Documente Academic
Documente Profesional
Documente Cultură
(HULL PART)
COTENTS
PREFACE
INTRUDUCTION
I MATERrn ............................... 8
II MARKING ................................ 9
CUTTMG ............................ 1 0
FABRICATION ............................ 1 2
ASSEMBLY ............................... 16
III
V1 ACCURACY OF HULL
FORM
.............. 1 8
VIIWELDING ................................ 20
VIII
PREFACE
As far our steel sbip building practice which has made great progress in
the ten years after the end of the War, publication w a s already made by the
sub-committee of Research Committee on Steel Shipbuilding,the Society of
Naval Architect of Japan, in the title of "Steel shipbuilding Practice" which
consists of six volumes.
Since then, it has been fully realized that it is indispensable that we
provide a technical standard of high reliability which i
s to be supported by
incessant examination of practice and theory with a view to maintain quality
in the highest. Consequently, through a series of deliberating conferences
consisting of ship builders, classdication societies and professors of
universities, this standard of the quality of hull has been completed
tested for their availability with ever changing technical innovation and be
altered accordingly and in fad it is expected that commentary on each article
Professor, University of
With the way of thinking stated above, this booklet introduces, standard
range and -tolerance limits for each process such as material, moulding,
marking and cuttiag, fabrication material; assembly block, securing ship's
form, drilling, distortion, and others.
amended.
6. Sub-assembly
1. Material
Casting steel is newly provided inthis section.
2 Gas cutting
1) Item of
welding groove in the Sub-Section
"Automatic welding" is deleted as this is
equivalent to strength member.
1. Materials
d
'
0.2t" has been added to the remarks of
section "Surface flaw".
2. Fabrication
TMCP type Low temperature service steer has
been added to Section "Line heating methodn.
3. Assembly
"Squareness of each paneP has been added to
Sub-Section "Curved Cubic Assemblg".
4. Welding
" L o wtemp steel" has been added to Section
n
"Short bead , "Arcstrike"and "pre-heating".
5. Alignment and Finishing
1) In the sub-section "Through piece and tight
plate", 'Cl>C2" has been amended to
WeldingP has been added to item %utt
weld (manual welding)".
3) Tolerancelimits has been amended from
5" to "a 2" in tem"Butt weld(automatic
welding)
side submerged arc weld&
6. Alignment and Finishing
Standard range and tolerance limits has been
to "a
in sub-section
amended from
'Distortion of face platew.
7. ErrLisceheous
Section "Painting for welded joint at tightness
t e s t or construction inspection" to be
eliminated.
2.Welding
In the remarks of sub-sectioi "Under cut", "To
be repaired by using fine electrode" is amended
to "To be repaired by using f i nelectrode
e
or
C02 welding."
3. Miscellaneous
Sub-section "Deformation
of
horizontal
stiffener" is amended to "Deformation of
horizontal stiffener ( at installing position of
compression bar )", following the JSQS of
OutfittingPart.
4. Item number
Item number of explanation is to be applied to
contents or texts.
Chapter : the Roman numeral ( I ,II ,III,...)
Section: the alphabet (A.,B,C,. ..)
Sub-Section: Arabic figure (1,2,3...-)
5. Gas Cutting
Sub-section "Edge preparation" is to be deleted,
following the Japanese part.
I . Material
Division
Item
Grade of p i t
Remarks
d <
(but i n no case
2t
Grade of s u r f a c e f l a k i n g
.... .
removed b y g r i n d i n g
........
.
........
Division
Section
Marking
Sub-section
item
mm
Standard
range
Tolerance
limits
1 3
Size and shape
compared with
correct ones.
Corner angle
compared .iw
correct ones.
w
6
0
0
Curvature
a2
t3
correct one.
Block marking
(Panel block).
Compared with
correct one.
13.
of member for
Location
fitting to block compared
correct one,
13. 5
IIIGas Cutting
Division
Section Sub--section
Item
LOO
(2nd c l a s s )
150
(3rd c l a s s )
200
(3rd c l a s s )
300
(Gut of c l a s s )
Others Shop
Field
100
(2nd c l a s s )
500
(Out
class)
200
(3rd c l a s s )
100
(2nd c l a s s )
400
(out of c l a s s )
200
(3rd c l a s s )
Strength Shop
member
Field
Remarks
Strengtn Shop
member
Field
m
U N I T:
Tolerance
Iimits
Standard
range
of class)
(Out of class)
Other Shop
3
100
(2nd c l a s s )
(Out o f c l a s s )
Sell
and
Upper deck between
1,500
(Out of class)
1,500
(Out of class)
Ni
Indentation
Others
F i l l e t Weld
Less than 50
50
More than
class
1st class
2nd c l a s s
3rd c l a s s
out o f
specialprecautions
a r e required in case
where t h e grinding
o r o t h e r treatments
requested.
For a n g l e c u t t i n g
the same a s the case
i n fleld.
In t h e case where i t i s
necessary to be
smoothly f i n i s h e d by a
grinder, it is to be
welded.
( c a r e f u l l y avoid s h o r t
bead)
Notch i s defined a s
groove of more than
t h r e e times of
roughness
are
Indentation
3
Indent a t ion
The class
brackets is i n
accordance with
following
definition
published by on Welding
Engineering
Standard
Indentation
3
Notch is t o be r e p a i r e d
by grinder o r gouging.
( c a r e f u l l y avo i d weld
defects)
3
An indentation i s defined as the notch, i n case where its depth is more than 3 times t h e t o l e r a n c e
l i m i t s of roughness.
Section
Item
Sub-section
UNTT
Gas Cutting
Division
Standard
range
Tolerance
limits
or (Degree)
Remarks
automatic
welding
2. Depth of
edge
preparation
3. Angle o f
C
edge
preparation
-3
4. Length o f
taper
compared with
c o r r e c t sizes.
5. S i z e of
member
General members
Compared with
c o r r e c t sizes.
Breadth of f a c e bar.
compared with c o r r e c t
size.
Especially f o r t h e depth
f l o o r and grinder of
double bottom compared
with c o r r e c t sizes.
IV.Fabrication
Section
Sub-section
UNlT :
Standard
Item
range
Tolerance
limits
Remarks
l e v e l i n g by sight, compared
with correct one.
(for transverse)
(for longitudinal)
Angle
5
Compared with template
Curvature compared with
template or check line. Per
in length.
a
a
Deviation
correct form
5. 0
curve
Deviation
5
4
Compared with template
Deviation of face
plate
Division
I V Fabrication
UNlT :
V . Assembly
Division
Section
Sub-secbon
Item
UNIT :
Standard
range
Tolerance
limits
Breadth of Assembly
Length of Assembly
-4
Squareness
4
4
Assembly
D i s t o r t i o n of
Assembly
10
20
Deviation
of
i n t e r i o r members
from s k i n p l a t i n g
Accuracy of t i s dimension
Measured along t h e g i r t h
Cut, when t o o long.
Cut, when t o o long.
Length of Assembly
Distortion
of
Assembly
10
Squareness of
Assembly
10
20
Measured on f a c e of web o r
girder.
Correct t h e f i n a l marking
l i n e , when t h e d i s t o r t i o n
exceeds t h e limits.
Difference of base l i n e
f o r marking
o r difference
of diagonal
lengths a t
marking
marking t o be amended
Deviationof i n t e r i o r memOers
The same a s f o r t h e f l a t p l a t e Assembly
from skin p l a t i n g
Breadth of each pznel
--
Distort ion of i n t e r i o r
members from skin
Skin plate
Breadth of Assembly
Measured d i f f e r e n c e of
diagonal length a t f i n a l
marking lines.
Vhen the d i f f e r e n c e is
over the l i m i t s , correct
the f i n a l marking line.
Measured on t h e f a c e of
webben or girder.
Excluding t h e case when
i n t e r i o r members a r e
connected by lapped joint.
Frame etc.
Remarks
UNTT : rnm
Assembly
Division
Item
Section Sub-section
Standard
Tolerance
range
limits
Remarks
Measured as follows :
Twist
of
Assembly
10
a
.
Deviation of upper/lower
panel from C.L or B. L
Deviation of upper/lower
panel from FR L
C
0
10
10
Accuracy of
twistof Assembly
Deviation of upper/lower
panel from C. L or B. L
Deviation of upper/lower
panel from FR.L
01
A
15
7
15
15
V. Assembly
Division
Sub-section
Section
Item
between a f t
edge of boss and a f t peak
bulkhead
Standard
range
Tolerance
t5
=10
LO
Twlst of Assembly
o
a
Remarks
limits
Lowe7
(b)
gudgeon
(c)
Plumb
(c) : t w i s t of plane i n c l u d i n g
C. L
.+
tl
Others
T w i s t of rudder p l a t e
S
a
.=
10
, partidly
Others
I
c
Flatness of top p l a t e of
main engine bed
Breadth and l e n g t h of
top p l a t e of main engine
bed
Others
10
Division
Section
Sub-section
Length between
Perpendiculars
50
Per
not defined
Length
2. Breadth
3. Depth
not defined
Molded breadth
Amidships
not defined
Molded depth
Amidships
not defined
UNlT :
Remarks
Applied t o s h i p s of 100
meters length and above.
For t h e convenience of the
measurement the point where
t h e keel is connected t o t h e
curve of t h e stem may be
substituted f o r the fore
perpendicular i n t h e
measurement o f t h e length.
For t h e accuracy i n
accordance with t h e s h a f t
1ength.
Applied t o s h i p s of
meters
breadth and above.
Measured on t h e upper d e c k
Applied t o s h i p s of 10 meters
d e ~ t hand above.
Division
Section
Item
Sub-section
limits
Deformation
for the
whole l e n g t h
1. Flatness
of Keel
25
Deformation f o r t h e
d i s t a n c e between two
adjacent bulkheads
not defined
not defined
Cockingup of Fore-body
UNIT :
30
not defined
Remarks
and Downs
against the check l i n e of
keel sighting.
Sighting by the t r a n s i t o r
slits.
Local unfairness, which sees
DIVISION: Deformation.
Ups
and Downs
against the check l i n e of t h e
keel a t theforemost frame on
t h e f l a t p a r t of t h e keel.
Base
0
c
u
2. Cocklng
of Aft-body
up
not defined
Ups
and Downs (+)
against the check l i n e of t h e
keel a t the
perpendicular.
line
Rise of f l o o r amidships
3. Rise of
not defined
VII Welding
Section
Item
Subsection
UNiT :
Tolerance
limits
Remarks
Grinding
up
a,
defined
B n o t defined
Skin p l a t e and f a c e p l a t e
between
In case where
i s over
90' , i t is t o be r e p a i r e d by
grinding o r welding to make
To be
by using f i n e
electrode or
welding
( c a r e f u l l y avoid s h o r t bead
f o r higher t e n s i l e s t e e l s )
over 90
Others
d60.8
I n case where it i s over
weld up
tolerance
(carefully avoid s h o r t bead
f o r higher t e n s i l e s t e e l s )
Compared with
Correct ones
length
:Throat depth
20.91
Skin p l a t e between
or beam
c
0
0
4
Others
I n c a s e where i t is over
t o l e r a n c e limits, it is t o be
r e p a i r e d by l i n a heating o r
t o be re-welded a f t e r
c u t t i n g and re- f i t t i n g .
Division
UNIT : mm
Welding
Tolerance
Item
Sub-section
H. T. s t e e l
C a s t steel
steel
TMCP type H.
36%)
Low temp s t e e l
Grade
Remarks
so
o f mild s t e e l
type T. s t e e l
(Ceq
Low tenp s t e e l
used unavoidably.
Preheating i n necessary
a t 100
When short bead is
erroneously, remove t h e
bead by grinding, and weld
over t o l e r a b l e bead length
a f t e r confirmed crack.
