mining the Sibovc field will lead to progressive land use within the next 30 years. Within this
duration no economic use except coal exploitation will be possible in the active mining area. At
the same time some 10.8 km of agricultural used land will have vanished. Recultivation measures south of and partly within backfilled areas of the existing mines can be used to compensate
for the loss of agricultural land in the north. It is expected that after the year 2025 first returns of
farmland from the existing mines will be possible.
As soon as mining will start in the field the connecting roads Bardh Hade Palaj as well as
Bardh Lajthishte east to the Shipitulla dump will be closed. Traffic diversion will be needed
using the road Shipitulla Sibovc. Significant improvement in road condition will be needed to
carry additional traffic.
Necessary resettlements mostly affect agricultural utilizations. Major trade and industry are not
located in the area. Therefore economic development of the whole of Kosovo is assessed to be
more important than preservation of these existing utilizations. Nevertheless resettlement must
be combined with development of new and adequate farm land e.g. in the south of existing
mines.
Page 54
EUROPEAID/116986/D/SV/KOS
As the existing mines and power plants today are the major employers in the area and as the
mines will be exhausted by the year 2012, the new Sibovc mine is essential to provide employment opportunities in future. Based on the technical demands of the man mining plan following
numbers of employees are needed to run the mine.
Tab. 9.3-1
Development of Employees
Year
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015-2022
2023-2032
2033-2036
2037-2038
0
500
935
1,995
2,155
2,800
2,700
2,630
2,550
2,450
2,500
2,400
2,350
Schedule of resettlement
number of households
597
year of resettlement
2007 -2009
Leskovcic
85
2027 - 2037
Palaj
approx. 2027
Sibovc
54
2009 - 2032
Sum
743
Hade
The resettlements and especially the resettlement of Hade village with its 2500 heads have great
influence on the future mining development. Hade is the largest village. There are two resettlement phases for the Hade village:
(a) the emergency evacuation of people living in the dangerous zone close to the unstable Northern slope of the existing Bardh and Mirash mines;
(b)the resettlement of the remaining larger part of Hade outside the endangered zone.
Page 55
EUROPEAID/116986/D/SV/KOS
The (a) emergency resettlement has been started in 2002, is funded by UNMIK and has responsible and acting persons involved. Some 20 % of the entire inhabitants of the Hade village
currently live in the evacuation zone. This partial resettlement of the Hade village is unavoidable
since public safety must be ensured and the safety zone has to be reshaped to finally rehabilitate
the unstable northern slope of the existing mines.
The (b) resettlement of the larger remaining part of Hade has not been started yet. There are
doubts that such resettlement could be undertaken by using the emergency procedure. In the
worst case such action might disturb the public acceptance for new lignite mining activities in
Kosova.
A socially acceptable resettlement procedure of the Hade village compliant to EU standards
would take at least 8 years. Bad practise by the mining enterprise in the past caused a loss of
trust by the villagers. There are still ongoing court challenges against KEK from previous unsatisfactory resettlements of removed southern parts of Hade village. Furthermore, the financing of
the (b) resettlement is not clarified yet.
Hade should be resettled by 2009 due to the overburden removal required for the above mentioned production level. This period includes the removal of all basements and the transference
of the land to KEK.
Inhabitants of Shipitulla, Sibovc and its remaining sparse settlement will be disconnected from
Kastriot as administrative centre. As long as the bridge between Hamidija and Plemetine is not
usable a new road to Palaj around the outline of the mine appears to be unavoidable.
Health and safety
Taking into consideration the situation in the existing mines general measures have to be taken
to prevent free access to the mine. Early planting of trees and thorny bushes along the future rim
of the mine will result in a natural protection against unauthorized trespassing of human beings
as well as larger animals.
Mine operation should be organized on main roads allowing direct access to the working points.
There is no specific concern for the mine workers since they should receive adequate health and
safety training. This should address specific training on the machines as well as potential risks
associated with operating the machines.
The main problem of today, uncontrolled lignite fires, are assessed to be mainly a problem of
planning and exploitation execution. Responsible management and execution and ability to adhere to and update mine plans will prevent losses of values and unnecessary pollutions.
Page 56
EUROPEAID/116986/D/SV/KOS
Page 57
EUROPEAID/116986/D/SV/KOS
Development of the Sibovc mine from the south will immediately cut locally important roads.
To mitigate the effects on the neighbouring inhabitants the road Bardh Shipitulla Sibovc
should be developed to allow truck and bus traffic. Pavement should be asphalted to reduce travelling times as well as to strengthen the public acceptance of the mine.
Ash from combustion of lignite has to be handled also in future. First attempts were made to
bring ash back into the mines but concepts how to cope with much greater quantities of ash than
today are not yet available. Simple dumping the ash onto the surface is environmentally not acceptable. Using the ash as part of backfilling the mines represents an adequate way to prevent
long term erosion and leakage of ash under the given geological circumstances. This implies
adequate moistening of the ash during handling and exposure to surpress dust. Additionally, also
partial rehandling and backfilling of existing ash dumps into the mines will significantly reduce
already existing pollutions.
Page 58
EUROPEAID/116986/D/SV/KOS
EUROPEAID/116986/D/SV/KOS
After erection of the wells the water levels have to be recorded at least monthly and drawn as
graphics showing the development in time. Combining these information with long term meteorological data allows assessments on the natural, unaffected variation of the groundwater table
as well as on the degree of groundwater level lowering when the mining activities approach the
area. This additional information is a basic requirement when calculating the stability of the future slopes. The drilling logs will give supplementary information on the quality of the overburden for the later excavation.
The net of monitoring wells shall be adopted in future to updated mining plans. In case positions
of wells appear unfavourable alternative locations shall be identified which allow adequate assessment of the groundwater level.
