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GEI-100278C
GE Industrial Systems
Data Historian
These instructions do not purport to cover all details or variations in equipment, nor
to provide for every possible contingency to be met during installation, operation,
and maintenance. The information is supplied for informational purposes only, and
GE makes no warranty as to the accuracy of the information included herein.
Changes, modifications and/or improvements to equipment and specifications are
made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or improvements to the equipment
referenced herein or to the document itself at any time. This document is intended for
trained personnel familiar with the GE products referenced herein.
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to any of these patents. All license inquiries should be directed to the address below.
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+ 1 540 378 3280 (International)
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and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall
not be reproduced in whole or in part nor shall its contents be disclosed to any third
party without the written approval of GE Industrial Systems.
GE PROVIDES THE FOLLOWING DOCUMENT AND THE INFORMATION
INCLUDED THEREIN AS IS AND WITHOUT WARRANTY OF ANY KIND,
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE.
Issue date: 2003-07-17
2003 by General Electric Company, USA.
All rights reserved.
Section
Page
Functional Description
This document provides instructions for configuring the Data Historian using the GE
Control System toolbox. The Data Historian records control signals from Innovation
Series drives and controllers and local area networks (LANs) connected to a personal computer. Data is saved in a Data Collection and Analysis (.dca) file format.
The program runs in the background as a service on the computer that is running the
Windows NT or Windows 2000 operating system.
The Data Historian records the following values:
Ethernet Global Data (EGD) signals on any Unit Data Highway (UDH) Ethernet
connected to the pc on which the program is running.
DLAN+ signals if the Data Historian computer has an ARCNET board for
DLAN+.
Service Request Transfer Protocol (SRTP) signals if the Data Historian has the
Programmable Logic Controller (PLC) Interface.
Once collected in the .dca format, data can be accessed by the Trend Recorder or by
other GE data analysis applications.
The Data Historian product also provides a Live Data Server service, which will provide data from these networks directly to the Trend Recorder in real-time. The Live
Data Server can sample any global signals on any network (DLAN+, EGD, CSF or
TCnet), which is connected to the Data Historian PC.
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Data Historian binary (.reb) file is the binary form of the configuration created
through the File \ Save command. The configuration can also be exported to a
project file.
The configuration files generate the following output files, which can be downloaded
to the Data Historian service:
Data Historian build (.rcd) file contains all of the configuration information
and is created by the Device \ Build command.
DATAHISTORIAN.CFG is a copy of the .rcd file placed in the Data Historian's ouput directory during a download. Data Historian reads this file when it is
started or when a message is received that the configuration has been
downloaded.
Menu Commands
Data Historian menus, such as File, Edit, and View, are managed just as other toolbox and Windows menu commands.
Device Menu
The Device menu contains the following commands:
Auto Configure creates the signal list for the live collection of the Trip Log. The
signals are resolved from the open controller file. If the controller file is not open in
the toolbox, then the signals are resolved from the controller directly. If both methods fail, the signal list will not be updated.
Put In Database posts the Data Historian device to the database. This command is
necessary only if you want to use the Live Data Server of the Data Historian. Before
you post the device to the database, you must define which networks the Data Historian device is connected to by modifying the Data Historian configuration.
Get From Database retrieves signal information from the database. Use this
command after all signals have been added.
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Validate checks the configuration for errors. The results are posted in the Log
View. Before you can validate a configuration, you must:
Build creates the Data Historian build (.rcd) output file. The .rcd file is a binary file
that contains all of the configuration information.
Download sends the configuration file to the specified Data Historian. This command attempts to open a connection to the Data Historian service and send a copy of
the .rcd file to it. The Data Historian service creates the file
DATAHISTORIAN.CFG on the computer where it resides.
1.
2.
Add Collections. A collection is associated with only one network and/or controller with access to the signals on that network.
3.
Attach signals to the collection (found on the same network). Signals can be
chosen individually from the Signal Selector dialog box or from the Signal Database (SDB) browser.
4.
From the Device menu, select the commands (or associated buttons) Auto
Configure
Build
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, Validate
5.
From the Device menu, select the Put In Database command to post the
Data Historian device to the database. This step is optional, and should be performed only if you intend to trend live data from this Data Historian.
6.
The configuration (.reb file) can be exported, which produces a .prj file.
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Configuration
This section defines the four major areas of interest when configuring the Data Historian as follows:
Create configuration
Collections
Signals
Dead bands
From the File menu, select New. The New dialog box displays.
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From the Outline View, click the device name to highlight it.
From the Edit menu, select Modify. The Data Historian Addressing Parameters dialog box displays.
Enter the desired device name and the correct Host Name and Host IP Address. Click OK.
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Collections
The Data Historian is configured by adding collections. A collection is a group of
signals found on the same network. Collections have a data management feature that
automatically deletes old files and also limits the amount of disk space the files can
use. The following type of collections can be added:
PC Live Data
Trip Log
Insert Collection
To insert a collection
1.
2.
From the Edit menu, select Insert First. The Insert Collection dialog box
displays.