KT. s t e e l
Cast steel
a:
H.
steei
50
temp s t e e l
0
Grade E of mild s t e e l
type T. s t e e l
36%)
temp s t e e l
36%)
H. T. s t e e l
Cast s t e e l
Grade E o f mild s t e e l
type
steel
Low temp s t e e l
type
30
30
Not allowed
In c a s e where a r c - s t r i k e is
made erroneous1 y, remove t h e
hardened zone by grinding o r
weld over t o l e r a b l e length
of shot bead on t h e a r c
strike.
steel
Low temp s t e e l
(Ceq 10.36%)
a
I
a
6
steel
Cast s t e e l
type
steel
36%)
Lor temp s t e e l
36%)
t
i
d
Mild s t e e l
p l a t e are d i f f e r e n t in
joint, tolerance of
higher Ceq. t o be applied.
Division
Section Sub-section
kern
limits
a130
0
Main
structure
Other
structure
10
structure
Other
structure
Stiffeni-ng member located
perpendicularly t o p l a t e .
when
3 , any following
treatment can be taken.
la
S t i f f e n i n g member located
obliquely t o plate.
edge preparation)
a
m
la
B63
c,s3
.z
c,
Remarks
Detail of t h e c o n s t r u c t i o n
i s decided i n mold l o f t o r
application plaming
section, i n case where i t i s
not described i n t h e
approved plan.
The numerals of t h i s
division indiccate final
condition.
I n case of beads a r e
p a r a ll e l
l e s s than
i n case
i t i s i n e v i t a b l e t o make
f l u s h the plate surface of
non-st i f f ening side.
--------------
UNIT :
a.Alignmentand Finlshing
D~v~s~on
Section
Sub-section
Item
Standard
range
UNIT : mm
Tolerance
Remarks
limits
Alignment o f
f i l l e j to i n t
1
Strength
a 5 -t,
3
@
al o>increase
ft,
a Difference
t'thickness
tzt,
leg
length bv l a x
Re- f i t t i n g
Others
2. Differences
berween the beam
and t h e frame
a$
1
t~
a d Tt,
1
a > 2 t 2
~ e -f i t t i n g
The numerals i n d i c a t e t h e
tolerance t h a t t h e members
can be welded by p u l l i n g
without taklng a p a r t .
a53
a D~fference
3. Gap before
welding
1
2 a St,
1
-t,
03<aI5
F i l l e t weld
Increased leg l e n g t h
Rule l e g
(a-2)
05<aS16
a63
X
Weld~ngwlth bevel
preparation o r Liner
treatment
.-c
+J
..-(
+J
r;
-1
tLI
30" --45" ,
l &
T
~bLe
h-ctlt,
@a>16
Liner treatment or p a r t i a l
renew.
Tolerance
l~mits
Standard
range
Hem
Sub-sect~on
Remarks
)05<aS16
Attach the backingmaterial,
and a f t e r velding,remove it.
Then weld t h e opposite s i d e
on1 y defective parts.
manual
welding
B u t t weld
(manual welding)
UNIT : mm
2Sa53.5
/
a $5
1_
CO, Welding
a:Gap
Backing m a t e r i a l
016<a<25
Welding up w i t h edge
preparation o r p a r t i a l
renew.
@a >25
P a r t i a l renew.
f n 3001
,
OSa53.5
I
Butt weld
(automatic we!ding)
21
0
m
z
0
0
.r(
.+
c,
3. Gap before
W e d
1. Both s i d e
submerged a r c
welding
---I+++
OSa50.8
a52
OIaS3.5
a55
Incasewhere ~t i s p r e d i c t e d
t o be burned through,
sealing bead i s to be done.
2. Submarged a r c
welding w i t h manual
o r C02 welding
9
3. One s i d e
submerged are
welding with flux
cupper backing o r
f l u x backing
0SaS1.0
a63
In case where i t is p r e d i c t e d
t o be burned t h r o u g h
s e a l i n g bead i s t o be done.
a57
Incasewhere it i s p r e d i c t e d
t o be burned through, it i s
adjusted by s c a t t e r i n g o f
metal poader o r s e a l i n g bead
is t o be done.
00 00DU
+++
4.One s i d e
submerged a r e
welding with f i b e r
asbestos backing
OZai4
Division
Sub-section
Standard
range
UNTT : mm
Tolerance
limits
Remarks
16<a
5. C02 one s i d e
welding c
(with baeking
material)
a 5 16
in
22<a
6. Electro gas
welding
3. Gap before
Welding
I
Ia
9$a516
Welding up w i t h edge
preparation o r p a r t i a l
renew.
a522
-4-P
7. Simp1 if i e d
e l e c t r o gas
welding
ra
a
1
26aS8
a510
i : z n g up with edge
preparation or p a r t i a l
renew.
I !
1
Lap weld
, ,a
a63
-rO
4. Alignment of
butt j o i n t
Strength member
5xb~
aSO.15t
(max 3)
Others
a: Difference
t:Thickness
(thinner plate)
a$O. 2t
ma^ 3)
03<a55
Increased leg l e n g t h
Rule leg + a
aa>5
Re-f i t t i n g
a>O. 1st o r a > 3
Re- fitting
a>O.Zt o r a > 3
Re- fitting
1
I
section
Division
Sub-section
I 1. i n
tank
3. in hold
2. in engine room
3. i n hold
4. Exposed p a r t s of
s h e l l , upp. DK etc.
To be removed.
Subsection
V)
E 5a~
o;.
1. P a r t t o be good
appearance
5,
52
sg
-r(
'"
.4 0
2. Not necessary t o
be good appearacce.
c5
a
0 ;:
'4-
l+='
2
-2
1. Scar
- L i f t i n g eye pieces
concerned with f a t i g u e
s t r e n g t h t o be removed.
Method of removing
a~arts
of r u i n i n g
appearance and passages
to be f l u s h t o base p l a t e .
@Others to be done by g a s
c u t t i n g a t the bond zone.
But, p a r t s being e s p e c i a l l y
important f o r strength t o b e
soft- toe.
To be removed.
Division
not t o be removed
4. Exposed p a r t s of
s h e l l , upp. DK etc.
Section
Remarks
2. in engine room
1. i n tank
Item
range
UNIT : m m
Remarks
Outside s u r f a c e
of s h e l l p l a t e s ,
Grinding
Exposed deck.
Exposed s u p e r
stNctUre
Inside of tanks Grinding only
Inside of
particularly
conspicuous p a r t when
ceiling
Deck t o be s h i e l d f i n i s h i n g
with deck
composition etc.
Depth
(dl
Length
(L)
10<L
dS0. 8
L510
dll.0
D i v i s i o n
-Sub-section
Section
Tolerance
limits
Item
S t r e n g t h member i n skin
plate
0
I
1
2.
D 2 200
Others
s t r e n g t h member i n skin
plate
Others
,,
@,@
63
-@or
3. Serrarion,
Scallop S l o t .
Remadss
Open the hole t o over
75 $mm
Open the hole t o over
200 4 ram
Incase
open t h e h o l e t o
over 200 6u.m
Method of treatment.
@:
Spigot patch.
or @
: Closing by b u t t weld.
C : Closing by lapping piece.
(Closing p l a t e t o be same
thickness o f base p l a t e )
@: In case where it i s
d i f f i c u l t from
s t r u c t u r a l p o i n t oP view
t o open t h e hole over 200
m, it is t o b e used
c a r e f u l l y by low
hydrogen e l e c t r o d e a f t e r
pre- heating and t o be
done by radiographic
examination o r
u l t r a s o n i c inspection.
K . Deformation
Division
Sub-section
Section
Item
-
1 1. Shell
Standard
Range
- -
Parallel part
side
Parallel part
bottom
plate
U N l T : mm
Tolerance
Remarks
limits
ti
6
I
Long Bulkhead
1 3. Bulkhead
Trans Bulkhead
Swash Bulkhead
Para1 l e l part
4. Strength deck
Bare part
5. Second deck
7
Covered part
6. Fore-castle deck
Poop deck
7.Super Structure
deck
Bare part
1 Covered part
Bare part
Covered p a r t
II
l1
91
4.
8. Cross deck
Out s i d e wall
9. House wall
Insiderall
Covered p a r t
1 10. I n t e r i o r member
of double bottom
Web of girder,
trans
Division
Secbon
ru
ru
0
r:
0
+
.m
-4
>
m
Item
Parallel p a r t
?2L/l000
t3L/1000
k 3L/1000
t 4 L / 1000
k3L/1000
t4L/1000
Fore and a f t
2.Deckand top
p l a t e of double
bottom
&4L/1000
3 Bulkhead
~1
=!
(+
Outside wall
I 2L/ 1000
t3L/1000
* 5L/1000
t 6L/lC00
Length of span
L S 1000
3+
1000< L
3. D i s t o r t i o n of
H pillar hetween
decks.
2L
1000
6+
>
(- )
+IL/10o0 -
I3L/lOOO
5. Others
Remarks
t5L/1000
Deck
4. Accomodat ion
1. Distort ion of
deep glrder a r e
t r a n s (at t h e
p a r t o f upper
edge and flange)
2. Distortion of
longl.
Trans frame,
beam and
s t i f fener.
( a t t h e p a r t of
flange)
c-fE+-&P
I
Standard
Range
part
m
E
UNIT : mm
Tolerance
limits
Sub-sectron
1. Shell p l a t e
IX. Deformation
_____-----___
2L'
1000
(max 10)
(max 13)
10
12
16
e
P
V1
.4
Distortion o f
f o r e and a f t
direction. 6
(cross t i e
only)
Distortion of
f o r e and a f t
direction. 6 ,
(cross t i e
t r a n s web)
cj
4. D i s t o r t i o n of
cross t i e .
5. D i s t o r t i o n of
Distortion a t
t r i p p i n g bkt and
t h e p a r t of
SmaL 1 s t i f f e n e r
with web plate.
6. D i s t o r t i o n of
face p l a t e .
f r e e edge.
aS2+100
b@
X.Miscellaneous
D~viston
Sect~on
kx
22
UNIT : rnm
Standard
range
Tolerance
I n regard to t h e
template
21.0
22.0
I n regard to t h e
template
&O. 5
f0.5
Length
f5
f 10
Breadth
25
t-10
Difference
of diagonal
length.
210
215
End coaming
*3
t-5
Side coming
2 5
-t-8
Deformation
per one meter
+2
-t- 3
k4
k7
Sub-section
Item
limits
Q
4
'Z
2-a
a
1. Principal
dimensions of
h a t c h coaming
.A
5
U
$
+
m
I
:
2. Deformation of
horizontal
stiffener
( a t installing
position of
compression bar)
handom)
Breadth and
Height
I. Opening of
o
0
steel wall
rn
*c
IU
0
w
r
.d
2. Opening of deck
(Through type)
S i l l height
0-15
-10- 4-30
Deformat ion
(Per la)
+2
c3
Breadth
k 2
Length
*3
c3
3.0pening of deck
(not Through type)
Breadth
-3-+
-5-4-3
Length
-3-+
-5-+3
Remarks
CONTROLLED COPY
NO
UNCONTROLLED COPY
CONTENTS
APPENDIX
138
139
11 . Certificate of I S 0 9001-2000
jl . Certificates of ASME Boiler & Pressure Vessel ...... 140
. 145
y . SOQS Revision Committee
HISTORY
Sep.
1997
Sep.
1998
Feb.
1999
Sep.
2002
aims, in compliance
with the quality system of I S 0 9001-2000, not only to achieve the best
quality as per company's policy under the control of management with
executive responsibility and the further success of enterprise but also to
maximize customer satisfaction by preventing any nonconformity from all
construction stages.
Considering the importance of the quality assurance in the offshore
industries, this
, Offshore Quality Standard (SOQS) has been
established i n an effort to standardize the production and quality control
practices for the construction of the offshore-related projects which is one of
the key business of
.