As soon as excavation reaches a monitoring well it shall be properly removed and the borehole
shall be backfilled using sealing materials.
mining area
Fig. 9-6:
Page 60
EUROPEAID/116986/D/SV/KOS
Air Quality
The mining activities will cause dust emissions especially throughout the dry seasons deriving
from excavation activities, materials handling, excavated not yet revegetated slopes and benches
and the materials dumped. As the wind is predominantly blowing from the northeast wind erosion will take place all along the mining face. To assess the effects a number of weather stations
and air samplers have to be implemented at least two years prior to the mining activities. Those
stations should be located at Graboc i Ulet, Shipitulle, Zhilivode, Hamidi, Lajthishte and Palaj.
Possibilities of Top Soil Utilization
In the course of excavating overburden special attention should be given to separate and stockpile fertile top soil layers where possible. The top soil stockpiled should be spread as a final
layer on overburden dumps where a quick stabilising floral cover of the surface is desirable. Prerequisite for this is the confirmation of top soil values obtained from additional investigations on
the soil qualities (bonity) combined with sampling and analyses using a grid with distances of at
least? 250 m prior to excavation activities. Official information on soil qualities, not available
for this report, shall be procured and elaborated to strengthen the basic knowledge. Excavation,
movement and redisposition of topsoil should be monitored and documented consulting local
experts for agricultural affairs.
Page 61
EUROPEAID/116986/D/SV/KOS
Page 62
EUROPEAID/116986/D/SV/KOS
The slopes enclosing coal along the southern rim slope system shall be flattened and covered
by overburden material. This measure serves to extinguish existing and/or the prevent new
coal fires. The dumping technology of the overburden masses of Sibovc will be adopted to
this thus assisting to keep costs for these mitigation measures to a minimum.
The coal seam floor shall be continuously covered by cohesive overburden material. This
measure also serves the prevention / extension of further coal fires and can be optimized by a
selective dumping of the overburden material from Sibovc.
The drainage of the residual area shall be continued. This refers to the main drainage system
on the lowest floor level and the drainage from the southern rim slope system by means of
suitable drainage ditches. These ditches shall be installed on all berms of the southern rim
slope system. Extension of the ditches will not be required. A collecting pond shall be installed at the deepest point of each of the berms from which the water is fed by pipelines
and/or collecting ditches to the main drainage system. When dumping operation from the Sibovc mine starts to cover the main drainage system, a replacement shall be installed and operated.
After closure of the residual area by spreading the overburden material from the Sibovc mine,
the areas shall be rehabilitated for agricultural use to provide compensation for those areas being
removed by the pit expansion.
Connection of the dump area at the same surface level is recommended for the large residual pit
in the west of the mining field, without re-shaping the former hill near the village of Hade. The
final dump surface should be slightly inclined to enable good access conditions for agricultural
ma-chines as well as a natural drainage into the direction of the Sitnica and Drenica-Rivers.
The final shaping of the eastern dump side is only possible after decommissioning of the ash
disposal and the landfill site. Both sites are planned for an operating period of at least 15 years.
Only thereafter a complete closure of the marginal corridors will be possible. This can be accomplished either with the overburden from Sibovc or by relocating the materials from the ash
dump of TPP A on the mining field D. The preferred alternative is the recovery of the ash dump
of TPP A. The bottom liner for the masses to be installed can be provided by the inside dump
materials. The masses lying below the ash on the outside dump can be excavated and used as
final cover material and/or as recultivation layer. Considering the extended period of time until a
final shaping of this area becomes feasible, an interim solution is recommended. This will include partial filling of depressions on the ash dump surface.
EUROPEAID/116986/D/SV/KOS
Due to the large quantity of mineable coal, it will not be possible to fill up the entire opencast
mine. Therefore, a lake will establish in the north of the Sibovc field. In order to maximise the
area for potential utilization, the final surface depression should be as deep as possible with regard to the surrounding terrain. In line with this, two connecting points to the existing rivers are
of importance. In the southeast of Bardh, directly at the Bardh village there should be a surface
height maintained at 550 mMSL. In the northeast of Sibovc there is a run-off to the Sitnica River
at an elevation of 540 mMSL. The boundary of the residual lake is located south of the villages
of Sibovc und Lajthisht. The water table of this lake will be at ca. 535 mMSL (ca. 5 m below
average? surface level). The slope to the residual lake will have a general inclination of 1 : 6.
Single slopes will be flattened to inclinations of 1 : 7 (8).The beach area susceptible to wave
action will be protected against erosion by means of rock fill.
Main aim for shaping the post-mining field is to provide a high share of area useful for agriculture. In general, the dump area shall represent a high-value landscape element in which agricultural use and habitat for local fauna and flora will exist in parallel.
Criteria for achieving these goals:
Adequate inclination: minimum 1 : 20 (3), maximum 1 : 12.5 (4.5), which allows cultivation with agricultural machines,
Discharge of excess surface water to be ensured by a minimum surface inclination of 1 : 200,
Collection and discharge of surface water by installation of ditches and storage ponds and
their connection with the existing rivers,
Installation of windbreak belts as a natural boundary for reducing wind erosion,
Plantation of trees and shrubs for shaping a varied landscape,
Conservation of parts of the outside dump in the present form as refuge area for the presently
existing and adjusted flora and fauna,
Construction of roads and access.
A surface inclination of 1 : 150 will be planned to compensate for completion of settlements in
the dump area and to guarantee the final minimum inclination of 1 : 200. Considering this inclination the terrain rises from the future residual pit in the north into southern direction and from
the river connection at Bardh in the south-west into northern direction. Therefore the future terrain will lie below the original surface elevation, especially in the area of the hill close to Hade.
In any case, the gradual transition towards the natural terrain is ensured. The shores of the future
lake will have a general inclination of 10 according to the mine planning. The slopes of working benches shall be flattened to an inclination of 1 : 7 (8) and planted with trees and shrubs.
All areas where coal is exposed shall be covered by a sufficient amount of overburden.
b) Soil Improvement Measures
Upon completion of the dumping operation the areas will be graded and prepared for recultivation, e.g. by scarifying and ploughing. The final contouring of the surface should consider both,
a smoothly undulated structure and the free discharge of the water.
After the levelling works have been finished, deep ploughing shall be carried out with a penetration depth of 0.5 m. That applies in particular to surfaces which were finished during the rainy
season. In principle, soil-improving measures are necessary only to a limited degree for land to
be utilised for agriculture because the available overburden material is already rather fertile in
itself.