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Controller Live Data collects data directly from the controller. The controller
must be on a DLAN+ and running the DLAN+ software. The Data Historian computer does not have to be on the DLAN+. Controller Live Data collection starts a
process on the controller.
Enter the maximum
size (in MB) for the
directory holding the
collected data.
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Enter the maximum time (in hours) that the data will
remain on the disk before being automatically deleted.
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PC Live Data
PC Live Data collects data from DLAN+, CSF, SRTP, or EGD networks. This collection takes the data from network memory maps located on the Data Historian
computer. This collection requires that the following hardware, software, and configuration have been installed and are running on the Data Historian computer:
CSF collection requires an ARCNET card and CSF driver (available from GEToshiba Automation Systems).
SRTP collection requires the PLC interface software, which uses the Host
Communication Toolkit from GE Fanuc. To use this feature, you must have a
GE Fanuc License (available from GE-Toshiba Automation Systems).
EGD collection requirements differ depending on whether or not the Data Historian is running on the CIMPLICITY Server computer.
Note Any changes to the exchanges received by this computer require re-exporting
the EGD initialization file (ICNSDB.INI) file and restarting the EGD Service.
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Select this option to have the Data Historian send the command to
re-arm the capture buffer after the buffer has been successfully uploaded.
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Trip Log
This collection also contains
alarms and events generated
through the Turbine Control
Interface (TCI) system. A menu
button is provided to automatically generate the signal list for
the live data. The live data consists of the signals defined in
the capture buffers.
Trip Log is a combination of live data collected at a rate of one second and multiple
capture buffers collected at a high-speed rate. The signals defined by the user for the
collection are the status signals from the capture buffers. The signals are resolved
from the controller file, if it is open in the toolbox, or from the controller directly.
Both the capture buffer status signals and the collected signals must be on the EGD
network.
The Trip Log creates two collections: one PC Live collection and one Trip collection. When a trip occurs (the capture buffer status transitions to capture complete),
this collection reads from the PC Live Collection 24 hours of previously collected
data, alarms and events prior to the capture buffer and writes it to the trip file. Then
data from the capture buffers is written to the same file creating a single comprehensive file for the trip. The last 30 trips are saved.
Enter the name of the site.
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Sample Rate
19 Hours
10 minutes
4 Hours
1 minute
40 minutes
10 seconds
19 minutes
1 second
45 seconds
200 milliseconds
15 seconds
40 milliseconds
40 milliseconds
Note The Data Historian assumes the capture buffer is setup with a 40 ms sample
rate with 1625 samples and 1500 pre-samples. Capture buffers with different settings
will yield unpredictable amounts of data collection.
Note Not all Mark VI I/O boards currently support this function.
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Enter up to 50 characters
describing the collection.
Trigger Condition
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Signals
Once the collection is created, signals can be added. Select the desired signals from
the collections network signals.
To add signals to the collection
1.
2.
3.
Or, click the right mouse button and select Insert First. The Signal Selector
dialog box displays.
Note The signal must be on the network chosen for collection or the get command
from the database will fail.
Signal Selector
Locate the
desired signal
from the
Regions list.
Click on the
signal to add it
to the Signal
Name list.
Click OK and
the signal
displays under
the collection
name in the
Outline View.
Tip The SDB Browser can be used to add multiple signals. The query used for the
find should include the network chosen in each Insert Collection dialog box. Using
the list of signals returned from the query, you can perform a multiple select, and
then drag-and-drop from the Browser to the collection.
A completed device configuration displays in the Outline View as follows:
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Dead Bands
Every signal has a parameter called a dead band. The dead band establishes a range
that the signal can vary before a new signal value is recorded. This function prevents
quantities of insignificant data from being collected. For example, a variable can
vary between 0 - 12 V, but sit at or drift near zero.
Also, if only changes of 0.1 V or more is desired, a dead band range of 0.1 can be set
to prevent a file of meaningless drift values from being created. A dead band of zero
indicates that all value changes, no matter how small, are recorded.
Change the
signal name or
click Browse to
locate and select
the name.
Enter the
required dead
band and
click OK.
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Troubleshooting
When troubleshooting or reporting errors, refer to the Error Number in the error
message. This number relates specific information regarding the nature of the encountered problem.
Problem
The Data Historian is not receiving data or data is
all zeros while running a PC Live collection on the
DLAN or CSF network.
A Capture Buffer Collection running from the controller or the drive is not receiving any data when
the capture buffer triggers.
Solution
The pc needs an ARCNET card installed.
Verify that drivers are working properly and are receiving data.
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1.
2.
You must define a Data Historian device in the toolbox and post this device to
the SDB as defined in the previous section.
3.
From the Trend Recorder, you define a new Real-Time trend. When you add
signals to this trend, make sure to select the Data Historian device as the source
of signals.
4.
Start recording the trend so that you should see the selected signals being
trended in real-time.
Data Historian 19
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20 Data Historian
GE Industrial Systems
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GEI-100278C Toolbox