Furthermore, in this quality standard, quality control activities have been
emphasized as the basic quality assurance tools to minimize the probable
defects at each production stage and to assure the quality of the final
products.
shail be of being one in
For achieving the aims, all the employees of
body and spirit in close cooperation with the related parties at all stages. The
standards and procedures mentioned in the SOQS will be applied to the
quality control of the Offshore Division of - .
Finally, all levels of the division personnel shall understand and implement
the requirements of the quality standards.
1. PURPOSE
the production and quality control practices for the construction of the
offshore projects.
2. SCOPE
This standard covers the general requirements of the basic quality control
during construction of the offshore project. In the event of any disagreement
or discrepancies in its application with the contract specifications, approved
drawings or the relative Codes which have already been specified in the
Contract then the latter shall have precedence to SOQS.
I . STRUCTURE
1. Materials
1. I Surface conditions
1.2 Under-thickness tolerances
2. Marking
2.1 Marking work
2.2 Marking accuracy
2.3 Cutting line and fitting line
3. Cutting
3.1 Straightness of plate edge
3.2 Depth of groove
3.3 Length of slope
3.4 General members compared with the correct size
3.5 Cut edge of plate against marking off line
3.6 Angularity & squareness
3.7 Straightness
3.8 Roughness
3.9 Burr
3.10 Notch or gouge on weld face & free edge
3.11 Scallop
3.12 Bevel angle
3.13 Root face
3.14 Right angle of longitudinal direction
3.15 Straightness of longitudinal direction(afier section formation)
4. Alignment
+
5. Preparation
5.1 Preparation for edge-wide flats
5.2 Preparation for weld
6. Welding
6.1 Weld profile
6.2 Stud weld
6.3 Distance between welds
7. Deformation
7.1 Between horizontal or vertical girders
7.2 Between flats or bulkheads
7.3 Floor, wall & roof (deck plate)
7.4 Plate between frames
7.5 Plate with frames
7.6 Angular distortion of weld joint after welding for primary
members of frame or beam
7.7 Maximum heating temperature on surface for line heating
8. Fabrication
8.1 Flanged longitudinal and brackets
8.2 Built-up plates
8.3 Bending
8.4 Tubular
8.5 Panels
8.6 Box girders
8.7 Girder nodes
8.8 Box nodes
8.9 Tubular nodes
9. Assembly
9.1 Topsides and modules
9.2 Jacket and other tubular frame structures
9.3 Floating production units
9.4 Location & perpendicularity of derrick
1. Materials
1.1 Surface conditions
Details
1. 1.1 Pitting
Tolerance Limits
Repair standard
(Remarks)
1. Grade A:
Repairs are not necessary
ilrcil r , ~ t i o ( % )
-.I
; ,1
2. Grade B:
Repairs are necessary
if required
1)
u.::
11
O.~i
'.C
3. Grade C:
Repairs are necessary
'.
rectification^
Area d o ( % ) =
Area of pining
100
4. Grade D:
Diswsition of
rhail be determined with
the Client andlor Class.
I
1
I. Grade A:
Repairs are not necessary
, ~ r e ar : ~ t i~ ( 0 )
1.0-+Area ratio(%)
Area d flake
S 100
1.1.3 Indentation
olrn
100
I[);
1)
"A"
T
H
"B"
Area ratio(96) =
Area of indentation
Total area of steel surface
s toa
Repair standard
(Remarks)
Tolerance Limits
Details
Details
Tolerance Limits
Repair standard
(Remarks)
It is recommended to
replace locally the plate, in
case where the range of
lamination is fairly eutensive.
The standard minimum
breadth of plate to be
replaced :
I . Shell and strength deck
plating in way of cruciform
1.600mm
or T-joints :
2. Shell, strength deck plating
md other primary members
: 800mm
3) Other structural members
: 300mm
1.1.5
Severe lamination
requirii~ga local
replacement of plate
1.1.6
Cast steel defects
2. Marking
Items
2.1
Marking work
Details
1. Marking work shall be performed as per cutting plan.
2.2
Marking
accuracy
I . Overall dimension
-2mm IA L I +2mm
2. Details
- lmm
IA L I +Imm
Where,
L : Expected
size
A L: variations
Details
3. Curvature
Remarks
3. Cutting
Standard
Range
Details
3.1
Straightness of plate
edge (S)
3.1.1 Automatic welding
_)
3.1.2
Manual welding &
semi-automatic welding
s
+ Imm
+2mm
Max. 5mm
Details
Standard
Range
Tolerance
Lim~ts
6= LI20m1n
Max. 4m1n
Remarks
3.7 Straightness (6 )
J'---R
1/
R : 25gm
(up to 102mm in thickness)
R : jopm
( i 02 to 203mrn in thickness)
3.9 Burr
Not acceptable
we'd
face
Free
edge
1 i -4 11
m n ~
imm
imm
r = r, f 5 m m & r,-3mn
r, : Nominal scallop diameter
r
11
Roughness exceeding
these values and
notches or gouges not
more than 5rnm deep
or otherwise
un-satisfactory surfaces
shall be removed by
machining or grinding.
Details
Standard
Range
Tolerance
Lim~ts
Remarks
3. S A W . C K < + l m m
3.14
Right angle of
longitudinal direction
(6 )
3.1 5
Straightness of
longitudinal direction
(after section formation)
(6 )
I
-----(-)
--__ ___---
Details
Alignment of butt welds
Standard
Range
I. Primary
members of
which weld is
transverse to
tensile stress
: a l O . 1st mm
2. Others
: a l 0 . 2 t mm
Tolerance
Limits
Max. 3mm
Repair standard
(Remarks)
Primary members of
which weld is
transverse to tensile
stress :
DO. 15 t or a>3 mm
Position to be
released and adjusted
Others:
~ 0 . 2ort a>3mrn
release and adjust
-
1. Primary
members of
which weld is
transverse to
tensile stress
a < t113mm
2. Others
a lt112mm
1. Primary
members of
which weld is
transverse to
tensile stress
a l t113mm
(measured on the
median)
2. Others
a Lt 112mm
(measured on the
median)
1. Primary members
of which weld is
transverse to tensile
stress
I ) t1l3( a l t112mm
The leg length to be
increased by 10% of
misaligned amount.
2) t1/2mm( a
Position to be
released and adjusted
by L250a mm
2. Others :
t1/2mm( a
Position to be
released and adjusted
by L230a mm
4. Alignment (212)
Details
Standard
Ranae
Tolerance
Limits
Alignment of flange of
T-longitudinal
Max. 8mm
Repair standard
(Remarks)
1. 0.04 <aSSinm
To be ground corneE
to smooth taper over
distance min. 3a mm
2. a > 8mm
Release and adjust
the plate min. 50a mm
Alignment of height of T-bar,
L-angle bar or bulb
2. Others
a10.20t mm
rLap welds
shape built up by
welding
Max. 3mm
2. a > 6mm
1 ) Primary members
: rnin. L = 50a mm
2) Others :
min. L = 30a mm
1.2mm cai5mm
Leg length to be
increased by the
same amount as
increase in gap
(Planned leg length +a)
2.5mm ( a
To be re-aligned
5. Preparation
5.1 Preparation for edge-wide flats
Standard
Details
....-...
-... -
-.
It,
...........
Remarks
...
.........
Range
I:
-..;
?.
Ostsll
,*
.,
/.
,'
....... ;. . . . . .
\..
'..
,
\,
',.
\.
: ' .
,..,
-.
-._ ._.
.. . ., . . ......',. . .
-,
i . ,.
. .
!,
..
.
,
'--.-2\..
/.
,I
Burr shall be
removed at the
edge after being
machined as per
the specified
drawing.
'..
.
'. .
'..-.
Detail
/.
FCAW
O I G 5 31nm
C ~ ~ I AlW
i p to 10.Omm
( + ~ m m . -3rnm)
"P to 10.O1nm G = O.Omm
( +zmm.
-[lmm)
(
+
G
=
O
.Omm
L
([P to 16.0mm
-
IG only
Without
*I1
With
hackgouge
llp to hmm
SMAW
FCA W
GhlAW
With
hackgouge
2mm.-3mm)
0 I G (1 3mm
( f2mm.-3mm)
$ =~j
O I K < 31nm (+10'.-5")
!f 2mm.-3mm)
(inlimited
W~th
h xk~ouge
'
G = OO
. mm
IG only
4 -I
( I -2mm.-2mmj
OIG<3mm
( f 2mm,-3mm)
$= ~ j '
llnlirnitd
O I R I 3 m m (+loD,-7)
(Not limited)
FCA W
GMAW
SMW
G = OO
. mm
( f ?-mm,-Omm)
$ = 60'
LJdimited
O I R < j m m (+10,-5")
4.l+
FCAW
Wth
backgouge
IGoniy
With
backgouge
(+Omm,-jmm)
G = O.Omm
(+8nm,-Omm)
A1
8. =ao
Unlimited (+ 7mm.-3mm)
o
0 I R I3mm ( + lo ,- 5")
(+2mm,-Omm)
S M W
With
L-l
With
backgouge
8" = 60'
Wth
backgouge
(+ loo,-j")
0 I G 13mm
0 I R < 3mm (+IO",-5''
(+2mm.-01nm)
G = O.Omm
8" = w
(+?mm,-Omm) ( + 10:-j")
SAW
llniirnited
=90'
I /0 5r R I 6 m mI , (+8"loa,-5")
* Buckgouge root to be made up to sound metal before welding second side.
" Groove angle can be applied as per approved WPS(We1ding Procedure Specification).