To raise the yield of crop it may become advisable to apply fertilising measures like manure,
slurry or mineral fertilizer.
Page 64
EUROPEAID/116986/D/SV/KOS
3.50 m
Fig. 11-1:
Fast-growing tree species are especially suitable as wind breaking belts, like for example poplars
or robinias (Robinia Rectissima) and bushes. An integration of fruit trees is possible as well.
It is suggested to install stone fruit meadows and/or to carry out afforestation for steeper areas,
where farming by means of machines would not be possible.
d) Irrigation and Dewatering Measures
Along the wind breaking belts, paths and roads, ditches shall be installed for surface drainage.
The size of the ditches shall be chosen in accordance to the respective catchment area.
The following standard design criteria shall be considered:
Bed width
0.5 m 1.0 m, effective
Ditch depth
ca. 1 m
Gradient
min. 1 : 200
Inclination of the ditch slope
ca. 45
Page 65
EUROPEAID/116986/D/SV/KOS
At suitable intervals these ditches shall be widened to form storage ponds in order to be able to
store the water for a limited period of time in case of heavy rainfalls. The single ditches shall be
finally connected to collecting ditches with a steeper gradient(?) discharging the accumulated
surface run-off from the outside dump. These ditches shall be constructed in a solid manner. The
flow velocity of the water shall be reduced by means of check dams and stilling basins. An open
ditch with downward gradient towards the Sitnica-River shall be constructed starting from the
low point of the outside dump.
Page 66
EUROPEAID/116986/D/SV/KOS
12 Legal Framework
In the duration of this project a legal framework was developed by the Assembly of Kosovo that
gives guidance to obtain the needed legal permits. These Legal Regulations in all cases expect
an applicant responsible for implementing the project. As the Main Mining Plan for New Sibovc Mine does not designate an applicant it was not possible for the Ministry of Environment
and Spatial Planning to start to EIA process. Therefore this Environmental Study was developed
to form a basis for the official Scoping Opinion the Ministry has to formulate in order to fit the
legal regulations.
Page 67
EUROPEAID/116986/D/SV/KOS
Page 68
PREPARATION OF A MID TERM PLAN FOR EXISTING COAL MINES AND A MAIN
MINING PLAN FOR THE DEVELOPMENT OF THE NEW SIBOVC MINE
EUROPEAID/116986/D/SV/KOS
FI NAL R E PO RT
VATTENFALL
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Ullrich Hhna
VEM
Team Leader, Senior Expert Mine Planning
VEM
Hans Jrgen Matern
Senior Expert Mining Operation
VEM
Thomas Suhr
Senior Expert Computer-Aided Mine Planning Applications
Stephan Peters
Senior Expert Geology
DMT
Helmar Laube
VEM
Senior Expert Soil Mechanics
Page 2
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
List of Contents
1 Summary of Part IV ........................................................................5
2 Economic and Financial Analysis .................................................11
2.1
General Assumptions and Calculation Methods ........................................................11
2.2
Economic Analysis, Cost Calculation, Investment and Operating Costs...................12
2.2.1
General Data for Cost Calculation .....................................................................12
2.2.2
Investment Costs ................................................................................................13
2.2.3
Labour Costs.......................................................................................................13
2.2.4
Calculation of Operating Cost Items ..................................................................13
2.2.5
IRR, Average Costs per Unit..............................................................................14
2.3
Sensitivity Analysis ....................................................................................................20
2.4
Finacial Analysis ........................................................................................................23
2.4.1
Contents and Methods of Financial Analysis.....................................................23
2.4.2
General Data and Principles for Financial Analysis...........................................23
2.4.3
Lignite Sales Price..............................................................................................24
2.4.4
Project Financing................................................................................................25
2.4.5
Results of Cash Flow Analysis...........................................................................26
Contents of Figures
Fig. 2.3-1
Fig. 2.3-2
Fig. 2.4-1
Fig. 2.4-2
Fig. 2.4-3
Fig. 2.4-4
Fig. 2.4-5
Fig. 2.4-6
Page 3
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
List of Abbreviations
a
bcm
bcm/h
capex
EN
EnO
ESTAP
GWh
IPP
kt
lcm
m
m
m
mcm
MEUR
mbcm
mlcm
MME
mMSL
mt
m
NCV
OCM
opex
RAC
sqm
t
TEUR
TPP
TPS
`000 bcm
`000 lcm
year
bank cubic meter
bank cubic meter per hour
capital expenses
European Norm
Energy Office
Energy Sector Technical Assistance Project
Gigawatt-hours
International Power Provider
thousand tonnes
loose cubic meter
million
square meter
cubic meter
million cubic meter
million Euro
million bank cubic meter
million loose cubic meters
Main Mine Equipment (BWE, belt conveyor and spreader)
meter above Main Sea Level
million tonnes
million Euro
Net Calorific Value
Open Cast Mine
operating expenses
Real Average Costs
square meter
thousand Euro
thousand Euro
Thermal Power Plant
Thermal Power Station
thousand bank cubic meter
thousand loose cubic meter
Page 4
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
1 Summary of Part IV
Terms of Reference
According to the TOR the main goal of the study is:
To provide security, both in the technical and economic terms, of future electrical power production in Kosovo, as defined in the White Paper1, through the guarantee of the coal supply
security and economical viability over the entire life of the existing power plants and the new
power plants (approximately 30 years).
The text of the Terms of Reference is attached as Appendix D.
Work methodology:
The study was prepared in two stages:
1st stage: The first stage (Part I) focused on developing different scenarios of mine development and to draw conclusions for the mining development of Sibovc on that basis.
2nd stage: The second stage (Part II, III and IV) focused on the detailed mine planning of coal
extraction in Sibovc including determination of the required workforce and the accruing investments and costs.
Page 5
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
TPP A
TPP B1+B2
new TPP B3+B4
new TPP B5+B6
New TPP C
Other Consumer
SUM
610 MW
678 MW
2 x 350 MW
2 x 350 MW
3 * 350 MW
20092011
mt
4.8
5.3
0
0
0
0.3
23
2012
mt
4.8
5.3
2.7
0
0
0.3
32
20132015
mt
4.8
5.3
5.4
0
0
0.3
32
20202023
mt
0
5.3
5.4
5.3
8.0
0.5
38
> 2025
mt
0
0
5.4
5.3
8.0
0.5
30
Page 6
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
In addition there are two spreaders A2RsB-5200, one A2RsB-4400 and a new spreader matching the new BWE.
Development of employees
The following tables and graph give a survey on the staffing:
Administration
Main Equipment+Belt
Conveyor
Auxiliary Equipment
Workshops
Other
SUM Personnel
2012
2013
2014
270
1125
20152022
260
1090
20232032
270
1100
20332036
250
1080
20372038
250
1040
280
1220
275
1180
370
590
240
2700
370
570
235
2630
365
560
230
2550
360
530
210
2450
360
550
220
2500
360
510
200
2400
360
500
200
2350
Resettlement
On the entire Sibovc field, approximately 5700 people live in four villages and separate settlements. Hade is the largest village. There are two resettlement scenarios for the Hade village:
(a) the emergency evacuation of people living in the dangerous zone close to the unstable
Northern slope of the existing Bardh and Mirash mines; (b) the resettlement of the remaining
larger part of Hade outside the endangered zone.
The (a) emergency resettlement has been started in 2002, is funded by UNMIK and involves
responsible and acting persons. This partial resettlement of village Hade is almost finished.
The (b) resettlement of the larger remaining part of Hade has not been started yet.
So it is a very ambitious target to resettle Hade in time.
The village should be resettled up to 2008/2009 for overburden removal.This period includes
the removal of all basements and the transference of the land to KEK.
Apart from the emergency resettlement the cost amounts to approximately 59 m, which has to
be paid mainly in the period from 2007 to 2009. It proportionally includes all measures for the
deconstruction of the village and the establishment of a new social- and infrastructure. Allocated to 597 households, the sum is totally 100,000 per household.
Furthermore, considerable resettlement costs are yielded with regard to the villages of
Leskovic, Janina Voda and Sibovc.
Time and costs resulting from the resettlement are shown in the following tables.
a) Households
Hade
Leskovcic
Janina Voda
Sibovc
Sum
Year of Resettlement
Year
2007 -2009
2027 - 2037
ca. 2027
2009 - 2032
Households
No.
597
85
7
54
743
Page 7
Payment
per Investment
household
1000 / no.
m
90
53.7
100
8.5
100
0.7
100
5.4
89
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Hade
Leskovcic
Janina Voda
Sibovc
Sum
m
1.02
0.21
0.02
2.1
29
(inside villages)
(outside villages)
m
4.19
0.98
0.09
0.75
205
m
0.82
0.94
0.31
1.50
258
Sum
m
6.03
2.13
0.42
4.35
105
Page 8
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
11.07
11.50
11.00
10.50
10.00
9.50
8.69
9.00
8.50
5.27
7.51
8.00
RAC in /t Lignite
7.50
6.84
3.21
7.00
6.25
6.50
2.19
5.75
6.00
1.61
5.35
1.10
5.50
0.66
0.30
5.00
4.50
1.22
1.22
1.22
1.22
1.22
1.22
0.67
1.22
0.78
4.00
3.50
3.00
0.65
0.64
0.64
0.62
0.64
0.67
0.61
0.65
0.60
0.90
0.92
0.94
0.96
1.00
0.89
0.60
0.62
0.64
0.65
0.68
0.73
0.59
1.10
1.11
1.13
1.15
1.17
1.21
1.30
4%
6%
8%
10%
12%
15%
20%
2.50
2.00
1.50
0.70
0.65
0.70
1.06
1.00
0.50
0.00
Personnel
Maintenance
service & mobil Overburden
Invest Finanzing
Personnel
8.50
8.40
Electricity
8.30
8.20
Fuel
8.10
8.00
7.90
Other opex
Other Internal
costs
RAC in /t
Maintenance
7.80
7.70
7.60
7.50
7.40
7.30
Royalties
7.20
7.10
Recultivation
7.00
6.90
Overburden
mobil
6.80
Investment
6.60
6.70
6.50
70%
75%
80%
85%
90%
95%
Page 9
100%
105%
110%
115%
120%
125%
130%
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
The cash flow analysis demonstrates that the chosen mine development (described in the Main
Mine Plan Technical Planning) will be generally profitable.
The following results are important:
In 2010, the company will extract coal all over the year for the first time. From
2007 till the end of 2016, the mine opening-up cost will amount to approx. 347 m,
which can be activated as part of the fixed assets and have to be financed via equity
and loan borrowings.
The company will need an equity capital base of 132 m to finance the required
equipment configuration. Another 69 m will be required to finance the mine opening-up cost in form of a repayable capital reserve.
Within the period until 2015 credits to an amount of about 460 m will have to be
taken up, of it 45 m in connection with resettlements and 228 m for main equipment.
Due to the economic activity of the company a rate of return on equity capital of
approx. 12 % will be yielded by the investor under all 3 scenarios.
If coal will be sold at a price of 7.00 /t in accordance with scenario 1 assuming an
annual increase of 2 %, the owner will only yield remarkable profit from the year
2018 on, i.e. after 12 years amounting to 23. m. For this investor must have a long
breath.
Scenario 2 assuming a coal price of 8.05 /t and a price increase of 1 % per annum
will guarantee a profit for the investor of approx. 8 m from the year 2010 on and
from 2012 on a profit of approx. 5 m.
For an investor, scenario 2 is the most attractive variant. He can sell coal at a price
equalling the current transfer price between mine and power plant. He will already yield
a profit between 4 and 6 % on the long-term equity capital employed in the company
after four years of business activity, i.e. from 2010 and/or 2012 on.
Page 10
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
The depreciations will be made according to the usual European standards of IFRS (International Financial Reporting Standards).