l
AJ1
with
backgouge
backouqe
Deta~ls
Allowed
Root openlng Groove
Base
welding Remarks
(G)
b
face (R) angle **
Pracess th'ckness (Tolerances) (Tolerances) pos~tions
llnlimlted
lTnlimited
llnlimited
G I 5mm
(;sIOmm
G 5 6mm
Bc = 30"
Y=36
IG.ZG&.X
I(3.X &YS
lG.7Gk.X
SAW
(lp to jOmm
fnlimitrd
G = 6mm
C; = 16mm
8' = 30'
6' = 20"
1G on1y
IG on14
SMAW
kinlimited
G=6mm
G = lOmm
ff=4jG
ff = 30'
FCA W
(;P\.IAMI
O<GI3mm
ff=M0
Ilnlirnlted
(+2mm,-0mm)
(+ 10",-5")
c=1zmrn @==lo3
SMAW
SAW
llnlirnited
G = O.Omm
butt
FCA W
GMAW
Unlimited
All
All
AI I
,uI
g =60"
(+ 10".-5b)
OIG53mm
ff=N
(+?mm,-3mm)
O<R<.?lnm (+1oa,-j>)
(+2mm,-Omm)
Without
hdckgouge
h
5thou t
backgouge
IG
(t6mm,-Omm)
Single vee
8" = 45'
hll
With
backgouge
lGonly
With
backgouge
G = O.Omm
(+2mm,-Omm)
SAW
ff=w
Up to 25.4mm 0 I R 16mm
o
Upto38.lmm O I R I 12mm (+lo ,- 5')
Up to 50.8mm 0 I R I 16mm
(+2mm,-21nm)
Unlrrnited
OSGIBmm
(+2mm,-3mm)
Unlirnrted
W~th
backgouge
G = OOmm
(+6mm,-Omm)
SAW
ff=4ja
@'=60
O I R I 6 . - k n m (+loa,-5')
(+2mm,-2mm)
IGody
U'lth '
backpug
We'ding Base
Details
Root opening
Allowed
welding
(Tolerances) (Tolerances) positions
I G I .imm
0
lrnl~rnitd
GMXW
SAW
0 = OO
. mm
$ = 4j"
(t6mm.-Omm) ( t 10a,-50)
OSGi6mm
FCXW
(;MAW
SklAW
q-[
1y
I'nl~rnited
.'f
:@
SAW
FCA W
GMAW
SMAW
IJnlim~ted
Unlimited
I_"
SAW
Unlimited
6,
FCA W
GMAW
Unlimited
smw
SAW
6' =30
05Gi3mm
8"=4jo
(+2mm,-3mm) (+ lo',-5' )
~ l l
1(j
All
IG only
A11
IG,X&X;
Unlimited
1
All
With
backgouge
IC;only
WIth
backgouge
All
With
backgouge
IG only
With
backgouge
All
With
backgouge
OIRI3mm
r=lOmm
(Notlimiled) (+lmm.-2mm)
G=OOmm
(t6mm,-Omm)
rT=4j0
(t lo',-joi
OIR 56nm r = O
l mm
(+7mm,-lmm) (t2nm,-2mm)
0IG 1 3mm
(+2mm,-Smm)
rT =45"
0 5 RI3mm (+lo3,-jd)
(Not limited)
G = OO
. mm
( t 2mm,-Omm)
0IR
< 6mm
(+ Omm,-jmm)
P=4jG
Remarks
I(+6mm.-2~nm)I(+ I0 .-5" ) I
6' = 30"
O
I mm
8^ =30O<GLhmm
8"=4j"
(+6mni.-2mm) (+ 10",-5')
l'nl~rnited
SMAW
Groove
0 I G 13mm
(t2mm,-3mm)
rT =60
(+ lod,-jo)
@'
=45"
0 5 RS3mm (+lod,-j")
(Not lim~ted)
, G = 0O
. mm
(+?mm,-Omm)
@'
=ao
O I R 55mm ( t l o " , - j o )
(+ 0mm.-5mm)
With
backgoug
We'ding Base
Details
fl = 3 0
O I G I 3 m m
(+21n1n,-3mm)
(+ 10- ,-Sa)
A1
r=IOmm
O<RI3mm
(Not limited) ( t7mm.-2mm)
-
SMAW
[Inlimited
0 I G I 3mm
(+2mm,-3mm)
fl = 45"
(+loo ,-5")
O I R I 3 m m
r=IOmm
All
With
hackgouge
With
backgouge
FCA W
(MAW
0
Unlimited
SMW
1"
*
< G I3mm
(+2mm,-3mm)
G = O.Omm
SAW
Unlimited
(+6mm, -0rnm)
IFonly
The l e g d
the fillet
weld shall t*:
i n c r d by
the amount
of h e rcot
opening
6. Welding
6.1 Weld profile (113)
Standard
Range
Details
Repair standard
(Remarks)
I . I n case6>6OU,
grinding or welding is
necessary to make
e<m0
2. Ground edge to be
parallel to main stress
direction
Fillet weld toe angle
I.IncaseB>W0,
grinding or welding is
necessary to make
B<gO0
2. Ground edge to be
pamllel to main stress
Gi rection
I.Primary
D = Omm
I
D = Omm
1. Primary members
of which weld is
members of
transverse to tensile
which weld is
Stress
transverse to
1) 0.25mm ( D I 0 . 8 m m
tensile stress
To be ground smooth
(localized only)
2) D ) 0.8mm
Excessive undercut to
be filled by welding
2. Others
2. Others
1) 0.8mm ( D 2 1.Omm
To be ground smooth
2 ) D ) 1mm
: D10.8mm
Excessive undercut to
be filled by welding
S = Leg length
a = Throat depth
Sb
's
= Design S
s = Design a
welding
Details
Tolerance
Lim~ts
Repair standard
(Remarks)
Butt \ ~ e l dreinforcement
0.5mm 5 h 5 3mm
I ) R ( 1Smm
*!
'
t:
I,,
(2
b = 2 t2+25rnm
b 2tl+25mm
Plug welding
Slot welding
L
Fillet weld single bevel tee
with permanent backing strip
2 3 1 Max. 250mm
I
Tolerance
Limits
Standard
Range
Details
Repair standard
(Remarks)
I. Remove spatter
observed before
blasting w~thscraper
or chipping hammer,
etc.
Weld spatter
Not allowed
Details
Tolerance
Limits
Repair standard
(Remarks)
Stud weld
t,
-1.5mmI AL I+1.5mm
0 5 3"
L+AL
7. Deformation
Details
Standard
Range
Tolerance
Limits
Repair standard
(Remarks)
vertical girders
7.2 Between flats or
bulkheads
7.3 Floor, wall & roof
(deck plate )
8 = Max. 4mm
per any
3mm in
length
per any
31nm in
length
I
6 = Max. 4mn
6=12/100Omm
Per any
3m in
length
7.6
Angular distortion of weld
joint after welding for primary
members of frame or beam
6 = Max. 61nm
To be
6=i3/1OOOmm measured
Per any
between
3m in
transformation
length
space
(Min. 1 = 3m)
1) L 5 9 m
3) 14m ( L
Section
Normalized
Detai Is
Standard
Range
Tolerance
Limits
Under
650 "C
Under
900 "C
Remarks
j O HI'
API 2H
BS 4360
Max.
heating
temperature
on surface
Under
900 "c
Soot)
W~thin3
practicable
Under
900 "C
Within 2
cycles as
far as
practicable
8. Fabrication
8.1 Flanged longitudinal and brackets
Details
Standard
Range
Tolerance
Lirn~ts
Remarks
+
- 3 Omm
* 5.0mm
1 2.Smm
+ 1.5mm
per 1 0 0 m m of a
per I O O m m of a
Breadth of flange
a
Compared to template
F lOmm
per 1 Om ~n
length
f 25mm
per 1Om ~n
length
Details
:$(
Tolerance
Limits
Remarks
i 1.5rnm
per l OOmm of a
+ 3mm
per 100mm of a
-4 l-
D~stort~on
of face plate
d I 5+d100mm
or
d I 3+d100mm
6.4mm, whichever
is less
D~stort~on
of girder and transverse
at upper edge and flange
+- 5mm
i 8mm
8.3 Bending
Standard
Range
Details
Tolerance
~~mlts
Remarks
Part~albend~ngof plate
R = Rd k5mn
Edge warpage
R : Bending
radius
Rd : Design
bending
radius
crack
-9,
Not allowed
Thickness reduction
t
A t 2 0.9tmm
8.4 Tubular
Standard
Range
Details
Tolerance
Limits
1
15mm per any
1 per any 3m in
1
8.4.2 Deviation from nomiaal
diameter roundness(R)
40m in length
length
<
<
R = ( dl-d2 1
T : Nominal thickness
8.4.3 Circumference
t 1% or 12.7mm
whichever is
less
Remarks
Max. 6.4mm
Details
Standard
Range
Tolerance
Limits
Remarks
y%
A t 2 T1200mm
At=T-t
T : Nominal thickness
t :
Actual thickness
;ia
Max. 5.Ornm
1.
0 . D 5 1,200mm
P = 1.6mm per
300mm
-------------------
2.
0.D
P = Max.
) 1,200mm
6mm
8.4.7
Girth joint between
longitudinal weld seam of
Tubular
G ~ r t hJ o i n t
2. Girth welds
I ) No two girth welds shall be located closer than
one tubular diameter or 0.9m, whichever is less
and in any 3m interval of tubular.
2) Radial offset of abutting edges of girth weld
seams shall not exceed 0.2X t (where t is the
nominal thickness of the thinner member) and
the maximum allowable deviation shall be 6.3mm
provided the offset exceeding 3.2mm is welded
from both sides.
3) Localized area per girth seam may be offset up
to 0.3 x t, however, max. IOmn, provided the
localized area is under 8 x t in length.
4) Filler metal shall be added to this region to
provide a 4 to 1 (4 : 1) transition i n conjunction
with making the weld.
8.5 Panels
Details
Standard
Range
Tolerance
Limits
Remarks
I
1 2. Position deviation
pi = l0.15%
of W
Max. l 5mm
(gi)
3. Inclination (gs)
4. Out of straightness of web normal
to web (web buckles) (g4)
p3
= FOX%
of Hg
9 4 = k 0.75%
of Hg
Max. i 5mm
Max. l5.m
Details
Tolerance
Limits
Remarks
A
Nominal pobition
2 1 t t e n e r
d4 - .
s
t5mm
Max. t 5 m n
Max.
w x
I
t
I
I
d.4
5. Twisting (dj)
I
ds = k O . j % of
Details
Tolerance
Limits
Remarks
= Max. 2 5 m m
r'f:ERMkilj
3.
i
,'(
.
,
.(<
--"
-,,
.-.*
,?'
7 ,
"\
itz
.:.'..
- . '. , L
.;
*
"
-+--$.--,&A , .1 I-..r
d l = Max. k 5 m m
d j = Max. + 5 m m
'
f.-;
.I--.---
~W~UCE<!
<
?
..
-*+
L,..,.
4-
.
B
"-.
-----
(dl)
5. Position deviation stiffeners
inclusive inclination (dz)
6. Position deviation column
interfaces (h)
7. Position deviation base plat
relative to Z axis (d4)
8. Height of node (S)
9. Base plate flatnesslrotation relative
to Z axis ( b ~ )
dr = Max. t5 m m
d2 = Max. k 5 mm
d3
= Max. k5 m m
ds =
Max. k3 mm
S = Max. t5 m m
b~= Max. t2 m m
,....&&
l
r
;
,
, WJS
41;
Details
Tolerance
Limits
Remarks
Max. t 5 m m
Max. t 5 n m
fi = io.1% of
Lor H
't
1 I. Lateral and vertical straightness
of nodes (f)
Standard
Range
Details
Tolerance
Lirn~ts
Remarks
d4
d3= i-0.57oof
d-3
-
-H
-"
H or W
ILL-
fi
--. - -';.c
,I
('
d3 = Max.* l O m m
d4 =
L
' - ',-
,I
xA+$
Max.
t 5mm
Details
-
Standard
Range
1. O ~ e length
r
of stub ( 1 2 )
2. Over length of node car1 barrel ( 1 1 )
3. Stub ends perpendicularity (p)
4. Position deviation of i~iternal
sttffeners (P)
Tolerance
Limits
= Max. t 2 5 m m
1
1
Omm
P = Max. k 5 mm
/
5. Local straightness of stubs 1 barrel
6. Straightness of barrel
25% of wall
thickness
Max. 8rnm
Max. l O m m
Max. i3 m m
Max. F6 m m
t lOmm1-3mm
Max. i.6 m n
Remarks
Details
Tolerance
Limits
Remarks
Positional dev~adon
0.2 o i a r c ur hrnm
whichever is greater
'v <
TRUE \ y , . > ~
Parallel
to true
"L
, ,..(. . .3,,Actual
:
,
-.,.- ;-,
;;.A2
. ., w
---- L:,*-5
. .- a&"
4.i'&ub
:;
,
,".". . ,. ., -,..
<*
,:
.x
'
-..--
..
Icngth:
A--
i
t
FRONT ELEVATION
(LONGITUDINAL PLANE)
5 a = Max. 6mm
( d a = 2~0.2"of arc)
greater
E = Max. t6mm
Parailel to
Sec.8.4.2
Ai [ !
true centerline
of stub
--Measure parallel to
tangent lo [rue
enterline of slu
SIDE ELEVATION(TRANSVERSE PLANE)
centerline
dl &dzare
defined in
9. Assembly
9.1 Topsides and modules
Details
Standard
Range
(X!,
Yz.Z?)
Tolerance
Limits
Remarks
X I = M a x . r IOmm
Y I = Max.* IOmm
X2 = Max. + 61nm Includes main support
frame stab-in nodes
'f~
= Max. 61nm and module footing
Zz = Max. ? 6mm nodes
X2 = Max. + lOmm
Y 2 = Max. k I Ornm
Zz= Max. iI Omm
HI = Max. tI Om~n
H: = Max. + IOmm
HI = Max. 2 lOmln
Standard
Range
Tolerance
Limits
\
:
Control
Grids
installation)
2,:Suggested
location of monument
S t e e l monument
Concrete
Details
Standard
Range
Tolerance
Limits
Remarks
.<-
-.-..
.,- ,-
A X=Max. t 1 2 m m
-
A Y=Max. t 1 2 m m
S = Max. t8 m m
-4--
?Ql
3. Straightness of legs / chords ( A f)
MEPSUNNG
L
A f = X i 5mn
Standard
Range
Deta~ls
Remarks
4. Stra~
ghtness of braces ( J f)
&$$a
LfLOCAL)
d Xf =
5 L/ 1,000mm
L(GL0BAL)
consecuti~eends of stubs
tolerance) or faces of
chord mernbers(global tolerance)
I local
Remarks
Max. k25mrn
Max t20m1n
Max. k 5 mm
Standard
Range
Tolerance
Limits
Remarks
Standard
Range
Details
1. P o s ~ t ~ odev~ation
n
of the center
of pile gu~des/ sleeves
L~rn~ts
Max. k lOmm
Max. k 15mm
of any conductor
guide from the
optimized centerline
through all conductor
guides shall not vary
more than 15rnm.
Details
1. Length
Standard
Range
-
Tolerance
Limits
Max.
k 2.5.
Remarks
-
9.2.5 Final tolerances for jacket, interface jacket I main support frame
Details
Standard
Tolerance
Range
Limits
V X = Max. k 6 m m
V=
T ( Vxi
+ Vyl)
2. Jacket : (F)
Distance between center of
column to center of any column at
stab-in cans
Vy = Max. ""
V = Max. 2 Smm
Remarks
The pxi tion of the
stab-in cans skd I. i I'
the situation
a l l o ~ sbe
. related
to h e topside stabin cones with the
left tolennce limits
stated.
F = Max.& 12mm
3. Jacket :
Mating surface level at stab-in
Max. & 3 mm
F = Max. l 6 m m
Max. i6mm
vxpf*9w
8
Cwrdinate
system
Nominal
Best Rt center
,Y
0-:,G
.
,
F12
dl
* As built positions of centers shall be k6mm from nominal positions of centers in any directions
(in horizontal plane) related to a coordinate system.
9.2.6 Piles
-
Details
Standard
Range
I . Length
Tolerance
Limits
Max i- IOOmm
Remarks
I. 0 . D ( 1.219.2rnm andTS50.8nrn
R<l%ofO.D(Max.6.35mrn)
2. Diameter between spacer plates
2. 0 . D ( 1.219.2rnrn and T ) 50.8m1n ;
(Dl)
R I T i 8 (Max. 6.3jnrn)
3. 1,219.2nrnIO.D
R I 12.71nmbut circumference
within
'i6.35mrn or F 1% of the
3. Diameter in driving head (D?)
external diarne~er,
whichever is less
Max. 55.0sn
1
-
5. Pile markings
/- PILE END
P = 1.6mrn per
300mrn
0 . D ) 1.200mm
P = Max. 6mm
Max. k50nm
dl&dzare
defined in
Sec.8.1.2
*R= ( dl -d2 1
*T : Nominal
thickness
P is defined
in Sec.10.5.7
Details
Standard
Range
Tolerance
Limits
Remarks
p
C e n t e r of d e r r i c k
B a s e of d e r r i c k
Description
Details
Remarks
10.1.1
10.1.2
Exposed parts of the
deck structure
Not to be removed.
Fig.lO.l
I[. OUTFITTING
1. Piping
1 . I . Piping fabrication
3. Pressure Vessel
3.1 Reinforcement of welds
3.2 Vessels with internals
3.3 Length
3.4 Attachments
1. Piping
1 .I Piping fabrication
Tolerance
Limits
Description
Remarks
I ) Straight pipe
1.
+-----t-
Q +AQ
2) Bending pipe
A 11.2.4.5< k 2
A b 5f3mm
Lenzth
A 1<22mm
11.23.....
2. e , ,,....~
Angle
/q~+
QK
-1
5 fl o
d l - 8,152"
481.23
&+A!>
3. A 11.2.3,....
Tolerance
length
e5+ At5
e6+ AQ,
<1 2 m m
4. A 8 1 . 1 . 3,....
Tolerance
kq/AQ,
A
k.7.9
angle
AA e Jh..51 0 2
< +il 3omm
e5+Ao1
PO+
All dimensions
are in
accordance
with Drawing.
Aes
3) Branch pipe
Q,+AQ,
'
Q3+
A Q3
,
4
A 1 1 . z . 3 5 t2mm
A
2:A6 Ski
Description
Lim~ts
Remarks
4) Penetration piece
Center flange
O+AO
*I
A112.1.k2rnrn
A d < i I"
dp I +2mm
A0:tolerance
of angle
P2+AE2
Tb-g-Ap
A p L i 2mm
D : Pipe
diameter
2) Distortion of flange
D 2 500mm
d p l l.5mm
2 0 0 5 DdOOmm
d p l l.Omm
+
D<2OOmm
d p 10.5mrn
A p : Deviation
of bent
dimension
1 . I Piping fabrication
Remarks
Description
3) Flange facing finish imperfection
Radial
1 L 4Rp
;
projection
1 : Adjacent
imperfections
adjacent
imperfections
shall be
separated by at
least 4Rp
Rp : Radial projection
Rs : Inner radius of imperfection
R 1 : Outer radius of imperfection
1 : Length between two imperfections
Acceptance standard for facing imperfections
(in.)
:tt
Refer to ASME
B 16.5 - 6.4.5
Flange facing
finish
imperfections.
Description
I .I, .R. Transformation by bending
1) Ellipticity (E)
E 58%
El : As below
1 1 1 1
Steel pipe bending
R$i,us
Hot
bending
Cold
bending
R12D
B115%
812.5%
where.
b : Small diameter
~1
Cold
bending
1
1
Description
Tolerance
Limits
Remarks
hr
hs 2
hr5
D
-
100
100
D
i 2--+T+~N
2
i : Distance
between
flange face
and the
pi pe
centerline
can be
reduced
in
unavoidable
situation.
Description
Tolerance
Limits
Remarks
Refer to
approved
fl2mm
t 122mrn
WPS.
Description
aP-
-4
i!'3
a p-
/ / / .Y////,'/
0.05 1gp<_0.3rnm
,
,
j,':',:"',;,,
.',
,
''i
'
129.5mm
Remarks
Description
Tolerance
Limits
2 50mm
-- 111 3t
11
-. .-
y*L
-. .
. -. -
-..-. -. - . - -.
-)I4
(Min. 9.5mm)
p2
11 2 1.6rnm
gI
2.0mm
B < I"
s I = The lesser
of t or 6mm
sz = The lesser
of 1.4t or h
Weld size (minimum)
t : Pipe thickness
h : Flange hub height
~ 1 . 2:
Remarks
Description
2) Sleeve to pipe
s3
t : Pipe thickness
3) Support
+Itl+
s : Weld size
t : Wall thickness
1.2.6. Weld reinforcement & internal protrusion
,,Pipe
,
,,.,
ytsidt?
, ,,;,;, ;,.,:,
; , , ,, ,
qp,,
,
J-r..,.r"i
,:
.. ,
2: $
k:4
!,;j*;
7=.~,<
;
;
.>.
v,f
,,
Pipe Inside
Refer to
ASME B3 1.3
Table 341.3.2
Description
Tolerance
Limrts
Remarks
t <3mm
-- d l t i 4
t 23mm
-- dl0.8mrn
Refer to
ASME B3 1.3
Table 341.3.2
d : Depth of undercut
t : P~pewall th~ckness
Description
Tolerance
Limits
Remarks
Not
a 12rnm
applicable
for
c-bi2rnm
GRE pipes
Description
Tolerance
Limits
Remarks
0 2 35"
a In case of
attaching a
reinforcing pad
to the welded
seam, make the
bead of [he
welded seam
ground flush.
1 2 50mm
on the
welded seam
2: Pad
6 : Angle of staggering
1 : Distance between branch and longitudinal
welded seam
2) Splice pipes
L:
@ D 5 4"
--, Min. D
@ D > 3"
--,
I e 1
Min. 150mm
@ If unavoidable
--,
Use with
Client' s
approval
Telltale hole : 6 #
D : Pipe
outer
diameter
1.3.Piping installation
Standard Range
Description
1.3.4.Pipe hole cutting & penetration
1) Hole cutting finishing & weld seams
n = to be ground smooth
seam
of the deck
Pipe
diameter
D165mm
65 < DI 80mm
D < 550mm
tu12.7m
13 : Length of
sleeve (Min.)
lOOm ISOm
2Wmm
t1 2
12.7mm
Pipe
14: Length of
diameter
overlap(Min.)
D1100mrn
30f 5m
1001500mm
40+_5m
D > 5%h11rn
50f 5nm
11.2250mn
,
D22D1+lOma
Is225mm
Ls 2 50mn
Description
4) Coaming
. .
Tolerance
Limits
Remarks
Description
Limits
Remarks
1.3.5. Bolting
1) Flange and U-bolt
th
a
h
--
*..MA.-.-
-.
4.-
tFkange bolt)
&tar
dl
2
*bz 2 dz
*bl 2 -
a 2 3mm
c 2 3mm
* Marked
standard
will be
adopted
as working
guideline
* Where "U"
bolts are
used as
guide type,
pipe shall
have a
gap of
3mm with
"U"clamp
d
C W M
2) Plastic clamp
Pipe
b : 1.5 3.0mm
b
*
Description
Tolerance
Limits
Remarks
Description
Tolerance
L~mits
Remarks
2. I. I . Coupling alignment
k t 1
I tl- b 1
t 0.05mm
As per
2) Circumferential sag
k 0.05mm
makei s
standard
1) Gap (face)
1 ) Elevation(Skid)
" d.
L<-L
1 2mm
Description
Tolerance
Limits
Remarks
2) Shimming
bz 2 b~X 20
N 1 3
. --
(Maximum pieces)
3) Location of nozzle (equipment)
fcAV
el+APl
O,+Ae,
A i l u 6 i- lm
A h123 1+3m
ded+1
: Length
11.23 : ~derance
length
1133
:. Height
A h123 : Tolerance height
B
: Angle of n o d e
A 0 : Tolerance angle
h1.u
Note :
-.Coverage:
Min. 80%of
support area
Tolerance
Limits
Description
2.1.3. Installation of vessel
'.
.-
k -,I
' d -
hl 6m
A c l hx
*'
0.26
h > 6m
Ac 5 l2ma
i
i
i
11- 14
<2mm
-
Remarks
2.2 Crane
Description
Tolerance limits
Overall
tolerance
1) Crane span
Max. rate
of
change
Imm in
2,OOOmm
2) Straightness (Right-and-left)
+ l Omm
1 ma in
2,000mm
3) Straightness(Upanddown)
, ++ - - - .
----
----. --.--
-------
ilk
2,O
lmm
Oomm
in
+ 3ma
I mm in
2,000nm
Tolerance limits
Description
5) Misalignment
(Centerlineof rail to web centerline of support)
--
Ac
i
-14-t
J
6) Inclination of rail
g
i
Description
Tolerance limits
A h/ 1 1 11 1.000mn
363'
Double-row
Inches
ball bearings
in.(mm)
Single-row Triple-row
ball bearings roller bearings
in ( I I I ~ )
in.(mn)
Up to 40
40 to 60
60 to 80
80 to 100
100 to 120
120 to 160
160 to 240
0.008(0.203)
0.0 10(0,254)
0.0 12(0.305)
0.0 1q0.356)
0.016(0.406)
0.0 18(0.457)
0.020(0.508)
0.006(0.152) 0.00j(0.102)
0.0075(0.190) 0.005(0.127)
O.w(O.229) 0.006(0.152)
O.OlO(0.254) 0.007(0.178)
0.012(0.305) 0.808(0.203)
0.0 140.356) 0.009(0.229)
0.016(0.J061 0.012(0.305)
Raceway
diameter,
Description
Tolerance limits
4) Sequence of bolting
Bolt hole No.