Further important specific assumptions of the determination of costs are:
- The study considers a period of 30 years of coal mining until 2038. Provisions will
have to be made for the shaping of the landscape after mining. Taking into account a
present price level, the corresponding activities will cost 100 million EUR on the present price basis. For these expenditures, financial means will be provided proportional
to the coal output.
- As a precaution, it will be assumed that the sale of land after the mining activities will
not bring any proceeds. Additional expenditures and measures required for care until
the areas will be released from the mining authority and transfer of the property shall be
covered by the selling price.
- The expenses for the resettlement of Hade will be depreciated as investments over a period of 10 years.
- Royalties of 0.25 EUR/t are taken into account for the mining of coal.
- 0.5 m/a are provided for financing of additional international personnel. This sum
could include expenditures for international engineers, managers or consulting services.
- A corporate income tax of 20 % is assumed for the positive annual net profit.
- For power purchase, an average European value of 45 /MWh is assumed. This value
includes a share for pure power generation and a power share for power trans-mission
(for example 35 MWh against 10 EUR/MWh).
- All consumers will be equalized. Therefore, the selling price will be the same for each
of the raw coal consumers.
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
- Tax
- Other Operational expenses
- Other Internal Costs
- Electricity
- Fuel:
- Royalties:
The demand was determined on the basis of the equipment performances and the specific value.
This performance will be done by an external company.
The specific energy consumption of the heavy equipment and belt
conveyor plants was estimated on the basis of their technical condition and available experiences.
In addition, a further demand of 10 GWh/a was assumed taking
into account data of similar opencast mines.
For power purchase, an average European value of 45 /MWh
was assumed.
Based on the statement of accounts of 2004 a consumption of
0.08 EUR/m+t was estimated whereby the rising energy prices
and the lower consumption of the new equipment was taken into
account.
0.25 EUR/t coal
Page 13
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
- Recultivation:
- Other Costs:
The calculation of the feasibility study is undertaken for a period under review from 2006 to
2038. All technical and technological figures, expenditures and revenues are assumed year by
year.
First, all figures are based on 2005 prices. In a second step all figures will be escalated.
This real value calculation has the advantage to get a result at the current price level. If the future price increases in procurement cost are different for a measure (we assume that this might
occur e.g. for personnel cost) or the increase in sales cost will be lower, then it might happen
that this measure will become uneconomic throughout the production period.
This has been taken into account in this calculation considering real price increases for personnel cost of 8 % and/or 1 % in the real value calculation. Different increases in coal sales revenues are assumed in the escalated calculation.
For this we assume three scenarios.
(1)
the coal sales revenues increase every year by 2% like all other prices,
(2)
the coal sales revenues increase less, i.e. only by 1%,
(3)
the coal sales revenues remain constant over the lifetime.
The results are set out in the attached tables.
From 2006 up to 2008 the mine starts only with overburden removal. In the very short period
of less than 3 years it is necessary to increase the removal from 0 to more than 22 mm3 per
year. This is extremely difficult to reach and needs both high investment in equipment like excavators, conveyor belts and spreaders- and high operating cost for overburden.
In the same time from 2006 to 2008 production and revenues for sale of lignite are extremely
low or better not worth mentioning. In the years 2009 to 2013 the lignite production will rise to
16 mt per year and later beginning in 2019 it will increase to more than 22 mt per annum over
6 years and thereafter range between 19 mt and 20 mt
First of all it is necessary to invest in a short period of 4 years, mostly in equipment (370 m)
and a new village (60 m).
The development of operating cost, following overburden removal and lignite production is
calculated for personnel, power, fuel, maintenance, other expenditures, both internal and external royalties and mobile overburden services year by year, as demonstrated in the attached figures.
In comparison with all expenditures the red line is showing the required necessary revenues
from lignite sales. Revenues are calculated in such a way that the company can pay all expenditures and interest for capital, especially for initial investment.
Page 14
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
It shall be determined, if coal mining would be worthwhile for an investor. The new owner
structure does not have any influence on the result because the following considerations are not
influenced by the ownership structure.
Basis of the consideration is a dcf-calculation. Due to its nature it is future-oriented and shall
estimate how measures will influence future success. Principally, it is calculated with revenues
and expenditures.
The success of a company can be determined, how the initial capital (equity) will have changed
till the end of the whole project life, i.e. revenues (E) have to be as high as expenditures (A).
E0 + E1 + ... + En > A0 + A1 + ... + An.
(1)
This capital appreciation stands for the net present value of the investment.
The engagement is only worthwhile for an investor, when he yields a certain minimum rate of
return.
Example:
Year
0
Initial capital
0
Loan
1,000
Expenditures
-1,000
Revenues
Interest charges (10%)
Inerest earned (10%)
Repayment period
-1,000
Loan status
-1,000
Capital
0
200
550
-100
200
600
- 75
200.0
650.0
- 42.5
250
-750
0
325
-425
0
425.0
0.0
- 17.5
Although the revenues totalling to approx. 15 % (+1,800 / - 1,600) are higher than the expenditures, an investor will not implement these investments because a loss will occur at the end
under consideration of the rate of return. The Net Present Value will be negative with respect
to the third year (-1.5), i.e. the desired minimum rate of return will not be achieved.
For the calculation it is not important, if the investor will use equity or borrowed capital. If
equity is spent, the investor pays for repayment and interest charges to himself and can employ
it at a predefined interest rate.
The other alternative for the investor would be to bring his money to the bank and to invest it
in securities and similar and/or make other profitable investments.
This means that the Net Present Value of the investments is the capital appreciation accruing in addition to the capital increase due to the normal rate of return on capital employed.
For simplification the interest charges and interests earned shall be the same amounts.
The interest rate in a net present value analysis is called Internal Rate of Return (IRR). It is
not the interest of the capital market because it also includes risks and ventures.
Usually it is calculated with 10 - 12 % consisting of the following:
Base interest rate
Page 15
4-6%
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Project risk
Taxes (20%)
Inflation
2%
2%
2%
8 - 10 % real
10 - 12 % escalated
cording to the above example, you get the Net Present Value at the end of the period under
review. In order to compare investments with different tenors, the net present value is usually
related to the commissioning period or to the time of first expenditures.
For this it is determined using discounting, which capital is necessary today to achieve an end
value after n years at a predefined internal rate of return. This discounted capital value is
called net present value (NPV).
e.g.: How much capital has to be employed today to get 100 after 4 years at an
interest rate of 10% ?
Net Present Value = 100 / (1+10%)3 = 68.3
According to the above calculation, the net present value is determined as follows:
- 17.5 / (1+10%)3 = - 13.1
For the determination of the Net Present Value of an investment, it is not necessary to carry
out a comprehensive calculation with interest charges and interests earned. The same results
will be obtained easier only by discounting revenues and expenditures.
For the above example, the calculation is as follows:
Year
0
Expenditures
-1,000
Revenues
Cash flow
-1,000
Cum. cash flow
-1,000
Formula
-1,000/(1+10%)0
NPV of cf
-1,000
Cum. NPV
-1,000
1
200
550
350
-650
350/(1+10%)1
318.2
-681.8
2
200
600
400
-250
400/(1+10%)2
330.6
-351.2
3
200.0
650.0
450.0
200.0
450/(1+10%)3
338.1
- 13.1
Therefore the cumulative net present value of the investment comes to 13.1 for this calculation, too.
Related to the initial formula (1) of our consideration this means that an investment is economic, when the sum of net present values of revenues is higher than the sum of net present
values of expenditures. The formula for this is:
E0
E1
+ ... +
En
>
A0
A1
+ ... +
An
(2)
(1+p)0
(1+p)1
(1+p)n
(1+p)0
(1+p)1
(1+p)n
Due to its nature the revenues (E) of a mining company are the product of quantity (M) and
price (k), i.e. coal quantity and specific price per tonne coal.
From the point of view of the investor there exists one specific price which corresponds to the
specific expenditures per unit of quantity, where revenues (E = k*M) are exactly as high as
expenditures (A).
Page 16
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
(3)
Since k is a constant, which can be factored out, you get the following known formula for determination of average cost by transformation.
A0 + A1 + ... + An.
k =
M0 + M1 + ... + Mn
(4)
Also this formula does not take into account the temporally irregular distribution of expenditures (as they usually occur in a company) and their influence on the rate of return on capital
employed. The temporal distribution of expenditures and/or different output quantities in the
individual years can be considered, if the formula (2) described above is adopted, i.e. that the
net present value of revenues has to be at least as high as the net present value of expenditures.
This results in the following basic formula (3):
k*M0 + k*M1 + ... + k*Mn
(1+p)n
(1+p)0 (1+p)1
>
A0 + A1 + ... + An
(1+p)0 (1+p)1
(1+p)n
(5)
This formula is also transformed by factoring out the constant k resulting in the formula to calculate the specific cost under consideration of the return on capital employed. These average
cost are called real average cost - RAC. Actually this value can be interpreted as specific expenditures per quantity unit.
A0 +
A1 + ... + An
(1+p)1
(1+p)n
(1+p)0
RAC = k =
M0 + M1 + ... + Mn
(1+p)0
(1+p)1
(1+p)n
(6)
Therefore these RAC will become systematically higher under otherwise same conditions:
the smaller the sales quantities are,
the later the sales quantities are,
the higher the expenses are,
the earlier the expenses are.
Methodically seen, is the calculation of the real average cost (RAC) a specific case of the dcf
methods, because it determines the average cost for the case that the investment is just economic, i.e. the net present value has at least to be zero.
Having the real average cost determined it is now possible to compare mining companies
which have different tenors, different output quantities and temporally distributed expenses.
Page 17
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
As already described above you get an average price at a current price basis by this real value
analysis. If the price increases in expenditures and sales prices are different, it might happen
that the company will become uneconomic during the period of review.
Large differences in expenditure increases (in this analysis this applies to the personnel) can
already be taken into account in the real value analysis considering the price increases reduced
by inflation (in this analysis 8% and/or 1 % increase in personnel cost). To take the different
increases in sales product prices into account it is necessary to carry out an escalated calculation, where the following particularity has to be considered.
Using formula (6), an uniform average value is obtained over the whole period under review,
which can be used for comparisons, but does not provide enough information for price formation. This problem can be resolved by reducing the interests by the planned/expected price increase in coal sales according to the formula set out below, not discounting the quantities by
the internal rate of discount for the escalated calculation:
pm = (1 + pe) / (1 + pa) - 1
e.g.: At an internal rate of return of 12 % for escalated calculation and 2 % price increase
for sales, an internal rate of return of 9.8% is determined for this quantity.
Then the formula (6) for real average cost is as follows:
A0
+
A1 + ... +
An
(1+pe)0
(1+pe)1
(1+pe)n
RAC = k =
M0 + M1 + ... +
Mn
0
1
(1+pm)
(1+pm)n
(1+pm)
(8)
The result of this calculation is no longer an average price over the whole project life, but the
price at the current price basis.
When all price increases over the whole project life are similarly high, then this value will be
identical with the real value analysis. Then it has to be considered that the sales price will rise
by the assumed price increase every year.
The following real average cost (RAC) per unit were calculated for an internal rate of return
(IRR) of 12 % and 10%.
12%
10%
Expenses over whole project life
Total
RAC
RAC
m
/t
/t
Total Investment
thereof Investment
thereof financing Investment
815
815
3.41
1.22
2.19
2.83
1.22
1.61
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
3,138
4.10
4.00
706
72
140
901
314
206
4
327
279
189
0.96
0.18
0.20
1.17
0.45
0.25
0.00
0.45
0.40
0.04
0.94
0.16
0.19
1.15
0.44
0.25
0.00
0.44
0.39
0.05
3,952
7.51
6.84
thereof
Maintenance
Overburden mobile
Fuel
Personnel Expenses
Other internal Expenses
Royalties
Recultivation
Electricity
Other opex costs
Mine closure
The costs of coal at 12% IRR come to 7.51 EUR/t and/or 6.84 EUR/t at 10% IRR.