6 - 2 4
A-;o
:z -,%
2;
?4l-5
a-.LI
18-Y
-2
3-?2
a5 - 21
9-33
7-
2 7 - 3
3 , - :
13
-iC
as-15
14-'3
2
:'
4:
- :
- i;
4 - %
5 - 8 1
zY
3. Pressure Vessel
Reinforcement of welds
The surface of the weld may be left "as welded" provided the weld is free
of coarse ripples, grooves, overlaps, abrupt ridges or valleys.
A reduction in thickness due to the welding process is acceptable provided
all of the following conditions are met.
1 ) The reduction in thickness shall not reduce the material of the adjoining
Circumferential
joints
pipe and tubing.
in. in
Other~n.
welds,
3/32
118
5/32
3/16
1 14
1 14
1 14
114
5/16
1/32
1/16
3/32
3/32
118
5/32
7/32
114
5/16
Over 5
3.3 Length
Tolerance on overall length measured between the tangent lines shall be in
accordance with the following table:
Length L (nun)
Tolerance (mm)
L11.000
l,OOO<L 5 4 . 0 0 0
4,OOO< L 1 10.000
L > 1o.ooo
f 10
I2
f 20
k 20
3.4 Attachments
Tolerances for attachments are given below. The alphabetic letter is given
on the figure of the previous page' s figure.
I ) Nozzles in shells and domed ends (except for nozzles for level instruments)
a) Position
Measured from tangent line,
+6mm
b) Projection
For nozzles on shell measured from shell curvature, and for nozzles on
domes measured from tangent line, +6mm
C)
Alignmentlface out
Alignment of nozzle flange face with the indicated plane, maximum 0.5"
in any direction.
d) Radial orientation
. *.
Measured from reference centerline to centerline of nozzle,
with a maximum circumferential tolerance of 15mm
.,d
p*
+ 1"
g) Distance
Measured from center to center f 1.5mm
h) Projection difference
For each pair of flanges, measured from shell curvature I .Omm.
i) Alignment
Alignment of nozzle flange face with the indicated plane maximum 0.25"
in any direction. Further tolerances from level instrument nozzle
shall be in accordance with para. a), b) and e) above.
3) Manholes
j) Position
Measured from bottom tangent line 12mm. Further tolerances for
manholes shall be in accordance with d) and e) above.
k) Height
12mm.
Measured from shell curvature I
I) Alignment
Alignment of flange face maximum lo in any direction
4) Vessel supports1skirts
m) Support height
Length L (M)
Tolerance (mm)
V)
W)
X)
III. PAINTING
1. General Note
2. Surface Preparation
2.1 General standard for surface preparation
2.2 Primary surface preparation and shop primer coating
2.3 Secondary surface preparation for main coating
(Between fabrication and erection)
2.4 Surface preparation for main coating(After erection)
3. Application
3.1 General standard for application
3.2 Spray, roller and brush application
4. Inspection
1. General Note
1.1 All painting work including surface preparation and shop priming shall be
performed in accordance with the
' s coating practices and the paint
2. Surface Preparation
2.1 General standard for surface preparation
Subject
Description
2.1.1
Ambient
conditions
Remarks
2.1.2
Codes and
Standards
2.1.3
Prior to
'lasting
operations
Subject
2.1.4
Prior to
coating
yd-
Description
Remarks
-4
.'c
,'
2-:2:.&*:
r,b
,c.
r'
Description
Subject
Remarks
2.3.1
Intact parts
of shop
Surface preparation grade : SSPC-SP- I or SSPC-SP-7
primed
surfaces
_
_
--a2-Rust parts a Surface preparation grade : ss PC-s ~2 I SS PC-S P-3
shop prima
SSPC-SP-10
surfaces
2.3.3
Welded
parts
means.
t
-/
m/
_ _ _ - - -
Repair method'
members
D: Diameter of blow hole or pin hole
Subject
'2.4.1
Welded
Parts
Remarks
Description
Coating
layers
r'l<\
Light
disc-featheririg
I);'=
J ( ,
Strel
-welding
joint line cr
bundlmechanieal
damages
3. Application
3.1 General standard for application
Description
Remarks
3.1.1
Ambient
condition
Except the
paint
manufacturer
has agreed
that painting
may P-
3.1.2
Subject
Mixing of
materials
kept
Remarks
Description
Subject
3.2.1
3.2.3
Stripe
coating
,. .
4. Inspect ion
4.1 General inspection
Subject
Description
Remarks
4.1.1
Inspector
4.1.2
Ambient
condition
Subject
4.2.1
Description
Remarks
Subject
Description
4.3.1
Wet film
thickness
4.3.2
Dry film
thickness
I Remarks I
3. Accuracy
To qualify under this standard, a gauge must have an
accuracy at least within f10%. For thickness less than
IV. ELECTRICAL
1. Support & Seat
1.1 Welding method
2. Cable
2.1 Internal bending radius
2.2 Insulation resistance measurement (Megger test)
2.3 Cable installation
3. Cable Tray
3.1 Horizontal installation
3.2 Vertical installation
4. Flat Bar
5. Earthing
5.1 Earth boss assembly
5.2 Earthing of motor
5.3 Earthing of switchboard / MCC
5.4 Earthing of cable tray
6. Cable Marker
6.1 Material
6.2 Installation
Details
(Unit : mm)
Tolerance
Limits
2. Cable
2.1 Internal bending radius
t
Tolerance
Limits
Details
2. I. I HV cable
- Internal bending radius: 12 x 0.D (0.D: Outer diameter)
2. t .2 L.V cable
The internal radius of bend for the installation of cables shall
h ~ m a r d i n g ~ ~ ~ t k e -l --w- W ~
less than the figures given in the table.
Overail
Cable construction
Bending ladits
As per maker's
diameter of
(Min)
Insulation
Outer covering
caMe (D)
iecommendationor
Thermoplastic
and
Any
6 x0.D
Other finishes
1 25mm
) 25mn
4 x 0.D
Hard
metal-sheathed
Any
6 x 0.D
Elastomeric
Mi
contract specification
Metal-sheathed,
armoured or
braided
6 x O.D
Details
2.2.1 HV cable
1) Hi-Pot test : 4 x U
. 3 . ~ o n t i & ~ g a ( S M ~t~
fw
.
3) Insulation test
5,000V Megger
KV : Cable voltage grade
(KV+I) Ma
2.2.2 LV cable
1) Continuity check : Continuous
2) Insulation test
1,000VMegger
- 1.0 MQ (Min)
As per maker's
recommendation or
contract specification
~etails
2.3.1 Cable tie interval
I ) Horizontal
2) Vertical
'
--
Standard
Tolerance
Limits
Range
6OOm
300 ~ ~ a r
1)HV-MV
2) MV- LV
3) LV - NIS
4) 1-v - IS
5 ) IS - NIS
6) MV - NIS
7) MV - IS
---
150nun
1% mm
300 mm
300 m
50~lln
6om
6001~tn
12 Feeders
As per maker's
1 layer or
trefoil
method
Min.2.Min. 1.W
A
3. Cable Tray
3.1 Horizontal installation
Standard
Description
Range
Tolerance
Limits
1) Ladder type
Max.2,OOOmm
2) Perforated type
- Span for cable tray support
Max. I ,500mrn
As per maker's
recommendationor
contract specification
FRONT VIEW
Min. 250mm
Details
Tolerance
Limits
Standard
Range
I ) Ladder type
- Span for cable tray support
ld
.-
o?
Max. 1,2001111~
t
-
2) Perforated type
- Protection height
- In tewal for cable tray support
As per maker' s
recommendation or
contract specification
Min. 1,500mm
Max. 1 , 2 0 0 ~
4. Flat Bar
-
Standard
Range
Details
1. Horizontal l vertical installation
Tolerance
Limits
Not smaller
than the
total 0.D
of cables
As per maker' s
recommendation or
contract specification
800
d
t
5. Earthing
Details
Standard
Range
Tolerance
Limits
1,..,a
Length
Min. 30mm
As per maker's
recommendation or
5.2.1 Earthing cable
'- Cable size
. Motors 22.0 KW & below
, Motors above 22.0 KW
contract specification
Standard
Range
Details
Tolerance
Limits
70 ant or
120 mr?
As per maker's
recommendation or
contract specification
5.4 Earthing of cable tray
'
5.4.1Single tray
- Earthing interval
Min. 25m
EARTH BOSS DETAIL
6. Cable Marker
6.1 Material
Details
Standard
Range
- Material
Pol yolefin
6.1.2Outdoor area
- Material
SUS3 16
Tolerance
Limits
As per rnakei s
recommendationor
contract specification
6.2 Installation
Details
6.2.1 Cable marker size
- Thickness
- Description
- Jietter size (Height)
Standard
Range
0.25mm
Engraved
Tolerance
Limits
7mm
As per maker's
Cable tie
momendation or
- Indoor :
contractspecification
Nylon tie
utdoor
-O
:
SUS3 16PVC
coated
C=
CABLE MARKER
CABLE
P 30005
CABLE MARKER
I
V. INSTRUMENTATION
1. lnstrument Cable Installation
1 .1 Cable bandhie interval
1.2 Cable separation
.
1.3 Cable marker
1.4 Internal bending radius
1.5 Cable pig tail loop
2. Cable Tray
2.1 Material
2.2 lnstallation
2.3 Others
3. lnstrument Tubing
3.1 Tube clamp installation
3.2 Tube protection
4. lnstrument Earthing
5. Fire & Gas Detector
6. Tele-Communication System
Details
Tolerance
Limits
600 mm
300 mm
300 mm
50 mn
600 mm
Both end of
cable
2) Material
- Outside (With SUS3 I6 tie)
- h i d e (With Nylon tie)
SUS 316
Poiyolefin
Cable Consttuction
Insulation
Thermoplastic
Outer covering
Armoured
and
themasetting
Unarmoured
Overall
Bending Radius
Diameter of
Cable (0.~)
(Min.)
Any
6 x 0.D
-< jmla
) 25mm
4xO.D
6x 0.D
As per maker's
recommendation or
contract specification
2. Cable Tray
2.1 Material
Details
2. I. 1 Outdoor
1) Ladder type
2) Perforated type
Standard
Range
Tolerance
Limits
316
SUS l6
As per maker's
recommendation or
contract specification
Standard
Range
Tolerance
Limits
Details
Mia 20%
2,OOOm
1,500mm
1,200m
Min.1.5rn
Min. 25mm2
Min. 250ma
As per maker' s
recommendationor
con tract specification
2.3 Others
Standard
Range
Details
2.3.1 MCT spare space
- Spare space
Min. 35%
Tolerance
Limits
As per maker's
SSm
recommendation or
1 4 Branch contract specification
800Lx50Wx6t
3. Instrument Tubing
3.1 Tube clamp installation
Standard
Range
Details
3. I. 1 Single/double clamp
- Installation interval
Tolerance
Limits
Max. 1,000mm
3.1.2 Multi-clamp
1) Plate size (stainless steel)
2) Installation interval
25W x 3t
Max. 900mm
=
k
F
4
=
1
I
k-T--;2
2) Multi-clamp type
L s W P o m
STRICTUREMEMBER
CUP(FIBRlCATED1
------
\ mro::
STEEL ANGLE
As per maker's or
recommendation
contract specification
Tolerance
Limits
Details
- Singleldouble line
As per maker' s
recommendationor
contract specification
4. lnstrument Earthing
-
Details
Tolerance
Limits
r - EARTHING OF
Q~JUNCNON sox S ~ N D
As per maker's
recommendation or
contract specification
Standard
Range
Tolerance
Limits
5.1 Location
I ) Safety escape route to be secured
2) Actual location to be decided at site
5.2 Mounting
I ) Manual call point
: Stanchion .