Reasons for the relatively high value were the high initial investment costs including the resettlement of the village Hade. At the beginning of opencast mines development a high quantity
of overburden will have to be removed. Due to the required coal extraction this quantity will
have to be removed under extreme conditions within a very short period. This especially applies to the resettlement measures and the parallel operation to Mirash/Bardh.
The resettlement of Hade will cost about 59.8 m corresponding planned compensation measures.
If Hade will not be resettled a sum of only 50 m will be saved. The resulting saving potential
will come to 0.3 / t referred to the 30 years long period under review. However, the targets of
coal production and the generation of power from coal will not be achieved in this case.
For different discounted rates the average cost per unit before tax over the whole project life
amount to:
discounted rate
4%
6%
8%
10 %
12 %
15 %
20 %
invest cost
1.52
1.88
2.32
2.83
3.41
4.43
6.49
operating cost
3.83
3.87
3.93
4,01
4.10
4.26
4.58
The calculations show a large dependence of the average cost from the discount rate. It is
thereby clearly demonstrated that the investment costs strongly depend on the rate of interest.
A strong influence will be that the investments will have to be made within a short period at
the beginning of the operation in Sibovc.
As already mentioned, this is due to the payments for the resettlements of Hade, the unfavourable overburden/coal ration at the beginning of the coal production and the late achievement of
an economically secured (efficient) coal extraction regarding the investment sums.
It is assumed that it would be possible to improve the costs by approx. 60-90 cent/t by means
of an alternative power plant and opencast mine development.
Page 19
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Investments
Personnel Expenses
Electricity
Maintenance
Other costs
Royalties
Recultivation
Fuel
The analysis verifies once again the great dependence of the average cost from the investment
expenses since the payments for electricity, fuel; other cost, recultivation and royalties have
only little influence to the average cost.
Page 20
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Personnel
8.50
8.40
Electricity
8.30
8.20
Fuel
8.10
8.00
7.90
Other opex
Other Internal
costs
RAC in /t
Maintenance
7.80
7.70
7.60
7.50
7.40
7.30
Royalties
7.20
7.10
Recultivation
7.00
6.90
Overburden
mobil
6.80
Investment
6.60
6.70
6.50
70%
Fig. 2.3-1
75%
80%
Page 21
85%
90%
95%
100%
105%
110%
115%
120%
125%
130%
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
11.07
11.50
11.00
10.50
10.00
9.50
8.69
9.00
8.50
5.27
7.51
8.00
7.50
RAC in /t Coal
6.84
3.21
7.00
6.25
6.50
6.00
4.50
1.61
5.35
5.50
5.00
2.19
5.75
0.30
1.22
1.10
0.66
1.22
1.22
1.22
1.22
1.22
0.78
4.00
3.50
3.00
0.65
0.60
0.64
0.61
1.50
0.70
0.65
0.67
0.64
0.67
0.62
0.65
0.96
1.00
0.64
2.50
2.00
1.22
0.70
1.06
0.89
0.90
0.92
0.94
0.60
0.62
0.64
0.65
0.68
0.73
0.59
1.10
1.11
1.13
1.15
1.17
1.21
1.30
4%
6%
8%
10%
12%
15%
20%
1.00
0.50
0.00
Personnel
Maintenance
service & mobil Overburden
Invest Finanzing
Fig. 2.3-2
This diagram shows the essential cost types at different interest rates. For a better illustration,
capex have been broken down into different payments for investments and financing cost of
investments.
Page 22
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Then the influence of the internal rate of discount on the real average cost can be noticed. It has
only an insignificant influence on the opex. Only from an internal rate of discount of 15 % on,
the impact will increase considerably. This is different for capex. The average payments only
amount to 1.22 EUR/t, but already at an internal rate of discount of 8%, the financing cost are
nearly as high as the opex.
For this calculation we have shown the results for internationally common rates of internal discount of 10 % and 12 % in detail.
Balance Sheet
Payment Plan
Therefore it is necessary to change investment into year wise depreciation, cost for closing the mine after finishing production into year wise provision and cost for preoverburden into year wise amortisation.
Auxiliary equipment
5 years,
Resettlement
10 years,
Others
10 years.
Payments for real estates will not be depreciated.
Following the IRFS it is allowed to activate all cost for preparing the production of lignite i.e.
to change in assets. It is done for all costs of overburden, following named pre-overburden,
2006 to 2008. But it is not only allowed to activate all costs for the preparation of the first production of lignite. All overburden can be defined as pre-overburden until the time the final figure of the opencast mine will be established if the responsible authorities will agree. This case
Page 23
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
is assumed in this calculation. The amortisation of this asset follows over the lifetime of the
mine. This calculation of pre-overburden is necessary because of lack of revenues for sales of
lignite in the years from 2006 to 2008 and to small revenues up to 2013. So the company will
avoid losses.
It will be commenced with the mine opening-up in the year 2006. It covers all measures in
preparation of the exploitation of solid mineral deposits in surface mines. This means that the
box-cut is prepared in a first stage of overburden removal and coal extraction. For this the initial working positions of the excavators at different working levels as well as of the conveyor
equipment from the excavator to the feeding points will be cut free. Furthermore, the access
ramps for main mining equipment and access roads have to be prepared, too.
These measures consist in particular of the following:
- Land acquisition
- Clearing of the ground surface,
- Dewatering,
- Procurement of all machines required for mine opening-up
- Excavation of the box-cut overburden,
- Preparation of working levels,
- Installation and provision of outside dumps,
- Erection and transport systems,
- Construction of supply facilities,
- Construction of sanitary facilities and administrative facilities.
The costs for these measures have to be activated as part of the fixed assets under the name
Mine opening-up and to be depreciated according to plan.
In the Sibovc Mine the mine opening-up will mainly be carried out until 2013. Then the most
important investments will be completed and the coal output will reach a level of 16 mt. Already before that date, coal is extracted. Therefore the costs accruing will be split into mine
opening-up and coal production cost. Until and including the year 2016, the fourth coal excavator (SRs 1300) will be commissioned and the coal will be uncovered to achieve maximum performances in 2017 with a coal output of 21 mt.
Expenses for recultivation are part of the operating costs.