: Ceiling or bulk head mounting
2) Smokelheat
3) Flame
: Bulk head mounting
4) Open path gas detector : 2" pipe mounting
5) HzS
: Floorlduct
As per makei s
6)
HC
:
Ceilingtduct
.
recommendation
or
-5.3 Elevation
contract specification
I ) Manual call point
Min. 1.5m
2) Smokelheat
Ceiling level
3) Flame
Min. 2.0m
4) Open path gas detector
Min. 2.0m
5) HzS
Max. 500mn
6) HC
Min. 2.0m
* Above elevation is not applicable for duct
mount type
6 . Tele-Communication System
Details
6.1 PA S eakers & telephone elevation
(outtoor)
I ) PA speakers
2) Telephone
- PA & telephone shall not obstruct safety
escape route. (Actual dimension to be decided
according to specifications & requirements)
Standard
Range
Tolerance
Limits
2.5 3.5m
1.6- 1.8m
As per maker's
recommendation or
contract specification
(Indoor)
I ) PA speakers
2) Telephone (Wall mount type).
Ceiling level
Min. 300m
1.6m
1 .1 Door body
1.5 Insulation
2.0 HVAC
2.1 Fan
2.2 Ventilation duct
1. Architecture
1.1 Door body
Details
Standard
Range
Tolerance
Limits
d1,dzl5mm
4) Deflection : dr
Diagonals:d3
As per maker's
recommendation or
contract specificatior
------------
Details
I ) Tolerance of height
DI
Standard
Range
Tolerance
Limits
1.3 Window
Details
- &itl
- ., - -.
Lv~v,.-
nJ
;:'
.,
-1
5t3mm
A',
,3& ,
5 . 4 .
. -
' 1
Tolerance
Limits
Standard
Range
:4,-
.
.
*I
>, ,t
'4
.
q
,
h
-'
'1
1 -
I
\
. - ?,.
1 .
-,'
recommendation or
"
.:
;,,,
Aspermaker's
* -'
'.
:2.
I-
4 .:,
y 4 "',
f
9
:*>;
:j;,;;
:
.
."
\-:.!
I.'
:+
4'-
1'
. .#
"
y.,.
a r _
b-.
*.
Cr
cantractspecification
Li
- 8
J.&:': -.
\:&
,. ' +,
.. .s
'4:
.. i+.-,.,
'
2
c.
'3
*
323
-.
k..
-4:R"?It,
A.
zv
'
Standard
Range
Details
Tolerance
Limits
1+3mm
As per maker's
recommendation or
contract specification
W1
Wall Cutting
WIndow
Details
I ) Tolerance of raised floor
Ins'taliation height : DI
Standard
Range
Tolerance
Limits
115mm
/
h
IL
<_ k 5 m m
lmm
EXPOSEDSTEELDECK
As per maker's
251 DECORATIVEUNER P A N U
BOND OR TACK W W E D
TO DECK PLATE
recommendation or
contrilct specification
1.5 Insulation
Standard
Range
Details
I ) Tolerance of insulation pin spacing in
Tolerance
Limits
Sf 3mm
< +3nm
As per maker's
recommendation or
contract specification
2. HVAC
2.1 Fan
Details
2. I . 1 Non-sparking fans
1) Air gaps
2) Protection screen
Standard
Range
Tolerance
Limits
'
As per maker' s
recommendation or
contract specification
1 3nmJmesh
'
Details
Standard
Range
Tolerance
Limits
m D W ( O OF ARE
TOBESAMASmJ
As per maker' s
recommendation or
contract specification
(PREFERABLY DMDED lNTO450nun
EACH SIDE OF MCKIBIILKHEAD)
L = Penetration length
A > 0.075n-f
L=900m
Details
Tolerance
Limits
Range
5 f2mm
If2mm
Ist3mm
-IZ3im-
+Befteetian+mhrr)-
.-
--
5 +3mm
.-
FABRICATION TOLERANCES
W*Dz
I
,
D4
PER
EACHlm
04 PER eAcn I
M
I
-----,-------
'
,'
As per maker' s
recommendationor
contract specification
--------L--------
2.3.2Circular ductwork
--t)'fol-eramofdmefer~~--
--
--
- --
<+3mm
C
99.8% OF DUCT
OUTSIDE DIAMETER
MINIMUM
I
Details
'
Standard
Range
Tolerance
Limits
L+3mm
+ Dz
&;.'
<+3mm
-.
'
+..
I.
:.
,
a:.
,.
As per maker's
recommendation or
contract specification
,<
14
D(SULATplN
PIN
DENSITY 60kdd (MIN.)
SELF LOCKING WASHER.
BONDED TYPE OR
PINTYPEWUDW.
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+;
'
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PM
Production
Purchasing
POS
PWHT
QA
RID
Section
: Identification
: Material Identification
: Not Applicable
: Non-Destructive Testing
SOQS
SSPC
WPS
2. Legends
A : Approval of Client andlor QA
M : Monitoring
(Direct or indirect random check by monitoring the activity as required)
R : Review of Documents andlor Records
(Client representative will review the reports of activitiesfurnished by QA)
W : Witness of a significant operational point requiring sighting activity
(Advance notice by
shall be given to Client for witness. If witness is not
will proceed as scheduled.)
attended by Client,
SW : Spot witness requiring sighting of activity on random basis
Sales
PM
Design
QA
Purchasing Production
Ordering
RID
& TEST
1. Material Inspection
Inspection kerns
Control Activity
Specification
Reference/
Procedure
Verifying
Record
Scope
QA Client
- Revicw of test
cmiticates
- Packing, shielding, ID
1. Welding rods L
fluxes
Makei s standards
& ~colnmm&tions
Test
RLw -
Test certificates
R&SW
- Dimension
- Batch number
- Review of test
2. Painting malriuls
secondary members
- Handrails
- Channels
-~ n ~ l e s
- Small shapes etc.
certificates
-Any harmful damage
- Sealing condition
- Bakch number
The m e as above
- Sampling check
- Visual check
(Pit. flakes & any
harmful defects)
- Review of mill test
certificille
- Dimension
- Lamination check
(When required)
- Sampling check
- visual check
(Pit. flakes & any
harmful defects)
" Dimension
- POR+'OS
- Mill certificates
- Piicking list
RIR
report)
- Material specifications
(ASTM, ASME. JlS.
BS. API or KS)
NIA
R&SW
Mill certificates
R&SW
- Sampling check
- Visual check
(Pit. flakes. any
harmful defects &
- P.O.S
bolt threads)
- Mill certificates
-5. BOILSI nuts for high - Dimemion check
[ensile bolts
- Review of certificates - Material specifications
(AS"TM. ASME. JIS.
(Heat number.
or KS)
chemical & mechanical BS.
properties)
Inspection Items
Specification
Reference1
Procedure
Control Activity
Verifying
Record
scope
QA Client
6. Equipment
mechanical damage
& misuing parts
- PORIPOS
- Name plate
- Review of vendon - Mill certificates
RIR
.
documents (like FAT) - Packinglist
(Receiving inspection R&SW
- Compliance to
Material specifications
purchase
nport)
(ASTM. ASME. JIS.
spccificationa
BS. API or KS)
- Dimensional
verification fm
dnwi ngs
- TaplPB/model
7. Equipment of
instrument &
electrical items etc
- Etc.
- PO specifications
- Vendor' s data
- Packing list
RIR
(Receiving inspection
report)
SW
R& W sw
Control Activity
Specification
Reference/
Procedure
Verifying
Scope
Record
QA Client
1. hII
1 ) Primary members
2) Secondary members
- Handra~l,platform
frame, brackets.
angles, walk wav.
channels, small
shapes etc.
- Inspection reports
SW
reports
SW
- Receiving inspection
- Check harmful
- Mill certificates
- Cutting plan
procedure
- Shop drawings
- Material codes
3. Fit-up work
I ) Main structure &
piping
2)- Mud pump
foundations
- Crane pedestal
- Crane rails &
foundations
- Substructure to
drill floor & upper
deck
- Drill floor
- Derrick base
SUPpo~
- Module deck
stools
- Module deck to
columns
4. Pre-heating
5. Line heating
- Visual check
- Dimension
(Arrangement,
misalignment & gap
etc. by using weld
gauge & steel tape)
- Approved WPS
- Shop drawing
Fit-up records
- Weld maps
- Tempilsticks
-Thermometer
- Approved WPS
- Shop drawings
- Approved procedures
- AWS D1.1
NIA
N/A
- WPS Sr WPQT
2. Weldcr performance
quali licntion test
Control Activity
-Visual inspection &
- NDT
Destructive test
(If required)
Rterencel
Procedure
As required by the
Ctxles I spcitications
(AWS. ASME. API or
job specitications)
The same as above
3. Welding
consumables
colltrol
S ecification
- inspection
Review of batch
certificate
(Mechanical &
chernical propeaies)
- Relevant codes
- Handling & storage
of welding
consumable
prcxedures
- .dipproved WPS
Verifying
Record
Wpm
Welder performance
qualificationrecords
- Batch certificates
- Daily issue logs
Scope
QA Client
W
M&R
M&R
ivt
- Random visual
1.Preheat~ng&
interpass
temperature
- Approved procedures
- Related codes
NIA
-Job specifications
- Visual inspect~on
5. Production weld test - NDT
- Mechanical test
- Approved procedures
- Related codes
Laboratory test reports
- Visual checks
- Approved WPS
NIA
7. Weld repairs
- Instruction lo repair
- Repair weld
NDT records
8. Weld \ isual
- Visual checks
R
M
inspection
- Verifying welders
procedure
-
sw
- Relevant codes
- Job specificalions
9.Dimension inspection
1) Major blocks &
-To check major
]terns
dimension with
the required
equipment drawings
2) Minor blocks &
i tcms
10. Non-destructive
- RT
test
-IlTIMTIPT
- Review of calibration
report & PWHT
I I. P W W
chart
- Check thermocoup,e
position
-Job specifications
-Testing by portable
test equipment
- Dimensional control
- Visual inspection
reports
- Weid maps
- Dimensional records
procedure
- Relevant specifications
NIA
- PWHT procedure
- Contract specifications
PWHTchart
- Contract specifications
Test reports
M&RM&R
SW
Control Activity
Inspecton Items
S ecitication
geferenoe~
Procedure
Verifying
Record
Scope
QA Client
- (hientiition of
branches &
longiludi~ralseams
Stnuldling ccnter
flange holes
- mmg face &
sqwicness
Cleaning pipe inside
8 end capping
- Spool I D
Completion of NDT
L PWHT
Dimension
- COITCU d i n g /
schedule C material
13. Fabrication of
piping, vessls
and other
equipment
- ASME 83 1.3
- Spool dmwingr
- Isometric drawings
- Status of fabrication
SW
summary sheer5
- Trip h m &
- Cleaningpipe inside
& end capping
- Clearance ot'NDT
& PWHT
- Rping, vessels or
other equipment
- Dimension
-RpsupW
- tine
per
- ASME B31.3
- Suppon drdwings
- isometric drawings
hydmt& mt
polchge
-P&IDs
- aearance between
- Hydrostatic test
pipes 8 head
Fireprotection
packages
flange boltinglgaskcts
- Valves typeI
orientationI rating
&accessibility
- Slopes
- Branch connection
test
- Removal of valves & - Hydrostatic
packages
i~~~~umcnts
- fluids
Velocity
-Approved flushing
&hydrostatic
procedure
- Status of fabrication
summary s k t Y
Lines
- Outstanding lists
(When required)
- flushing records
- Record of chloride
content of water
(For SlrSIDSS)
- Rernovdisolation
on line of valves
& instruments
- Hydrostatic test
- Calibrationof
- ASME 831.3
Pwure gauges8.