The shaping of the residual area after mining will be considered as expense and included in the
provisions. They will only be yielded in the late years (after the end of the period under review.
The pool of liquidity is calculated with 10 % of the personnel costs per year
All amounts paid out will be escalated with an escalation rate of 2 % per year.
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
The coal sales revenues under the different scenarios have been selected in a way that the investor will achieve the same rate of return on capital employed (approx. 12 %). This results in
the following:
Scenario 1
Scenario 2
Scenario 3
7.00 /t in 2005
8.05 /t in 2005
9.22 /t over the whole project life.
Equity, local
30 % of invest without new line
Loans
100 % of account of liabilities - Equity
Total
100 %
Exception:
payments for auxiliary equipment will be financed by 100% via the manufacturer or with a comparable low rate of interest.
The following financing variants are considered:
- auxiliary equipment 100 % borrowed capital over the whole term
Grace period
0 years
Repayment period
5 years
Tenor
5 years
Repayments are to do
in equal portions
Bank fees
0 % of loan
- loan conditions for resettlement up to 2010:
Grace period
Repayment period
Tenor
Up front Fee
Repayments are to do
3 years
10 years
13 years
6% p.a.
1%
in equal portions.
Grace period
Repayment period
Tenor
Up front Fee
Repayments are to do
4 years
10 years
14 years
6% p.a.
1%
in equal portions.
6% p.a.
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Page 26
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
The figure Overburden to coal ratio illustrates the development of overburden, lignite and the
overburden to lignite ratio. From 2006 up to 2008 the mine starts only with overburden removal.
In the very short period of less than 3 years it is necessary to increase the removal from 0 to
more than 22 mbcm per year. This is extremely difficult to reach and needs both high investment in equipment like excavators, conveyer belts and spreaders- and high operating cost for
overburden.
In the same time from 2006 to 2008 reduction and revenues for sale of lignite are extremely
small or better not worth mentioning.
In the years 2009 to 2013 the lignite production rise to 16 mt per years and later than starting in
2019 for a long period year by year more than 22 mt.
The ratio overburden to lignite in the period 2006 to 2011 is terrible.
The following figures show the consequences on profit and loss account (see figure Preoverburden).
All overburden can be defined as pre-overburden until the time the final figure of the opencast
mine will be established if the responsible authorities will agree. This case was assumed in an
additional calculation.
In the ratio overburden to lignite is again a part of pre-overburden year wise included. Now the
ratio ranges between 1.2 and 1.5.
The next figures show the consequences on Profit and loss account for the scenario 2.
Figure 2.4-5 Balance sheet:
The company will need an equity capital base of 132 m over the period under review.
Another 69 m will be required to finance the preliminary costs until starting production as
well as the losses in the years with low lignite production.
Within the period until 2015 credits to an amount of about 460 m will have to be taken up, of
it 45 m in connection with resettlements and 228 m for main equipment.
Figure 2.4-6 Interest charges of equity:
This figure shows the allocation and repayment of equity capital as well as the net profit for the
scenario 2 assuming an increase of 1 % in the specific coal sales revenues.
From 2006 to 2015, it is necessary to allocate equity capital to the company to finance the investments and the mine opening-up. From 2016 to 2027, the amount required to finance the
mine opening-up will be repaid. From 2009 on, the company will yield a net profit which will
be paid out to the shareholders.
Page 27
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Mine Sibovc
Total Expenditures (escalated)
300
30
280
28
260
26
240
24
220
22
200
20
180
18
160
16
140
14
120
12
100
10
80
60
40
20
2005
2007
2009
2011
2013
2015
Personnel
Maintenance
Royalties
Investments
Lignite REVENUES 2 % Escalation
Fig. 2.4-1
Page 28
2017
2019
2021
2023
2025
2027
Electricity
Other Opex
Other Internal Costs
Output Lignite
Lignite REVENUES 1 % Escalation
2029
2031
2033
2035
2037
Fuel
Other Internal Costs
Overburden mobil
Lignite REVENUES 0 % Escalation
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
22
20
8.00
18
7.00
mt and mm
16
6.00
14
5.00
12
10
4.00
3.00
6
2.00
4
1.00
2
0
2006
0.00
2008
2010
2012
2014
2016
SUM Overburden
Fig. 2.4-2
Page 29
2018
2020
2022
Lignite
2024
2026
2028
2030
2032
2034
2036
2038
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
mt and mm
Pre-Overburden to 2016
26
13
24
12
22
11
20
10
18
16
14
12
10
2006
2008
2010
2012
2014
2016
2018
Fig. 2.4-3
Pre-overburden in Sibovc
Page 30
2020
2022
2024
pre_overburden
2026
2028
Lignite
2030
2032
2034
2036
2038
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
250.000
Revenue
200.000
150.000
150.000
200.000
100.000
100.000
50.000
50.000
0
0T
2006 2008 2010 2012 2014 2016 2018 2020 2022 2024 2026 2028 2030 2032 2034 2036 2038
Labour
Depreciation
Fig. 2.4-4
Power&Fuel
Amortisation
Maintenance
Provisions
Page 31
Overb. mobil
Interest
Royalties
Tax
Recultivation
Net Profit
Other
Revenue
Year
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
balance
600
Assets
500
400
300
mio. EUR
200
100
0
-100
2006
2008
2010
2012
2014
2016
2018
2020
2022
2024
2026
2028
2030
2032
2034
2036
2038
-200
-300
-400
-500
-600
Land
equity
Liquid funds
Fig. 2.4-5
Balance sheet
Page 32
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
TEUR
20.000
0
-20.000
-40.000
-60.000
-80.000
2007 2009 2011 2013 2015 2017 2019 2021 2023 2025 2027 2029 2031 2033 2035 2037
Equity Payment
Fig. 2.4-6
Loss
Page 33
Repayment Equity
Net Profit
EUROPEAID/116986/D/SV/KOS
Part IV: Economic and Financial Analysis
Page 34
file:///E|/Studies/EAR%202005%20Sibovc%20Main%20Mining%20Plan/Structure%20of%20Folders.txt
Structure of Folders
Lignite mining Sibovc Main Mining Plan