cords
- Hydrostatic test
pressureltemperat~~re
- Records of chloride
idicatorslrecorderv
contents of water
- Tcsl mediudpressure - Approved h ~ d a t a t i c (For stainless steel &
test procedure
holding time
duplex stainless steel)
-Temporary supports
for hydmstatic test
( H dup anas only)
Inspeclion Items
Control Activity
S ecification
ieferencel
Procedure
Verifying
Record
Scope
QA Client
- Drainlair blowing
- Removal of
17. Re-instatement
.. temporary
(Include drying)
attachments
Piping &
or - Re-install the items
other
(when required)
removed forLesting
- Air leakage test
(when required)
- Clearance for
18. Insulation
insulation
(Extent d thickness
& materials)
- Bands of G l e r &
types (Hot or cold)
- Isometric drawings
- Insulation dmwings
NIA
- P & Ih
4. Painting
Control Activity
Inspection Items
S ecification
#eference/
Procedure
Verifying
Record
Scope
QA Client
I. Surface preparation
- Major structures
- Piping
- Vessels
Sulfate prepration
'
- Contamination
- Masking condition
- Paint dust
2. Intermediate ccating - Contamination
Humidity
- Masking
Painting specification
- Thinner
SOQS &SSPC
Daily inspection
ncotds
- Color
- Dry film thickness
(D.F.T)
3. Final coating
specifications
control Activity
S ecification
Rtersnce/
Procedure
- .\ligolnmt c l ~ c k
2. Deck crane
- ('onlktcl
Scope
QA Client
Verifying
Record
speciiicr~tion Xlign~nentinspection
rcport
Test report
KI Report1
vendor data
Appiicahle Codes/
specifications &
standard
Cable inspection/
test records
(Illumina~ionlevel)
Test records
6. Calibration
-Calibration (Settings)
Calibration records
SW
SW
7. Wiring termination
- Surrounding
- Function %st
Inspection records
Inspection records
Inspection records
functional design
specification
Inspection records
- Sound codirmation
Inspection records
- Function test
Inspection recGrds
- Function test
Inspection records
Precommissioning
pwedllre &check
sheers
R&W
3. Y urd machillery
equi pment
4. Cable
(Only electrical power
- Insulation resistance and con,rol
test
- Cpntinuity test
- Hi-Pot & continuity (All
cable,
- punction rest
5 . Lighting system
'
'
-Tagging
- Inshllatiun
- Detec,,r
calibration
- Function test
- Function test
10. Fire extinguishing
system
(Sound power
telephone)
11. Pre-commissioning
- Function test
15. Others
- Function test
- Pre-commissioning
procedure
3. The Q A Manager has full authority and the organizational freedom to identify
quality control problems, stop working, and to initiate, recommend, and provide
solutions for any quality related discrepancies.
4. All the relevant organizations shall work closely and timely with the production
organization by transmitting the proper information, documents and any other
records concerned to prevent any fatal quality errors at all stages from design
through to delivery.
TI . Definition
1. Document
2. Quality
Degree to which a set of inherent characteristics fulfills the requirements.
3. Quality Assurance
All those planned and systematic actions necessary to provide adequate confidence
that a product or service will satisfy given requirements for quality.
4. Customer/Client(hereinafter called "Client")
The party who ordered and finally received the products or facilities tolfrom
Offshore Division, Samsung Heavy Industries.
5. Quality System
The organizational structure, responsibilities & authorities, procedures, processes
and resources for implementing quality management.
6. Quality Control
The operational techniques and activities that are used to fulfill the requirements
for quality.
7. Quality Policy
The overall quality intentions and direction of an organization with regards to
quality, as formally expressed by top management.
8. Quality Management
A coordinated activities to direct and control an organization with regard to
quality.
9. Quality Records
Records stating results achieved or providing evidence of activities performed.
10. Nonconformity
records).
assembly works, trial run (i.e. testing & commissioning) and so on are to be managed by
the concerned departrnenk.
The shop fabrication inspection shall also be implemented by QA inspectors and
Client. When the faulty items are found during the process, the production
department should maintain a prevention system in order not to handover those to
the next process stage except for issuing a prior notice to the Client.
VI . Welding
1. Welders
The welding works are to be c a r r i c : c L o u L ~ o n l p q u a l ~ M k s , a&e
d
qualification certificates should be given by QA personnel in accordance with the
Contract specifications and relevant Codes(e.g AWS D1.1 or ASME Code etc.).
-----
The engineers shall be responsible for not only acquiring a new technology but
also evaluating and supervising the welding and NDT activities to be applied to
the products.
'
W . Nonconformity Control
'
1. Identification of nonconformity
r '
..
2. Nonconformity reporting
1) Whenever a nonconformity is found, the person who found shall immediately
notify it to QA personnel.
3. Disposition of nonconformity
The disposition of any nonconformity shall be proposed by QA department with
assistance from other department, subject to approval of.QA Manager. The
disposition of nonconforming items are categorized as follows;
2) ''~epairab'lgdisposition
The process of restoring a nonconforming characteristic condition where the
capability of a product is unimpaired, even though that product still may not
conform to the original requirements or the process which a nonconforming
product is made to conform to the original requirements.
3) "Workable" disposition
The process by which a nonconforming item is made to conform to the original
specified requirernen'ts by machining, reassembling or other suitable means.
4)
eject" disposition
rroducts which are unfit for their intended use and fail to meet specifications and
are not economically repairable.
4. Completion of dispositions
1) The completion of a disposition of nonconformity shall be verified by QA
personnel.
2) When required by Contract, the NCR shall be provided by QA personnel to the
Client for his review and verification that the completion of disposition has
been achieved.
3) Then the "HOLD" label and "Conditional Release" sticker shall be removed by
QA Personnel.
2. lnspection pointslscope
Inspection points/scope shall be described in the Inspection and Test Plan(1TP)
indicating QA inspection as well as the Client' s inspection and this shall be
subject to Client' s approval if required by Contract.
3. lnspection and test equipment
Prior to performing inspection and test, the calibration status of inspection and test
equipment shall be verified by the assigned calibrating person of
4. Material receiving inspection
4.1 Personnel from the purchasing department shall request receiving inspection
to the QA department and forward the vendor' s documents to the assigned
QA personnel.
4.2 Upon receiving the notification of material receipt, QA personnel shall review
the manufacturer' s material certification and perform receiving inspection in
accordance with purchasing document packages, Client' s specifications and
the applicable codesistandards used for construction.
4.3 In-process inspection and testing
1) The QA inspector shall perform the inspection and testing in accordance with
the SOQS and/or ITP.
2) During fabrication, the products shall not be advanced to next working stages
beyond inspection HOLD points without the acceptance or previous notice for
the inspection and testing.
However, products having remaining minor problems may be released for
urgent production purposes subject to positive identification for later
rectification andlor relevant actions for nonconformity.
3) Assemblylinstallation inspection
QA inspector and the organizatiori concerned must controllcheck whether the
dimensional conditions are met within the tolerances or the completion of NDT,
5. Nondestructive testing
5.1 This section describes the requirements for radiographic exarnination(RT).
l~ltrasonicexamination(UT), magnetic particle examination(MT) of the
ferrous metals and liquid penetrant examination(PT)of their welds.
5.2 All personnel performing the RT, UT, MT andlor PT shall be certified i n
accordance with the requirements of ASNT recommended practice. (SNT-TCI A latest edition).
5.3 The results of RT, LJT, MT and PT must be evaluated only by those who are
certified to ASNT KT. UT. MT andor PT Level
1 or .
6.2 The product identification and traceability shall be allowed during storage,
packing and shipping until the product is delivered to the Client.
7. Trial run (Precommissionig andlor Commissioning)
-7.
8. Painting inspection
QA inspector shall check the surface preparation done by blasting work up to
final coating at the defined stages and maintain records in accordance with the
painting procedure.
9. Control of inspection and test records
9.1 The result of inspection and test shall be documented and maintained as
quality records clearly showing that the product has passed or failed the
inspection andlor test with the defined acceptance criteria by the assigned
inspection personnel.
9.2 The result of inspection and test shall be notified to the concerned departments
R. Material Handling,
ltems
1Loading 1
unloading the
materials
Details
- Handling with fork lifts.
- Purchase order
Remarks
.i.
Note :
specifications
- Supplier' s
, instructions
shall be
connected to
lifting eyes
(If provided)
2.
Ferrous1nonferrous - To be stored separately
materials
- To avoid mixing with
3.
Stainless steels1 carbon steels
- Proper protection
alloy steels
to avoid chloride
contamination
- If rusted, stainless or
nylon brush shall be
used for cleaning
4.
finings
5.
Electrical &
instrument items :
- Motors
- Control panels*
- Junction boxes*
- Cables
- Electronic *
Instruments
- Control valves
- Flame arrestors
- Gauges
- Transmitters*
- Sensors, switches*
- Safety relief valves
- Codes and I or
Contract
requirements
drum
- To be protected from ingress of water and
temperature protection.
"*"
)
.c Orifice with
flanges:
The ends to be
capped
1.Repair
1. General requirements
I) The removal of defects of weld metal or portions of base metal may be done by
machining, grinding, chipping, oxygen gouging or air carbon arc gouging.
2) Additional weld metal to compensate for any deficiency shall be deposited using
an electrode of the same type but the electrode shall be smaller than that used
for providing welding procedure specification.
3) Members improperly fitted and welded shall be notified to the welding engineer
(RID Department) or Q A personnel before being cut it apart.
1)The weld repaired or replaced shall be re-tested by the method originally used if
required by welding engineer. Same technique and acceptance criteria shall be
applied.
5) Minimum size of short bead for high tensile or cast steel for repairing or tacking
shall be 50mm long as shown in the below figure.
2. Cracks in weld
Step I. The extent of crack by using of MT (magnetic particle examination), FT
(dye penetrant examination) or other equally passive means shall be
detected and determined.
Step 2. Remove the base metal 50mm beyond each end of the crack.
Step 3. 100% MT or IT shall be performed for the removed portion prior to
welding.
Step 4. Re-weld as per welding repair procedure specification.
Step 5. 100% MT or PT shall be performed after re-welding.
5. Undercut
1) Any kind of sharp undercut shall be re-welded or ground smooth. In latter case,
careful attention shall be paid not to reduce the required minimum thickness of
the main materials.
2) Round undercut beyond above tolerances may be re-welded if required.
3) In case of over 25mm in length with depth over 6mm but not greater than 25mm,
they need to be welded, ground and to be subjected to MT in accordance with
specified welding procedure specification.
7. Flake
Any flake of surface shall be removed mechanically.
8. Scratched damage
8.1 Protrusion
In case of 50mm in length or less and 3mm maximum depth, need to be ground to
be well faired without abrupt changes in contour.
8.2 Depression
I) In case of 50mm in length or less and 3mm maximum depth, need not to be
.ground.
2) In case of over 50mm in length but less than IOOmm, with depth over 3mm but
not greater than 6mm, need to be ground to be well faired without abrupt
changes in contour but need not weld.
3 ) In case of over IOOmm in length with depth over 6mm but not greater than 25mm,
weld in accordance with specified welding procedure specification and to be
ground and to be subjected to MT.
9. Arc strikes
To be removed mechanically and subjected to MT 100%.
3) The surface of base metal shall be subject to MT 100% after the removal.
:';,
STANDARDS
. ,.
..
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138
,
9
,
4 ANSI
5. ASTM
6. AWS
7, CMAA
8. NEC
9. NEMA
10. OSHA
11. HI
12. IEC
13. IEEE
14. ISA
15. API
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Executive Members
-.
Vice Chairman
Secretary
Conference Committee
Quality Assurance S. Manager
Engineering S. Manager
Engineering S. Manager
Production S. Manager
Welding RID S. Manager